SM-800.6502 H2 Controlair

H-2 CONTROLAIR® VALVE
Service Information
Description of Models
The H-2 Type Controlair Valves are handle operated 3way pressure graduating control valves. The handle actuates the pressure-graduating portion to increase, decrease or maintain a graduated air pressure to the delivery line.
When the handle is in the “OFF” or release position the
delivery line is connected to exhaust, except in the preloaded type Controlairs. Handle movement from the
“OFF” or release position actuates the pressure graduating portion to deliver a graduated pressure according to
the value of the control spring.
Models
There are several models with similar valve functions, but
different handle operating characteristics.
H-2-X Controlair Valve -Handle is spring returned to the
off position from all positions in the handle travel. Some
special models exist. See notes on Identity schedule on
page 9.
H-2-LX Controlair Valve - Handle is spring returned to off
position from all positions except at the maximum pressure setting. The handle is held in the extreme position by
a mechanical detent.
H-2-FX Controlair Valve - Handle is equipped with a
friction brake that will hold the handle in any position selected in the handle travel.
H-2-EX Controlair Valve - Handle is spring returned to
“OFF” position from all other positions in the handle travel.
The “OUTLET” pressure increases from 0 to 40% of the
control pressure in the first 60 degrees of handle travel.
The outlet pressure then increases to maximum control
pressure in the remaining 32 degrees of handle travel.
H-2-EFX Controlair Valve - Handle travel and valve functions are the same as H-2-EX except it is equipped with a
friction brake that holds the handle in any position selected in the handle travel.
H-2-ES Controlair Valve - Valve is similar to H-2-EX except no handle return spring or friction brake in the handle
travel.
H-2-EFS Controlair Valve- Valve is similar to H-2-EFX
except is preloaded in “release” position and handle return
spring is only effective in the first 28° of 86 degrees of
handle travel.
SM-800.6502
Table of Contents
Page
Description of Models
Warnings
Technical Data
Installation
Maintenance/Repair Recommend.
Outline Dimensions
Description of Operation
Maintenance and Repair
Graphical Symbol
Diagrammatic View
Identity Schedule
Exploded View
Part List
Repair Kit List
Full Pressure Feature
Assembly Sectional Views
Testing
Function
Pressure Range
Leakage
Flow Capacity
Response
Mechanical Detents
Test Setup
Test Diagram
1
2
2
2
2
3&4
5
6
7
7
8&9
10
11 & 12
13
14
15 & 16
17
17
17
17
17
17
17
17
18
Installation and General Maintenance Recommendations
WARNING: INSTALLATION
AND MOUNTING
The user of these devices must conform to all applicable electrical, mechanical, piping and other codes
in the installation, operation or repair of these devices.
INSTALLATION! Do not attempt to install, operate or repair these devices without proper training in the technique of working on pneumatic or
hydraulic systems and devices, unless under
trained supervision.
Compressed air and hydraulic systems contain
high levels of stored energy. Do not attempt to
connect, disconnect or repair these products
when a system is under pressure. Always exhaust or drain the pressure from a system before
performing any service work. Failure to do so
can result in serious personal injury.
MOUNTING! Devices should be mounted and
positioned in such a manner that they cannot be
accidentally operated.
Installation and General Maintenance Recommendations
Before installing the Controlair Valve®, all air lines in
the system should be cleaned to remove all dirt,
moisture or contamination.
A strainer is furnished on the inlet port to protect the
valve from large particles or foreign matter in the
supply line. To insure long, trouble-free service, a 10
micron or better filter should be installed in the supply line to the valve.
The H-2 Controlair Valve is designed for panel
mounting. The valve less the pipe bracket can be
installed from the top of the panel. Refer to the installation view on pages 3 & 4 for panel opening
dimension. Allow suitable clearance for installing or
removing of the (2) pipe bracket screws which are 1
1/2” (38 mm) long.
GENERAL MAINTENANCE AND REPAIR
RECOMMENDATIONS
Maintenance periods should be scheduled in accordance
with frequency of use and working environment of the Controlair Valve.
All valves must be visually inspected for wear and given an
“In System” operating performance and leakage test at least
once a year. If these visual observations indicate valve repair
is required, the valve must be removed immediately and
repaired.
A major overhaul is recommended at one million cycles.
However, where frequency of use is such that it would require more than two years to obtain the one million cycles,
the valve must be overhauled every two year period.
When it is determined that the Controlair Valve requires a
major repair as a result of the one million cycles, one year
routine inspection or the two year service period has
elapsed, the device must be disassembled, cleaned, inspected, parts replaced as required. The valve then must be
tested for leakage and proper operation prior to installation,
refer to the Major Repair and Maintenance Instructions and
test procedures.
Notice that the operating portion of the valve can be removed without disturbing the pipe connections by just removing the (2) screws that hold the pipe bracket to the valve.
No special tools are required to maintain the Controlair
valves.
One complete Controlair valve should be kept in stock for
every (4) valves in service. During the maintenance period,
replacing the complete valve with the stand-by unit reduces
production down time and affords inspection and replacement of parts at a more appropriate time and favorable location.
Technical Data:
Max. Operating Pressure
Admissible Mediums
200 PSI. (13.8 Bars)
Clean & Dry Compressed Air
Operating Temperature
-40° to 160° F( - 40° to 71° C)
Hysteresis
Control Pressure Range
1 1/2 Psi
Ref. Identity Chart on Page 8
Pressure Change
1/2 Psi. Increments
Mounting
Flanged Plate
Port Size
1/4-18 NPTF
Materials
Controlair Valve
Housing & Body
Die Cast Aluminum
Internal Parts
Brass, Rubber, Aluminum, Steel,
Plastic and Hytrel ™.
Weight
Page 2
9 Lb. (4.1 Kgs.)
Outline View
H-2 Controlair® Valve
Page 3
Outline View
H2-E Controlair® Valve
4.69
.34 DIA
2.38
.38 R
HOLE IN PANEL
FOR MOUNTING
1.00R
1.50R
2.25
4.00
4.44
1.94
1.50R
1.00R
2.00
2.50
4.69
5.88R
46°
1.63
92° YOKE
ASSEMBLY
AS SHOWN
REVERSE
FOR 78°
1.50
.31
2.66
.25 MAX.
THICKNESS
OF PANEL
OUT
IN
1.25
.62
C
6.18
TAP “B”
(2) PLACES
A
EXHAUSE OPENING
Page 4
Description of Operation
For H-2 Controlair®
When the handle is in released position, the
“IN” port is closed to supply pressure and the
“OUT” port is open to exhaust.
Note in the diagrammatic, when the handle is
pushed forward to increase pressure, the
cam forces the cam follower to push down
on the inlet and exhaust valve unit by closing
the exhaust valve and opening the supply.
This permits air to flow to the “OUT” port and
the upper diaphragm chamber. As the pressure builds up in the delivery line, it acts
through the sensing port orifice and deflects
the control diaphragm downward, compressing the control spring. When sufficient diaphragm deflection is obtained to allow the
upper supply valve in the pressure control
portion to close, the pressure in the delivery
line is held to that value.
The value of the pressure delivered to the
outlet port is proportional to the pressure
graduating portion plunger movement. This
movement in turn is controlled by the cam
contour and is proportional to the handle
travel.
Page 5
The H-2 Controlair Valve will automatically
compensate for delivery (outlet) line air pressures changes. These air pressure changes
can be caused by line leakage, temperature
change or load feedback. If air pressure at
the delivery (outlet) port increases over that
called for by the handle position, the diaphragm in the control portion will deflect
downward opening the lower exhaust valve
and exhausting air until the original setting is
obtained. If the pressure drops below that
called for by the handle position the decreased force on the diaphragm will allow the
control spring to force the diaphragm upward, opening the upper supply valve to restore the set pressure. The range of the delivery (outlet) line pressure is controlled by
the strength of the diaphragm spring.
