IGUASSU ICE Technical Manual

Technical & Repair guide for ChungHo Iguassu ICE
IGUASSU ICE Technical Manual
call 888.758.1234 for further technical support
Table of Contents
2
1. Designation of Components
1-1. Front
1-2. Interior
1-3. Back
page 3-5
2. Product Features
page 6-9
3. Exploded Diagram
3-1. Overall Exploded Diagram
3-2. Exploded Diagram of Ice Making Department
page 10-11
4. System Diagram
4-1. Water Purification Procedure
4-2. Ice Making Procedure
page 12
5. Distribution Line Diagram
page 13
6. Product Specification
page 14
7. Installation Precautions
page 15
8. Relocation/Installation Precautions
page 16
9. Installation
page 17
10. Usage
10-1. Display
10-2. Water Dispensing & Buttons
10-3. Operational Beep
10-4. Select/Deselect Function
10-5. Ice and Water Dispensing
10-6. Understanding the Ice Making Process and Operation
page 18-22
11. Test Board
page 23
12. Examination/Repair Procedure
page 24-53
13. Exploded Diagram & Parts List
page 54-57
Designation of Components
1
1-1 FRONT
Illumination Sensor
Ice Full Display
Water Full Display
Hot Water Lock Button
Hot Water Selecting Button
Cold Water Selecting Button
Ambient Water Selecting Button
Ice Dispensing Button
Water Dispensing Nozzle
Water Dispensing Push Button
Designation of
Components
Hot Water On/Off & Econo Mode Button
3
1-2 INTERIOR
Designation
of
Components
Top Cover
4
Ambient Water Tank
Front Upper Panel
Ice Making Unit
Cold Water Tank
Ice Storage
Hot Water Tank
Drip Tray
Drainage Valve
Drainage Switch
Wire Condenser
Front Lower Panel
Compressor
Filters
Booster Pump
1-3 BACK
Hot Water ON/OFF Switch
Drain Outlet
Waste Water Outlet
Water Source Inlet
Designation of
Components
Power Cord
5
Product Features
2
Water purification system providing an integrated ice making function
The Iguassu Ice is designed for both convenience and practicality, as it utilizes compact ice making
system, designed to obtain cold water for the production of lice. With an ice making mechanism
featuring an ice tray which utilizes the freezing point method as well as reverse osmotic water purification.
(Patent application: No.2005-99663, 2005-365293, 200510127096.9, 11/342,117)
24 Hour natural water circulation system (N.W.P.W.)
This function of ChungHo purification systems is designed to allow water to continuously flow for 24
hours within the water purifier by adopting a natural circulation method. This mode, entitle N.W.P.W.,
applies the natural weight of water pressure in order to always supply clean and fresh water.(Patent:
No.105585)
Pure ice production utilizing the freezing point method
The freezing point method produces only the purest ice by supplying purified water to the ice making unit. The freezing point principle states that purest water freezes at 0℃ while non-pure water will
freeze at a temperature below that.
Energy saving function
The economically designed Iguassu Ice delivers purified water to the ice making unit in order to make
pure ice while simultaneously sending cooled water to cold water tank. This allows the system to
maintain a constant cold water temperature, thus inherently preventing water waste and helping to
conserve energy.
Automatic ice dispenser
Upon pressing the ice dispenser touch sensor button, the system then slowly rotates the ice storage
plate via an integrated motor in order to automatically replenish the ice supply within the storage
housing.
Touch sensor application
Breaking away from traditional button applications, the Iguassu Ice has a built- in touch sensor application. This addition has been integrated into the already stellar system with customer convenience in
mind. The easy-to-use sensor application allows for effortless and enjoyable drinking water with ice.
6
Infrared water level detection sensor
With improved detection accuracy, as compared to existing mechanical detection types, the infrared
OLC sensor applies an electronic water level sensor that was developed for stable water level detection. The signal is connected to a controller in order to automatically adjust purified water levels.(Patent: No.426182)
Automated operation via sensor and micom
This system internally provides temperature control for the ice making process/cold water process by
way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom,
may be automatically controlled in order to maintain an optimum ice making environment.
4 H₂O(Ambient water/Cold water/Hot water/Ice) 1 product!
With improved convenience, the Iguassu ice offers more production and supply power by providing
purified ambient water, cold water, hot water, and ice from the same product.
Product
Features
Standard hot water safety function (Hot water locking function + Hot water automatic selection / Release function)
Setting the hot water locking function using the Hot Lock touch sensor button prevents hot water
from being dispensed from the unit. This is in order to prevent burns and other unwanted injuries to
children, the elderly and any other vulnerable user. As a furthered safety procedure, you will find that
upon the use of hot water and the releasing of the hot water lock, the system, after a certain period
of time, will automatically shut off the hot water even though the hot water release button has been
pressed.
System Display functions and safety reinforcement
The safety features of the product have been enhanced in order to prevent various problems from
occurring. The system will inform the user(s) of abnormal occurrences through a flashing display icon
and by automatically stopping the ice making function, cold water function, and water purification
function when an abnormality in the system is detected.
7
Power saving function
Selecting the power saving function during hot water operation activates the light detection sensor which functions in accordance with the levels of light around the water purifier. By activating the
power save function, the user will ultimately reduce power consumption at night.
Automatic water dispensing
This system function is convenient to the user because it enables ambient water, cold water, and hot
water to be taken at the press of a button and placed into a container of any kind. Another new development, found in the Iguassu Ice, is the automatic selection of cold water. In many circumstances,
cold water is found to be the most desired temperature of water for drinking. The system has a reset
function which, shortly after selecting hot or ambient water, will automatically switch the cooler into
cold water mode.
Product
Features
Separate water delivery from a single spout
Ambient water, cold water, and hot water come out from a single spout, but independent water hoses
are applied so that ambient water, cold water, and hot water are not mixed, improving overall satisfaction in preferred temperature from the first drink.
8
Beep function
This provides customers a convenient reminder that a system setting has been changed as sounded
via beeping(ding~, dingdong~, etc.) and as applied via system touch sensors.
Noise prevention
This reduces system operating noise by applying a dual noise prevention material, utilizing a shock
mitigation structure found at ice storage house, etc.
Wire condenser(Natural convection)
Using natural convection, the system wire condensers are rated to reduce noise and thus provide
further convenience for the user.
Convenience in use
Function operations are designed as simply as possible in order to maximize convenience.
Environment Friendly Coolant
The Iguassu Ice has adopted an environmentally friendly cooling system in the new R-134a, a coolant
that will not add to the problems of ozone layer destruction and global warming.
Default function
Designed to automatically convert to cold water mode when in queue.
