TCT Circular Saw Blades PCD Circular Saw Blades Band

Transcription

TCT Circular
Saw Blades
PCD Circular
Saw Blades
Band Saw
Blades
HISTORY AND PRESENT TIME
HISTORY
The tool production in Hulin began in 1934. The company was founded by
Mr. Studeník who named it “The First Moravian Factory for Saws and Tools“.
At first the company started producing hand saws, circular saw blades were
gradually added to the production programme along with cutters for wood
cutting and other tools for wood working. In the 1960´s the product range
was extended for TCT circular saw blades, gang saw blades, planer knives,
machine knives, metal cutting tools and saw bodies.
PRESENT TIME
PILANA Wood with its about 130 workers is in the process of dynamic
development and is one of the biggest producers of tools in Europe. Our
tools are made of the best-quality steel in accordance with DIN and ISO
standards. The quality is closely watched at each production stage. For
the highest precision the most up-to-date equipment is used: Laser, CNC
grinding machines, CNC milling machines, CNC sharpening machines and
other automatic and semiautomatic machinery.
Constant attention is paid to the production improvement and automation.
These measures, together with long-lasting experience and low costs,
enable us to offer high quality products at competitive prices. PILANA Wood
regularly exports 80% of its products to over 75 countries world-wide.
PILANA Wood
Nádražní 804
768 24 Hulín
Czech Republic
Tel.: +420 573 328 254
Fax: +420 573 328 566
Email: [email protected]
Index
TCT Saw Blades
TCT Saw Blades – General Information
4–7
TCT Saw Blades For Multirip Machines
8–13
TCT Multirip Saw Blades for Primary Wood Processing
14–15
TCT Saw Segments for Flakers
16–17
TCT Saw Blades HANIBAL
TCT Saw Blades for Wood Cutting
18
19–24
TCT Saw Blades for Miter Saws
25
TCT Cross Cut and Cut Off Saw Blades for Optimising Saws
25
TCT Saw Blades for CNC Machines
26
TCT Grooving Saw Blades for Biscuit Joining
26
Sizing TCT Saw Blades HIGH PROFI
27
28
Sizing TCT Saw Blades
29–31
TCT Scoring Saw Blades
32
Panel Sizing TCT Saw Blades
33
TCT Saw Blades and Segments for Hogging Machines
34
Grooving TCT Saw Blades
35
TCT Saw Blades for Electrical Hand Machines
36
TCT Saw Blades for Building Materials, DRY CUT Saw Blades
37
TCT Saw Blades for Cutting of Thin Walled Profiles
38
TCT Saw Blades for Cutting of Non-Ferrous Metals and Plastics
TCT Saw Blades for Steel Cutting - General Information
TCT Saw Blades for Steel Cutting
39–40
41
42–43
1
Index
Heat and Surface Treatment of Saw Blades
44
Special TCT Saw Blades and Segments
45
Thin Kerf TCT Saw Blades
45
Reduction Rings
46
Distance Rings
46
PCD Saw Blades
PCD Saw Blades
48
Band Saw Blades for Wood
Recommendations How to Use Band Saw Blades
2
50–51
Band Saw Blades for Wood – Joinery Types
52
Band Saw Blades for Wood – WM
53
Band Saw Blades for Food Industry
54
Scoring Saw Blades for Wide Band Saws
54
PILANA Wood s. r. o.
Nádražní 804, 768 24 Hulín
Czech Republic
Tel.: +420 573 328 254
Fax: +420 573 328 566
E–mail: [email protected]
www.pilana.com
TCT Saw Blades
Tungsten carbide tipped (TCT) saw blades from Pilana Tools are manufactured from high quality materials with hardness of
44-48 HRc and their complete saw bodies are laser cut. Expansion slots located around the saw body are specially shaped for each
cutting application. As a result they prevent blade deformation and improve cutting quality in difficult conditions (such as centrifugal
forces and heating up of the blade). Expansion and low-noise slots enable high cutting performance.
Tungsten carbide tips are supplied only by well known suppliers and their grade is always suitable for particular cutting
application.
List of Carbide Tip Grades:
Tenacity
TCT SAW BLADES
Grades of tips
K 01
K 10
K 20
K 30
Hardness [HV 30]
Hardness [HV 30]
Hardness [HV 30]
Hardness [HV 30]
1900 – 2200
1750 – 1900
1550 – 1750
1400 – 1550
Tips of K01 grade are very resistible
against abrasion. Powdered grain
(ultra fine grain) is very fine. Its
grade is applicable for cutting
hard materials. For example MDF,
chipboard, HDF, double side
laminated chipboard etc.
Tips with optimal combination of
fine-grained structure and material
hardness applicable for universal
usage. Best for cutting wood,
plastics, non – ferrous metals,
plywood, plaster boards etc.
Tips containing higher percentage of
cobalt binding material enables better
tooth tenacity and therefore higher
resistance while encountering other
material types (i.e. branch knots, dirt,
steel chips etc.). Tips are applicable for
cutting along the grain of natural woods.
High percentage of cobalt binding
material with lower hardness enables K30 tips high tenacity and
resistance against breaking. This
grade is best applicable for cutting
in extreme conditions (i.e. cutting
frozen wood).
Hardness
Another very important feature of a saw blade is its stability and tensioning. Therefore we put maximum effort into reaching of the best
results possible while testing our blades on special and modern machines. All the information acquired is then applied in practice.
The last but not least important parameter is sharpening of carbide tips. Ideal cutting edge simply guarantees quality cutting. New
automatic sharpening machines together with best quality grinding discs enable us to sustain high sharpness quality of our saw
blades.
INSTRUCTIONS HOW TO USE SAW BLADES CORRECTLY
We recommend to follow the below rules in order to reach the best cutting results:
• Machine must be in good condition without vibrations
Pict. no. 1
• Flanges used to tighten the saw blades must be of the same diameter
(about1/3 of the blade size)
• Flanges must be clean and it is important to check their side run – out
• Check the spindle of the machine. It must be absolutely straight (picture 1)
Pict. no. 2
• Tips must always be sharpened with the original angles
• See the most appropriate way of sharpening (picture 2)
Pict. no. 3
• If rebored by over 20mm, the blade loses its original features and its
stability (picture 3)
• It is thus neccessary to grind the top of chip limiters together with tip grinding
and keep the oversize (picture 4)
Pict. no. 4
4
FZ
flat tooth
FZ N
flat tooth with negative hook angle
LFZ
flat tooth with chip limiter
WZ
alternate top bevel
WZ N
alternate top bevel with negative hook
angle
LWZ
alternate top bevel with chip limiter
TZ
triple chip tooth
TFZ
triple chip tooth alternating with flat
tooth
TFZ N
triple chip tooth alternating with flat
tooth with negative hook angle
DHZ
hollow face tooth (flat tooth alternates
with inverted “V” tooth)
DHZ N
hollow face tooth (flat tooth alternates
with inverted “V” tooth), negative
hook angle
KON
conical tooth
TCT SAW BLADES
Tooth Geometry of TCT Saw Blades
Saw Blade Alignment on a Table Saw
We advise you to use precise measuring instruments when mounting your saw blade. Mount your saw blade onto the arbor.
Adjust the arbor to its maximum height. Make sure that the saw blade is parallel to the miter gauge slots. Adjust as needed. This step
is necessary to obtain crosscuts with maximum quality finish and also for adjusting the fence for ripping.
The overreach of saw blade teeth over the cutting material must be equal to the height of tungsten tip (see picture no. 5).
The number of teeth cutting simultaneously must be between 2–3 (see picture no. 6)
Pict. no. 5
Pict. no. 6
Symbol Index
LOW
13
tooth pitch
type of grade
low noise slots
euro pinholes
ULTRA
FINE
FINE
type of grade
EXTRA LOW
ULTRA
MICRO
FINE
type of grade
low noise slots
PROFI
side balance
HIGH
PROFI
side balance
nailproof
5
Here are some useful formulas to help you calculate the correct number of teeth on saw blades:
t=
h x 1,45
k
z=
D x π
t
Key:
t
TCT SAW BLADES
t [mm] – tooth pitch
h [mm] – thickness of the work piece
k
[–] – number of teeth in cutting place (2÷3)
z
[–] – number of teeth of the saw blade
D [mm] – sawblade diameter
These formulas are valid for cross cutting and cutting of laminated materials.
Tab. no. 1 shows the maximum RPM of circular saw blade based on the diameter of the blade. RPM referring to cutting speed
100 m/sec. These are the maximum recommended RPM by the machine producer. When exceeding this limit, the blade may lose its
characteristics and danger to user may occur.
Tab. no. 1
Recommended RPM [1/min]
D
[mm]
Cutting speed vC [m/sec]
10
20
30
40
50
60
70
80
90
100
100
1910
3820
5730
7640
9550
11460
13370
15280
17190
19100
150
1270
2550
3820
5100
6370
7640
8920
10190
11500
12730
200
960
1910
2870
3820
4780
5730
6690
7640
8600
9550
250
760
1530
2290
3060
3820
4590
5350
6110
6880
7640
300
640
1270
1910
2550
3180
3820
4460
5100
5740
6370
350
550
1090
1640
2180
2730
3280
3820
4370
4900
5460
400
480
960
1430
1910
2390
2870
3340
3820
4300
4780
450
430
850
1270
1700
2120
2550
2970
3400
3820
4250
500
380
760
1150
1530
1910
2290
2680
3060
3440
3820
550
350
690
1040
1390
1740
2080
2430
2780
3120
3470
600
320
640
960
1270
1590
1910
2230
2550
2880
3180
650
290
590
880
1180
1470
1760
2060
2350
2640
2940
700
270
550
820
1090
1360
1640
1910
2180
2450
2730
750
250
510
760
1020
1270
1530
1780
2040
2290
2550
800
240
480
720
950
1190
1430
1670
1910
2150
2390
Tab. no. 1 can by efficiently used with Tab. no. 2
vc=
Dxπx n
1000 x 60
n=
1000 x 60 x vc
Dxπ
Recommended values of feed/tooth
Feed speed sZ [mm/tooth]
Material type
Soft woods
Hard woods
Chipboard
Plywood
6
Cutting along the grain
Cutting across the grain
0,2 – 0,3
0,1 – 0,2
0,06 – 0,15
0,1 – 0,25
0,05 – 0,12
Laminated boards
0,05 – 0,1
Non-ferrous metals and plastics
0,02 – 0,05
s=
sz x n x z
1000
Key:
vc [m/s] – cutting speed
D
[mm] – diameter of saw blade
n [1/min] – recommended RPM
s [m/min] – feed speed
z
[–]
– number of teeth
sz [mm/zub] – feed speed/tooth
20 – 70
45 – 70
20 – 60
5 – 15
30 – 70
Sandwich materials, acrylic glass
Laminated boards from paper and textile
Plastics
Hard rubber
Aluminium profiles and non- ferrous metals
Aglomerated cement- bonded boards
40 – 65
30 –70
Chipboards surface covered with melamine foils
40 – 60
60 – 80
Chipboards surface covered with PVC foils
Foam silicate building materials
60 – 80
Veneered chipboards
Plaster boards
50 – 80
50 – 80
Chipboards
50 – 80
Hard wood- based panels
50 – 85
50 – 80
50 – 85
MDF boards
60 –100
60 –100
60 –100
Soft wood- based panels
50 – 85
50 – 85
60 –100
60 –100
Cutting speed
vC
[m/sec]
40 – 65
Applicable
Compresed woods
Batten board, plywood
Veneer
Hard woods
Soft woods
Machined material
zRecommended
Our type
81–26
81–35
80–40
80–50
33.1
94.2
94.1
94
81–11
81–13
81–16
81–20
WZ N
81
LWZ
83–35
LFZ
83–55
KON
93
FZ
93.1
DHZ N
90
DHZ
90
z
z
z
z z z z z z z z
z z z z z z z z

