Insulation of Partitions with Paroc stone wool
Transcription
Insulation of Partitions with Paroc stone wool
Insulation of Partitions Building Insulation January 2012 I N S U L AT I O N O F PA R T I T I O N S Contents World behind walls .............................. 3 Demands regarding fire insulation .......... 4 Demands regarding sound in buildings ... 6 Why choose PAROC® Stone wool? ........ 8 Dimensioning, fire ............................. 10 Dimensioning, sound ......................... 12 PAROC® solutions, partitions ............... 14 Comments to PAROC® solutions ........... 16 Products ............................................ 17 Design and handling guidelines ........... 18 PAROC® Energywise House™ With the Energywise House™ concept, Paroc would like to give advice and instructions about what you can do to reduce the energy consumption when building new houses or when renovating. An energywise solution means that higher requirements than those stipulated in the building regulations are fulfilled, which is a good investment for the future. So, when you want to build energywise, think PAROC® Energywise House™. 2 I N S U L AT I O N O F PA R T I T I O N S World Behind Walls Comfort The need of privacy and comfort in our homes becomes bigger and bigger due to the fact of the noisier atmosphere surrounding us. PAROC® Stone wool is very useful in connection to this by making more sound reducing constructions. Stone wool is used in walls to reduce noise from your neighbour or from outside. The insulation can also be used in floors to reduce the impact or step sound from flats above. By partition walls, we mean separating structures in the form of inner walls and walls that separate premises. This brochure is about airborne sound insulation of partition walls and how to make our living more comfortable by good wall solutions. At the same time this solutions covers also requirements for fire safety. Needs The need of sound reduction in public buildings has been known for long time In houses for living the need for airborne sound insulation has increased during the last years. New machines and loud sound reproduction equipment have caused an increased need for constructions with high sound insulation. Also the higher fire security needs mean raised demands for good solutions. Regulations and resulting sound and fire insulation and to present how to design buildings according to the requirements. The technical demands are all covered by the EN regulations, which means that the requirements are referring to the same standards all over Europe. Added Demands In some countries the demands regarding sound insulation also includes an adoption term called the C-term. Demands and measurement results with the C-terms included are fairer when comparing constructions. It is however more difficult to make accurate measurements at low frequencies. Normally the C-term means that the construction gets a lower value of 0-3 dB for both airborne and for impact sound, but for constructions intended for high sound insulation the difference can be much larger. Recommendations The idea of this brochure is to introduce solutions, with PAROC® Stone wool, that meet the local national requirements regarding fire and sound. Normally the sound requirements steer the chosen solution. Fire demands are fulfilled for free! The values given in this brochure includes a safety margin, so that they can normally be achieved at a regular building site. Normally the regulations are divided into classes where the basic demand easily can be upgraded by the use of a PAROC® Stone wool slab in the construction. The aim of this brochure is to inform about the connection between product choice 3 I N S U L AT I O N O F PA R T I T I O N S Demands Regarding Fire Insulation Rules for fire protection of our buildings are given from several authorities. – “Boverket” rules for building, BBR – regarding new houses and changes in buildings are basically meant to protect human lives. – Rules from insurance companies - basically for the protection of economical values. – Rules from “Arbetarskyddstyrelsen”, authority who looks at the safety for people in work life. Look for protection during time of building the house. – Farming regulations – mainly for the protection of animals – Further more there are a lot of regulations connected to special types of buildings. To most of this rules there are many standardized test methods and to these connected conditions for the different classes of constructions and material that are given in the regulations. This principal for fire technical dimensioning is based on the so called standard fire curve, which means a medium development for a fire affecting the building. The method often gives a solution on the “safe side”. It is nowadays more and more common to go more deeply in to this. Then is a suspected development of the fire considered (most commonly including cooling