Rolling Shutters

ROLLING SHUTTERS
ROL
LING
SHUT
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High performance
Production Systems
ROLLING SHUTTERS
2
© 2015 Dallan S.p.A. All right reserved.
DALLAN® D6 integrated
production systems for
Premium Rolling Shutters.
Dallan company is highly specialized in rollforming machines
and lines for foam-filled aluminum rolling shutters.
Being specialists in light-gauge and delicate materials,
we have developed a comprehensive offer of advanced
solutions for the production and packaging of first class
rolling shutters, made in pre-painted aluminum (or steel)
and filled with PU polyurethane foam.
The rolling shutters must operate and maintain functionality
during the entire lifecycle of the window, opening and
closing at least once per day: Dallan advanced technologies
guarantee you excellent result.
© 2015 Dallan S.p.A. All right reserved.
ROLLING SHUTTERS
SYSTEMS FOR
ROLLING SHUTTERS
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ROLLING SHUTTERS
INDEX
© 2015 Dallan S.p.A. All right reserved.
D6 Professional series
High performance systems for rolling shutters production
D63
D610
D6TL
D6M
D6100
D6T
Stand Alone Automation
D18
D73
D6 Software System for rolling shutter salts up to 55mm height
PAGE 8
High performance system for rolling shutter salts up to 55mm height
H55
H77
H100
High performance system for rolling shutter curtains
System for rolling shutter salts up to 77mm height
System for rolling shutter salts up to 100mm height
Coil to window system for rolling shutters
© 2015 Dallan S.p.A. All right reserved.
PAGE 10
PAGE 12
PAGE 14
PAGE 18
System for Tubes for rolling shutters
PAGE 20
System for rolling shutter box profile
PAGE 21
Simple HMI production management system
PAGE 22
ROLLING SHUTTERS
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DALLAN ADVANCED SYSTEMS
COIL TO slat
The system that includes the rollforming and punching
equipment for the production of cut-to-length and
punched rolling shutters slats.
slat TO WINDOW
The stand alone system that starts from the package
of cut-to-length and punched slats and assembles the
finished curtain, automatically blocked with plastic caps
or with a special processing of the two edges.
COIL TO WINDOW
The complete system joins the rollforming and
punching equipment to high speed assembly devices.
It’s outcome is a completely finished rolling shutter.
© 2015 Dallan S.p.A. All right reserved.
ROLLING SHUTTERS
MORE THAN
300 MODELS ROLLING
SHUTTER PROFILES
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Dallan currently has a database of more than 300 models
of standard profiles from 14mm to 100mm height, to which
20 to 30 new shapes are added every year. Each profile is a
top quality one, meeting all our customers and their markets
different requirements, from the optimization of material width
to the light control, shading, rigidity and profile aesthetic.
DALLAN TECHNOLOGY
FOR EXCELLENCE
When we study a rolling shutter profile, we rely on
precisely defined design parameters (exclusive to
Dallan), which ensure optimum closing and winding,
silent operation, light control and extreme rigidity:
results of the continual winding and unwinding
tests show that the life expectancy of profiles made
with DALLAN machines is twice that of profiles with
similar characteristics made with other types of
machines.
© 2015 Dallan S.p.A. All right reserved.
The production of the highest quality slats is the
starting point for the Dallan production systems.
Depending of the application, Dallan customers can
choose between two possible line completions: Coil
To Package and Coil To Window.
ROLLING SHUTTERS
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D6
© 2015 Dallan S.p.A. All right reserved.
professional series
The systems starts from a coil of painted
aluminium.
The decoiler can be simple
(max bearing 2000 Kg) or double
(max bearing 2000 + 2000 Kg)
Dallan T4 precision rollformer is
endowed with the Dallan patented
COMBI system which allows the quick
change of production between two or
more profiles.
The production speed of the rollformer
depends on the model system and
the curtain production, it can reach a
production speed of 60 m/min.
The heart of a quality blind curtain is the
experienced design and rigidity of the
slat, as well as the accurate finishing of
the set of rollers in high alloy steel.
The DALLAN rollforming systems and lines for PU-foamed rolling shutter blinds D6 series,
are Dallan professional range featuring speeds up to 60 meters per minute.
They produce rolling shutter slats in aluminum and steel up to 100mm height and
containing both low and high density PU polyurethane foam.
The foaming system mixes two
components which, together, form the
polyurethane foam. This machine is
connected to the Dallan® rollformer in a
completely automatic cycle. It is complete
with a cartesian robot arm controlling the
position of the foaming injection point.
Before the profile is cut, the
polymerization benches provide the
time for the foam curing.