TCT SAW BLADES
z
z z z z z z z z

z z z
z
z z z z
z z z
z
z z z z z z z z z
z
z z
z
z z
z
z
z
z z
z
z
z
z
z
FZ
92
z z
WZ
91
z z z z

z z

z
z z
z
z z
z
Scoring
TFZ L
91
z z
z z z z
z z z

z z z
z z
z z z z
z z z z z
z z z z
z z z z
z z z z z z
z z z z z z z
z z z z z z
z z z z z z z z
97–11
TFZ L WZ L
97–13
WZ
98 –11
FZ
TFZ N TFZ P
87–13
z z z z
z z z z
z z z z
87–11
Multi-rip
FZ
87–13
Grooving
For hand
electrical
maschine
Miter saws
WZ SSW
81
For
aluminium
and plastic
87–11
Panel sizing
z
z

WZ
88
For
sandwiches
panels
TZ
88
Cutting along and across
the grain
98 –13
Tooth geometry
Type of saw blade
Tab. no. 2
7
Material:
Natural solid – cuts along the grain of soft and hard wood
Application:
Multirip sawing of massive natural woods
Machine:
Multirip saw, for single shaft, double shaft and splitting
machine
FINE
94 FZ +2
PROFI
D
S
s
d
z
h max
dp max
z/
Bore
180
200
250
300
315
350
400
2,6
2,8
3,6
4,0
4,0
4,0
4,0
1,6
1,8
2,5
2,8
2,8
2,8
2,8
30
30
70,80
70,80
80
70,75,80
80
16+2
16+2
16+2
18+2
18+2
20+2
24+2
40
40
50
70
70
75
80
60
100
130
130
150
180
210

70
75
80

z
C1xA1 C2xA2
13x80
14x85
14x90
20x83
22x90
22x93
z
z
z
z
15°
TCT SAW BLADES
» universal rip saw blades for longitudinal cutting of all types of wood, dry and wet,
with standard quality cutting edge and lower height of the cut
» application: for multirip machines for primary processing of wood and pallet
production
20°
FINE
94.1 FZ +2+2
PROFI
» universal rip saw blades for longitudinal cutting of all types of wood, dry and wet,
with standard quality cutting edge and lower height of the cut
production
D
S
s
d
z
h max
dp max
z/
Bore
250
300
300
315
350
350
400
400
450
450
500
500
3,2
3,2
3,2
3,2
3,6
3,6
4,0
4,0
4,4
4,4
4,4
4,4
2,2
2,2
2,2
2,2
2,5
2,5
2,8
2,8
3,2
3,2
3,2
3,2
70,80
70,80
30
70,80
70,75,80
30
30
70,80
30
70, 80
30
70
16+2+2
18+2+2
24+2+2
18+2+2
20+2+2
24+2+2
18+2+2
24+2+2
20+2+2
28+2+2
22+2+2
28+2+2
60
80
80
85
105
105
120
120
135
135
150
150
105
120
120
120
120
120
145
145
160
160
180
180
z
70
75
80
z
z
C1xA1 C2xA2
13x80
14x85
14x90
20x83
22x90
22x93
z
z
z
z
z
z
z
z
15°
z
20°
In case that you did not find the type of
saw blades you require in our catalogue,
please contact us. We will make them
upon your specification.
8
The central bore of all saw blades can be enlarged up to: dmax = dp max – 30 mm
D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth,
hmax – maximum cut height [mm], dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], z – in stock, – made to customer’s request
FINE
94.1 WZ
PROFI
D
S
s
d
z
h max
dp max
z/
300
350
400
3,2
4,0
4,0
2,2
2,8
2,8
30
30
30
24+2+2
24+2+2
28+2+2+2
80
105
130
120
120
125

TCT SAW BLADES
» universal rip saw blades for longitudinal cutting of all types of wood, dry and wet, with
a standard quality of the cutting edge
» WZ geometry ensures ﬂuent and stable cut with high quality cutting edge and
energy savings
» used in multirip saw machines for primary wood processing and production of
palets
» suitable for mounting on botton schaft of multirip saw machine

10
10°
°
15°

20°
FINE
94.1 FZ +2+2+2
PROFI
» universal rip saw blades for longitudinal cutting of all types of wood, dry and wet, with
a standard quality of the cutting edge
» 6 wiper slots enable excellent saw stability even when cutting very long round pieces
of wood or prisms
production
D
S
s
d
z
h max
dp max
z/
400
400
450
500
550
550
600
4,0
4,0
4,4
4,4
5,0
5,0
5,0
2,8
2,8
3,2
3,2
3,5
3,5
3,5
30
30
30
30
30
30
30
24+2+2+2
28+2+2+2
20+2+2+2
22+2+2+2
24+2+2+2
32+2+2+2
26+2+2+2
130
130
150
175
195
195
205
125
125
130
130
150
150
170
z
z
z
z
z
z
15°
z
20°
9
FINE
94.2 LFZ
PROFI
Characteristics:
D
B
b
250
3,2
2,2
300
3,2
2,2
350
3,6
2,5
400
4,0
2,8
z
hmax
dp max
z/
30
18+3
55
115
z
30
18+3
75
130
z
30
20+2+2
110
110
z
30
24+2+2
125
120
z
d
15°
TCT SAW BLADES
» longitudinal cuts of soft and hard woods
» trimming saw, multirip saw, joining saw
» saw blade geometry includes a chip thickness limiter
20°
FINE
94.1 WZ – EFFECTIVE
PROFI
» thin multirip saw blades for longitudinal cutting of all types of wood, especially planks
and stronger boards. Decrease in weight will positively show in energy savings and
increased yield
» WZ tooth geometry ensures a smooth, stable cut with a superior quality of the cutting
edge, it is suitable for use in higher quality type of wood
» application: for multirip machines
D
S
s
d
z
h max
dp max
z/
250
2,7
1,8
30
20+2+2
65
110
z
2,7
1,8
30
24+2+2
80
120
z
350
3,5
2,5
30
24+2+2+2
105
120
z
10
10°
°
15°
300
20°
10
FINE
94.1 FZ – MASSIVE
PROFI
D
S
s
d
z
h max
dp max
z/
315
350
400
450
500
550
4,0
4,0
4,2
5,0
5,0
5,5
2,8
2,8
3,0
3,5
3,5
3,5
70,80
70,75,80
30
30
30
30
18+2+2
20+2+2
20+2+2
20+2+2
22+2+2+2
24+2+2+2
90
105
120
135
175
190
120
120
145
160
130
150
z
z
z
z
z
z
Bore C1xA1 C2xA2
70
75
80
D
S
s
d
z
h max
dp max
z/
600
700
800
6,2
6,5
7,5
4,0
4,5
5,0
30
30
30
26+2+2+2
28+2+2+2
24+2+2+2+2
205
235
300
170
210
170
z
z
z
13x80
14x85
14x90
20x83
22x90
22x93
12°
20°
25°
FINE
94.1 FZ – MASSIVE plus
PROFI
» extra strong multirip saw blades for longitudinal cutting of all types of wood, dry
and wet, with a standard quality of the cutting edge. Designed for extreme cutting
conditions thanks to the very stable and massive saw body which eliminates side
strain and ensures stability of the saw blade
S
s
d
z
h max
dp max
z/
300
5,0
3,5
30
18+2+2
90
105
z
320
5,0
3,5
30
18+2+2
100
105
z
350
5,0
3,5
30
18+2+2
110
105