phase) and calculates the time that the current building 4 is expected to withstand the fire. To make such a dimensioning of a building demands a lot of experience and advanced tools. But this type of more advanced dimensioning is normally profitable – at least for bigger buildings. In the following there is a short description given of the head rules from BBR, chapter 5 Fire protection. It is limited to the demands that are connected to stone wool products from Paroc. Construction classes R, RE, E, EI and REI may appear. They are followed by the time demand given in minutes, 15, 30, 45, 60, 90, 120, 180, 240 or 360. The classification can be increased by adding of the letter M when the construction shall withstand some mechanical influence and with the letter C for automatically closing doors. The term REI 60-M means that the construction, despite of mechanical influence shall withstand load, tightness and temperature demands for 60 minutes. Fire technical building classes Buildings are divided into three classes: Br 1, Br 2 and Br 3. To the class with the hardest demands – Br 1– are, among others, all buildings with three floors or more. The parameters classifying a building are: – numbers of floors – type of use of the building – area of the building – fire load Demands on material and constructions are various between the classes. Fire classified constructions In BBR are time requirements raised for different types of constructions in a building. – Load carrying ability – R. The time that the construction is able to withstand the current load at a standard fire – Integrity – E. The time that the construction keeps tight a standard fire – Insulation – I. The time it takes for the cold side of the construction to reach a certain temperature, normally 140 °C mean temperature raise at a standard fire. Euro classes Coating Class division of coating These are all requirements for the material used in a building. More information about this is to be found at page 39 of PAROC® Insulation Theory. A building is normally divided in fire cells. Houses for living or offices, stairs, garage, rooms for heating equipment, for collection of scrap, hotel room’s corridors for escaping are all examples of fire cells. In general the demand for a wall to fire cell is EI 30. For a wall between two flats it is EI 60. When the building is built with several floors and the fire load is between 200–400 MJ/ m2 the requirement says EI 120. At a load over 400 MJ/m2 the wall must stand EI 240. I N S U L AT I O N O F PA R T I T I O N S 1 2 3 4 An example of a construction fulfilling the following demands: – Fire class EI 60 – Airborne sound class R’w = 40 dB, R’w + C50-3150 = 36 dB 1 2 3 4 13 mm normal plaster board 95 x 45 mm wooden stud approx. c 600 mm. 95 mm PAROC® eXtra™ 13 mm plaster board 5 I N S U L AT I O N O F PA R T I T I O N S Demands regarding sound in buildings In the building regulations from Swedish “Boverket” (BBR) the following demands are set on dwellings: – Minimum airborne sound insulation – Maximum impact noise level – Maximum noise level from installations – Maximum reverberation time for different rooms – Maximum outdoor and indoor noise levels due to traffic. The demands are fulfilled if; at least, the values for class C in the swedish standard SS 252 67 are reached, in some cases including the C-terms. The terms R´w and L´n,w and R´w + C50-3150 and L´n,w +C50-3150 are defined in SS EN ISO 717. See Insulation Theory. In the following a short overview of the demands in SS 252 67 is given. Noise level from installations: Demands Note that the limits are set for the total sum of installations. 24 h equivalent level In bedrooms LpA ≤ 30 dB LpC ≤ 50 dB In living rooms LpA ≤ 30 dB In kitchen LpA ≤ 35 dB Traffic noise level Acoustic demands of the classes • Indoors: The 24 h equivalent noise level in a dwelling shall not exceed 30 dBA. The maximum noise level in a bedroom shall not exceed 45 dBA during nighttime (22-06). The same objects are classified in SS 252 67 as in BBR: – Minimum airborne sound insulation – Maximum impact noise level – Maximum noise level from installations – Maximum reverberation time for different rooms – Maximum outdoor and indoor noise levels due to traffic. • Outdoors: The 24 h equivalent noise level on the outside of the windows shall not exceed 55 dBA. In special cases, e.g. due to central locations or where it is not technically or economically possible to fulfil this demand, it is sufficient that the demand is fulfilled outside the windows of at least half of the rooms intended for living. At a patio the equivalent level of the traffic noise shall not exceed 52 dBA and the maximum level shall not exceed 67 dBA. All levels are free field values Acoustic environment in dwellings The demands in BBR are a minimum level and thus give no guarantee for a disturbance-free environment. There is a standard, SS 252 67: “Sound classification of spaces