Deep Textured Architectural Metals Custom
Transcription
Deep Textured Architectural Metals Custom
Deep Textured Architectural Metals Custom Fabricated Products contents 4 6 8 10 14 15 17 18 19 20 21 22 24 26 27 interior panels exterior panels patterns panel systems finishes colored finishes textured perforations Trim-Tex™ Rigi-Grip™ partitions elevators Rigi-Bump™ fabrication sustainability technical data 2 metal made better who we are As the originator and world leader of deep textured metals, Rigidized® Metals manufactures lasting impressions. We continue to explore the world of textures, finishes, forms and shapes to enhance the performance of all metals. For over seventy years our journey has allowed us to develop a one-of-a-kind expertise in how metals can be improved. Many discoveries have created imaginative products and some surprising applications. We strive to use less & give you more. A proud American manufacturer of metal products since 1940. metal made better 3 interiors Nordstrom Cafe 1 HM Pattern in Copper Coastline Design Metal Made Better 1 NA Pattern in Stainless Steel 4 metal made better We make metals for interior surfaces richer with textures that reflect the glow of light. These patterned metals offer significantly more durable, longer lasting surfaces. interiors 2 FL Stainless Steel Grand Junction Readiness Center Courtesy of CooverClark Architects 1 NA 304 Stainless Steel Powder Coated “Brass Transparent” 6 WL Column Covers metal made better 5 exteriors 6 WL Pattern ZGF Architects-Twelve West, Portland, OR ZGF Architects-Twelve West, Portland, OR 6 metal made better exteriors 1 UN Pattern Sherbourne Common Park, Toronto, Ontario 5 WL® Pattern Tribal Community Center, Fairbanks, AK metal made better 7 patterns Deep Textured Patterns Rigidized® Metals are created by a unique process which enhances the durability and beauty of flat metals. The Rigidized® Process can be applied to ALL METALS. 48" 1 SLG 48" 1 UN 48" 2 FL 36" 1 CS 48" 2 WL® ® 60" 60" 8 6 WL® RSS.3 metal made better 48" 6 HC 48" 6 SL® 60" 60" RTP® 48" STP 48" 60 LTH XTP patterns 36" 1 HM 48" 1 HR 48" 1 NA 48" 1 RL 48" 3 ND 48" 4 LB 48" 5 HR 60" 5 WL® 48" 7 DL 48" LINEN 48" SANDTEX® 36" 48" 60" PATTERN WIDTH 48" SQUARES-BA Rigidized® Metals offers all standard mill produced finishes for both textured and non-textured distribution, as well as “coining” fine texture on the face of stainless steel sheets. Rigidized® deep textured patterns are available in various widths and thicknesses. Please refer to back for technical data. Pattern depth varies with gauge. Patterns are not shown actual size. Please order sample to see pattern size. 36 NOTE: Representations of pattern samples shown in the printout may vary slightly from actual product specifications, pattern sizes and/or colors. Patterns can be verified for complete accuracy by requesting a sample. If you have any questions, please contact us. metal made better 9 panels Panel Systems Rigidized® Metals panel systems are attractive, durable, and easily installed. Designed and fabricated to your specifications, the possibilities are limitless. 1CS in Copper Modernfold using textured stainless steel 10 metal made better 1 NA Pattern panels reveal Reveal joints allow for the addition of complementary or contrasting elements between the panels. Wood veneers or colored stainless can be used to create a wide variety of effects The image of the panels (with reveal) above are 304 stainless steel with non-directional polish. butt Butt joining the panels utilizes the same attachment system without the need for a second material between the panels. The image of the panels (butted) above are bronze colored stainless steel with pattern 1.CS. butt style formed style inside and outside corners Corners can be detailed by overlapping panels or by fabricating panels “formed” with both inside and outside corners. Formed outside corners can be combined with butt inside corners to save cost and ease installation. plan view metal made better 11 panels Z-clip Panel Attachment Made from extruded aluminum, Z Clips are the most popular choice of professional installers because they install in minutes. Z Clips are available in a wide variety of widths and lengths. Simply attach the wall Z Rail to wall surface and drop in the factory attached panel clip and panel assembly. open Rigidized® exclusive formed corners are