Full version - Zierick Manufacturing Corporation

Transcription

Table of Contents
Catalog 42
Surface Mount Connectors .................................................................... page
Pins and Posts .................................................................................................. page
Tabs / Quick Disconnect Terminals ........................................................................ page
Headers ...................................................................................................................... page
Board Stacking Connectors ...................................................................................... page
Wire Connectors
Fine Wire Connectors ........................................................................................ page
Insulation Displacement Wire Connectors ...................................................... page
Wire Gripper ........................................................................................................ page
Jumpers ............................................................................................................ page
Receptacles ...................................................................................................... page
Universal Tab Receptacles .............................................................................. page
Box Receptacles ............................................................................................ page
Clips ............................................................................................................ page
Fuse Receptacles
5mm Round Fuse Receptacle ...................................................................... page
Auto Fuse Receptacle .......................................................................... page
Sockets .................................................................................................................. page
2
3
10
13
18
20
22
23
24
25
26
27
28
29
29
30
High Performance Receptacles ............................................................ page 33
Board Stuffing Service .............................................................................. page 37
Through-Hole Connectors ........................................................................ page
Tabs / Quick Disconnect Terminals .................................................................. page
Test Point Terminals ...................................................................................................... page
Miniature Socket – Pro Wave Connectors .............................................................. page
Receptacles ...................................................................................................... page
Box Receptacles .............................................................................................. page
Tab Receptacles .............................................................................................. page
Snap-In & Standard Fuse Clips .................................................................... page
Wire Connectors
Insulation Displacement Wire Connectors ...................................................... page
Wire Gripper ........................................................................................................ page
Screw Terminals / Binding Posts ................................................................ page
Post Terminals ................................................................................................................ page
39
40
56
59
60
61
67
77
80
87
89
95
Assembly Systems .......................................................................................... page 99
Through-Hole Terminal Insertion Systems ........................................................ page 100
Surface Mount Feeders ........................................................................................ page 104
Plating / Finish Table ...................................................................................................... page 106
Part Number / Specs Cross Reference ............................................................ page 107
Made in U.S.A.
131 Radio Circle, Mount Kisco, NY 10549
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
1
Surface Mount Connectors
Zierick’s surface mount
terminals feature internal holes
or slots at the base which
foster a capillary solder wicking
action for improved post reflow
accuracy and joint strength.
Capillary action
of the melted
solder paste.
As the industry’s first surfacemountable connectors to be supplied
on a continuous reel, Surf-Shooter
SMT connectors are used as part of
Zierick’s patented Surf-Shooter SMT
(Surface Mount Technology)
Assembly System to simplify surface
mount assembly. The complete
Surf-Shooter SMT system feeds,
separates, and presents the continuous
format, surface-mountable connectors
to the vacuum pick-up head of a new
or existing placement system.
The continuous format design of
the stamped Surf-Shooter SMT
connectors eliminates the need for
prepackaging that surface mount
connectors typically come in. Even
odd-form components can be fed to
the placement system on continuous
reels, eliminating hand assembly.
For easy integration into customer
assembly lines, the Surf-Shooter SMT
Assembly System operates with
virtually any standard placement
system. Each Surf-Shooter SMT
system consists of a feeder system and
continuous Zierick connectors. Zierick
will supply or modify feeders for
virtually any SMT placement system.
• Surf-Shooter SMT connectors are
used within Zierick’s Surf-Shooter
SMT Assembly System to feed,
separate, and present the continuous
format connectors to the pick-up
head.
• Zierick’s Surf-Shooter SMT
connectors are the first surfacemountable connectors to be
supplied on a continuous reel,
for easy feeding to the vacuum
pick-up head of a placement system.
• The Surf-Shooter SMT Assembly
System operates with virtually any
standard flexible placement system.
• Surf-Shooter SMT connectors
eliminate plastic pre-packaging due
to their continuous format design.
• Available in 16mm and 24mm tape
format.
Eliminates hand assembly
of odd-form components.
Continuous Surf-Shooter SMT
connectors are separated and
presented to the vacuum pick-up
head.
Connectors are supplied on
continuous reels, eliminating
expensive and wasteful plastic
prepackaging.
2
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Made in U.S.A.
Surface Mount Pins and Posts
Surf-Shooter SMT pins and posts are specially designed for
high-reliability PCB interconnection applications. They are
available in 0.025" square (0.64mm), 0.040" (1.02mm),
0.043" (1.09mm), 0.060" (1.52mm), and 0.080" (2.03mm)
diameters.
To increase interconnection reliability, they utilize the
capillary action of reflowing solder to improve solder joint
strength. Pull-force tests reveal that a post with proper
capillary action has much higher retention to the printed
circuit board than a post without the capillary action
feature.