in buildings Dwellings”, that simplifies the design of dwellings with higher acoustic standard. Classes Sound with short duration In bedrooms In living rooms In kitchen 6 LpAFmax ≤ 35 dB LpAFmax ≤ 35 dB LpAFmax ≤ 40 dB According to this standard dwellings can – after measurements and/or calculations – be rated in a “acoustic class” which range from A to D. • Class C is the minimum level in the building code (BBR) • Class B mean “good sound standard” • Class A mean “excellent sound standard” • Class D may be used for buildings where class C is unreachable due to e.g. preservation issues. Increased frequency range In BBR R´w and L´n,w was earlier used for airborne sound insulation and impact noise level respecively. These summarized values cover the frequency range from 100 - 3150 Hz and gives a single number evaluation of the measured curve by weighting the results with a reference curve. Modern electronic equipment which have been introduced in our homes, e.g. stereo and TV, can easily radiate sound that can be disturbing in the low frequency region, i.e. below 100 Hz. In the new BBR and in SS 252 67 measurements shall be performed for an increased frequency range down to 50 Hz. The new single number terms are written with adaptation terms, Cterms: R´w + C50-3150 and L´n,w + CI,50-2500 For an exact definition, see PAROC® Insulation Theory on our web pages www.paroc.com I N S U L AT I O N O F PA R T I T I O N S Airborne sound insulation, Impact noise level and Reverberation time Class C (bolded) is the minimum level in new buildings Airborne sound insulation Impact noise level Class Reverberation time Class Class B Type of room A B C D Type of room A B C D Type of room Between dwelling and areas outside of dwelling 61 57 53 49 54 58 62 66 Stairs 0.8 1.2 1.5 Corridor 0.6 0.8 1.0 Between dwelling and external gallery and entrance and outside corridor 61* In dwelling from stairs, corridor or external gallery In flats from other areas 48 Within dwelling. 64** 68** 57* Between two rooms 44** 40** within dwelling (applicable for dwellings with more than two rooms) 53* 49* 52 56 A C 60 * Without the C-factor * Special demands for walls with a door ** Without the C-factor 7 I N S U L AT I O N O F PA R T I T I O N S Why choose PAROC® Stone wool? Stone wool is versatile noncombustible thermal insulation PAROC® Stone wool is the most versatile and commonly used thermal insulation material in many European countries. PAROC® Stone wool uniquely combines excellent thermal and sound insulation properties with a highly fire retardant material. In addition to construction, stone wool is used in conditions that impose extremely demanding and versatile requirements on insulation such as the shipping industry and nuclear power plants. Excellent fire resistance properties in constructions PAROC® Stone wool is made of stone and can therefore be used as thermal insulation in applications with highly demanding fire specifications. Almost all types of mineral wool are classified as non-combustible material, but PAROC® Stone wool has an exceptionally high melting temperature of around 1000 °C, providing longer protection. Therefore, rather than adding to the fire load, PAROC® Stone wool offers an effective fire resistant thermal insulation solution. Most non-coated PAROC® Stone wool products are classified in best Euroclass A1. Because of its unique fire properties PAROC® Stone wool can be utilized as fire insulation and as structural protective cladding. In structures insulated with PAROC® Stone wool, the spreading of any fire is retarded or prevented altogether. The behavior of certain construction materials in a “standard” fire. A “standard fire” simulates the development of temperature of a fire in normal room space. Life-long insulation material Retains its form PAROC® PAROC® Stone wool does not expand or shrink, even as a result of dramatic changes in temperature or humidity. Therefore no cracks will form at the joints of the slabs and there is consequently no risk of heat leakage or moisture condensation. Stone wool retains its thermal insulation properties for the entire lifetime of a building. PAROC® Stone wool is a chemically robust material with a strong resistance to organic oils, solvents and alkalis. PA R O C PROTECT ION ® The insu lation th at also p fire and rotects fr moisture om The right products guarantee the best results Of all mineral wools stone wool possesses the best alkali resistance properties. This is particularly important when dealing with the cement and lime-based mortars associated with rendered facades. 