Sleeved Plug Valves
Transcription
Sleeved Plug Valves
SLEEVED PLUG VALVES 6418, Trans-Canada Highway W., Montreal, (Qc), Canada H4T 1X4 Tel.: (514) 739-0220 • Fax: (514) 739-5452 1-888-269-0220 e-mail: [email protected] www.fluorosealvalves.com AV-102004 PRINTED IN CANADA FLUOROSEAL INC. WARRANTY TERMS & CONDITIONS PLUG VALVES CONTROLLING PROVISIONS: 9 These terms and conditions shall control with respect to any purchase order or sale of Fluoroseal's products. No waiver, alteration or modification of these terms and conditions whether on Buyer's purchase order or otherwise, shall be valid unless the waiver, alteration or modification is specifically accepted in writing and signed by an authorized representative of Fluoroseal Inc. 4 2 3 10 5 1 6 8 7 Design Features Summary 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Bi-directional inline bubble tight seal independent of line pressure. Multiple external bubble tight seals independent of line pressure. Direct mechanical three point adjustment independent of line pressure. Independent travel stops. Full encapsulation and retention of all leading edges of PTFE sleeve and top seal components. Full lip at port openings protects PTFE sleeve. Contoured waterway assures minimum flow turbulence characteristic. No body cavities to entrap flow media. Positive flow direction indication. Drilled and tapped flange mounting pads independent of cover and top seal assembly. Other Features - Bi-directional flow. Quarter turn operation Nonlubricated Self-cleaning on each operation. Two way and multiport configurations Special service and jacketed designs available. All casting components traceable to mill test certificates. Investment cast on all materials for sizes 1/2" - 10" (Class 150) Investment cast on all materials for sizes 1/2" – 6" (Class 300) Investment cast on all materials for sizes 1/2" – 6" (Class 600) Castings meet level 1 casting specifications Heavy duty gears are standard on all our valves DELIVERY: Fluoroseal Inc. will make every effort to complete delivery of products as indicated on its acceptance of an order, but Fluoroseal assumes no responsibility or liability, and will accept no backcharge, for loss or damage due to delay or inability to deliver caused by acts of God, war, labor difficulties, accident, delays of carriers, by contractors or suppliers, inability to obtain materials, shortages of fuel and energy, or any other causes of any kind whatever beyond the control of Fluoroseal Inc. Fluoroseal may terminate any contract of sale of its products without liability of any nature, by written notice to Buyer, in the event that the delay in delivery or performance resulting from any of the aforesaid causes shall continue for a period of sixty (60) days. Under no circumstances shall Fluoroseal Inc. be liable for any special or consequential damages or for loss, damage, or expense (whether or not based on negligence) directly or indirectly arising from delays or failure to give notice of delay. WARRANTY: Fluoroseal Inc. warrants for one year from the date of shipment of its manufactured products to the extent that Fluoroseal will replace those having defects in material or workmanship when used for the purpose and in the manner which Fluoroseal recommends. If Fluoroseal’s examination shall disclose to its satisfaction that the products are defective, and an adjustment is required, the amount of such adjustment shall not exceed the net sale price of the defective product(s) only and no allowance will be made for labor or expen-se for repairing or replacing defective products or workmanship or damage resulting from the same. Fluoroseal Inc. warrants the products which it sells of other manufacturers to the extent of the warranties of their respective makers. Where engineering design or fabrication work is supplied. Buyer's acceptance of Fluoroseal's design or of delivery of work shall relieve Fluoroseal Inc. of all further obligation, other than expressed in Fluoroseal's product warranty. THIS IS FLUOROSEAL'S INC SOLE WARRANTY. FLUOROSEAL INC. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESTATED OBLIGATION ARE HEREBY DISCLAIMED BY FLUOROSEAL INC AND EXCLUDED FROM THIS WARRANTY. Fluoroseal Inc. neither assumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of its engineering designs or products. This warranty shall not apply to any products or parts of products which (a) have been repaired or altered outside of Fluoroseal's factory, in any manner; (b) have been subjected to misuse, negligence or accidents; (c) have been used in a manner contrary to Fluoroseal's instructions or recommendations. Fluoroseal Inc. shall not be responsible for design errors due to inaccurate or incomplete information supplied by Buyer or its representatives. FLUOROSEAL'S LIABILITY: Fluoroseal Inc. will not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether based upon warranty (except for the obligation accepted by Fluoroseal Inc. under "Warranty" above), contract or negligence, arising in connection with the design, manufacture, sale, use or repair of the products or of the engineering designs supplied to Buyer. RETURNS: Fluoroseal Inc. cannot accept return of any product(s) unless its written permission has been first obtained, in which case same will be credited subject to the following: (a) All material returned must, on its arrival at Fluoroseal's plant, be found to be in first-class condition; if not, cost of putting in saleable condition will be deducted from credit memoranda; (b) A handling charge deduction of twenty percent (20%) will be made from all credit memoranda issued for material returned; (c) Transportation charges, if not prepaid, will be deducted from credit memoranda. SHIPMENTS: All products sent out will be carefully examined, counted and packed. The cost of any special packing or special handling caused buy Buyer's requirements or requests shall be added to the amount of the order. No claim for shortages will be allowed unless made in writing within ten (10) days of receipt of a shipment. Claims for products damaged or lost in transit should be made to the carrier, as Fluoroseal's responsibility ceases, and title passes, on delivery to the carrier. SPECIAL PRODUCTS: Orders covering special or non-standard products are not subject to cancellation except on such terms as Fluoroseal Inc. may specify on application. PRICES AND DESIGNS: Prices and designs are subject to change without notice. All prices are F.O.B. Point of Shipment, unless otherwise stated. TAXES: The amount of any sales, excise or other taxes, if any, applicable to the products, shall be added to the purchase price and shall be paid by Buyer unless Buyer provides Fluoroseal Inc. with an exemption certificate acceptable to the taxing authorities. NUCLEAR PLANTS: Where the products, engineering design or fabrication is for nuclear plant applications. Buyer agrees (a) to take all necessary steps to add Fluoroseal Inc. as an insured under the American Nuclear Insurers' (ANI) pool and under the Mutual Atomic Energy Reinsurance Pool (MAERP) for property damage and liability insurance and if necessary steps could have been taken, but are not taken, Buyer shall hold Fluoroseal Inc. harmless against all such losses which could have been thus covered (b) Buyer agrees to hold Fluoroseal Inc. harmless with respect to any personal injury or death, property damage or any other loss in a nuclear incident which is caused directly or indirectly by defective design, material, or workmanship, furnished by Fluoroseal Inc. and which is covered by insurance maintained by Buyer (or which could be so covered but with respect to which Buyer