Loudspeaker Design Project - VPA Wiki
Transcription
Loudspeaker Design Project - VPA Wiki
Loudspeaker Design Project Kyle Persohn Fall 2007 Transducer Theory Michigan Technological University Loudspeaker Design Project – Kyle Persohn Table of Contents Datasheet Design Statement Initial Design Revised Design Final Design Cabinet Design Crossover Design Accounting Drafting Construction As-Built Plans Initial Listening Evaluations Testing and Tuning Final Listening Evaluations Final Report Gallery ThankYou for providingdriversandcrossoverpartsat I owe verybigthanksto MadisoundSpeakerComponents educationalratesto makethis projectpossibleon a strictbudget. In particular,thank to AdamJohnson who took time out of hisafternoonto helpinspirethis finaldesign.I highlyrecommendMadisoundto anyspeakerbuilderlookingfor an onlineretailerwho providesa vastproductrange,competitive pricing,andexcellentcustomersupport. ?r' fu-nunaot Foi/rr(-totd.€fu,n tladlsound Scan-spek - LPG Speaker Peerless-Seas-Keiga Gomponents,lnc. HhVi-Audax-Hovland Founhk - Accubn Distributorof Loudspeakers& ComponentsWorldwide Mr. Adam Johnson P.O,Box1l28g Tcl:008{11-3433 Mafion, YU537ll4USA F.x:C0E-E31€771 www.firdaound.oofvl *mQmeOlound.cofn WinSpeakerz Modeled Plots 450 Watts Input Power Frequency Response Features • • • • • • • • • High SPL ouput Deep low-frequency extension Affordable user replaceable voice coil on tweeters Horn-loaded directivity Dome tweeter clarity Even frequency response Robust finish Excellent mechanical grounding Solid construction Impedence Linear Excursion Specifications Dimensions WXHXD 12.50” X 61.00” X 13.00” Connectors NL-4 Speakon Frequency Response 38 Hz – 19.5 KHz (est.) Max SPL Output 119 dB (modeled) Power Handling Up to 450 Watts (est.) Woofers Peerless 10” 830668 Tweeter Morel MDT37 Copyright © 2007 Kyle Persohn, All rights reserved. Other brand names are trademarks or registered trademarks of their respective owners. Transducer Theory [FA4740] Fall 2007 These HiFi PA speakers are designed for use in the Ensemble Room (209) in the Michigan Tech Rozsa Center. This acoustical system provides a unique balance between volume capability and audio quality bringing you hard hitting bass and elegant treble at impressive volume levels. Featured in this system are two Peerless 830668 10” Woofers and a Morel MDT37 per cabinet arranged in a “woofer-tweeter-woofer” configuration. The WTW arrangement allows the high and low frequencies to blend on the listening plane (tweeter height). The listening plane is conveniently located at ear level when sitting at the computer workstation in Room 209. The use of two woofers utilizes the combined audio power of two lower sensitivity but higher quality drivers to blast low frequency extension at high volumes. The mini horn-loaded MDT37 boasts the directivity and high SPL of a compression driver while still maintaining the smoothness and lower distortion characteristics of a dome tweeter. A passive 4th order Linkwitz-Riley crossover network provides the frequency separation between the high frequency tweeter and the low frequency woofers. The L-R design is favorable over the traditional Butterworth design because there is a flat 0db response at the 2 KHz crossover point instead of the normal 3db peak. This 4th order vented box in constructed primarily of MDF with A/C plywood reinforced baffles and cross-bracing. The dual baffle design keeps cabinet resonance to a minimum because the varying density materials discourage standing waves. Internal dampening features Black Hole acoustic foam to reduce unwanted reflections. The 2” ABS port is located well below listening plane where airflow will not disturb performance. A coating of black truck bed liner gives the outside finish a robust look and feel. Adjustable floor spikes provide cabinet balancing and additional mechanical grounding on carpeted surfaces resulting in tight, punchy bass. Sign up for swipe access in the VPA office to try them for yourself! Professional Sound High Fidelity PA Speaker Designed & Built By: Kyle Persohn Transducer Theory Loudspeaker Design Statement Kyle Persohn FA4740 Christopher Plummer Michigan Technological University Design Statement Persohn Introduction The speakers to be built are being designed for the Visual and Performing Arts Department of Michigan Technological University. They are intended for use in the Hagen Practice (Rozsa 209) also known as the Ensemble Room. The design will borrow concepts from PA speakers in efforts to achieve high volumes, however a higher emphasis will be put in fidelity and bass response than one would find in a traditional PA cabinet. The completed set is expected to meet these requirements: • • • • • • • Reasonably sized, but well mechanically grounded Directed coverage Bass response below 60Hz High sensitivity/SPL at least 93dB Driver selections and crossover design that keep audible breakup modes to a minimum Robustness for a college environment Strict budget of $600 Budgeting I started my driver hunt with budget as the primary limiting factor. Using the general guideline of 40% drivers, 35% crossover, 25% cabinet, I allocated a reasonable amount of resources and used that to limit the overwhelming choices of drivers. Preliminary searches yielded some promising options from Selenium, Eminence, Peerless, and B&C. I originally disregarding Peerless for not having enough sensitivity and the Seleniums were negated for their questionable quality. After examining a few specification sheets, I came to the quick realization there is a heavy tradeoff between cost, sensitivity, and bass response (and enclosure size; however, I decided I could be the most flexible with this variable). It is extremely difficult to find economically priced drivers that have a pro-sound level SPL output without sacrificing low end response. Drivers Originally, I was open to 2-way and 3-way designs. With hopes of having better bass response I looked briefly into 3-way designs. With the additional driver and doubling of crossover parts these systems met the physical specification requirements the best; however they didn’t quite make the Page 2 of 9 Design Statement Persohn budget cutoff. I then focused mainly on 2-way designs primarily for budgetary reasons with hopes of maximizing whatever bass response I could get out of them. My first potential system had an Eminence Alpha-8A woofer paired with a B&C DE-10 compression tweeter. I came across the Eminence drivers on cost based searches and I sought out the B&C tweeters from a review on the Loudspeaker Designer’s Selection Guide. In contrast to the suspiciously smoothed looking frequency response graphs of the Selenium drivers, the B&C plots resembled measurements taken by a third party (Stout, 2007). This system had high sensitivity while still making the budgetary cutoff. Unfortunately when following the manufactures recommended tweeter crossover point, much of the driver top end break up would be audible. I chose to replace the B&C with an Eminence PSD2002 which features a 2” voice coil allowing it to crossover slightly lower and eliminating more of the woofer’s breakup. Upon modeling this design in WinSpeakerz I was disappointed to discover the design was only going to get a response down to 80Hz at -3dB (See Figure 1). Figure 1: Eminence Alpha-8A Page 3 of 9 Design Statement Persohn Woofer Selection A reasonable compromise is to add a second driver to a 2-way system. Having a second driver expands the possibilities to woofers that might not necessarily have a high enough sensitive by themselves. By combining two high fidelity drivers their combined SPL output can reach that of prosound drivers. This opened up a realm of drivers I had discounted before due to their inadequate sensitivity. The Peerless SLS 830668 10” woofer, for example, has an SPL of 88.7dB, but combined with a second can approach 95dB. This particular driver also has a suitable response down to 38 Hz which is considerably better than the previously mentioned 2-way design (See Figure 2). This compromise adds some additional expense to the traditional 2-way design by adding an extra driver; nonetheless, with half of the crossover parts necessary as a 3-way design this revised 2-way has bass response at a reasonable cost (Electus, 2001). Although a bit on the pricey side, dual woofers in a 2-way configuration seem to be the best balance between SPL, bass response, and cost-effectiveness. Figure 2: Peerless 830668 Page 4 of 9 Design Statement Persohn Tweeter Selection With the initial 2-way design it seemed necessary to use a compression driver as a tweeter to get the high sensitivity required by the system. I looked at many compression drivers that were easily hornloadable to obtain some directivity and additional SPL. In my readings, I discovered some of the negative effects that keep horn-loaded designs out of most studios and are limited to PA systems where quality isn’t so much of an issue (Newell, 2007). A horn provides additional SPL through directivy but at the cost of negative diffraction effects in comparison to a flush-mounted dome tweeter. To combat these issues, I then looked at waveguides which balance the directivity of a horn while exhibiting less horn-like distortion. A waveguided tweeter probably would work for this application; however, compression drivers still have a “harsh” reputation that makes them less suitable for high fidelity applications. The Morel MDT 37 turns out to be an affordable dome tweeter set back in self contained horn-loaded enclosure (See Figure 3). This tweeter has SPL capabilities of a PA tweeter with the aural reputation of a hi-fi transducer (Johnson, 2007). As an added bonus, the MDT 37 has an affordable and easily replaceable voice coil making it ideal for situations Figure 3: Morel MDT37 where some forgiveness is necessary. Crossover With a fairly large woofer and a tweeter that doesn’t extend too far into the midrange, picking a crossover point was simply a matter of keeping the audible breakup to a minimum. With a 2-way system there really doesn’t seem to be a good solution to avoiding a crossover around 2 KHz. This is also another reason I was in favor of a 3-way system at one point. Having two crossovers would allow more flexibility to avoid 2 KHz, the ear’s most sensitive region. Rather than waste money trying to move the crossover one way or another it seems most logical to use physics and the behavior of the electronic crossover components to financial advantage. By keeping the crossover at 2 KHz the capacitors and Page 5 of 9 Design Statement Persohn inductors should be more affordable, therefore allowing money to be spent on quality and order instead of nominal value (Electus, 2001). With the crossover budget dedicated to more components of a higher quality, I hope to create a fourth order crossover that has a narrower frequency bandwidth around the ear’s sensitive range instead of a wider band at an alternate frequency. This narrows the problem directly at the source and overall seems more economically efficient. Again, the 2 KHz crossover is threading the needle between the breakup points of my drivers therefore not leaving much flexibility to keep my goal of minimizing the audible breakup. Enclosure The ideal enclosure design for this system would be a 2nd order sealed box. While the Winspeakerz plot of this arrangement is very appealing, the required volume of 15 cubic feet is quite oversized for this application. An isobaric design using double the drivers was considered, however the extra cost involved cannot be accounted for in the budget. Having the additional drivers would have allowed for a more reasonable enclosure size and still maintain the desirable sealed box response curve. The next best option turns out to be a 4th order vented design. This enclosure has a reasonable volume around three cubic feet and still has excellent bass response when modeled with an estimate of the room gain. While studying the driver design at Madisound, I got to see how Peerless constructed this particular driver with lots of space for airflow and additional linear displacement for maximum excursion without damaging the driver. When modeled in Winspeakerz, this design reaches down to 38 KHz, well under my target low frequency goal. To handle diffraction I have the smooth channel of the horn working to my advantage moreover I additionally plan to round the front corners of the box with a router to mitigate high frequency diffractions. For easy routing, the enclosure will be constructed mostly out of MDF. Plywood will be added to the front and back panels to provide additional support as well as some dampening from the change in resonant material. Page 6 of 9 Design Statement Persohn I would have liked to experiment with some of the internal lattice designs for additional support; however the complexity and construction tools required make lattices a bit beyond the scope of this design project (B&W Group Ltd). The B&W bracing methods often employ lots of circles that are cut out from the main bracing piece. This is ideal because the brace can be one solid unit that is more ridged than multiple braces joined together. The circle cut outs provide the necessary airflow and volume reduction while maintaining a strong architectural structure that dates back to usage in Egyptian aquaducts. Considering I don’t have the necessary resources