Stud and Track - Insulation Express

Transcription

Partitioning Systems
Stud & Track
Note: electrical wires should
be protected where passing
through framework
Track
C Stud
Snipped and
folded to
form header
Light Switch
Stud & Track
Partition Brace
4
An economical friction-fit system
to assemble frames for strong,
compact, lightweight non loadbearing partitions, Metal stud
partitioning is ideal for use in
domestic and commercial
Benefits
situations, for heights up to 12m
ɀ Quick to erect, lightweight and clean
and a wide range of partition
ɀ Metal Stud is dimensionally accurate
thicknesses.
When installing, ensure that
electrical cables that pass
through floor or ceiling are
protected by grommets when
installing studs.
and will not twist or bow
ɀ Range of stud widths – 48mm,
50mm, 60mm, 70mm, 92mm
and 146mm to meet different
performance requirements
ɀ Services are easy to install
For speedy, accurate installation
ɀ Mineral wool can easily be installed to
uprate sound insulation
the use of an electrically or
ɀ Easy to cut to length using tin snips
battery operated screw gun is
ɀ Frames easily fit together
recommended.
ɀ Door frames simply formed
Stud & Track
Track
Product Description
Standard Track
25
50mm Standard Track (25mm leg) x 0.5mm
Stock Lengths
Metre
3.000
3.000
3.000
3.000
Weight per Length
Kgs
1.13
1.15
1.25
1.41
Stock Lengths
Metre
3.000
3.000
3.000
3.000
3.000
Weight per Length
Kgs
1.32
1.42
1.55
1.81
2.40
Stock Lengths
Metre
3.000
3.000
3.000
3.000
3.000
Weight per Length
Kgs
1.74
1.86
1.98
3.13
2.83
Stock Lengths
Metre
3.000
3.000
3.000
Weight per Length
Kgs
3.43
3.79
4.68
32mm Leg Track
32
Available in 52, 72, 94 or 148 wide
52mm Track (32mm leg) x 0.5mm
Product Description
Deep Track
50
52mm Deep Track (50mm leg) x 0.5mm
Product Description
Available in 52, 62, 72, 94 or 148 wide
72mm Extra Deep Track (70mm leg) x 0.7mm
Extra Deep Track
70
Available in 72, 94 or 148 wide
Product Description
Stud & Track
Available in 50, 52, 62 or 72 wide
5
Stud & Track
Standard C Stud
Service Holes
All C and I studs are manufactured with 3
service holes to allow electrical cables and
pipes to run through the partition.
Product Description
Service hole positions are:
48mm C Stud x 0.5mm,
Flange dimensions 32/34mm
Hole 1 – 300mm from end to centre of hole
All C Studs have rectangular service holes
32mm wide x 75mm long.
Standard C Stud
6.5
6.5
32
34
Available in 48, 50, 60, 70, 92 or 146 wide
Heavy Duty C Stud
6.5
6.5
32
Product Description
70mm Heavy Duty C Stud x 0.7mm,
146mm Heavy Duty C Stud x 0.7mm,
Available in 70 or 146 wide
Stud & Track
Product Description
Stock Lengths
Metre
3.600
4.200
3.600
4.200
Weight per Length
Kgs
2.82
3.29
4.32
5.04
Stock Lengths
Metre
2.700
3.000
3.600
3.600
4.200
3.600
4.200
3.600
5.000
6.000
3.600
5.000
6.000
Weight per Length
Kgs
2.01
2.24
2.69
2.82
3.30
3.56
4.15
4.59
6.37
7.65
5.65
7.86
9.43
I Stud
I Stud
6
Weight per Length
Kgs
1.14
1.29
1.31
1.58
1.17
1.35
1.46
1.75
1.26
1.46
1.58
1.89
1.37
1.53
1.71
2.05
2.39
2.30
2.68
3.13
3.65
4.33
5.21
Heavy Duty C Stud
34
38
50mm I Stud x 0.6mm,
Flange dimensions 38mm
Available in 50, 60, 70, 92 or 146 wide
Flat Bracing Strip
Stock Lengths
Metre
2.400
2.700
3.000
3.600
2.400
2.700
3.000
3.600
2.400
2.700
3.000
3.600
2.400
2.700
3.000
3.600
4.200
3.600
4.200
3.600
4.200
5.000
6.600
0.6
70
Bracing Strap & Partition Brace
Product Description
Partition Brace
10
Flat Bracing Strip 70 x 0.7mm
Stock Lengths Weight per Length
Metre
Kgs
2.400
0.80
Partition Brace 70 x 10 x 0.7mm
2.400
70
1.08
Stud & Track
Spliced Studs
Overheight Partition
In order to extend them, single
C Studs can be easily spliced
together. Be sure to overlap the
C Studs at least 600mm and fix
them together with steel pop rivets,
stud interlocking tool or wafer head
screws on both flanges.
