Parts Manual - Karting Distributors

TrailMaster Go -Kart
3DUWV0DQXDO
3DUWV0DQXDO
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&217(176
3$5760$18$/
)LJ
#2!.+#!3%!339 &IG
2. DRIVING GEAR COMP &IG
3. SIDE COVER COMP &IG
4. RIGHT COVER COMP &IG
5. FAN / WIND GUIDE COVER &IG
6. ELECTRIC START SYSTEM &IG
#9,).$%2!339 &IG
&IG
#9,).$%2(%!$!339
&IG
/),05-0!339
10. DRIVING WHEEL COMP &IG
11. MAGEMETOR &IG
12. DRIVEN WHEEL COMP &IG
13. CRANK SHAFT / PISTON COMP &IG
14. TIMING SYSTEM &IG
&2!-%'2/50 &IG
34%%2).'3(!&4!339
&IG
3530%.3)/.!2-!339 &IG
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FIG1. ENGINE CASE . COMP
5() 12
ENGINE CASE COMP.
3$57 12
'(6&5,37,21
5,*+7&$6(%2'<
)
'$03,1*%86+,1*
&5$1.&$6(*$6.(7
)
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)
1(875$/326,7,21/$03$66<
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:$6+(5;;
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60$///()7&29(5
)
25,1*;
)
3,1
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25,1*;
2,/6($/;;
*%70;
%2/70;
)
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*%
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)
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&+$,138//52'
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'28%/((1'%2/70;
'28%/((1'%2/70;
*%
:$6+(5
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1870
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%2/70;
2,/6($/;;
(1*,1(2,/&/$3%2$5'
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%2/70;
47<
FIG . 2 DRIVING GEAR COMP.
5() 12
DRIVING GEAR COMP.
3$57 12 '(6&5,37,21
) *($5%2;&29(5
) '5,9(6+$)7
) 5(9(56(6+$)7$66<
)66$
6+,)7,1*6+$)7$66<
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635,1*
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61$35,1*ĭ
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6352&.(7/2&.,1*3/$7(
%2/70;
&$%/(&/$03
%2/70;
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FIG . 3 SIDE COVER COMP.
5() 12
SIDE COVER COMP.
3$57 12 '(6&5,37,21
) /()7&5$1.&$6(&29(5
)
67$57,1*6+$)7$66<
67$57,1*5(7851635,1*
) 67$57,1*6+$)7%86+,1*
) 25,1*;
:$6+(5
*%7ĭ
61$35,1*ĭ
:$6+(5ĭ ) 67$57,1*'5,9(1*($5$66< )5,&7,21635,1*
*%75=
%($5,1*5=
)
$63,5$7,21&+$11(/$
)
$63,5$7,21&+$11(/%
)
$63,5$7,21&+$11(/&/,3
*%70;
%2/70;
)
/()7&5$1.&$6(&29(5*$6.(7
47<
FIG . 4 RIGHT COVER . COMP
5()12
RIGHT COVER COMP.
3$5712
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)
5,*+7&$6(&29(5
5,*+7&$6(&29(5*$6.(7
2,/6&5((16&5(:3/8*
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2,/6&5((1635,1*
2,/*$*(
0$*1(72:,5(&/,3
2,/6($/;;
25,1*
25,1*;
'2:(/3,1;
*%70;
%2/70;
*%70;
%2/70;
*%70;
%2/70;
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%2/70;
*%70;
%2/70;
*%70;
%2/70;
*%0;
%2/70;
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FIG. 5 FAN/ WIND GUIDE COVER
5()12
FAN / WIND GUIDE COVER
3$5712
'(6&5,37,21
)$192/87($66<
$
)$1&29(5&/$3%2$5'
&22/,1*3,3(
:,1'*8,'(&29(5$66</2:(5
:,1'*8,'(&29(5$66</2:(56($/
:,1'*8,'(&29(5$66<833(5
+,*+92/7$*(&$%/(&/,3
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*%7
7$33,1*6&5(:67;
67;
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0;
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7$33,1*6&5(:67;
67;
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FIG . 6 ELECTRIC START SYSTEM
5()12
ELECTRIC START SYSTEM
3$5712
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29(5581&/87&+
(/(&75,&67$57,1**($56+$)7
67$57,1**($5
*%70;
%2/70;
67$57,1*02725
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FIG . 7 CYLINDER COMP.
CYLINDER COMP.
5()12
3$5712
'(6&5,37,21
47<
&</,1'(5
&</,1'(5*$6.(7
'2:(/3,1;
&$6
&+$,1$'-867(563$&(5
&+$,1$'-867(5$66<
&+$,1*8,/'(5
*%70;
%2/70;
FIG 8.
CYLINDER HEAD COMP.
CYLINDER HEAD COMP.
5() 12
3$57 12
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47<
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63$5.3/8*˄&+6$1*.
&</,1'(5+($'*$6.(7
,168/$72563$&(5
&$5%85(725,168/$725
,17$.(78%($66<
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*$6.(7
25,1*;
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1870
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9$/9(635,1*6($7
9$/9(635,1*
9$/9(635,1*5(7$,1(5
9$/9(/2&.,1*&/$03
(;+$8679$/9(
FIG . 9 ENGINE OIL PUMP
5()12
ENGINE OIL PUMP
3$5712
'(6&5,37,21
2,/3803&+$,1
*%0
1870
2,/38036352&.(7
*%70;
%2/70;
2,/3803$66<
47<
FIG .10 DRIVING WHEEL COMP.
5()12
DRIVING WHEEL COMP.