to experiment with B&W’s approach, crossbraces will be added as the North Creek method suggests minimizing standing waves in the cabinet walls. With one brace placed at just over half-way between the unsupported panels, two different resonant frequencies are created within the same chamber. The first common wavelength between these two frequencies doesn’t occur until many multiples beyond the cabinet’s fundamental frequency. This helps mitigate standing waves within the enclosure. These braces will be constructed out of plywood and implemented to support the sides not reinforced by the double baffle. While volume wasn’t a huge consideration of mine from the start, the end result seems reasonable and I’m comfortable with building a speaker with that volume in a tower configuration. The drivers will be laid out in a “woofer tweeter woofer” configuration. This will centralize the high frequencies within the woofers and avoid the undesirable sound of the tweeter off by itself (Cal Poly AES, 2005). I really like the sound of the CM-7 towers and I would like to model the character of this system after their design (See Figure 4). The CM-7 tower is an MTM speaker designed by North Creek that is a common benchmark for Loudspeaker comparison around Michigan Tech. By implementing the North Creek bracing strategy and Figure 4: CM7 MTM Towers Page 7 of 9 Design Statement Persohn the WTW design I hope to achieve similar character to the CM-7’s. Lastly, the finished cabinet will be coated with truck bed liner to provide a durable finish suitable for the college environment. Application Notes To raise the cabinet to the desired listening plane, some extra volume will be necessary in a separate compartment from the loudspeaker itself. This will appear as one integral cabinet; however the additional space under the cabinet will give the overall system increased height so the tweeter is level with the listener’s ear. Furthermore, an additional plane should be placed between the speakers to create one smooth baffle across the stereo image. This space could be expanded to act as a bass trap once the system is tuned, however will not be included in the scope of this project. Measurements specific to the acoustical space and system will be necessary to optimize this design. Summary This system will serve as a high fidelity PA system. The chosen dual 10” Peerless SLS woofers in conjunction with a Morel MDT 37 dome tweeter provide the best compromise between cost, frequency bandwidth, and sensitivity. The horn-loaded dome tweeter is the best example of how this design bridges the gap between sounding good and sounding loud. This design runs down a hard fault between PA systems and high fidelity speakers. In doing so tradeoffs had to be made, nonetheless informed decisions were made to attempt to minimize negative effects on the system as a whole. Page 8 of 9 Design Statement Persohn Works Cited B&W Bowers & Wilikins [Motion picture]. (n.d.). England: B&W Group Ltd. Dickenson, V. (1991). The Loudspeaker Cookbook (4th ed.). Petersbourogh, NH: Old Colony Sound Lab. Electus Distribution. (2001). Design Your Own HiFi Speaker Crossovers [Data file]. Jeremy. (2005). Loudspeaker Enclosures [Data file]. Cal Poly AES. Johnson, Adam. [Interview] Middleton, WI: 2007. Newell, P. (1995). Studio Monitoring Design. Woburn, MA: Focal Press. Newell, P., & Holland, K. (2007). Loudspeakers for Music and Reproduction. Burlington, MA: Focal Press. Stout, B. (2007). Compression Drivers. In LDSG. Retrieved September 29, 2007, from http://ldsg.snippets.org/sect-6.php#DRVRS Page 9 of 9 Initial Design My initial design for this project was very budget driven. Not knowing where else to start, I allocated some money for drivers and started hunting on PartsExpress.com. The following pages are specification sheets of eventually rejected drivers. These drivers are 8” woofers and horn ready compression drivers. The 8” woofers were failed attempts at trying to squeeze bass response out of an inexpensive two say system. The choice to use horn-loaded compression drivers for the high end was influenced by their capability to direct sound for high SPL and their wide use in commercial PA speakers. Shortly after researching these drivers I was granted a much larger budget and quickly moved on to other brand names. The frequency responses of the woofers worried me the most and I knew I would be disappointed with their bass response the most. The horn research I did while investigating this design turned out to be the most valuable information that still had an influence in my final design. PROFESSIONAL LINE - Woofer 8PW3 LOUDSPEAKERS Professional 8” woofer designed to meet a variety of PA needs for small and medium-sized rooms, with excellent performance in the mid and low frequency ranges. For sound reinforcement in nightclubs, dancing halls, auditoriums, bands and also for studio m onitors. Its great efficiency in sound reproduction is due to the excellent combination of the different components: - The light cone manufactured with long fiber pulp together with a surround of impregnated fabric give the array great stability, high yield and low distortion. - The voice coil is made of high temperature wire, ® wound on Kapton former. - The epoxy painted reinforced steel frame provides the array with high mechanical resistance. - The use of highly resistant adhesives guarantees optimal cohesion and durability of components. SPECIFICATIONS Nominal diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 (8) Nominal impedance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Minimum impedance @ 280 Hz. . . . . . . . . . . . . . . . . . . . . . . 7.0 Power handling 1 Musical Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 2 AES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Sensitivity (1W/1m) averaged from 100 to 6,000 Hz. . . . . . . 92 Power compression @ 0 dB (Nom. power). . . . . . . . . . . . . . 3.9 Power compression @ -3 dB (Nom. power)/2 . . . . . . . . . . . 2.6 Power compression @ -10 dB (Nom. power)/10 . . . . . . . . . 0.3 Frequency response @ -10 dB . . . . . . . . . . . . . . . . 70 to 8,000 mm (in) Ω Ω W W dB SPL dB dB dB Hz 1 Specifications to handle normal speech and music program material with 5% maximum acceptable distortion on amplifier. Power is calculated taking into account the true RMS voltage at amplifier output along with transducer nominal impedance. 2 AES Standard (100 - 1,000 Hz). THIELE-SMALL PARAMETERS Fs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Vas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 (1.02) Qts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.81 Qes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.88 Qms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.64 ηo (half space) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 Sd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0250 (38.8) Vd (Sd x Xmax) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.75 (3.59) Xmax (max. excursion (peak) with 1 0% distortion) . . 2.35 (0.09) Xlim (max.excursion (peak) before physical damage). 8.0 (0.32) % m2 (in2 ) cm3 (in 3 ) mm(in) mm(in) Atmospheric conditions at TS parameter measurements: Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 (77) Atmospheric pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,002 Humidity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 °C (°F) mb % Hz 3 l (ft ) Thiele-Small parameters are measured after a 2-hour power test using half AES power . A variation of ± 15% is allowed. ADDITIONAL PARAMETERS β L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9 Flux density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 Voice coil diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 (1.3) Voice coil winding length. . . . . . . . . . . . . . . . . . . . . . . 9.5 (31.2) Wire temperature coefficient of resistance (α25) . . . . . 0.00342 Maximum voice coil operation temperature. . . . . . . . 250 (482) θvc (max.voice coil operation temp./max.power) . . 2.00 (3.86) Hvc (voice coil winding depth) . . . . . . . . . . . . . . . . . 11.0 (0.43) Hag (air gap height). . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 (0.25) Re . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 Mms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 (0.0245) Cms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337.2 Rms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 NON-LINEAR PARAMETERS Le @ Fs (voice coil inductance @ Fs) . . . . . . . . . . . . . . . 1.277 Le @ 1 kHz (voice coil inductance @ 1 kHz) . . . . . . . . . . 0.606 Le @ 20 kHz (voice coil inductance @ 20 kHz) . . . . . . . . 0.259 Red @ Fs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.14 Red @ 1 kHz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.50 Red @ 20 kHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.39 Krm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.563 Kxm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.261 Erm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.902 Exm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.716 Page: 1/2 Ed.: 00 - 04/01 Tm T mm (in) m (ft) 1/°C °C (°F) °C/W(°F/W) mm (in) mm (in) Ω g (lb) µ m/N kg/s mH mH mH Ω Ω Ω mΩ mH ADDITIONAL INFORMATION Magnet material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Barium ferrite Magnet weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 560 (20) g (oz) Magnet diameter x depth . . . . . . . . . . . . . . 115 x 14 (4.53 x 0.55) mm (in) Magnetic assembly weight . . . . . . . . . . . . . . . . . . . . 1,520 (3.35) g (lb) Frame material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steel Frame finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black epoxy Magnetic assembly steel finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Zinc-plated Voice coil material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Copper Voice coil former material . . . . . . . . . . . . . . . . . . . . . . . . . . Polyimide (Kapton®) Cone material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Long fiber pulp 3 Volume displaced b y woofer . . . . . . . . . . . . . . . . . . . . 0.6 (0.021) l (ft ) Net weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,780 (3.92) g (lb) Gross weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,000 (4.41) g (lb) Carton dimensions (W x D x H) . 20.5 x 20.5 x 9 (8.07 x 8.07 x 3.54) cm (in) MOUNTING INFORMATION Number of bolt-holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Bolt-hole diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0 (0.20) mm (in) Bolt-circle diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 (7.64) mm (in) Baffle cutout diameter (front mount) . . . . . . . . . . . . . . 180 (7.09) mm (in) Baffle cutout diameter (rear mount) . . . . . . . . . . . . . . . 185 (7.28) mm (in) Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Push on terminals Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . Positive voltage applied t o the p ositive (+) terminal gives f orward cone motion Minimum clearance between the back of the m agnetic assembly and the enclosure wall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 (3) mm (in) ø 204 4x ø 5,0 86 9 50 27 Dimensions in mm. PROFESSIONAL LINE - Woofer 8PW3 LOUDSPEAKERS RESPONSE CURVES (0° AND 45°) IN A TEST ENCLOSURE INSIDE AN ANECHOIC CHAMBER, 1 W / 1 m POLAR RESPONSE CURVES 50 Hz 110 30° 100 Hz 330° -10 60° 100 0 -6 300° -20 dB 90° 30° 0 -6 250 Hz 330° -10 60° 0 -6 330° -10 60° 300° -20 dB 270° 90° 30° 300° -20 dB 270° 90° 270° 90 240° 120° 150° 180° 240° 120° 210° 150° 330° 30° 180° 240° 120° 210° 150° 330° 30° 180° 210° 80 500 Hz 30° 70 20 200 Hz 2k Response Curve at 0°. Response Curve at 45°. 300° -20 dB 90° 20k 800 Hz -10 60° 60 0 -6 240° 150° IMPEDANCE AND PHASE CURVES MEASURED IN FREE-AIR 180° 90 30° 330° 30° 45 300° -20 dB 90° 240° 0 150° 180° 210° 0 -6 60° 240° 150° 180° 0 -6 330° -10 60° 300° -20 dB 270° 90° 120° 180° 210° 4 kHz 30° 300° -20 dB 270° 240° 150° 330° -10 270° 90° 120° 40 180° 300° 120° 210° 3.15 kHz -10 60° 60 0 -6 240° 150° 330° -20 dB 270° 90° 120° 0 -6 -10 60° 300° -20 dB 210° 2 kHz 80 1.25 kHz -10 60° 270° 90° 120° 0 -6 270° 240° 120° 210° 150° 180° 210° Polar Response Curve. 20 -45 0 -90 20 200 Hz 2k 20k Impedance Curve. Phase Curve. HARMONIC DISTORTION CURVES MEASURED AT 10% AES INPUT POWER, 1 m 140 HOW TO CHOOSE THE RIGHT AMPLIFIER The power amplifier must be able to supply twice the RMS driver power. This 3 dB headroom is necessary to handle the peaks that are common to musical programs. When the amplifier clips those peaks, high distortion arises and this may damage the transducer due to excessive heat. The use of compressors is a good practice to reduce music dynamics to safe levels. FINDING VOICE COIL TEMPERATURE It is very important to avoid maximum voice coil temperature. Since moving coil resistance (RE ) varies with temperature according to a well known law, we can calculate the temperature inside the voice coil by measuring the voice coil DC resistance: R 1 TB = TA + B − 1 TA − 25 + α 25 RA 120 T A , TB= voice coil temperatures in °C. R A , RB= voice coil resistances at temperatures T A and TB, respectively. α25= voice coil wire temperature coefficient at 25 °C. 100 POWER COMPRESSION Voice coil resistance rises with temperature, which leads to efficiency reduction. Therefore, if after doubling the applied electric power to the driver we get a 2 dB rise in SPL instead of the expected 3 dB, we can say that power compression equals 1 dB. An efficient cooling system to dissipate voice coil heat is very important to reduce power compression. 