Precision Metal Stampings Value - Die

Precision Metal Stampings
Value-Added Assemblies
Welded Assemblies
Prototypes
Progressive Dies
Partnering Through Innovative Engineering
201 Eastview Drive
Brooklyn Heights, Ohio 44131
Phone: 216-749-4656 • Fax: 216-749-1160
www.die-matic.com • [email protected]
Company History & Overview
- Founded in 1958 initially to design & build
progressive dies
- Located in Cleveland, Ohio with 140,000 square feet
- 90 employees, an ESOP company, non-union
- Lean Manufacturing, APQP, PPAP, 5S, Kanban,
Continuous Improvement, EDI, ASNs, etc.
Over Molded
- 99% On-Time Delivery
- Asian-sourced tooling, weld fasteners, hose clamps, rubber grommets, etc.
- $20+ million in sales, D&B low risk, debt free
- On-site minority-owned “A” coat supplier
- Warehousing & assembly capabilities in Mexico
- TS 16949 Certified
Partnering Through Innovative Engineering
Industries Served
Automotive Domestic
1%
1%
1%
Automotive Transplants
1% 3%
9%
25%
Appliance/Consumer Goods
Medical
Construction
32%
27%
Military
Alternative Energy
Mining
Fire Arms
Partnering Through Innovative Engineering
Some of Our Long-Standing Partners
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Automotive Applications
Partnering Through Innovative Engineering
Capabilities
Tooling & Gauging
• Progressive dies, deep draw, single hit tooling
• Attribute gauges & weld fixtures
• In-die taping, clinching & sensors
• Prototypes
Die Protection
Combination of laser, analog & photoelectric sensors in-die
Sensors detect part ejection, tonnage, material feeding, die
closure & more
In-house Design, Automation & Mistake Proofing
• Automation & special machine designs
• Work cells, poka-yoke & vision systems
• Solid Works, Solid Edge, Auto Cad, CATIA, IGES, etc.
Stamping Presses
• Presses ranging from 30 to 1000 tons
• Bed sizes ranging from 24” to 168”
• Stock width ranging from 0.250” to 60”
• Stock thickness ranging from 0.005” to 0.875”
Value-Added Processes & Operations
• Spot, resistance, MIG & TIG welding
• Assembly, parts washing, deburring, etc.
• Single hit operations & line dies
Partnering Through Innovative Engineering
22 Presses from 30 to 1000 Tons
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Value-Added Operations
In-house Deburring
Turntable / Rotary
Welding
Parts Washing
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Quality
CMM
Micro Vu Vision System
• TS 16949 certified
• Attribute & variable gauges
• Advanced bar coding
• APQP, PPAP & FMEAs
• Gauge calibration
• Cage code 2K462
• JCP certified
• Material traceability
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Various Materials and External Processes
MATERIALS
• Low carbon & high strength steel
• Galvanized & galvannealed
• Brass, copper & phosphorus bronze
• Stainless steel
• Aluminum & aluminized
• Zinc & terne plated
• Rubber coated metal & metal-plastic-metal
• Non-metallics such as siliglas, cardboard, foam, etc.
• Clad, layered & pre-coated
EXTERNAL PROCESSES
• Zinc plating – rack & barrel
• E-coat & powder coating
• Phosphate & black oxide
• Heat treat & annealing
• Anodizing & passivation
• Vinyl dip
• Plastic & rubber overmolding
• Decorative chrome plating
• GEOMET® coating
• Vapor degreasing
• Buffing, grinding & machining
• Nickel, tin & cadmium plating
• Teflon coating
• Laser etch
Partnering Through Innovative Engineering
Sampling of Parts
Assemblies
Large Parts up to 8’
Thickness from 0.005" to 0.875"
Parts as small as ¼”
diameter
Partnering Through Innovative Engineering
Thank You!
Partnering Through Innovative Engineering
201 Eastview Drive
Brooklyn Heights, Ohio 44131
Phone: 216-749-4656 • Fax: 216-749-1160
www.die-matic.com • [email protected]