Repair and Maintenance Instructions
Repair and Maintenance Instructions
When it has been determined that the Controlair® Graduated Output Pressure Adjustments
Adjusting screw Item #1 varies the maximum presValve requires repairs, the following general instrucsure setting. Turning the adjusting screw in raises the
tions are recommended.
maximum pressure. Turning the screw out decreases
the maximum pressure. The maximum control presDisassembly, Cleaning and Lubrication
Completely disassemble the Controlair valve. sure adjustment should not exceed the maximum
Wash all metal parts in a non-flammable solvent. control pressure shown in the Identity Schedule for
Rinse each part thoroughly and blow dry with low that part number. (Control Springs are color coded).
The maximum output pressure rating can be
pressure air.
Inspect and clean the inlet filter Item #17 and both changed by changing the control spring Item #5.
With air supplied to the valve, move handle from
gaskets Item #18. Be sure all passages in the body
and pipe bracket and sensing port orifice in top of the neutral to full travel position and hold. Adjust graduating valve screw Item #1 to obtain the maximum condiaphragm chamber are clean and unrestricted.
To remove cam set screw Item #40, use of an im- trol pressure per Identity schedule. Move handle
pact wrench (set soft) will break it loose to remove back to neutral position and note delivery line is exhausted to zero.
the cam and shaft from cam housing.
Examine all parts carefully. Replace all rubber
Special Preload Setting
parts and all worn or damaged parts. The use of reThis setting calls for a predetermined delivery prespair kits is recommended.
sure.
Reassemble
Friction Brake Adjustment
Refer to exploded Parts and Assembly Views.
The handle force of the H-2-FX, H-2-EFX and H-2Valves should always be reassembled using new
EFS Controlair Valve can be varied by adjusting nut
rubber parts.
Lubricate all metal to metal wear surfaces with Lu- Item #50 on the brake shoe holder Item #47. This
briplate 107 Grease. Lubricate all the rubber parts, adjustment increases or decreases the force required
except the diaphragm with Dow Corning No. 55 to move the handle in any position of the handle
travel. Factory setting is 8 lbs (3.6 Kgs)
Pneumatic Grease.
This adjustment is normally made on the cam
The exhaust valve and seat if not replaced should
be polished for minimum leakage using a 600 grit housing portion before assembling to the control porlapping compound. Be sure to clean these parts prior tion.
to installing in the valve.
Installing the cam set screw Item #40. The cam set
screw must be fully seated into the drill point location
on the cam shaft Item #36. When installing set screw
Item #40 use a thread locker like Loctite TL242.
Installing the handle (Item #43), seat the handle
into the yoke, Item #42 before installing the nut, Item
#44.
Do not over torque the cap nut, Item #44.
Adjustments
There are 3 adjustments that can be made to the
H-2 Controlair Valves. The adjusting screw item #1
that varies the output pressure, reversing the handle
yoke item #42 can effect the degrees of handle travel
from 92 to 78 degrees and friction brake item #47
increases or decreases the force required to move
the control handle.
Page 6
DIAGRAMMATIC VIEW
VALVE
SYMBOL
IN
OUT
H-2 CONTROLAIR® VALVE
RELEASE POSITION
FULL TRAVEL
LEGEND—PIPE BRACKET
IN - SUPPLY
OUT - GRADUATED DELIVERY
CAM
CAM FOLLOWER
INLET & EXHAUST
VALVE UNIT
SENSING PORT ORIFICE
SUPPLY VALVE
DIAPHRAGM
EXHAUST VALVE
ADJUSTING SCREW
EXHAUST PORT
Page 7
H-2 IDENTITY SCHEDULE
+Model
New
Complete
Part Number
Old
Complete
Part Number
Control
Pressure
Range (PSI.)
R431002638
R431002639
R431002640
R431002641
P -050493-00001
P -050493-00002
P -050493-00003
P -050493-00004
P -050493-00005
P -050493-00008
P -050493-00011
P -065989-00003
P -067191-00000
P -067694-00003
P -068542-00007
P -068543-00003
P -068544-00003
P -068758-00001
0 to 65 Psi.
0 to 100 Psi.
0 to 125 Psi.
0 to 150 Psi.
0 to 15 Psi.
0 to 30 Psi.
10 to 65 Psi.
0 to 125 Psi.
0 to 100 w/FP
0 to 125 Psi.
0 to 25 Psi.
0 to 125 Psi.
0 to 125 Psi.
0 to 65 Psi.
R431002643
P -050494-00001
0 to 65 Psi.
R431002644
R431002645
R431002646
R434002045
P -050494-00002
P -050494-00003
P -050494-00004
P -050494-00005
P -050494-00007
P -050494-00008
P -050494-00010
P -050494-00011
P -050494-00012
P -050494-00015
P -050494-00016
P -051248-00011
P -052490-00001
P -052490-00008
P -052929-00002
P -055863-00001
P -055863-00002
P -055863-00003
P -055863-00010
P -058998-00000
R431002642
H-2-X
R431007252
R431007323
R431007324
New Cam
Portion
Complete
Old Cam
Portion
Complete
New Valve
Portion
Complete
Old Valve
Portion
Complete
P -055442-00000
-526749-00000
-540577-00000
P -055441-00000
P -060293-00000
P -060295-00000
P -055442-00000
-540577-00000
-540577-00000
-540577-00000
P -060295-00000
-540577-00000
-540577-00000
P -055442-00000
R431000147
R431000147
R431000147
R431000147
R431000147
R431000147
-850426-00000
-850426-00000
-850426-00000
-850426-00000
-850426-00000
-850426-00000
-850427-00000
P -065990-00000
-850426-00000
P -065990-00001
P -068454-00000
P -065990-00000
P -065990-00000
P -068454-00001
R431003776
R431003777
R431003778
R431003779
P -055510-00001
P -055510-00002
P -055510-00003
P -055510-00004
P -055510-00005
P -055510-00008
P -055510-00001
P -055510-00003
P -063408-00003
P -055510-00003
P -068453-00007
P -055510-00003
P -055510-00003
P -055510-00001
R431003732 BROWN
P -055442-00000
New Control Spring
& Color Code
R431003732
R431000043
R431000099
R431003731
R431005473
R431005475
R431003732
R431000099
R431000099
R431000099
R431005475
R431000099
R431000099
R431003732
BROWN
YELLOW
LT. BLUE
RED
WHITE
DK. BLUE
BROWN
LT. BLUE
LT. BLUE
LT. BLUE
DK. BLUE
LT. BLUE
LT. BLUE
BROWN
Old
Control Spring
& Color Code
R431000147
R431006748
R431007293
R431007294
R431003781
R431003776
R431003778
R431003778
R431003778
R431003778
R431003776
Handle Remarks
Travel
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
78 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
Note 1
Note 4
Note 2
Note 5
Note 6
Note 7
Note 3
R431000143
-850261-00000
R431003776
P -055510-00001 92 Deg.