revolutionary because they require no notching or welding. Formed corners are a feature of our lightweight aluminum honeycomb core panel, but are also available with all of our standard core materials. With certain patterns, Rigidizing 20 gauge material can provide the same impact resistance of 16 gauge ordinary sheet metal. By reducing the gauge of the panel face material, savings is realized with both raw material cost and consumption. welded Beautifully finished corners are the hallmark of a superior quality panel manufacturer. Corners exemplify the attention to detail and pride in architectural panel construction. Traditionally two types of corners were available: open and welded. Not unlike our Rigidized® panel faces, our exclusive formed corner is anything but typical. formed Corner Types attachment z-clip panel attachment 12 metal made better panels Aluminium Honeycomb Textured Face Panel Solid Substrate Core solid Solid cores include premium fire rated MDFB laminated with an FR adhesive. Plywood and standard medium density fiberboard are also available. Panel thicknesses are from 1/2” to 1”. Metal Backer Panel Textured Face Panel Metal Channel Typically Attached With Double Sided Tape and Silicon. Honeycomb Core Metal Backer Panel The aluminum honeycomb is laminated with FR adhesive to provide an extremely strong yet lightweight panel. Core thicknesses are from 1/4" to 2". Solid Core Adhesive (green both sides) honeycomb channel Hat channels are metal elements that stiffen panels and provide mounting points for the attachment of Z clips. A feature of hat channels is the ability to create deeper panels (up to 2”) without adding significant weight to the assembly. Hat Channel Textured Face Panel metal made better 13 finishes Example Finishes Rigidized® Metals offers all standard mill produced finishes for both textured and non-textured distribution, as well as specialty polished and embossed finishes. #4 Satin Hairline Finish Number 4 finish stainless steel, commonly referred to as “satin” finish, is a general-purpose bright polish that is the most popular choice for architectural applications. Hairline Finish stainless is commonly referred to as “long-grain” because the grain is considerably more consistent than #4 Finish. 2B Mill RND Non-Directional Vibration 2B or “Mill” finish stainless steel is a dull, low-reflective finish with no grain or direction. 2B finish is not commonly used as an architectural quality surface. B/A Bright Annealed Bright Annealed stainless steel has a “cloudy mirror” reflective surface. #8 Mirror Number 8 polish, or mirror finish, is polished to a mirror quality. 14 metal made better Rigidized®Non-Directional polish is a consistently polished finish that produces a low reflectivity uniform surface. Random Swirl Random Swirl is polished by hand and as the name suggests, is completely random. No two sheets are the same. Dull Bead Blast Bright Bead Blast A Bead Blast finish in stainless steel is produced under controlled mechanical conditions to ensure consistency and flatness. We offer this Bead Blast finish in both Dull and Bright. colored finishes Highlighted Metal The highlighting process polishes the tops of Rigidized textures to expose the base metal and can be applied to all colored and powder coated Rigidized textures. Powder coatings are extremely durable, electronically charged and baked on polyurethane enamels. Powder coating colors include RAL colors, transparencies, and special textured finishes. Titanium Nitride and light interference coloring are hard, inert, thin, and transparent molecular coatings that beautify stainless. TiN and light interference coloring coatings are available in golds, bronzes, blues, greens, reds and blacks. Niagara in Grey (2 FL) Prime Side (Painted) Allen in Black (RTP®) Prime Side (Painted) Nottingham in Bronze Satin (1 RL) Prime Side (Colored SS) Cobblestone Gold Mirror (1 NA) Non-Prime Side (Colored SS) Middlesex Blue Mirror (6 WL ®) Non-Prime Side (Colored SS) Richmond in Black (4 LB) Non-Prime Side (Painted) RB4 in Red (Rigi-Bump®) Prime Side (Painted) Delaware in Black (6 SL) Prime Side (Painted) Linden in Orange (6 HC) Non-Prime Side Arlington in Blue Mirror (6 WL ®) Prime Side (Colored SS) Virginia in Black (5 WL®) Non-Prime Side (Painted) Elmwood in Blue Mirror (5 WL®) Prime Side (Colored SS) Virginia in Blue (5 WL®) Non-Prime Side (Painted) 