Product
Features
9
Exploded Diagram
3-1 OVERALL DIAGRAM
Water Dispensing
Solenoid Valve
Drainage Valve
Drainage Switch
TR
10
3
3-2 ICE MAKING DEPARTMENT
Sub Tank
Ice Full Sensor
(RX)
Inlet
Solenoid Valve
Circulation Pump
Ice Outlet Guide
Cold Water
Sensor
Cold Water
Level Sensor
Exploded
Diagram
Synchronous Motor
(Camshaft)
Ice Full Sensor
(TX)
11
4
System Diagram
4-1 WATER PURIFICATION PROCEDURE
Level Sensor
Sub Tank
Ambient
Water Tank
Post Carbon
Membrane
Pre Carbon
Sediment
Booster
Pump
Auto
Flushing
Valve
Ice Making Unit
Ice Making
Pump
Ambient Water Sol. V/V
Cold Water Tank
Cold Water Sol. V/V
Cold Water Sol. V/V
Ice Storaging Unit
Solenoid
Valve
Hot Water Sol. V/V
Ice
Dispensing
Hot
Water Tank
Drip Tray
Hot & Cold
Cleaning
Valve
Raw Wasted Flushing
Water Water Water
Hot & Cold Drain
4-2 ICE MAKING PROCEDURE
* UV - optional
Evaporator
Drip Tray
Ice Grill
Wire Condenser
Cold Water Tank
Capillary
Tube
Hot Gas
Sol. V/V
Ice Storage
Liquid
Seperator
Drier
Compressor
12
Water
Dispensing
Heat Exchanger
Distribution Line Diagram
5
13
Product Specification
9. Product Specification
Product name
IGUASSU ICE
Model name
CHP-5050S
Rated voltage
AC 110V/60Hz, 220V/50Hz, 240V/50Hz, and 220V/60Hz
External dimension
14.71W x 17.91D X 56.06H(in), 360W X 455D X 1424H(mm)
Consumed
power
Storage
house
Rated consumed power
700W(hot water+ ice making)
Hot water/Cold water
500W/170W
Ice making/Harvest
130W/200W
Ambient water
1.85G(7ℓ)
Hot water/Cold water
.71G/.53G(2.7ℓ/2.2ℓ)
Ice
4.4lbs.(2kg)
Monthly consumed power quantity
57.8kWh/month
Weather class
N class(90℉±1℉(32℃±1℃))
Surrounding temperature
Ice making
Required time
capability
(This can Daily ice making quantity
(60Hz/50Hz)
differ
depending
Daily maximum ice
on
making quantity
surounding
(60Hz/50Hz)
temperature.)
Ice size
14
68℉(20℃)
86℉(30℃)
12minutes±1minute/
one time ice making
33 lbs(15kg)/day(60Hz)
28 lbs(13kg)/day(50Hz)
14minutes±1minute/
one time ice making
22 lbs(10kg)/day(60Hz)
18 lbs(8kg)/day(50Hz)
6
33 lbs(15kg)/day(60Hz)/28 lbs(13kg)/day(50Hz)
(when surrounding temperature is 68℉(20℃))
13g±1gX12ea/one time ice making
(1ea cold water tank submerging)
Heat radiation type
WIRE CONDENSER TYPE(natural convection)
Cold water temperature regulation
THERMISTOR
Hot water temperature regulation
Bimetal(automatic return)
Overheating prevention system
Bimetal(manual return)
Safety system
Overheating prevention system,
water level detecting system
Cold water tank water level adjustment
Capacitance sensor
Effective water purification quantity
950G(3,600ℓ)
Refrigerant/Refrigerant weight
R-134a(85g±1g)
Product weight
114.5 lbs.(52kg)
Power cord
1.8m
IP class
IPX1
19
Installation Precautions
7
When installing the product, do not install it at the following places.
- Near fire
- Near flammable material
- Wet place
- A place exposed to rain and snow
- A place exposed to direct sunshine
- Near chemicals (volatile material, organic solvent, etc.)
- A place below 32°F or a place with the possibility of dropping below 32°F
When the product is installed in a dark place, and the power saving function is set, then hot water
system may not operate even during daytime. (Install it at bright place.)
Use the following water quality ramge.
- Water Pressure : 7~120 psi (0.5~8.4 kgf/cm2)
- Water Temperature : 39 ~ 100°F (4~38°C)
- pH : 5 ~ 10 - Hardness : 300 ppm or less - Evaporation remains : 500 ppm or less
- Water Quality : Biologically safe water quality
If you do not use water quality within the above range without prior discussion of our company, the
product can be excluded from the stated warranty period.
When transporting the product, do not tilt it over 45°.
Severe tilting can be the cause of reduced performance.
A bad wall outlet or plug may cause an electric shock or fire, do NOT use them.
Do not connect hot water(over 100°F) to this product.
Leave approximately 8 in, between the wall, sides and rear surfaces of the product so that
ventilation may be smoothly performed for safe operation of product.
When connecting tubing hose, take care so that the tubing hose is not be bent or pressed down
by heavy objects, etc
If tubing hose in blocked, water does not flow smoothly and may cause malfunction of the product.
Adjust the hose so that the water discharged from the drainage hose may not splash onto the
product’s surroundings.
Brine water, or the water coming out through drainage lines, can easily be applied towards other water related needs, such as in bathroom cleaning, house cleaning laundering, washing, etc. in order to
prevent waste of water. However, never use the brine water as drinking water or for cooking of food.
Raising the brine water and drain water over 1 ft. above the installation surface, or connecting
them over 6 ft. away from the water purifier can hinder a smooth drainage process. In order to
install the product in a location where the brine water and drained water line are located a distance of over 6 ft. from each, the user will inevitably have to install a separate drainage pump.
8
When installing another product (water purifier, shower softener, etc.) at the same location and
the water is derived from the same installation source, prepare an independent drain line for
each product.
15
(2) Hot Water Dispense Mode
If HOT(hot water selection) touch sensor button is selected and the
water dispensing button is pressed, hot water comes out.
※If HOT LOCK(hot water lock) is set, then hot water does not come
out even though the water dispensing button is pressed.
※If HOT LOCK(hot water lock) function is released, the water in the
hot water tank can be taken by selecting HOT(hot water selection)
touch sensor button and pressing the water dispensing button.
Relocation/Installation Precautions
Note : The flushed water from water dispensing hole is around 127℉(95℃) and be
careful against a burn from hot water. Please use container as like Cup.
(3) Cold Water Dispense Mode
If COLD(cold water selection) touch sensor button is selected and water
dispensing button is pressed, cold water comes out.
8
(4) Ambient Water Dispense Mode
If AMBI(ambient water selection) touch sensor button is selected and water
is pressed,
water comes
out.make sure there is no water left at all
In case thedispensing
product button
is needed
to beambient
transported,
please
※If
hot
water
or
ambient
water
is
selected
and
it
is
not used for a given time
inside of the unit before moving the product.
period, the system will automatically switch into cold water dispense mode.
(Default
function)
(If the product
is moved
without the complete drainage process as described below, it may cause
※There
notproduct.)
a separate setting and release method for the use of ambient
serious damage
toisthe
water/cold water/ice making operation. They operate automatically as
designated by the program when the power is supplied.
1
This is to
be performed
with
the power
plug inserted.
6-6.
Draining the
System
for Relocation/Installation
2
Remove the①
front
by first
down and then pulling it forward.
This lower
is to bepanel
performed
with pushing
the power the
plugcover
inserted.
3
pulling itswitch,
forward.located at the bottom of the panel,
Turn on the drainage
Turn
on the drainage
located at the bottom of the panel,
toremove water
remaining
in theswitch,
system.
② Remove the lower cover by first pushing the cover down and then
Drainage switch
to remove water remaining in the system.
※If the
drainage
switch
is water
turnedpurification
on, water purification
and
(When the drainage
switch
turned
on,
and ice production
ice production
stops, and “ICE FULL”,
“WATER stops.
FULL”, “HOT/ECONO” LED flickers with a BEEP
sound.)
③ Remove cold water by pressing the water dispense button.
4
5
In order to remove the water remaining in the cold water tank, tilt
the product forward and do so until cold water does not come out.
Remove cold water by pressing the water dispense button. In order to
Takeremaining
out the ice byinpressing
thewater
ICE(icetank,
dispense)
touch
sensor
remove the ④
water
the cold
tilt the
product
button.
forward and do
so until cold water does not come out.