The flying sawing system is connected
to the rollformer and to the production
speed with a completely automatic cycle.
It cuts slats in the standard format or in
the exact length that is used to form the
curtain.
After the profile is cut to length, it is
conveyed to the punching unit. This
machine punches the ventilation holes
in the slat hook, and it allows the precise
positioning of each set of holes.
ROLLING SHUTTERS
High performance systems
for rolling shutter profiles
up to 55, 77 and 100 HEIGHT
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The D6 stack device is the ideal solution
to insert the slats into another for cut to
length and height curtains.
It is included in the D6TL system, and it
can be an optional for D63, D610 and
D6M systems.
© 2015 Dallan S.p.A. All right reserved.
ROLLING SHUTTERS
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D63
professional 37m/min
Decoiler
Professional rollforming system for
excellent quality slats for rolling
shutter profiles up to 55mm height
Rollformer
Dallan® T4
The DALLAN D63 rollforming systems for PU-foamed rolling shutter
blinds are Dallan professional systems reaching a production speeds of
37 meters per minute.
They produce rolling shutter slats in aluminum and steel up to 55mm
height, with both low and high density PU polyurethane foam.
D6TL
professional
Rolling Shutter curtain:
Coil To Window patented assembly
system without caps
The DALLAN D6TL complete system produces rolling shutter
curtains directly from the aluminium or steel coil. It is suitable
for roller shutter profiles up to 55mm. The system is patented
by Dallan and involves a machining process on both ends of the
profiles, which is then hidden by the guides.
The line operates at a speed of 20 pieces a minute with the
approximate output of one window every 2 minutes.
Decoiler
Rollformer
Dallan® T4
© 2015 Dallan S.p.A. All right reserved.
Flying sawing system
Punching machine
Discharge
Length of the system D63: 47 m | D610: 60 m
ROLLING SHUTTERS
Polymerization benches
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professional 60m/min
D610
Professional rollforming system for high
productivity and excellent quality slats for
rolling shutter profiles up to 55mm height
The DALLAN D610 rollforming systems for PU-foamed rolling shutter blinds, are
Dallan professional systems reaching a production speeds of 60 meters per minute.
They produce rolling shutter slats in aluminum and steel up to 55mm height and
containing both low and high density PU polyurethane foam.
Polymerization benches
Flying sawing system
Punching machine
D6 stack
Length of the system: 49 m
© 2015 Dallan S.p.A. All right reserved.
COIL TO SLAT
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D6M
professional
Decoiler
Rollformer
Foamed roller shutter doors
up to 77mm HEIGHT
Foam-filled roller shutter doors basically operate in the same way as
a rolling shutter blind and are mainly used as garage doors.
The profiles are made with aluminium and steel and usually filled
with polyurethane foam. These machines have more stations so
that larger profiles from 55mm up to 77mm can be manufactured.
Suitably accessorised, this line can also make traditional rolling
shutter profiles with the addition of a punching machine and a
stacking table.
Decoiler
© 2015 Dallan S.p.A. All right reserved.
Rollformer
Dallan® T4
Polymerization benches
Flying sawing system
Length of the system: 42 m
COIL TO SLAT
Polymerization benches
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professional
Flying sawing system
Length of the system: 50 m
D6100
Foamed roller shutter
doors up to 100mm HEIGHT
This line is the DALLAN system producing extremely rigid and highstrength aluminium or steel profiles for industrial doors up to 12
meters span opening. The 100mm foamed roller shutter door profile is
the intermediate solution between the 77mm profile and the sectional
door. It is stronger than the 77mm profile and has the advantage, over
the sectional door, of not requiring ceiling-mounted mechanisms.
© 2015 Dallan S.p.A. All right reserved.
COIL TO WINDOW
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D6T
COIL to
Window
assembly
system with
plastic caps
© 2015 Dallan S.p.A. All right reserved.
Decoiler
Rollformer
Dallan® T4
COIL TO WINDOW
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The D6T is an add-on system that can be applied directly after the DALLAN D63 line. This assembly table receives the cut-to-size assembled rolling
shutter curtain and feeds it into the mobile dual head system.
There are two complementary systems: the D6T for profiles with both soft foam (up to 70kg per cubic meter) and the advanced system for profiles
with soft and rigid foam.
Polymerization benches
Flying sawing system
Punching machine
D6 stack
Length of the system: 42 m
D6T
© 2015 Dallan S.p.A. All right reserved.
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professional
D6TL
© 2015 Dallan S.p.A. All right reserved.
COIL TO WINDOW
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© 2015 Dallan S.p.A. All right reserved.
