(630)-818-1300 FAX (630)-818-1301 WWW.TORNADOVAC.COM

TORNADO INDUSTRIES, LLC
333 CHARLES COURT
WEST CHICAGO, IL 60185
(630)-818-1300 FAX (630)-818-1301
WWW.TORNADOVAC.COM
Operations & Maintenance Manual
For Commercial Use Only
JUMBO INTERNAL WET-ONLY AIR VACUUMS
MODEL NO: 95961 (DUAL)
98450 (QUAD)
Form No. L2733JA 10/14 ©Tornado Industries, LLC. All rights reserved
1
Long Term Buyer Protection Limited Warranty
Tornado Industries, LLC. (Tornado) warrants to the end/user customer that the Tornado product(s) will
be free from defects in material and workmanship for the duration(s) described below. This limited
warranty DOES NOT cover machines and/or components subject to normal wear and tear, damage
that occurs in shipping, failures resulting from modification, accident, unsuitable operating environment, misuse, abuse, neglect, or improper maintenance by you. For full details, contact your Authorized Tornado Distributor, Service Center, or the Tornado Technical Service Department. Tornado
sales and service representatives are not authorized to waive or alter the terms of this warranty, or to
increase the obligations of Tornado under the warranty.
10 Years*
Plastic water tanks and Rotationally-molded bodies
2 Years*
Parts on all Tornado cleaning equipment
1 Year*
Labor on all Tornado cleaning equipment
1 Year*
Warranty on batteries, one year prorated
All battery warranties are handled directly by the battery manufacturer, on a one year prorated basis
*Effective January 1, 2014. Terms subject to change without notice
1. Except all Windshears™ Blowers, Storm, TV 2, Side and Downdraft, Insulation Blowers, CV 30,
CV 38, CK14/1 PRO, CK 14/2 PRO, SWM 31/9, CK LW13/1, CV 38/48 Dual, PV6, PV10, and all
chargers are warranted for 1 (one) year for both parts and labor.
2. All non-wear item parts purchased after warranty expiration are warranted for 90 days.
3. Warranty starts from the date of sale to the consumer or, at Tornado’s discretion, 6 months after
the dealer purchased the unit from Tornado, whichever comes first.
4. The EB 30 is warranted for a period of 90 days for both parts and labor.
5. The warranty on engines used on propane powered equipment is limited to motor manufacturer’s
warranty.
6. Ride-on Scrubbers are warranted for 24 months, parts, 6 months labor or 1,000 hours, whichever
occurs first.
Note: Tornado, The Latest Dirt, Floorkeeper,
Carpetkeeper, Carpetrinser, Carpetrinser/Dryer,
Headmaster, Taskforce, PAC-VAC, T-Lite, Glazer,
Windshear, Max-Vac and Trot-Mop are trademarks
of Tornado Industries
Website: www.tornadovac.com
Phone 1-800-VACUUMS
Fax (630) 818-1301
Address 333 Charles Court Suite 109
West Chicago, IL 60185
1-800-VACUUMS
80 Years of Cleaning Innovation
Form F2662.©2014. All rights reserved
2
A Tacony Company
NOTES
3
General Specifications
The Internal Air Head units create heavy duty wet only industrial vacuums. They are designed to fit
onto a 55- gallon rolled top steel drum (Tornado # 95944) for volume pick-up with maximum efficiency.
They will pick up wet and moist waste without the need to change any filters. This compressed air
vacuums have no moving parts and tremendous suction for a portable unit. All recovered products
go into the drum, therefore maintaining peak performance. The included liquid shut off attachments
prevent over filling of the drum. Use for volume pickup of light to medium oils, liquid sludge, and many
other light to medium viscosity liquids. Designed to perform at maximum efficiency with 2" hoses and
attachments (refer to attachments section of this manual).
