BC-FIC-AIAO-01

Bulletin Rev : 2016_01
BC-FIC-AIAO-01
File (19 inches) for RS3™ FIC I/Os (AI/AO) migration toward a new system
Description :
The file BC-FIC-AIAO-01-1 or BC-FIC-AIAO-01-2 can replace, in the same location, the RS3 MPC Analog Card Cage
and provides the connection utilities toward a new DCS or PLC. I/O configuration is made for each channel using
suitable jumpers.
The existing analog card cage was structured with 8 slots for I/O cards, each card with 2 or 3 channels :
• AI (2/4 wires) / AO card :
o Channel 1 and 2 > AI
o Channel 3 > AI or AO
•
RTD (3 wires) or Thermocouple card (2 wires) : Channel 1 and Channel 2
•
Pulse card :
o Channel 1 and 2 > PCI or PCO
o Channel 3 > AO
The existing marshalling panels and their associated cables, are kept in place and listed as follow :
•
European Analog Marshalling Panel : 10P5459-0001 (without fuse) - 10P5462-0001 (with fuses)
•
Multistrategy Marshalling Panel : 1984-2415-0001
•
Multistrategy Marshalling Panel : 1984-2412-000X
•
Analog Marshalling Panel : 1984-2448-000X
The field wiring is kept in place without any disconnection.
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-AIAO-01-1/-2
Page 1/10
Bulletin Rev : 2016_01
The connections with the new input or output cards are made using SUBD connectors as follow :
•
Analog Input signals :
o One SUBD37 pin male connector for 16 Analog inputs.
o One SUBD25 pin male connector for 8 Analog inputs.
•
Analog Output signals :
o One SUBD25 pin male connector for 8 Analog outputs.
•
RTD Analog Input signals :
o Two SUBD25 pin male connectors for 16 RTD Analog inputs (8 channels per connector).
•
Pulse Count Input signals :
o Four SUBD9 pin male connectors for 16 PCI (4 channels per connector).
•
Pulse Output signals :
o One SUBD25 pin male connector for 16 PCO.
The power supply of the existing RS3 Analog Card Cage is kept in order to supply Pulse Inputs with free contacts.
Product options :
Option -1 : BC-FIC-AIAO-01-1 : Without power supply for Pulse Count Inputs
Option -2 : BC-FIC-AIAO-01-2 : With redundant power supply for Pulse Count Inputs
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-AIAO-01-1/-2
Page 2/10
Bulletin Rev : 2016_01
Technical specifications :
Dimensions :
Power supply :
Wide: 482,6 mm (19 inches)
Redundant Power Supply 18 – 36 Vdc (used only for PCI free contact)
Depth: 211.50 mm
Consumption : 240mA@24,0Vdc
Height : 177.50mm (compatible with 4U)
Redundant DC/DC converters (outputs 12Vdc) protected by 1A fuses
Weight :
Each output of DC/DC converter is indicated by a green Led.
2,0Kg
DC/DC converter integrity is monitored using a free voltage contact
Mounting :
available on a screw terminal
In place of the existing RS3 legacy card cage
Temperature range :
Configuration of input/output :
Operating: 0°C to 60°C
Configuration of I/Os is done using jumpers located on the main PCB
Storage: -20°C to 70°C
See view1 for configuration
Humidity :
Up to 90% (no condensation)
Connection to the DCS or to the PLC :
Analog Inputs :
Channel specifications toward the DCS or PLC :
By two SUBD (37 and 25 pin) male connectors UNC 4-40
Analog Inputs : 4-20mA (2/4 wires) protected by fuse 250mA
female lock and shielded suitable cables
Analog Outputs : 4-20mA protected by fuse 250mA
Connector P1 (37 pin) : 16 Channels > 101/102 to 801/802
RTD Analog Inputs : 3 wires
Connector P2 (25 pin) : 8 Channels > 103 to 803
Thermocouple Analog Inputs : 2 wires
Analog Outputs :
Remark : For thermocouples, the cold junction compensation (CJC) was
By one SUBD25 pin male connector UNC 4-40 female lock
managed in the existing RS3 marshalling panel using an RTD
and shielded suitable cable
compensator using one channel among the 16 available.
Connector P3 : 8 Channels > 103 to 803
With the BC-FIC-AIAO-01-1, the DCS or PLC I/O structure must be in
RTD and Thermocouple Analog Input signals :
Accordance with such I/O functionality (mix of RTDs and TH)
By two SUBD25 pin male connector UNC 4-40 female lock
Pulse Outputs : DCs or PLC card has to be in accordance with the
and shielded suitable cable
existing connected field device
Connector P4 : 8 channels > 101/102 to 401/402
Remark : The existing RS3 card had the following capabilities :
Connector P5 : 8 channels > 501/502 to 801/802
Output range : 0 – 1KHz
Pulse Output signals :
Output voltage : 21 to 24Vdc
By one SUBD25 pin male connector UNC 4-40 female lock
Max current : 20mA
and shielded suitable cable
Pulse Count Inputs : Free contact or voltage input
Connector P6 : 16 Channels > 101/102 to 801/802
1°) Free contact : Supplied by internal power supply 12Vdc
Pulse Count Input signals :
(see section “Power supply” here above)
By four SUBD9 pin male connector UNC 4-40 female lock
2°) Voltage input : DCs or PLC card has to be in accordance with the
and shielded suitable cable
existing connected field device
Connector P7 : 4 Channels > 101/102, 201/202
Connector P8 : 4 Channels > 301/302, 401/402
Connector P9 : 4 Channels > 501/502, 601/602
Connector P10 : 4 Channels > 701/702, 801/802
FIRELEC provides cables with suitable connectors or
free labelled wires in accordance with DCS or PLC I/O cards
used.