has elected to self-insure), and further agrees to waive subrogation by its carriers of such insurance against Fluoroseal Inc., and (c) as to nuclear hazards for which Buyer cannot obtain insurance coverage, the liability of Fluoroseal Inc. for any personal injury or death, property damage or any other loss directly caused by defective design, material, or workmanship furnished by Fluoroseal Inc. shall not exceed the value of the material furnished by Fluoroseal Inc. at the time of the loss occurrence. MINIMUM INVOICE: $100 plus shipping. TERMS: Cash, net 30 days unless otherwise specified. DESIGN FEATURES Design Features FluoroSeal®, Nonlubricated, Sleeved Plug Valves possess the state-of-the-art in PTFE fluorocarbon seated designs. With little or no maintenance and trouble free operation, a high integrity bubble tight seal is provided both inline and to atmosphere. The specific design features contributing to the superiority of this product are described, as a function of their individual purpose and engineering precautions taken to assure maximum service life. PTFE fluorocarbon, utilized in the FluoroSeal sleeve and top seal components, is universally corrosion resistant being inert to all but a few rarely encountered chemicals. It is thermoplastic that can be used at a continuous service temperature of 400°F (204°C) and much higher temperatures can be satisfactorily sustained for shorter periods. Having a very low coefficient of friction it is self-lubricating negating the need for any other lubrication. Since PTFE is susceptible to deformation as it is put under load and to cold flow, as it becomes more pliable at elevated temperatures, precaution must be taken to control this activity to the advantage of the intended purpose of the valve. The FluoroSeal internal body configuration has been designed to totally contain all of the leading edges of the PTFE sleeve at the top, at the bottom and around the entire port opening adjacent to the waterway. Any tendency the sleeve has to grow is accommodated by relief areas, designed for this purpose, positioned at 90 degrees to the body port openings, The port defining metal lips protects the PTFE sleeve from erosion and any possibility of sleeve rotation within the body. The waterway in the body has been designed with a contour providing a flow path that assures a minimum flow turbulence characteristic. The critical sealing areas circumferentially around the top and bottom of the sleeve and around the body port openings are maintained by means of an adjustable tapered plug compressing the PTFE sleeve over raised ribs. The PTFE top seal components are similarly contained and protected from damage. A counter bore is provided at the top of the metal body to encapsulate the outside diameter of the formed PTFE diaphragm in conjunction with the formed metal diaphragm and to protect it from rupturing by regulating the amount of compression at this point. The inside diameter of the formed PTFE diaphragm, adjacent to the plug stem, is also contained by means of a unique lip design of the formed metal diaphragm preventing extrusion and maintaining the stem seal throughout variable service conditions. This unique formed metal diaphragm also provides a positive electrical ground between the plug and body eliminating the need for an extra component to fulfill this function as in the case of other valve manufacturers’ designs. Three point external adjusting bolts in the cover assures equilibrium to the compression of the stem and inline seals by imparting a balanced force through a metal thrust washer located under the cover above the formed metal diaphragm. This mechanism provides a multiple seal to atmosphere and a double (downstream & upstream) bi-directional inline seal. Independent wrench stops are cast on the cover to limit the stroke at the open and close positions without endangering the integrity of the seal adjustment as in other manufacturers’ designs. Parallel flats are machined on the sides of the plug stem providing positive indication of the direction of flow at all time, independent of other position indicators. All major pressure containing components, body, plug and cover, of FluoroSeal valves, are fully traceable to mill test certificates assuring material authenticity. Quality levels are maintained through continual inspection and manufacturing surveillance of these and all other components. A concerted effort is made to conform to all regulatory authority requirements as where and when invoked, in keeping with FluoroSeal’s pledge of quality first. 1 www.fluorosealvalves.com VALVE COMPONENTS WRENCH ADJUSTING BOLT COVER COVER BOLTS THRUST WASHER COMBINATION FORMED METAL DIAPHRAGM AND STATIC ELIMINATOR PTFE DELTA RING COMBINATION PTFE DIAPRRAGN AND STEM SEAL COLLAR MATERIALS OF CONSTRUCTION Body and Plug1 Cover2 Cover Bolts2 Adjusting Bolts Thrust Washer Metal Diaphragm3 Delta Ring Diaphragm Sleeve4 Wrench Operator5 Wrench Bolt5 Gear Assembly Gear Adaptor5 Gear Mounting Bracket Mounting Bracket Bolts5 As specified Carbon Steel, 304 SS Steel, 304 SS 304 SS 304 SS 304 SS, Monel PTFE Fluorocarbon PTFE Fluorocarbon PTFE Fluorocarbon Carbon Steel Steel Cast Steel Housing Steel 304 SS Steel PLUG PTFE SLEEVE 1. See "Technical Data" for material selections. 2. Cover and bolt materials of standard valves will be supplied in accordance with the following table: SPECIFIED BODY MATERIAL Ductile Iron Carbon Steel All other materials COVER MATERIAL Carbon Steel Carbon Steel CF 8 COVER BOLT MATERIAL ASTM A-193 GR. B7 ASTM A-193 GR. B7 ASTM A-193 GR. B8 3. Monel metal diaphragms will be supplied with valves having a monel or nickel body or plug. All others will be supplied with 304 SS diaphragms. 4. Glass reinforced PTFE, PFA Fluorocarbon and UHMWPE sleeves are available on special order. 5. 304 SS Available on special order. BODY 2 2-WAY VALVES - DIMENSIONAL DATA CLASS 150 LBS Flanged Ends Wrench Operated (EG) Enclosed Gear Operated Actuators optional on all sizes Fig. R152F DIMENSIONS TO ANSI B16.5 & B.16.10 SIZE L H D K G B F D Q N in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. NO. 1/2” 4.25 108.0 3.38 86 3.50 88.9 2.38 60.5 1.38 35.0 0.37 9.5 0.06 1.6 0.63 16.0 8.00 203 3/4” 4.63 117.5 3.38 86 3.88 98.5 2.75 69.9 1.68 42.9 0.37 9.5 0.06 1.6 0.63 16.0 8.00 1” 5.00 127.0 4.50 114 4.25 108.0 3.13 79.5 2.00 50.8 0.44 11.2 0.06 1.6 0.63 16.0 1-1/2” 6.50 165.1 5.31 135 5.00 127.0 3.88 98.6 2.88 73.2 0.56 14.2 0.06 1.6 0.63 2” 7.00 177.8 6.25 159 6.00 152.4 4.75 120.7 3.63 92.0 0.63 16.0 0.06 1.6 0.75 *2-1/2” 8.00 203.2 6.56 167 7.50 190.5 5.50 139.7 4.13 104.6 0.75 19.0 0.06 1.6 WT’S (kg.) (lbs.) 4 2.3 5 203 4 2.7 6 9.00 229 4 3.6 8 16.0 14.25 362 4 6.4 14 19.0 16.50 419 4 10.5 23 0.75 19.0 16.50 419 4 16.4 36 419 4 16.4 36 3” 8.00 203.2 6.56 167 7.50 190.5 6.00 152.4 5.00 127.0 0.75 19.0 0.06 1.6 0.75 19.0 16.50 4” 9.00 228.6 7.63 194 9.00 228.6 7.50 190.5 6.19 157.2 0.94 23.9 0.06 1.6 0.75 19.0 23.63 600 8 26.8 59 4” EG 9.00 228.6 9.10 231 9.00 228.6 7.50 190.5 6.19 157.2 0.94 23.9 0.06 1.6 0.75 19.0 7.25 184 8 35.9 79 6” 10.50 266.7 10.80 274 11.00 279.4 9.50 241.3 8.50 215.9 1.00 25.4 0.06 1.6 0.88 22.4 7.25 184 8 55.5 122 8” 11.50 292.1 12.75 324 13.50 342.9 11.75 298.5 10.63 269.8 1.13 28.7 0.06 1.6 0.88 22.4 9.75 248 81 100.0 220 10” 13.00 330.2 14.68 373 16.00 406.4 14.25 362.0 12.75 323.9 1.19 30.2 0.06 1.6 1.00 25.4 9.75 248 122 150.0 330 12” 14.00 355.6 16.40 417 19.00 482.6 17.00 431.8 15.00 381.0 1.25 31.8 0.06 1.6 1.00 25.4 10.00 254 122 198.6 437 14” 15.00 381.0 17.40 442 21.00 533.4 18.75 476.3 16.25 412.8 1.38 35.1 0.06 1.6 1.12 28.4 10.00 254 123 295.0 650 Dimensions for sizes larger than 