Unit Specifications
THE 95961 INCLUDES:
95952 Venturi Powerheads (2)
95000 Jumbo Cover (1)
90442 Deflector (1)
95992 Dual Head Line Connector (1)
90569 Liquid Shut Off (2)
95942 55-Gallon Drum
98088 4-Wheel Dolly
Unit Specifications
THE 98450 INCLUDES:
95952 Venturi Powerheads (4)
14329 Jumbo Cover (1)
90442 Deflector (1)
90569 Liquid Shut Off (4)
95942 55-Gallon Drum
98088 4-Wheel Dolly
95961
HORIZONTAL RECOVERY (reach)
VERTICAL RECOVERY (lift)
REQUIRED COMPRESSOR
AIR LINE AND COUPLINGS
HOSE ADAPTOR
WEIGHT
CFM (2” Orifice)
Waterlift
50 ft.
25 ft.
25 h.p.
3/4” (minimum), quick-connect,
chicaqo, or fixed
2” Included
75 lbs.
160
242”
98450
100 ft.
50 ft.
50 h.p.
1” (minimum), quick-connect, chicaqo, or fixed
2” Included
93 lbs.
258
200”
Features.
• Capable of wet/moist pickup.
• Ideal for materials from water to oil covered metal chips, grindings and shavings.
• 3/16" (5mm) jets installed. 7/32" (5.5mm) and 1/4" (6mm) jets are included for heavier debris.
• 90 p.s.i at the gauge (valve fully open) allows for maximum pickup power.
• 60 p.s.i. at the gauge (valve fully open) allows for lighter liquid pickup power.
• A heavy duty 55-gallon rolled top drum is required, and is available from Tornado
• Never operate above 100 p.s.i. (8 BAR) pressure.
4
BEFORE OPERATING MACHINE
Read this manual completely before attempting to operate machine. This manual has important information for the use and safe operation of the machine. Keep this manual on file and handy. If additional information in needed, please contact your local distributor or contact:
TORNADO INDUSTRIES 330 CHARLES COURT SUITE 109 WEST CHICAGO, IL 60185 (630) 818-1300
Fax: (630) 818-1301
www.tornadovac.com
When using this unit, basic precaution should always be followed. Read all instructions befoe using
this unit.
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Do not leave machine unattended when running. Turn off when not in use.
Before attempting any maintenance or adjustment, disconnect air lines.
Do not expose to rain.
Do not allow to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer's recommended attachments.
If machine is not working as it should, has been dropped, damaged, left outdoors, or dropped into
water, return it to a service center.
Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
Turn off all controls before disconnecting air lines.
Do not put any object into openings. Do not use with any opening blocked. Keep openings free of
dust, lint, hair, and anything that may reduce air flow.
Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
Do not pick up flammable or combustible liquids, such as gasoline, or use machine where they
may be present.
Do not use without filters in place.
Use extra care when cleaning on stairs.
Always replace worn or torn external filters immediately. This will prevent possible injury due to
flying objects.
Never operate with intake unguarded. Strong suction will pull fingers and/or clothing into hose and
other parts. Always wear safety glasses when in vicinity of this unit.
Never operate above 100 p.s.i. (8 BAR) pressure.
Always turn off your air line supply at the drop before disconnecting the air line.
5
Head Assembly Setup and Operation
ASSEMBLY OF HEAD UNIT AND DRUM STARTING/STOPPING MACHINE
1. Remove all components from package.
1. Connect air supply line to head line connector.
2. The Venturi Powerhead(s) come already at2. Start vacuum by turning air valve located on line
tached to the Jumbo Covers. To detach, remove connector to its ON position.
the air connector, then turn powerhead(s) coun- 3. Stop vacuum by turning air valve located on line
terclockwise and they will unlock from the Jumbo connector to its OFF position.
Cover.
NOTE: Empty and clean vacuum and attachments
3. Install hose adaptor onto Jumbo Housing. Lock after each days use for maximum performance.
in place by lining up adaptor indent with lock screw
and tightening lock screw.
4. Place head unit onto drum. The weight and
suction power of the head unit will form a seal on
the drum.
OPERATING RULES
Use 1.5” to 2” I.D. hoses and attachments.
Use 3/4” for Dual and 1” for Quad air line hose and
flow-thru quick connects (do not use ball style fittings). 90 p.s.i. (7 BAR) at gauge (valve open) for
maximum pickup power, 60 p.s.i. (5 BAR) at gauge
(valve open) for lighter debris recovery. Use to
recover water, heavy oils and oil soaked metal
shavings.