400
5,0
3,5
30
20+2+2
120
145

450
5,5
3,5
30
20+2+2
145
140

15°
D
20°
11
TCT SAW BLADES
15°
» extra strong multirip saw blades for longitudinal cutting of all types of wood, dry and
wet, with a standard quality of the cutting edge. Designed for extreme cutting conditions thanks to the very stable and massive saw body which eliminates side strain
and ensures stability of the saw blade
FINE
94.1 FZ – TOS, RAIMANN, COSTA
PROFI
D
S
s
d
z
h max
dp max
z/
Bore
4x C1xA1
300
3,2
2,2
80
18+2+2
90
105
z
80
13x90
320
3,2
2,2
80
18+2+2
100
105
z
350
4,0
2,8
80
18+2+2
115
105
z
400
4,0
2,8
80
20+2+2
140
105
z
450
4,4
3,2
80
24+2+2
165
105
z
15°
TCT SAW BLADES
» specially constructed multirip saw blades for longitudinal cutting of all types of wood, dry
and wet, with a standard quality of the cutting edge for multirip machines
by TOS SVITAVY
» possibility to rip wood up to the clamping flange of the saw blade without losing body
stability of the saw blade with a large side strain and thus ensuring maximum utilisation
of the machine. With its design of the keyways, it also offers the possibility of a smoother
entering into the cut
20°
FINE
94.1 WZ – TOS, RAIMANN, COSTA
PROFI
h max
dp max
z/
Bore
4x C1xA1
18+2+2
90
105
z
80
13x90
18+2+2
100
105
z
D
S
s
d
z
300
3,2
2,2
30
320
3,2
2,2
30
350
3,6
2,5
30, 80
18+2+2
115
105
z
400
3,6
2,5
30
20+2+2
140
105
z
450
4,0
2,8
30
24+2+2
165
105
z
10
10°
°
15°
» specially designed multirip saw blades for longitudinal cutting of all types of wood,
dry and wet
» possibility to rip wood up to the maximum bore of the saw blade without losing body stability of the saw blade with a large side strain. Thereby it ensures the maximum utilisation
of the machine
» with its design of the wiper slots, it also offers the possibility of a smoother entering into
the cut
» WZ geometry ensures a smooth, stable cut with a superior quality of the cutting edge
and electric energy savings
» It is suitable to use in higher quality type of wood
20°
12
FINE
94.1 Angle Tilting Saws
PROFI
10
10°
°
15°
STROJCAD - WZ
20°
D
S
s
d
400
4,2
3,0
30 + 6/17/96
400
4,2
3,0
55 + 6/17/112
h max
z/
20+2+2
120
z
20+2+2
120
z
z
450
5,0
3,5
55 + 6/17/112
20+2+2
145
z
500
5,2
3,5
30 + 6/17/96
22+2+2+2
170
z
500
5,2
3,5
55 + 6/17/112
22+2+2+2
170
z
550
5,5
3,5
30 + 6/17/96
24+2+2+2
205
z
550
5,5
3,5
55 + 6/17/112
24+2+2+2
195
z
D
S
s
d
z
h max
z/
500
5,0
3,5
30 + 8/11/100 + 2/10/60
22+2+2+2
155
z
500
5,0
3,5
30+8/11/150 + 2/10/60
22+2+2+2
155
z
550
5,5
3,5
30+8/11/100 + 2/10/60
24+2+2+2
180
z
550
5,5
3,5
30 + 8/11/150 + 2/10/60
24+2+2+2
180
z
15°
WEP - FZ
20°
KXZ
» TCT tips with convex edges on both sides as an option to standard straight tip edges
» this shape provides excellent, smooth cutting surface without any need of further
surface treatment
» can be used for cross cutting but mainly for longitudinal cutting of soft and hard wood
» suitable for all wood based materials
» used in sawmills and other wood processing facilities
» serviced by sharpening from the front side and the top of the tip with possibility of
retipping
13
TCT SAW BLADES
» specialy designed rip saw blades for angle tilting saws
» the number of teeth is calculated for the maximum cutting height
» clearance teeth exactly match the flange of individual machine types which eliminates
cracking of saw blades while ensuring maximum amount of chip removal from the cut
» the reinforcement and thermal treatment of the saw blades ensures their perfect action
in the horizontal cut conditions
» the tooth geometry is optimised for maximum cutting speed of the saw blades
TCT Multirip Saw Blades
for Primary Wood Processing
TCT Multirip Saw Blades for LINCK Machines
Characteristics:
TCT SAW BLADES
» designed for Linck machines in automated lines for primary wood processing
D
S
s
dpmax
z
dmax
3/
D
S
s
dpmax
z
dmax
z/
390
410
410
420
440
440
440
450
460
460
480
490
490
490
500
500
510
510
3,7
3,9
4
3,7
3,8
4
4,6
3,6
3,6
4
3,5
3,4
4,4
4,4
5
5,3
3,9
4
2,2–2,9
2,4–3,1
2,8
2,2–2,9
2,5
2,6
3,2
2,4
2,4
2,6
2,2
2,2
3
3
3,5
3,7
2,4–3,1
2,8
150
150
150
150
150
135
150
150
150
150
150
150
150
150
145
150
150
150
36+2+2
36+2+2
24+2+2
36+2+2
24+2+2
32+2+2
28+2+2
32+2+2
34+2+2
28+2+2
28+2+2
36+2+2+2
32+2+2+2
24+2+2
36+2+2+2
32+2+2
40+2+2
30+2+2
190
190
190
190
190
180
190
190
270
190
270
270
190
190
190
200
190
190

510
520
520
520
520
525
530
540
540
540
540
540
540
540
550
570
570
4,2
4,6
6
4
4,8
4,2
3,7
4,2
4,2
4,6
4,8
4,8
3,6
3,8
5
4,3
4,3
2,8
3
4,2
2,6
3,4
2,8
2,2–2,9
2,8
2,8
3,2
3,6
3,6
2,4–4,2
2,6
3,5
2,9–5,3
2,9
150
120
150
150
150
150
150
150
210
145
145
150
150
150
150
150
150
30+2+2
28+2+2+2
28+2+2+2
28+2+2
24+2+2
28+2+2
44+2+2
36+2+2+2
30+2+2+2
30+3+3
30+3+3
30+3+3
46+2+2
36+2+2+2
20+2+2+2
44+2+2+2
44+2+2+2
190
190
190
270
200
250
320
270
270
190
190
205
330
320
200
315
315

14
dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], z – in stock, – made to customer’s request
TCT Multirip Saw Blades
for Primary Wood Processing
Saw Blades for HEINOLA Machines
Characteristics:
D
S
s
d
z
dpmax
z/
451
4,5
3
99,2
28 + 2 + 2
168

540
4,6
3,2
145
30 + 3 + 3
190

540
4,2
2,8
210
30 + 2 + 2+2
270

540
4,8
3,6
145
30 + 3 + 3
190

540
4,8
3,6
150
30 + 3 + 3
205

556
3,6
2,4
260
34 + 3
370

556
4,2
2,8
160
32 + 2 + 2
290

556
4,6
3,2
160
32 + 2 + 2
240

556
4,6
3,2
160
30 + 2 + 2+2
240

600
3,6
2,4
180
54 + 3
240

600
3,8
2,4
180
54 + 3
240

We produce circular saw blades for machines of all established
wood-processing machine manufacturers.
EWD
HEW-SAW
SAB
SODERHAMN
ARI VISLANDA
dp max – max. flange diameter [mm], dmax – max. rebore diameter [mm], z – in stock, – made to customer’s request
15
TCT SAW BLADES
» designed for Heinola machines in automated lines for primary wood processing
Characteristics:
TCT SAW BLADES
» designed for Linck, EWD and other machines in automated lines for primary wood
processing
Drawing Number
z/
6 02 004–25

L
V25–08–022

19
P
V25–08–023

3,5
19
L
V25–08–060A

4,5
3,5
19
P
V25–08–061A

570
4,5
3,5
12
L
V25–08–066

570
4,5
3,5
12
P
V25–08–067

830
4,5
3,5
17
L
V40–19–244

830
4,5
3,5
17
P
V40–19–245

830
5
4
12
L
V40–19–305

830
5
4
12
P
V40–19–306

403
3,5
2,5–5,0
8
P
VP34–08–055

403
3,5
2,5–5,0
8
L
VP34–08–056

411
6,4
4,9
10
6 02 VP48–25L

411
6,4
4,9
10
6 02 VP48–25P

411
6,4
4,9
20
6 02 VP48a–25L

411
6,4
4,9
20
6 02 VP48a–25P

411
4
3,0–5,0
7
L
VP48–08–028

411
4
3,0–5,0
7
P
VP48–08–029

Machine Type
D
S
s
z
EWD–FZ 3
555
6,2
5
19
570
4,5
3,5–5,0
19
570
4,5
3,5–5,0
570
4,5
570
Side Orientation
V25
V40
VP34
VP48
segments you require in our catalogue,
16
D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, z – in stock, – made to customer’s request
Machine Type
VP48
VPS
D
S
s
z
Side Orientation
Drawing Number
z/
415
3,5
2,5–8,0
11
L
VP48–08–075

415
3,5
2,5–8,0
11
P
VP48–08–076

415
6
5
19
6 02 010–25

415
8
7
15
VP48–08–084

400
3,5
2,5–8,0
9
6 02 001–25L

400
3,5
2,5–8,0
9
6 02 001–25P

401
3,5
2,5–8,0
10
P
VPS–28–052

401
3,5
2,5–8,0
10
L
VPS–28–053

401
4,5
3,5–8,0
10
6 02 005–25L

401
4,5
3,5–8,0
10
6 02 005–25P

497
3,5
2,5–8,0
8
L
VPS–28–082

497
3,5
2,5–8,0
8
P
VPS–28–083

497
3,5
2,5–8,0
8
P
VPS–28–145

497
3,5
2,5–8,0
8
L
VPS–28–146

730
4,5
3,5–6,0
64
L
VM30–24–473

730
4,5
3,5–6,0
64
P
VM30–24–474

530
6,4
5
76
L,P
6 02 014–25

650
6,5
4,5–7,0
60
L
6 02 018–25L

650
6,5
4,5–7,0
60
P
6 02 018–25P

830
6,5
5
57
L
6 02 015–25

VM30
segments you require in our catalogue,
We produce circular saw blades for machines of all established
wood-processing machine manufacturers.
17
TCT SAW BLADES
TCT Saw Blades HANIBAL
Material:
Solid natural wood
Application:
Cutting of woods of massive dimensions
Machine:
Machine feed
FINE
33.1 FZ
PROFI
Characteristics:
D
S
s
d
z
z/
600
5,5
3,5
30
40
z
700
5,5
3,5
35
40
z
800
6,5
4,5
35
40
z
15°
TCT SAW BLADES
» along the grain cutting of massive wood dimensions
» machine feed
20°
FINE
LUCAS
PROFI
Characteristics:
» along the grain cutting of massive wood dimensions
» suitable for manual and automatic feed
S
s
d
z
z/
424
5,2
3,0
20
5

424
5,2
3,0
20
6

546
6,0
3,5
30
5

546
6,0
3,5
30
6

546
6,0
3,5
30
8

10°
D
30°
18
Material:
Natural wood – soft, hard, wet or dry
Application:
Cutting and ripping along and across the grain of natural solid
wood
50
80–50 FZ
FINE
PROFI
Characteristics:
15°
20°
D
S
s
d
z
z/
300
4,0
2,8
30
18
z
350
4,0
2,8
30
20
z
400
4,4
3,2
30
24
z
450
4,4
3,2
30
28
z
500
5,2
3,5
30
30
z
550
5,5
3,5
30
32
z
600
5,5
3,5
30
36
z
40
80–40 FZ
FINE
PROFI
Characteristics:
15°
» cutting along the grain of natural solid wood
20°
D
S
s
d
z
z/
200
2,5
1,6
20
16
z
250
3,2
2,2
30
20
z
300
3,2
2,2
30
24
z
350
3,6
2,5
30
28
z
400
3,6
2,5
30
32
z
450
4,0
2,8
30
36
z
500
4,0
2,8
30
40
z
600
5,5
3,5
30
48
z
700
5,5
3,5
35
56
z
19
TCT SAW BLADES
» cutting along the grain of natural solid wood
» suitable for prismatic beam saws
81 WZ Saw Blades for Firewood
35
Characteristics:
PROFI
» cross cutting of natural solid wood
» suitable for cutting of ﬁre wood
D
S
s
d
z
Teeth
z/
600
4,0
2,8
30
40
LWZ