1 UN in Black Mirror Prime Side (Colored SS) metal made better 15 finishes Colored Stainless Steel Titanium Nitride and light interference coloring are hard, inert, thin, and transparent molecular coatings that beautify stainless. TiN and light interference coloring coatings are available in golds, bronzes, blues, greens, reds and blacks. ( 6WL pattern used in samples below) Sky Blue Satin Sapphire Satin Blue Satin Black Satin Rose Gold Satin Coffee Satin Gold Satin Bronze Satin Note: Representations of TiN color samples shown above may vary from actual colors. Colors can be verified by requesting samples. If you have questions, please contact us. Copper, Brass, and Aluminium Copper Mill* Brass Mill** Muntz Metal*** * Copper is a reddish-colored metal, and will patina over time. ** Brass is the term used for alloys of copper and zinc. Brass will patina over time. *** Muntz metal is a form of alpha-beta brass with about 40% zinc and 60% copper. Its primary benefit is that it is a more corrosive resistant brass. Available in both mill and satin finish, muntz will patina over time. 16 metal made better Aluminum Mill perforated /expanded Deep Textured Perforated and Expanded Metal With the increasing popularity of expanded and perforated metal the demand to add visual interest has led many to request texturing. With expanded metal you start with textured stock and finish by expanding. Perforated stock is textured as a final treatment. Both get an enhanced look with the texture creating a softer glow and reflections of highlights. Contact us to discuss the wide variety of possibilities with deep textured perforated and expanded metals. metal made better 17 Trim-Tex made from 8” wide coil stock Rigidized® Trim-Tex is available in a broad range of ferrous and non-ferrous metals up to 8 inches in width. Primarily rolled in stainless, carbon steel and aluminum alloys, Rigidized® Metals combines lightweight toughness and easy maintenance for longlasting beauty and durability in a variety of applications including: Picture Frames, Metal Borders, Floor Tiles, Kitchen Appliances, Hand Rails, Jewelry, Walking Canes, Fishing Lures, Electrical Switch Plates, among others. 18 metal made better ® ® Rigi-Grip Rigi-Bump A Better Grip Rigi-Grip® tubing is perfect for railings, grab bars and transportation holds, in order to limit and prevent accidental injury. The textured surface is up to six times more grip-able than ordinary handrail. With standard diameters of 1.25” and 1.5” they can be used for ADA compliant gripping rails. Our Trim-Tex® 8” wide strip is used to create both rail and other shapes. Rigidized® supplies textured tubes to fabricators of handrail systems. A Commanding Grip Demanding applications call for Rigi-Grip Rigidized® tube in stainless steel construction for corrosive environments (like salt water), and enhanced grip in wet environments. RGM Pattern metal made better 19 partitions 5 WL® Pattern The Mills Company, Bradley Corp. Stainless Steel Partitions Rest room partitions made from Rigidized® 5 WL® and 60 LTH are simply the most durable and longest lasting in the industry. In fact, Wal-Mart specifies bathroom partitions manufactured with Rigidized® 5 WL stainless steel to dramatically reduce maintenance cost, discourage vandalism and enhance aesthetic appearance. Simply specify 5 WL® or 60 LTH embossed metal pattern in the gauge required and the bathroom partition of your choice. 60 LTH Pattern The Mills Company, Bradley Corp. 20 metal made better elevators Elevator Doors & Cab Interiors We have all been in a metal elevator cab that was scratched and beaten. Abused elevators speak volumes about building maintenance, its tenants, and its owners. That’s why cab and door manufacturers and elevator consultants recommend Rigidized® for hard working cabs. The durability of Rigidized® Metals offer significant maintenance cost savings and reduce cab operating interruptions. Nearly all cab and door manufacturers are customers. Simply specify the pattern, finish and gauge of your choice. 