SLAT TO WINDOW
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Stand alone
automation
D6TX
Slat to
Window
assembly
system with
plastic caps
Dallan D6TX is the high speed stand alone automation that, starting from a pre-cut package of slats or from a rolled
curtain, produces a finished curtain complete with plastic side caps.
This system is suited to all Dallan customers that wish to increase the automation of their production department, and to
all the companies that start from the packages of slats to manufacture the finished curtains.
In the supply of the D6TX machines, Dallan includes the design service for the plastic caps that are just right for the
customer’s profiles.
D6TX
Length of the system: 10 m
D6TX
Length of the system: 5 m
© 2015 Dallan S.p.A. All right reserved.
COIL TO PACKAGE
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The D6 stack is the ideal solution to insert the slats into one another
for cut to length and height curtains. When stacking 6 or 7 meters
long slats, it stacks groups of 5 profiles one on top of the other.
Every dimension of profile requires special grippers and have to be
ordered together with the set of rollers.
D6 stack
The DALLAN D6SK can be applied after
the D610 lines to increase the production
automation:
system receives the formed package or
bundle and conveys it towards a first
packaging machine where it is wrapped in
film. Lastly a palletizing robot stacks various
layers into suitable metal pallets, which can
be sent directly to the warehouse.
Length of the system: 7 m
D6SK
D6SK
Production
and packaging
SYSTEMS:
production
optimizED
Length of the system: 25 m
© 2015 Dallan S.p.A. All right reserved.
SPECIAL SHAPES
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Tubes for rolling
shutters and awnings:
D18 range SYSTEMS
The machines for the rolling shutter tube profiles are the T4 and T5
systems, sized according to the profile to be produced.
D18
Decoiler
The DALLAN D18 line is the ideal continuous operation rollforming
system for the manufacture of 40, 60 and 70mm octagonal tube
profiles in 6-meter long bars or cut to size.
The DALLAN D181 system also has a numerically controlled
punching carriage allowing multiple and parameterized processes to
be carried out on the profile so that the assembly lines may be fed
regularly in continuous operation.
Rollformer
Length of the system: 23 m
© 2015 Dallan S.p.A. All right reserved.
SPECIAL SHAPES
Rolling shutter box profiles:
Dallan D73 flexible
rollformers for all box sizes
The profile for the rolling shutter box is a technical profile and
allows access to the space where the shutter roller is placed.
Nowadays the market demands to this profile not only
excellent operation but also aesthetical perfection.
The rolling shutter box exists in various sizes, depending
on the roller diameter and can have various shapes:
bent at 90°, at 45°, round and half round.
With the DALLAN DUPLEX D73 system, rolling shutter boxes of
different widths can be manufactured on the same machine
by simply increasing the distance between the toolheads
with which the edges of the coil are formed to make the connecting
edges of the boxes. The forming is then completed
with the automatic bending and straightening machine D73RP
to obtain the finished product ready for installation.
Decoiler
Straightener
Dallan® DUPLEX rollformer D73
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D73
D73RP
Length of the system: 26 m
Dallan® DUPLEX
© 2015 Dallan S.p.A. All right reserved.
SOFTWARE
Dallan’s team of seven software engineers constantly develop the software for the configuration and
production of the Rolling shutters profiles. The software can deliver easy pre-set configurations and
can be also customized to each customer’s requirements.
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The process tables and job lists can be received from existing ERP software via Ethernet or via an
USB key. Our advanced graphic software makes it easy for the operator to intervene in each single
part of the machine.
With the UBIQUITY remote service, and a simple Internet connection Dallan, software and electrical
engineers can intervene remotely and be on your side whenever it is required.
Dallan® Production
software, ERP integration
and and Ubiquity
Remote Service
Dallan® Tooling
desiGN and production:
complete control
of the process
© 2015 Dallan S.p.A. All right reserved.
Dallan engineers and produces the rollers and tools for its machines internally to thoroughly check
the complete process, from the concept to the design, manufacturing and assembly. The use of first
class high alloy steel and meticulous quality check stages guarantees the high durability of your tool
set as well as the constant quality of the produced profile. Continuous investments in high precision
manufacturing technologies make the production Dallan® tooling fast and reliable.
The internal design of each punch tool allows us to provide complete assembly schematic of each
component of our machines, to the detail of each tool screw and spring.
dallan.com
© 2015 Dallan S.p.A. All right reserved.
m m b f. i t
ROLLING SHUTTERS
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DALLAN S.p.A.
Via per Salvatronda, 50
31033 Castelfranco Veneto
(Treviso) ITALY
Telephone
+39 0423 734111
Email
[email protected]
Fax
+39 0423 734141
Web
www.dallan.com