14” available on request *21/2” valves are made from 3” casting, but flanges are machined to 21/2” dimensions N= Number of holes (1) 2 top holes in flanges are tapped for 3/4” - 10 UNC Threads (2) 2 top holes in flanges are tapped for 7/8” - 9 UNC Threads (3) 2 top holes in flanges are tapped for 1" -8 UNC Threads CLASS 300 LBS Flanged Ends Wrench Operated (EG) Enclosed Gear Operated Actuators optional on all sizes Fig. R302F DIMENSIONS TO ANSI B16.5 & B.16.10 SIZE L H D K G B F D Q N WT'S in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. NO. (kg) (lbs.) 1/2" 5.5 139.7 3.38 86 3.75 95.3 2.63 66.8 1.38 35 0.56 14.2 0.06 1.6 0.63 16 8 203 4 3.2 7 3/4" 6 152.4 3.38 86 4.63 117.6 3.25 82.6 1.69 42.7 0.63 16 0.06 1.6 0.75 19 8 203 4 4.1 9 1" 6.5 165.1 4.5 114 4.88 124 3.5 88.9 2 50.8 0.69 17.5 0.06 1.6 0.75 19 9 229 4 5.5 12 1-1/2" 7.5 190.5 5.31 135 6.13 155.7 4.5 114.3 2.88 73.2 0.81 20.6 0.06 1.6 0.88 22.4 14.25 362 4 9.5 21 2" 8.5 215.9 6.25 159 6.5 165.1 5 127 3.63 92 0.88 22.4 0.06 1.6 0.75 19 16.5 419 8 13.2 29 *2-1/2" 11.13 282.7 3" 11.13 282.7 6.56 167 8.25 209.6 5.88 149.4 4.13 104.6 1.13 28.7 0.06 1.6 0.88 22.4 16.5 419 8 21.8 48 6.56 167 8.25 209.6 6.63 168.4 5 127 1.13 28.7 0.06 1.6 0.88 22.4 16.5 419 8 21.8 48 4" 12 304.8 7.53 191 10 254 7.88 200.2 6.19 157.2 1.25 31.8 0.06 1.6 0.88 22.4 23.63 600 8 42 92 4" EG 12 304.8 9.1 231 10 254 7.88 200.2 6.19 157.2 1.25 31.8 0.06 1.6 0.88 22.4 7.25 184 8 54 119 8.5 201 6" 15.88 403.4 10.8 274 12.5 8" 16.5 419.1 12.75 324 15 14.68 373 17.5 16.4 417 20.5 520.7 17.75 450.9 17.4 442 23 584.2 20.25 514.4 10" 12" 14" 18 457.2 19.75 501.7 30 762 317.5 10.63 215.9 1.44 36.6 0.06 1.6 0.88 22.4 7.25 184 12 91.4 330.2 10.63 269.8 1.63 41.4 0.06 1.6 1 25.4 9.75 248 12 141.4 311 444.5 15.25 387.4 12.75 323.9 1.88 47.8 0.06 1.6 1.13 28.7 9.75 248 16 210.9 464 381 13 270 15 381 16.25 412.8 2 50.8 0.06 1.6 1.25 31.8 10 254 16 279 614 2.12 53.8 0.06 1.6 1.25 31.8 10 254 20 363 800 Dimensions for sizes larger than 14” available on request *21/2” valves are made from 3” casting, but flanges are machined to 21/2” dimensions N= Number of holes 3 www.fluorosealvalves.com 2-WAY VALVES - DIMENSIONAL DATA Fig. R152/302 SE CLASS 150/300 Screwed Ends Wrench Operated Actuators optional DIMENSIONS TO ANSI B.16.11 SIZE L H Q Wt's in. mm. in. mm. in. mm. (kg) (lbs.) 1/2" 3.93 100 3.38 86 8 203 2 4.4 3/4" 3.93 100 3.38 86 8 203 2 4.4 1" 5.5 140 4.5 114 9 229 3 6.6 1-1/2" 6.3 160 5.31 135 14.25 362 6 13.2 2" 7.87 200 6.25 159 16.5 419 10 22 Fig. R152/302 SW CLASS 150/300 Socketweld Ends Wrench Operated Actuators optional DIMENSIONS TO ANSI B.16.11 SIZE 4 L H D J F Q Wt's in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. (kg) (lbs.) 1/2" 3.93 100 3.38 86 0.85 21.6 0.55 14 0.37 9.5 8 203 2 4.4 3/4" 3.93 100 3.38 86 1.07 27.2 0.75 19 0.5 12.7 8 203 2 4.4 1" 5.5 140 4.5 114 1.34 34 0.98 25 0.5 12.7 9 229 3 6.6 1-1/2" 6.3 160 5.31 135 1.92 48.8 1.5 38 0.5 12.7 14.25 362 6 13.2 2" 7.87 200 6.25 159 2.4 61 1.97 50 0.66 16.7 419 10 22 16.5 CLASS 600 Refer to size range availability for selection, available in all materials, except ductile iron. CLASS 600 LBS Flanged Ends Wrench Operated (EG) Enclosed Gear Operated Actuators optional on all sizes Fig. R602 F CLASS600 600DIMENSIONS DIMENSIONS CLASS L H D K g SIZE 600# in. mm. in. mm. in. mm. in. mm. in. mm. 1/2" 3/4" 1" 1-1/2" 2" 2-1/2" 3" 4" 4" EG 6" 8" 10" 12" 6.50 7.50 8.50 9.50 11.50 13.00 14.00 17.00 17.00 22.00 26.00 31.00 33.00 165.1 190.5 215.9 241.3 292.1 330.2 355.6 431.8 431.8 558.8 660.4 787.4 838.2 3.38 3.38 4.50 5.31 6.25 6.56 6.56 7.53 9.10 10.80 12.75 14.68 16.40 85.7 85.9 114.3 134.9 158.8 166.6 166.6 191.1 231.1 274.3 323.9 372.9 416.6 3.75 4.62 4.88 6.12 6.50 7.50 8.25 10.75 10.75 14.00 16.50 20.00 22.00 95.3 117.3 124.0 155.4 165.1 190.5 209.6 273.1 273.1 355.6 419.1 508.0 558.8 2.62 3.25 3.50 4.50 5.00 5.88 6.62 8.50 8.50 11.50 13.75 17.00 19.25 66.5 82.6 88.9 114.3 127.0 149.4 168.1 215.9 215.9 292.1 349.3 431.8 489.0 1.38 1.69 2.00 2.88 3.62 4.12 5.00 6.19 6.19 8.50 10.62 12.75 15.00 35.1 42.9 50.8 73.2 91.9 104.6 127.0 157.2 157.2 215.9 269.7 323.9 381.0 CLASS CLASS600 600DIMENSIONS DIMENSIONS b f d Q Wt's SIZE 600# in. mm. in. mm. in. mm. in. mm. N NO. (kg) (lbs.) 1/2" 3/4" 1" 1-1/2" 2" 2-1/2" 3" 4" 4" EG 6" 8" 10" 12" 0.56 0.62 0.69 0.88 1.00 1.12 1.25 1.50 1.50 1.88 2.19 2.50 2.62 14.2 15.7 17.5 22.4 25.4 28.4 31.8 38.1 38.1 47.8 55.6 63.5 66.5 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 0.62 0.75 0.75 0.88 0.75 0.88 0.88 1.00 1.00 1.12 1.25 1.38 1.38 15.7 19.1 19.1 22.4 19.1 22.4 22.4 25.4 25.4 28.4 31.8 35.1 35.1 8.00 8.00 9.00 14.25 16.50 16.50 16.50 23.63 7.25 7.25 9.75 9.75 13.75 203.2 203.2 228.6 362.0 419.1 419.1 419.1 600.2 184.2 184.2 247.7 247.7 349.3 4 4 4 4 8 8 8 8 8 12 12 16 20 3.6 5.0 7.3 12.3 18.2 N/A 38.6 68.2 81.8 152.3 222.7 N/A N/A 8 11 16 27 40 N/A 85 150 180 335 490 N/A N/A Dimensions for sizes larger than 12” available on request N= Number of holes 5 www.fluorosealvalves.com FULL PORT PLUG VALVES You like the design features of our standard port valves, but you are concerned about flow restrictions? N o w, y o u h a v e t h e b e s t of two worlds: FluoroSeal proven design combined with non-restricted flow. Now, you have the choice. The new F Series, is available in: Classes 150, 300 and 600 lbs. Size range from 1” to 8”. Same material offering as our standard valves. Fig. F152 F Fig. F302 F FluoroSeal proven design now combined with non-restricted flow CLASS 150 / 300 LBS Flanged Ends Wrench Operated (EG) Enclosed Gear Operated Actuators optional on all sizes DIMENSIONS FULL PORT DIMENSIONS SIZE 150& 300# L in. H mm. in. 3.38 1/2" (150#) 4.25 108.0 3.38 1/2" (300#) 5.50 139.7 N/A 3/4" 6.00 152.4 1" 6.50 165.1 5.06 1-1/2" 7.50 190.5 5.81 9.25 2" 8.50 215.9 9.25 3" 11.13 282.7 11.00 4" 12.00 304.8 6" 22.00 558.8 N/A 8" 27.00 685.8 17.81 NOTE: 1- Class 600 dimensions available on request. Class 600 dimensions available on request. Available DIN valves. 2- Available DIN valves. D K (150#) K (300#) mm. in. mm. in. mm. 85.9 85.9 N/A 128.6 147.5 235.0 235.0 279.4 N/A 452.5 3.50 3.75 3.75 4.88 6.12 6.50 8.25 10.00 12.50 15.00 88.9 95.3 95.3 124.0 155.4 165.1 209.6 254.0 317.5 381.0 2.38 60.5 2.75 3.12 3.88 4.75 6.00 7.50 9.50 11.75 69.9 79.2 98.6 120.7 152.4 190.5 241.3 298.5 in 2.62 3.25 3.50 4.50 5.00 6.62 7.88 10.62 13.00 g mm. in. mm. 66.5 82.6 88.9 114.3 127.0 168.1 200.2 269.7 330.2 1.38 1.38 1.69 2.00 2.88 3.62 5.00 6.19 8.50 10.62 35.1 35.1 42.9 50.8 73.2 91.9 127.0 157.2 215.9 269.7 N (150#) N (300#) NO. (kg.) (lbs.) 4 4 4 4 8 8 8 12 12 2.3 3.2 N/A N/A N/A N/A N/A N/A N/A N/A 5 7 N/A N/A N/A N/A N/A N/A N/A N/A FULL PORT DIMENSIONS DIMENSIONS SIZE 150& 300# b in. f mm. in. 1/2" (150#) 0.37 9.4 0.06 1/2" (300#) 0.56 14.2 0.06 3/4" 0.62 15.7 0.06 1" 0.69 17.5 0.06 1-1/2" 0.81 20.6 0.06 2" 0.88 22.4 0.06 3" 1.12 28.4 0.06 4" 1.25 31.8 0.06 6" 1.44 36.6 0.06 8" 1.62 41.1 0.06 NOTE: 1- Class 600 dimensions available on request. Class 600 dimensions available on request. Available DIN valves. 2- Available DIN valves. N= Number of holes 6 d (150#) mm. in. mm. 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 0.62 15.7 0.62 0.62 0.62 0.75 0.75 0.75 0.88 0.88 15.7 15.7 15.7 19.1 19.1 19.1 22.4 22.4 d (300#) in. 0.62 0.75 0.75 0.88 0.75 0.88 0.88 0.88 1.00 Q mm. in. mm. NO. 203 203 N/A 362 419 600 600 248 N/A 349 4 15.7 19.1 19.1 22.4 19.1 22.4 22.4 22.4 25.4 8.00 8.00 N/A 14.25 16.50 23.63 23.63 9.75 N/A 13.75 4 4 4 4 4 8 8 8 Wt's 3 WAY & MULTIPORT 3-WAY VALVES Flow arrangements: Flow is indicated by the arrow. When rotating plugs FA2, FA3 or FA4 a transflow condition exists at all times. Only position B in plugs FA1 And FA5 will provide a shut off condition. Valves will be supplied with 900 operators as standard, should 1800 operator be needed, please specify. PLUG TYPE FA1 Position A 00 Position B 900 Position C 1800 8 FA2 FA3 FA4 FA5 3-WAY VALVES - DIMENSIONAL DATA CLASS 150 LBS Flanged Ends Wrench Operated (EG) Enclosed Gear Operated Actuators optional on all sizes Fig. R153 F DIMENSIONS TO ANSI B16.5 & B.16.10 SIZE L in. H D K g b f d Q G N mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. 