600
4,0
2,8
30
48
LWZ

600
4,2
2,8
30
60
LWZ

700
4,2
3,2
30
42
LWZ

700
4,0
3,0
30
60
WZ
z
700
4,2
3,2
30
84
WZ

min. 1,5
10°
10°
LWZ
10°
10°
WZ
26
81–26 WZ
FINE
PROFI
Characteristics:
10
°
15°
» universal cutting along and across the grain of natural solid wood
» cutting of plywood, unprocessed chipboard and wood based panels
10°
TCT SAW BLADES
FINE
D
S
s
d
z
z/
160
2,5
1,6
20
16
z
180
2,5
1,6
20
20
z
200
2,5
1,6
20
24
z
250
3,2
2,2
30
32
z
300
3,2
2,2
30
36
z
350
3,6
2,5
30
40
z
400
3,6
2,5
30
48
z
450
4,0
2,8
30
56
z
500
4,0
2,8
30
64
z
15°
20
20
81–20 WZ
FINE
PROFI
Characteristics:
10°
D
S
s
d
z
z/
160
2,5
1,6
20
24
z
180
2,5
1,6
20
28
z
200
2,5
1,6
20
32
z
250
3,2
2,2
30
40
z
300
3,2
2,2
30
48
z
315
3,2
2,2
30
48
z
350
3,6
2,5
30
54
z
400
3,6
2,5
30
64
z
450
4,0
2,8
30
72
z
500
4,0
2,8
30
84
z
600
5,2
3,5
30
90
z
16
81–16 WZ
FINE
LOW
PROFI
Characteristics:
15°
10°
10°
» cutting across the grain of natural wood
» cutting of plywood, unprocessed chipboard, wood based panels and exotic solid
woods
D
S
s
d
z
z/
180
2,5
1,6
20
36
z
200
2,5
1,6
20
40
z
250
3,2
2,2
30
48
z
300
3,2
2,2
30
60
z
300
3,2
2,2
30
64
z
350
3,6
2,5
30
72
z
400
3,6
2,5
30
84
z
10°
21
TCT SAW BLADES
15°
10°
10°
» cutting of plywood, unprocessed chipboard and wood based panels
13
81–13 WZ
FINE
LOW
PROFI
Characteristics:
D
S
s
d
z
z/
160
2,5
1,6
20
36
z
200
2,5
1,6
20
48
z
250
3,2
2,2
30
60
z
250
3,2
2,2
30
64
z
300
3,2
2,2
30
72
z
350
3,6
2,5
30
84
z
400
3,6
2,5
30
96
z
450
4,0
2,8
30
108
z
10°
10°
15°
TCT SAW BLADES
» cutting of plywood, veneer, unprocessed chipboard, wood based panels and
exotic solid woods
5°
11
81–11 WZ
FINE
LOW
PROFI
Characteristics:
10°
10°
15°
» high quality smooth cutting across the grain of natural wood
» cutting of plywood, veneer, unprocessed chipboard, wood based panels and
exotic solid woods
5°
D
S
s
d
z
z/
160
2,5
1,6
20
48
z
180
2,5
1,6
20
56
z
200
2,5
1,6
20
64
z
250
3,2
2,2
30
72
z
250
3,2
2,2
30
80
z
300
3,2
2,2
30
96
z
350
3,6
2,5
30
108
z
400
3,6
2,5
30
120
z
22
35
83–35 LWZ
FINE
PROFI
Characteristics:
S
s
d
z
z/
250
3,2
2,2
30
24
z
300
3,2
2,2
30
28
z
315
3,2
2,2
30
28
z
350
3,6
2,5
30
32
z
400
3,6
2,5
30
36
z
450
4,0
2,8
30
40
z
500
4,0
2,8
30
44
z
600
5,2
3,5
30
54
z
20°
55
83–55 LFZ
FINE
PROFI
Characteristics:
20°
cutting along the grain of natural solid wood
suitable for single blade machines with manual feed
saw blade geometry includes a chip thickness limiter
anti-kick back design
D
S
s
d
z
z/
300
3,6
2,5
30
18
z
350
4,0
2,8
30
20
z
400
4,0
2,8
30
24
z
500
4,0
2,8
30
36
z
600
4,2
2,8
30
36
z
700
4,4
3,2
30
44
z
min. 1,5
15°
»
»
»
»
23
TCT SAW BLADES
D
min. 1,5
10°
15°
10°
» cutting along and across the grain of natural solid woods
» saw blade geometry includes a chip thickness limiter
» anti-kick back design
FINE
PROFI
D
S
s
d
z
z/
650
5,6
4,2
30
54

650
5,6
4,2
30
96

720
6
4,5
30
48

720
6
4,5
30
72

735
6
4,5
30
48

735
6
4,5
30
72

760
6
4,5
30
48

760
6
4,5
30
72

760
6
4,5
30
96

800
6
4,5
30
48

800
6
4,5
30
80

10°
10
°
15°
TCT SAW BLADES
81 WZ – Hundegger
15°
FINE
81 WZ N
LOW
PROFI
Characteristics:
15
°
15°
15°
» suitable for trimming applications
» used in pendulum cross cut saws, radial saws with manual feed
» negative hook angle enables ﬂuent cutting start
-5°
D
S
s
d
z
z/
210
2,8
1,8
30
48
z
210
2,8
1,8
30
60
z
216
2,8
1,8
30
48
z
216
2,8
1,8
30
60
z
216
2,8
1,8
30
80
z
250
2,8
1,8
30
48
z
250
2,8
1,8
30
60
z
250
2,8
1,8
30
80
z
24
TCT Saw Blades for Miter Saws / TCT Cross
Cut and Cut Oﬀ Saw Blades for Optimising Saws
Application:
Cutting of wood and wood based materials
Machine:
Miter saws and optimising saws
FINE
81 WZ SSW
PROFI
Characteristics:
D
S
s
d
z
z/
254
1,6
30
2,6
60

260
1,8
30
2,6
60
z
305
1,8
25,4
2,8
80

Service
15°
15°
We resharpen saw blades including the re-straightening of the body.
7°
15°
15°
81 WZ OPTI Cross Cut & Cut Oﬀ Saw
FINE
PROFI
Characteristics:
20°
15°
20°
» saw blades with suitable tooth geometry for cross cutting and cut oﬀ optimising
applications
» for optimising saws made by STÖRI MANTEL, WEINIG, DIMTER, HOLZ-HER,
PANHANS and other manufacturers
10°
s
d
z
z/
D
S
400
3,8
2,8
30
60
z
450
4,8
3,2
30
96

500
5,0
3,2
30
96

500
5,2
3,2
30
120
z
500
4,8
3,5
30
144
z
600
5,8
4,0
30
120

600
4,8
3,5
30
144

25
TCT SAW BLADES
» saw blades designed for all regular types of miter saws
» featuring alternate face bevel intended for high quality of cutting surface
TCT Saw Blades for CNC Machines /
TCT Grooving Saw Blades for Biscuit Joining
FINE
81 WZ
PROFI
Characteristics:
D
S
s
d
z
z/
150
3,2
2,2
30
36