Partition Brace –
due to the unique
design of this product,
the lips are simply
snipped out where the
partition brace overlaps
the stud. Slots are
pierced to allow for
studs to be erected at
400 or 600mm centres.
Partition Brace to provide
support for horizontal board edges
and fire protection*
* Must be used to support fire certification
C Studs with
min 600mm
overlap
Steel pop rivets
or wafer head
screws at 150mm
centres on
both flanges
Door Frame construction
showing timber lining
Boxed Studs
To create greater rigidity and
Track
height and to provide support at
doorways, C Studs may be
150mm
minimum
boxed together. To enable this the
bearing faces of the C Studs are
simply nest short and long faces
alternately and snap together.
Track fixed horizontally
between studs
End stud fixed
to track
Timber sub frame
Timber door frame
Studs fixed to floor
and ceiling tracks
Door jamb details shown on Page 54
Track
Stud & Track
asymmetrical – 32mm and 34mm –
7
Solutions for Residential Applications
Speedline ‘Space Saver’
Partitions Using Resilient Bar
Resilient Bar
Resilient Bar
45
Product Description
Stock Lengths Weight per Length
Metre
Kgs
3.000
1.05
Resilient Bar x 0.5mm
17
Resilient Bar
Partitions using Resilient Bar
70mm C Stud spaced at 600mm centres with Resilient Bar
fixed perpendicular to the studs one side only at 600mm
centres. Two layers of 15mm Fire Resistant plasterboard.
50mm glass mineral wool.
centres. Inner layer of 19mm plank, outer layer of 12.5mm
Standard plasterboard. 50mm glass mineral wool.
fixed perpendicular to the studs on both sides at 600mm
centres. Two layers of 15mm Sound Resistant plasterboard.
70mm C Stud with Resilient Bar one side only clad with
inner layer of 15mm Sound Resistant Plasterboard and
outer layer of 12.5mm Impact Resistant Plasterboard infilled
with 50mm Glass Mineral Wool.
70mm C Stud with Resilient Bar both sides only clad with
inner layer of 15mm Sound Resistant Plasterboard and
outer layer of 12.5mm Impact Resistant Plasterboard infilled
with 50mm Glass Mineral Wool.
Stud
Width
mm
70
70
70
70
70
70
70
Partition
Grade
BS5234
SD
SD
SD
SD
SD
SD
SD
Max
Height
m
4.2
4.2
4.2
4.0
3.3
4.1
3.3
Nom
Weight
2
kg/m
53
51
49
51
54
52
53
Nom
Width
mm
147
147
150
142
164
142
159
Fire
Resistance
min
90
120
60
60
90
90
90
Sound
Insulation
RwdB
61
62
63
59
63
58
60
Test
Reference
RB001
RB002
RB003
RB004
RB005
RB006
RB007
be fixed to timber or metal studs,
the following centres apply. For
single layer boarding, fix Resilient
Bar at 400mm centres. For double
layer boarding, fix Resilient Bar at
600mm centres. Fix the initial
Resilient Bar 50mm down from the
ceiling and the last bar 50mm from
the floor. Screw fix the Resilient
Bars to the Studs using Wafer head
Self-Tapping Screws. Screw fix the
wallboard to the Resilient Bar only,
ensuring the screw does not touch
the metal substrate. Bars are joined
by putting together on the stud.