R431000043 YELLOW
R431000099 LT. BLUE
R431003731 RED
R431005473 WHITE
R431005475 DK. BLUE
R431005475 DK. BLUE
R431000056 DK. GREEN
R431003732 BROWN
DK. GREEN
R431000056 DK. GREEN
R431003311 SILVER
R431006501 SILVER
R431003732 BROWN
R431003732 BROWN
R431005475 DK. BLUE
R431003732 BROWN
R431000043 YELLOW
R431000099 LT. BLUE
R431000056 DK. GREEN
R431003732 BROWN
-526749-00000
-540577-00000
P -055441-00000
P -060293-00000
P -060295-00000
P -060295-00000
-531418-00000
P -055442-00000
-531418-00000
-531418-00000
P -054159-00000
P -064822-00000
P -055442-00000
P -055442-00000
P -060295-00000
P -055442-00000
-526749-00000
-540577-00000
-531418-00000
P -05442.00000
R431000143
R431000143
R431000143
R431000143
R431000143
R431000143
R431000145
R431000145
-850261-00000
-850261-00000
-850261-00000
-850261-00000
-850261-00000
-850261-00000
-850265-00000
-850265-00000
-850265-00000
-850261-00000
-850265-00000
P -051429-00000
P -051429-00000
P -051429-00000
P -052877-00000
P -057053-00000
P -057053-00000
P -057053-00000
P -057053-00000
-850265-00000
R431003777
R431003778
R431003779
R431003780
R431003781
R431003782
R431003776
R431003782
R431003776
R431003776
R431003781
R431003777
R431003776
R431003777
R431003778
R431003782
R431003776
P -055510-00002
P -055510-00003
P -055510-00004
P -055510-00006
P -055510-00008
P -055510-00010
P -055510-00001
P -055510-00010
P -055510-00010
P -055510-00015
P -055510-00016
P -055510-00001
P -055510-00001
P -055510-00008
P -055510-00002
P -055510-00001
P -055510-00002
P -055510-00003
P -055510-00010
P -055510-00001
92 Deg.
78 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
78 Deg.
92 Deg.
92 Deg.
92 Deg.
Note 9
Note 10
Note 10
Note 8
Note 18
Note 18
Note 18
Note 18
R431000043
R431003731
R431003732
R431000043
R431000099
R431003731
R431003732
R431003732
R431000043
R431000099
R431003732
R431000043
R431000099
R431000056
YELLOW
RED
BROWN
YELLOW
LT. BLUE
RED
BROWN
BROWN
YELLOW
LT. BLUE
BROWN
YELLOW
LT. BLUE
DK. GREEN
-526749-00000
P -055441-00000
P -055442-00000
-526749-00000
-540577-00000
P -055441-00000
P -055442-00000
P -055442-00000
-526749-00000
-540577-00000
P-055442-00000
-526749-00000
-540577-00000
-531418-00000
R431000143
R431000143
R431006568
R431006568
R431006568
R431006568
R434001177
R431007308
R431007328
R434001171
R434001173
R431007329
R434001201
0 to 100 Psi.
0 to 125 Psi.
0 to 150 Psi.
0 to 15 Psi.
0 to 25 Psi.
0 to 30 Psi.
0 to 80 Psi.
10 to 65 Psi.
10 to 90 Psi.
0 to175 Psi.
3 to 15 Psi.
10 to 65 PSI
0 to 65 Psi.
0 to 30 Psi.
0 to 100 Psi.
0 to 65 Psi.
0 to 100 Psi.
0 to 125 Psi.
0 to 80 Psi.
0 to 65 Psi.
0 to 100 Psi w/
P -063407-00002
FP
P -064092-00004
0 to 150 Psi.
P -065124-00001
0 to 65 Psi.
P -065124-00002
0 to 100 Psi.
P -065124-00003
0 to 125 Psi.
P -0965124-00004 0 to 150 Psi.
P -065607-00011
10 to 65 Psi.
P -067460-00011
10 to 70 Psi.
P -068521-00002
0 to 100 Psi.
P -068548-00003
0 to125 Psi.
P -068549-00001
0 to 65 Psi.
P -068549-00002
0 to 100 Psi.
P -068549-00003
0 to 125 Psi.
P -068549-00010
0 to 80 Psi.
R431006645
R431007309
R431007311
R431007310
R431007310
R431007310
R430017310
-850261-00000
-850261-00000
P -065129-00000
P -065129-00000
P -065129-00000
P -065129-00000
P -065610-00000
P -065610-00001
P -068522-00000
P -068522-00002
P -068522-00001
P -068522-00001
P -068522-00001
P -068522-00001
R431003777
R431003779
R431003776
R431003777
R431003778
R431003779
R431003776
R431003776
R431003777
R431003778
R431003776
R431003777
R431003778
R431003782
P -055510-00002
P -055510-00004
P -055510-00001
P -055510-00002
P -055510-00003
P -055510-00004
P -055510-00001
P -055510-00001
P -055510-00002
P -055510-00003
P -055510-00001
P -055510-00002
P -055510-00003
P -055510-00010
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
78 Deg.
78 Deg.
92 Deg.
92 Deg.
Note 20
Note 19
Note 11
Note 12
Note 12
Note 12
Note 12
Note 12
Note 23
Note 13
Note 22
Note 22
Note 22
Note 22
R431002652
R431002653
R431002654
R431002655
P -050499-00001
P -050499-00002
P -050499-00003
P -050499-00004
0 to 65 Psi.
0 to 100 Psi.
0 to 125Psi.
0 to 150 Psi.
R431003732
R431000043
R431000099
R431003731
BROWN
YELLOW
LT. BLUE
RED
P -055442-00000
-526749-00000
-540577-00000
P -055441-00000
R431000149
R431000149
R431000149
R431000149
-850428-00000
-850428-00000
-850428-00000
-850428-00000
R431003776
R431003777
R431003778
R431003779
P -055510-00001
P -055510-00002
P -055510-00003
P -055510-00004
92 Deg. Note 22
92 Deg.
92 Deg.
92 Deg.
0 to 75 Psi.
10 to 65 Psi.
10 to 90 Psi.
0 to 125 Psi.
0 to 125 Psi.
0 to 125 Psi.
0 to 125 Psi.
R431000056
R431003732
R431000056
R431000099
R431000099
R431000099
R431000099
DK. GREEN
BROWN
DK. GREEN
LT. BLUE
LT. BLUE
LT. BLUE
LT. BLUE
-531418-00000
P -055442-00000
-531418-00000
-540577-00000
-540577-00000
-540577-00000
-540577-00000
R431000149
R431007325
R431007326
R431007327
P -050499-00009
P -050499-00011
P -050499-00012
P -066325-00003
P -068545-00003
P -068546-00003
P -068547-00003
-850428-00000
-850428-00000
-850429-00000
P -066326-00000
R431006800 P -066326-00003
R4310006799 P -066326-00002
R431006798 P -066326-00001
R431003782
R431003776
R431003782
R431003778
R431003778
R431003778
R431003778
P -055510-00010
P -055510-00001
P -055510-00010
P -055510-00003
P -055510-00003
P -055510-00003
P -055510-00003
92 Deg.
92 Deg.
78 Deg.
78 Deg.
92 Deg. Note 14
92 Deg. Note 16
92 Deg. Note 15
P -050925-00001
P -050925-00002
P -050925-00003
P -050925-00005
P -066322-00002
P -067224-00002
P -067576-00002
P -067577-00002
0 to 65 Psi.
0 to 100 Psi.
0 to 125 Psi.
0 to 15 Psi.
0 to 100 Psi.
0 to 100 Psi.
0 to 100 Psi.
0 to 100 Psi.
R431003732
R431000043
R431000099
R431005473
R431000043
R431000043
R431000043
R431000043
BROWN
YELLOW
LT. BLUE
WHITE
YELLOW
YELLOW
YELLOW
YELLOW
P -055442-00000
-526749-00000
-540577-00000
P -060293-00000
-526749-00000
-526749-00000
-526749-00000
-526749-00000
R431002810
R431002810
R4312810
R431002810
R431003792
R431003793
R431003794
P -055510-00001
P -055513-00002
P -055513-00003
P -055513-00005
P -055513-00002
P -055513-00002
P -055513-00002
P -055513-00002
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
H-2-ES
P -051846-00001
P -051846-00002
P -051846-00003
P -051846-00004
P -053217-00001
P -055763-00001
P -062293-00002
0 to 65 Psi.
0 to 100 Psi.
0 to 125 Psi.
0 to 150 Psi.
0 to 65 Psi.
0 to 65 Psi.