The higher retention force is attributable to two conditions:
1) The first is the very thin layer of solder between the
base of the pin and the solder pad. Solder is a weak alloy
with a low yield stress. A thicker layer of solder will fail
before a thinner layer will. Solder behavior is analogous to
that of adhesive: undeniably a thinner layer of adhesive
bonds more strongly than a thicker layer.
2) As the solder paste reflows, flux and other active
ingredients in the solder cause outgassing. These gasses get
trapped under a relatively large surface like the base of the
pin. The trapped gasses create voids in the solder that are
clearly visible when the pin is pulled off or the solder joint
is cross-sectioned. Pins that employ capillary action have
fewer and smaller voids because the capillary tube provides
a way for gasses to escape. Cracks in solder joints develop
from such voids during thermal cycling. Field evaluations
show that posts with enhanced capillary action are more
resistant to the effects of thermal cycling.
Application Design Concepts
New design requirements?
… submit your project information online at www.zierick.com/stampquote.htm
Combination
Through-Hole/
Surface
Mount Tab
PCB Stacking
Terminal with
Strain Relief
Surface Mount
Screw Terminal
plated
through-hole
Variable
Height Board
Stacking Pin
Solderless
Stacking Pins
Surface Mount
Battery Contact
The above illustrations are design concepts only.
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
3
Surface Mount Pins
0.025 (0.635)
Square
Recommended Solder
Pad Geometry
0.082
(2.08)
0.082
(2.08)
0.082
(2.08)
0.082
(2.08)
L
0.100
(2.54)
0.100
(2.54)
0.082
(2.08)
0.082
(2.08)
0.100
(2.54)
0.082
(2.08)
0.076 (1.91)
Round
0.082
(2.08)
Solder Paste Over
Copper Pad
(Crosshatched)
Solder Paste Over
Copper Pad
(Crosshatched)
0.082 dia.
(2.08)
0.082 dia.
(2.08)
0.100
(2.54)
0.100
(2.54)
0.082 dia.
(2.08)
0.082 dia.
(2.08)
U.S. Patent No. 5,816,868 and international patents
Recommended Solder
Pad Geometry
D
Pad A
0.120 dia.
(3.05)
L
PAD GEOMETRIES OF PIN
Solder Paste
AT Over
TOP OF PG. 4, CAT 40
Copper Pad
(Crosshatched)
Pad B
.100 (2.54)
0.204
(5.18)
D1
Part Number Description
L
D
1242-375-SP 0.043" (1.09mm) Dia x 0.390"
0.390"
0.043"
(9.91mm) long Brass SMT post;
(9.91mm)
(1.09mm)
0.00005" (0.0013mm) Min Gold
over 0.000100" (0.0025mm)
PADNickel
GEOMETRIES OF PIN
1248-580
0.060" (1.529mm) Dia x 0.580"
0.060"
AT TOP OF PG. 4, CAT0.580"
40
(14.73mm) long Brass SMT post;
(14.73mm)
(1.52mm)
100% Tin over Copper
1213-680
0.080" (2.03mm) Dia x 0.680"
0.680"
0.080"
(17.27mm) long .100
Brass
SMT post;
(17.27mm).100 (2.54) (2.03mm)
(2.54)
D1
0.095"
(2.41mm)
Pad
A
0.100"
(2.54mm)
A
0.145"
(3.56mm)
B
.100 (2.54)
0.160
(4.06)
Feeder System Surf-Shooter SMT – Loose Piece.082(Pin
Shooter)
(2.08) SQUARE
.082 (2.08) SQUARE
Solder Mask Over
Copper (White)
SOLDER PASTE
OVER COPPER PAD
(CROSSHATCHED)
SOLDER PASTE
OVER COPPER PAD
(CROSSHATCHED)
ÿ.082 (2.08)
ÿ.082 (2.08)
U.S. Patent No. 5,816,868 and other U.S. and international patents
0.025" (0.635mm) Surface Mount Post
0.070(1.78)
0.010
Max (0.25)
0.025(0.64)
0.072(1.83)
0.025(0.64)
Recommended Pad Geometry
0.082(2.08)
Dim 'A'
0.082
(2.08)
0.100(2.54)
Loose Part No.
1216
1222
Reeled Part No.
6216
6222
Dim 'A'
0.375" (9.53mm) 0.250" (6.35mm)
Material Thickness/
Type
0.012" (0.30mm)
Brass
Standard Finish
Feeder System
Surf-Shooter SMT –
Continuous Strip
Solder Paste Over
Copper Pad
(Crosshatched)
0.072(1.83)
4
For exact finish specifications and available special finishes, see Finish Table (page 106).