80 60 20 200 Hz Response Curve. Distortion Curve, 2nd harmonic. Distortion Curve, 3rd harmonic. 20k NON-LINEAR VOICE COIL PARAMETERS Due to its close coupling with the magnetic assembly, the voice coil in electrodynamic loudspeakers is a very non-linear circuit. Using the nonlinear modeling parameters Krm, Kxm, Erm, Exm from an empirical model, we can calculate voice coil impedance with good accuracy. SUGGESTED PROJECTS For additional project suggestions, please access our web site. TEST ENCLOSURE 19-liter volume with a duct ø 3” b y 2 ” length. ® Kapton : Du Pont trademark. Specifications subject to change without prior notice. Page: 2/2 Ed.: 00 - 04/01 EUROPE Address: USA Addr ess: BRAZIL Add ress: SELENIUM EUROPE SELENIUM LOUDSPEAKER USA ELETRÔNICA SELENIUM S.A. Rohrbergst rasse 23B 1701 South Park Court, Bldg 102 BR 386 Km 435 / 92.480-000 D-65343 Eltville - Germany Chesapeake, VA 23320 - USA Nova Santa Rita - RS - Br azil Phone: +( 49) 6123 601570 Phone: (757) 424-7516 / (800) 562-0510 Fax: +(5 5) 51 479- 1120 Fax: +(49) 6123 601587 Fax: (757) 424-5246 URL: www.selenium.com.br E-mail: [email protected] E-mail: export@seleniu m-usa. com URL: www.seleniumloud speaker s.com URL: www.seleniumloudsp eaker s.com WOOFER 8W4P 8” Woofer with excellent performance in the mid frequency ranges. Its great efficiency in sound reproduction is due excellent combination of different components. This new design is capable of handling up to 300 Watts Continous Music. For sound reinforcement in nightclubs, dancing halls, auditoriums, bands and also for studio monitors. Its great efficiency in sound reproduction is due to the excellent combination of the different components. The epoxy painted reinforced steel frame provides the array with high mechanical resistance, an impregnated fabric surround, impregnated long fiber paper cone, give the array great stability, high yield and low distortion. The 8W4P woofer incorporates a magnetic assembly, of 147mm, of high density of magnetic flux combined with the characteristics above its check to the product high sensibility. mm (in) W W W W W W dB SPL dB dB dB Hz THIELE-SMALL PARAMETERS Fs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Vas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2 (0.32) Qts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.70 Qes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.74 Qms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2 ho (half space) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.50 Sd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.025 (38.75) Vd (Sd x Xmax) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 (3.05) Xmax (max. excursion (peak) with 10% distortion) . . . 2.0 (0.08) Xlim (max.excursion (peak) before physical damage) . 16 (0.63) % m 2 (in 2) cm 3 (in 3) mm (in) mm (in) Atmospheric conditions at TS parameter measurements: Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 (75) Atmospheric pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,020 Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 °C (°F) mb % Hz l (ft3) Thiele-Small parameters are measured after a 2-hour power test using half AES power . A variation of ± 15% is allowed. ADDITIONAL PARAMETERS bL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.88 Flux density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.08 Voice coil diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 (1.81) Voice coil winding length . . . . . . . . . . . . . . . . . . . . 14.1 (46.25) Wire temperature coefficient of resistance (a25). . . . . 0.00342 Maximum voice coil operation temperature. . . . . . . . 200 (392) qvc (max.voice coil operation temp./max.power) . . 1.33 (2.61) Hvc (voice coil winding depth) . . . . . . . . . . . . . . . . . . 12 (0.47) Hag (air gap height) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 (0.31) Re . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 .2 Mms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.2 (0.045) Cms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 25 Rms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.008 NON-LINEAR PARAMETERS Le @ Fs (voice coil inductance @ Fs) . . . . . . . . . . . . . . . 1.186 Le @ 1 kHz (voice coil inductance @ 1 kHz) . . . . . . . . . . 0.787 Le @ 20 kHz (voice coil inductance @ 20 kHz) . . . . . . . . 0.459 Red @ Fs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 .269 Red @ 1 kHz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.861 Red @ 20 kHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.753 Krm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 .1 Kxm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 Erm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.85 Exm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.82 Tm T mm (in) m (ft) 1/°C °C (°F) °C/W(°F/W) mm (in) mm (in) W g (lb) mm/N kg/s mH mH mH W W W mW mH ADDITIONAL INFORMATION Magnet material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Barium ferrite Magnet weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,240 (44) g (oz) Magnet diameter x depth. . . . . . . . . . . . . . 147 x 18 (5.78 x 0.71) mm (in) Magnetic assembly weight . . . . . . . . . . . . . . . . . . . . 3,200 (7.05) g (lb) Frame material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steel Frame finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black epoxy Voice coil material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Copper Voice coil former material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Polyimide Cone material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Long fiber pulp Volume displaced by woofer. . . . . . . . . . . . . . . . . . . . . . . 2 (0.07) l (ft3) Net weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,600 (7.93) g (lb) Gross weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,800 (8.37) g (lb) Carton dimensions (W x D x H) . . . . . 22.5 x 23 x 13.5 (8.85 x 9 x 5.3) cm (in) MOUNTING INFORMATION Number of bolt-holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Bolt-hole diameter . . . . . . . . . . . . . . . . . . . . . . 5 x 7 (0.19 x 0.27) mm (in) Bolt-circle diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 (7.67) mm (in) Baffle cutout diameter (front mount). . . . . . . . . . . . . . . . 183 (7.2) mm (in) Baffle cutout diameter (rear mount). . . . . . . . . . . . . . . 177 (6.96) mm (in) Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Push on terminals Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . Positive voltage applied to the positive terminal (red) gives forward cone motion Minimum clearance between the back of the magnetic assembly and the enclosure wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 (3) mm (in) ø 205 93 4x ø 5 x 7 ø 183 1 Power handling specifications refer to normal speech and/or music program material, reproduced by an amplifier producing no more than 5% distortion. Power is calculated as true RMS voltage squared divided by the nominal impedance of the loudspeaker. 2 NBR Standard (10,303 Brasilian Standard). 3 AES Standard (100 - 1000 Hz). ø 195 ø 147 SPECIFICATIONS Nominal diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 (8) Nominal impedance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Minimum impedance @ 325 Hz. . . . . . . . . . . . . . . . . . . . . . . 6.5 Power handling Peak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 Continous Music 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 NBR2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 50 AES3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Sensitivity (2.83V@1m) averaged from 100 to 6,500 Hz . . . 96 Power compression @ 0 dB (nom. power) . . . . . . . . . . . . . . 3.7 Power compression @ -3 dB (nom. power)/2. . . . . . . . . . . . 2.6 Power compression @ -10 dB (nom. power)/10. . . . . . . . . . 1.1 Frequency response @ -10 dB . . . . . . . . . . . . . . . 100 to 6,500 34 50 8 Dimensions in mm. WOOFER 8W4P POLAR RESPONSE CURVES RESPONSE CURVES (0° AND 45°) IN A TEST ENCLOSURE INSIDE AN ANECHOIC CHAMBER, 1 W / 1 m 50 Hz 110 30° 105 95 100 Hz 300° -20 dB 90° 30° 330° -10 60° 100 0 -6 0 -6 250 Hz 330° -10 60° 270° 90° 330° -10 60° 300° -20 dB 0 -6 30° 300° -20 dB 270° 90° 270° 90 240° dB 120° 85 150° 180° 240° 120° 210° 150° 330° 30° 180° 240° 120° 210° 150° 330° 30° 180° 210° 80 500 Hz 75 30° 70 60 100 200 500 Hz 1k 2k 5k 0 -6 1,25 kHz -10 60° -20 dB 270° 90° 330° -10 60° 300° 0 -6 300° -20 dB 270° 90° 270° 10k 240° 120° Response Curve at 0°. Response Curve at 45°. 150° IMPEDANCE AND PHASE CURVES MEASURED IN FREE-AIR 180° 150° 330° 30° 80 60 300° -20 dB 90° 30 240° degrees 40 150° 180° 210° 0 -6 150° 30° 300° -20 dB 240° 180° 0 -6 330° -10 60° 300° -20 dB 270° 90° 120° 150° 180° 210° 4 kHz 330° -10 60° 270° 90° 120° 0 50 180° 240° 120° 210° 3,15 kHz -10 60° 70 0 -6 240° 120° 210° 2 kHz 30° 60 90 ohms 300° -20 dB 90° 50 800 Hz -10 60° 65 0 -6 270° 240° 120° 210° 150° 180° 210° Polar Response Curve. 30 20 10 50 100 200 500 1k Hz Impedance Curve. Phase Curve. HARMONIC DISTORTION CURVES MEASURED AT 10% AES INPUT POWER, 1 m 110 FINDING VOICE COIL TEMPERATURE It is very important to avoid maximum voice coil temperature. Since moving coil resistance (RE) varies with temperature according to a well known law, we can calculate the temperature inside the voice coil by measuring the voice coil DC resistance: æR öæ 1 TB = TA + çç B - 1÷÷ çç TA - 25 + a 25 è RA øè 100 ö ÷÷ ø TA , TB= voice coil temperatures in °C. RA , RB= voice coil resistances at temperatures TA and TB, respectively. a25= voice coil wire temperature coefficient at 25 °C. 90 80 dB 2k HOW TO CHOOSE THE RIGHT AMPLIFIER The power amplifier must be able to supply twice the RMS driver power. This 3 dB headroom is necessary to handle the peaks that are common to musical programs. When the amplifier clips those peaks, high distortion arises and this may damage the transducer due to excessive heat. The use of compressors is a good practice to reduce music dynamics to safe levels. POWER COMPRESSION Voice coil resistance rises with temperature, which leads to efficiency reduction. Therefore, if after doubling the applied electric power to the driver we get a 2 dB rise in SPL instead of the expected 3 dB, we can say that power compression equals 1 dB. An efficient cooling system to dissipate voice coil heat is very important to reduce power compression. 70 60 50 40 30 102 Hz Response Curve. Distortion Curve, 2nd harmonic. Distortion Curve, 3rd harmonic. 103 NON-LINEAR VOICE COIL PARAMETERS Due to its close coupling with the magnetic assembly, the voice coil in electrodynamic loudspeakers is a very non-linear circuit. Using the nonlinear modeling parameters Krm, Kxm, Erm and Exm from an empirical model, we can calculate voice coil impedance with good accuracy. SUGGESTED PROJECTS For additional project suggestions, please access our website. TEST ENCLOSURE Closed box, with volume of 455 liters. www.selenium.com.br Devido aos avanços tecnológicos, reservamo-nos o direito de inserir modificações sem prévio aviso. Cód.: 28011062 Rev.: 00 - 01 / 06 www.seleniumloudspeakers.com PROFESSIONAL LINE - Compression Driver D210Ti LOUDSPEAKERS A high quality full range compression driver, is the driver of choice for high performance, high value professional systems. The titanium diaphragm assures high sensitivity, low distortion and smooth, extended frequency response. It is highly recommended for use in monitor speakers, stage monitors and surround speakers in movie theaters. The following highlights the exceptional features of the D210Ti: - titanium dome diaphragm combining a stable structure for mid-frequency reproduction with a low mass, enabling outstanding high frequency reproduction up to 20 kHz; - voice coil is made of high temperature wire wound on Kapton® former to withstand high operating temperatures; - precisely engineered diaphragm structure and alignment mechanism allows for easy, reliable and cost effective repair in case of diaphragm failure. DRIVER x HORN CONNECTION SPECIFICATIONS Nominal impedance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Ω Minimum impedance @ 2,900 Hz . . . . . . . . . . . . . . . . . . . . . 7.3 Ω Power handling 1 Musical Program (w/ xover 1,500 Hz 12 dB / oct) . . . 120 W Musical Program (w/ xover 2,000 Hz 12 dB / oct)1 . . . 160 W Sensitivity On horn, 2.83V@1m, on axis 2 . . . . . . . . . . . . . . . . . . 107 dB SPL Frequency response @ -06 dB . . . . . . . . . . . . . . 800 to 20,000 Hz Throat diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 (1) mm (in) Diaphragm material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Titanium Voice coil diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 (1.7) mm (in) Re . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0 Ω Flux density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 T Minimum recommended crossover (12 dB / oct) . . . . . . . 