108 3.38 86 3.5 88.9 2.38 60.4 1.38 35 0.37 9.5 0.06 1.6 0.63 16 8 203 2.75 70 3/4" 4.63 117.8 3.38 86 3.88 98.5 2.75 69.8 1.68 42.7 0.37 9.5 0.06 1.6 0.63 16 8 203 2.88 4.5 114 4.25 108 3.13 79.5 2 50.8 0.44 11.2 0.06 1.6 0.63 16 9 229 3.5 3.88 1/2" 4.25 1" 5 127 *1-1/2" 6.5 165.1 5.31 135 5 127 2" 7 177.8 6.25 159 6 152.4 *2-1/2" 8 203.2 6.56 167 3" 8 203.2 6.56 167 4" 9 228.6 7.63 194 9 228.6 4" EG mm. NO. Wt's (kg.) (lbs.) 4 2.5 6 73.2 4 3.2 7 88.9 4 5 11 98.6 2.88 73.2 0.56 14.3 0.06 1.6 0.63 16 14.25 362 4.13 105 4 8.2 18 4.75 120.7 3.63 92.2 0.63 16 0.06 1.6 0.75 19 16.5 419 4.5 114.3 4 13.6 30 7.5 190.5 5.5 139.7 4.13 104.9 0.75 19 0.06 1.6 0.75 19 16.5 419 5.13 130.3 4 18.2 40 7.5 190.5 6 152.4 5 19 0.06 1.6 0.75 19 16.5 419 5.13 130.3 4 19.1 42 72 127 0.75 9 228.6 7.5 190.5 6.19 157.2 0.94 23.9 0.06 1.6 0.75 19 23.63 600 19 6 152.4 8 32.7 9.1 231 9 228.6 7.5 190.5 6.19 157.2 0.94 23.9 0.06 1.6 0.75 7.25 184 6 152.4 8 41.4 91 6" 10.5 266.7 10.8 274 11 279.4 9.5 241.3 8.5 215.9 1 25.4 0.06 1.6 0.88 22.4 7.25 184 7.5 190.5 8 70.8 148 8" 11.5 292.1 12.75 324 270 1.13 28.7 0.06 1.6 0.88 22.4 9.75 248 9 228.6 81 117.5 259 12.75 323.9 1.19 30.2 0.06 1.6 1 25.4 9.75 248 11 279.4 122 181.9 401 1 25.4 10 254 N/A N/A 122 N/A N/A 1.12 28.4 10 254 N/A N/A 123 N/A N/A 13.5 342.9 11.75 298.5 10.63 10" 13 330.2 14.68 373 16 406.4 14.25 12" 14 355.6 16.4 417 19 482.6 1.25 31.8 0.06 1.6 14" 15 442 21 533.4 18.75 476.3 16.25 412.8 1.38 35.1 0.06 1.6 381 17.4 17 362 431.8 15 381 Dimensions for sizes larger than 14” available on request *21/2” valves are made from 3” casting, but flanges are machined to 21/2” dimensions N= Number of holes (1) 2 top holes in flanges are tapped for 3/4” - 10 UNC Threads (2) 2 top holes in flanges are tapped for 7/8” - 9 UNC Threads (3) 2 top holes in flanges are tapped for 1" -8 UNC Threads CLASS 300 LBS Flanged Ends Wrench Operated (EG) Enclosed Gear Operated Actuators optional on all sizes Fig. R303 F DIMENSIONS TO ANSI B16.5 & B.16.10 SIZE L H D mm. 1/2" 5.5 139.7 3.38 86 3.75 95.3 3/4" 6 152.4 3.38 86 1" 6.5 165.1 114 1-1/2" 7.5 2" 8.5 in. mm. 4.5 190.5 5.31 135 215.9 6.25 159 *2-1/2" 11.13 282.7 6.56 167 3" 4" 11.13 282.7 6.56 167 12 4" EG 12 d Q G mm. in. mm. in. mm. in. mm. in. mm. in. 2.63 66.8 1.38 35.1 0.56 14.2 0.06 1.6 0.63 16 8 203 4.63 117.5 3.25 82.6 1.69 42.9 0.63 16 0.06 1.6 0.75 19 8 203 9 3.5 88.9 2 50.8 0.69 17.5 0.06 1.6 0.75 19 6.13 155.7 124 4.5 114.3 2.88 73.2 0.81 20.6 0.06 1.6 0.88 22.4 6.5 165.1 5 N Wt's mm. NO. (kg) 2.88 73.2 4 4.1 (lbs.) 9 3 76.2 4 5.5 12 229 3.75 95.3 4 7.3 16 14.25 362 4.38 111.3 4 13.2 29 57 127 3.63 92.2 0.88 22.4 0.06 1.6 0.75 19 16.5 419 4.75 120.7 8 25.9 8.25 209.6 5.88 149.4 4.13 104.9 1.13 28.7 0.06 1.6 0.88 22.4 16.5 419 5.56 141.2 8 28.6 63 8.25 209.6 6.63 168.4 5 1.13 28.7 0.06 1.6 0.88 22.4 16.5 419 5.56 141.2 8 28.6 63 127 254 7.88 200.2 6.19 157.2 1.25 31.8 0.06 1.6 0.88 22.4 23.63 600 6.75 171.5 8 53.3 118 10 254 7.88 200.2 6.19 157.2 1.25 31.8 0.06 1.6 0.88 22.4 7.25 184 6.75 171.5 8 65.3 144 270 8.5 215.9 1.44 231 16.5 419.1 12.75 324 457.2 14.68 373 12" 19.75 501.7 16.4 417 30 f in. 10 9.1 15.88 403.4 10.8 274 14" b mm. 304.8 8" 18 g in. 4.88 mm. 304.8 7.53 191 6" 10" in. K in. 762 17.4 442 12.5 317.5 10.63 36.6 0.06 1.6 0.88 22.4 7.25 184 8.5 215.9 12 110.2 243 1.63 41.4 0.06 1.6 1 25.4 9.75 248 10 254 12 171.5 378 17.5 444.5 15.25 387.4 12.75 323.9 1.88 47.8 0.06 1.6 1.12 28.4 9.75 248 N/A N/A 16 N/A N/A 20.5 520.7 17.75 450.9 50.8 0.06 1.6 1.25 31.8 10 254 N/A N/A 16 N/A N/A 53.8 0.06 1.6 1.25 31.8 10 254 N/A N/A 20 N/A N/A 15 23 381 13 330.2 10.63 15 270 381 2 584.2 20.25 514.4 16.25 412.8 2.12 Dimensions for sizes larger than 14” available on request *21/2” valves are made from 3” casting, but flanges are machined to 21/2” dimensions N= Number of holes 9 www.fluorosealvalves.com 3-WAY VALVES - DIMENSIONAL DATA Fig. R153/303 SW CLASS 150/300 Socketweld Ends DIMENSIONS TO ANSI B.16.11 SIZE L H D J F in. mm. in. mm. in. mm. in. mm. in. 1/2" 3.93 100 3.38 86 0.85 21.7 0.55 14 3/4" 3.93 100 3.38 86 1.07 27.2 0.75 19 1" 5.5 140 4.5 114 1.34 34 0.98 25 1-1/2" 6.3 160 5.31 135 1.92 48.8 1.5 2" 7.87 200 6.25 159 2.4 61 1.97 G Q Wt's mm. in. mm. in. mm. (kg) (lbs.) 0.37 9.5 1.69 42.9 8 203 2.1 0.5 12.7 1.8 45.7 8 203 2.1 4.7 0.5 12.7 2.38 60.5 9 229 3.2 7.1 38 0.5 12.7 2.88 73.2 14.25 362 6.4 14.2 50 0.66 16.7 3.38 85.9 419 10.4 23 16.5 4.7 Fig. R153/303 SE CLASS 150/300 Screwed Ends DIMENSIONS TO ANSI B.16.11 SIZE 10 L H G Q Wt's in. mm. in. mm. in. mm. in. mm. (kg) (lbs.) 1/2" 3.93 100 3.38 86 1.69 42.9 8 203 2.1 4.7 3/4" 3.93 100 3.38 86 1.8 45.7 8 203 2.1 4.7 1" 5.5 140 4.5 114 2.38 60.5 9 229 3.2 7.1 1-1/2" 6.3 160 5.31 135 2.88 73.2 14.25 362 6.4 14.2 2" 7.87 200 6.25 159 3.38 85.9 16.5 419 10.4 23 SPECIAL PRODUCTS FLUOROSEAL CAGED PLUG VALVES Caged Control Valves The caged control valve is ideal for abrasive applications with high concentrations of solids. The caged control valve is commonly used in both throttling and on/off applications. Caged valves have been used successfully in many critical applications in the Mining, Pulp & Paper, and Chemical Processing industries. The design of the Caged Control valve provides maximum protection to the PTFE sealing surfaces in the plug valves. The key to the caged design is that the PTFE sleeve in the valve is never directly exposed to the process flow. This allows the sleeve to maintain its sealing integrity in abrasive applications. The design of the caged control valve allows the plug to rotate freely around a fixed cage within the body. The cage stays stationary in the body while the plug rotates around the cage. Thus the sealing area of the plug is in direct contact with the sleeve to provide bubble tight shutoff. The cage stays in position protecting the PTFE sleeve from the flow while the plug is in any intermittent position such as when the valve is moving from the open to the closed position or when the valve is throttling. The cage has upper and lower bearings made from either UHMWPE or RTFE that prevents galling between the plug and cage. A keyway keeps the cage from rotating in the body. The body has a male key and the cage has a female keyway that keeps it locked into the body. This allows free movement of the plug around the cage. Outer Plug The caged control valve still allows for in line adjustment for through valve leakage just as a standard plug valve does since the plug and the cage are independent of each other. Caged control valves can be used in many abrasive applications as well as applications with suspended solids. The cage and plug in the caged control valve are generally made from CD4MCu material; it’s an abrasion resistant alloy with the corrosion resistance of 316SS. Caged Control valves are available in any material, from carbon steel and stainless steel to any of the more exotic alloys. Cage Full flow Plug 00 12 Control flow Plug throttling shut-off Plug 900 V-PORT & CHARACTERIZED PLUGS FluoroSeal Plug Valves are also available with Characterised Plugs for fine control applications. Standard V-Ports in 60 deg. and other custom configurations are available in all trim materials. The design and features of the FluoroSeal