ɀ Reduced overall construction
nominal width
Stud & Track
ɀ Pre-completion testing needed
8
ɀ Part E requirements:
New Build 45dB Dntw + Ctr
Refurbishments 43dB Dntw + Ctr
Refer to chart for plasterboard
configurations.
Resilient bars at
400mm or 600mm
horizontal centres
C Stud
Glass
mineral wool
Timber sole plate
if required on
uneven floors
Track
centres. Two layers of 12.5mm Sound Resistant
plasterboard. 50mm glass mineral wool.
centres. Two layers of 15mm Sound Resistant plasterboard.
Where Speedline Resilient Bar is to
All sound insulation data is based on laboratory evaluation of the
building element in isolation and cannot reproduce your installed
local conditions.
The actual tests carried out are used to offer an order of
magnitude comparison for the performance of the various
systems. Sound insulation on site is a function of the partition
chosen and the associated structures in which it is installed.
Speedline cannot take any responsibility for overall design and
would advise that specialist advice is sought at an early stage of
design. All test data and system specifications are for systems
constructed with materials and components as shown.
The inclusion of other components without prior approval or
constructed on site contrary to these documents will invalidate
test certification and system performance.
Solutions for Residential
Applications
Separating Wall Twin Frame EWS-1
All sketches show one layer of
Double board
mineral wool batts placed between
the studs. It is also acceptable to
Partition brace
place a layer of mineral wool batts
or quilt on both sides of the wall.
This system complies with Robust
Track
Details Ltd for Part E of the Building
Regulations. Pre-Completion Testing
is still required for Robust Detail
solutions unless the site is
registered with Robust Details Ltd.
All systems have a maximum
3000m height.
Benefits
ɀ 60 minutes fire resistance
ɀ 45 DnT, w + Ctr dB airborne
sound onsite
Inner layer of
plasterboard
Wall Lining
Most Common Builds:
– two layers 12.5mm Sound
Resistant plasterboard, subject
to board having combined mass
Mineral wool
cavity as
required
Pairs of C Studs,
braced at
mid-height with
partition brace or
acoustic brackets
Timber sole
plate if required
on uneven floors
Min 200mm
plasterboard outer leaf and
19mm plank inner leaf (mounted
horizontally). Subject to combined
mass of 22 kg/m2.
– two or more layers of gypsumbased board minimum (total
nominal mass per unit area
22 kg/m2) both sides.
– all joints staggered.
Wall Width
200mm (min) between inner faces
of wall linings.
Absorbent Material
Do
– one layer 50mm (min) unfaced
ɀ Keep wall linings at least
mineral wool batts (density 33-60
kg/m ), or
3
200mm apart
ɀ Ensure the batts cover whole wall
area and are fitted together tightly
– two layers 25mm (min) unfaced
mineral wool batts (density 33-60
kg/m3), or
– two layers 25mm (min) unfaced
mineral wool quilt (density min
10 kg/m3).
– refer to robust details
specification for checklists snd
construction details.
ɀ Make sure batts are not tightly
compressed by the twin frames
ɀ Ensure that all cavity stops/closers
are flexible or are fixed to one
frame only
ɀ Make sure there is no connection
between the two leaves except
where ties are necessary for
structural reasons
ɀ Stagger joints in wall linings to avoid
air paths
ɀ Seal all joints in outer layer with tape
or caulk with sealant
– 12.5mm Sound Resistant
Stud & Track
of 22 kg/m2, or
9
Stud & Track
Product Performance Guide
the appropriate length screw. The second layer of
plasterboard should be fixed with all joints staggered in
relation to the first layer.