2,000 Hz HL14-25 HM25-25 D210Ti 1 Power handling specifications refer to normal speech and/or music program material, reproduced by an amplifier producing no more than 5% distortion. Power is calculated as true RMS voltage squared divided by the nominal impedance of the loudspeaker. This voltage is measured at the input of the recommended passive crossover when placed between the power amplifier and loudspeaker. Musical Program= 2 x W RMS. 2 Measured with HL14-25 horn, 1,200 - 15,000 Hz average. ADDITIONAL INFORMATION Magnet material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Barium ferrite Magnet weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 666 (23.5) g (oz) Magnet diameter x depth. . . . . . . . . . . . . 115 x 15 (4.52 x 0.59) mm (in) Magnetic assembly weight . . . . . . . . . . . . . . . . . . . 1666 (3.67) g (lb) Housing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plastic Housing finish. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black Magnetic assembly steel finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-Coating Voice coil material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCAW ® Voice coil former material . . . . . . . . . . . . . . . . . . . . . . . . . Polyimide (Kapton ) Voice coil winding length. . . . . . . . . . . . . . . . . . . . . . 3.5 (11.48) m (ft) Voice coil winding depth . . . . . . . . . . . . . . . . . . . . . . . 3.6 (0.14) mm (in) Wire temperature coefficient of resistance (α25 ) . . . . . 0.00435 1/°C 3 Volume displaced by driver. . . . . . . . . . . . . . . . . . . . 0.5 ()0.017 l (ft ) Net weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,727 (3.80) g (lb) Gross weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,812 (3.99) g (lb) HM17-25 HM11-25 Ø115,0 53 19 MOUNTING INFORMATION 3 Horn connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw-on 1 / 8” - 18 TPI Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Push terminals Polarity . . . . . . . . . . . . . . . . . Positive voltage applied to the positive terminal (red) gives diaphragm motion toward the throat Screw W - Ø 1 3 18 TPI. Ø 25 72 Dimensions in mm. Page: 1/1 Rev.: 00 - 12/02 PROFESSIONAL LINE - Compression Driver D210Ti LOUDSPEAKERS RESPONSE AND IMPEDANCE CURVES W/ HL14-25 HORN INSIDE AN ANECHOIC CHAMBER, 1 W / 1 m 120 25 110 20 100 15 HARMONIC DISTORTION CURVES W/ HL14-25 HORN, 5 W / 1 m. 140 120 100 90 10 80 5 80 0 70 200 500 1k 2k Hz 5k 10k 20k 60 200 500 1k 2k Hz 5k 10k 20k Response Curve. Distortion Curve, 2nd harmonic. Distortion Curve, 3rd harmonic. Response Curve. Impedance Curve. RESPONSE AND IMPEDANCE CURVES W/ PLANE-WAVE TUBE, 1 mW 1W 1mW 150 120 25 140 110 20 130 100 15 120 90 10 110 80 5 100 70 0 200 500 1k 2k Hz 5k 10k 20k Response Curve. Impedance Curve. Frequency response and impedance curves measured with 25 mm terminated plane-wave tube. HARMONIC DISTORTION CURVES W/ HL14-25 HORN, 1 W / 1 m. 120 HOW TO CHOOSE THE RIGHT AMPLIFIER The power amplifier must be able to supply twice the RMS driver power. This 3 dB headroom is necessary to handle the peaks that are common to musical programs. When the amplifier clips those peaks, high distortion arises and this may damage the transducer due to excessive heat. The use of compressors is a good practice to reduce music dynamics to safe levels. 100 80 FINDING VOICE COIL TEMPERATURE It is very important to avoid maximum voice coil temperature. Since moving coil resistance (RE) varies with temperature according to a well known law, we can calculate the temperature inside the voice coil by measuring the voice coil DC resistance: 60 R 1 TB = TA + B − 1 TA − 25 + α 25 RA 40 200 500 1k 2k Hz Response Curve. Distortion Curve, 2nd harmonic. Distortion Curve, 3rd harmonic. 5k 10k 20k TA , T B= voice coil temperatures in °C. R A , RB= voice coil resistances at temperatures T A and TB, respectively. α25= voice coil wire temperature coefficient at 25 °C. ® Kapton : Du Pont trademark. Ferrosound ® : Ferrofluidics Corporation trademark. Specifications subject to change without prior notice. Page: 2/2 Rev.: 00 - 12/02 EUROPE Adress: SELENIUM EUROPE Germany www.seleniumloudspeakers.com USA Adress: SELENIUM USA USA www.seleniumloudspeakers.com BRAZIL Address: ELETRÔNICA SELENIUM S.A. BR 386 Km 435 / 92.480-000 Nova Santa Rita - RS - Brazil Fax: +(55) 51 479-1120 www.selenium.com.br PROFESSIONAL LINE - Driver DH200E LOUDSPEAKERS The DH200E driver has a titanium diaphragm carefully designed to cover the frequency range from midrange to treble with high efficiency and low distortion. This astonishing performance was achieved using titanium, a light and strong space age material that allows frequency reproduction from 1.5 to 20 kHz. This way, compact two-way systems can be designed for use as stage monitors, movie theatre systems and home theatre sound reproduction. The driver must be used with active or passive crossover with crossover frequencies of 2 kHz or higher and a slope of at least 12 dB/oct. We suggest the Selenium passive crossover LC12M2K8 (2,000 Hz - 12 dB/oct). The voice coil is made of high temperature wire wound on Kapton ® former to withstand high operating temperatures. A precisely engineered diaphragm structure and alignment mechanism allows for easy, reliable and cost effective repair in case of diaphragm failure. DRIVER x HORN CONNECTION HM17-25E SPECIFICATIONS Nominal impedance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Ω Minimum impedance @ 4,250 H z . . . . . . . . . . . . . . . . . . . . . 6.9 Ω Power handling Musical Program(w/ xover 2,000 Hz 12 dB / oct) 1. . . 200 W Sensitivity 2 On horn,1W @ 1m, on axis . . . . . . . . . . . . . . . . . . . . 105 dB SPL Frequency response @ -10 dB. . . . . . . . . . . . . 1,500 to 20,000 Hz Throat diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 (1) mm (in) Diaphragm material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Titanium Voice coil diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 (1.8) mm (in) Re . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8 Ω Flux density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.55 T Minimum recommended crossover (12 dB / oct) . . . . . . . 2,000 Hz HM11-25 DH200E HM25-25 1 Specifications to handle normal speech and music program material with 5% maximum acceptable distortion on amplifier, with the recommended passive crossover connected. Power is calculated taking into account the true RMS voltage at amplifier output along with transducer nominal impedance. Musical Program= 2 x W RMS. 2 Measured with HM17-25E horn, 1,500 - 8,000 Hz average. ADDITIONAL INFORMATION Magnet material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Barium ferrite Magnet weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429 (15) g (oz) Magnet diameter x depth . . . . . . . . . . . . . . 102 x 14 (4.02 x 0.55) mm(in) Magnetic assembly weight . . . . . . . . . . . . . . . . . . . . 1,200 (2.65) g (lb) Housing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plastic Housing finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black Magnetic assembly steel finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Zinc-plated Voice coil material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Copper Voice coil former material . . . . . . . . . . . . . . . . . . . . . . . . . Polyimide (Kapton® ) Voice coil winding length. . . . . . . . . . . . . . . . . . . . . . . 2.8 (9.19) m (ft) Voice coil winding depth . . . . . . . . . . . . . . . . . . . . . . . 2.2 (0.09) mm (in) Wire temperature coefficient of resistance (α25) . . . . . 0.00380 1/°C Volume displaced by driver . . . . . . . . . . . . . . . . . . . . . 0.4 (0.014) l (ft 3) Net weight (1 piece). . . . . . . . . . . . . . . . . . . . . . . . . . 1,350 (2.98) g (lb) Gross weight (6 pieces per carton). . . . . . . . . . . . . 8,400 (18.52) g (lb) Carton dimensions (W x D x H) . . . . . . . . 35.5 x 24 x 9 (14 x 9.5 x 3.5) c m (in) MOUNTING INFORMATION Horn connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw-on 1 3/8” - 18 TPI Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Push terminals Polarity . . . . . . . . . . . . . . . . . . . Positive voltage applied to the positive terminal (red) gives diaphragm motion toward the throat Page: 1/2 Ed.: 00 - 04/01 HL14-25 ø 102 70 W1 3/8" - 18TPI ø 25 55 15 Dimensions in mm. PROFESSIONAL LINE - Driver DH200E LOUDSPEAKERS HARMONIC DISTORTION CURVES W / HM17-25E HORN, 10 W / 1 m. RESPONSE CURVE W/ HM17-25E HORN INSIDE AN ANECHOIC CHAMBER, 1 W / 1 m 120 140 110 120 100 100 90 80 80 70 200 500 1k 2k Hz 5k 10k 60 20k 200 Response Curve. 500 1k 2k Hz 5k 10k 20k Response Curve. Distortion Curve, 2nd harmonic. Distortion Curve, 3rd harmonic. IMPEDANCE AND PHASE CURVES MEASURED W/ HM17-25E HORN IN FREE-AIR. 15 30 POLAR RESPONSE CURVES 1 kHz 30° 15 10 0 -6 2 kHz 330° -10 60° 300° -20 dB 90° 0 240° 150° 180° 210° 0 -6 4 kHz 330° -10 60° 30° 240° 150° 180° 330° 300° -20 dB 270° 90° 120° 0 -6 -10 60° 300° -20 dB 270° 90° 120° 5 30° 270° 240° 120° 210° 150° 180° 210° 8 kHz 0 30° -15 200 500 1k 2k Hz 5k 10k 20k Impedance Curve. Phase Curve. 0 -6 330° -10 60° 300° -20 dB 90° 240° 120° HARMONIC DISTORTION CURVES W/ HM17-25E HORN , 1 W / 1 m. 120 DH200E driver coupled to a HM17-25E h orn. 270° 150° 180° 210° Polar Response Curve, Horizontal. Polar Response Curve, Vertical. 100 HOW TO CHOOSE THE RIGHT AMPLIFIER The power amplifier must be able to supply twice the RMS driver power. This 3 dB headroom is necessary to handle the peaks that are common to musical programs. When the amplifier clips those peaks, high distortion arises and this may damage the transducer due to excessive heat. The use of compressors is a good practice to reduce music dynamics to safe levels. 80 60 40 200 500 1k Response Curve. Distortion Curve, 2nd harmonic. Distortion Curve, 3rd harmonic. ® Kapton : Du Pont trademark. Specifications subject to change without prior notice. Page: 2/2 Ed.: 00 - 04/01 2k Hz 5k 10k 20k FINDING VOICE COIL TEMPERATURE It is very important to avoid maximum voice coil temperature. Since moving coil resistance (RE ) varies with temperature according to a well known law, we can calculate the temperature inside the voice coil by measuring the voice coil DC resistance: R 1 TB = TA + B − 1 TA − 25 + α 25 RA T A , TB= voice coil temperatures in °C. R A , RB= voice coil resistances at temperatures T A and TB, respectively. α25= voice coil wire temperature coefficient at 25 °C. EUROPE Address: BRAZIL Address: USA Address: SELENIUM EUROPE ELETRÔNICA SELENIUM S.A. SELENIUM LOUDSPEAKER USA BR 386 Km 435 / 92.480-000 Rohrbergstrasse 23B 1701 South Park Court, Bldg 102 D-65343 Eltville - Germany Chesapeake, VA 23320 - USA Nova Santa Rita - RS - Brazil Phone: +(49) 6123 601570 Phone: (757) 424-7516 / (800) 562-0510 Fax: +(55) 51 479-1120 Fax: +(49) 6123 601587 URL: www.selenium.com.br Fax: (757) 424-5246 E-mail: [email protected] E-mail: [email protected] URL: www.seleniumloudspeakers.com URL: www.seleniumloudspeakers.com Pro Sound Speakers, Drivers & Horns B&C High Frequency Horns B&C Speakers produces a series of horns for compression drivers ranging from constant directivity models— known for their great consistency in angular coverage — to exponential models, which optimize acoustical loading and sound energy transfer. Standardized driver mounting flanges give the designer the freedom to choose the best horn/driver combination for each project. #294-618 #294-620 #294-622 Part # Mfg. # Horn Type Min Freq 294-618 294-620 294-622 294-624 294-626 ME10 ME15 ME45 ME60 ME90 Hyperbolic Cosine ABS Exponential Cast Aluminum Exponential Cast Aluminum Constant Directivity Cast Aluminum Constant Directivity Cast Aluminum 1.5 kHz 1.5 kHz 1 kHz 800 Hz 900 Hz Nominal Dispersion 90º 90º 90º 90º 80º H H H H H x x x x x 60º 60º 40º 40º 60º #294-624 Throat Dia. V V V V V Mounting Type 1" 1" 1" 2" 1.4" 2 2 2 4 4 bolt bolt bolt bolt bolt #294-626 Dimensions (W x H x D) Price (1-3) Price (4-UP) 5.1" x 5.1" x 3.5" 5.4" x 5.9" x 3.5" 5.6" x 12.2" x 4.9" 9.3" x 10.6" x 7.9" 10.6" x 10.6" x 5.5" $15.25 26.84 44.15 82.88 71.48 $13.80 24.65 41.80 77.25 66.90 Eminence Professional Horns All Eminence horns are constructed of a high-density, heavy-duty, injection molded ABS. The TI2000 was designed to support even the largest 4-bolt horn driver without the need for extra support brackets. #290-558 #290-556 #290-550 #290-552 Part # Mfg. # Horn Type Min Freq Nominal Dispersion Throat Dia. 290-558 290-556 290-550 290-552 290-554 290-560 LT250 SST1 H295 H395 H290 TI2000 Constant Directivity Constant Directivity Constant Directivity Constant Directivity Bi-radial Directivity, Radial 1 kHz 1 kHz 1 kHz 1 kHz 1 kHz 500 Hz 80º H x 60º V 90º H x 40º V 90v H x 40º V 90º H x 40º V 90º H x 40º V 60º H x 40º V 1" 1" 1" 1" 1" 2" Mounting Type 2 2 2 2 2 4 bolt/3 bolt/3 bolt/3 bolt/3 bolt/3 bolt #290-560 #290-554 bolt bolt bolt bolt bolt Dimensions (W x H x D) List Price Price Each 6.7" x 6.4" x 3.8" 9.8" x 7.7" x 5.2" 12.1" x 6" x 4" 15.6" x 7.3" x 6.1" 11.4" x 6.5" x 5.9" 11.1" x 9.6" x 10" $29.99 34.99 34.99 39.99 39.99 69.99 $24.97 29.97 29.97 34.97 34.97 64.97 Mounting type notes: 2 hole- For 2 x 1/4"-20; 3" o.c. mount drivers, 3 hole- For 3 x M6, 2.25" o.c. mount drivers; 4 hole- For 4 x 1/4"-20, 4" o.c. mount drivers. Metallized Polypropylene Capacitors • • • • • 250 VDC 10% tolerance High purity High current capacity Specially designed for crossovers The Dayton metallized polypropylene capacitors are ideal for use in loudspeaker crossover networks. When using them as blocking caps in multi-amped systems, select a cap value that provides a 6 dB/ octave crossover about one octave below the actual active crossover