CCM Mechanical Design

CONTINUOUS CASTING MACHINE
(CCM)
MECHANICAL DESIGN
C O M PA N Y O V E R V I E W
CVS TURKEY
CVS EUROPE
Italy‐Udine
Design
CVS MIDDLE EAST
Egypt‐Cairo
CVS CIS
Ukraine‐Donetsk
FROM CONCEPT TO COMMISSIONING
Manufacturing
Erection
Training
Consultancy
Innovation
Process Development
CVS POLAND CVS IRAN CVS INDIA CVS S.KOREA CVS SINGAPORE CVS INDONESIA CVS USA CVS GREECE CVS TRADE B.V.
Pune
Seoul
Jakarta
New York
Athens
Amsterdam
Warsaw
Tahran
Singapore
[email protected] www.cvs.com.tr
C O M PA N Y O V E R V I E W
 CVS provides plants & equipments for minimills
(Meltshops & Rolling Mills), as well as “turn‐key”
solutions in this regard.
 CVS covers the complete design and
manufacturing activities for green‐field
green field projects
as well as revamping/upgrading of existing plants
and equipments.
 CVS manufactures spare parts & components for
Meltshops & Rolling Mills & Off
Off‐Gas
Gas Systems.
Systems
 CVS provides technical assistance and consulting
service to steel production.
C O M PA N Y O V E R V I E W
 CVS headquarter
q
is located in the most sophisticated
p
industrial region of Turkey; Gebze (50 km to Istanbul
city center), close to many major ports.
 Our modern facilities consist of three integrated
major‐sized workshops equipped with post‐modern
machinery parks and three engineering buildings
summing up approx. 100,000 sqm.
 CVS workforce is formed by over than 750
specialized staff with a modern machinery park to
undertake
d t k even the
th mostt challenging
h ll i projects.
j t
 More than 270 engineers and administrative
employees are involved in the design and
management of the projects.
ACTIVITIES
CCM ‐ GENERAL PLAN VIEW
CCM ‐ SIDE VIEW
CCM ‐ DESIGN CONCEPT
According to customer request, CCM can be equipped with the necessary modern equipment to produce high quality casted products, such as tundish of delta type to reduce inclusions in the mould, long copper tube to improve primary cooling on the billet surface, automatic mould level control system, high casting radius to reduce stress during unbending, secondary spray cooling divided in three zone for a better cooling effect and control, walking beam cooling bed for the straightening of the long billets.
CCM ‐ SAMPLE PROJECT
CCM ‐ DESIGN CONCEPT
 CCM can be designed to produce square billets in the sections between 100 to 200 mm² and
blooms between 180 to 260 mm².
 Special designs for beam blank and round sections between 160 to 440 mm can be done.
 Radius of 5‐12 m and mould length of 750‐1000 mm can be designed according to project
requirement.
requirement
 For some special casting,
casting vertical continuous casting application can be considered.
considered
 The CCM can be fitted with up to eight casting strands in order to satisfy the production schedule
given by the EAF.
CCM ‐ EQUIPMENTS
MAIN EQUIPMENTS
QU
S
Ladle Turrets
Ladle Turret Weighing System
L dl Cover
Ladle
C
M i l t
Manipulator
Tundish & Tundish Car
Tundish Weighing System
Tundish Pre‐Heater & Dryer
Moulds & Mould Oscillation
Foot Rolls
Mould Level Control
E.M.S.
S
Secondary
d
C li
Cooling
Withdrawal &Straightener
Pinch Rolls & Tourch Cutting
Dummy Bars & Parking Units
Roller Tables & Cooling Bed
LADLE TURRET
Different
Designs
&
Solutions
LADLE TURRET
• Liftable Arms
• Independent Arms
• Fixed Arms
• Twin Ladle Car
LADLE TURRET WEIGHING SYSTEM
Weighing System
L A D L E C O V E R M A N I P U L AT O R
Cover
Manipulator
Turret
L A D L E S H R O U D M A N I P U L AT O R
Tundish
Ladle Shroud
Manipulator
Ladles
Ladle
Turret
L A D L E S H R O U D M A N I P U L AT O R
Ladle
Ladle Shroud
Manipulator
Shroud
TUNDISH
Tundish
Tundish Cover
• Delta Shape
• High
g Residence Time
• Better Inclusion Flotation
• High Tundish Life
• Adaptable to close casting
TUNDISH CAR
Tundish
Car
Cables
Rail
System
TUNDISH CAR
• C a n t i l e v e r Ty p e
• R a i l Ty p e
• S e m i ‐ c a n t i l e v e r Ty p e
• L i f ta b l e Ty p e
• Serving to support the tundish and adjust it to casting position.