Fixing of Floor and Ceiling Tracks
All tracks must be secured to the floor and ceiling in the
centre of the profile at 600mm centres with suitable fixings.
For 94mm and 148mm tracks, two rows of staggered fixings
at 600mm centres are recommended.
Partition Brace
For fixing of Partition Brace or for joining stud to track (if
required) the use of wafer head screws is recommended.
Plasterboard Fixing Centres
For all partitions i.e. C Studs, I Studs, Resilient Bar, Wall Liner
and Wall Furring the following applies:Single Layer Installations
Plasterboard must be fixed at 300mm maximum centres to
the metal framework with the appropriate length screw.
Plasterboard joints must be staggered from one side of the
partition to the other.
Double Layer Installations
Inner layers can be fixed at 600mm centres but outer layers
must be fixed at 300mm centres to the metal framework with
Stud & Track
48mm and 50mm C Stud spaced at 600mm centres
10
Part
Grade
Max
Height
Nominal
Weight
BS 5234
m
Kg/m 2
MD
MD
MD
HD
MD
MD
MD
HD
HD
HD
SD
SD
SD
SD
SD
SD
SD
SD
MD
SD
SD
2.5
2.8
2.5
2.8
2.5
2.5
2.5
2.5
2.8
2.8
3.4
3.4
3.4
3.7
3.4
3.4
3.4
3.7
3
3.7
3.7
19
26
22
25
20
22
22
26
27
26
37
39
43
52
41
38
43
52
20
38
38
Nominal
Fire
Sound
Sound
Single Layer
Width Resistance Insulation Insulation
No Infill With Infill 12.5mm
15mm
mm
mins
RwdB
Rwdb
75
80
75
80
75
75
75
75
80
80
100
100
100
110
100
100
100
110
76
101
101
30
30
30
60
30
30
30
30
30
60
60
90
60
90
120
60
60
90
30
60
60
34
39
38
37
Double Layer
12.5m
Test
Reference
15mm
S
SR
SR
FR
40
43
44
44
45**
44
S
FR
SR
IR
SR
FR
43
45
48
48
45
S
S/FR
SR
SR
FR
S
SR
49
54
55
SR
S
42
BOXED STUDS
BOXED STUDS
BOXED STUDS
S
S
48
5001
5002
5003
5005
5006
5007
5008
5009
5022
5010
5011
5012
5013
5014
5015
5016
5017
5018
5019
5020
5021
70mm C Stud spaced at 600mm centres
Part
Grade
Max
Height
Nominal
Weight
BS 5234
m
Kg/m 2
MD
MD
HD
HD
HD
MD
MD
MD
HD
HD
HD
HD
SD
SD
SD
SD
SD
SD
SD
SD
SD
MD
3.6
3.6
3.6
3.8
3.8
3.6
3.6
3.6
3.6
3.8
3.8
3.8
4.6
4.6
4.6
4.9
4.7
4.6
4.6
4.6
4.9
4.1
19
22
27
25
26
20
22
23
28
21
26
27
37
43
41
51
51
38
44
42
54
20
Nominal
Fire
Sound
Sound
Single Layer
15mm
mm
mins
RwdB
Rwdb
95
95
95
100
100
95
95
95
95
100
100
100
120
120
120
130
125
120
120
120
130
96
30
30
60
60
30
30
30
30
60
30
60
30
60
60
120
90
90
60
60
120
90
30
36
40
39
39
42
Double Layer
12.5m
Test
Reference
15mm
S
SR
IR
FR
SR
41
45
47
47
42**
47
48
S
FR
SR
IR
S
FR
SR
46
52
48
52
S
SR
FR
53**
49
56
51
57
IR(0)
S
SR
FR
SR
SR(I)
SR
S
BOXED STUDS
7001
7002
7003
7004
7005
7006
7007
7008
7009
7023
7010
7011
7012
7013
7014
7015
7019
7016
7017
7018
7019
7020
Stud & Track Product Performance Guide
Part
Grade
Max
Height
Nominal
Weight
BS 5234
m
Kg/m 2
MD
HD
HD
MD
MD
HD
HD
SD
SD
SD
SD
SD
SD
3.9
4.4
4.4
3.9
4.2
4.4
4.4
5.2
5.2
5.9
5.2
5.2
5.9
20
26
27
21
22
26
27
38
42
51
39
43
51