point. Approximate 8 ohm/6 dB per octave blocking caps Frequency Value 800 Hz 1,000 Hz 1,600 Hz 2,000 Hz 3,000 Hz 5,000 Hz 25 uF 20 uF 12 uF 10 uF 6 uF 4 uF Double capacitance for 4 ohm loads, halve for 16 ohm loads parts-express.com Part # Value Dimensions Dia x L (mm) Price (1-9) Price (10-99) 027-420 027-421 027-422 027-425 027-424 027-426 027-428 027-430 027-432 027-434 027-436 027-438 027-440 027-442 3.3 uF 4.0 uF 4.7 uF 5.6 uF 6.8 uF 8.2 uF 10.0 uF 12.0 uF 15.0 uF 18.0 uF 20.0 uF 25.0 uF 30.0 uF 40.0 uF 17.5 x 31 17.8 x 31 21 x 32 21.5 x 31 19.5 x 46 21.5 x 46 22 x 46 22.5 x 56 25 x 56 28 x 56 28.5 x 56 30 x 61 32 x 61 40.5 x 61 $1.69 1.92 2.13 2.27 2.53 2.93 3.75 4.34 5.23 5.37 5.77 6.58 8.52 10.24 $1.61 1.83 2.03 2.16 2.41 2.79 3.57 4.14 4.98 5.12 5.50 6.27 8.11 9.75 Complete list of capacitors on pages 161-163 235 Pro Sound Speakers, Drivers & Horns See page 228-233 for our selection of compatible horn drivers. Horn Lenses These molded horn lenses are constructed of high-impact ABS and feature the standard 1-3/8"-18 TPI screw-on driver mounting threads. Some models feature a metal thread insert for added durability. Note: The depth listed in dimensions is mounting depth, without driver, and not necessarily the overall depth of the lens. Horn drivers sold separately. #270-096 #270-095 Dimensions Part # Width Height Depth 270-092 270-095 270-096 260-090 270-099 7-11/16" 10-7/16" 12" 13-7/8" 15-3/16" #270-099 #260-090 #270-092 6-1/8" 4-7/8" 4-1/2" 6-15/16" 5-1/8" 4-3/8" 6-3/4" 5" 7-15/16" 6" Hole Cutout Width Height 6-1/4" 9-1/4" 10-3/4" 12-3/4" 13-5/8" 4-5/8" 3-1/4" 3-1/4" 5-5/8" 3-3/4" Metal Threads Price (1-3) Price (4-19) Price (20-UP) No No No Yes Yes $3.90 5.50 5.50 12.94 10.35 $3.50 5.10 5.10 11.65 8.90 $2.90 4.80 4.80 10.15 7.10 Dayton Professional High Frequency Horns Dayton Professional horns are engineered to operate smoothly down to the lowest possible crossover frequency, while maintaining consistent and predictable dispersion throughout their intended range. The mediumformat constant directivity H110 is intended for large PA cabinets, and its symmetrical mouth permits easy rotation when used in multi-application enclosures. The small-format constant directivity H612 will give great performance in short-throw, wide dispersion situations, while the slightly larger H812 employs a traditional exponential flare which provides improved throw and better HF response, but with narrowing dispersion at the highest frequencies. All three horns are precision molded from glass-reinforced polycarbonate. The H812 is designed for two-bolt 1" exit drivers, while the H110 and H812 have threaded brass 1-3/8" x 18 TPI throats for screw-on style drivers. Part# Mfg. # 270-300 270-302 270-304 H110 H612 H812 #270-304 #270-302 #270-300 Driver Mounting Lowest Rec. Xover Freq. Nominal Conversion Dimensions (H x W x D) List Price Price (1-3) Price (4-UP) 1-3/8" x 18 TPI 1-3/8" x 18 TPI 1" bolt-on 700 Hz 1,200 Hz 800 Hz 90º H x 40º V 100º H x 50º V 100º H x 60º V 11-1/2" x 11-1/2" x 9-5/8" 6-1/4" x 12-3/4" x 4-1/8" 7-7/8" x 12-1/2" x 8-1/8" $24.99 13.99 24.99 $19.29 10.56 19.21 $17.53 9.60 17.47 Dayton Professional High Frequency Waveguides A waveguide couples the high frequency driver to the listening space without the harmful distortion artifacts of marginally designed and implemented horn loading. It achieves this through the use of non-traditional geometries and lower expansion rates. The resultant sound has less distortion, with an “open” characteristic not often associated with typical “pinched” or “honky” compression driver/ horn combinations. Dayton Professional waveguides reveal all of the articulate, accurate sound reproduction that your HF drivers are capable of delivering, whether the application is live sound, critical studio monitoring, or demanding home audio playback. Two versions are available, round or elliptical. Both are precision molded from high-performance plastic, and have industry-standard 1-3/8" x 18 TPI throats for screw-on style drivers. Part# Mfg. # Shape 270-306 270-308 270-310 270-312 270-314 270-316 236 H06RW H08RW H10RW H12RW H45E H07E Round Round Round Round Elliptical Elliptical Lowest Rec. Xover Freq. 2,500 2,200 1,600 1,200 3,500 2,200 Hz Hz Hz Hz Hz Hz #270-306 #270-308 #270-310 #270-312 #270-316 Nominal Conversion 75º 75º 75º 75º 80º 80º conical conical conical conical H x 50˚ V H x 50˚ V #270-314 Dimensions (H x W x D) List Price Price (1-3) Price (4-UP) 5-7/8" round x 4" D 8" round x 4-3/4" D 10" round x 5" D 11-1/2" round x 5-1/4" D 4-11/16" x 4-5/8" x 3-1/8" 7" x 7-1/8" x 3-5/8" $5.99 6.99 9.99 13.99 5.99 8.99 $4.37 4.77 7.60 9.47 4.40 6.23 $3.97 4.34 6.91 8.61 4.00 5.67 1-800-338-0531 Revised Design After researching more reputable driver manufactures’ online and reading a number of reviews I developed a revised design with hopes of better reaching my initial goals. The Eminence woofers are very appealing because of their decent reputation and high sensitivity. Interestingly enough the 8” and the 10” have similar high end compatibles and the 10” even has a more even response overall. Even at a 10” size, the woofer was only recommended for “mid-bass” and couldn’t extend very far below 70Hz. I really felt the pull from all directions in an economic battle between cost, sensitivity, and frequency response. At this point I thought I was doing very well in terms of SPL capability and my budget was still healthy however I still wasn’t truly satisfied with the low end response. This design probably would have done a sufficient job of meeting the majority of the requirements especially with the option if introducing a stand-alone subwoofer had the bass response been really terrible. Nonetheless, I’m grateful I was able to develop an even better design that would make this proposal obsolete. Eminence ALPHA-10A | 4th Order Vented Enclosure Eminence ALPHA-10A | 2nd Order Sealed Enclosure (Manufacturer Recommended) Specification Nominal Basket Diameter Nominal Impedance* Power Rating** Resonance Usable Frequency Range Sensitivity*** Magnet Weight Gap Height Voice Coil Diameter 10”, 254mm 8 ohms 150W 50Hz 57Hz-4.5kHz 95.6 20 oz. 0.25”, 6.35mm 1.5”, 38.1mm The Art and Science of Sound Thiele & Small Parameters Resonant Frequency (fs) DC Resistance (Re) Coil Inductance (Le) Mechanical Q (Qms) Electromagnetic Q (Qes) Total Q (Qts) Compliance Equivalent Volume (Vas) Peak Diaphragm Displacement Volume (Vd) Mechanical Compliance of Suspension (Cms) BL Product (BL) Diaphragm Mass inc. Airload (Mms) Efficiency Bandwidth Product (EBP) Maximum Linear Excursion (Xmax) Surface Area of Cone (Sd) Maximum Mechanical Limit (Xlim) 50Hz 5.31 0.66mH 5.21 0.66 0.59 82.2 liters / 2.9 cu. ft. 114cc 0.46mm/N 7.5 T-M 22 grams 76 3.2mm 355.4 cm2 9.1mm ALPHA-10A American Standard Series Recommended for professional audio mid-bass applications in a small sealed cabinet. Mounting Information Recommended Enclosure Volume Sealed Vented Overall Diameter Baffle Hole Diameter Front Sealing Gasket Rear Sealing Gasket Mounting Holes Diameter Mounting Holes B.C.D. Depth Net Weight Shipping Weight 8.5-11.3 liters/0.3-0.4 cu.ft. 28.3-53.8 liters/1.0-1.9 cu.ft. 10.11”, 256.8mm 9.13”, 231.8mm fitted as standard fitted as standard 0.23”, 5.7mm 9.6”, 243.8mm 3.90”, 99mm 4.5 lbs., 2 kg 5.6 lbs., 2.5 kg Materials of Construction Copper voice coil Polyimide former Ferrite magnet Vented and extended core Pressed steel basket Paper Cone Cloth cone edge Solid composition paper dust cap * Please inquire about alternative impedances. ** Multiple units exceed published rating evaluated under EIA 426A noise source and test standard while in a free-air, non-temperature controlled environment. *** The average output across the usable frequency range when applying 1W/1M into the nominal impedance. Ie: 2.83V/8ohms, 4V/16ohms. Eminence response curves are measured under the following conditions: All speakers are tested at 1w/1m using a variety of test set-ups for the appropriate impedance | LMS using 0.25” supplied microphone (software calibrated) mounted 1m from wall/baffle | 2ft. X 2ft. baffle is built into the wall with the speaker mounted flush against a steel ring for minimum diffraction | Hafler P1500 Trans-Nova amplifier | 2700 cu.ft. chamber with fiberglass on all six surfaces (three with custom-made wedges) Specification Nominal Basket Diameter Nominal Impedance* Power Rating** Resonance Usable Frequency Range Sensitivity*** Magnet Weight Gap Height Voice Coil Diameter 8”, 203.2mm 8 ohms 125W 73Hz 58Hz-5kHz 94 20 oz. 0.25”, 6.35mm 1.5”, 38.1mm The Art and Science of Sound Thiele & Small Parameters Resonant Frequency (fs) DC Resistance (Re) Coil Inductance (Le) Mechanical Q (Qms) Electromagnetic Q (Qes) Total Q (Qts) Compliance Equivalent Volume (Vas) Peak Diaphragm Displacement Volume (Vd) Mechanical Compliance of Suspension (Cms) BL Product (BL) Diaphragm Mass inc. Airload (Mms) Efficiency Bandwidth Product (EBP) Maximum Linear Excursion (Xmax) Surface Area of Cone (Sd) Maximum Mechanical Limit (Xlim) 73Hz 5.3 0.44mH 4.6 0.68 0.59 17.7 liters / 0.6 cu.ft. 67cc 0.28mm/N 7.8 T-M 17 grams 107 3.2mm 210.0 cm2 7.1mm ALPHA-8A American Standard Series Recommended for professional audio mid-range applications in a sealed cabinet, or as a mid-bass in a vented satellite enclosure. Mounting Information Recommended Enclosure Volume Sealed Vented Overall Diameter Baffle Hole Diameter Front Sealing Gasket Rear Sealing Gasket Mounting Holes Diameter Mounting Holes B.C.D. Depth Net Weight Shipping Weight 5-7 liters/0.18-0.25 cu.ft. 16.7-25.5 liters/0.59-0.90 cu.ft. 8.24”, 209.2mm 7.13”, 181mm fitted as standard fitted as standard 0.22”, 5.5mm 7.75”, 196.9mm 3.25”, 83mm 4.3 lbs., 1.9 kg 5.1 lbs., 2.3 kg Materials of Construction Copper voice coil Polyimide former Ferrite magnet Vented core Pressed steel basket Paper Cone Cloth cone edge Solid composition paper dust cap * Please inquire about alternative impedances. ** Multiple units exceed published rating evaluated under EIA 426A noise source and test standard while in a free-air, non-temperature controlled environment. *** The average output across the usable frequency range when applying 1W/1M into the nominal impedance. Ie: 2.83V/8ohms, 4V/16ohms. Eminence response curves are measured under the following conditions: All speakers are tested at 1w/1m using a variety of test set-ups for the appropriate impedance | LMS using 0.25” supplied microphone (software calibrated) mounted 1m from wall/baffle | 2ft. X 2ft. baffle is built into the wall with the speaker mounted flush against a steel ring for minimum diffraction | Hafler P1500 Trans-Nova amplifier | 2700 cu.ft. chamber with fiberglass on all six surfaces (three with custom-made wedges) COMPRESSION DRIVER PSD:2002 For all bass applications. oooooooooooooooooo Throat Size Impedance Power Ratings: (EIA426B specification, 1.6kHz @ 18dB) Resonance Usable Frequency Range Sensitivity (1W @1m on axis on horn) Magnet Weight Voice Coil Diameter Voice Coil Former Diaphragm Material 1", 25.4mm 8Ω or 16Ω 80Wrms 550Hz 1.5Hz - 20kHz 105dB 34oz. 2", 51mm DuPont Kapton Titanium Mounting Information The 1" throat Eminence compression drivers are available in either a bolt-on (PSD:2002) or screw-on (PSD:2002S) format. Overall Diameter Depth Mounting Holes Diameter (PSD:2002) Mounting Holes B.C.D. Mounting Thread (PSD:2002S) 5.25", 133mm 2.2", 56mm 2X 1/4-20 on 3" BHC 3X M6 on 2.25" BHC 1 3/8" 18 NEF ext. COMPRESSION DRIVER PSD:2002S file:///C|/Documents%20and%20Settings/charlotte.b.../Eminence/pages/products02/specsheets/psd2002.htm (2 of 2) [5/30/2002 9:42:48 AM] Horns DE 10 | Hf Compression drivers 1" high frequency compression driver. Low mass mylar diaphragm and optimized ceramic magnet assembly allows high sensitivity and low distortion up to 18 kHz. Speakers HPL Coaxials HF Compression drivers Specifications1 Throat Diameter Nominal Impedance Minimum Impedance Power Handling (2500 –20000 Hz) Nominal2 Continuous Program3 Sensitivity (1W/1m)4 Frequency Range Recommended crossover5 Voice Coil Diameter Winding Material Inductance Diaphragm Material Flux Density 25 mm (1 in) 8Ω 6.3 Ω 20 W 40 W 107 dB 1.5 – 18 kHz 2.5 kHz 25 mm (1 in) Aluminium 0.1 mH Mylar 1.55 T Mounting and Shipping Information Two M5 holes 180° on 76 mm (3 in) diameter Overall Diameter 90 mm (4.4 in) Depth 53 mm (2.1 in) Net weight (1 unit) 0.8 kg (1.8 lb) Shipping Weight (8 units) 6.7 kg (14.7 lb) Shipping Box (8 units) 220x220x150 mm (8.7x8.7x5.9 in) 1 Driver mounted on B&C ME 10 horn. 2 hours test made with continuous pink noise signal (6 dB crest factor) within the specified range. Power calculated on rated minimum impedance. 3 Power on Continuous Program is defined as 3 dB greater than the Nominal rating. 4 Applied RMS Voltage is set to 2.83V for 8 ohms Nominal Impedance. Average SPL from 2000 to 18000 Hz. 5 12 dB/oct. or higher slope high-pass filter. 