※If there is no other option but to transport the product in an
inclined position, transport the product in a backwards inclined
if at allthe
possible.
Take out the ice position
by pressing
ICE(ice dispense) touch sensor button.
If there is no other option but to transport the product in an inclined position, transport the product
in a backwards inclined position if at all possible.)
15
16
Installation
1
Install the product on a level surface. (Change product level using the product
leg adjustment and confirm the level surface a level.)
2
Close off the water supply valve as supplied to each household. Then temporarily remove the connector part as provided from your given water source.
Then connect the main water line adaptor.
If the sealing O-ring at the connection piece is removed or damaged, it can lead to
leakage.
3
Connect tubing hose into water source adaptor and then attach to the water
inlet on the rear side of product.
If tubing hose in blocked, water does not flow smoothly and may cause malfunction of the product.
4
Connect tubing hose into the removed water(brine) and drained water connection part on the rear side of product and then connect tubing hose into the
drainage hole in sink, bathroom, or multi-purpose room, etc.
Install the removed water(brine) line and drained water line separately. If drainage
dose not function properly due to improper installation, then water may flow back
toward waterspout and cause an overflow.
5
Adjust the tubing hose so that the discharged water(brine) and tap water tubing hose so that they do not splash into surrounding areas.
6
Open the tap water valve supplied into each household, and place the water
source adaptor to the open position.
7
Check to see if water is leaking at each connection part.
8
For stabilization of the cooling system and for safe use of this product, insert
the power plug into an AC 110V60Hz, 220V50Hz, 240V/50Hz and 220V/60Hz
power outlet after 30 minutes after the installation of the product.
9
Check whether water is supplied into the inside of product and whether there
is any leakage in or around the tubing connections.
10
Check whether water is coming out by pressing the water dispensing button 1
hour after purification has begun.
11
Use after water has flowed into the storage tanks.
9
9
17
10
Usage
6. Usage
6-1.
and
System Function Settings(A)
10-1Display
DISPLAY
(A)
Light Detection Sensor
Detects the intensity of light around
the product (front and side) so that
the hot water system may be automatically turned ON/OFF in transition from light to dark.(When power
save mode is activated.)
ICE FULL
Lights up when ice storage house
is full of ice.(Yellow green)
WATER FULL
Lights up when storage house is
full of ambient water.(Yellow green)
A
B
HOT LOCK
(Hot water locking selection)
HOT LOCK LED
(Hot water locking LED)
Used when setting/releasing the
hot water lock function.
Lights up when setting the hot
water locking function.(Red)
HOT/ECONO
(Hot water operation/power saving selection)
Used when setting/releasing the
hot water lock function.
HOT LED
(Hot water operation display LED)
Lights up when setting hot water
operation.(Red)
ECONO LED
(Power saving display LED)
Lights up when setting the power
saving function.(Red)
10-2Operation
WATER DISPENSING
& BUTTONS
(B)
6-2.
and Water Dispensing
Selection(B)
HOT
(Hot water selection)
HOT LED
(Hot water selection LED
COLD
(Cold water selection)
Used to dispense cold water.
Displays that cold water dispense
was set.(Blue)
AMBI
(Ambient water selection)
Used to dispense ambient water.
AMBI LED
(Ambient water selection LED)
Displays that ambient water
dispense was set.(Yellow green)
ICE
(Ice dispenser)
ICE LED
(Ice dispense LED)
12
Displays that hot water dispense
was set.(Red)
COLD LED
(Cold water selection LED)
Water Dispensing Button
18
Used to dispense hot water.
Used to dispense water into a container such as a cup after selecting
the desired water temperature
among ambient water, cold water,
and hot water.
Used to dispense ice.
Lights when dispensing ice.(Red)
6. Usage
10-3 OPERATIONAL BEEP
6-3. Customer
Warning Sensor
Action
Action
Beep
Beep
During Power
ONsounds following applied operations of the
Ding
Dong Dang
※A beep
IGUASSU
ICE.
During Power ON
Ding Dong Dang
Division
BEEP
During Key Input
Ding~
During Key Input
Ding~
1
During
power
ON
Ding
Dong
Dang
During Hot Water Lock
Ding Ding
Ding
During Hot Water Lock
Ding Ding Ding
2
During key input
Ding~
During Water Intake Start
Ding~
During Water
Starthot water lock
Ding~
3 Intake
During
Ding~ding~ding~
During Water Intake Ending
Dong~
4 Intake
During
water intake start
Ding~
During Water
Ending
Dong~
During Overflow
Ding
Ding
5
During water intake ending
Dong~Ding Ding
During Overflow
Ding Ding Ding Ding
Ding~ding~ding~ding~
During Ice6DischargeDuring overflow
Ding~
During Ice Discharge
Ding~
7
During ice discharge
Ding~
Remarks / Occurrence
Remarks / Occurrence
One Time
One Time
Remarks/occurrence
One Time
One Time
Occurrence
one time
One Time
One Time
Occurrence one time
One Time
One Time
Occurrence
one time
One Time
Occurrence
one time
One Time
One
Second Interval
Occurrence
one time
One Second Interval
OneOne
second
Timeinterval
One Time
Occurrence one time
10-4 SELECTION / DESELECTION FUNCTION
1
2
3
HOT
lock)
Function
Setting
6-4.LOCK(hot
Functionwater
Settings
and
Releasing
Methods
Touch HOT LOCK(hot water lock) touch sensor button softly for
(1) HOT
LOCK(hot water lock) Function Setting
over
3 seconds)
A
① Touch HOT LOCK(hot water lock) touch sensor button softly for
over 3 seconds.
Hot②water
lock lock
lamp(red)
is turned
ononand
waterlock
lock
Hot water
lamp(red)
is turned
andthe
thehot
hot water
function
is set.is(setting
sound
: Ding~ding~ding~)
function
set.(setting
sound
: Ding~ding~ding~)
③ After hot water lock function is set, hot water will not function
thoughlock
HOT/ECONO(hot
water
selection)
After even
hot water
function is set,
hotoperation/power
water will not saving
function
even though
or HOT(hot water intake selection) touch button has been selected.
HOT/ECONO(hot water operation/power saving selection) or HOT(hot water
LOCK(hot
water
lock)has
function
to prevent burns by hot water.
intake※HOT
selection)
touch
button
beenhelps
selected.
*(2)
HOT
LOCK(hot
water water
lock) function
helps to prevent
burns by hot water.
HOT
LOCK(hot
lock) Function
Release
2
3
Hot water lock lamp(red) is turned off and the hot water lock function is
(3) HOT(hot
water)sound
Operation
Setting
released.
(setting
: Ding~ding~ding~)
If hot water operation display LED is turned on by touching HOT/ECONO(hot
water operation/power saving selection) touch sensor button, the hot water
After
hot water
lock function
issystem
released,
the hotby
water
function
operates
system
will operate.(Hot
water
is operated
a detection
sensor
which
automatically
detects the temperature
inside of the hot water
tank.)
by touching
HOT/ECONO(hot
water operation/power
saving
selection) or
HOT(hot water dispensing selection) touch button.
(4) HOT(hot water) Operation Release
If the hot water operation display LED is turned off by touching HOT/ECONO(hot
water operation/power saving selection) touch sensor button, then the hot water
HOT(hot
systemwater)
stops. Operation Setting
Product
Usage
1
① Touch HOT LOCK(hot water lock) touch sensor button softly for over 3 seconds.