0 to 100 Psi.
R431003732
R431000043
R431000099
R431003731
R431003732
R431000043
R431000043
BROWN
YELLOW
LT. BLUE
RED
BROWN
YELLOW
YELLOW
P -055442-00000
-526749-00000
-540577-00000
P -055441-00000
P-055442-00000
-526749-0000
-526749-00000
P -055513-00001
P -055513-00002
P -055513-00003
P -055513-00004
P -055513-00001
P -055513-00001
P -055513-00002
92 Deg. Note 26
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg. Note 29
92 Deg. Note 28
H-2-EFS
P -063247-00003
P -063247-00004
10 to110
12 to 125 Psi.
R431000099 BLUE
R431003731 RED
R431002647
R431002648
R431002649
R431002651
H-2-FX
R434001217
R434001216
R434001215
R434001214
H-2-LX
R431002807
R431002808
R431002809
H-2-EX
R431007033
R431007221
R431007222
R431002946
R431002947
R431002948
H-2-EFX
-540577-00000
P -055441-00000
Page 8
R431000143
R431000145
R431000145
R431007043
R431007044
R431002811
R431002949
R431002949
R431002949
R431002949
R431006040
P -050926-00000
P -050926-00000
P -050926-00000
P -050926-00000
P -066323-00000
P -067274-00000
P -067274-00000
P -050926-00001
R431003783
R431003793
R431003793
R431003793
R431003793
P -051847-00001
P -051847-00000
P -051847-00000
P -051847-00000
P -053218-00000
P -053218-00000
P -053218-00000
R431003792
R431003793
R431003794
P -063298-00000
P -063298-00000
R431003794
R431003792
R431003792
R431003793
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
92 Deg.
78 Deg.
78 Deg.
P -055513-00003 92 Deg.
P -055513-00004 86 Deg.
Note 17
Note 24
Note 27
Note 25
Identity Schedule
Note 1
Note 2
-
Note 3
-
Note 4
-
Note 5
-
Note 6
-
Note 7
-
Note 8
-
Note 9
-
Note 10 Note 11 Note 12 Note 13 Note 14 Note 15 Note 16 -
Note 17 Note 18 Note 19 Note 20 Note 21 Note 22 Note 23 Note 24 Note 25 Note 26 -
Note 27 -
Note 28 Note 29 -
Same as R431002640 (P -050493-00003) except Items 23 & 42 are chrome plated.
Same as 431002640 (P50493-00003) except cam housing and escutcheon plate,
Item 23 and 25, part numbers
R431007253 (P -067695-00000) or R431002638 (P -048316-00000).
Same as R431002638 (P -050493-00001) except less yoke, handle, nut, knob and paint,
Items 42,43,44 & 45.
Same as R431002640 (P -050493-00003) except with full pressure feature
(special valve portion consult factory).
Same as R431002642 (P -050493-00008) except special non-magnetic materials
(consult the factory)
Same as R431002640 (P -050493-00003 except Items 22, 23, 35,36, 37 and 39 are replaced with
part numbers (P -065690-00003), R431007255 (P -067695-00002), R431002761 (P -050800-00000),
R431007035 (P -067225-00001), R431007032 (P -067223-00000) and (P -049804-00069).
Same as (P -068543-00002) except Items 22, 23 and 25 are replaced with R431006749
(P -065990-00002), R431007253 (P -067695-00000) and R431001591 (P -048316-00000).
Same as R431002644 (P -050494-00002) except Item 43 is part number
R431002845 (P -050979-00000) (long handle shaft).
Same as R431002649 (P -050494-00011) except special non-magnetic material
(consult the factory).
Same as (P -050494-000XX except Items 22, 23, and 25 are replaced by part
numbers (P -052491-00000), (P -052492-00000) and less Item 25.
Same as P50494-00XX except with black epoxy paint.
Same as P50494-00XX except Items 23 & 42 are chrome plated.
Same as R431002644 (P -050494-00002) except Items 22, 23, and 25 are replaced with part
numbers R431007309 (P -068522-00000), R431007254 P -067695-00001) and
R431001591 (P -048316-00000).
Same as R431002654 (P -050499-00003) except Items 42 and 43 are chrome plated.
Same as R431002654 (P -050499-00003) except Items 22, 23 and 25 are replaced with
R431006749 (P -065990-00002), R431007253(P -067695-00000) and R431001591
(P -048316-00000).
Same as R431002654 (P -050499-00003) except Items 22, 23, 35,36, 37 and 39 are replaced with
part numbers R431006800 (P -066326-00003), (P -066237-00003), R431007336 (P -068643-00000),
R431007035 (P -067225-00001), R431007032
(P -067223-00000) and R431001992 (P -049707-00004).
Same as Note 16 except Items 22, 23 and 25 are replaced with R431006749 (P -065990-00002),
R431007253 (P -067695-00000) and R431001591 (P -048316-00000).
Same as (P -050494-000XX) except (Right Hand Pull Action) Items 22, 23, 35 and 36 are
replaced with part numbers (P -057053-00000), R4317253 (P -067695-00000),
R431001591 (P -048316-00000) and (P -05988-00000).
Same as R431002644 (P -050494-00002) except with full pressure feature
(special valve portion consult factory).
Same as R431002643 (P -050494-00001) except with sprocket drive (Obsolete).
Same as R431002643 (P -050494-00001) except has 9/16-18 straight thread “O” ring ports
Same as (P -050494-XXXXX) except (Right or Left Hand Pull Action) Items 22, 23, 35 and 36 are
replaced with part numbers R431007311(P -068522-00002), R431007255 (P -067695-00002),
R431006378 (P -064198-00000), R431007034 (P -067225-00000) and (P -049804-00069).
Same as (P -050494-XXXXX) except less Items 43,44 and 45 and Items 22 and 36 are replace with
R431006645 (P -065610-0001), R431007132 (P -067459-00000) and (1) screw P/N (P -050283-00005).
Same as R431002808 (P-050295-00002) except Items 23 & 42 are chrome plated.
Same as R431002808 (P -050925-00002) except (Left Hand Pull Action) and Items 22 & 23 are
replaced part numbers R431002811 (P -050926-00001) and R431002814 (P -050927-00002).
Same as R431002808 (P -050925-00002) except (Left Hand Push Action) less Items 37 & 39 and
Items 22, 23, 35 and 36 are replaced with part numbers R431007044 (P -067274-00001),
R431002815 (P -050927-00003), R431002682 (P -050600-00002), and R431007035 (P -067225-00001)
plus arbor spring R431007032 (P -067223-00000) and spacer (P -067228-00000) are added.
Same as R431002808 (P -50925-00002) except (Right Hand Push Action) less Items 37 & 39 and
Items 22, 23, 35 and 36 are replaced with part numbers R431007043 (P -067274-00000),
R431002816 (P -050927-00004), R431002682 (P -050600-00002), and R431007035 (P -067225-00001)
plus arbor spring R431007032 (P -067223-00000) and spacer (P -067228-00000) are added.
Same as R431002946 (P -051846-00001) except less Item 25 with holes plugged for the escutcheon
drive screws.
Same as R431002946 (P -051846-00001) except less Item 25.
Page 9
EXPLODED VIEW
H-2-X CONTROLAIR®
H-2-LX CONTROLAIR®
41
39
38
37
NOTE:
1. SEE PAGE 11 & 12 FOR PART NUMBERS
2. SEE PAGE 13 FOR REPAIR KITS
3. MATCHED/LAPPED SET OF ITEM 8 & 13
ARE IN KIT, P/N R431003892 (P –05568700000) PAGE 11.
36
45
H-2-EFX CONTROLAIR
H-2-EFS CONTROLAIR (has spring (38), arbor (37) and brake).
H-2-FX CONTROLAIR
41
16
43
36
46
47
BRAKE ASSY.