2 Final Design In terms of design innovation, perhaps the best class period I had all semester was the one and only I didn’t attend. On a road trip through Madison, Wisconsin I had the privilege of meeting Adam Johnson of Madisound Speaker Components who inspired my final design. The high sensitivity woofers I had considered in past designs lacked the fidelity that was really desired for this system. At the budget given, a three-way system was quite out of the question although it would work nicely for the SPL and bass desired. To resolve this issue the “woofer-tweeter-woofer” configuration was suggested. The summing of two high quality (but less sensitive) woofers bridges the gap between sensitivity and frequency response. Although there is an additional driver to contribute to the cost the system is still a 2-way so there aren’t any additional crossover parts to increase the overall as in a 3-way system. The driver budget was now being pushed to the limit; moreover, I had a design that boasted high SPL outputs, excellent low end extension down to around 40 Hz at F(-3dB), and drivers from very reputable manufacturers. Having the true feeling of innovation and a unique design that best met the given requirements, I knew I was ready move forward with this design. MDT 37 Soft Dome Horn Tweeter • Large diameter Hexatech aluminium voice coil • Ferro fluid cooled • High power handling • High max. SPL of 116dB nom. • Replaceable dome/coil assembly • Sturdy gold-plated input tags • Injected polymer faceplate SPECIFICATIONS Overall Dimensions Nominal Power Handling (DIN) OD 94mm (3.7") x 58mm (2.28") P 200 W (116dB) Z 8 Ohms Transient Power 10ms Nominal Impedance 1000 W Sensitivity 1W/1M 93 dB Frequency Response 1800 - 22000 Hz Resonant Frequency FS 700 Hz VOICE COIL Voice Coil Diameter 28mm (1.1") Voice Coil Height 2.7mm (0.106") Voice Coil Former Aluminium Voice Coil Wire Hexatech Aluminium Number of Layers 2 DC Resistance RE 5.2 Ohms Voice Coil Inductance @ 1KHz LBM 0.09 mH HE - Magnetic Gap Height HE 2.5mm (0.098") B Flux density B 1.5T BL Product BXL 3.5 tm Max. Linear Excursion X MAGNET SYSTEM Magnet System Type Ferrite Vented OPERATIONAL PARAMETERS Moving Mass MMS 0.44 gm. Effective Piston Area S 6.0 cm² Net Weight Kg. 0.56 Kg. Cone / Dome Material Hand Treated Selected Fabric This very high efficiency and rigid built tweeter is an improved version of the well-established and highly regarded MDT 27. A new horn facia, less deep and optimised for his purpose make this one even better. A better off axis response, improved dispersion and 3dB higher sensitivity above 5kHz are the results as well as a very flat frequency response curve. The damped rear chamber lowers the resonant frequency and smoothens the impedance curve. The ferro fluid, Hexatech aluminium voice coil let this special tweeter handle a tremendous power and provides high efficiency systems with a crystal clear and clean, dynamic sound. Quick service by self-centring dome assembly and very high SPL make this tweeter a perfect match for very high quality PA-systems as well as for high efficiency horn systems. www.moreleurope.com Peerless Data Sheet - ID: 830668 1 of 2 http://www.tymphany.com/peerless/data/830668.htm print close drawing application Peerless Data Sheet Type: SLS 263 SWR 39 115 THSX AL 4L 8 OHM - 830668 Electrical data Nominal impedance Minimum imp./at freq. Maximum impedance Dc resistance Voice coil inductance Zn Zmin Zo Re Le TS Parameters Resonance Frequency Mechanical Q factor Electrical Q factor Total Q factor fs Qms Qes Qts 33.3 (Hz) 4.85 0.57 0.51 Bl Rms Mms Cms D Sd Vas 10.2 2.2 51.1 0.45 20.7 335 69.3 88.7 Force factor Mechanical resistance Moving mass Suspens. compliance Effective cone diam. Effective piston area Equivalent volume SPL 2.83V/1m at fmin 8 6.3/126 53.2 5.6 3.3 Power handling 100h RMS noise test (IEC) Longterm Max System Power (IEC) IEC268-5 noise signal is used for the powertest. (ohm) (ohm/Hz) (ohm) (ohm) (mH) (Tm) (Kg/s) (g) (mm/N) (cm) (cm²) (ltrs) (dB) - (W) - (W) Voice coil and magnet parameters Voice coil diameter Voice coil length Voice coil layers Height of the gap Linear excursion +/Max mech. excursion +/Total useful flux Diameter of magnet Height of magnet Weight of magnet Factors Ratio fs/Qts Ratio BL/sqrt(Re) 39.0 (mm) 24.0 (mm) 4 8.0 (mm) 8.0 (mm) - (mm) 1.3 (mWb) 115 (mm) 22 (mm) 0.87 (kg) 65 4.3 Special remarks - Remarks on powertest - 10/03/2005 10:01 AM Peerless Data Sheet - ID: 830668 2 of 2 http://www.tymphany.com/peerless/data/830668.htm Measuring methods and conditions are stated in Peerless Standard for Acoustic Measurements (PSAM) 10/03/2005 10:01 AM SLS PLATFORM 1 of 2 http://www.tymphany.com/papers/sls_intro.htm SLS PLATFORM A new class of midbass and subbass drivers from Peerless. With the new SLS platform design, Peerless have incorporated many of the features from the highly regarded XLS subwoofer platform. A variety of different cone technologies will be available for the SLS platform. Furthermore a PA cone for high SPL is available. The SLS platform is available in sizes 8" and 12". A. Low profile of basket The low profile front of the basket is chamfered so that no countersinking is necessary. For rear mounting a rigid cardboard gasket can be fitted. B. Rubber surround For maximum durability and quality, the SLS subwoofer cones are fitted with rubber surrounds. For other applications cloth or foam surrounds are a possibility. C. Various cones For customization of sound Peerless is able to supply cones in different configurations. The cost effective pressed and coated paper cone with foam surround will give a crisp and forward sound, with a lean dry bass reproduction. The air-dried cone with rubber surround reproduces an even more rich bass sound. D. Large dustcap The large dustcap results in a "potent" look and leaves a very good printable platform for customization of the product. E. Soft roll spider The flat soft roll spider supports the cone movement and allows for more than ±18mm ( 0.8" ) of cone travel. For maximum durability and a long lifetime, a carefully blended mix of cotton and Nomex® has been chosen. F. Aluminum or kapton voice coil The 39 mm aluminum voice coil former ensures a very good heat dissipation of the voice coil during high power loads and reduces power compression. The high temperature wire stays in position even when temperature reaches 250°C ( 482°F). For special applications where high mechanical Q is needed, a Kapton® or Kapton®MTB voice coil former is available. G. Undercut polepiece The polepiece is undercut to allow for more cone travel without noise. The undercut also improves linearity, resulting in low distortion. H. Vented pole piece The pole piece has a very large bore leaving just the necessary steel for the magnetic flux. The result of this is very low compression. The bore has flared ends for quiet cooling. 12/15/2007 3:40 PM SLS PLATFORM 2 of 2 http://www.tymphany.com/papers/sls_intro.htm I. Extended backplate The deeply extended backplate allows for more cone movement and Finite Element Magnetic optimization ensures that the magnet flux is used to maximum by controlling the shape of the steel. J. Strontium ferrite magnet The powerful Strontium ferrite magnet has been manufactured with high precision which results in narrow frequency response tolerances and low batch variation. K. Low compression basket The design of the basket is an attractive curved shape which has allowed our designers to open up the basket much more than normally seen on a steel frame without loosing the strength. The low compression design also incorporates venting below the spider to further enhance the openness of the sound. 12/15/2007 3:40 PM SLS 10″ Subwoofer Peerless Application Notes 1 of 2 http://www.tymphany.com/datasheet/appview.php?id=37 SLS 10″ Subwoofer Type Number: 830668 Application notes: Driver Highlights: Coated paper cone, 39 mm voice coil, AL shorting ring in magnet system. Go to Data Sheet 12/15/2007 3:39 PM SLS 10″ Subwoofer Peerless Application Notes 2 of 2 http://www.tymphany.com/datasheet/appview.php?id=37 Tymphany™ and $brandname™ are trademarks of Tymphany Corporation. © 2006, Tymphany Corporation. All rights reserved. 010506 12/15/2007 3:39 PM Cabinet Design I was originally seeking a sealed box design based of a recommendation that it would best fit the design of my chosen Peerless driver. After doing some initial modeling in Winspeakerz, I found the required volume to house two 10” woofers in a sealed enclosure to be enormous. Although size wasn’t a huge initial consideration I could recognize that the sealed enclosure wasn’t reasonable for cost, manageability, and application reasons. As an attempt to salvage the sealed design an isobaric design was considered at one point. This would halve the modeled 15+ cubic feet down to a slightly more manageable 7.5 cubic feet. Consequently, the cost of woofers would double an already tight budget. Once again costs had to be considered and the idea was dropped. It would have been interesting to test that design in application noting the modeled response is well below 20 Hz with estimated parameters for the Ensemble Room factored into the Winspeakerz plot. Falling back on the 4th order vented box design, the modeled response reaches down to about 38 Hz at F(-3dB). The original port configuration had to be redesigned after construction because of a tuning estimation error. The 4th order vented box made the best enclosure choice because of its reasonable 3 cubic foot volume and promising bass response. 128 30 75 126 28 70 124 26 65 122 24 60 120 22 55 118 20 50 116 18 45 114 16 40 112 14 35 110 12 30 108 10 25 8 20 104 6 15 102 4 10 100 2 5 TA Linear Exc Limit 106 98 SPL 20 50 100Hz 200 500 0 mm 2k Exc 1k Driver Parameters Box Parameters Driver: System Type: 4th Order Vented Box D = 10 Nominal Diameter P= 0 Nominal Power SPL = 88.7 Sensitivity (1W/1m) f(s) = 33.3 Free Air Resonance Q(ts) = 0.51 Total Q Electrical Q Q(es) = 0.57 Mechanical Q Q(ms) = 4.85 Equivalent Volume V(as) = 2.45 Nominal Impedance Z= 0 R(e) = 5.6 DC Resistance Max Thermal Power P(t) = 0 Max Linear Excursion X(max) = 8 X(lim) = 0 Max Excursion Voice Coil Diam. D(vc) = 0 in Watts dB SPL Hz cu ft Ohms Ohms Watts mm mm mm Driver Notes: Peerless SLS 830668 10" Woofer System Notes: With a correctly turned port, the system gains SPL output, a slight bass boost, and exursion falls within the linear limit. V(B) = Box Volume Closed Box Q Q(tc) = Box Frequency F(B) = Min Rec Vent Area S(vMin) = Vent Surface Area S(v) = Vent Length L(v) = Compliance Ratio alpha = Box Loss Q Q(B) = 3.056 0.8229 35 23.3 9.425 4.283 1.604 7 0 Ohm Imp cu ft Hz sq in sq in in System Parameters No. of Drivers Isobaric Factor Input Power SPL Distance N= I= P(in) = D= 2 1 450 1 (1=normal, 2=iso) Watts m Michigan Tech 1400 Townsend Drive B24, EERC Houghton, MI 49931 906.281.1083 System Name: 4th Order Vented Box Designer: Title: Rev Date: Kyle Persohn Student Rev: Crossover Design Crossover design options were quite limited due to the response of the chosen drivers. I needed a crossover point that split the middle between the breakup modes of the Peerless woofer and the Morel tweeter. 2 KHz turns out to be a common place to do just this. This value is also very friendly for cost because the physical size and material cost of making components to achieve this are relatively inexpensive. While 2 KHz is often not recommended for its interference with response in the vocal range the 4th order nature of my chosen Linkwitz-Design has a very narrowband because of the steep roll-off and sums to 0dB at 2 KHz. Included in this section are nominal values generated from a crossover calculator. With a set budget, I tried to purchase the best quality components that money would allow. Specifically, I made sure to use high quality parts for the series components C1, C2, L3, and L4. For the parallel components I allowed some sacrifices in quality to keep a strict budget. Parallel combinations of capacitors are occasionally used to get closer to calculated values than nominal sales values allowed. Source: LaLena DIY Audio Crossover Calculator Capacitor Nominal Value (uF) Brand(s) C1 C2 C3 Desired Value (uF) 5.28 10.55 31.66 4.70 + 0.47 = 5.17 10.00 + 0.47 = 10.47 30.00 + 1.50 = 31.50 C4 7.04 6.80 + 0.22 = 7.02 ClarityCap SA ClarityCap SA ClarityCap SA + Chateauroux Solen ClarityCap SA + Chateauroux Solen Inductor L1 L2 L3 L4 Desired Value (mH) 0.40 1.80 0.60 0.30 Nominal Value (mH) 0.39 1.80 0.62 0.33 Brand Perfect Winding Perfect Winding Sidewinder Sidewinder Budget and Accounting Projected Budget Drivers $100 17% Crossover Cabinet Buffer $50 8% $300 50% $150 25% Actual Allocations Drivers $103.15 17% Crossover Cabinet Buffer $30.56 5% $305.37 51% $160.92 27% Note: This budget does not include materials provided already covered by the course fee in addition to materials already carried carr in surplus by the department. An estimated additional $100 was spent on dampening material, wiring, fasteners, floor spikes, finish, etc not accounted for in the buffer amount.. Invoice 284558 Customer PLUMM3 EIN# 39-1954726 Ship To: Bill To: Christopher Plummer Michigan Tech Visual & Perf 1400 Townsend Dr, 209 Walker Houghton, MI 49931 Date Ship Via 10/15/07 UPS PREPAID Purchase Order Number Order Date Verbal 10/15/07 Quantity Item Number Required Ship B.O. Christopher Plummer Michigan Tech Visual & Perf 1400 Townsend Dr, 209 Walker Houghton, MI 49931 F.O.B. Origin Terms Visa Salesperson AJ Our Order Number 283930 Tax Description Unit Price Amount 4 4 830668 Peerless SLS 10" Paper cone woofer N 47.63 190.52 2 2 MDT37 Morel MDT37 Horn tweeter N 47.37 94.74 1 1 SHIP Shipping Charge N 20.11 20.11 NonTaxable Subtotal Taxable Subtotal Tax Total US Dollars Customer Original (Reprinted) 305.37 0.00 0.00 305.37 Page 1 Invoice 284880 Customer PLUMM3 EIN# 39-1954726 Ship To: Bill To: Christopher Plummer Michigan Tech Visual & Perf 1400 Townsend Dr, 209 Walker Houghton, MI 49931 Date Ship Via 10/23/07 UPS PREPAID Purchase Order Number Order Date Verbal 10/22/07 Quantity Item Number Required Ship B.O. Christopher Plummer Michigan Tech Visual & Perf 1400 Townsend Dr, 209 Walker Houghton, MI 49931 F.O.B. Origin Terms Visa Salesperson AJ Description Our Order Number 284235 Tax Unit Price Amount 2 2 SA4.7 ClarityCap "SA" 4.7 mfd 630V N 5.38 10.76 4 4 SA.47 ClarityCap "SA" 0.47 mfd 630V N 2.85 11.40 2 2 SA10 ClarityCap "SA" 10.0 mfd 630V N 9.40 18.80 2 2 SA1.5 ClarityCap "SA" 1.5 mfd 630V N 3.40 6.80 2 2 SA.22 ClarityCap "SA" 0.22 mfd 630V N 2.49 4.98 2 2 CP30 30.0mfd Polypropylene Capacitor N 8.13 16.26 2 2 CP6.8 6.8mfd Polypropylene Cap 400V N 2.81 5.62 2 2 SW.39 Sidewinder .39mh #16 AWG N 4.63 9.26 2 2 SW1.8 Sidewinder 1.8 mH N 10.63 21.26 2 2 PL.62 Solen .62MH Air Core #14 Awg N 13.12 26.24 2 2 PL.33 Solen .33MH Air Core #14 Awg N 9.44 18.88 8 8 OX6PAN3/4 6 Pan Head 3/4" Black Ox & Wax N 0.04 0.32 36 36 OX8PAN1 #8 Pan Head 1" Black Ox & Wax N 0.06 2.16 1 1 SHIP Shipping Charge N 8.18 8.18 NonTaxable Subtotal Taxable Subtotal Tax Total US Dollars Customer Original (Reprinted) 160.92 0.00 0.00 160.92 Page 1 I - Etiwi ft Co.5!ritt Ti,,,,.tlai rrr Hardu;r;,* tSi Slirld,rtr ii"', Hi-,r-rqliiturr. Fll t?!;l +5':-{li.ittrtri F n* r I api ft t3'lI'.rrpt CUSTOMERNO, JOB NO. REFERErlCE PUNCHASEAf8EB|t0. ?t s o i 4 i e h iu ; n l * t ' l r n $ lu u r c a l t f r r i v . L bLrl Ltl,, nLi-t . F,aui:Srtrdr'; D l{$tl }6i,1xieilrJX,ri ve T ilruqhtrn, l'll i?ill o H*t SEthF*SX H I P 1,1,:;B P sKtl F-it ;i,ir(l8i F-i:t 5l isr_ill fiane ,/ /r' X / ,l {^t.,:.1**-- ' U RECEIVEDBY t4:38 !