plug valve makes it an excellent choice for fine throttling in slurry and chemical applications. The no cavity design allows the plug valve to throttle without exposing the stem seal to line pressure, a definite advantage over most ball valves specifically in high cycling applications. The cage control V-Port plug valve is mostly used in highly abrasive applications offering the benefits of a metal seated control valve, with the added advantage of a bubble tight shutoff at a fraction of the cost. The product is available in all materials from 1” to 14”. = V-Port cage assembly Typical flow chart for a 1” 60 deg. V-Port. 35 30 25 Cv 20 15 10 5 0 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 13 www.fluorosealvalves.com FLUOROSEAL® FIRE SEALED SLEEVED PLUG VALVES FluoroSeal sleeved plug valves with the fire seal top seal have been tested and certified by an independent laboratory to the requirements of API 607, fourth edition for external leakage. The FluoroSeal fire seal design utilizes a PTFE sleeve and PTFE diaphragm as the external sealing components under normal conditions. Should these components be destroyed by fire, external leakage is prevented by: 1. A secondary flexible graphite seal ring encapsulated and compressed between the metal diaphragm and the machined counterbore in the valve body. 2. A flexible graphite delta ring encapsulated and compressed between the unique shaped metal diaphragm and the machined plug stem. FluoroSeal fire seal valves also utilize a vented plug designed to relieve pressure buildup resulting from expansion of the service media, within the plug, due to elevated temperatures caused by fire. The pressure is relieved to the upstream side, resulting in a uni-directional valve, which is indicated by an arrow on the side of the valve body. COMBINATION FORMED METAL DIAPHRAGM AND STATIC ELIMINATOR FLEXIBLE GRAPHITE DELTA RING PTFE DIAPHRAGM COVER FLEXIBLE GRAPHITE RING BODY 1/8" VENT HOLE ON UPSTREAM SIDE OF PLUG PLUG Fire Seal Assembly 14 HF ALKY VALVES FluoroSeal HF Alky valves are designed and manufactured in strict compliance with the requirements of the major HF Alkylation’s Process Licencesors specifications. Due to the severity of the process, all testing procedures are strictly adhered to per Licencesor's requirements. FluoroSeal’s commitment to high quality require each valve body to be subjected to hydrostatic shell test at 1.5 times the ANSI rating at 100 Degrees F, as defined in ASME B16.34. In addition, every valve body casting is tested with Helium gas at 300 PSIg for 100% assurance of no through-wall leakage. We also conduct a full X-Ray test on the bodies to ensure that they meet FluoroSeal’s requirement of Level 1 castings per ASTM E446. MATERIALS OF CONSTRUCTION Body Plug Cover Cover Bolts Adjusting Bolts Thrust Washer Metal Diaphragm Delta Ring Cover Seal Ring Diaphragm Sleeve Paint ASTM A494 Gr. M35-1 ASTM A494 Gr. M35-1 ASTM A494 Gr. M35-1 ASTM A193 Gr. B7M ASTM A193 Gr. B7M ASTM A494 Gr. M35-1 Monel 400 Flexible Graphite Flexible Graphite PTFE GF2P (Molecularly Enhanced PTFE) Special for leak detection 15 www.fluorosealvalves.com CHLORINE VALVES Chlorine valves are provided with a pressure relief vent hole in the side of the plug to relieve pressure to the upstream side. This modification results in a uni-directional valve which is indicated on the valve whith a flow direction arrow. Vent holes can also be provided in the bottom of the plug upon request. FluoroSeal sleeved plug valves are manufactured in accordance with the recommendations of the Chlorine Institute and provide superior performance on this demanding application. All FluoroSeal chlorine valves are made from thoroughly cleaned and dried components under controlled conditions and this control is maintained throughout parts preparation, assembly, testing to special protective packaging. MATERIALS OF CONSTRUCTION Body Plug* Cover Cover Bolts** Adjusting Bolts Trust Washer Metal Diaphragm Delta Ring Diaphragm Sleeve Carbon Steel ASTMA216 Gr. WCB Monel ASTM A494 Gr. M35-1 Carbon Steel ASTMA216 Gr. WCB Steel ASTMA193 B7 Monel Monel ASTMA494 Gr. M35-1 Monel 400 PTFE PTFE PTFE See Technical Section for material specifications Plug* - also available in hastelloy C Cover bolts** - also available in monel 16 FluoroSeal Severe Service Sleeved Plug Valves FluoroSeal has developed this FE model sleeved plug valve for tight emission control in more demanding services. This valve is intended for applications in processes involving thermal cycles or a high number of mechanical operations. Proven features from the standard FluoroSeal sleeved plug valve form the basis of the design, combined with innovative use of other proven seal technologies all incorporated into a compact but robust package. Extensive testing across the envelope of intended conditions have proven the capability of the design to perform under varying applications. *Please ask your local Rep. for a full fugitive EMISSION TEST REPORT. DESIGN FEATURES In-line seal adjustable independent of shaft seal. Standard lockout capability and solid position stop. Innovative shaft seal* provides self-adjusting, redundant and independent packing available in all PTFE or PTFE and flexible graphite combination. Configured for optional monitoring or injection port. Primary shaft seal extrusion is controlled with reinforced PTFE end rings, secondary shaft seal utilizes tight gap metallic shaft for full metal to metal containment. Bonnet is double sealed with fully contained independent PTFE and flexible graphite seal backing up the primary seal at the sleeve. PTFE sleeve provides inline and primary external seals. Performance is enhanced with full encapsulation at port opening and precise body ribs to focus sealing forces on plug. Precision (Investment) cast body provides tight dimensional control to assure concentricity between plug and body. This minimizes induced side loads to the primary seals and shaft seals during operation. *Patent Pending 17 www.fluorosealvalves.com DIMENSIONS – with handle Class 150 SIZE L HT H D B G N O P QC E 1 5.00 7.38 6.94 4.25 0.44 2.00 4 0.63 3.12 10.24 9.94 2 7.00 8.88 8.25 6.00 0.63 3.63 4 0.75 4.75 16.73 12.75 3 8.00 9.38 8.75 7.50 0.75 5.00 4 0.75 6.00 16.73 14.38 4 9.00 11.44 10.44 9.00 0.94 6.19 8 0.75 7.50 23.62 17.62 6 10.50 - 15.70 11.00 1.00 8.50 8 0.88 9.50 - 23.75 8 11.50 - 19.38 13.50 1.13 10.63 8 0.88 11.75 - 31.00 SIZE L HT H D B G N O P QC E 1 6.50- 7.38 6.94 4.88 0.69 2.00 4 0.75 3.50 10.24 9.94 Class 300 2 8.50 8.88 8.25 6.50 0.88 3.63 8 0.75 5.00 16.73 12.75 3 11.13 9.38 8.75 8.25 1.13 5.00 8 0.88 6.63 16.73 14.38 4 12.00 11.44 10.44 10.00 1.25 6.19 8 0.88 7.88 23.62 17.62 6 15.88 - 15.70 12.50 1.44 8.50 12 0.88 10.62 - 23.75 8 16.50 - 19.38 15.00 1.63 10.63 12 1.00 13.00 - 31.00 10" and up dimensions supplied upon request. NOTE: This product is engineered for each application and is available in many alloys as well as custom configurations. Let us know your specific needs MATERIALS OF CONSTRUCTION ITEM NO. QTY 1 1 2 1 3 1 4 1 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 18 1 1 1 1 1 1 1 2 2 1 4 1 1 1 1 1 1 1 1 1 DESCRIPTION Bonnet Plug Adjuster Packing Gland Packing Set & Virgin PTFE Follower Belleville Washer Seal Washer Top Packing Seal Retainer Shaft adapter Stop Packing Bolt Plug Bolt Plug Bonnet Bolt BodySeal Retainer BodySeal BodySeal Body Thrustwasher Sleeve Handle Handle Bolt Pipe Plug MATERIALS Customer Specified ASTM A351 CD-4MCU ASTM A351 CD-4MCU Carbon Fld. PTFE Customer Specified Inconel Nitronic 60 Flexible Graphite or PTFE Nitronic 60 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel Customer Specified Customer