PART NO.R434000130
(-850182-00000)
32
48
49
50
42
35
44
40
21
27
20
19
28
30
9
NOTE
3
23
SEE PAGE 13 FOR
REPAIR KITS
7
8
17
6
18
51
34
33
10
IN
11
OUT
12
5
52
4
14
2
13
14
3
15
1
Page 10
NOTE 3
H-2 Controlair® Valve Parts List
REF.
QTY.
DESCRIPTION
New P/N H-2-X
1
1
Adjusting screw
R431006770
P –066209-00000
R431006770
P –066209-00000
R431006770
P –066209-00000
2
1
Spring Housing
R431006822
P –066488-00002
R431006822
P –066488-00002
R431006822
P –066488-00002
3
4
Nuts
R431002419
P –049901-00020
R431002419
P –049901-00020
R431002419
P –049901-00020
4
1
Spring Seat
R431000036
-526347-0000
R431000036
-526347-00000
R431000036
-526347-00000
5
1
Control Springs
See page 6
See page 6
See page 6
See page 6
See page 6
6
1
Complete Body
R431000068
-534500-00000
R431000068
-534500-00000
R431000068
-534500-00000
7
2
Cap Screws
R431002291
P –049842-00000
R431002291
P –049842-00000
R431002291
P –049842-00000
R431003892
P –055687-00000
R431003892
P –055687-00000
R431003892
P –055687-00000
Complete Device
**1
Old P/N H-2-X
New P/N H-2-FX
P –050493-0000X
Minor Graduating Portion
Old P/N H-2-FX
New P/N H-2-LX
P –050494-0000X
Old P/N H-2-LX
P –050499-0000X
See page 6
Includes Items 8 to 14
8
*1
Exhaust Valve Seat
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
9
*1
11/16” “O” Ring
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
10
*1
Diaphragm
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
11
*1
Diaphragm Follower
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
12
13
*1
*1
Adjusting Screw
Inlet & Exhaust Valve/Includes 14
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
14
15
*2
**1
3/4” “O” Rings
Exhaust Valve Spring
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
15A
1
P -055510-0000X
P –055510-0000X
P -055510-0000X
P –055510-0000X
P -055510-0000X
P –055510-0000X
Complete Bottom Portion
Includes items 1 to 15 Must specify spring range, same as last digit on valve
16
1
17
**1
Strainers
See Repair Kits
18
**2
Gaskets
**1
Brake Drum
R431000129
-850181-00000
R431000129
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
R431004886
P –059028-00000
Major Graduating Repair Kit
-850181-0000
R431000129
-850181-00000
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
R431004886
P –059028-00000
R431004886
P –059028-00000
Includes Kit P –055687-00000 and Items 15, 17 and 18
19
1
Pivot Pin
R431001563
P –048189-00000
R431001563
P –048189-00000
R431001563
P –048189-00000
20
2
Retaining Rings
R431001844
P –049528-00001
R431001844
P –049528-00001
R431001844
P –049528-00001
21
1
Cam Dog
R431003014
P –052835-00000
R431003014
P –052835-00000
R431003014
P –052835-00000
22
1
R431000147
-850426-00000
R431000147
-850426-00000
R431000147
850426
R431000062
-534496-00000
R431000062
-536795-00000
R431000077
536795
P –050851-00002
Complete Top Portion
Includes items 23,33 to 50
23
1
Complete Cam Housing
Includes items 24 to 32
24
1
Cam Housing (Bushed)
R431002766
P –050851-00002
R431002766
P –050851-00002
R431002766
25
1
Escutcheon Plate
R431000061
-534491-00001
R431000061
-534491-00001
R431000061
-534491-00001
26
1
Stop
R431002767
P –050851-00003
R431002767
P –050851-00003
R431002767
P –050851-00003
27
28
29
1
1
2
Latch Spring
Latch
Rivets Large
X
X
R431001847
X
X
P –049533-00001
X
X
R431001847
X
X
P –049533-00001
R431000098
R431004002
R431001847
-539961-00000
P –057117-00000
P –049533-00001
30
2
Rivets Small
R431002293
P –049854-00004
R431002293
P –049854-00004
R431002293
P –049854-00004
31
4
Screws #6—3/16”
R431002597
P –049987-00002
R431002597
P –049987-00002
R431002597
P –049987-00002
32
2
Studs
R431002505
P –049906-00014
R431002505
P –049906-00014
R431002505
P –049906-00014
33
2
Mounting Nuts
R431002419
P –049901-00020
R431002419
P –049901-00020
R431002419
P –049901-00020
34
2
Tooth Washers
R431002409
P –049898-00009
R431002409
P –049898-00009
R431002409
P –049898-00009
35
1
Cam w/pin
R431002763
P –050800-00002
R431002763
P –050800-00000
R431002763
P –050800-00002
36
1
Cam Shaft
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
37, 38
1
Return Spring & Arbor Kit
R431006422
P –064421-00008
X
X
R431006422
P –064421-00008
39
1
Cam Shaft Sleeve
R431000146
-850400-00000
X
X
R431000146
-850400-00000
40
1
Screw 5/16” - 18 x 5/8”
R431001665
P –048746-00001
R431001665
P –048746-00001
R431001665
P –048746-00001
41
1
Cap Nut
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
42
1
Handle Yoke
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
43
1
Handle Shaft
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
44
1
Nut
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
45
1
Handle Ball
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
46
1
Key 1/8 x 5/8”
X
X
R431002109
P –049767-00003
X
X
X
X
R434000132
-850187-00000
X
X
1
Brake Shoe & Holder Kit
Includes items 47, 48, 49 & 50
47
1
Brake Shoe & Holder
X
X
See Repair Kits
See Repair Kits
X
X
48
1
Nut
X
X
See Repair Kits
See Repair Kits
X
X
49
1
Washer
X
X
See Repair Kits
See Repair Kits
X
X
50
1
Elastic Stop Nut
X
X
See Repair Kits
See Repair Kits
X
X
51
1
Bracket
R431006911
P –066888-00000
R431006911
P –066888-00000
R431006911
P –066888-00000
52
2
Screws 3/18-24 x 1 1/4”
R431002438
P –049902-00042
R431002438
P –049902-00042
R431002438
P –049902-00042
* These items are in the minor repair kit for graduating section.
** These items are in the major repair kit for graduating section.
Page 11
See Page 13 for Repair Kits summary.
H-2 Controlair® Valve Parts List
REF.