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-AIAO-01-1/-2
Page 3/10
Bulletin Rev : 2016_01
View 1 : BC-FIC-AIAO-01-1 without power supply for Pulse Count Inputs
1 x SUBD 25 pin connector for Analog Inputs :
P2 : 8 Channels 103 to 803
HE1050 I/O connector used
for the connection of the
existing I/O cable (from the
field)
1 x SUBD 25 pin connector for Analog Inputs :
P3 : 8 Channels 103 to 803
Jumpers T101 to T803
for 2W / 4W analog input
configuration.
2W (2 wires) : The DCS
or PLC card supply the
transmitter
4W (4 wires) : The
transmitter is supplied
externally
See Page 7
2 x SUBD 25 pin connector for RTD Inputs :
P4 : 8 Channels 101/102 to 401/402
P5 : 8 Channels 501/502 to 801/802
1 x SUBD 25 pin connector for Pulse Outputs :
P6 : 16 Channels 101/102 to 801/802
AO Fuses
AI Fuses
AI / AO / PCI / PCO / RTD
configuration area
AI Fuses
4 x SUBD 9 pin connector for Pulse Count Inputs :
P7 : Channels 1 to 4 / 101/102/201/202
P8 : Channels 5 to 8 / 301/302/401/402
P9 : Channels 9 to 12 / 501/502/601/602
P10 : Channels 13 to 16 / 701/702/801/802
Not used for option -1 of the BC-FIC-AIAO-01-1
Power supply area not used for
option -1 of the BC-FIC-AIAO-01-1
PCI Configuration jumpers
for Dry Contact or Voltage
Inputs
1 x SUBD 37 pin connector for Analog Inputs :
P1 : 16 Channels 101/102 to 801/802
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-AIAO-01-1/-2
Page 4/10
Bulletin Rev : 2016_01
View 2 : BC-FIC-AIAO-01-2 with power supply for Pulse Count Inputs
1 x SUBD 25 pin connector for Analog Inputs :
P2 : 8 Channels 103 to 803
1 x SUBD 25 pin connector for Analog Inputs :
P3 : 8 Channels 103 to 803
Jumpers T101 to T803
for 2W / 4W analog input
configuration.
2W (2 wires) : The DCS
or PLC card supply the
transmitter
4W (4 wires) : The
transmitter is supplied
externally
See Page 7
HE1050 I/O connector used
for the connection of the
existing I/O cable (from the
field)
2 x SUBD 25 pin connector for RTD Inputs :
P4 : 8 Channels 101/102 to 401/402
P5 : 8 Channels 501/502 to 801/802
1 x SUBD 25 pin connector for Pulse Outputs :
P6 : 16 Channels 101/102 to 801/802
AO Fuses
AI Fuses
AI / AO / PCI / PCO / RTD
configuration area
AI Fuses
4 x SUBD 9 pin connector for Pulse Count Inputs :
P7 : Channels 1 to 4 / 101/102/201/202
P8 : Channels 5 to 8 / 301/302/401/402
P9 : Channels 9 to 12 / 501/502/601/602
P10 : Channels 13 to 16 / 701/702/801/802
PCI Configuration jumpers
for Dry Contact or Voltage
Inputs
Power supply used for option -2 of the BC-FICAIAO-01-2
Redundant Power Supplies are to be installed in
order to supply Pulse Count Inputs in “Dry Contact”
versions.
A : Primary PS (18 to 36Vdc)
B : Secondary PS (18 to 36Vdc)
RTN : Return / Signal Common
J2 : Connector for new PS, if J949 / J950 not used.
J949 / J950 : Connector for existing PS RS3
connector
J1 : Free voltage contact for PS monitoring
Note : PS has to be applied either on J2 or on
J949/J950 (never on both of them)
1 x SUBD 37 pin connector for Analog Inputs :
P1 : 16 Channels 101/102 to 801/802
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-AIAO-01-1/-2
Page 5/10
Bulletin Rev : 2016_01
1. CONFIGURATION PROCEDURE OF BC-FIC-AIAO-01-1/-2:
1.1. INPUT/OUTPUT TYPE CONFIGURATION USING DOUBLE-JUMPERS
According to the existing RS3 MPC Analog Card Cage, each channel has to be configured using suitable jumpers.
As indicated here below, the hardware configuration is divided into 8 groups of I/Os matching with 8 I/O cards of the
existing RS3 MPC Analog Card Cage.
The jumpers are clearly indicated by screen printing on the PCB.
As default, the BC-FIC-AIAO-01-1 is provided with all I/Os configured in AI mode.