② Hot water lock lamp(red) is turned off and the hot water lock function is
released.(Setting
sound
HOT LOCK(hot
water
lock): Ding~ding~ding~)
Function Release
③ After hot water lock function is released, the hot water function operates
TouchbyHOT
LOCK(hot
water
lock)
touch
sensor buttonsaving
softlyselection)
for over 3 seconds.
touching HOT/ECONO(hot water
operation/power
or HOT(hot water dispensing selection) touch button.
If hot water operation display LED is turned on by touching HOT/ECONO(hot water operation/power
saving selection) touch sensor button, the hot water system will operate.(Hot water system is operated by a detection sensor which automatically detects the temperature inside of the hot water tank.)
13
HOT(hot water) Operation Release
If the hot water operation display LED is turned off by touching HOT/ECONO(hot water operation/
power saving selection) touch sensor button, then the hot water system stops.
19
6. Usage
Product
Usage
ECONO(power
saving)Function
FunctionSetting
Setting
(5) ECONO(power
saving)
Touch the
1① Touch
the HOT/ECONO(hot
HOT/ECONO(hotwater
wateroperation/power
operation/power saving
saving selection)
selection) touch
touch
sensor
button.
sensor button.
② Power saving display LED is turned on and power saving function is set.
Power saving display LED is turned on and power saving function is set.
2
※Power saving function is automatically set to turn on/off the hot water system
* Power saving function is automatically set to turn on/off the hot water system through
through
of detection
light sensor
detection
in accordance
to the
operationoperation
of light sensor
in accordance
to the
brightness around
thebrightness
product while
hot waterthe
function
is set.
around
product
while hot water function is set.
20
(6) ECONO(power
saving)
ECONO(power
saving)Function
FunctionRelease
Release
① Touch the HOT/ECONO(hot water/power saving selection) touch sensor
Touch the HOT/ECONO(hot water/power saving selection) touch sensor
1
button.
button.
② Power saving display LED is turned off and power saving function is released.
Power saving display LED is turned off and power saving function is released.
2
※Cautions during Use of Power Saving Function
* Cautions
Use
of PowerisSaving
Function
If powerduring
saving
function
selected,
the hot water system is automatically
If power
saving
function
is
selected,
the
hot
water
is automatically
turned on/off
turned on/off according to brightness ofsystem
the products
surroundings,
so
according to brightness of the products surroundings, so hot water can not be immediately
hot
water
can
not
be
immediately
used
after
it
becomes
bright
again
used after it becomes bright again around the product. Therefore, in order to use hot water
allaround
the time,the
do not
use the power
savingin
function..
product.
Therefore,
order to use hot water all the time, do
not use the power saving function.
Releasing(Beep)
If HOT/ECONO(hot water operation/power saving selection) touch sensor
1
(7) Releasing(Beep)
button and HOT(hot water dispenser selection) touch sensor button is simul
① If HOT/ECONO(hot water operation/power saving selection) touch sensor
taneously touched for over 3 seconds, the function is released.
button and HOT(hot water dispenser selection) touch sensor button is simul
touched
forisover
3 seconds,
the function is released. is sounded.
When beep
function
turned
on, ding~ding~ding~ding~ding~
2 taneously
② When beep function is turned on, ding~ding~ding~ding~ding~ is sounded.
LED
and
HOT/ECONO
it is
isreleased,
released,HOT
HOTLOCK(hot
LOCK(hotwater
waterlock)
lock)
LED
and
HOT/ECONO
3③ And, when it
(how water
water operation/power
operation/powersaving
savingselection)
selection)LED
LED will
will flash
flash 55 times
(how
times in
inone
one
second
intervals
second intervals.
Operation conversion when
touching the HOT/ECONO(hot
water operation/power saving
selection) touch sensor button.
(8) Resetting(Beep)
Resetting(Beep)
① IfIfHOT/ECONO(hot
HOT/ECONO(hotwater
wateroperation/power
operation/powersaving
savingselection)
selection)touch
touchsensor
sensor
1
button and HOT(hot water dispenser selection) touch sensor button is simul
button and HOT(hot water dispenser selection) touch sensor button is simul taneously
taneously touched for over 3 seconds, beep is reset.
touched for over 3 seconds, beep is reset.
② When beep is turned off, ding~ding~ding~ding~ding~ sound goes off.
released,
HOT LOCK(hot water lock) LED
and HOT/ECONO
Whenwhen
beepitisisturned
off, ding~ding~ding~ding~ding~
sound
goes off.
2③ And,
(how water operation/power saving selection) LED will flash 5 times in one
And, when
it is released, HOT LOCK(hot water lock) LED and HOT/ECONO
intervals.
3 second
(how water operation/power saving selection) LED will flash 5 times in one second intervals.
6. Usage
6-5. Ice and Water Dispensing Method
10-5 Ice and Water Dispensing
(1) Ice Dispensing
Ice Dispensing
Mode Mode
If ICE(ice dispense) touch sensor button is pressed, the door of the ice
If ICE(icestorage
dispense)
sensor
is out
pressed,
thedispensing
door of the
ice
housetouch
is opened
and button
ice comes
from the
hole.
storage house is opened and ice comes out from the dispensing hole.
B
(2) Hot Water Dispense Mode
If HOT(hot water selection) touch sensor button is selected and the
water dispensing button is pressed, hot water comes out.
HOT LOCK(hot
water lock)
Function
Release
※If HOT LOCK(hot
water
lock) is set,
then hot water does not come
out
even selection)
though the touch
water dispensing
buttonisisselected
pressed. and the
If HOT(hot
water
sensor button
※If
HOT
LOCK(hot
water
lock)
function
is
released,
the water in the
water dispensing button is pressed, hot water comes out.
hot water tank can be taken by selecting HOT(hot water selection)
touch sensor
button
and
pressing
thedoes
water
button.
* If HOT LOCK(hot
water lock)
is set,
then
hot water
notdispensing
come out even
though the water dispensing button is pressed.
* If HOT LOCK(hot
water
lock) function
is released,
the water inhole
the hot
water tank
can be taken
by selecting HOT(hot water
Note : The
flushed
water from
water dispensing
is around
127℉(95℃)
and be
selection) touch
sensor
button
andfrom
pressing
water
dispensing
button. as like Cup.
careful
against
a burn
hot the
water.
Please
use container
Note(3) Cold Water Dispense Mode
If COLD(cold
waterwater
selection)
touch sensor
is selected
and water
The flushed
water from
dispensing
holebutton
is around
127 °F(95
°C)
dispensing button is pressed, cold water comes out.
and be careful against a burn from hot water. Please use container as
(4) Ambient Water Dispense Mode
like Cup.
If AMBI(ambient water selection) touch sensor button is selected and water
dispensing button is pressed, ambient water comes out.
※If hot water or ambient water is selected and it is not used for a given time
period, the system will automatically switch into cold water dispense mode.
(Default function)
※There
is not a separate
Cold Water
Dispense
Mode setting and release method for the use of ambient
water/cold water/ice making operation. They operate automatically as
If COLD(cold
water selection)
touch
sensor
button
is selected and water
designated
by the program
when
the power
is supplied.
dispensing button is pressed, cold water comes out.
6-6. Draining the System for Relocation/Installation
pulling it forward.
Product
Usage
HOT(hot water) Operation Release
① This iswater
to be selection)
performed with
thesensor
power plug
inserted.
If AMBI(ambient
touch
button
is selected and water dispensing button is
pressed, ambient
water
comes
out.