8 PAROC® PROTECTION is our concept for Nordic designed Stone wool, a material that has got superior properties when it comes to protection of fire and moisture. Living in a home with PAROC® Stone wool insulation provides increased protection against moisture. Stone wool namely does not absorb water particularly well and due to its high steam permeability, it dries quickly if exposed to water. PAROC® Stone wool insulation is also non-combustible and is therefore classified in best Euro Class A1. I N S U L AT I O N O F PA R T I T I O N S Does not absorb or accumulate moisture PAROC® Stone wool does not absorb or accumulate moisture in a capillary way, ensuring rapid evaporation in regular structures. A building insulated with PAROC® Stone wool stays dry, ensuring healthy internal air quality and the longevity of the building. Extensive research carried out in Finland by Tampere University of Technology (Microbial Growth in the Insulation of Concrete Panel Facades, 1999) and Turku University (Microbial contamination in rendered insulation layer of concrete walls, 1999) confirms that PAROC® Stone wool is a poor environment for microbe growth. Sustainable PAROC® Stone wool is sustainable throughout its lifecycle. Stone wool is a proven, durable insulation material that provides significant energy saving, fire protection and excellent sound insulation properties for a multitude of applications. Stone wool does not contain any ingredients or chemicals that prevent or impede recycling. Paroc – an expert in insulation As one of the leading thermal insulation manufacturers, Paroc, together with the top researchers and institutions in the field, has developed considerable expertise in the thermal insulation sector. PAROC® Stone wool and indoor air quality PAROC® Stone wool is an extremely clean material and as such has been selected as the insulation material for houses built for people with allergies and respiratory illnesses. The Finnish Building Information Foundation and the Indoor Air Association both classify PAROC® Stone wool as the best M1 grade in the emission classifications as it does not pollute internal air. Efficient sound insulation Due to its porous fiber structure and high density, PAROC® Stone wool provides excellent insulation against external noise through walls and roofs as well as internal noise through partitions, intermediate floors and acoustic ceilings. PAROC® Stone wool withstands very high temperatures. The image shows a test sample of the PAROC® UNS product before and after an EN ISO 1182 noncombustion test where the test sample is burned at a temperature of 750 °C. PAROC® UNS are in several of our markets developed into PAROC® eXtra™ with the same or better fire properties. Stone wool does not melt even in a fire. Thus a structure can withstand a fire considerably longer, which can critically improve the chance of rescue and limit damage. Due to a “breathing”, air-permeable structure, moisture evaporates quickly in correctly realized constructions. 9 I N S U L AT I O N O F PA R T I T I O N S Dimensioning, Fire The aim of our fire tests for partition walls has been to cover the normally used combinations of materials and go for the minimized construction needed to fulfill EI 30, EI 45, EI 60, EI 90 and EI 120. The tests were made due to EN 1363-1:2001 and EN 1364-1:2001 at the testing institute of ITB in Warsaw. Test reports No: LP-1079 1/04 – LP-1079 7/04 At the same testing in Warsaw we also made a test of a glass wool product at lower density. The density was about 17 kg/m3. The result was just 38 minutes for an exact equal construction as the one above with EI 60. One conclusion from this is that the density for to reach fire requirement is limited to 28 kg/m3. This means at least PAROC® eXtra™. The product PAROC® WAS 50 is sometimes recommended for this type of walls. This is because of old tests and the difference is that it brings some extra stability to the stone wool which means less shrinking at high temperatures. The new tests done are not demanding this product but the choice of it is a solution even more on the safe side. There has been a lot of fire test over the time and the result of these is now days used as background for calculation of needed construction to fulfill the demands. One of these methods is described in PAROC® Insulation theory. It is called addition method and the layers in the construction are added to a total fire resistance value. ! 10 NOTE: Use the same dimensions and solutions for all connecting walls in the building Minimum solution for EI 30: 1 layer of normal, 12.5 mm, Normal plasterboard Steel stud, 42 mm, c 600 mm PAROC® eXtra™, 42 mm 1 layer of normal, 12.5 mm, Normal plasterboard Minimum solution for EI 45: 1 layer of normal, 12.5 mm, Normal plasterboard Steel stud, 66 mm, c 600 mm PAROC® eXtra™, 66 mm 1 layer of normal, 12.5 mm, Normal plasterboard Minimum solution for EI 60: 1 layer of normal, 12.5 mm, Normal plasterboard Steel stud, 95 mm, c 600 mm PAROC® eXtra™, 95 mm 1 layer of normal, 12.5 mm, Normal plasterboard Minimum solution for EI 90: 2 layers of normal, 12.5 mm, Normal plasterboard Steel stud, 66 mm, c 600 mm PAROC® eXtra™, 66 mm 2 layers of normal, 12.5 mm, Normal plasterboard Minimum solution for EI 120: 1 layer of Fire plaster board 