5 WL® Pattern metal made better 21 Rigi-Bump® Custom Architectural Patterns Rigidized® Rigi-Bump® is a collection of flat and dome top circular and square impressions pressed into a wide variety of sheet metals. One unique feature of Rigi-Bump® is we “bump” sheet products to your specifications, affording limitless design possibilities. Custom bump patterns are available. • Standard Sheet Widths-48”, Sheet Lengths-96” • Available in stainless steel, aluminum, bronze, copper, brass, and mild steel. • Applications include wall cladding, ceiling tiles, floor tiles, elevator interior and doors, • Entrance doors, column covers, furniture, toilet partitions, and point of purchase displays. • Custom designs available at a minimum up charge. Rigi-Bump® Specifications: Type of Bump Dimension and Shape Type of Bump Direction of Bump Pattern Depth Max. Thickness Min. Center Spacing of Bump RB1 1.000" Round Flat Up 0.030" 0.060" 2.000" RB2 0.750" Round Dome Up 0.065" 0.060" 1.000" RB3 1.375" Round Flat Up 0.030" 0.060" 2.000" RB4 0.875" Square Flat Up 0.025" 0.060" 2.000" RB5 0.375" Round Dome Up 0.055" 0.060" 1.065" RB6 0.250" Round Dome Up 0.053" 0.060" 0.750" RB7 0.500" Round Dome Up 0.050" 0.060" 1.125" RB8 1.500" Round Dome Up 0.024" 0.060" 2.000" RB9 0.625" Round Flat Up 0.030" 0.060" 1.300" RB21 1.500" Square Flat Up 0.040" 0.060" 2.000" RB22 0.250" Square Flat Up 0.025" 0.060" 0.625" RB24 1.000" Round Dome Up 0.060" 0.060" 2.000" Note: Pattern depth is measured from the bottom of the sheet to the bottom of the bump/pattern. Phone customer service for finish, pattern specifications, technical information and samples. 22 metal made better Rigi-Bump® Custom Logo or other elements RB1 RB2 RB3 1.000" Round Profile: Flat Depth: 0.030" Minimum Center Spacing: 2" 0.75" Round Profile: Dome Depth: 0.030" Minimum Center Spacing: 1" 1.375" Round Profile: Flat Depth: 0.030" Minimum Center Spacing: 2" RB4 RB5 RB6 0.875" Square Profile: Flat Depth: 0.030" Minimum Center Spacing: 2" 0.375" Round Profile: Dome Depth: 0.030" Minimum Center Spacing: 1.065 0.250" Round Profile: Dome Depth: 0.030" Minimum Center Spacing: 0.75" RB7 RB8 RB9 0.500" Round Profile: Dome Depth: 0.030" Minimum Center Spacing: 1.125" 1.500" Round Profile: Dome Depth: 0.030" Minimum Center Spacing: 2" 0.625" Round Profile: Flat Depth: 0.030" Minimum Center Spacing: 1.30" RB21 RB22 RB24 1.500" Square Profile: Flat Depth: 0.030" Minimum Center Spacing: 2" 0.25" Square Profile: Flat Depth: 0.030" Minimum Center Spacing: 0.625" 1.000" Round Profile: Dome Depth: 0.030" Minimum Center Spacing: 2" metal made better 23 fabrications Fabricating A full assortment of fabricating equipment, including shears, press brakes, panel lamination lines, turret presses and welding stations allow us to engage in a vast array of products and projects. Our skilled craftsmen, with decades of experience and a sense of unmatched quality, execute everything from prototypes, to complete projects, offering our customers services from concept to completion. 24 metal made better traditional solutions Trim Strips and Corner Mouldings Trim strips and corner mouldings complete the easy installation of backsplashes and wall cladding systems. They are made from corrosion resistant 430 stainless steel with a bright annealed finish. They are sold in 12-foot pieces and are easily cut on the spot for simple installations with two-sided tape. Classic and Sophisticated Stainless Finishes Classic and sophisticated patterns in sheet material for use in wall coverings, traditionally seen in hospitality and commercial projects. 3.QLT | 4.QLT | 6.QLT SQUARE HARLEQUIN DIAGONAL CHECKERBOARD MOSAIC DIAMOND metal made better 25 sustainability Sustainability Rigidized® metals are design-strengthened to last. Long before “sustainability” and “green building” terms were coined, Architects, Designers and Engineers were specifying Rigidized® for two main reasons: “Rigidizing”, or deep texturing, allows for the use of lighter gauges (thickness of metal) because of significantly improved strength-to-weight ratios. Using less metal creates less strain on resources and the environment. Textured surfaces resist dents and hide scratches and fingerprints, making them last longer and look cleaner than ordinary metals. Materials and surfaces requiring less maintenance and replacement further reduce the impact on the environment. Products made from Rigidized® metals simply look better for longer, require less effort to maintain, and are made from fewer raw materials. LEED® Credits and Rigidized® Metals The United States Green Building Design Council created the LEED® program to define a set of national standards for sustainable building design. LEED® stands for Leadership