It user has to take care of the right/wrong way of jumpers.
Refer to the indications here below for I/O configuration :
1.2. ANALOG INPUT TYPE CONFIGURATION USING SINGLE-JUMPERS
Each analog input channel has to be defined as a 2W
or 4W transmitter.
• 2W (Two wire transmitter) : Transmitter is
supplied by the input card of the DCS or
PLC
• 4W (Four wire transmitter) : Transmitter is
supplied by an external source located at
the field or in the marshalling cabinets
Refer to the indications here at the right for
configuration using the jumpers T101 to T803.
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-AIAO-01-1/-2
Page 6/10
Bulletin Rev : 2016_01
1.3. PCI TYPE CONFIGURATION USING DOUBLE-JUMPERS
To manage existing PCI, the option -2 (with redundant power supply) of the BC-FIC-AIAO-01-2 is required.
Each Pulse Count Input channel has to be defined as a “Dry Contact Input” or “Voltage Input”.
• Dry Contact Input : Field Dry Contact is powered by the input of the redundant PS of the BC-FIC-AIAO-01-2
• Voltage Input : Input is directly applied to the DCS or PLC input card of through the BC-FIC-AIAO-01-2
Refer to the indications here below for configuration using the jumpers K101 to K802.
2. INSTALLATION PROCEDURE :
2.1. REMOVING OF THE EXISTING CABLES :
Disconnect the I/O cable from its connector J453.
Disconnect all communication cables and remove them, as there are not to be used anymore in the new architecture.
Power cables connected on the existing J949 and J950 have to be managed as follow :
• The existing RS3 MPC analog card cage had no Pulse Count Input cards : Power cables connected on the
existing J949 and J950 have to be removed. In that case, the BC-FIC-AIAO-01-1 doesn’t require any power
supply.
•
The existing RS3 MPC analog card cage had Pulse Count Input cards : Power cables connected on the
existing J949 and J950 have to be kept and reconnected on same connectors similarly labelled of the BCFIC-AIAO-01-2
2.2. MECHANICAL OPERATIONS :
• Remove the fixing screws and remove the existing RS3 analog card cage.
• Install in the same location the BC-FIC-AIAO-01-1/-2 and secure it.
2.3. ELECTRICAL AND WIRING OPERATIONS :
• In accordance with the input / output configuration, install the required I/O cables.
• Route and connect them to the DCS or PLC I/O cards.
• Connect the power cable in connector J949 and J950 if necessary.
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-AIAO-01-1/-2
Page 7/10
Bulletin Rev : 2016_01
Description of Analog Input Configuration with 2W transmitter supplied by PLC or DCS card.
Description of Analog Input Configuration with 2W transmitter powered from PS connected on the Marshalling panel.
Description of Analog Input Configuration with 3W/4W transmitter with external Power Supply (self powered transmitter).
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-AIAO-01-1/-2
Page 8/10
Bulletin Rev : 2016_01
3. CONFIGURATION EXAMPLES :
3.1. EXAMPLE 1 - ONLY HIGH LEVEL (4-20MA) AI AND AO :
Existing RS3 - Address 101-102-103
Existing RS3 - Address 201-202-203
Existing RS3 - Address 301-302-303
Existing RS3 - Address 401-402-403
Existing RS3 - Address 501-502-503
Existing RS3 - Address 601-602-603
Existing RS3 - Address 701-702-703
Existing RS3 - Address 801-802-803
Analog Inputs
Yes : 101-102
Yes : 201-202
Yes : 301-302
Yes : 401-402
Yes : 501-502
Yes : 601-602
Yes : 701-702
Yes : 801-802
Analog Outputs
Yes : 103
Yes : 203
Yes : 303
Yes : 403
Yes : 503
Yes : 603
Yes : 703
Yes : 803
Group of 3 I/Os
1
2
3
4
5
6
7
8
PLC or DCS
Analog Input
Card
16 channels
No card required on
connector P2
PLC or DCS
Analog Output
Card
8 channels
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-AIAO-01-1/-2
Page 9/10
Bulletin Rev : 2016_01
3.2. EXAMPLE 2 - ONLY HIGH LEVEL (4-20MA) AI AND AO :
Existing RS3 - Address 101-102-103
Existing RS3 - Address 201-202-203
Existing RS3 - Address 301-302-303
Existing RS3 - Address 401-402-403
Existing RS3 - Address 501-502-503
Existing RS3 - Address 601-602-603
Existing RS3 - Address 701-702-703
Existing RS3 - Address 801-802-803
Analog Inputs
Yes : 101-102-103
Yes : 201-202-203
Yes : 301-302
Yes : 401-402-403
Yes : 501-502
Yes : 601-602-603
Yes : 701-702
Yes : 801-802
Analog Outputs
No
No
Yes : 303
No
Yes : 503
No
Yes : 703
Yes : 803
Group of 3 I/Os
1
2
3
4
5
6
7
8
PLC or DCS
Analog Input
Card
16 channels
PLC or DCS
Analog Input
Card
8 channels
PLC or DCS
Analog Output
Card
8 channels
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-AIAO-01-1/-2
Page 10/10