1 layers of Normal, 12.5 mm, plasterboard 2 x Steel stud, 66 mm, c 600 mm (10 mm air gap between studs) 2 x PAROC® eXtra™, 66 mm 1 layers of Normal, 12.5 mm, plasterboard 1 layer of Fire plasterboard • The wall may be maximum 3000 mm high • The wall can be made thicker, fully insulated • Wooden stud at the same dimension can be used instead • PAROC® Stone wool at densities up to 90 kg/m3 may be used • The studs may be placed by a shorter distance than 600 mm • Plasterboards may be added outside and/or inside the construction • The normal plasterboard can be changed to a fire protection plasterboard • Stud dimensions: – 42 mm covers studs between 42 and 50 mm – 66 mm covers studs between 66 and 75 mm – 95 mm covers studs between 95 and 100 mm Normally the sound requirements are steering and in those cases the fire regulations will be covered as well. There may be situations where only a fire classified solution is requested. In those cases it is possible to use the minimum solutions in the tables above. I N S U L AT I O N O F PA R T I T I O N S 1 2 3 4 An example of a construction fulfilling the following demands: – Fire class EI 90 – Airborne sound class R’w = 44 dB, R’w + C50-3150 = 40 dB 1 2 3 4 2 x 13 mm plaster board 70 mm steel profile 70 mm PAROC® eXtra™ 2 x 13 mm plaster board 11 I N S U L AT I O N O F PA R T I T I O N S Dimensioning, Sound By partition walls, we mean separating structures in the form of inner walls and walls that separate premises. For residential premises, the walls should be insulated to allow for privacy and at the same time dimensioned for better fire safety. However, in certain situations extra insulation is required in order to reduce heat transport. The choice of insulation products recommended is therefore in respect of sound insulation. By sound class, we mean the airborne sound insulation (R’w) that can be expected between the spaces where the separating structure is used. In order to achieve the stated value, the general structure and connections must be carried out in accordance with the outer layer and/ or batten supplier’s instructions. The class limits of insulation vary somewhat from country to country. The laboratory recorded measurements of the construction solutions below are at least 3 dB over the stated values to include a normal degree of sound transmission through the flanking constructions. 1 2 3 4 12 An example of a construction fulfilling the following demands: – Fire class EI 90 – Airborne sound class R’w = 44 dB, R’w + C50-3150 = 40 dB 1 2 3 4 2 x 13 mm plaster board 120 x 45 wooden stud c 600 mm 120 mm PAROC® eXtra™ 2 x 13 mm plaster board I N S U L AT I O N O F PA R T I T I O N S Table Examples of how different activities can be heard and experienced at different sound insulation values, R’w, between the rooms. The table has no connection to any demands. R’w Normal Speech Loud Speech Clearly audible Shouting TV, Radio Normal level TV, Radio High level TV, Radio, Extreme level Audible Example of Rooms 30 Office 35 Office 40 Schools 44 Schools 48 Schools 52* Apartments 56 Apartments 60 Spec. rooms 64 Spec. rooms * Recommended for rooms where privacy is required Paroc has made calculations regarding the sound reduction for several partitions. The regulations, EN 12354, allows this way of dimensioning. It is well-known that the insulation has an improved effect to the airborne sound reduction. The first 30 mm are the most important. A completely filled wall gives slightly higher sound insulation. The stone wool should be placed over the whole wall area. Paroc recommends to use fully insulated constructions to secure the installation and better meet the fire regulations. To completely fill the lower part only gives signifcantly lower airborne sound insulation than for an evenly distributed insulation layer. If the density of the mineral wool product is between 25 and 90 kg/m3 the values will be as described in this brochure. At mineral wool densities below 17 kg/m3 the values will be reduced by about 3 dB, a difference which clearly can be heard. In the following you can find some solutions covering the highest, medium and lowest demands. See also page 14-15, where constructions fulfilling Swedish demands are to be found. Examples of constructions needed to meet some of the R´w values above Class R’w Construction Description Total thickness mm 36 12.5 mm plasterboard 70 mm steel stud ≥ 30 mm PAROC® eXtra™ 12.5 mm plasterboard 95 44 2 x 12.5 mm plasterboard Steel stud 95 mm, c 600 ≥ 30 mm PAROC® eXtra™ 2 x 12.5 mm plasterboard 145 56 2 2 2 2 190 x x x x 12.5 mm plasterboard 70 mm steel stud, c 600 70 mm PAROC® eXtra™ 12.5 mm plasterboard Examples of constructions needed to meet the values above with the C-factor included Class R’w+C50-3150 Construction Description Total thickness mm 36 C 2 x 12.5 mm plasterboard 70 mm steel stud ≥ 30 mm PAROC® eXtra™ 2 x 12.5 mm plasterboard 120 44 C 2 x 12.5 mm plasterboard 