180
3,2
2,2
30
42

200
3,2
2,2
30
48

5°
5°
15°
TCT SAW BLADES
» suitable for saw agregates on CNC turning centers
15°
FINE
83 LWZ
PROFI
Characteristics:
» grooving saw blades used in hand machines for making of biscuit joining
S
s
d
z
z/
100
3,97
3
22
12
z
12°
min. 1,5
10°
15°
10°
D
26
Sizing TCT Saw Blades HIGH PROFI +
Material:
Laminated chipboard, MDF and HDF
Application:
Cutting of laminated boards
Machine:
Sizing machines
HIGH
HIGH PROFI
PROFI
ULTRA
MICRO
FINE
EXTRA LOW
» Pilana´s premium line of saw blades for cutting of laminated chipboards, MDF and
HDF featuring large TCT tips of extra hardness to ensure excellent yield to money
ratio
» low noise slots for additional silencing of the saw blade
» supplied in TFZ geometry
» for optimal cutting the use of a scoring blade is recommended
S
s
d
z
z/
300
3,2
2,2
30
96
z
15°
D
0,2
45°
TFZ L
10°
27
TCT SAW BLADES
Characteristics:
Material:
Application:
Machine:
Sizing machines
HIGH PROFI
HIGH
ULTRA
PROFI
FINE
LOW
Characteristics:
TFZ L
15°
0,2
45°
TFZ L
10°
WZ L
D
S
s
d
z
z/
200
3,2
2,2
30
64
z
250
3,2
2,2
30
60
z
250
3,2
2,2
30
80
z
300
3,2
2,2
30
72
z
300
3,2
2,2
30
96
z
350
3,6
2,5
30
108
z
D
S
s
d
z
z/
250
3,2
2,2
30
64
z
250
3,2
2,2
30
72
z
300
3,2
2,2
30
72
z
300
3,2
2,2
30
96
z
350
3,6
2,5
30
84
z
350
3,6
2,5
30
108
z
D
S
s
d
z
z/
220
3,2
2,2
30
42
z
250
3,2
2,2
30
48
z
303
3,2
2,2
30
60
z
350
3,6
2,5
30
72
z
D
S
s
d
z
z/
303
3,2
2,2
30
60
z
10°
10°
15°
WZ L
10°
15°
30°
DHZ
0,4
DHZ
10°
15°
30°
DHZ N
0,4
TCT SAW BLADES
» Pilana´s premium line of saw blades for cutting of laminated chipboards, MDF and
HDF featuring standard size TCT tips of extra hardness
» low noise slots for additional silencing of the saw blade
» supplied in TFZ, WZ and DHZ geometries
-5°
DHZ N
28
Material:
Application:
Machine:
Sizing machines
ULTRA
11
97–11 TFZ L
PROFI
LOW
FINE
Characteristics:
s
d
z
z/
200
3,2
2,2
30
64
z
250
3,2
2,2
30
80
z
300
3,2
2,2
30
96
z
350
3,6
2,5
30
108
z
10°
ULTRA
13
97–13 TFZ L
PROFI
LOW
FINE
Characteristics:
S
s
d
z
z/
250
3,2
2,2
30
60
z
300
3,2
2,2
30
72
z
15°
D
0,2
45°
» suitable for cutting of laminated chipboards
» featuring low noise slots for suitable working environment
10°
29
TCT SAW BLADES
S
15°
D
0,2
45°
ULTRA
11
98–11 WZ L
PROFI
LOW
FINE
Characteristics:
15°
S
s
d
z
z/
250
3,2
2,2
30
72
z
300
3,2
2,2
30
96
z
350
3,6
2,5
30
108
z
10°
10°
D
10°
ULTRA
13
98–13 WZ L
PROFI
LOW
FINE
Characteristics:
15°
D
S
s
d
z
z/
250
3,2
2,2
30
64
z
300
3,2
2,2
30
72
z
350
3,6
2,5
30
84
z
10°
10°
TCT SAW BLADES
10°
30
ULTRA
90 DHZ
PROFI
LOW
FINE
Characteristics:
s
d
z
z/
220
3,2
2,2
30
42
z
250
3,2
2,2
30
48
z
303
3,2
2,2
30
60
z
350
3,6
2,5
30
72
z
10°
ULTRA
90 DHZ N
PROFI
LOW
FINE
Characteristics:
15°
D
S
s
d
z
z/
303
3,2
2,2
30
60
z
0,4
30°
» cutting of laminated boards with or without the use of a scoring blade
» suitable for use in vertical panel saws
-5°
All sizing saw blades include pinholes.
Parameters of pinholes are shown on the left.
Versions without pinholes can be produced on request.
In case that you did not find the type of saw blades which you require in our catalogue,
please contact us. We will make them upon your specification.
31
TCT SAW BLADES
S
15°
D
0,4
30°
» cutting of laminated boards with or without the use of a scoring blade
» suitable for use in vertical panel saws
TCT Scoring Saw Blades
Material:
Application:
Machine:
Laminated boards, chipboards
High quality of cut on the bottom side of laminated
materials
Panel sizing saws with scoring saw blade accessory
ULTRA
93.1 FZ
PROFI
FINE
Characteristics:
15°
TCT SAW BLADES
» suitable for panel sizing
» possibility to set up kerf with shims
D
S
d
z
z/
80
2,8 – 3,6
20 (22)
10 + 10
z
100
2,8 – 3,6
20 (22)
12 + 12
z
105
2,8 – 3,6
20 (22)
12 + 12
z
120
2,8 – 3,6
20 (22)
12 + 12
z
125
2,8 – 3,6
20 (22)
12 + 12
z
10°
ULTRA
93 KON
PROFI
FINE
Characteristics:
» scoring saw blades with the possibility of height adjustment of the scoring saw
blade accessory
S
s
d
z
z/
100
3,1 – 4,2
2,2
20
20
z
120
3,1 – 4,2
2,0
20
24
z
125
3,1 – 4,2
2,2
20
24
z
15°
D
10°
32
Panel Sizing TCT Saw Blades
Application:
Chipboard based materials, MDF and HDF
Machine:
Panel sizing saws
HIGH
Characteristics:
ULTRA
FINE
PROFI
» designed for cutting of chipboard based materials, MDF and HDF
» in combination with a conical scoring saw blade (KON or KON/WZ based on customer´s
request) for achieving of excellent cutting performance
» long lifespan of carbide tips
Main blade
Pinholes
Type of machine
Scoring blade
300 x 4,4/3,0 x 30 60 TFZ L
2/10/60
PANHANS EURO 10
125 x 4,3-5,4/3,0 x 20 24 KON
HOMAG CH03
150 x 4,3-5,4/3,0 x 45 28 KON
SELCO EB 70
200 x 4,3-5,4/3,2 x 65 36 KON
2/110+2/9/100
300 x 4,4/3,0 x 75 60 TFZ L
jako HIGH PROFI????
300 x 4,4/3,2 x 65 60 TFZ L
2/9/110
305 x 4,4/3,0 x 30 60 TFZ L
2/10/60
320 x 4,4/3,2 x 65 60 TFZ L
2/9/110
SELCO EB
200 x 4,3-5,4/3,2 x 65 36 KON
2/9/110+2/9/100
320 x 4,4/3,2 x 75 72 TFZ L
3/13/95
GIBEN SMART 65
200 x 4,3-5,4/3,2 x 50 42 KON
3/13/80
350 x 4,4/3,0 x 30 72 TFZ L
2/10/60
PANHANS EURO 12
180 x 4,3-5,4/3,0 x 30 28 KON
350 x 4,4/3,2 x 30 72 TFZ L
2/10/60
PANHANS EURO 12
180 x 4,3-5,4/3,2 x 30 28 KON
350 x 4,4/3,2 x 60 72 TFZ L
2/14/100
HOLZMA 72
180 x 4,3-5,4/3,2 x 45 36 KON
355 x 4,4/3,2 x 30 72 TFZ L
360 x 4,4/3,2 x 65 72 TFZ L
2/9/110
370 x 4,4/3,2 x 30 72 TFZ L
TFZ
SELCO
200 x 4,3-5,4/3,2 x 65 36 KON
SCHELLING FM-H
200 x 4,3-5,4/3,2 x 20 36 KON
HOLZMA
200 x 4,3-5,4/3,2 x 45 36 KON
2/9/110+2/9/100
380 x 4,4/3,0 x 30 72 TFZ L
380 x 4,4/3,2 x 60 72 TFZ L
2/14/100
380 x 4,8/3,5 x 30 72 TFZ L
380 x 4,8/3,5 x 60 72 TFZ L
2/14/100
380 x 4,8/3,5 x 60 84 TFZ L
400 x 4,4/3,2 x 60 72 TFZ L
WZ
HOLZMA
200 x 4,7-5,8/3,5 x 45 36 KON
HOLZMA
200 x 4,7-5,8/3,5 x 45 36 KON
ANTHON
180 x 4,3-5,4/3,2 x 20 30 KON
400 x 4,4/3,2 x 80 72 TFZ L
2/9/130+4/19/120
SELCO WN
200 x 4,3-5,4/3,2 x 65 36 KON
400 x 4,8/3,5 x 60 72 TFZ L
2/14/100
HOLZMA
200 x 4,7-5,8/3,5 x 45 36 KON
430 x 4,4/3,2 x 75 72 TFZ L
4/15/105
GIBEN PRISMATIC 2 OLD
215 x 4,3-5,4/3,2 x 50 42 KON
3/15/80
430 x 4,4/3,2 x 80 72 TFZ L
2/9/130+4/19/120
SELCO WN
200 x 4,3-5,4/3,2 x 65 36 KON
2/9/110+2/9/100
450 x 4,4/3,0 x 30 72 TFZ L
2/10/60
SCHELLING
200 x 4,3-5,2/3,0 x 20 36 KON
450 x 4,4/3,2 x 30 72 TFZ L
2/10/60
SCHELLING
200 x 4,3-5,2/3,2 x 20 36 KON
450 x 4,8/3,5 x 30 72 TFZ L
2/10/60
SCHEER FM 22
200 x 4,7-5,8/3,5 x 30 36 KON
450 x 4,8/3,5 x 60 72 TFZ L
2/14/125
HOLZMA
200 x 4,7-5,8/3,5 x 45 36 KON
450 x 4,8/3,5 x 80 72 TFZ L
2/9/130+4/19/120
420 x 4,4/3,2 x 80 72 TFZ L
420 x 4,8/3,5 x 60 72 TFZ L
KON
460 x 4,4/3,2 x 30 72 TFZ L
470 x 4,4/3,2 x 75 72 TFZ L
4/15/105
480 x 4,4/3,2 x 30 60 TFZ L
480 x 4,4/3,2 x 30 72 TFZ L
KON/WZ
SELCO
200 x 4,7-5,8/3,5 x 65 36 KON
SCHELLING
200 x 4,3-5,2/3,2 x 20 36 KON
GIBEN
215 x 4,3-5,5/3,2 x 50 42 KON
SCHELLING
200 x 4,3-5,2/3,2 x 20 36 KON
SCHELLING
200 x 4,3-5,2/3,2 x 20 36 KON
480 x 4,8/3,5 x 60 72 TFZ L
2/11/115+2/19/120
HOLZMA 530
200 x 4,7-5,8/3,5 x 45 36 KON
500 x 4,4/3,2 x 80 60 TFZ L
2/14/110
GABBIANI
160 x 4,3-5,4/3,2 x 55 36 KON
200 x 4,7-5,8/3,5 x 45 36 KON
2/9/60
2/9/110+2/9/100
3/15/80
3/7/66
500 x 4,8/3,5 x 30 72 TFZ L
500 x 4,8/3,5 x 60 60 TFZ L
2/11/115
HOLZMA
520 x 4,8/3,5 x 60 72 TFZ L
2/19/120+2/11/115
HOLZMA 23
200 x 4,7-5,8/3,5 x 45 36 KON
550 x 5,5/3,8 x 40 60 TFZ L
2/13/122
SCHELLING
200 x 5,4-6,5/3,8 x 20 36 KON
570 x 4,8/3,5 x 60 60 TFZ L
2/11/115+2/19/121
HOLZMA
200 x 4,7-5,8/3,5 x 45 36 KON
600 x 5,8/4,0 x 60 60 TFZ L
2/11/115+2/19/120
HOLZMA 33
200 x 5,7-6,8/4,0 x 45 36 KON
620 x 6,2/4,2 x 40 60 TFZ L
2/13/114+2/13/140
SCHELLING
200 x 6,1-7,2/4,2 x 20 36 KON
670 x 5,8/4,2 x 60 60 TFZ L
2/19/120+2/11/148
HOLZMA
200 x 5,7-6,8/4,2 x 45 36 KON
680 x 6,2/4,2 x 40 60 TFZ L
2/13/114+2/13/140
SCHELLING AS/FS
200 x 6,1-7,2/4,2 x 20 36 KON
700 x 6,4/4,4 x 80 60 TFZ L
2/17/110
ANTHON LNC
180 x 6,3-7,4/4,4 x 20 36 KON
720 x 6,5/4,5 x 40 60 TFZ L
2/12/114+2/13/140
SCHELLING
220 x 6,4-7,2/4,5 x 20 36 KON
HOLZMA 66
200 x 6,3-7,4/4,4 x 45 36 KON
In case that you did not find the type of 730 x 6,4/4,4 x 60 60 TFZ L 2/19/120+2/11/148
Pinholes can be lasered in any dimension on customer´s request.
33
TCT SAW BLADES
300 x 4,4/3,2 x 30 72 TFZ L
TCT Saw Blades and Segments
for Hogging Machines
Material:
Chipboard and MDF based materials
Application:
For complete chipping (disintegration) of waste material
Machine:
Mounted on a segmental hogging head
50 – Hogging Saw Segments
Characteristics:
TCT SAW BLADES
» segments ﬁtted with tungsten carbide tips
» other dimensions and types of segments can be produced based on customer´s
request
D
S
s
z
teeth
z/
300
4,4
2,8
8
FZ-L
z
300
4,4
2,8
8
FZ-P
z
350
4,4
2,5
6
FZ-L

350
4,4
2,5
6
FZ-P

350
4,4
2,5
8
FZ-L
z
350
4,4
2,5
8
FZ-P
z
350
4,4
2,5
10
FZ-L

350
4,4
2,5
10
FZ-P

Material:
Chipboard and MDF based materials
Application:
Panel sizing saws
86 – TCT Hogging Saw Blades
Characteristics:
» sizing in combination with segments mounted on a hogging head
» dimensions manufactured based on customer´s request
FZ
L
ES
P
L
WZ
P
L
WZW
P
L
P
34
Grooving TCT Saw Blades
Material:
Natural wood, chipboard
Application:
Grooving
FINE
92 FZ
PROFI
Characteristics:
15°
10°
d
z
z/
30
10