Nominal
Fire
Sound
Sound
Single Layer
15mm
mm
mins
RwdB
Rwdb
115
120
122
115
115
120
122
140
140
152
140
140
152
30
60
30
30
30
60
30
60
120
90
60
120
90
36
39
42
Double Layer
12.5mm
Test
Reference
15mm
S
9001
9004
9010
9003
9002
9005
9011
9006
9007
9012
9008
9009
9013
FR
SR
41
45
47
47
S
FR
FR
SR
46
49
52
S
FR
SR
49
54
54
S
FR
SR
Nominal
Weight
Nominal
Fire
Sound
Sound
Single Layer
15mm
mm
mins
RwdB
Rwdb
BS 5234
m
Kgm2
MD
6.2
20
171
30
HD
6.5
26
176
60
SD
SD
SD
SD
SD
SD
SD
SD
SD
SD
SD
SD
7.6
7.6
7.6
7.9
7.6
7.6
7.6
7.9
8.2
9.2
7.0
12.0
38
43
43
51
39
44
44
51
47
40
54
72
196
196
196
206
196
196
196
206
206
197
209
432
60
60
120
90
60
60
120
90
90
60
90
120
38
Double Layer
12.5mm
Test
Reference
15mm
S
42
1001
FR
48
53
50
53
1002
S
SR
FR
SR
52
57
56
57
53
48
S
SR
FR
SR
S
S
60
71*
BOXED STUDS
S(19)/12.5SR
2 x 15FR/12.5S
BOXED STUDS
& TWIN FRAME
1003
1004
1005
1006
1007
1008
1009
1010
1011
1012
1013
1014
All Studs spaced at 600mm centres. All studs are single unless stated as BOXED or TWIN FRAME construction
Cavity infills are 25mm glass mineral wool or 30mm rock mineral wool unless otherwise stated. *Denotes – Two 100mm glass mineral wool quilts. **Denotes – 50mm glass mineral wool quilt.
Plasterboard codes are:S
S(19)
FR
SR
Standard plasterboard
19mm Standard plasterboard (Plank)
Fire Resistant plasterboard
Sound Resistant plasterboard
IR
Impact Resistant plasterboard
With studs spaced at 400mm centres, maximum height can be increased by 0.3m for single board applications and 0.6m for double board installations.
Fixtures
Ceramic Tiling
Heavy or medium duty fixtures must
If ceramic tiles are being fixed to the
be attached to the metal framework.
finished wall, stud centres must be
If necessary, additional framework
reduced to prevent cracking of the tiles.
must be added.
For all systems the centres must be
Partition Brace fixed horizontally
reduced to 400mm. This applies
between studs is particularly useful
to C Studs, I Studs for Independent
for hanging heating units, radiators,
Wall Lining and Wall Liner.
washbasins and cupboards etc.
Please note: Tiles should only be fitted
to double layer installations up to a
maximum height of 3.6meters.
Heights
For heights between 4.0m and 8.0m
Deep Track (50mm leg) should be used
at the head and base.
Stud & Track
Max
Height
Part
Grade
11
Stud & Track
Fire & Acoustic
Mastic
Cloaking Angle
Firestrip
Sealant
Mineral
Fibre
Deep Track
Deep Track
Stud
Stud
Partition Brace
Partition Brace
Deflection head
When partitions are erected to span
the full height between floors,
structural slabs or beams,
accommodation for movement may
be needed. The deflection heads
shown will allow for movement up to
25mm and protect the partition from
damage. These details have been
both tested for fire resistance to
BS 476 part 20 & 22 section 5.