2 x 70 mm steel stud, c 600 95 mm PAROC® eXtra™ 2 x 12.5 mm plasterboard 145 56 C 3 2 2 3 215 x x x x 12.5 mm plasterboard 70 mm steel stud, c 600 70 mm PAROC® eXtra™ 12.5 mm plasterboard 13 I N S U L AT I O N O F PA R T I T I O N S 61 C PAROC® Solutions, Partitions Stair of demands: A-, B- and C-classes, R´w + C50-3150 requirements for Sweden: A-class: Between dwelling and areas outside of dwelling A-class: Between dwelling and external gallery and entrance and outside corridor 61 C 57 C C-class: Between dwelling and areas outside of dwelling C-class: Between dwelling and external gallery and entrance and outside corridor 53 C 49 C B-class: Between dwelling and areas outside of dwelling B-class: Between dwelling and external gallery and entrance and outside corridor D-class: Between dwelling and areas outside of dwelling D-class: Between dwelling and external gallery and entrance and outside corridor PAROC® Solutions Sound Level Construction Description Total thickness Fire classification mm This construction 61 C 3 x 12.5 mm plasterboard 2 x 95 mm steel stud, c 600 95+120+95 mm PAROC® eXtra™ 3 x 12.5 mm plasterboard 385 EI 120 57 C 3 2 2 3 x x x x 12.5 mm plasterboard 70 mm steel stud, c 600 70 mm PAROC® eXtra™ 12,5 mm plasterboard 235 EI 90 53 C 2 2 2 2 x x x x 12.5 mm plasterboard 70 mm wooden stud, c 600 70 mm PAROC® eXtra™ 12.5 mm plasterboard 210 EI 90 49 C 2 x 12.5 mm plasterboard 2 x 70 mm wooden stud, c 600 ≥ 30 mm PAROC® eXtra™ 2 x 12.5 mm plasterboard 210 EI 90 ! 14 NOTE: The values given are valid for the construction in a building. The single construction measured in laboratory may give better values. I N S U L AT I O N O F PA R T I T I O N S Stair of demands: A- and B-Classes R´w requirements for Sweden: 44 40 A-class: Between two rooms within a dwelling B-class: Between two rooms within a dwelling PAROC® Solutions Sound Level Construction Description Total thickness Fire classification mm This construction 44 2 x 12.5 mm normal plasterboard 95 mm steel stud, c 600 ≥ 30 mm PAROC® eXtra™ 2 x 12.5 mm plasterboard 145 EI 90* 40 2 x 12.5 mm plasterboard 70 mm steel stud, c 600 ≥ 30 mm PAROC® eXtra™ 2 x 12.5 mm plasterboard 120 EI 90* * Fully insulated by PAROC® eXtra™, 95 or 70 mm 15 I N S U L AT I O N O F PA R T I T I O N S Comments to PAROC® solutions The calculations presented in the tables above are performed using airborne sound insulation measurements, calculations and estimations. A security margin of minimum 4 dB is used in most of the cases. Some constructions are known to fulfill a certain insulation class, and the security margin can in special cases be lower. The rooms used in the calculations are situated next to each other and have the size L x W x H = 5 x 4 x 3m each. The widths of the common wall influence the sound insulation, but if normal room sizes are used, up to at least twice the room width, the calculations still hold. The other walls in the rooms have sufficient airborne sound insulation to qualify as walls between dwellings, R’w = 63 dB. They are lightweight walls made of metal studs and plasterboard. The flanking transmission is included in the calculations and the flanking transmission affect 16 Recommendation: To make installation more simple please choose one solution for the whole building. the results for heavier construction classes, from classes 56 and 56C and upwards. The values for the total in situ sound insulation, R’w, assume that the flanking constructions are chosen appropriately. This also includes ventilation, plumbing and electrics. A single too weak flanking construction can result in severely reduced sound insulation. All constructions with R’w > 55 dB should be designed carefully. The general difference for the reduction index with and without the C50-3150 term is one class, i.e. a construction found in class 48 is also often found in class 44C. To add an extra set of studs, mineral wool and plasterboards to the face of an existing wall to improve its sound insulation does only work for medium to high frequencies. The R’w value can be increased in this way, possibly up to 10 dB, but often no improvement at all is found when the C50-3150 term is included, i.e., this kind of wall lining is often useless for low frequencies. For buildings aiming at higher sound insulation classes it is imperative that detailed calculations of both the airborne and the impact sound insulations are performed early in the design process. It is almost impossible to improve the insulation to a large degree after the house is finished. I N S U L AT I O N O F PA R T I T I O N S Product Information PAROC® eXtra™ A multi-purpose general insulation for thermal insulation of external walls, ceilings and Ross floors and for sound and fire insulation for internal walls and intermediate floors. Its resiliance makes it easy to handle and install. Width x Length 610 x 1220 mm Thickness 42 - 150 mm Other sizes can be supplied on