Specified Customer Specified Flexible Graphite Virgin PTFE Customer Specified Carbon RPTFE Virgin PTFE Carbon Steel Carbon Steel 316 Stainless Steel DOUBLE BLOCK AND BLEED AND SAMPLING VALVES Because of the double port seals in both directions and the sealed isolation of the chamber below the plug and the areas around the plug, 900 to the port openings, a drainage connection into the plug cavity may be drilled and tapped through the body from either side or the bottom. BLOCK VALVE A 1/4” drain connection is standard, but other sizes can also be provided. Specify connection size; length as indicated on the drawing and whether the bleed valve is required. A FluoroSeal Fig. R152/302SE is ideally suited as the bleed valve. SPECIFY BLEED VALVE Valve Bleeding Size Valve size (Inches) (Inches) 2 1/2 2-1/2 1/2 3 1/2 4 1/2 5 3/4 6 3/4 8 3/4 10 1 12 1 14 1 16 1 18 1 24 1 19 www.fluorosealvalves.com ENGINEERED SOLUTIONS DIVISION Our Engineered Solutions Division (ESD) is staffed with highly skilled engineers,technicians and draftsmen specialized in modifying existing designs to meet your special needs. You are not sure of the compatibility of your process with your valve selection? We will assist you in making the most appropriate selection of alloys and Polymers to suite your application. You are not sure if your valve selection will meet your flow parameters ? We will provide you with CV factor and other flow calculations that you need , therefore making your selection process as easy as possible. You need non-standard valve configuration or geometry to meet a special application ? We will work together with you to develop it. 20 JACKETED VALVES JACKETED VALVES We are proud to offer our latest product, a Fully jacketed Plug Valve with standard flanges. There’s no more need to oversize the piping flanges, translating in tremendous savings to the user. Among other features, the ease of installation allows any FluoroSeal plug valve to be retro-fitted in-line in process. FluoroSeal plug valves are also available with Partial Steam Jackets, choose accordingly to the application requirements. New Full Jacket using the valve body standard flanges (Jacket Pressure rating available in 150 & 300 Lbs) Standard Full Jacket with oversized Flanges Three Way Full Jacket Partial Jacket Welded 22 There’s No limits to the possibilities all our valves in all trim materials are available in either a two way or multi-port versions, with partial or full jackets Dimensional data for full jacketed valves with oversized flanges Class 150 Wrench Operated Size Units L H D BC g b f d N Q 2” x 1” x 2” inch 7.00 7.00 6.00 4.75 3.63 .63 .06 .75 4 12.00 mm 177.8 177.8 152.4 120.7 92.0 16.0 1.6 19.0 4 304.8 21/2” x 11/2” x 21/2” inch 8.00 7.625 7.50 5.50 4.13 .75 .06 .75 4 16.00 mm 203.2 193.7 190.5 139.7 104.6 19.0 1.6 19.0 4 406.4 3” x 2” x 3” inch 8.00 8.00 7.50 6.00 5.00 .75 .06 .75 4 24.00 mm 203.2 203.2 190.5 152.4 127.0 19.0 1.6 19.0 4 609.6 4” x 3” x 4” inch 9.00 9.00 9.00 7.50 6.19 .94 .06 .75 8 24.00 mm 228.6 228.6 228.6 190.5 157.2 23.9 1.6 19.0 8 609.6 6” x 4” x 6” inch 10.50 10.00 11.00 9.50 8.50 1.00 .06 .88 8 36.00 mm 266.7 254.0 279.4 241.3 215.9 25.4 1.6 22.4 8 914.4 Size Units L H D BC g b f d N Q 6” x 4” x 6” inch 10.5 11.50 11.00 9.50 8.50 1.00 .06 .88 8 9.00 mm 266.7 292 279.4 241.3 215.9 25.4 1.6 22.4 8 228.6 8” x 6” x 8” EG inch 11.5 13.00 13.50 11.75 10.63 1.13 .06 .88 8 12.00 mm 292.1 330 342.9 298.5 269.8 28.7 1.6 22.4 8 304.8 Size Units L H D BC g b f d N Q 2” x 1” x 2” inch 8.50 5.00 6.50 5.00 3.63 .88 .06 .75 8 12.00 mm 215.9 127 165.1 127.0 92.2 22.4 1.6 19.0 8 304.8 21/2” x 11/2” x 21/2” inch 11.13 5.31 8.25 5.88 4.13 1.13 .06 .88 8 16.00 mm 282.7 135 209.6 149.4 104.9 28.7 1.6 22.4 8 406.4 3” x 2” x 3” inch 11.13 5.31 3.25 6.63 5.00 1.13 .06 .88 8 24.00 mm 282.7 135 209.6 168.4 127.0 28.7 1.6 22.4 8 609.6 4” x 3” x 4” inch 12.00 6.10 10.00 7.88 6.19 1.25 .06 .88 8 24.00 mm 304.8 155 254.0 200.2 157.2 31.8 1.6 22.4 8 609.6 6” x 4” x 6” EG inch 15.88 11.50 12.50 10.63 8.50 1.44 .06 .88 12 36.00 mm 403.4 292 317.5 270.0 215.9 36.6 1.6 22.4 12 914.4 Size Units L H D BC g b f d N Q 6” x 4” x 6” EG inch 10.5 11.50 11.00 9.50 8.50 1.00 .06 .88 8 9.00 mm 266.7 292 279.4 241.3 215.9 25.4 1.6 22.4 8 228.6 8” x 6” x 8” EG inch 11.5 13.00 13.50 11.75 10.63 1.13 .06 .88 8 12.00 mm 292.1 330 342.9 298.5 269.8 28.7 1.6 22.4 8 304.8 Class 150 Enclosed Gear operated Class 300 Wrench Operated Class 300 Enclosed Gear operated Other dimensions supplied upon request Full jacket 3 way valves are also available. Consult your nearest FluoroSeal Distributor for these and other special requirements. 23 www.fluorosealvalves.com PARTIAL JACKETED VALVES Heat dissipation due to the partial insulating effect of the PTFE sleeve, combined with the basic plug valve design, provides a more uniform heat flange to flange with a partial jacket than with a full jacket. Therefore, a partial jacket should be selected for most applications. Refer to standard valves for dimensional data 2 Way Class 150 & 300 4" to 12" Enclosed Gear Operated 1" to 4" Wrench Operated 3 Way Class 150 & 300 4" to 8" Enclosed Gear Operated 1" to 4" Wrench Operated JACKET INLET OUTLET AND DRAIN CONNECTIONS 24 Valve Size 1 11/2 2 3 4 6 8 10 12 NPT 3/8 1/2 1/2 1/2 1/2 1 1 1 1 TECHNICAL DATA AND ACCESSORIES CV VALUES / TORQUES Cv Values - For 2 Way Valves Valve Size 1/2" 3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12" Cv Values - For Caged Control Valve 10 20 Degrees Open 30 40 50 0.0 0.0 0.2 0.4 0.9 1.6 0.0 0.0 0.2 0.4 0.9 1.6 2.7 5.4 9 0.0 0.0 1.1 1.7 4.3 7.7 13.0 26.0 43 0.0 0.2 2.7 6.7 12.5 25.0 37.0 58.0 89 0.0 1.9 6.9 12.0 21.0 34.0 55.0 101.0 172 0.0 5.0 8.8 21.0 44.0 60.0 103.0 182.0 294 0.0 9.8 30.0 56.0 99.0 145.0 208.0 345.0 548 0.0 13.0 45.0 90.0 140.0 245.0 380.0 634.0 1075 0.0 19.0 51.0 103.0 183.0 317.0 541.0 939.0 1591 0.0 23.0 69.0 140.0 248.0 430.0 734.0 1274.0 2159 0.0 27.0 102.0 208.0 368.0 637.0 1088.0 1888.0 3200 Cv Values for 3 Way Valves FA FA4 FA4 1, 2, 3, 5 Pos. A&C Pos. B 1/2" 9 6 6 3/4" 9 6 6 1" 20 11 17 1 1/2" 36 19 33 2" 68 37 43 3" 88 47 78 4" 154 86 139 6" 315 189 227 8" 425 324 408 10" 645 452 753 12" — — — 14" — — — 60 70 80 90 2.7 5.4 9 Valve Size 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 10 0 0 0 0 0 0 — — — Degrees Open 20 30 40 50 0 1.7 3.4 6.3 0.8 3.6 7.2 12.5 1.7 5.5 11.1 25 4.5 9.4 21 35 9.8 30 55 82 12.9 43 86 138 — — — — — — — — — — — — 60 10 20.6 30 54 138 232 — — — 70 18 34 52 103 193 378 — — — 80 32 55 90 162 336 593 — — — CV Values for Standard V-Port Size Valve Size Pipe Size 1" 2" 1 1/2" 1" 1 1/2" 3" 2" 1 1/2" 2" 4" 3" 2" 3" 6" 4" 3" 4" 8" 6" 4" 6" 10" 8" 6" 10% 20% 30% 40% 0.31 1.15 2.47 4.27 0.35 1.29 2.78 4.8 0.38 1.42 3.06 5.27 0.38 1.39 3.01 5.18 0.39 1.45 3.13 5.39 0.4 1.48 3.2 5.52 0.64 2.37 5.11 8.81 0.67 2.48 5.34 9.2 0.69 2.55 5.5 9.48 1.43 5.31 11.45 19.75 1.51 5.6 12.06 20.8 1.54 5.74 12.37 21.33 2.226 8.39 18.1 31.21 2.35 8.73 18.81 32.44 2.42 9.01 19.42 33.5 4.9 18.21 39.26 67.7 4.95 18.4 39.67 68.4 5.1 18.97 40.89 70.52 Percentage Open 50% 60% 70% 6.51 9.2 12.31 7.32 10.34 13.84 8.04 11.36 15.22 7.91 11.17 14.96 8.23 11.63 15.57 8.42 11.89 15.93 13.45 19 25.44 14.04 19.84 26.56 14.47 20.44 27.38 30.13 42.56 57.59 31.75 44.84 60.09 32.55 45.98 61.57 47.62 67.26 90.07 49.5 69.92 93.63 51.12 72.2 96.69 103.31 145.93 195.41 104.39 147.45 197.44 107.62 152.01 203.55 80% 15.68 17.83 19.59 19.27 20.05 20.51 32.77 34.21 35.26 73.4 77.33 79.3 115.99 120.58 124.51 251.65 254.27 262.13 90% 19.82 22.28 24.49 24.08 25.07 25.64 40.96 42.76 44.07 91.74 95.66 99.12 144.99 150.72 155.64 314.55 317.82 327.65 Operating Torque (in.lbs) Standard Port Size 1/2" 