Fix plasterboard, allowing for a
15mm deflection at the partition
head; do not screw fix the
plasterboard to the studs or track
above the Partition Brace.
* Above 25mm please refer to
local branch.
Electrical Services Acoustic Insulation
To ensure they do not lie back to
Insulation
25mm glass mineral wool
insulation or 30mm rock mineral
wool insulation to be installed
300mm above and 300mm below
metal socket box for full width
between studs
Standard Plasterboard fixed to
back of Flat Strip or Partition
Brace
End cut and bent to fit
stud centres
back, electrical sockets should be
offset. Use Flat Strip or Partition
Brace to support outlet boxes and
seal around with acoustic sealant.
Two layers, either side of 12.5mm
standard plasterboard, will achieve
60 minutes of fire resistance.
Clamping Strip
Galvanised clamping strip is used
to cover joints when building
partitions. A plastic or aluminium
cover section clips over the
clamping strip to give a good
12
finished appearance.
Clamping Strip
Product Description
20mm Clamping Strip x 0.5mm
Stock Lengths
Metre
2.400
2.700
3.000
3.600
Weight per Length
Kgs
0.28
0.32
0.36
0.42
Stud & Track
High Performance Walls
Lightweight, quick to construct,
cost-effective, compact and able to
Installation
Benefits
achieve high levels of fire
resistance and acoustic insulation.
I Studs at
300mm centres,
staggered in track
Non-load bearing High
Performance Walls, constructed
from plasterboard facings on metal
studs, offer considerable
advantages over traditional heavy
Staggered
I Stud system
Staggered Stud Partitions
Max
Height
m
Nom
Weight
kg/m2
Nom
Width
mm
60
3.9
46
132
Fire
Sound
Test
Resistance Insulation Reference
mins
RwdB
90
54
SS001
60mm I Stud at 300mm centres
staggered in 72mm Track Two layers
of 15mm Standard wallboard 50mm
Glass mineral wool
60
3.9
47
132
90
56
SS002
of 12.5mm sound resistant
wallboard. 25mm Glass mineral wool
60
3.9
56
120
60
59
SS003
of 15mm sound resistant wallboard.
25mm Glass mineral wool
60
3.9
57
130
90
59
SS004
Twin Frame Walls
I Stud Frames (300mm overall)
2 layers 15mm sound resistant
wallboard each side. No cross
bracing 100mm Glass mineral wool
I Stud
Width
mm
Max
Height
m
Nom
Weight
kg/m2
Nom
Width
mm
50
60
92
2.7
3.9
4.5
53
54
55
300
300
300
Fire
Sound
Test
Resistance Insulation Reference
mins
RwdB
90
90
90
Note: Fire resistance and sound insulation performance figures apply laboratory test on elements imperforate partitions.
Fire resistance information is based on the results of tests carried out to BS 476 : part 22 1987 or assessments based on
these tests. Sound insulation is based on the results of tests carried out to BS EN ISO 140-3 : 1995. Single figure ratings
(RW) have been calculated to BS EN ISO 717-1 : 1997. Some of our more recent fire tests have been conducted to European
standard BS EN 1364-1 : 1999 which is actually more stringent than the existing British Standard BS 476.
69
69
69
Door frames
simply formed
Frames easily
fit together
Cut outs
in studs for
electrical and
service
requirements
Sight line in
studs for lining
up with
plasterboard
TW001
TW002
TW003
Stud and track
formed from
pre-galvanised
mild steel
to BS EN
10143:1993
Stud & Track
staggered in 72mm Track Two
layers of 15mm Standard wallboard
25mm Glass mineral wool
I Stud
Width
mm
masonry construction.
Easy to cut
to length
using
tin snips
13

Stud and Track - Insulation Express

Transcription

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