3$5712
'(6&5,37,21
)
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47<
FIG . 11 MAGNETOR
5()12
3$5712
*%70;
MAGNETOR
'(6&5,37,21
0$*1(7267$725$66<
0$*1(72)/<,1*:+((/$66<
)$1,03(//(5
%2/70;
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FIG. 12 DRIVEN WHEEL COMP
5()12
3$5712
DRIVEN WHEEL COMP.
'(6&5,37,21
&/87&+&2$7$66<
%(/7
'5,9(1:+((/&203
47<
FIG. 13 CRANK SHAFT / PISTON COMP.
5()12
CRANKSHAFT / PISTON COMP.
3$5712
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)
&5$1.6+$)7
*%0;
6(/)/2&.,1*1870;
/2&.,1*1870;
:$6+(5;;
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1870;;
:22'58)).(<;
3,67213,1*61$35,1*
3,67213,1*
3,6721
3,67215,1*
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FIG. 14 TIMING SYSTEM
5()12
3$5712
TIMING SYSTEM
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9$/9(52&.(7
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15
20
10
21
22
10
23
7
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8
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13
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8.070.063-150XRS
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8.070.065-150XRS
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8.070.064-150XRS
, RR(B.R.S)
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8.070.066-150XRS
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8.070.067-150XRS
C.B.C. BAR,SIDE(B.R.S)
8.010.047
5:$6+(5
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5:$6+(5
6.000.116
1
FOAM PADDING-2
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6.000.300
FOAM PADDING-AWNING
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1870
AWNING
9.100.530
BOLT M5X30
%$1-2%2/70[
8.010.086
REAT MIRROR MOUNT
%5$.(+26($66</
8.040.005
REAT MIRROR MOUNT O-RING
%5$.(+26($66<5
6.000.084
REAT MIRROR ASSY
%5$.(+26($66<55
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7+5277/(&$%/(&203
60130-300G
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3$5712
7.020.038
7.020.066
4.000.030-250
4.000.008-150XRS
4.000.051-150XRS
8.010.015
9.108.105
8.020.104
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COVER . BALL JOINT
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0$67(5&</,1'(5%5$&.(7
PEDAL PAD PLATEN
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1870
19
14
15
REAR SWING ARM ASSY.UPPER
9.220.012
LOCKING FLANGE NUT. M12
1
8.010.042
WASHER. ENGINE MOUNT LINK
1
7.020.001
CUSHION. ENGINE MOUNT LINK
1
8.020.045
8.010.041
SPACER. ENGINE MOUNT LINK
COLLAR. ENGINE MOUNT LINK
1
9.300.012
WASHER. FLAT 12
9.200.012
NUT M12
6.000.026
ENGINE MOUNT BOLT PLATE
1
1
9.220.010
LOCKING FLANGE NUT. M10
1
9.106.022
9.210.008
BOLT M6X16
LOCKING FLANGE NUT. M6
1
1
1
1
9.110.045
BOLT M10X1.25X45
1
8.010.076
COLLAR. ENGER MOUNT BOLT PLATE
9.600.660
SCREW. PAN
1
2
M6X60
7.010.029
2.000.029
COVER. ELECTRIC ASSY
REAR SWING ARM ASSY. UPPER
1
1
9.112.060
9.220.012
BOLT-WASHER m12x1.25x60
2
2
2
8.030.001
7.010.008
LOCKING FLANGE NUT. M12
SWING ARM DOG BONE
BUSH. CON'ROD
8
8.020.013
9.108.016
SPACER. CON'ROD
BOLT M8X16
4
4
9.710.195
8.010.025
7.020.024
BOLT M10X1.25X195
1
COLLAR ENGINE MOUNT
1
1
9.210.008
COVER. REVERSE LEVER
NUT. M8
1
9.108.020
BOLT M8X20
2
8.040.004
9.108.020
SPRING .CABLE
BOLT M8X20
1
1
31
7.010.006
BOLT COVER
2
35
9.300.005
36
9.600.512
WASHER FLAT 5
SCREW. PAN M5X12
37
9.220.008
LOCKING FLANGE NUT. M8
1
1
2
40
6.000.042
1
41
42
80.10.084
9.400.016
9.116.025
PARKING BRAKE LEVER ASSY
TOW BALL
WASHER LOOK 16
BOLT M16X2X25
1
43
1
1
20
40700-300GK
40001-300GK
SHIFTER HOISE ASSY
CABLE FIXED PLATE
618708000125
578906012100
40002-300GK
578306025100
578708030125
M8
SHIFTER DISK
BOLT M6X25
BOLT M8X30
8.020.056
4.000.018
PD24J
2.000.009-150XRS
8.030.037-150XRS
578906030100
BOLT M6X30
578708020125
BOLT M8X20
6.000.229
8.020.055
6.000.162
9.040.027
9.040.005
7.010.047
9
9.805.003
6.000.151
7.010.048
7.010.033-150XRS
7.020.054
7.010.057
617708000125
M8
578708045125
BOLT M8X45
578308020125
BOLT M8X20
3
30
10111-300GK
ENGINE MOUNT PLATE
1
31
4 9002-150
AIR CLEANER MOUNT PLATE,FR
1
32
49003-150
AIR CLEANER MOUNT PLATE,RR
1
33
34
58130-150
DOME LIGHT BUSHING
1
8.020.166
EMBRACE HOOP (MUFFLER COMP . EX)
1
35
58235400N000
29
SPRING (MUFFLER COMP . EX)
21
3$5760$18$/
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