3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" Break torque 140 140 400 800 1100 1200 2400 5000 7800 14400 21000 21000 Torque adjustment factors: 1. For UHMWPE sleeves: Multiply value by 2 2. For slurry or abrasive service: Multiply value by 1.5 Note: Torque values are the same for 2 way and 3 way valves 26 90 40.9 80.3 138 235 439 860 — — — Seating Torque 80 80 250 500 650 700 1450 3000 4700 8600 12600 12600 Running torque 70 70 200 400 550 600 1200 2500 3900 7200 10500 10500 100% 24.2 27.2 29.9 29.4 30.6 31.3 50 52.2 53.8 112.01 117.01 121.01 177.01 184.01 190.01 384.03 388.03 400.03 TECHNICAL DATA Quality Assurance Pressure-Temperature Chart Class 150 Fluoroseal valves possess all of the best design features presently available in a nonlubricated plug valve. They are inspected throughout the full manufacturing process from foundry to final assembly and packaging to assure high quality and consistency in each and every unit. CF3-CF8M LCB 260 240 CF3-CF8 CN7M Pressure 9psig) Hi-temp sleeve limit WCR 280 GF2P sleeve limit PTFE sleeve limit 300 220 N12MV-CW12MW 200 180 160 140 120 600 500 475 400 300 200 100 -20 100 Temperature (deg. F) All valves are pressure tested prior to shipment and fully compliant to ANSI B16.34 shell tests and MSS SP-61 seat test requirements. All nickel alloys are helium tested as standard. Pressure-Temperature Chart Class 300 inspected 800 WCR 700 LCB throughout N12MV-CW12MW 400 300 Hi-temp sleeve limit 100 GF2P sleeve limit PTFE sleeve limit 200 600 500 475 400 300 200 0 -20 process 500 100 manufacturing CF3-CF8 CF3-CF8M Pressure 9psig) the full CN7M 600 Temperature (deg. F) 27 www.fluorosealvalves.com TECHNICAL DATA Pressure-Temperature Chart Class 600 CF3-CF8M 1400 LCB Hi-temp sleeve limit WCR GF2P sleeve limit 1500 PTFE sleeve limit 1600 Pressure 9psig) 1300 1200 CF3-CF8 1100 1000 CN7M 900 N12MV-CW12MW 800 600 500 475 400 300 200 100 -20 700 Temperature (deg. F) Testing: • All our valves are tested with dry air to 1.5 times the full rated pressure of class 150 as per ANSI B16.34 paragraph 7.1. • All our valves in classes 150, 300 and 600 are tested in full compliance with ANSI B16.34 paragraph 7.2. • Our Fire-Safe valves are tested to API607 fourth edition. 28 ACCESSORIES T-Wrench and Extension Option Valve Size 1/2 3/4 1 11/2 2 3 4 Q 12 12 12 16 24 24 36 H 6 6 7 8 8 9 10 If longer “H” dimension, please specify. Handwheel Extension - Gear Operator Heavy duty gear supplied as standard Support may be required depending on the length of the extension. (To be supplied by customer.) Stem Extension - Gear Operator Stem extensions are used for remote operation of the valve. Actuators can be attached to the top of the extension. Specify the length of the extension required and the figure number of the valve it is to be attached to. Crank Handle Units 4” EG inch 10.75 8.00 9 mm 273 203 229 inch 11.50 10.00 12 mm 292 254 305 inch 13 10.00 15 mm 330 254 381 inch 15.50 12.00 18 mm 394 305 457 inch 17.25 12.00 15 mm 438 305 381 6” EG 8” EG 10” EG 12” EG Chain Wrench Valve Size Units Q 1/2 3/4 1 11/2 2 3 4 inch 13 13 16 24 36 36 48 mm 330 330 406 610 914 914 1219 H Q Handwheel Dia. Size Specify the chain length required and whether the valve will be install in a horizontal or vertical line. To calculate chain length: 900 rotation: 1. Double required drop 2. Multiply “Q” by .5 3. 1+2= required chain length 1800 rotation: Double calculation for 900 Chain Wheel Specify the chain length required and whether the valve will be install in a horizontal or vertical line. To calculate chain length: 1. Double required drop “B”. 2. Multiply chain wheel diameter “A” by 2.6. 3. 1+2= required chain length. 29 www.fluorosealvalves.com WRENCH OPERATOR LOCKING DEVICE Pad lock is not supplied. GEAR OPERATOR LOCKING DEVICE Pad lock is not supplied. 30 PRODUCT AVAILABILITY END CONNECTION SIZE RANGE Threaded or socket weld 1/2” to 2” Flanged Raised & Flat Face 1/2” to 24” Buttweld 1/2” to 24” Ring type joint 1/2” to 24” Threaded or socket weld 1/2” to 2” Flanged Raised & Flat Face 1/2” to 24” Buttweld 1/2” to 24” Ring type joint 1/2” to 24” Threaded or socket weld 1/2” to 2” Flanged Raised & Flat Face 1/2” to 14” Buttweld 1/2” to 14” Ring type joint 1/2” to 14” Threaded or socket weld 1/2” to 2” Flanged Raised & Flat Face 1/2” to 8” Buttweld 1/2” to 8” Ring type joint 1/2” to 8” Threaded or socket weld 1/2” to 2” Flanged Raised & Flat Face 1/2” to 8” Buttweld 1/2” to 8” Ring type joint 1/2” to 8” Threaded or socket weld 1/2” to 2” Flanged Raised & Flat Face 1/2” to 8” Buttweld 1/2” to 8” Ring type joint 1/2” to 8” Standard port PRESSURE CLASS Class 150 Class 300 Class 600 Full port PRESSURE CLASS Class 150 Class 300 Class 600 Material selection Body, Plug & Sleeve material selection guide is available in the How to Order section. Manual operators Wrench 1/2” to 4” T-Bar 1/2” to 4” Enclosed Gear 2” to 24” Heavy duty gear is standard 31 www.fluorosealvalves.com HOW TO ORDER FLUOROSEAL SLEEVED PLUG VALVES Size Size Range available from 1/2" to 24" Refer to catalog for Class availability Port R: Reduced Port F: Full Port Class 15: Class 150 30: Class 300 60: Class 600 Flow 2: 2 Way 3: 3 Way End Connection F: Flanged Raised Face FF: Flanged Flat Face SE: Screwed SW: Socket Weld X: Screwed x Socket Weld BW: Buttweld S: Special Operator W: Wrench WL: Wrench + Locking device EG: Enclosed Gear EGL: Enclosed Gear + Locking device B: Bare Stem Flow Pattern (leave blank for 2 way) FA1, FA2, FA3, FA4, FA5 Refer to catalog for patterns Body Material Refer to Body & Plugs Material Table Plug Material Refer to Body & Plugs Material Table Sleeve Material P: PTFE R: RTFE G: GF2P A: PFA U: UHMWPE K: PEEK Z: HIGH TEMPERATURE TEFLON Special (Combination of Specials can be used) FS: Fire Safe FE: Severe Service Valves HF: HydroFluoric Acid Valves CL: Prepared for Chlorine Service OX: Prepared for Oxygen Service DBB: Double Block & Bleed PJ: Partial Jacket FJ: Full Jacket CCV: Cage Control Valve V6: V-Port 60 Deg. S: Special (description required) VN: Vented Plug (specify location & Diameter) U: Upstream D: Downstream B: Bottom Exemple for Vented Plug: VN(U,B,1/4") Note: HF,FS,CL are vented by defaut, refer to catalog for details. 32 Port Class Flow End Connection Operator / / - Flow Pattern - Body Material / Plug Material - Sleeve Material Body & Plugs Material Table CODE DESCRIPTION ASTM DESIGNATION DI Ductile Iron A395 WCB Carbon steel ASTM A216 WCB LCB Carbon steel Low Temp. ASTM A352 304 304 stainless steel ASTM A351 CF8 304L 304L stainless steel ASTM A351 CF3 316 316 stainless steel ASTM A351 CF8M 316L 316L stainless steel ASTM A351 CF3M 317 317 stainless steel ASTM A351 CG8M 317L 317L stainless steel ASTM A351 CG3M A20 Alloy 20 ASTM A351 CN7M B61 Bronze ASTM B61 CD4 CD4MCu ASTM A351 CD4MCu HB Hastelloy B ASTM A494 N7M HB2 Hastelloy B 2 ASTM A494 N12MV HC Hastelloy C ASTM A494 CW6M I600 Inconel ASTM A494 CY40 NI Nickel ASTM A494 CZ-100 MO Monel ASTM A494 M-35-1 NAB Ni-Al Bronze ASTM B367 Gr.958 TC3 Titanium ASTM B367 Gr.C3 ZC2 Zirconium ASTM B752 Gr. 702C ZC5 Zirconium ASTM B752 Gr. 705C OTHER & SPECIAL ALLOYS AVAILABLE ON REQUEST - Special FLUOROSEAL INC. WARRANTY TERMS & CONDITIONS PLUG VALVES CONTROLLING PROVISIONS: 9 These terms and conditions shall control with respect to any purchase order or sale of Fluoroseal's products. No waiver, alteration or modification of these terms and conditions whether on Buyer's purchase order or otherwise, shall be valid unless the waiver, alteration or modification is specifically accepted in writing and signed by an authorized representative of Fluoroseal Inc. 4 2 3 10 5 1 6 8 7 Design Features Summary 