turbotak atomizing nozzles

TURBOTAK ATOMIZING NOZZLES
Superior Droplet Control
ENGINEERED SYSTEMS & SERVICES
Turbotak Atomizing Nozzles
Additional Features
• Spray capacities of less than 0.1 gpm to over
100 gpm in a single nozzle;
Turbotak Atomizing Nozzles finely atomize water, high viscosity liquids,
and slurries by means of compressed air or steam. Droplet sizes are
THE TURBOTAK ADVANTAGE
Turbotak Atomizing Nozzles are able to atomize liquids to smaller
droplets while using the lowest energy per gpm.
accurately controlled by adjusting operating pressure, gas flows and
Droplets: Size Matters
• Precise droplet size control: 5 to 200 micron;
liquid flows.
Droplet size is crucial in nozzle applications. By atomizing a given
• Steam and other gases may be used instead
The nozzles are particularly resistant to abrasion and plugging, and
volume of liquid to smaller droplets, the surface area and number of
relatively insensitive to the physical properties of the material sprayed.
droplets is increased. The result is better contacting.
of compressed air for specific applications;
• Resistant to plugging for minimum
Specified to match the application, Turbotak Atomizing Nozzles are
maintenance; resistant to abrasion for long
available in any suitable material of construction, including 316L
life.
stainless, hardened steel, Hastelloy, ceramics, stellite, thermoplastics and
other machinable materials.
• Spray angles designed for optimum
coverage;
Applications include gas cooling and conditioning, particulate
scrubbing, gas absorption, spray drying, waste fuel combustion, and
• Quieter than other air-atomized nozzles;
• Wide spray coverage and high spray capacity
means fewer nozzles, fewer controls;
energy consumption.
Performance Curve
10µm 20µm 30µm
40µm
75
10
7
5
50µm
4
60µm
Pressure (psig)
60
3
45
2
30
Air Mass Flow
Drop SMD (microns)
15
0
20
40
60
Water Mass Flow
80
Turbotak Atomizing Nozzles
dust suppression.
Tight droplet size distribution puts more droplets in the desired size
Two-Phase Nozzles
range.
Turbotak Atomizing Nozzles use compressed air or steam to atomize
• More efficient atomization means lower
Other Nozzles
Acid Gas Scrubbing
liquids. Gas and liquid mix within the nozzle to create a critical sonic-
The quantity of acid gas transferred to the liquid phase is proportional
flow mixture. The larger orifice and lower pressure results in reduced
to the surface area.
erosion and plugging of the nozzle.
Evaporative Gas Cooling
Atomize a Variety of Liquids
Smaller droplets evaporate faster for dry operation - crucial for
Including slurries, oils and high viscosity sludges - virtually any
operations with baghouses, ESPs, and spray dryers.
pumpable liquid.
Reduced Chemical Usage
Proven to Perform
Smaller drops provide faster reactions, greater efficiency and reduced
For over thirty years, Turbotak Atomizing Nozzles have been on the job
chemical usage.
in thousands of plants around the world.
Combustion
Superior Droplet Control
Rapid vaporization ensures a much faster and cleaner burn.
A hallmark of the Turbotak Atomizing Nozzle is its superior control over
Rugged Lance Design
the size distribution of droplets. Droplet size is controlled from 5 to 200
microns simply by adjusting liquid flow and air pressure.
Custom Designed
Turbotak Atomizing Nozzles are mounted on lances for easy
installation, inspection and maintenance. The rugged, thick-walled
lances are resistant to corrosion and abrasion. MEGTEC TurboSonic’s
The Turbotak Atomizing Nozzle is available in many configurations to
design features an outer air pipe that keeps the lance cool - minimizing
produce the precise performance you require.
distortion due to heat.
Single orifice nozzles produce a full cone spray with a 15° total spray
angle. The multiple orifice nozzle provides larger flow capacities and
Mounting Flange
wider spray angles, while minimizing complex piping arrangements.
Air or Steam
Controls
Complete control systems, ranging from low-cost manual controls to
Liquid
sophisticated automatic controls for interfacing with process control
systems, are available with Turbotak Atomizing Nozzles.
Turbotak Atomizing Nozzle
MEGTEC TurboSonic matches the lance to the application and the physical shape of the vessel.
AMERIC AS
MEGTEC Systems, Inc.
G l o b a l H e a d q u a r t e r s De Pere, WI, USA
Te l : + 1 9 2 0 3 3 6 5 7 1 5
Solvent Recovery Division
MEGTEC Systems, Inc.
Columbus, OH, USA
Te l : + 1 6 1 4 3 2 4 2 6 6 0
Solvent Recovery Division
MEGTEC Systems, Inc.
Vero B each, FL, USA
Te l : + 1 7 7 2 5 6 7 1 3 2 0
MEGTEC
MEGTEC
T u r b o S o n i c Te c h n o l o g i e s , I n c .
Raleigh, NC, USA
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Tu r b o S o n i c , I n c .
Water loo, ON, Canada
Te l : + 1 5 1 9 8 8 5 5 5 1 3
EUROPE
MEGTEC Systems SAS
Lisses, France
Te l : + 3 3 1 6 9 8 9 4 7 9 3
MEGTEC Systems Ltd.
Maidenhead, Berkshire, England
Te l : + 4 4 1 6 2 8 5 9 1 7 0 0
M E G T E C E n v i r o n m e n t a l L t d . Standish, Wigan, England
Te l : + 4 4 1 2 5 7 4 2 7 0 7 0
MTS Environmental GmbH
Maintal, Germany
Te l : + 4 9 6 1 8 1 9 4 0 4 0
M E G T E C S y s t e m s A M A L A B Åmål, Sweden
Te l : + 4 6 5 3 2 6 2 9 0 0
MEGTEC Systems AB
Göteborg, Sweden
Te l : + 4 6 3 1 6 5 7 8 0 0
M E G T E C Tu r b o S o n i c , I n c . I t a l i a n B r a n c h
Bollate, Milan, Italy
Te l : + 3 9 0 2 3 8 3 0 5 3 8 4
A S I A
MEGTEC Systems Shanghai Ltd.
S h a n g h a i , P. R . C h i n a
Te l : + 8 6 2 1 6 7 6 9 7 8 7 8
MEGTEC Systems India Pvt., Ltd.
Pune, India
Te l : + 9 1 2 0 3 0 2 6 9 6 0 3
W W W . M E G T E C . C O M
AU S T R A L I A
MEGTEC Systems Australia Inc.
G l e n Wave r l e y, Vi c to r i a , Au s t r a l i a
Te l : + 6 1 3 9 5 7 4 7 4 5 0
Manufacturing
Engineering
Service
ECE/Nozzles/en/0713