② Remove the lower cover by first pushing the cover down and then
Drainage switch
* If hot water orTurn
ambient
water
is selected
and located
it is not used
forbottom
a givenof
time
on the
drainage
switch,
at the
theperiod,
panel,the system will automatically switch into
cold water dispense
mode.water
(Default
function)in the system.
to remove
remaining
the drainage
switch
is turned
and
* There is not a※If
separate
setting and
release
methodon,
for water
the usepurification
of ambient water/cold
water/ice making operation. They
operate automatically
as designated
by the program when the power is supplied.
ice production
stops.
③ Remove cold water by pressing the water dispense button.
In order to remove the water remaining in the cold water tank, tilt
the product forward and do so until cold water does not come out.
④ Take out the ice by pressing the ICE(ice dispense) touch sensor
button.
※If there is no other option but to transport the product in an
inclined position, transport the product in a backwards inclined
position if at all possible.
15
21
10-6 Understanding the Ice Making Process and Operation
The ice making system of the IGUASSU ICE automatically operates according to designed program
settings after applying power to the product.
1
2
3
If power is supplied to the product by inserting the power plug, then ice making automatically operates without any manual setting.
Upon the initial application of power, if the level of purified water goes above proper operating levels,
then all the ice created from the machine will be automatically removed by deicing action.
In order to be produced cold water, the compressor and circulation pump must operate properly.
(The cold water production process automatically operates according to designated programming.)
Cold water operation
This refers to an operation that makes cold water by continuously circulating and supplying
water into the cold water tank.
Water temperature in the cold water tank is automatically checked by the cold water
temperature sensor, and if it drops below the set temperature, then the cold water operation
will automatically stop.
4
If cold water production is operating properly, the ice making system will produce the ice according
to the given water supply.
Water supply action
This refers to an action to supply about .25G(1ℓ) of cold water every 50 seconds into ice
making mechanism in order to make ice.
Product
Usage
Ice making action
This refers to the making of ice by way of an ice tray by supplying cold refrigerant onto the ice
tray as it is filled with water.
22
Harvest action
This refers to an action to separate the ice created in the ice tray by supplying hot refrigerant
onto the tray.
5
When the ice storage house is full, the ice detection sensor will automatically stop the process.
6
Cold temperature control is applied to prevent ice cubes from melting by periodically sending cold air
into ice storage house.
7
If ice in the storage house is not used for long periods of time, it may melt, and during ice dispensing,
small ice cubes can come out.
* TDSs(Total Dissolved Solids) of ice may increase according to the environment in which the ice is created.
The lower the surrounding temperatures, the shorter the ice making process will become and the higher the surrounding
temperatures, the longer the ice making process will become.
Do not install or use the product in temperatures below 32°F(0°C) and above 100°F(38°C).
11
Test Board
1
Remove the front upper panel to reveal Test Board wire harness conncetion.
2
Test different parts of the product : when LED light is blinking, replace appropriate part.
3
Test Board Manual Functions
BYPASS
Used to move on to the next function on the checklist
(except for when COLD WATER is being sent via circulation pump)
ICE RELEASE
Hot Gas released : Compressor turned Off for 60 seconds to release Ice from the Ice Maker.
COLD WATER
Circulation Pump On : Compressor turned Off for 60 seconds to circulate cold water to the Ice
Maker.
LED 1
COMP ON
LED 7
Ice Full
5 Second
LED 13
Circulating
Pump Error
LED 2
LED 8
LED 14
Booster Pump ON Ice Detection (TX) Room
7 Second
Temperature
Above 130°F
LED 3
LED 9
LED 15
Main Sol V/V ON
Ice Complete
Ice Temperature
(Time End)
Above 85°F
LED 4
Hot Gas
Sol V/V ON
LED 10
Ice Complete
(Temp. End)
LED 16
Cold Error
(60 Minute)
LED 5
Circulating Pump
ON
LED 11
S/W: Micro
(Ice Error)
LED 17
Night On
Daytime OFF
LED 6
Ice Motor Move
LED 12
S/W: Micro
(Defrost Error)
LED 18
Comressor
5 Minute
o BYPASS
o ICE RELEASE
LED 19
Ice Sensor Error
LED 25
Ice Size Big
LED 20
Environment
Sensor Error
LED 26
Ice Size Medium
LED 21
Ice Sensor 160°F
Functioning 175°F
OFF - When Hot
Gas defects
LED 22
Camshaft Motor
Coupler Broken
LED 27
Ice Size Small
LED 23
Inlet Solenoid
Valve Level Sensor
defects (Inlet 5
minutes defects)
LED 24
Operation ON/OFF
LED 29
Gas Sol V/V Defrost
LED 28
Ice Making
LED 30
Cooling
o COLD WATER
23
12
Examination/Repair Procedure
No
24
Malfunction
Page
1
No Ice / No Cold Water
25
2
Ice Not Dispensing
34
3
Axle Coupling Replacement
36
4
Water Odor / Bad Taste
41
5
Water Leak
42
6
Residual Water
44
7
Dispense Button Malfunction
46
8
Touch Sensor Defect
47
9
Ice / Water Full LED Blinking
48
10
Water Full LED Blinking
49
11
Sensor Table
52
12-1
NO ICE / NO COLD WATER
12-1 No Ice / No Cold Water
No
Malfunction
Page
A
R134-A Leak
26
B
Hot Gas Leak
27
C
OLC-S Defect
28
D
Cold Water Level Sensor Defect
29
E
Main Sol V/V Defect
30
F
TRC Sensor Defect
31
G
Circulation Pump Defect
32
H
Ice Temperature Sensor
33
25
12-1-A R134-A LEAK
Symptom
Comp. is working but no Cold Water / No Ice.
1. Comp. is working, but back grill is cold. 2. Comp. is working, but the dryer is cold.
* Check temperature 10 min after the Comp. has operated.
How to Diagnose
Trouble
Shooting
1
26
Touch the back grill with your hand to
determine temp. (During Ice Making
100ºF ~ 140ºF : Hot)
2
Touch the dryer with your hand to determine temp.
(During Cooling 100ºF ~ 105ºF : Warm)
** Please note that when the ice is releasing, the grill and dryer will be cold.
Cause of Defect
Compressor is working properly, however, R134-A has leaked or the dryer has clogged.
AS Procedure
Need to recharge (Contact Service Center)
12-1-B HOT GAS LEAK
Symptom
Comp. is working but no Cold Water / No Ice.
1. Check for leakage around welded areas.
How to Diagnose
1
Check to see if the Hot Gas is flowing through the Hot Gas V/V
If Hot Gas V/V is functioning
properly, there is condensation at this area.
Trouble
Shooting
** During ice making process, dryer will be cold.
Cause of Defect
In order to make Hot water and Cold water, the Hot Water Sol V/V needs to open and shut properly.
When it is clogged with particles, it prevents the Hot Gas Sol V/V from shutting off
AS Procedure
1) Connect the Test Board and press the Ice Release button 10 times consecutively. This may
unclog the Hot Gas Sol V/V.
2) If step 1 does not work, need to replace part and recharge.
27
12-1-C OLC-S Sensor Defect
Symptom
Water tanks do not get full.
How to Diagnose
Trouble
Shooting
1
28
Check to see if Ambient tank is (25%)
full.
2
If clogged, it will prevent water flow.
(OLC Mesh / Medium Filter)
3
Check to see if water is flowing after
the Post Carbon Filter.
Cold water operates above (25%).