2,2
30
12
z
2,5
30
12
z
4,0
2,5
30
12
z
5,0
3,5
30
12
z
6,0
3,5
30
12
z
D
S
125
4,0 - 10,0
150
3,0
150
3,5
150
150
150
s
150
8,0 - 12,0
30
12

180
4,0
2,5
30
16
z
180
5,0
3,5
30
16
z
180
6,0
3,5
30
16
z
180
8,0 - 12,0
30
16

200
4,0
2,5
30
32
z
200
5,0
3,5
30
32
z
FINE
96 WZ
PROFI
Characteristics:
D
S
s
Rmax
Hmax
d
z
z/
200
3,2
2,2
15
50
50
32
z
250
3,6
2,5
20
70
50
40
z
300
3,6
2,5
22
100
50
48
z
5748 Clamping bushes
10°
10°
15°
» size adjustable grooving in combination with a clamping bush
» saw blades suitable for wobble saws
Characteristics:
10°
» clamping bush is made of steel, size of required grooves is adjustable by using skew
symmetric plates and matrix
Rmax – maximum groove width [mm], Hmax – maximum groove depth [mm], z – in stock, – made to customer’s request
35
TCT SAW BLADES
» grooving of all types of natural wood and furniture materials
TCT Saw Blades for
Electrical Hand Machines
Material:
Wood and plastics, laminated materials
Application:
Sawing with electrical hand machines
FINE
91 WZ
PROFI
Characteristics:
15°
10°
10°
5°, 10
°, 20°
D
S
s
d
z
z/
127
2,6
1,6
20
10, 20, 36
z
130
2,6
1,6
20
10, 20, 36
z
140
2,6
1,6
20
10, 20, 42
z
150
2,6
1,6
20
12, 24, 40, 48
z
160
2,6
1,6
20
12, 24, 40, 48
z
170
2,6
1,6
30
12, 24, 40, 54
z
180
2,6
1,6
30
12, 24, 40, 56
z
184
2,6
1,6
30
12, 24, 40, 56
z
190
2,6
1,6
30
14, 24, 30, 40, 56
z
200
2,8
1,8
30
16, 30, 40, 64
z
210
2,8
1,8
30
18, 32, 40, 64
z
216
2,8
1,8
30
24, 48, 64
z
230
2,8
1,8
30
20, 34, 48, 64
z
235
2,8
1,8
30
20, 34, 48, 64

FINE
91 TFZ L
PROFI
Characteristics:
» geometry suitable for cutting of laminated materials
S
s
d
z
z/
160
2,8
1,8
20
48
z
190
2,8
1,8
30
54
z
15°
D
45°
Ø 42
Ø
d
0,3
TCT SAW BLADES
» cutting wood and plastics with electrical hand machines
5°
7
All TCT saw blades for
electrical hand machine
include pinholes shown
on the left.
36
TCT Saw Blades for Building Materials
Material:
Building materials
Application:
Universal usage in building industry
Machine:
Miter saws or dry-cut machines
FINE
88 WZ/FA – DRY CUT
PROFI
Characteristics:
13°
1/2
6°
6°
1/2
3°
D
S
s
d
z
z/
150
2,2
1,6
20
30
z
160
2,2
1,6
20
30
z
180
2,2
1,6
20
36
z
190
2,4
1,8
20
38
z
200
2,4
1,8
20
40
z
210
2,4
1,8
30
40
z
230
2,4
1,8
30
44
z
235
2,4
1,8
30
44
z
250
2,4
2,0
30
48
z
300
2,4
2,0
30
60, 80
z
305
2,4
2,0
25,4
60, 80
z
350
2,6
2,2
30
80
z
355
2,6
2,2
25,4
80
z
FINE
88 TZ GLADIUS
PROFI
Characteristics:
10°
» cutting of construction wood containing metal parts, chipboard, Heraklit boards,
porous concrete
» tooth geometry improves resistance against abrasive and mechanical damage
D
S
s
d
z
z/
250
3,2
2,2
30
18
z
300
3,2
2,2
30
20
z
350
3,6
2,5
30
24
z
400
3,6
2,5
30
28
z
450
4,0
2,8
30
32
z
500
4,0
2,8
30
36
z
600
3,8
2,8
30
42
z
600
5,2
3,8
30
42
z
700
4,2
3,2
30
48
z
6°
37
TCT SAW BLADES
» cutting of building materials, thin-walled metal materials, non-ferrous metals, PVC,
acrylic glass, sandwich panels
» WZ/FA tooth geometry and tenacious TCT tips improve resistance against abrasive
and mechanical damage
» suitable for manual and automatic feed
TCT Saw Blades for Cutting
of Thin Walled Proﬁles
Material:
Plastic window frames
Application:
Grooving, crosscutting, angle cutting
FINE
87.1 WZ
of Plastic Window Frames
PROFI
Characteristics:
TCT SAW BLADES
»
»
»
»
used in sets for angle cutting of plastic ledges
produced with positive or negative tooth geometry
geometry suitable for smooth and straight cut through thin walled materials
suitable for one and two headed saws when cutting plastic ledges
D
S
s
d
z
teeth
z/
92
3,0
2,5
30
24 – L
ES – L

92
3,0
2,5
30
24 – P
ES – P

95
2,1
1,6
20
20 – L
ES – L

95
2,1
1,6
20
20 – P
ES – P

103
2,1
1,6
32
24 – L
ES – L

103
2,1
1,6
32
24 – P
ES – P

175
2,1
1,6
20
68
WZ

200
2,0
1,4
20
60
WZ

200
2,0
1,4
20
80
WZ

200
2,2
1,8
30, 32
100
TFZ N

250
4,5
3,5
20
56+8
FZ

250
5,0
4,0
32
32
TZ N

ES - L
17°
45°
13°
17°
45°
ES - P
13°
38
Non-Ferrous Metals and Plastics
Material:
Application:
Profiles, mouldings, solid materials, tubes
Machine:
Manual feed machines
13
87–13 TFZ N
FINE
LOW
PROFI
Characteristics:
S
s
d
z
z/
250
3,2
2,5
30
60
z
300
3,2
2,5
30
72
z
350
3,6
2,8
30
84
z
400
3,6
2,8
30
96
z
420
4,0
3,2
30
96
z
450
4,0
3,2
30
108
z
500
4,0
3,2
30
120
z
0,3
-5°
11
87–11 TFZ N
FINE
LOW
PROFI
Characteristics:
0,3
45°
15°
» cutting of non-ferrous metals, profiles and plastics
» suitable for angle cutting and cross cutting
» suitable for cutting of thin-walled profiles
-5°
D
S
s
d
z
z/
160
2,8
2,2
20
48
z
190
2,8
2,2
30
56
z
200
3,2
2,5
30
60
z
210
3,2
2,5
30
60