*{!+*n* ***{. Rereiptf,iunb*r': S'i * +**fi lf { *.i+fi{ *'fl *+*.b i${.S* X#ii +iiii& T o 0{t d.rter ig*tfi*07 nEqnPlDTta.ttt f.'" ;: ,rr1' fil.rii i'ir', f " j l { 1 5! q 1 1 1I ,l [ y ,t ;rrflt' Rnt: i r. I i.l PRICE/ PER UNlTS 0, f'U'l i nrq*d 1:D t *,r if,ilf // TIME I t-tE-t $+t{.*f 4{ii{'}**ii$t*ir+ '**+ I r:Ii 1 ORDERED UM DATE s OUANI TY SHIPPED CLERK TEFMS Fine *rts Ferr*irn J i 6 . 1 3[ t i.7! fr EXTENSION LIB -5.:is B.fis f,l*rchsniiiii' l;r T o t a l 5 ; rl e 6.68 CI,CIs S.Ele i Loc8 rq No. MCcA\hlzulLDll.G SLFFLYI 512 FhI.ffi( STREET Xry.nOOKltJ-.l9g30 #-4i8E-'1,3ri0 r,ERc s ooo@o1748m TEF!.IlD: O@e9841 0oO1 1O/2,/O7 O4r4F frrrrr.rrrrr|$Elg Vl EXP: rrrrr Sf-E REFtr @32 BATCHS439 F*JTH$049412 AIISI Z TIPPED fl.[f-]ff PAGE NO MCGANN BUILDING SUPPLY INC. 612 HANCOCK STREET 49930 HANCOCK MI *91,17 APFFIOUED PHONE: (906) 4824340 Rafas.oca rRDR * 382846 Cl.r}' lanr CASH/CHECK/BANKCARD lo MTU FTNE ARTS DELIVER TO ROZSA CENTER TUESDAY AFTERNOON !i.D Dat- L0/23/07 580 TERM*558 DOC# D83013 ************* * SLSPR: TAX : KM KATRINA MAYNARD SCH SCHOOLS, CHURCHESAND L2249 INVOICE * ************* 382846 DESCRIPTION 3/4 4X8 MDF 3/4" 4X8 AC EXTERIOR PLYWOOD SUGG UNITS 28.49 47.99 2 1 PRICE,/PER 25.64 lPC 43.t9 /PC EXTENSION 5 1 .2 B 4 3 .L 9 T}#|.NS Fffi SFTFPI}.IG UIITH I.JS I If,(E A NICE DAVI ct.rsTsER cF/ 94.47 PRIOR DEPOSIT ** TA)(ABLE NON_TAXABLE SUBTOTAL 0 00 94 47 94 47 TAX AI,IOUNT TOTAI A},TOUNT 0 00 94 47 N \I Drafting Table of Contents Drawing Title Concept Design Page 1 Quantity - Material - Three View Plan 2 - - Dimension Plan 3 - - Internal View 4 - - 3D Skeleton 5 - - Outside Front/Back 6 4 MDF Inside Front/Back 7 4 A/C Ply Top/Bottom 8 4 MDF Sides (2 Mirrored) 9 4 MDF False Bottom 10 2 MDF Bracing Sub-Assembly 11 2 A/C Ply Port Sub-Assembly 12 2 ABS Plastic Side Section View 13 - - Top Section View 14 - - Exploded View 15 - - 2 1 B B A A TITLE PROJECT Concept Design DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 1 OF 15 10/21/2007 1 SCALE REVISION 1:8 1.0 2 1 B B A A TITLE PROJECT Three View Plan DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 2 OF 15 10/21/2007 1 SCALE REVISION 1 : 10 1.1 2 1 .75 11.50 B B 6.25 14.28 22.31 n3.69 n2.84 n10.34 n8.81 61.00 62.50 11.50 n2.88 n2.41 A A 17.00 .75 13.00 12.50 TITLE PROJECT Dimension Plan DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 3 OF 15 10/21/2007 1 SCALE REVISION 1 : 10 1.5 2 1 B B A A TITLE PROJECT Internal View DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 4 OF 15 10/21/2007 1 SCALE REVISION 1 : 10 1.1 2 1 B B A A TITLE PROJECT 3D Skeleton DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 5 OF 15 10/21/2007 1 SCALE REVISION 1:7 1.1 2 1 12.50 .75 B B 62.50 A A TITLE PROJECT Outside Front/Back DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 6 OF 15 10/21/2007 1 SCALE REVISION 1:8 1.1 2 1 .75 11.00 B B 61.00 A A TITLE PROJECT Inside Front/Back DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 7 OF 15 10/21/2007 1 SCALE REVISION 1:8 1.1 2 1 11.50 .75 B B 12.50 A A TITLE PROJECT Top/Bottom DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 8 OF 15 10/21/2007 1 SCALE REVISION 1:4 1.1 2 .75 1 5.75 B B 48.00 61.00 .75 .25 A A 11.50 .75 TITLE PROJECT Sides DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 9 OF 15 10/21/2007 1 SCALE REVISION 1:8 1.3 2 1 .75 10.00 B B 11.50 A A TITLE PROJECT False Bottom DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 10 OF 15 10/31/2007 1 SCALE REVISION 1:4 1.1 2 1 1.50 11.00 .75 B B 9.53 8.50 .75 6.00 39.00 4.00 A A 9.00 4.00 1.00 TITLE PROJECT Bracing Sub-Assembly DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 11 OF 15 10/31/2007 1 SCALE REVISION 1:6 1.2 2 1 n2.47 B B 13.75 A A 7.75 TITLE PROJECT Port Sub-Assembly DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 12 OF 15 11/4/2007 1 SCALE REVISION 1:4 1.2 2 1 C .16 1.00 B B 12.25 A SECTION C-C C TITLE PROJECT Side Section View DRAFTED AND DESIGNED BY 2 A Kyle Persohn SHEET DATE Loudspeaker Design 13 OF 15 10/21/2007 1 SCALE REVISION 1:8 1.3 2 1 SECTION G-G B B G G A A TITLE PROJECT Top Section View DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 14 OF 15 10/21/2007 1 SCALE REVISION 1 : 10 1.2 2 1 B B A A TITLE PROJECT Exploded View DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 15 OF 15 10/21/2007 1 SCALE REVISION 1:8 2.1 Construction Notes 11-01-2007 I’m a little worried about the initial cuts because all of the initial MDF cuts weren’t supposed to fit on two sheets of stock MDF. Somehow they all did. I’ve double and tripled checked the measurements against my AutoCAD cut sheets and the Inventor solid models but all appears to be correct. Something doesn’t add up. Also, I’m extremely disappointed with the A/C plywood. It was not worth the cost at all. I would prefer a standard sheet of B/B over the stock I got any day. It is extremely warped and quite ridged so it splinters easy when cutting. 11-03-2007 I cleaned up all of the panel saw rips with the table saw. All of the main cabinets pieces are cut down to size so I have two complete shells at least. I also made the discovery that MDF comes in 49” stock sheets. This accounts for the mismatch on my cut sheet. The two side panels don’t spill over onto a new sheet anymore so one whole less sheet of MDF has been eliminated. After much fun trying to setup jigs for the router I have started cutting the T-slots in for the false bottom and the cross-bracing joint on the side panels. 11-06-2007 Utilizing a dry assembly with clamps I predrilled the two baffles together to create precision alignment in preparation for the gluing stage. Application of glop between the inner and outer baffles went quite well. The A/C ply is warping a lot, so much that the MDF is bending with it. At least it centered nice because of my pre-assembly. I also cut the majority of the cross-bracing pieces. I may want to adjust the thickness of the vertical runners to provide a larger gluing surface for the cross pieces to stick to. 11-08-2007 Today, I learned that PVC does not come in a nominal 2.5” ID size contrary to what the Autodesk Inventor Standard Parts Library thought. I’ve settled on stepping down to 2” because the 3” modeling doesn’t look like it is going to work very well. I have new numbers from Winspeakers and will need to update the drafting accordingly. I still think this port seems extremely long and suspect something may be wrong with it. I will also be using ABS plastic instead of PVC because it is black and won’t require painting to blend in with my intended truck-bed finish coat. 11-11-2007 I finished all of the T-slotting with the new Makita router. The guide is really great for one-pass routes but isn’t too handy for slots wider than the width of the router bit. If I had a ¾” end-mill bit the one pass fence technique would work wonders. However since the ½” bit is being used to make a wider slot I probably would have been better off with the custom fence approach as used before. Because the stamped frame of my woofers is so thin, I have made the decision not to recess them. As the gasket tape gets compressed to the MDF there is virtually no thickness offset. I will still continue to recess the tweeter which has a much thicker edge and naturally the high frequencies are more sensitive to diffraction. Using a “poor man’s caliper” comprised of scrap wood, a square, and a tape measure I’ve successfully estimated the diameter of the drivers and found them to be slightly larger than listed in their PDF’s. The holes sizes will be rounded up to the next nominal size on the circle jig to allow some wiggle room. The router bit isn’t deep enough to make it through both layers of baffle so the driver holes will have to be approached from both sides. While I didn’t want to do this for accuracy sake, it really won’t matter in the end because the mismatch will be on the interior and therefore not visible. 11-13-2007 Finished routing the driver holes. Glue. Glue. Glue. Got two coffins now. Assembly with the drywall screws was a horrible choice because the thread is too fine for MDF. 11-14-2007 Wiring and mounting everything took way longer than expected. The crossover is setup externally and the drivers are wired to the NL-4 Speakon jack so the crossover can be tuned without removing the back. Speaking of the back, the warped nature made it difficult to put on. I’m not looking forward to having to remove it for any reason. Perhaps the most important lesson of the night was on how to properly wire inductors. After much aggravated troubleshooting I found out that the ends of two my inductors didn’t come pre-filed so they weren’t passing current. After re-crimping the terminal ends to the conductive inductor the low frequencies we’re much more prominent. Warped back was interesting 11-15-2007 02:00am They make sound! HF + LF Drafting Table of Contents Drawing Title Concept Design Page 1 Quantity - Material - Three View Plan 2 - - Dimension Plan 3 - - Internal View 4 - - 3D Skeleton 5 - - Outside Front/Back 6 4 MDF Inside Front/Back 7 4 A/C Ply Top/Bottom 8 4 MDF Sides (2 Mirrored) 9 4 MDF False Bottom 10 2 MDF Bracing Sub-Assembly 11 2 A/C Ply Port Sub-Assembly 12 2 ABS Plastic Side Section View 13 - - Top Section View 14 - - Exploded View 15 - - 2 1 B B A A TITLE PROJECT Concept Design DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 1 OF 15 12/15/2007 1 SCALE REVISION 1:8 1.1 2 1 B B A A TITLE PROJECT Three View Plan DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 2 OF 15 12/15/2007 1 SCALE REVISION 1 : 10 1.2 2 1 .75 11.50 B B 6.25 14.28 22.31 n3.69 n2.84 n8.81 61.00 62.50 11.50 n2.38 A A 17.00 .75 13.00 12.50 TITLE PROJECT Dimension Plan DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 3 OF 15 12/15/2007 1 SCALE REVISION 1 : 10 1.6 2 1 B B A A TITLE PROJECT Internal View DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 4 OF 15 12/15/2007 1 SCALE REVISION 1 : 10 1.2 2 1 B B A A TITLE PROJECT 3D Skeleton DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 5 OF 15 12/15/2007 1 SCALE REVISION 1:7 1.2 2 1 12.50 .75 B B 62.50 A A TITLE PROJECT Outside Front/Back DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 6 OF 15 12/15/2007 1 SCALE REVISION 1:8 1.2 2 1 .75 11.00 B B 61.00 A A TITLE PROJECT Inside Front/Back DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 7 OF 15 12/15/2007 1 SCALE REVISION 1:8 1.2 2 1 11.50 .75 B B 12.50 A A TITLE PROJECT Top/Bottom DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 8 OF 15 12/15/2007 1 SCALE REVISION 1:4 1.2 2 .75 1 5.75 B B 48.00 61.00 .75 .25 A A 11.50 .75 TITLE PROJECT Sides DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 9 OF 15 12/15/2007 1 SCALE REVISION 1:8 1.4 2 1 .75 10.00 B B 11.50 A A TITLE PROJECT False Bottom DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 10 OF 15 12/15/2007 1 SCALE REVISION 1:4 1.2 2 1 1.50 11.00 .75 B B 9.53 8.50 .75 6.00 39.00 4.00 A A 9.00 4.00 1.00 TITLE PROJECT Bracing Sub-Assembly DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 11 OF 15 12/15/2007 1 SCALE REVISION 1:6 1.3 2 1 B B n2.38 n2.07 2.00 A A TITLE PROJECT Port Sub-Assembly DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 12 OF 15 12/15/2007 1 SCALE REVISION 1:4 2.1 2 1 J .16 1.00 B B 12.25 A SECTION J-J J TITLE PROJECT Side Section View DRAFTED AND DESIGNED BY 2 A Kyle Persohn SHEET DATE Loudspeaker Design 13 OF 15 12/15/2007 1 SCALE REVISION 1:8 1.4 2 1 SECTION K-K B B K K A A TITLE PROJECT Top Section View DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 14 OF 15 12/15/2007 1 SCALE REVISION 1 : 10 1.3 2 1 B B A A TITLE PROJECT Exploded View DRAFTED AND DESIGNED BY 2 Kyle Persohn SHEET DATE Loudspeaker Design 15 OF 15 12/15/2007 1 SCALE REVISION 1:8 2.2 Initial Listening Evaluation My very