Check to see if water is purifying properly
Cause of Defect
1. Mesh clog 2. Defective Pump 3. Defective Sol V/V 4. Membrane clog
AS Procedure
1) If Mesh / Medium Filter are clogged: Clean or replace.
2) Check to see if water is coming out after the Post Carbon Filter.
a. Adaptor b. Sol V/V c. Booster Pump d. Membrane Filter.
12-1-D Cold Water Level Sensor Defect
Symptom
1. Main OLC-S not full above 25% level. 3. Cold water is not coming out.
2. Water is continuously draining.
How to Diagnose
1
Check to see if Ambient tank is (25%)
full.
2
Check the Cold Water Level Sensor.
3
DC Current Check :
When there is water DC 0V;
No water DC 5V
** Check black and brown wires.
AS Procedure
Check to see if the Cold Water Level Sensor is working properly.
If not, exchange part.
Trouble
Shooting
Cause of Defect
1. Sensor will not work properly and will cause water to overflow.
2. Sensor will not work properly and will prevent water from filling.
29
12-1-e. Main Sol V/V Defect
Symptom
Cold water is not coming out.
Trouble
Shooting
How to Diagnose
30
1
No water is flowing to the Cold tank.
- The main Sol V/V needs to be DC24V.
2
Connect the Test Board and diagnose.
(Cold tank not full : takes approx. 5 min.
- Will test 3 times; after the third time
Test Board LED23 will start blinking )
Cause of Defect
Water is not flowing into the Cold tank.
AS Procedure
Check the wires for proper voltage. May need to change part.
12-1-F. TRC Sensor Defect
Symptom
Comp. is working properly, but TRC sensor is defective, preventing Ice making.
Compressor will continue to operate until 40F.
How to Diagnose
1
Connect Test Board for testing.
Each cold water process takes 60 min. Repeat 3 times; if defective, Test Board LED16 will
start blinking.
-> Ice Full LED will start blinking
Trouble
Shooting
** Conduct current test.
Cause of Defect
If TRC Sensor is defective, but Comp. is operating for more than 60 min., Ice Full LED will blink
AS Procedure
1) Check to see if the wires are connected properly to the PCB.
2) If disconnected, connect properly.
3. If there is no current, replace sensor.
31
12-1-g. Circulation Pump Defect
Symptom
1. Water does not circulate if defective; causing Ice Full LED to blink.
- Connect Test Board: Circulation pump defective or Ice tray frozen.
2. If Ice tray is frozen; may cause Camshaft axle coupling to break.
How to Diagnose
Trouble
Shooting
1
32
Connect Test Board : Ice fails to make after 3 tries (avg. 10min/try),
Test Board LED 13 / 22 start blinking.
Cause of Defect
Defective Circulation Pump will cause over-freezing, thus may cause the Axle coupling to break.
AS Procedure
1) Replace Camshaft axle coupling.
2) Replace Circulation pump if necessary.
3) Check to see if water in the water tray is frozen or melted.
- If frozen, it may take at least 6 hours to melt.
12-1-H. Ice Temperature Sensor
Symptom
1. No Cold water / No Ice, ICE FULL LED blinking.
-Connect Test Board; LED13 starts blinking.
2. If the Ice temp. sensor reaches -22F, it stops making Ice.
How to Diagnose
1
Check ohm reading of sensor.
2
Connect Test Board: If LED13 blinks, then check sensor.
Trouble
Shooting
** The sensor is the same for Iguassu Ice and Ice Combo Plus
Cause of Defect
If Ice temp. sensor detects -22ºF, it will cause Circulation pump to be considered defective and stop
the Comp.
- When sensor is defective or disconnected, system stops making Ice.
AS Procedure
Replace Ice temperature sensor.
- Sensor is the same for Ice Combo Plus.
33
12-2
Ice not Dispensing
12-2-A. Ice Full Sensor(s) Defect
Symptom
1. Ice is full, but does not dispense. 2. Ice dispense motor functioning, but there is no Ice.
Trouble
Shooting
How to Diagnose
34
1
Press the Ice button to check
whether the blades are rotating.
2
Blades are rotating properly,
but ICE FULL LED is not turning
Off.
3
Check to see if the Ice Full
Sensor(s) are connected properly.
Front Ice Full
Sensor
Cause of Defect
The sensor detects that the Ice is full and stops Ice from making.
AS Procedure
Exchange Ice Full sensor(s).
back Ice Full
Sensor
12-2-B. Ice Dispenser Motor
Symptom
Ice button is pressed, but blades are not rotating.
How to Diagnose
1
Press the Ice button and check to see if the
blades are rotating.
AS Procedure
1) Align shaft.
2) Replace Motor.
Trouble
Shooting
Cause of Defect
1. Motor shaft is not aligned properly.
2. Motor may be defective.
35
12-3
Axle Coupling Replacement
12-3-A. EVA Assembly Defect
Symptom
1. Cold water is working properly, but there is no Ice.
2. Connect Test Board: LED22 starts blinking.
How to Diagnose
1
Press the Ice button to dispense Ice.
2
2. There is Ice, but Ice shape is irregular.
- Remove Front-upper cover and disassemble the dispense tunnel to check the shape of Ice.
Trouble
Shooting
Two Ice frozen
together
36
Ice is lopsided
EVA positioning is not parallel,
causing Ice to over freeze and/
or freeze irregularly.
Cause of Defect
EVA positioning is not level causing Ice to over freeze and/or freeze irregularly; thus causing axel
coupler to break or not function properly.
AS Procedure
Exchange Ice Full sensor(s).
12-3-B. Product is not level
Symptom
1. Cold water is working properly, but there is no Ice.
2. Connect Test Board: LED22 starts blinking.
How to Diagnose
1
Press the Ice button to dispense Ice.
2
There is Ice, but Ice shape is irregular.
- Remove Front-upper cover and disassemble the dispense
tunnel to check the shape of Ice.
Two Ice frozen together
Ice is lopsided
Cause of Defect
Due to product not being level, over-freezing and/or irregular Ice will be created.
AS Procedure
Trouble
Shooting
Product positioning is not
level, thus causing over- freezing and/or Ice irregularity.
Adjust the legs to level the unit.
Level is provided in the drip pan. To remove level, use a sharp object to pop out. Must be
place on top of the unit towards the front.
37
12-3-c. Environment Sensor Defect
Symptom
1. Cold water is working properly, but there is no Ice.
2. Connect Test Board: LED22 starts blinking.
Trouble
Shooting
How to Diagnose
38
1
Push the Ice button to dispense Ice.
2
There is Ice, but no Ice is dispensing - Check Ice shape.
- Remove Front-Upper cover and disassemble the dispense tunnel to check the shape of Ice.
3
Comp. is working properly, but there is no Ice.
ex> One tray of Ice is made approx. every 10 minutes at 77°F
4
If there is a 3min difference in the interval of time of Ice making, check the Environment
sensor.
Cause of Defect
If Environment sensor recognizes that the temperature is high, it may cause the Ice to make for longer
period of time, causing the Axle Coupling Motor to malfunction.
AS Procedure
1) Check ohm reading of sensor (Resistance should be approx. 45)
2) If sensor is defective, replace sensor.
12-3-d. Circulation Pump Defect
Symptom
1. Comp. working, but circulation pump does not function and Ice Full is off.
Connect Test Board: Circulation Pump Defect or Over-Freezing.
2. Due to over-freezing, Axle Coupling may be broken.
How to Diagnose
1
Connect Test Board to conduct initial diagnostic.
During Cold water & Ice making operation, Test Board LED 13 or 22 may be off if Environment Temperature sensor is defective.