IMPORTANT: The internal air vacuums do not
have internal filters for dry recovery. They are assembled with silencers built inside the venturi powerhead and are designed for wet application only.
Tornado does offer an optional internal filter kit that
will convert this unit to a dry and moist pickup vacuum. Please note that if this conversion is done, it
will be considered a dry/moist pickup vacuum only,
and cannot be used for any wet/liquid pickup of
any kind. Contact Breuer Tornado for more information on this conversion kit.
6
95952
7
8
95952
(95952) EXTERNAL FILTER AIR VAC
ITEM PART
NO. OTY. NO. DESCRIPTION
1
2
01979 SCREW
2
1
04928B MUFFLER COVER
3
1
15967B MUFFLER SHELL
4
1
95054 SILENCER
5
1
05723 NOZZLE
6
2
02038 SCREW
7
2
01574 LOCKWASHER
8
1
04927B MUFFLER BASE
9
1
05724 GASKET
10 3 02481 "O" RING
11 2 02573 DRIVE SCREW
12 1 04924 NAMEPLATE
13 1 11407 BASE
14 1 05730 NIPPLE
15 1 04982 JET (3/16" DIA.) INSTALLED
1
04983 JET (7/32" DIA.)
1
04984 JET (1/4" DIA.)
16 1 16511 WARNING LABEL
9
Quad Cover Assembly
10
Item Part No.
Qty
Description
1
05732
211327
311323
411325
511326
6
11324
711365
8
32524
9
05727
10
11322
11
32523
12
01979
13
04928
14
15967
15
95054
16
05723
17
12812
18
01589
19
04927
20
05724
21
04984
22
02481
23
02038
24
05730
25
11317
26
14331
27
11329
28
01978
29
11328
30
14330
31
01497
34
03144
35
08057
36
14329
37
17131
38
90442
39
04908
40
11331
41
05043
42
14407
43
02706
44
15517
45
06428
46
06430
47
02047
48
07533
49
04997
50
01574
51
16511
52
03008
1
AIR PRESSURE GAGE
1FITTING GALV.BUSHING
4PIPE TEE ¾
5FITTING GALV.ADAPTER
1VALVE BALL
5
FITTING IRON ELBOW
8ADAPTER MALE
2
HOSE GP BLACK 5.5
8
CLAMP .750 1.5
4
FITTING GALV.BUSHING
2
HOSE GP BLACK 4.5
8
SCREW PHIL.RND HD MACH
4
MUFFLER COVER
4
MUFFLER SHELL
4
FILTER VENTURI MUFFLER
4
NOZZLE
8
SCREW HEX HD CAP
8
NUT FINISHED HEX W/ LOCTITE
4
MUFFLER BASE
4
GASKET
4
JET ¼
4
RING O
10
SCREW PHIL. RND HD MACH
4
PIPE NIPPLE
4
BASE
4
MOUNTING PLATE
8
GASKET
2
SCREW ¼” -20 x 1-1/2”
1
STRAP
1
SUPPORT RISER
2
NUT FINISHED HEX
2
SPACER-USE 19259
1
THUMB SCREW JUMBO TOOL
1
QUAD TANK COVER S/A
1
GASKET TANK COVER
1
DEBRIS DEFLECTOR JUMBO
1
GASKET FLANGE
4
FLANGE
8
RIVET BLIND
4
MOUNTING PLATE
4
GASKET
4
FLOAT BALL 3DIA.(SS)
4
CAGE
4
TIE WIRE
4
SCREW HEX HD MACH
4
NUT HEX.LOCK(P/T)
2
STAND
6
LOCK WASHER
4
LABEL
4
FILTER
11
Dual Cover Assembly
ITEM PART
NO. QTY. NO. 1
1
14395 2
2
08004 3
2
14415 4
8
02053 5
8
01497 6
2
11386 7
8
11394 8
1
13832 9
1
08057 10 1 07648 11 1 04988 12 1 90442 13 2 02038 14 2 01574 15 2 01497 16 1 04908 17 10 00851 18 10 00086 19 2 04997 20 2 11358 21 2 14731 22 6 11390 DESCRIPTION
TANK COVER PLUG ASSY.