216
2,8
1,8
30
80
z
216
3,2
2,5
30
60

250
3,2
2,5
30
80
z

260
3,2
2,5
30
80
300
3,2
2,5
30
96
z
330
3,2
2,5
30
96

350
3,6
2,8
30
108
z
380
3,6
2,8
30
110

400
3,6
2,8
30
120
z
39
TCT SAW BLADES
D
45°
15°
» cutting of non-ferrous metals, profiles and plastics
Non-Ferrous Metals and Plastics
Material:
Application:
Profiles, mouldings, solid materials, tubes
Machine:
Automatic feed machines
13
87–13 TFZ P
FINE
LOW
PROFI
Characteristics:
0,3
45°
15°
TCT SAW BLADES
» cutting of aluminum profiles and mouldings, plastic boards, brass (Pertinax)
D
S
s
d
z
z/
200
3,2
2,5
30
48
z
250
3,2
2,5
30
60
z
300
3,2
2,5
30
72
z
350
3,6
2,8
30
84
z
400
3,6
2,8
30
96
z
450
4,0
3,2
30
108
z
500
4,0
3,2
30
120
z
5°
11
87–11 TFZ P
FINE
LOW
PROFI
Characteristics:
D
S
s
d
z
z/
250
3,2
2,5
30
80
z
300
3,2
2,5
30
96
z
350
3,6
2,8
30
108
z
400
3,6
2,8
30
120
z
0,3
45°
15°
» cutting aluminum profiles and mouldings, plastic boards, brass (Pertinax)
» suitable for cutting of thin-walled profiles
5°
All sizing saw blades include pinholes.
Parameters of pinholes are shown on the left.
Versions without pinholes can be produced on request.
In case that you did not find the type of saw blades which you require in our catalogue,
please contact us. We will make them upon your specification.
40
General Information
Tab. no. 3: Teeth number indication based on material size - full materials
Number
of Teeth
of cutting materials
20
60
250
72
z
80
z
30
40
50
60
z
z
z
z
72
80
315
z
60
80
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
60
360
80
100
420
z
80
90 100 120 140
z
60
285
70
60
z
80
z
z
TCT SAW BLADES
D - Blade diameter
[mm]
z
z
z
z
z
z
z
z
z
z
60
460
80
z
100
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
Recommended
Tab. no. 4: Teeth number indication based on material size - tubes, profiles
D - Blade diameter
[mm]
Width
of materials
of cutting materials
30
40
50
60
70
80
110
90
100 120
315
3-5
110
100
100
100
100
360
3-6
120
120
100
100
100
80
80
3-6
140
140
140
120
120
100
100
6-10
120
120
120
100
100
100
100
3-6
140
140
120
120
120
120
6-10
140
400
460
500
560
120
120
100
100
100
5-10
160
140
140
120
120
> 10
160
140
140
120
120
5-10
160
160
140
140
120
> 10
160
160
140
140
120
41
Material:
Ferrous metals mainly stainless or carbon steel
Application:
Solid materials, pipes, profiles, tubes
64 METAL CUT
Characteristics:
0,2
45°
12°
TCT SAW BLADES
» dry-cut machines, mitre saws, electical hand and portable saws
» ideal for steel tubes, sheet metals, steel bars (thickness up to 4mm), possibility
of a more universal use in cutting of aluminium, plastics or wood with nails
S
s
d
z
teeth
160
2,0
1,6
20
40
WZ
180
2,0
1,6
30
36, 44
WZ
200
2,0
1,6
30
48
WZ
216
2,0
1,6
30
50
WZ
230
2,0
1,6
30
48, 64
WZ
250
2,2
1,8
30
52, 66
TFZ
255
2,2
1,8
25,4
52, 66
TFZ
300
2,2
1,8
30
60, 80
TFZ
305
2,2
1,8
25,4
60, 80
TFZ
350
2,4
2,0
30
72, 90
TFZ
355
2,4
2,0
25,4
66, 72, 90
TFZ
5°
5°
10°
0°
D
5°
65 METAL SPEED - C
Characteristics:
» cutting of solids and pipes
» non-alloy or alloy steels with carbon content ≤ 0,45%
» exceptionally resistant tooth geometry high cutting performance, excellent
dimensional accuracy, thin kerf
» coating: TiN, TiAlN, AlTiN, TiCN, CrN
Dimensions
(mm)
αR
S
DDT
UT
αR
γ
α
42
Width
of cut
(mm)
Width of
saw blade
(mm)
Number of teeth
250
32 4x11/63+ 4x9/50
2,0
1,75
60, 72, 80, 90
285
32 4x11/63+ 4x9/50
40 4x11/90+ 2x15/80
2,0
1,75
60, 72, 80, 100
315
32 4x9/50+ 4x11/63
40 4x11/90+ 2x15/80
2,5
2,25
60, 80, 100
360
40 4x11/90+ 2x15/80
50 4x15/80+ 4x18/100
2,6
2,25
60, 80, 100
425
40 4x11/90+ 2x15/80
50 4x15/80+ 4x18/100
2,7
2,25
40, 60, 80, 100, 120
460
40 4x11/90+ 2x15/80
50 4x15/80+ 4x18/100
2,7
2,25
40, 60, 80, 100, 160
γf
S1
Pin holes (mm)
Material:
Ferrous metals
Application:
Solid materials, tubes, pipes, profiles, tubes
Machine:
High speed circular saw blade machines
66 METAL SPEED - S
Characteristics:
Dimensions
(mm)
αR
S
DDT
UT
αR
γf
Width
of cut
(mm)
Width of
saw blade
(mm)
Number of teeth
250
32 4x11/63+ 4x9/50
2,0
1,75
60, 72, 80, 90
285
32 4x11/63+ 4x9/50
40 4x11/90+ 2x15/80
2,0
1,75
60, 72, 80, 100
315
32 4x9/50+ 4x11/63
40 4x11/90+ 2x15/80
2,5
2,25
60, 80, 100
360
40 4x11/90+ 2x15/80
50 4x15/80+ 4x18/100
2,6
2,25
60, 80, 100
425
40 4x11/90+ 2x15/80
50 4x15/80+ 4x18/100
2,7
2,25
40, 60, 80, 100, 120
460
40 4x11/90+ 2x15/80
50 4x15/80+ 4x18/100
2,7
2,25
40, 60, 80, 100, 160
γ
α
Pin holes (mm)
S1
67 METAL STANDARD
Characteristics:
»
»
»
»
»
»
cutting of solids, tubes, pipes and profiles
non-alloy or alloy steels, bearing steel
possibility of regrinding
number of teeth and type of blade depending on application
diameter of the blade: from 280 to 830 mm
geometry DDT+UT or P+D
D
P
γ
αR αR
αR
αR
S
DDT
UT
αR
γ
h
αR
S
α
α
γf
D
S1
γf
P
S1
43
TCT SAW BLADES
» cutting of solids and pipes
» non-alloy or alloy steels with carbon content > 0,45 %, stainless steels, acid-resistant
steels, bearing steel, improved steels
» high cutting performance, excellent dimensional accuracy, thin kerf
» coating: TiN, TiAlN, AlTiN, TiCN, CrN
Special tempering:
TCT SAW BLADES
» thermal treatment of saw blades made on customer´s request
» prevents the occurrence of cracks and tears in the body of the saw blade due to
extreme usage during cutting operation
» increases the lifespan of the saw blade
Black coating:
» increases the saw blade lifespan by 20% compared to untreated TCT saw blade
» treatment of saw blades made on customer´s request
» thin chemical layer of black colour on the saw blade surface
PVD coating (TiN, TiCN, AlTiN, TiAlN)
» the coating is several times harder than hardened steel; it extends the lifespan of the
saw blade
» its very low coefficient of friction significantly decreases the risk of material chips and
resin sticking to the surface of the saw blade and therefore also the risk of overheat
and deformation of the saw blade
» in order to preserve the hardness of the cutting edge coating, the saw blades are only
sharpened on the front of the teeth
» this surface treatment is suitable for all types of saw blades
Nickel Coating:
»
»
»
»
»
»
»
thin layer of milky colour on the saw blade surface
friction reduction
saw blades are more resistant to resin and other impurities
protection against corrosion when processing wet wood
saw blade temperature reduction during the cutting operation
increase of saw blade lifespan
treatment of saw blades made on customer´s request
Other coating types
» Teflon coating
» Nickel coating
» Chromium coating
44
Special TCT Saw Blades and Segments
95 – TCT Saw Blades for Cutting of Mineral
Fibres
Characteristics:
» cutting along and across the grain of mineral fibres
» specially designed saw body improves resistance against abrasive wear
10°
TCT SAW BLADES
TCT saw blades for cutting mineral fibres are produced in all dimensions on
request of our customers.
-5°
Due to our expertise and our modern production
technologies we produce saw blades to your specifications
including saw blades for specialised applications.
We carry out:
» adjustments to fixing bores for saws from various manufacturers
» production of saw blades and segments based on customer’s drawing documentation
up to 1 200 mm in diameter
» development and production based on cutting conditions and requirements of individual
wood processing companies
» development and production of saw blades in cooperation with wood-processing
machinery manufacturers
Thin Kerf TCT Saw Blades
Thin kerf TCT saw blades are mainly suitable for cutting of standard and higher quality
dry wood. Woodworkers know very well the advantage of them in using less force during
feeding and less waste produced. Used in cross-cutting and cutting along the grain
applications, a typical user would come from the flooring or furniture industry.
Thin kerf saw blades also require better care in the tensioning part of production to prevent
the tool from wobbling. PILANA produces its thin kerf saw blades to meet the highest
expectations of the customer and to deserve the name thin kerf blade - no wobbling,
energy efficiency and proper tensioning resulting in less stress on the machine.
We offer thin kerf blades in diameters from 100 mm to 250 mm, body thickness 0,9 mm
to 1,4 mm.
45
Reduction Rings /
Distance Rings
Reduction Rings
d
/
d1
x
B
20
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
12,75
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
1,4
mm
1,4
mm
1,4
mm
1,4
mm
1,4
mm
1,4
mm
1,8
mm
1,4
mm
1,8
mm
1,8
mm
1,8
mm
1,8
mm
2,2
mm
1,8
mm
1,8
mm
1,8
mm
1,8
mm
2,2
mm
2,2
mm
1,8
mm
2,2
mm
2,2
mm
2,2
mm
2,2
mm
2,2
mm
2,2
mm
2,2
mm
2,2
mm
2,2
mm
20
20
22
25
25,4
25,4
30
30
TCT SAW BLADES
30
30
30
30
d1
30
30
30
30
32
d
32
B
32
32
32
35
35
40
40
40
50
50
15
16
20
20
16
20
12,75
15
16
18
20
20
22
24
25
25,4
20
25
25,4
25,4
30
30
32
30
32
35
30
30
d – outer diameter [mm], d1 – inner diameter [mm], B – thickness [mm]
d
Distance Rings
C
» to be used in multiripping to distance saw blades on a shaft
» made of steel or aluminium
» dimensions on request
A
d1
How to order:
B
» d x d1 x B + C/A
d – outer diameter [mm], d1 – inner diameter [mm], B – thickness [mm], C/A – keyways [mm]
46
Czech Republic
Tel.: +420 573 328 254
Fax: +420 573 328 566
www.pilana.com
PCD Saw Blades
47
PCD Saw Blades
HIGH
Material:
Coated and uncoated chipboards, coated and uncoated
MDF, various solid plastic materials
Machine:
Panel sizing saws
LOW
PROFI
DIAMOND LINE saw blades are tipped with tips made from polycrystalic diamonds
(PCD).
77 TFZ, WZ PCD Sizing Saw Blades
PCD TOOLS
D
200
250
300
300
300
305
305
305
315
315
S/s
3,2/2,2
3,2/2,2
3,2/2,2
3,2/2,2
3,2/2,2
3,2/2,2
3,2/2,2
3,2/2,2
3,2/2,2
3,2/2,2
d
30
30
30
30
30
30
30
30
30
30
z
36
48
60
72
96
60
72
96
72
96
Teeth
TFZ, WZ
TFZ, WZ
TFZ, WZ
TFZ, WZ
TFZ, WZ
TFZ, WZ
TFZ, WZ
TFZ, WZ
TFZ, WZ
TFZ, WZ
z/

zTFZ
zTFZ

TFZ
73 FZ, WZ and KON PCD Scoring Saw Blades
Scoring saw blades suitable for cutting applications together with panel sizing
saw blades.
WZ
FZ
D
100
120
120
S/s
2,8 – 3,6/2,2
2,8 – 3,6/2,2
3,1 – 3,9/2,2
d
20 (22)
20 (22)
20 (22)
z
12+12
12+12
20
Teeth
FZ, WZ
FZ, WZ
KON
z/

zFZ

77 TFZ, WZ PCD Panel Sizing Saw Blades
Saw blades are suitable for panel sizing applications of single boards as well as stacks.
KON
DZ/TZ
D
350
350
400
400
400
430
430
430
450
450
450
S/s
4,0/3,0
4,0/3,0
4,4/3,2
4,4/3,2
4,4/3,2
4,8/3,5
4,8/3,5
4,8/3,5
4,4/3,2
4,4/3,2
4,8/3,5
d
30
30
30
30
30
30
30
30
30
30
30
z
60
72
60
72
84
60
72
84
60
72
60
Teeth
TFZ, WZ, DZ/TZ, TZ/TZ
z/

zTFZ
zTFZ

TZ/TZ
73 KON PCD Scoring Saw Blades
Scoring saw blades suitable for cutting applications together with panel sizing
saw blades.
We also oﬀer complete
servicing of PCD saw
blades!
48
D
125
150
180
200
215
S/s
4,4–5,6/3,2
4,4–5,6/3,2
4,4–5,8/3,2
4,4–5,6/3,5
4,4–5,6/3,5
d
30
30
20
30
30
z
20
20
24
24
24
Teeth
KON
KON
KON
KON
KON
z/