in Energy and Environmental Design. Points and credits are awarded for construction materials and building features that meet Leed® criteria. Materials & Resources – Credit 4: Recycled Content The Recycled Content Credit is intended to encourage the use of materials that contain recycled content. A vast majority of the metals that we transform are steel and aluminum. Both materials have high levels of recycled content and are 100% recyclable. Rigidized® materials have significant recycled content that contribute to Credit 4 under Materials & Resources. Throughout the stainless steel industry, it is widely accepted that any given “heat” of stainless will be composed of the following materials: 25% post-consumer waste* 35% post-industrial waste* 40% raw materials* It’s noteworthy that recycled content percentages reflect the long life-cycle and worldwide demand for stainless. *Source: Specialty Steel Industry of North America Aluminum is recycled extensively from both post-consumer and post-industrial sources and provides the most valuable component for most municipal recycling efforts. A recent survey indicated that the recycled content of domestically produced flat rolled products for building and construction market was approximately 80-85%.** **Source: Metal Construction Association Materials & Resources – Credit 5 Regional Manufacture The Regional Manufacture Credit is intended to encourage the use of building materials that are manufactured within the region of the project. Under the LEED® rating system, projects within 500 miles of our east cost manufacturing plant can qualify for this credit. For more information please contact us or visit www.usgbc.org. 26 metal made better technical data Pattern Max Width Stainless Steel Thickness Other Metal Thickness 1 CS 36" 0.018"-0.075" 0.010"-0.080" 1 HM 36" 0.018"-0.036" 0.010"-0.040" 1 HR 48" 0.048"-0.060" 0.048"-0.062" 1 NA 48" 0.018"-0.075" 0.010"-0.090" 1 RL 48" 0.018"-0.120" 0.018"-0.125" 1 SLG 1 UN 48" 0.010"-0.048" 0.010"-0.060" 48" 0.018"-0.120" 0.018"-0.125" 2 FL 48" 0.024"-0.120" 0.020"-0.125" 2 WL ® 48" 0.018"-0.036" 0.008"-0.032" 3 ND 48" 0.018"-0.036" 0.024"-0.040" 4 LB 5 HR 48" 0.018"-0.060" 0.010"-0.090" 48" 0.024"-0.060" 0.025"-0.062" 5 WL ® 60" 0.018"-0.090" 0.008"-0.090" 6 WL ® 60" 0.018"-0.125" 0.008"-0.125" 6 HC 48" 0.024"-0.105" / 0.120" max 36" wide 0.024"-0.105" 6 SL ® 48" 0.018"-0.060" 0.024"-0.125" 60 LTH 7 DL® LINEN 60" 0.018"-0.075" 0.010"-0.090" 48" 49.21" 0.036"/0.060"/.075" 0.029"-0.075" N/A ® call Rigidized 48" 49.21" 0.036"-0.060" 0.029"-0.075" call Rigidized ® call Rigidized RSS.3 60" 0.029"-0.120" 0.036"-0.125" RTP® 60" 0.018"-0.120" 0.010"-0.125" STP XTP 3.QLT Squares 48" 0.075"-0.105" 0.080"-0.100" 48" 48" 44" 0.024"-0.075" 0.024"-0.029" 0.029"-036" 0.024"-0.080" 0.024"-0.032" 0.029"-0.040" Diagonal Checkerboard Harlequin Diamond Mosaic 45" 44" 45" 45" 45" 0.029"-036" 0.029"-036" 0.029"-036" 0.029"-036" 0.029"-036" 0.029"-0.040" 0.029"-0.040" 0.029"-0.040" 0.029"-0.040" 0.029"-0.040" SANDTEX® SQUARES BA Standard Lengths: 96”, 120”, 144” Standard Widths: 36”, 48”, 60” Pattern Depth Varies With Gage. *7 DL in 2B Finish Only Custom sizes are always welcome. ® Metals Textured Include : Stainless Steel, Copper, Aluminum, Brass, Titanium, Bronze, Steel, Perforated, Galvanized and Galvannealed. STAINLESS STEEL ALLOY TYPES 304 is the basic chromium- nickel austenitic stainless steel and has been found suitable for a wide range of applications. It is the most readily available in a variety of product forms. This grade is easy to form and fabricate with excellent resistance to corrosion. 316 offers more corrosion resistance through the addition of molybdenum. This grade is desirable where the possibility of severe corrosion exists, such as heavy industrial, marine and de-icing environments. 430 is a straight chromium ferritic stainless steel with lower corrosion resistance than the 300 series. It is principally employed for interior use and is magnetic. Please phone customer service for specific finish, pattern specifications, non-standard sizes, technical information and free samples. metal made better 27 Rigidized® Metals Corporation | 658 Ohio Street | Buffalo, New York 14203 | USA TOLL FREE 800.836.2580 | P 716.849.4760 | FAX 716.849.0401 | www.rigidized.com Rigidized® and Rigid-Grip® are registered trademarks. ©2013 by Rigidized® Metals 3/13