Trouble
Shooting
**Defective Circulation Pump will cause the Axle Coupling to break.
Cause of Defect
1. Clogging or malfunction of Circulation Pump will prevent rotation.
AS Procedure
1. Check for particle build up in impeller by separating Circulation Pump.
2. Change Axle Coupling and/or Circulation Pump.
3. Please remove the tray motor in order to get to the Axle coupling.
4. Make sure to allow at least 6 hours for the Ice tray to melt.
39
12-3-e. Hot Gas V/V Wire Disconnect
Symptom
Ice is made, but does not fall off the fingers.
How to Diagnose
1
Connect Test Board and press the Ice Release Button.
2
Check to see if it is functioning.
Trouble
Shooting
Voltage : AC 220V
40
Cause of Defect
If Hot Gas does not flow properly, may lead to the Axle Coupling to break.
AS Procedure
1) Check power “ON” or “OFF” from Test Board (LED4).
2) Change Wire or check Wire connection.
12-4
Water Smell / Taste Bad
12-3-c. Environment Sensor Defect
Symptom
1. Ice Making is working properly, but there is no Ice / no Cold.
2. When dispensing Cold water: heavy plastic smell / water is oily.
How to Diagnose
1
Check the water from Post Out to Ambient tank for odor.
2
Check for back flush from drain.
3
Check medium filter (round filter on tank lid) for particles and odor.
Cause of Defect
Cannot be determined due to varying issues from install environment.
AS Procedure
1. Install Check V/V on the drain line to prevent back flush from drain.
2. Change Medium Filter if odor from Medium Filter.
3. Standard Check List:
1) Water Smells : Change Post-Carbon Filter & wash ambient / cold water tanks
2) Water Smells Again : Change All Filters & wash ambient /cold water tanks
3) Water Smells Again : Uninstall and replace silicon series / tank at repair center
4) Water Smell Again : Exchange product
41
12-5
Water Leak
12-5-a. Cold Water Level Sensor Defect
Symptom
1. Ambient water is not full.
2. Water keeps flowing to drain.
3. Water is dripping down from Ice dispense tunnel / rotator blade.
Trouble
Shooting
How to Diagnose
42
1
Check to see if Ambient tank is (25%)
full.
2
Check the Cold Water Level Sensor.
3
DC Current Check :
When there is water DC 0V;
No water DC 5V
** Check black and brown wires.
Cause of Defect
1. Sensor will not work properly and will cause water to overflow.
2. Sensor will not work properly and will prevent water from filling.
AS Procedure
Change Cold Water Level Sensor, if necessary.
12-5-b. Main Sol V/V Defect
Symptom
1. Water flows to drain (Main V/V has particles)
2. Water is dripping down from Ice dispense tunnel / rotator blade.
How to Diagnose
1
If water flows to drain, check for particles in the Main
Sol V/V
AS Procedure
1) Detach Main Sol V/V and remove particles.
2) Water may leak from Main Sol V/V, if not reassembled properly.
Trouble
Shooting
Cause of Defect
If there are particles stuck in the Main Sol V/V, may cause the water to drip down from Ice dispense tunnel / rotator blade.
43
12-6
Residual Water
12-6-a. Sol V/V Defect
Symptom
Water keeps dripping from spout.
How to Diagnose
Trouble
Shooting
1
44
Water flowing from spout when water dispense button
is not pressed.
- Check for particles inside Sol V/V.
Cause of Defect
If particles build up inside Sol V/V, it will prevent the Sol V/V from shutting off water from ambient
tank and cause it to drip.
AS Procedure
1) Detach appropriate Sol V/V and clean out particle build up.
2) Water may leak from Main Sol V/V, if not reassembled properly.
* Hot / ambient water Sol V/Vs are the same.
* Cold water Sol V/V is different.
12-6-b. Water Remaining on Spout
Symptom
Water keeps dripping from spout.
How to Diagnose
1
Check Red O-ring in Manifold & Faucet Deco assembly.
- Red O-ring must not be visible/need to be inserted all the way.
2
Check for Mesh inside spout.
water
remaining
AS Procedure
1) Check assembly to make sure that Red O-ring is inserted completely.
2) Check for mesh inside spout.
3) After step 1 & 2, but if water still drips, replace Dispense Button.
Trouble
Shooting
Cause of Defect
1. Assembled improperly.
2. There may be an air bubble.
3. The diameter of the spout may be defective.
45
12-7
Dispense Button Malfunction
12-7 Dispenser Button malfunction
Symptom
Water continues to flow after releasing button.
Trouble
Shooting
How to Diagnose
46
1
Push button in and let go.
Check to see if it releases.
2
Detach Dispense Button and check for particles, such as coffee, dirt, etc.
3
Check MFG Date.
old type
Cause of Defect
1. Particles may build up to cause jam.
2. Ware and tear from normal use.
3. May not be connect properly.
AS Procedure
1) Wash button with hot/warm water.
2) Change button with new part.
3) May need to change whole assembly part.
new type
12-8
Touch Sensor Defect
12-8 Touch Sensor Defect
Symptom
1. Does not work from initial installation.
2. Does not work after some use.
How to Diagnose
Press each touch sensor.
2
If the desired setting does not change,
open front panel and check wire connections and/or if there is moisture on
the PCB.
Trouble
Shooting
1
Moisture in the
connections
Wire not
connected
Cause of Defect
1. Wire connection came loose.
2. Got wet during operation or relocation.
AS Procedure
1) Insert wire connections properly.
2) May take up to 6 hours for the wet areas to dry.
47
12-9
Ice / Water Full LED Blinking
12-9 Ice & Water Full LED Blinking
Symptom
For new installations, if the drain switch is turned on, it will not operate and cause the LED to blink
and create a ding/ding/sound.
Trouble
Shooting
How to Diagnose
48
1
Open front panel and make sure that the
switch is “OFF”.
2
When drain water switch is “ON”, unit will not operate.
Cause of Defect
Drain S/W “ON”
AS Procedure
Turn Drain switch “OFF”.
12-10
Water Full LED Blinking
12-10-A. OLC-S Sensor Defect
Symptom
Full LED blinking.
How to Diagnose
1
Check if OLC-S is exposed to light.
In some cases where there may be a gap between
the Top Cover and Front Cover, OLC-S may be exposed to light, causing the sensor to malfunction.
Trouble
Shooting
Cause of Defect
Light interferes with the OLC-S, causing it to send a wrong signal indicating that the water is overflowing.
AS Procedure
1) Make sure that the sensor is not exposed to light.
2) May need to change sensor.
49
12-10-b. Supply Sol V/V Defect
Symptom
Raw water continues to be supplied when water tank is full.
How to Diagnose
1
Pull out the tubing from the Booster
pump out and check to see if water
is coming out.
Trouble
Shooting
ok
50
defective
Sol V/V Defect
Cause of Defect
1. The elasticity of the inner cap can get deformed from continuous use over a long period of time.
2. In some cases, particles from the raw water can also clog the Supply Sol V/V causing it to malfunction.
AS Procedure
Change Sol V/V.
12-10-c. S/H Filter Bracket Defect
Symptom
Raw water continues to be supplied when water tank is full.
How to Diagnose
1
When OLC-S and Supply Sol V/V are functioning properly, but water is still overflowing,
need to check S/H Filter Bracket.
Install Check V/V to prevent
water flowing back from main
tank.
Remove Pre-Carbon to see if
water is coming out.
When OLC-S and Supply Sol V/V are functioning properly, but water is still overflowing,
need to check S/H Filter Bracket.