z

z – in stock, – made to customer’s request
Czech Republic
Tel.: +420 573 328 254
Fax: +420 573 328 566
www.pilana.com
Band Saw Blades for Wood
49
Dimensions:
Dimensions of band saw blade depend on the machine type and material type.
Width of the band saw blade type 40 – C75 is determined by the smallest radius that is cut in the material. Otherwise the width may be by max.10 mm wider than width of common
discs of the particular machine.
Minimum radius (mm)
25
50
100
150
200
300
400
500
600
700
Width of blade (mm)
6
10
15
20
25
30
35
40
45
50
Band saw blades type 40 – WM1, 40 – WM2 the width of blade is determined by machine builder and it is calculated from common coils.
Thickness of band saw blade must not exceed value S1 because material of band saw blade would be too strained while bending and mechanical damage could happen.
S1=
diameter of welded coil [mm]
1000
When choosing the right tooth pitch, the height of cutting material must be considered. We recommend 3 – 5 teeth to be in cut.
Working conditions:
Maximum cutting speed of band saw blade is recommended by the machine builder. Usually the speed is between 20 – 35 m/sec. General rule is that the harder cutting material,
the lower cutting speed we use.
General rules for usage:
1.
2.
Before you start cutting check if the band saw blade is properly sharpened, set and whether it is not damaged or heated up. Band saw heating can be recognized if blade
is purple color even after cooling.
Band saw blade must be properly straightened. Please be aware not to straighten the blade too much. This could cause disruption of the blade.
Maximum recommended values of straightening the band saw blade.
BAND SAW BLADES
Type: 40 C75
Type: 40 WM1, 40 WM2
Dimensions
HxSxT [mm]
Tensile stress
[Mpa]
Tensioning
strength [N]
Dimensions
HxSxT [mm]
Tensile stress
[Mpa]
Tensioning
strength [N]
6x0,5x4
8x0,5x5
25
105
32x0,9x22
40
1840
25
142,5
32x1,0x22
40
2040
10x0,6x6
25
211,5
32x1,1x22
40
2240
12x0,6x7
30
320
35x0,9x22
40
2050
15x0,6x7
30
428
35x1,0x22
40
2280
16x0,6x7
30
464
35x1,1x22
40
2510
20x0,6x8
30
585
40x0,9x22
45
2700
25x0,6x8
30
893
40x1,1x22
40
2930
25x0,7x8
30
1006
50x1,1x22
50
4760
30x0,7x10
30
1245
35x0,8x10
40
1702
40x0,7x10
45
2190
40x0,8x10
45
2550
45x0,9x12
50
3564
50x0,9x12
50
4014
3.
Guidance of blade and guiding wheels must be clean from chips and resin. Allowance between guiding and band saw blade may be maximum 0,2mm. The distance
between the top guidance from the cutting material should be as little as possible so that blade rigidity is as big as possible.
4.
Hold the cutting material with both hands so that your body is not in the same level as the cutting blade. Do not cut material using extra strength.
5.
Start cutting after the proper cutting speed is achieved. Do not shorten or slow down the cutting period by friction of the blade against the side of material or slowing against cutting material.
6.
While cutting big dimensions it is important to use fixed guidance. While finish sizing the material it is important to use holding device.
7.
It is necessary to replace the band saw blade and set it away (even if not dull). Mechanical attributes of band saw blade will remain the same.
8.
Do not let the band saw to heat up by any means. If this happens, set away the blade immediately and after cooling set and sharpen it again. You can also check the
straightness. To prevent heating it is better to sharpen the blades in time and follow the right cutting conditions.
9.
Replace the band saw blade if any break off occurs.
10. After finishing cutting process do not leave the band saw blade straightened in the machine, always loosen it
Service:
Tooth setting is done to 1/2 to 2/3 tooth height and is set by 1/2 to 1/3 over the size of band saw thickness. Tooth setting can be even bigger for soft woods but there must
never happen that a piece of wood remains in between the teeth. Please keep the same distance while tooth setting the whole band saw blade. Pay special attention to regularity
of setting (max. 0,1 mm). If not, run in of blade might occur on the side where the bigger tooth set is.
Tooth sharpening is done ceramic disc with medium grain roughness. Tooth face is sharpened. If the blade is extra dull, it is possible to sharpen the tooth back as well. Prevent
the tooth to become black from annealing (unwanted stage). While grinding it is needed to keep the radius on tooth bottom. Sharp edge on tooth bottom could cause blade
breakage.
50
The most common causes of trouble while cutting with band saw blades is wrong choice of band saw blade type, dimensions of blade or wrong tooth pitch for particular
material. The second most common problem is wrong performance of cutting conditions and usage of insufficiently set or dull band saw blade.
Most common problem
Broken/ fissured blade
Undercutting
Rough cut
Blunting of blade
Tooth breaking off
Twisting of blade
Probable reason
Solution
• Wrong tooth pitch
• Overstressing of blade
• Feed is too high
• Teeth are in contact with material before cutting
• Diameter of guiding wheels is too small
• Side press on band saw
• Blade friction against carrier wheels
• High feed
• Insufficient blade straightness
• Damaged top tooth line
• Big allowance between guiding wheels and blade
• Big distance between guidance and material
• High feed
• Wrong tooth pitch
• Cutting with tooth backs
• High cutting speed
• High pressure on blade
• Wrong choice of tooth pitch
• Cutting with tooth backs
• Dirt in cutting material
• Blade stuck in cut
• Free guiding of blade
Choose a blade with tooth pitch so that 3-5 teeth are in cut
Lower the blade straightness between circling wheels
Lower down-force of material on the blade
Adjust allowance between blade/material to minimum 10mm before cutting
Use a thinner blade
Adjust manually
Adjust parallelity of wheels
Lower the feed speed
Straighten the blade
Use a blade with harder teeth (hardened)
Lower the guiding wheels
Adjust distance from guidance
Adjust cutting conditions
Use correct tooth pitch
Turn over the band saw blade
Lower the cutting speed
Use correct tooth pitch
Turn over the band saw blade
Do not cut in places where dirt occurs (stones, metals etc.)
Adjust the blade guiding
Safety rules for band saw blade usage
Application:
Tool set up:
Band saw blades are used for splitting, cutting off wood logs, woodbase
materials and light metal alloys. Band saw blades can be used for mechanical
or manual feed speed while following the recommended safety rules.
Set up the tool into the machine and secure it following the manufacturer’s
specification. Follow the manufacturer’s safety rules.
Service:
Unwrapping/packing:
When unwrapping/packing and during manipulation (i.e. when setting up into
the machine) please proceed with maximum caution! Danger of getting hurt by
very sharp objects.
Always keep to safety instructions.
Proper functioning and safety will be met only when keeping to operating
instructions of Pilana Wood s.r.o.
How to service the tool:
Transport:
Do not exceed maximum tensioning limit. Make sure the area of tensioning
wheels is kept clean.
• Follow the valid regulations
• Unskilled usage and usage out of purpose is forbidden.
• If not required by national law, use specific objects to protect your eyes,
ears and mouth.
• Never leave the machine unattended without monitoring!
• Please clean the band saw blades in time and remove resin. Clean blades
have longer life-time and are therefore more economical..
Tool:
Sharpening/servicing:
Check the cutting edge. Check the machine set up.
Well-timed sharpening and cleaning the blade are basic conditions how
to keep the quality and follow the safety rules. It is important to have these
activities done by an expert.
Tools are often covered by resin and dust etc. Any dirt negatively influences
the cutting performance. To clean the machine use only convenient objects,
which do not cause rust or chemical damage to band saw blades.
Move the tools in an appropriate packing!
Danger of getting hurt!
Application:
Machine:
It is necessary to stop the machine while tool replacement.
51
BAND SAW BLADES
In the below tab you can find most common problems and their possible solution.
Band Saw Blades for Wood – Joinery Types
Material:
Natural wood
Application:
Joinery, carpentry
Machine:
Joining band saw machines
Band Saw Blades for Carpenters
Characteristics:
» we produce the following modifications of band saw blades - toothed, set, sharpened,
hardened
» band saws are supplied in coils of 25, 50, 100 m or welded to a particular machine
length
» material type used - carbon steel C 75 – material hardness 42 – 44 HRc
t
BAND SAW BLADES
S
52
H
50°
10°
HxSxt
[mm]
C 75
set
C 75
set and
sharpened
C 75
set, sharpened
and hardened 64 HRc
6x0,5x4
z
z
z
8x0,5x5
z
z
z
10x0,6x6
z
z
z
12x0,6x7
z
z
z
15x0,6x7
z
z
z
20x0,6x8
z
z
z
25x0,6x8
z
z
z
25x0,7x8
z
z
z
30x0,7x10
z
z
z
35x0,7x10
z
z
z
40x0,7x10
z
z
z
45x0,9x12
z
z
z
50x0,9x12
z
z
z
H – height of blade [mm], S – thickness of band saw [mm], t – tooth pitch [mm], z – in stock, – made to customer’s request
Band Saw Blades for Wood – WM
Material:
Natural wood
Application:
Cutting massive natural wood
Machine:
Mobile band saw machines
40 - Band Saw Blades for Mobile Band Saw
Machines
Characteristics:
» We supply band saw blades welded to requested length or in coils of 25, 50 or
100 m
» band saw blades type WM1 are for cutting of soft woods
» band saw blades type WM2 are for cutting of hard woods
WM 1
t
z
z
z
z
32 x 1,0
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
40 x 1,1
z
z
z
z
z
50 x 1,1
z
z
z
z
z
32 x 0,9
z
z
z
z
z
32 x 1,0
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
40 x 1,1
z
z
z
z
z
50 x 1,1
z
z
z
z
z
WM 1
35 x 1,0
30´
H
S
15°
22
35 x 1,1
40 x 0,9
WM 2
40 x 1,0
WM 2
t
32 x 1,1
WM 1
35 x 0,9
35 x 1,0
H
S
50°
35 x 1,1
10°
toothed, set, toothed, toothed, set,
sharpened,
hardened
set,
hardened
64 HRc
sharpened
64 HRc
z
35 x 0,9
47°
toothed,
set
32 x 0,9
32 x 1,1
t
Type toothed
22,2
40 x 0,9
40 x 1,0
WM 2
BAND SAW BLADES
HxS
40 - Bimetal
Characteristics:
» bimetal band saw blades suitable for cutting of very hard wood
Bimetal
t
Type
set, sharpened
22,2
Bimetal
z
t
50°
H
S
HxS
35 x 0,9
10°
53
Band Saw Blades for Food Industry /
Scoring Saw Blades for Wide Band Saws
Material:
Frozen, unfrozen meat
Application:
Cutting in food industry
Band Saw Blades for Food Industry
Characteristics:
BAND SAW BLADES
» we produce the following modification of band saw blades - toothed, set,
sharpened, hardened
» materials used are top quality German steels – material hardness 42 – 44 HRc
H [mm]
S [mm]
t [mm]
toothed, set,
sharpened,
hardened 64 HRc
16
0,56
4,2

16
0,56
6,3

16
0,56
8,5

19
0,56
4,2

19
0,56
6,3

19
0,56
8,5

80 – Scoring Saw Blades for Band Saws
» for removing of bark from logs. Extended lifespan of the band saw.
B
-20˚
Ø
D
25˚
b
54
PILANA Wood
Nádražní 804
768 24 Hulín
Czech Republic
Tel.: +420 573 328 254
Fax: +420 573 328 566
www.pilana.com
07/2014
www.pilana.com
07/2014
TCT Circular Saw Blades, PCD Circular Saw Blades, Band Saw Blades 07/2014
EUROPEAN UNION
EUROPEAN REGIONAL DEVELOPMENT FUND
INVESTMENT IN YOUR FUTURE.