QTY
DESCRIPTION
New P/N H-2-EX Old P/N H-2-EX New P/N H-2-EFX Old P/NH-2-EFX
New P/N H-2-ES
Old P/N H-2-ES
New P/N H-2-EFS
H-2-EFS
R431006770
R431006822
R431002419
P –051846-0000X
P –066209-00000
P –066488-00002
P –049901-00020
R431006770
R431006822
R431002419
P –062293-00003
P –066209-00000
P –066488-00002
P –049901-00020
R431006770
R431006822
R431002419
P –063247-0000X
P –066209-00000
P –066488-00002
P –049901-00020
-526347-00000
See Page 6
R43100036
See Page 6
-526347-00000
See Page 6
R431000036
See Page 6
-526347-00000
See Page 6
R431000036
See Page 6
-526347-00000
See Page 6
1
2
3
1
1
4
Complete Device
Adjusting Screw
Spring Housing
Nuts
4
5
1
1
Spring Seat
Control Springs
R431000036
See Page 6
6
1
Complete Body
R431000067
-534500-00000
R431000067
-534500-00000
R431000067
-534500-00000
R43100067
-534500-00000
7
2
Cap Screws
Minor Graduating Portion
R431002291
P –049842-00000
R431002291
P –049842-00000
R431002291
P –049842-00000
R431002291
P –049842-00000
R431003892
P –055687-00000
R431003892
P –055687-00000
R431003892
P –055687-00000
R431003892
P –055687-00000
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
P –055513-0000X
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
P –055513-0000X
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
P –055513-0000X
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
P –055513-0000X
-850181-00000
See Repair Kits
X
See Repair Kits
X
See Repair Kits
See Repair Kits
**1
R431006770
R431006822
R431002419
P –050925-0000X
P –066209-00000
P –066488-00002
P –049901-00020
Includes Items 8 to 14
8
9
10
11
12
13
14
15
15A
*1
*1
*1
*1
*1
*1
*2
**1
1
Exhaust Valve Seat
11/16” “O” Ring
Diaphragm
Diaphragm Follower
Adjusting Screw
Inlet & Exhaust Valve/Includes 14
3/4” “O” Rings
Exhaust Valve Spring
Complete Bottom Portion
16
17
1
**1
Brake Drum
Strainers
X
See Repair Kits
18
**2
Gaskets
**1
Major Graduating Repair Kit
Portion includes items 1 to 15 Must specify spring range, same as last digit on valve
X
See Repair Kits
R431000129
See Repair Kits
P –063297-00000
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
R431004866
P –059028-00000
R431004866
P –059028-00000
R431004866
P –059028-00000
R431004886
P –059028-00000
Includes Kit P –055687-00000 and Items 15, 17 and 18
19
1
Pivot Pin
R431001563
P –048189-00000
R431001563
P –048189-00000
R431001563
P –048189-00000
R431001563
P –048189-00000
20
2
Retaining Rings
R431001844
P –049528-00001
R431001844
P –049528-00001
R431001844
P –049528-00001
R431001844
P –049528-00001
21
1
Cam Dog W/ Bearing & Follow
R431002611
P –050140-00001
R431002611
P –050140-00001
R431002611
P –050140-00001
R431002611
P –050140-00001
R431002810
P -050926-00000
R431002949
P –051847-00000
R431006040
P –062292-00000
P –063298-00000
R431002813
P –050927-00000
R431002813
P –050927-00000
R431002813
P –050927-00000
P –063299-00000
22
1
Complete Top Portion
Includes items 23,33 to 50
23
1
Complete Cam Housing
Includes items 24 to 32
24
1
Cam Housing (Bushed)
R431002766
P –050851-00002
R431002766
P –050851-00002
R431002766
P –050851-00002
25
1
Escutcheon Plate
R431001716
P –049197-00001
R431001716
P –049197-00001
R431001716
P –049197-00001
R431001716
P –049197-00001
26
1
Stop
R431002767
P –050851-00003
R431002767
P –050851-00003
R431002767
P –050851-00003
R431002767
P –050851-00003
27
28
29
1
1
2
Latch Spring
Latch
Rivets Large
X
X
R431001847
X
X
P –049533-00001
X
X
R431001847
X
X
P –049533-00001
X
X
R431001847
X
X
P –049533-00001
X
X
R431001847
X
X
P –049533-00001
30
31
2
4
Rivets Small
Screws #6—3/16”
X
R431002597
X
P –049987-00002
X
R431002597
X
P –049987-00002
R431002293
R431002597
P –049854-00004
P –049987-00002
X
R431002597
X
P –049987-00002
32
2
Studs
R431002505
P –049906-00014
R431002505
P –049906-00014
R431002505
P –049906-00014
R431002505
P –049906-00014
33
2
Mounting Nuts
R431002419
P –049901-00020
R431002419
P –049901-00020
R431002419
P –049901-00020
R431002419
P –049901-00020
34
2
Tooth Washers
R431002409
P –049898-00009
R431002409
P –049898-00009
R431002409
P –049898-00009
R431002409
P –049898-00009
35
1
Cam w/pin
R431002683
P –050600-00003
R431002682
P –050600-00002
R431002682
P –050600-00002
R431002682
P –050600-00002
36
1
Cam Shaft
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
37
1
Arbor Handle Return
See Repair Kits
See Repair Kits
X
X
X
X
38
1
Handle Return Spring
See Repair Kits
See Repair Kits
X
X
X
X
R431000137
39
1
Cam Shaft Sleeve
R431000146
-850400-00000
X
X
X
X
X
X
40
1
Screw 5/16” - 18 x 5/8”
R431001665
P –048746-00001
R431001665
P –048746-00001
R431001665
P –048746-00001
R431001665
P –048746-00001
41
1
Cap Nut
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
R431003740
P –055465-00000
42
1
Handle Yoke
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
43
1
Handle Shaft
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
R431000155
-850460-00000
44
1
Nut
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
R431001871
P –049859-00000
45
1
Handle Ball
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
See Repair Kits
R431000012
-517026-00000
46
1
Key 1/8 x 5/8”
X
X
R431002109
P –049767-00003
X
X
R431002109
P –049767-00003
X
X
-850187-00000
X
X
1
Brake Shoe & Holder Kit
P –063294-00001
P –063296-00000
-850256-00000
P –063295-00000
-850187-00000
Includes items 47, 48, 49 & 50
47
1
Brake Shoe & Holder
X
X
See Repair Kits
See Repair Kits
X
X
See Repair Kits
See Repair Kits
48
49
50
51
1
1
1
1
Nut
Washer
Elastic Stop Nut
Bracket
X
X
X
R431006911
X
X
X
P –066888-00000
See Repair Kits
See Repair Kits
See Repair Kits
R431006911
See Repair Kits
See Repair Kits
See Repair Kits
P –066888-00000
X
X
X
R431006911
X
X
X
P –066888-00000
See Repair Kits
See Repair Kits
See Repair Kits
R431006911
See Repair Kits
See Repair Kits
See Repair Kits
P –066888-00000
52
2
Screws 3/18-24 x 1 1/4”
R431002438
P –049902-00042
R431002438
P –049902-00042
R431002438
P –049902-00042
R431002438
P –049902-00042
53
54
1
1
Nut
X
X
Screws
X
X
X=NOT USED IN THIS DEVICE
* These items are in the minor repair kit for graduating section.
** These items are in the major repair kit for graduating section.
X
X
X
X
X
X
X
X
R431002420
R431002303
P –049901-00023
P –049856-00046
Page 12
See Page 13 for Repair
Kits summary.
Repair Kits for H-2 Controlair® Valves
Quantity
Per Valve
New Part Number
Old Part Number
R431003895
* P –055687-K0000
Note 1
R431004887
* P –059028-K0000
Note 1
R431000132
-850187-00000
Note 5
R431006420
P –064421-00006
P –064421-00008
1
1
Note 5
R431006424
1
1
Note 5
R431006422
1
P –064421-00010
1
Note 5
Description
Minor Graduating Valve Portion-Repair Kit
Includes items 8, 9, 10, 11, 12, 13 and 14
Major Graduating Valve Portion-Repair Kit
Includes items 15, 17, 18 and Kit R431003892
Friction Brake Kit for FX, EFX and EFS models
Includes items 47, 48, 49 and 50
Cam Shaft Kit for X, FX, LX, EX, EFX and ES
Includes items 36, 41, 42, 43, 44 and 45
Return Spring and Arbor Kit for X and LX
Includes items 37 and 38
Return Spring and Arbor Kit for EX
Includes items 37 and 38
Notes:
*1. The inlet and exhaust valve unit Item 13 and exhaust valve seat Item 8 are lapped
together to form a matched set. Kits that contain these items from the factory
include matched sets.
2. Select replacement range control spring from identity schedule on page 8.
3. All kits above include small tubes of the recommended lubricants.
4. Valve portion kits listed above contain the seals and other parts that are needed to
repair the valve portion.
5. Replace all worn or damaged components, especially in the mechanical portions of
the valve. The mechanical parts are listed on pages 9, 10, 11 and 12.