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Bi-directional inline bubble tight seal independent of line pressure. Multiple external bubble tight seals independent of line pressure. Direct mechanical three point adjustment independent of line pressure. Independent travel stops. Full encapsulation and retention of all leading edges of PTFE sleeve and top seal components. Full lip at port openings protects PTFE sleeve. Contoured waterway assures minimum flow turbulence characteristic. No body cavities to entrap flow media. Positive flow direction indication. Drilled and tapped flange mounting pads independent of cover and top seal assembly. Other Features - Bi-directional flow. Quarter turn operation Nonlubricated Self-cleaning on each operation. Two way and multiport configurations Special service and jacketed designs available. All casting components traceable to mill test certificates. Investment cast on all materials for sizes 1/2" - 10" (Class 150) Investment cast on all materials for sizes 1/2" – 6" (Class 300) Investment cast on all materials for sizes 1/2" – 6" (Class 600) Castings meet level 1 casting specifications Heavy duty gears are standard on all our valves DELIVERY: Fluoroseal Inc. will make every effort to complete delivery of products as indicated on its acceptance of an order, but Fluoroseal assumes no responsibility or liability, and will accept no backcharge, for loss or damage due to delay or inability to deliver caused by acts of God, war, labor difficulties, accident, delays of carriers, by contractors or suppliers, inability to obtain materials, shortages of fuel and energy, or any other causes of any kind whatever beyond the control of Fluoroseal Inc. Fluoroseal may terminate any contract of sale of its products without liability of any nature, by written notice to Buyer, in the event that the delay in delivery or performance resulting from any of the aforesaid causes shall continue for a period of sixty (60) days. Under no circumstances shall Fluoroseal Inc. be liable for any special or consequential damages or for loss, damage, or expense (whether or not based on negligence) directly or indirectly arising from delays or failure to give notice of delay. WARRANTY: Fluoroseal Inc. warrants for one year from the date of shipment of its manufactured products to the extent that Fluoroseal will replace those having defects in material or workmanship when used for the purpose and in the manner which Fluoroseal recommends. If Fluoroseal’s examination shall disclose to its satisfaction that the products are defective, and an adjustment is required, the amount of such adjustment shall not exceed the net sale price of the defective product(s) only and no allowance will be made for labor or expen-se for repairing or replacing defective products or workmanship or damage resulting from the same. Fluoroseal Inc. warrants the products which it sells of other manufacturers to the extent of the warranties of their respective makers. Where engineering design or fabrication work is supplied. Buyer's acceptance of Fluoroseal's design or of delivery of work shall relieve Fluoroseal Inc. of all further obligation, other than expressed in Fluoroseal's product warranty. THIS IS FLUOROSEAL'S INC SOLE WARRANTY. FLUOROSEAL INC. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESTATED OBLIGATION ARE HEREBY DISCLAIMED BY FLUOROSEAL INC AND EXCLUDED FROM THIS WARRANTY. Fluoroseal Inc. neither assumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of its engineering designs or products. This warranty shall not apply to any products or parts of products which (a) have been repaired or altered outside of Fluoroseal's factory, in any manner; (b) have been subjected to misuse, negligence or accidents; (c) have been used in a manner contrary to Fluoroseal's instructions or recommendations. Fluoroseal Inc. shall not be responsible for design errors due to inaccurate or incomplete information supplied by Buyer or its representatives. FLUOROSEAL'S LIABILITY: Fluoroseal Inc. will not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether based upon warranty (except for the obligation accepted by Fluoroseal Inc. under "Warranty" above), contract or negligence, arising in connection with the design, manufacture, sale, use or repair of the products or of the engineering designs supplied to Buyer. RETURNS: Fluoroseal Inc. cannot accept return of any product(s) unless its written permission has been first obtained, in which case same will be credited subject to the following: (a) All material returned must, on its arrival at Fluoroseal's plant, be found to be in first-class condition; if not, cost of putting in saleable condition will be deducted from credit memoranda; (b) A handling charge deduction of twenty percent (20%) will be made from all credit memoranda issued for material returned; (c) Transportation charges, if not prepaid, will be deducted from credit memoranda. SHIPMENTS: All products sent out will be carefully examined, counted and packed. The cost of any special packing or special handling caused buy Buyer's requirements or requests shall be added to the amount of the order. No claim for shortages will be allowed unless made in writing within ten (10) days of receipt of a shipment. Claims for products damaged or lost in transit should be made to the carrier, as Fluoroseal's responsibility ceases, and title passes, on delivery to the carrier. SPECIAL PRODUCTS: Orders covering special or non-standard products are not subject to cancellation except on such terms as Fluoroseal Inc. may specify on application. PRICES AND DESIGNS: Prices and designs are subject to change without notice. All prices are F.O.B. Point of Shipment, unless otherwise stated. TAXES: The amount of any sales, excise or other taxes, if any, applicable to the products, shall be added to the purchase price and shall be paid by Buyer unless Buyer provides Fluoroseal Inc. with an exemption certificate acceptable to the taxing authorities. NUCLEAR PLANTS: Where the products, engineering design or fabrication is for nuclear plant applications. Buyer agrees (a) to take all necessary steps to add Fluoroseal Inc. as an insured under the American Nuclear Insurers' (ANI) pool and under the Mutual Atomic Energy Reinsurance Pool (MAERP) for property damage and liability insurance and if necessary steps could have been taken, but are not taken, Buyer shall hold Fluoroseal Inc. harmless against all such losses which could have been thus covered (b) Buyer agrees to hold Fluoroseal Inc. harmless with respect to any personal injury or death, property damage or any other loss in a nuclear incident which is caused directly or indirectly by defective design, material, or workmanship, furnished by Fluoroseal Inc. and which is covered by insurance maintained by Buyer (or which could be so covered but with respect to which Buyer has elected to self-insure), and further agrees to waive subrogation by its carriers of such insurance against Fluoroseal Inc., and (c) as to nuclear hazards for which Buyer cannot obtain insurance coverage, the liability of Fluoroseal Inc. for any personal injury or death, property damage or any other loss directly caused by defective design, material, or workmanship furnished by Fluoroseal Inc. shall not exceed the value of the material furnished by Fluoroseal Inc. at the time of the loss occurrence. MINIMUM INVOICE: $100 plus shipping. TERMS: Cash, net 30 days unless otherwise specified. SLEEVED PLUG VALVES 6418, Trans-Canada Highway W., Montreal, (Qc), Canada H4T 1X4 Tel.: (514) 739-0220 • Fax: (514) 739-5452 1-888-269-0220 e-mail: [email protected] www.fluorosealvalves.com AV-102004 PRINTED IN CANADA