first initial listening evaluation took place at 2am in the morning as described in my testing journal. Because I was so exhausted I did not notice the left channel’s woofers weren’t hooked up. I decided to discard this evaluation in favor of discussing the one that was done as an entire class with consistent tracks for comparison. I like the low end extension thus far compared to other two-way systems but I’m hoping to still get more out of it. John’s 3-way system has been motivation for trying to get the most out of this system. Being able to hear his system next to mine has given me good benchmarks for not accepting my bass response as is and striving to achieve as close to a 3-way’s sound as I can. The stereo image is well contained within the cabinets but isn’t so narrow it sounds mono. This should work out well for a “sitting at desk” application. The upper mid to highs are a bit harsh at this point. While testing I hope to see what dampening can do for this and if that doesn’t solve the problem investigate impedance correction or a pad on the tweeter. The class’s reviews of my speakers have some mixed results but given we all haven’t had much experiencing loudspeakers I suppose that is to be expected. For example, as a class we can’t seem to agree whether the mid frequencies are too present or not present enough. Either way, the important part is most agree there isn’t uniformity in this region and I will make a point to address it in testing. Most of my classmates are impressed with the bass response as-is, but a few recognize that there is still room for improvement. Comments about the stereo image and depth are inconsistent. Some feel that the image is narrow for the physical size of the speakers, others feel that the size fits the spacing nicely, and still yet there are also those that believe the image graciously fills the room. Most importantly, no one justified there response in this category as something that detracts from any of my design goals. We all agree that 212 has some limitations as a test environment so will pay more attention to these comments when the speakers are in there actual home. Included in this section are the actual responses that this summary is based off of. Testing and Tuning Notes 11-15-2007 – Initial Listening It’s 2am and I’m just so thrilled they are making noise ahead of the due date anything sounds glorious coming from these cabinets. I think the system is a little bit right biased at this point and the tweeter is a little hot but other than that I’m quite happy with them for a first run. The punchyness is welcome and they are very capable of loud volumes. 11-16-2007 Now that my brain is functioning again all of the drivers are hooked up for the second run. Having the left woofers unplugged last night explains the bias and tweeters being overpowering. The bass has greatly improved but the upper-mids are a little harsh still. 11-29-2007 - First In-Class Listening I like how these speakers handle loud volumes compared to some of the other systems. I’m not getting the frequency extension that John has but the notes are a lot crisper however. Hopefully dampening will solves some of the upper-mid issues. 11-30-2007 – Initial Testing before ANY modifications [212, <1M, 4010] Key Format: T[Test Number]-[Left|Right]-[Tweeter|Woofer|Full Range]-[Modifications] Ex. T1-R-FR-T^-1 = Test 1, Right Speaker, Full Range, Tweeter Inverted Looks like I need to re-tune the port. Back to Winspeakers for reworking the length. I might have some cancellation issues at the crossover point. Looks like phase inverting one of the drivers will solve the cancellation issue. There is still some uppermid boost that will need to be addressed with dampening and impedance correction. Between tests I added BlackHole, completely re-tuned the port, and coated them in truck bed liner. 12-07-2007 – Testing with Modifications [McArdle, 2M, M30] Impedance graph is looking much better with the correctly tuned port. There is still a little bit of oddity but I want to listen to the system before making any drastic changes. If anything the port could be slightly shorter to even out the two humps surrounding the tuning frequency. Phase inverting the woofer makes all the difference between summing and cancellation at the crossover point. There is still an ugly boost slightly above 1K however. Looks like dampening didn’t completely resolve the issue as I had expected. I added a capacitor and a resistor hooked in series across the positive and negative terminals of the woofers to add impedance correction. Values were calculated based off the formula in the Loudspeaker Cookbook. As shown above, the correction circuit nicely reduces the impact of the rising woofer impedance with frequency. The correction circuit did an effective job of eliminating the undesired bump above 1K. The frequency response is now pretty stable (within 3dB) overall. Accurate resolution on this test equipment is from about 100 Hz up to 10 KHz. Regions outside this range should be ignored. The left speaker had some similar issues to start out as well. All of the corrections were applied and it now looks almost like the right speaker. There is just a slight dip around the crossover that doesn’t seem to be summing quite as well as the right speaker did. As an interesting side note, here is a comparison between an EarthWorks M30 linear test microphone and a Behringer ECM8000 with all other variables kept identical. M30 M.S.R.P - $795.00 ECM8000 M.S.R.P - $64.99 After listening to the system again in 212 I have decided that the harshness has subsided with the changes I made in McArdle. The newly tuned port produces acceptable bass so I will not mess with the tuning any further. The addition of floor spikes also improved the transient response. fourier.jpg (JPEG Image, 500x361 pixels) 1 of 1 http://imgs.xkcd.com/comics/fourier.jpg 12/17/2007 2:56 PM Final Listening Evaluation The final listening evaluation took place in 210. Given a number of circumstances I didn’t think my speakers performed as well in this space as they did in others. First, they are specifically designed for a close together, up front, and seated listening place. The off-centered distant evaluation I did in 210 made seemed very spacious and open. Without being such a confined space they suffered from the lack of room gain and didn’t feel quite as bassy as before. I think there were significant improvements from before in spectral uniformity but oddity of the layout made those improvements hard to distinguish. I am confident my speakers are performing better than before from tests in other locations which I will discuss further in my Final Repot. I was, however, displeased with the performance in 210. Flaws in the standardized testing environmental layout and logistical procedures led to very mixed responses from the audience. For one thing, I made it clear in my design statement that these were designed for rocking out at high SPL levels, but I never got to actually demonstrate this in testing. While it was important to have a few tracks that each set played for comparison sake there was much need for some builder selected tracks that could exemplify the unique characteristics of the constructed loudspeaker. While everyone didn’t particularly love the way they turned out, the general consensus seemed to be that they were “well fitting of the design goals” and “suiting their purpose well.” Because the comments on stereo image and depth were so varied from reviewers scattered about the room it was hard to determine what comments if any were very legitimate. It is also interesting to note that mine were the first setup and they performed much differently without any of the others present in the room. Once the “wall of sound” was created ,my system seemed to get muddier than it was all by itself. Again, the raw data collected from my peers is included in this section for reference. Final Report All things considered I’m very happy with the final product I have produced as an outcome of this project. I set out to make a high fidelity speaker capable of reaching pro-sound levels similar to a PA system. While the constructed system wouldn’t necessarily be good for sound reinforcement in a concert hall space, the speakers perform well in their new home, the Hagen Practice Room in the Rozsa Center. From a measurement standpoint, the numbers and graphs speak well for this system. Also, and perhaps more importantly, they perform well acoustically and my peers even agree that they fit their intended purpose. After testing and tuning I was extremely pleased with this system’s performance in Walker 212. I listened extensively to many different tracks including ones from the Transducer Theory Test CD, the MTU Studio Test CD, and my own personal selections which better represented material most likely to be used on this system in the future. I was particularly pleased with the low end clarity of the upright bass and also how I Know My Love didn’t sound congested and overwhelming like it did on other systems. I wasn’t as impressed with the sound in Walker 210 as previously discussed in my Final Listening Evaluation. More importantly the speakers fit in quite well in Rozsa 209 where they were intended to live. Most of my objections to the way they sound in that room are from other elements in the signal chain. The class D Sampson amplifier doesn’t quite match up to the Rotel that had been used for prior listening. Additionally, the M-Audio FireWire 410 most likely has the same high frequency shelf as the one in Walker 212 which would explain some upper harshness. I conclude that based on what I know they are capable of from tests in 212 some changes to the signal chain and perhaps a little bit of physical rearrangement could improve their performance in 209. From a measurement standpoint, my system has impressive plots as well as plots that leave some uncertainty. The measurements taken in McArdle theatre where reflections could easily be isolated show an impressively flat response as shown in Figure 1. Figure 1: Right Cabinet, McArdle Theatre In Rozsa 209, the reflections off the walls clutter the frequency response to the point where it looks much uglier. Measurements were taken on the listening plane where a user would sit at the computer workstation. When eliminating the reflections, the low frequency resolution only extends down to 2 KHz making the measurement completely useless. Shown in Figure 2 is an average of both channels in 209 with no reflections isolated. Figure 2: Average of LR, Rozsa 209 A sense of agreement that I met my design goals well is the most valuable information I got from my peers during evaluations. Without giving reviewers any prior instruction and few of them having much relevant experience to speaker reviewing conflicting and confusing reports are to be expected. From comments beyond the review sheets themselves I got a good sense that this system exceeds the expectations of a typical 2-way system in terms of frequency while being capable of ridiculously high sound pressure level outputs. Given this feedback in conjunction with my budget staying in control, I feel I met my design requirements quit well. The final product balances lowfrequency extension, loudness capability, and cost in a highly effective package. As with any project there were many valuable learning experiences gained from “do it yourself” nature of this construction process. In future designs, I would be certain to hand pick my stock wood sheets to avoid the bad experience I had with the A/C plywood. I also know how to correctly tune a vented enclosure so my port could be more proportional and less noisy in the future. While the aesthetics of this system fit their purpose well, I look forward to producing an eye pleasing professional looking system that borrows the black baffle on stained enclosure idea. Although it doesn’t show up on the outside, caulking would have been much easier and neater had I done it before securing the bracing internally. Lastly, given more flexibility in dimensions the next system I design will have pieces that are more easily manageable on the given construction equipment. Smaller or at least portioned panels were much easier to produce accurately which would seem to directly impact the visual and acoustic turnout of the final product. I am also proud of many cunning ideas whether intentional or not that worked out to make my building process more sucessful. Planning cut sheets to keep similar sized edges on the same pass through the saw or at least during the same fence set made all the difference when matching up joints for assembly. Additionally, the T-slotted fittings made for a rock solid cross-bracing and appeared to be less of a headache than the “box in a box” design that was employed by many of my peers. A 4-pole connector is a must for testing and tuning. Even with an easily removable back having the option to initially run the crossover externally without hassle made adjustments much simpler. In the end, I’m proud to present a unique set of speakers to the Michigan Tech Visual and Performing Arts Department. I’m a bit disappointed I can’t take them home, but they will perform well in their new home. Along the way I’ve learned some valuable lessons about what worked and what didn’t so I can make improvements when it comes time to build a set my own.