Chrome plated H-2 Controlair® Valves
with chrome plated parts for item numbers listed
(See notes 1, 12, 14 and 24 --Page 9)
Model
New
Complete
Part
Number
Old
Complete
Part
Number
New Item 23
Cam Housing
Part
Number
Old Item 23
Cam Housing
Part
Number
New Item 42
Yoke
Part
Number
Old Item 42
Yoke
Part
Number
New Item 43
Handle Shaft
Part Number
Item 43
Handle Shaft
Part Number
P –065989-00003
R431006569 P –065130-00000 R431006897 P –066852-00001 R431002846 P –050979-00001
R431001217 P –065124-00001
R431006569 P –065130-00000 R431006897 P –066852-00001 R431002846 P –050979-00001
H-2-FX R431001216 P –065124-00002
R431006569 P –065130-00000 R431006897 P –066852-00001 R431002846 P –050979-00001
R431001215 P –065124-00003
R431006569 P –065130-00000 R431006897 P –066852-00001 R431002846 P –050979-00001
H-2-LX
P –066325-00003
P –066237-00000 R431006897 P –066852-00001 R431002846 P –050979-00001
H-2-EX
P –066322-00002
R431006789 P –066234-00000 R431006897 P –066852-00001 R431002846 P –050979-00001
H-2-X
Page 13
Full Pressure Feature for H-2 Controlair®
The full pressure feature was added to H-2 Controlair Valves to provide pressure graduation for
the initial engagement of a clutch and then to lock the clutch at full line pressure. It is particularly attractive on valves that are mounted in a vertical position. The full pressure feature
makes it easier for the operator to hold the valve fully engaged for period of time. When the top
pressure is critical, it compensates for valve component wear.
Caution must be exercised when using this feature. The full pressure feature opens
to full line pressure, so this pressure may need to be regulated to the value desired.
Line
FULL PRESSURE POINT
IS ADJUSTABLE.
PRESSURE
Full Pressure Kit P/N R431007029
(P –067190-00000)
Exhaust Valve Nut
Stop Rod
Adjusting Screw
Set Screw
HANDLE TRAVEL
GRADUATION WITH FULL PRESSURE FEATURE
HANDLE TRAVEL
Normal setting is
10 - 15 before full
travel.
Nut
Adjustable
Max. Travel
Rod
Adjustable
Screw
Set Screw
Page 14
A
A
H-2-FX CONTROLAIR® VALVE
A
A
H-2-X & H-2-LX CONTROLAIR® VALVE
92° YOKE ASSEMBLY
AS SHOWN REVERSE
ASSEMBLY FOR 78°
A
A
C
ASSEMBLY VIEW
Page 15
ASSEMBLIES
The following H-2-X, H-2-LX, and H-2-FX CONTROLAIR Valves are assembled as shown where handle
location or push/pull handle action is required on special panel configuration.
Model
New P/N
Old P/N
Configuration
Model
New P/N
Old P/N
Configuration
H-2-X R431007252 P -067694-00003 Figure No. 1 Rev.
nameplate Std. cam
H-2-X R431007324 P -06854400003
No. 3 Rev. nameplate
Reverse cam
H-2-X R431007323 P -068543-00003 Figure No. 2 Std.
nameplate Reverse cam
H-2-X R431002639 P -05049300002
Figure No. 4 Std.
nameplate Std. cam
Model
New P/N
Old P/N
Configuration
Model
New P/N
Old P/N
Configuration
H-2-LX R431007326 P -068546-00003 Figure No. 1 Rev. nameplate Std. cam
H-2-X
R431007327 P -068547-00003 Figure No. 3 Rev. nameplate Reverse cam
H-2-LX
---
H-2-X
R431002653 P -050499-00002 Figure No. 4 Std. nameplate Std. cam
Model
New P/N
P -065545-00003 Figure No. 2 Std. nameplate Reverse cam
Old P/N
Configuration
Model
New P/N
Old P/N
Configuration
H-2-FX R431007308 P -068521-00002 Figure No. 1 Rev. name- H-2-FX R431007329 P -068549-00003 Figure No. 3 Rev. nameplate Std. cam
plate Reverse cam
H-2-FX R431007328 P -068548-00003 Figure No. 2 Std. nameplate Reverse cam
Page 16
H-2-FX R431002644 P -050494-00002 Figure No. 4 Std. nameplate Std. cam
Testing and Test Set-Up (See Test Arrangement Diagram)
Testing
After any repair or adjustments, the H-2 Controlair
Valve should be tested using the following procedures
and test arrangements described in this section.
Pressure control valves need to be tested for the following:
1. Function
4. Flow Capacity
2. Pressure Range
5. Response
3. Leakage
6. Mechanical Detents
The adjustments affecting these points were described
in the previous sections.
General instructions for accomplishing these tests are
listed below.
1. Function: The H-2 Controlair Valves are spring returned handle actuated 3-way pressure graduating
valves. The handle actuates the valve to increase,
decrease or maintain graduated air pressure to the
“OUT” port or delivery line.
2. 2. Pressure Range: Supply pressure at “IN” port
will be delivered as graduated pressure to the
“OUT” or delivery port depending upon the range of
the control spring being used and the handle
position. The handle in the “OFF” or returned
position the “OUT” or delivery port is at minimum
pressure setting. Moving the handle actuates the
graduating control portion to deliver graduated
pressure to the “OUT” or delivery port. Check the
valve to confirm the Minimum Pressure of 30 psi
(2 Bar) and Maximum pressure of 70 psi
(4.9 Bar).
3. Leakage: Set supply pressure to 20 psi (1.4 Bar)
above maximum delivery pressure of the valve
being tested. Using soap and water solution, coat
the valve at the pipe bracket and spring housing
parting lines. No leakage is permitted in any handle
position.
A. Port (IN)
1. On all valves with spring ranges less than
90 psi (6.2 bar), set supply line pressure to
100 psi (6.9 bar). Move handle to full travel
position and hold (detent position on detented
valves). Close valve in supply line to “IN” port
or delivery line to isolate graduating valve.
Observe delivery pressure gage in line. A
pressure drop of no more than 2 psi (0.14 bar)
in 30 seconds is permitted.
4. Flow Capacity: Set supply line pressure to 100
psi (6.9 bar) regardless of the control spring rating.
Moving the handle from “OFF” position to the full
travel position, the delivery volumes should start to
fill within the time limits shown in Table 1.
Move the handle quickly from full travel position
to back to “OFF” position. This should exhaust
volumes within the time limits shown on table 1.
Note: valves with less than 0 to 35 psi (2.4 bar)
or less rated springs require an additional volume
as shown in test arrangement diagram.
5. Response: Move valve handle to the full travel
position and hold. Fully open the valve at test vol
ume so that that the air exhausts through the choke
plug. Observe the delivery pressure gage at volume
(1). A pressure drop of no more than 3 psi (0.2 Bar)
is permitted.
6. Mechanical Detent (H-2-LX): Move handle to extreme detent position. Connect a spring scale just
under the knob. A minimum of 12 lbs. should be
required to pull the handle out of detent.
Page 17
Flow Capacity Tests- Ports 1 & 3
Test Ranges & Times
Valve
Range
Fill Psi
Maximum
Time-Sec
Exhaust
Psi
Max.
Time
Test
Vol.
0 to15
psi
0 to 15
psi
2 sec
15 to 5
psi
2 sec.
450
cu.in.
0 to20
psi
0 to 15
psi
2 sec
15 to 5
psi
2 sec.
450
cu.in.
0 to25
psi
0 to 15
psi
2 sec
15 to 5
psi
2 sec.
450
cu.in.
0 to30
psi
0 to 15
psi
2 sec
15 to 5
psi
2 sec.
450
cu.in.
0 to 35
psi
0 to 15
psi
2 sec
15 to 5
psi
2 sec.
450
cu.in.