MOUNTING GASKET
ADAPTOR
SCREW
Nut
GASKET
SCREW
TANK COVERS/A
THUMBSCREW
NAME PLATE
TANK COVER GASKET (6.5 FT.)
DEFLECTOR
SCREW
LOCKWASHER
NUT
FLANGE GASKET
WASHER
SCREW
STAND
INTAKE GUIDE
TOP PLATE
SCREW
12
Dual Connector Assembly
(95992) CONNECTOR ASSY. DOUBLE HEAD
ITEM PART
NO. OTY. NO. DESCRIPTION
1
2
06384 JOINT UNION
2
5
05730 NIPPLE
3
3
05729 90 ELBOW
4
4
05726 MALE ADAPTOR-HOSE TO PIPE
5
4
05727 CLAMP
6
2
11561 HOSE
7
2
05731 PIPE TEE
8
1
04985 VALVE
9
1
15163 BRACKET
10 1 05733 PIPE BUSHING
11 1 05732 AIR PRESSURE GAUGE
OO NOT OPERATE WITHOUT EXTERNAL FILTER BAG 90377 OR 90378 OR 90447 MUFFLER.
13
Warranty
Registration
Form
Please provide additional information on
Tornado equiptment: (Check choices below)
__ Automatic Scrubbers
__Propane Floor Machines
__High Speed Burnishers
__Carpet Extractors & Spotters
__ Steam Cleaners
__Ride-On Equiptment
__Sweepers
__Rotary Floor Machine
__Carpet Vacuums
__Wet/Dry Vacs
__Jumbo Vacs
__Pressure Washers
See complete product info at www.tornadovac.com
Selling Dealer:(Required)__________________________
Please Print Clearly
_____________________________________________________________________________
Company/Institution
_____________________________________
Contact Name
____________________________________
Title
_____________________________________
Address
____________________________________
City/State/Zip Code
_____________________________________
Phone
____________________________________
Fax
_____________________________________
Date of Purchase
____________________________________
Email
See white metal plate or sticker on unit for this information.
MACHINE TYPE/MODEL NUMBER:
1.
2.
3.
4.
MACHINE SERIAL NUMBER:
1.
2.
3.
4.
Facility Description (please circle all that apply)
1.
2.
3.
4.
5.
6.
7.
8.
School
Retail Store
Restaurant
Office Building
Contract Cleaning
Light Manufacturing
Heavy Manufacturing
College/University
9.
10.
11.
12.
13.
14.
15.
16.
Hospital
Nursing Home
Religious Institution
Airport
Warehouse
Apartment/Condo
Warehouse
Supermarket
How did you first lean about
Tornado cleaning and
maintenance equipment?
17.
18.
19.
20.
21.
22.
In square feet (meters)
Total Carpeted Area
Square feet (square meters)
Total Hard Floor Area
o
o
o
o
o
o
o
Contacted by local dealer
Previous experience with
Tornado products
Reputation/
Recommendation
Advertising
Direct mail
Internet
Other
U.S. Govt.
Other Govt.
Auto Service
Airport
Non-Profit
Other (specify)
o
o
o
o
0-10,000 (0-930)
10-50,000 (930-4,650)
50-250,000 (4,650-23,250)
Over 250,000 (over
23,260)
o
o
o
o
0-10,000 (0-930)
10-50,000 (930-4,650)
50-250,000 (4,650-23,250)
Over 250,000 (over
23,260)
Damage or defect arising from abuse, neglect or other misuse is excluded from this warranty. Other items
may or may not apply based on your specific machine. If any defect occurs, the warranty is voided if
service is attempted by non-Authorized Tornado Service Centers.
©2012 Tornado Industries. All rights reserved.
X8449-TOR 3/2014
14
Return to:
Tornado Industries
333 Charles Ct. Unit 109
West Chicago, IL 60185
Fax: (630)818-1301