Trouble
Shooting
2
Water flows to membrane,
when it should not
Cause of Defect
SH Filter Bracket internal block disc is defective and waters flows to membrane.
AS Procedure
Change SH Filter Bracket
51
12-11
Sensor table
12-11-A. Ice Making Temp sensor, Cold Water Temp sensor Table
(°F)
(KΩ)
(°F)
(KΩ)
(°F)
(KΩ)
-22
117
41
22.2
104
5.8
-13
90
50
18.1
113
4.9
-4
70
59
14.7
122
4.1
5
55
68
12.1
131
3.5
14
43.3
77
10
140
3
23
34.5
86
8.3
149
2.6
32
27.6
95
6.9
158
2.2
Trouble
Shooting
12-11-b. Environment sensor Table
52
(°F)
(KΩ)
(°F)
(KΩ)
(°F)
(KΩ)
-22
885
41
127
104
26.6
-13
652
50
99.5
113
21.8
-4
485
59
78.5
122
18
5
364
68
62.5
131
14.9
14
276
77
50
140
12.4
23
211
86
40.3
149
10.4
32
170
95
32.6
158
8.7
12-11-c. Ice Making Time by room temperature
Ice Making Time
(minute)
Ice Making
Temp. (°F)
48.2 ~ 53.6
6.5
-22
53.6 ~ 59
7.0
-22
59 ~ 64.4
7.5
-22
64.4 ~ 69.8
8.0
-20.2
69.8 ~ 75.2
8.5
-20.2
75.2 ~ 78.8
9.0
-20.2
78.8 ~ 82.4
9.5
-14.8
82.4 ~ 86
10.5
-14.8
86 ~ 91.4
11.0
-13
91.4 ~ 96.8
11.5
-11.2
96.8 ~ 102.2
12.0
-9.4
102.2 ~ 105.8
14.0
-7.6
105.8 ~ 109.4
14.5
-7.6
109.4 ~ 113
15.5
-5.8
113 ~114.8
16.5
-4
114.8 ~ 116.6
17.0
-2.2
116.6 ~ 118.4
17.0
-2.2
118.4 ~
17.0
-2.2
Keep Cold (Comp)
ON
OFF
0
0
2 min
15 min
2.5 min
15 min
3.5 min
15 min
4 min
15 min
6 min
15 min
Ice Dispensing
Temp/Time
*Temp of Ice
Dispensing : 41°F
(Min. Time of Ice
Dispensing 60 Sec)
* Time of Ice
Dispensing : 5 min
* Keep cold be ON
and OFF of Comp.
Trouble
Shooting
Temp (°F)
53
Exploded Diagram & Parts List
13-1 EXPLODED DIAGRAM (1)
54
13
13-2 EXPLODED DIAGRAM (2)
Exploded
Diagram
55
Exploded
Diagram
13-3 EXPLODED DIAGRAM (3)
56
13-4 parts list
No
PART NAME
1
FRONT UPPER-DECO
2
FRONT LOWER-DECO
3
FRONT LOWER-BODY
4
FRONT UPPER-BODY
5
Drip Tray
6
GRILL-Drip Tray
7
FRONT MIDDLE
8
DISPENSER DECO
9 Manifold (oval) Cold/Hot Separate
10
FAUCET DECO-Cold/Hot Separate
11
Dispensing Button
12
Dispensing Button COVER
13
TOP COVER
14
SIDE PANEL (L)
15
SIDE PANEL (R)
16
BASE PANEL
17
HOT TANK PANEL
18
ICE UNIT PANEL
19
PCB CONTROL PANEL
20
REAR PANEL
21 BRACKET-Water Dispensing SOL V/V
22
Solenoid - DOOR
23
LLDPE-Tubing
24
PIPE-Hot SUB TANK Connect
25 INSULATION - Lower Ambient Tank
26
RUBBER-Dispensing Button
27
SINGLE HEAD
28
LED Window - Cold/Hot/Ambient
29
LED Window - Circle
30
LED Window - Square
31
LED Window - BAR
32
BRACKET-FILTER
33
ICE STORAGE
34
LEG
35
BULK HEAD (3/8")
36
BULK HEAD (1/4")
37
PUMP-ICE Making
38
Ice Making PUMP HEAD
39 Cold Water Tank & Ice Making UNIT
40
Cold Water Level Sensor CASE
41
Drip Tray Motor Coupling
42
Rotating Drip Tray BUSHING (L)
43
ICE FULL Sensor CASE (L)
44
Rotating Drip Tray
Q'TY
MATERIAL
No
PART NAME
Q'TY
MATERIAL
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0.6
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
MPC
MPC
ABS
ABS
ABS
ABS
ABS
ABS
PC/ABS
PC/ABS
ABS
ABS
ABS
EGI 1.0t
EGI 1.0t
EGI 1.0t
EGI 1.0t
EGI 1.0t
GI 1.0t
GI 1.0t
EGI 1.2t
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
EVA. Fixed BRACKET
Rotating Drip Tray BUSHING (R)
ICE GRILL
Ambient Tank
COVER-Ambient Tank
Hot Water SUB TANK CAP
Hot Water SUB TANK BODY
O-RING-Circulation Pump HEAD
Cold Tank Ice Making UNIT EPS
Drip Tray Motor S/W PANEL
SOLENOID VALVE BRACKET
Ice Releasing GUIDE COVER (top)
Ice Releasing GUIDE COVER (bottom)
Noise Reducing BASKET
HOT TANK ASS'Y
TUBE-Cold Water Dispensing
TUBE-Ambient Dispensing
TUBE-Cold water SOL V/V In
TUBE-Hot Water Inlet
TUBE-Hot Water Dispensing
TUBE-Hot Water SOL V/V In
TUBE-Hot Water Air Vent In
TUBE-Ambient SOL V/V In
TUBE-Cold Water Supply SOL V/V Out
TUBE-Cold Water Supply SOL V/V In
Cold-Ambient Sol. Connect Tee
TUBE-Cold-Ambient Sol v/v Connect
TUBE-OLC
TUBE-Cold-Ambient Sol v/v Connect
TUBE-Hot SUB TANK Connect
Cold Tank Ice Making Senser EPS
Level Sensor - Ambient
PCB-CONTROLLER(2 type)
Display Module (3 types)
PUMP-Water
COMPRESSOR
CASTER-linear
TRANSFORMER
SOL V/V - Inlet
SOL V/V - Hot Water Dispense
SOL V/V - Cold Water Dispense
SOL V/V - Ambient Water Dispense
MOTOR-GEARED
MOTOR
-Two-way
Motor
MOTOR
- Two-way
Sync.
Motor
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
PC/ABS
POM
LLDPE
PP
PP
HeatProof PP
HeatProof PP
SILICONE
EPS
ABS
ABS
ABS
ABS
LDPE
SUS 0.5t
ELASTOMER
ELASTOMER
ELASTOMER
SILICONE
SILICONE
SILICONE
SILICONE
ELASTOMER
ELASTOMER
SILICONE
POM
SILICONE
ELASTOMER
ELASTOMER
SILICONE
EPS
LLDPE
SUS304
EPS
SILICONE
PP
PMMA
PMMA
PMMA
PMMA
EGI 1.0t
PP
ABS(LG)
POM
POM
POM
PP
ABS
POM
POM
ABS
PC/ABS
STEEL
57
ChungHo USA
1240 N. Simon Circle Suite A
Anaheim CA 92806
888.758.1234
www.chunghousa.com
[email protected]