request. Packaging Plastic package or packages on a pallet. Lambda, declared, λD In accordance with EN 13162 0.036 W/mK Air permeability, l ⊥ In accordance with EN 29053 95 10-6 m2/sPa Reaction to Fire In accordance with EN 13501-1 A1 Water absorption (short term), declared, WS ≤1 kg/m2 Water absorption (long term), declared, WL (P) ≤3 kg/m2 Appr. weight/m3 30 kg/m3 ± 10% More information on our website www.paroc.com 17 I N S U L AT I O N O F PA R T I T I O N S Design and handling guidelines General Filling Handling and storing In order to achieve the stated value, the general structure and connections must be carried out in accordance with the outer layer and/or the batten supplier’s instructions. The sound insulation function will be affected by how well the space to be insulated has been filled. PAROC® eXtra™ products are fitted between beams and studs with an overhang of 5-10 mm so as to obtain a good filling without any cracks or gaps. The overhang is important for the function of the structure, both in terms of sound insulation and fire safety. Avoid using small pieces, (<200 mm), as this will increase the risk of gaps occurring. The thickness of the standard slabs can be fitted to the standard measurements of the timber or steel frames. The width can be adapted to the stud distance in question. Insulation is a very important product for buildings and should be handled with care so as not to jeopardize its functioning. Storing on site until the time it is to be fitted should therefore be carefully planned. The totally sealed plastic packaging protects the product against temporary weather stresses. The insulation should always be covered when stored outside for longer periods. The packages are stowed so that the slabs stand on their edges. If the insulation becomes damp, the packages should be opened and the slabs dried indoors before they are fitted into the structure. Never use wet insulation. If the insulation becomes wet after fitting, it must be secured until it has dried. Cutting When cutting insulation slabs a PAROC® Knife and a straight edge or a cutting table is used. When a lot of cutting is required, cutting tables are excellent tools that allow achieving the correct angles. These can be quickly adjusted to other sizes and angles. Choose the right size of the slab, adapted to the type of stud, in order to minimize the need of cutting. 18 I N S U L AT I O N O F PA R T I T I O N S 1 An example of a construction fulfilling the following demands: – Fire class EI 90 – Airborne sound class R’w = 48 dB, R’w + C50-3150 = 44 dB 2 3 4 1 2 3 4 2 x 13 mm plaster board 70 mm steel stud, doubled 95 mm PAROC® eXtra™ 2 x 13 mm plaster board 19 Paroc Group is one of the leading manufacturers of mineral wool insulation products and solutions in Europe. PAROC® products and solutions include building insulation, technical insulation, marine insulation, structural stone wool sandwich panels and acoustics products. Paroc has production facilities in Finland, Sweden, Lithuania and Poland, and sales and representative offices in 13 countries across Europe. Building Insulation produces a wide range of products and solutions for all traditional building insulation. The building insulation is mainly used for thermal, fire and sound insulation of exterior walls, roofs, floors, basements, intermediate floors and partitions. Sound absorbing ceilings and wall panels for interior acoustic control, as well as industrial noise control products, are available in the range. Technical Insulation is used for thermal, fire and sound insulation in building techniques, industrial processes and pipe work, industrial equipment and ship structures. PAROC ® fire proof panels are lightweight steelfaced panels with a core material of stone wool. PAROC® panels are used for façades, partition walls and ceilings in public, commercial and industrial buildings. The information in this brochure describes the conditions and technical properties of the disclosed products, valid at the time of publication of this document and until replaced by the next printed or digital version. The latest version of this brochure is always available on Paroc web site. Our information material presents applications for which the functions and technical properties of our products have been approved. However, the information does not mean a commercial guarantee, since we do not have full control of third party components used in the application or the installation. We cannot warrant the suitability of our products if used in an area which is not provided in our information material. As a result of constant further development of our products we reserve the right to make alterations to our information material. PAROC and red and white stripes are registered trademarks of Paroc Oy Ab. © Paroc Group 2012 2058BIEN0112 PAROC GROUP P.O.Box 47 FI-00621 Helsinki, Finland Phone +358 46 876 8000 www.paroc.com A MEMBER OF PAROC GROUP