pdf installation instructions.
Transcription
pdf installation instructions.
FB-SERIES REDIRACK™ FB-Series (Flat Bed) Glass Loading Rack Assembly Instruction Manual The Burco® Redi Rack™ FB-Series has the following models available: FB-34SL (24” Mast Height): 34-Lite Capacity and overall dimensions of 76.6” (L) x (Width dependent on Installation) x 27” (H) FB-38SL (24” Mast Height): 38-Lite Capacity and overall dimensions of 85.4” (L) x (Width dependent on Installation) x 27” (H) FB-39SL (24” Mast Height): 39-Lite Capacity and overall dimensions of 87.6” (L) x (Width dependent on Installation) x 27” (H) FB-60SL (24” Mast Height): 60-Lite Capacity and overall dimensions of 133.6” (L) x (Width dependent on Installation) x 27” (H) FB-78 (24” Mast Height): 78-Lite Capacity and overall dimensions of 173” (L) x (Width dependent on Installation) x 27” (H) (The FB78SL combines the FB-38SL & the FB39SL) Technical Assembly Required Visit us online at www.BurcoInc.com Page 1 of 11 Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534 If you have any questions regarding the BURCO® REDI RACK™ assembly, please call 800.253.2593 ©2015 Burco Inc FB-SERIES REDIRACK™ Save these instructions for future use CONTENTS Tools Required ................................................................................................................... 3 Inside This Package ................................................................................................................... 5 Ordering Replacement Parts for Burco® FB-Series Racks™ ................................................................................................................... 6 Assembly Instructions ................................................................................................................... 7 Installing Multiple FB-Racks .................................................................................. 10 Installation Advisements ...................................................................................... 11 Visit us online at www.BurcoInc.com Page 2 of 11 Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534 If you have any questions regarding the BURCO® REDI RACK™ assembly, please call 800.253.2593 ©2015 Burco Inc FB-SERIES REDIRACK™ Tools Required x1 x1 (9/16” Box End (Tape Measure) x1 (Letter “X” Drill Visit us online at www.BurcoInc.com Page 3 of 11 Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534 If you have any questions regarding the BURCO® REDI RACK™ assembly, please call 800.253.2593 ©2015 Burco Inc FB-SERIES REDIRACK™ Visit us online at www.BurcoInc.com Page 4 of 11 Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534 If you have any questions regarding the BURCO® REDI RACK™ assembly, please call 800.253.2593 ©2015 Burco Inc FB-SERIES REDIRACK™ Inside This Package x2 (Side Rail) x2 (Bumper (RFB-3424B): (RFB-3824B): (RFB-3924B): (RFB-6024B): FB-34 FB-38 FB-39 FB-60 Model Model Model Model (RFB-34-BR): (RFB-38-BR): (RFB-39-BR): (RFB-60-BR): FB-34 FB-38 FB-39 FB-60 Model Model Model Model Hardware Kit x1 (Slick Eddy™) (Actual quantities vary by x40 (3/8-16 UNC x 2.5” Bolt) x80 (3/8” Flat Washer) x40 **To prolong the life of the black rubber, the Slick Eddy™ should be used every time that a windshield is placed into or removed from the Redi (SE-46) (3/8-16 UNC Nyloc Hex Nut) Visit us online at www.BurcoInc.com Page 5 of 11 Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534 If you have any questions regarding the BURCO® REDI RACK™ assembly, please call 800.253.2593 ©2015 Burco Inc FB-SERIES REDIRACK™ Ordering Replacement Parts for Burco® FB-Series Racks™ RTC-04 RCT-05 RBR-FB-60SL Replacement Parts for Burco® FB-Series Redi Racks™ _____ITEM Description______________ __ Fits Models_ RTC-04 5/8” ID Black Vinyl Cap All FB-Series RCT-05 23.625” Clear Poly Mast Tubing All FB-Series RBR-FB-34 Bottom Rubber, 34 Lite, 2.19” CTR FB-34 RBR-FB-38 Bottom Rubber, 38 Lite, 2.19” CTR FB-38 RBR-FB-39 Bottom Rubber, 39 Lite, 2.19” CTR FB-39 RBR-FB-60 Bottom Rubber, 60 Lite, 2.19” CTR FB-60 SE-46 Slick Eddy™ ALL REDI RACKS™ Visit us online at www.BurcoInc.com Page 6 of 11 Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534 If you have any questions regarding the BURCO® REDI RACK™ assembly, please call 800.253.2593 ©2015 Burco Inc FB-SERIES REDIRACK™ Assembly Instructions Step 1: Measure and mark the center of the truck bed so that you can easily center the rack. It is important that you center the rack onto the bed to ensure even weight distribution. It is recommended that the Carrier Rails are mounted 30” apart on the centers of the tubing as shown below. If the rails are mounted too close together, the chances of the glass being able to tip off the side greatly increases. Visit us online at www.BurcoInc.com Page 7 of 11 Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534 If you have any questions regarding the BURCO® REDI RACK™ assembly, please call 800.253.2593 ©2015 Burco Inc FB-SERIES REDIRACK™ Step 2: Place each of the Bumper Rails as close to the edge as you can without impeding any doors or other hardware that may cover the bed of the truck. When all four pieces are in place as shown below, they are ready to be mounted to the bed of the truck. DISCLAIMER: IN NO EVENT, REGARDLESS OF CAUSE, SHALL BURCO® INC. BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL, PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER ARISING UNDER BREACH OF CONTRACT, TORT (INCLUDING NEGLIGENCE), STRICT LIABILITY OR OTHERWISE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Visit us online at www.BurcoInc.com Page 8 of 11 Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534 If you have any questions regarding the BURCO® REDI RACK™ assembly, please call 800.253.2593 ©2015 Burco Inc FB-SERIES REDIRACK™ Visit us online at www.BurcoInc.com Page 9 of 11 Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534 If you have any questions regarding the BURCO® REDI RACK™ assembly, please call 800.253.2593 ©2015 Burco Inc FB-SERIES REDIRACK™ Installing Multiple FB-Racks If multiple FB-Racks of varying length are being installed in-line onto the same surface, verify that the corresponding rack components are mounted directly across one another. This ensures that the mounting holes are located directly across from one another and will make the mounting locations more consistent. Also make sure that the rails are butted up tight together to prevent the glass from slipping through the joint where the two rubber bottom pieces come together. FB-38 Side Rail & Bump Rail FB-38 Side Rail & Bump Rail Verify that rubber butts together tightly FB-39 Side Rail & Bump Rail FB-39 Side Rail & Bump Rail Visit us online at www.BurcoInc.com Page 10 of 11 Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534 If you have any questions regarding the BURCO® REDI RACK™ assembly, please call 800.253.2593 ©2015 Burco Inc FB-SERIES REDIRACK™ Installation Advisements Once the rack is located at the desired location, mark all of the mounting locations where you will be drilling the 3/8” clearance holes. Before drilling any holes, SEE NOTE BELOW. Once you verify that it is safe to drill through the mounting surface, drill all four holes with a Letter “X” (n.397”) drill bit. You will then place the rack over the four drilled holes and place the supplied bolts and lock washers through the holes as shown in the diagram below. Lastly, from underneath the vehicle you will securely tighten one of the provided nuts onto each of the four bolts that you just placed through the mounting holes using the 9/16” box end wrench. Mount Redi Rack™ to mounting surface using 3/8-16 UNC x 2.5” NOTE: PROFESSIONAL OR TECHNICAL INSTALLATION EXPERIENCE IS REQUIRED FOR THE INSTALLATION OF ALL BURCO® REDI RACK™ SYSTEMS. BE AWARE OF ANY AND ALL EQUIPMENT THAT IS LOCATED BELOW RACK BEFORE INSTALLING. IF YOU ARE DRILLING HOLES INTO THE FLOOR OR BED OF A VEHICLE, VERIFY THAT YOU WILL NOT BE DRILLING INTO ANY GAS LINES, GAS TANKS, EXHAUST PARTS OR ANYTHING ELSE THAT MAY BE LOCATED DIRECTLY UNDERNEATH THE MOUNTING HOLES. Visit us online at www.BurcoInc.com Page 11 of 11 Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534 If you have any questions regarding the BURCO® REDI RACK™ assembly, please call 800.253.2593 ©2015 Burco Inc