0 to 65
psi
0 to 50
psi
2 sec.
50 to 10
psi
2 sec.
225
cu. In.
0 to
100 psi
0 to 50
psi
2 sec.
50 to 10
psi
2 sec.
225
cu. In.
0 to
125 psi
0 to 50
psi
2 sec.
50 to 10
psi
2 sec.
225
cu. In.
0 to
150 psi
0 to 50
psi
2 sec.
50 to 10
psi
2 sec.
225
cu. In.
0 to 65
psi
0 to 15
psi
2 sec.
50 to 10
psi
2 sec.
225
cu. In.
35 to
85 psi
35 to
70 psi
2 sec,
70 to 40
psi
2 sec.
225
cu. In.
Test Arrangement Diagram
Notes:
1. AVENTICS Taskmaster Timing Volumes, part number R431002899 (TM–058887-00225) can be used for the
volumes indicated.
2. The supply air line to the valve and the delivery lines must be full size as shown. Line must not exceed 3 Ft.
(1 meter) between the supply valve and “IN” or supply port or “OUT” or delivery port.
3. It is recommended that as large of a gage as practical be used on the delivery lines. A 6” (150mm) test gage is
recommended.
TEST VALVE
PRESSURE
GAGE
DELIVERY
PRESSURE
GAGE
IN
225 in 3
OUT
1/4” PIPE SCHEDULE 40
OR
3/8” O.D. TUBING
OR
#6 SINGLE BRAID HOSE
225 in 3
CHOKE PLUG .032
OPTIONAL:
REQUIRED FOR LOW SPRING
RANGE VALVES ONLY.
CLEAN, DRY, CHEMICAL FREE AIR
SUPPLY 200 PSIG MAXIMUM (OR 20 PSIG
ABOVE MAXIMUM DELIVERY PRESSURE
OF ANY VALVE TESTED).
AVENTICS
P/N PD-20031-0191
R431016359 (PR-7816-10)
IDENTITY SCHEDULE
Page 18
NOTICE TO PRODUCT USERS
1. WARNING: FLUID MEDIA
AVENTICS pneumatic devices are designed and tested for use
with filtered, clean, dry, chemical free air at pressures and temperatures within the specified limits of the device. For use with
media other than air or for human life support systems, AVENTICS must be consulted. Hydraulic cylinders are designed for
operation with filtered, clean, petroleum based hydraulic fluid;
operation using fire-resistant or other special types of fluids may
require special packing and seals. Consult the factory.
2. WARNING: MATERIAL COMPATIBILITY
Damage to product seals or other parts caused by the use of
noncompatible lubricants, oil additives or synthetic lubricants in
the air system compressor or line lubrication devices voids AVENTICS warranty and can result in product failure or other malfunction. See lubrication recommendations below.
AIR LINE LUBRICANTS! In service higher than 18 cycles per
minute or with continuous flow of air through the device, an air line
lubricator is recommended.* (Do not use line lubrication with vacuum products.) However, the lubricator must be maintained since
the oil will wash out the grease, and lack of lubrication will greatly
shorten the life expectancy. The oils used in the lubricator must be
compatible with the elastomers in the device. The elastomers are
normally BUNA-N, NEOPRENE, VITON, SILICONE and HYTREL.
AVENTICS recommends the use of only petroleum based oils
without synthetic additives, and with an aniline point between 180°
F and 210° F.
COMPRESSOR LUBRICANTS! All compressors (with the exception of special "oil free" units) pass oil mist or vapor from the internal crankcase lubricating system through to the compressed air.
Since even small amounts of non-compatible lubricants can cause
severe seal deterioration (which could result in component and
system failure) special care should be taken in selecting compatible compressor lubricants.
3. WARNING: INSTALLATION AND MOUNTING
The user of these devices must conform to all applicable electrical, mechanical, piping and other codes in the installation, operation or repair of these devices.
.
INSTALLATION ! Do not attempt to install, operate or repair
these devices without proper training in the technique of working
on pneumatic or hydraulic systems and devices, unless under
trained supervision. Compressed air and hydraulic systems contain high levels of stored energy. Do not attempt to connect, disconnect or repair these products when a system is under pressure. Always exhaust or drain the pressure from a system before
performing any service work. Failure to do so can result in serious personal injury.
MOUNTING! Devices should be mounted and positioned in such
a manner that they cannot be accidentally operated.
4. WARNING: APPLICATION AND USE OF PRODUCTS
The possibility does exist for any device or accessory to fail to
operate properly through misuse, wear or malfunction. The user
must consider these possibilities and should provide appropriate
safe guards in the application or system design to prevent personal injury or property damage in the event of a malfunction.
5. WARNING: CONVERSION, MAINTENANCE AND REPAIR
When a device is disassembled for conversion to a different configuration, maintenance or repair, the device must be tested for
leakage and proper operation after being reassembled and prior
to installation.
MAINTENANCE AND REPAIR! Maintenance periods should be
scheduled in accordance with frequency of use and working conditions. All AVENTICS products should provide a minimum of
1,000,000 cycles of maintenance free service when used and
lubricated as recommended. However, these products should be
visually inspected for defects and given an "in system" operating
performance and leakage test once a year. Where devices require a major repair as a result of the one million cycles, one
year, or routine inspection, the device must be disassembled,
cleaned, inspected, parts replaced as required, rebuilt and tested
for leakage and proper operation prior to installation. See individual catalogs for specific cycle life estimates.
6. PRODUCT CHANGES
Product changes including specifications, features, designs and
availability are subject to change at any time without notice. For
critical dimensions or specifications, contact factory.
*Many AVENTICS pneumatic valves and cylinders can
operate with or without air line lubrication; see individual sales
catalogs for details.
LIMITATIONS OF WARRANTIES & REMEDIES
AVENTICS warrants its products sold by it to be free from defects in material and workmanship to the following:
For twelve months after shipment AVENTICS will repair or replace (F.O.B. our works), at its option, any equipment which under
normal conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser. No charge will
be made for labor with respect to defects covered by this Warranty, provided that the work is done by AVENTICS or any of its
authorized service facilities. However, this Warranty does not cover expenses incurred in the removal and reinstallation of any
product, nor any downtime incurred, whether or not proved defective.
All repairs and replacement parts provided under this Warranty policy will assume the identity, for warranty purposes, of the part
replaced, and the warranty on such replacement parts will expire when the warranty on the original part would have expired. Claims
must be submitted within thirty days of the failure or be subject to rejection.
This Warranty is not transferable beyond the first using purchaser. Specifically, excluded from this Warranty are failures caused by
misuse, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty also
excludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. This
Warranty sets out the purchaser's exclusive remedies with respect to products covered by it, whether for negligence or otherwise.
Neither, AVENTICS nor any of its affiliates will be liable for consequential or incidental damages or other losses or expenses incurred
by reason of the use or sale of such products. Our liability (except as to title) arising out of the sale, use or operation of any product or
parts, whether on warranty, contract or negligence (including claims for consequential or incidental damage) shall not in any event
exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, all such liability is
terminated. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER FOR
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE. No attempt to alter, amend or extend this
Warranty shall be effective unless authorized in writing by an officer of AVENTICS Corporation.
AVENTICS reserves the right to discontinue manufacture of any product, or change product materials, design or specifications without
notice.
Page 19
AVENTICS Corporation
1953 Mercer Road
Lexington, KY 40511
www.aventics.com/us
[email protected]
AVENTICS Incorporated
3426 Mainway Drive
Burlington, Ontario CANADA L7M 1A8
www.aventics.com/ca
[email protected]
SM-800.6502/May 2014 Subject to change. Printed in United States. AVENTICS Corporation.
This document, as well as the data, specifications, and other information set forth in it, are the exclusive
property of AVENTICS. It may not be reproduced or given to third parties without its consent.