• Quick nozzle changer system
• Adaptable to stopper rod mechanism
• Weighig Load‐cells
• Emergency Translation via electric motor
TUNDISH CLOSE CASTING SYSTEM
With
Liftable
Tundish Car
Mould
Sub‐Entry
Shroud
TUNDISH CAR WEIGHING SYSTEM
Weighing System
Tundish Car
T U N D I S H P R E ‐ H E AT E R & D R Y E R
S T R A N D O P E R AT O R PA N E L S U P P O R T
Tundish
Control Panels
MOULDS
Moulds
MOULDS & FOOT ROLLERS
Mould
Foot
Rollers
Electric Motor for
Oscillation
RADIOACTIVE MOULD LEVEL CONTROL
Shutter
High speed sampling
of the level in the mold
MAGNETIC MOULD LEVEL CONTROL
Liquid
Steel
Eddy
Currents
Sensor Sensor
Body
Connector
Flexible
Hose
Protection
p
Cap
ILD Sensor
Copper
Mould
Alternating
Magnetic
Field
MAGNETIC MOULD LEVEL CONTROL
Mould
ILD Detector
OPTIC MOULD LEVEL CONTROL
Black & White
Monitor
Haco
Mould
Optical Sensor
M O U L D O S C I L L AT I O N :
ECCENTRIC TYPE
Air
Spring
Mould Support
Eccentric
Gear Box
Electric
Motor
M O U L D O S C I L L AT I O N :
HYDRAULIC TYPE
Air
Spring
Mould Support
Hydraulic Unit
M O U L D O S C I L L AT I O N
• Heavy‐duty design
• Sized to support the mould housings assembly
•Adjustable stroke, frequency and negative strip time
• Designed to permit mould oscillation along the casting radius
• Easy access to the mechanism
it lf
itself
• Protected from the cooling chamber
environment
• Allowing for fast and precise
positioning
M O U L D O S C I L L AT I O N
MONITORING SYSTEM
Sensor
Graphics On Screen
Mould
E.M.S.
Electro Magnetic
Stirrer
Magnetic Coils
E.M.S.
E.M.S.
 FEM building of a system consisting of
stirrer + mould + steel.
 Visualization of a detail of the
magnetic induction flux lines,
for a single electric phase
g
p
E.M.S.
Internal type MEMS
Cartridge‐Type
MEMS
MEMS Water Out
Sub‐Chamber
Internal M‐EMS
Without Stainless
Steel Case
MEMS Water In
Mould Support Assembly
E.M.S.
External type MEMS
Cartridge‐type g yp
Mould
Mould
Water
MEMS
Connection
Box
With Stainless
Steel Case
Water
External
M‐EMS
Mould Support Assemblyy
Sub‐chamber
SECONDARY COOLING
Cooling
Chamber
Cooling
Systems
SECONDARY COOLING
• Heat resistant concrete walls
• Modular structure
• Steel
doors
and
walkways
allow
maintenance access to the sprayers and to
the bow guide
• Visual inspection openings
• Steam extraction fan
• Automatic Control of Spray Water Quantity
• Completelly water spray nozzle or air mist
design
• Guiding rollers
Secondary Cooling Area
SECONDARY COOLING
Water Spray
System
Foot Rolls
ROLLS
Rolls
Rolls
ROLLS
Rolls
WITHDRAWAL & STRAIGHTENER UNIT
WITHDRAWAL & STRAIGHTENER UNIT
D U M M Y B A R S & PA R K I N G U N I T S
D U M M Y B A R S & PA R K I N G U N I T S
Rigid
Dummy Bar
Parking
Unit
PINCH ROLLS
Pinch
Rolls
Auxiliary Pinch
Rolls
PINCH ROLLS
Pinch Rolls
Auxiliary
Pinch Rolls
I N T E R M E D I AT E R O L L E R TA B L E
Rigid
Dummy
Bar
Intermediate
Roller Table
Auxiliary
Pinch
Rolls
I N T E R M E D I AT E R O L L E R TA B L E
Intermediate
Roller
Ta b l e
TOURCH CUTTING SYSTEM
Auxiliary
Pinch
Rolls
To u r c h
Cutting
Tra n s p o r t R o l l e r Taa b l e
Crop End Box
M O VA B L E & T R A N S P O R R O L L E R TA B L E
D i s c h a r g e R o l l e r Ta b l e
To u r c h
Cutting
Tra n s p o r t R o l l e r Ta b l e
M o v a b l e R o l l e r Ta b l e
D I S C H A R G E R O L L E R TA B L E
D i s c h a r a g e R o l l e r Ta b l e
B i l l e t Tra n s fe r C a r
Billet
Lifting System
Marking
Machine
 Designed to move the billets from the elevated position above the discharge roller table to
the cooling bed area
D I S C H A R G E R O L L E R TA B L E
B i l l e t Tra n s fe r C a r
Billet
Lifting System
 The transfer system is composed by a bridge beam that spans over the removal area and
translates across it.
WEIGHING SYSTEM
Weighing System
Loaded
Weighing System
Unloaded
COOLING BED
 The bed is composed by two frames having a set of mounted blades: one frame is
fixed while the other is alternately moved in a vertical and horizontal direction by two
sets of hydraulic cylinders.
Walking Beam System
Hydraulic
System
COOLING BED
During its movement,
movement the movable frame
advances the billets along the fixed frame
thus allowing an uniform cooling of each
bar.
bar
Discharge
Roller Ta b l e
Walking Beam Cooling Bed
COOLING BED
Walking Beam Unit
Discharge
R o l l e r Ta b l e
C C M A U T O M AT I O N
Casting
Platform
Control
Strand Control
C C M A U T O M AT I O N
Wal k i n g
Beam
Control
Discharge
Area
Control
Yo u r O n e ‐ S t o p
Solution Provider for
Meltshops & Rolling Mills
[email protected]_____I____www.cvs.com.tr