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.
Surface Mount Solid Pins
SOLID SMT PINS
Part Number Description
A2-680
0.040" (1.02mm) Dia x 0.680" (17.27mm) long Brass**
Copper solid
SMTpost; 100% Tin over Copper
L*
0.680"
(17.27mm)
D
0.040"
(1.02mm)
D1
0.095"±0.005"
(2.41mm ±0.127mm)
A3-680
Copper solid
SMT post; 100% Tin over Copper
0.680"
(17.27mm)
0.060"
(1.52mm)
0.120"±0.005"
(3.05mm ±0.127mm)
B
Copper solid
SMT post; 100% Tin over Copper
0.680"
(17.27mm)
0.080"
(2.03mm)
0.140"±0.010"
(3.56mm ±0.254mm)
C
A4-680
Pad
A
Feeder System Surf-Shooter SMT – Loose Piece (Pin Shooter)
* Additional Pin Lengths available upon request. Please consult factory.
** Also available in Copper upon request.
Recommended Solder
Pad Geometry
Pad A
D
Solder Paste
Over Copper Pad
(Crosshatched)
0.120 dia.
(3.05)
Pad B
L
Solder Paste
Over Copper Pad
(Crosshatched)
0.140 dia.
(3.56)
0.020
(0.51)
8 V-Grooves
45° Apart
Pad C
0.204 (5.18) dia.
D1
Solder Paste
Over Copper Pad
(Crosshatched)
Solder Mask Over Copper
(White)
0.160 (4.06) dia.
Made in U.S.A.
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5
(15.75)
0.090
(2.29)
0.080 Ref
(2.03)
0.025 Ref
(0.64)
SMT Post
0.062 (1.57)
Bottom Detail Loose Part No.
0.120
(3.05)
0.035
(0.89)
1276
0.072
Material Thickness/
(1.83)
Type
0.032" (0.81mm)
Brass
Standard Finish
Feeder System
Surf-Shooter SMTLoose Pin (Pin Shooter)
0.620
(15.75)
0.090
(2.29)
0.080 Ref
(2.03)
0.142(3.61)
0.022(0.56)
0.025 Ref
(0.64)
Solder Paste
Over Copper Pad
(Crosshatched)
0.080(2.03)
0.120(3.05)
Bottom Detail
0.072
(1.83)
0.120
(3.05)
SMT Shoulder Pin
0.478 (12.14)
0.243 Ref
(6.17)
0.180
(4.57)
0.142(3.61)
0.022(0.56)
Solder0.090
Paste
(2.29) Pad
Over Copper
(Crosshatched)
0.080(2.03)
0.055 (1.40)
0.120(3.05)
0.040
(1.00)
Loose Part No.
D2-480-A
Material Type
Copper
Standard Finish
Feeder System
Surf-Shooter SMTLoose Piece (Pin Shooter)
Recommended Hole and Pad Layout
Solder Paste Over
Copper Pad (Crosshatched)
0.100(2.54)
Pad
0.042–0.048 (1.07–1.22) Dia.
Plated Thru-Hole
SMT Shoulder Pin
0.450(11.43)
0.130 dia.
(3.30)
0.020(0.51)
0.079 dia.
(2.01)
0.055(1.40)
Loose Part No.
A-2056
Material Type
Copper
Standard Finish
Feeder System
Surf-Shooter SMTLoose Piece (Pin Shooter)
Recommended Hole and Pad Layout
0.140(3.56)
Pad
Solder Paste Over
0.084–0.089 (2.13–2.26) Dia.
Plated Thru-Hole
6
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Made in U.S.A.
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
7
SMT Z-Axis Compliant Pin
A primary benefit of the SMT Z-Axis
Compliant Pin is its ability to hold
a strong, accurate connection under
extreme temperature changes. Its
Z-Axis (axial) compliancy is designed
to compensate for thermal expansion
and contraction.
As temperatures cause boards to shift,
the pin compensates for separation,
and holds a stronger, more dependable
connection. The pin’s unique, flexible
center-frame design actually expands or
contracts in response to changes in
board orientation.
Z-Axis
Note: Degree of physical change to pin has been enhanced and exaggerated for demonstration purposes.
Zierick integrates the automated manufacturing process
with the reliability and quality of precision placement in
the SMT Z-Axis Compliant Pin.
Providing Z-Axis (axial) compliancy, the Z-Axis pins
compensate for thermal expansion and contraction,
creating a more consistently dependable connection.
Uniquely designed for production in a continuous reel
format, the SMT Z-Axis Compliant Pin optimizes
automation, and with the Surf-Shooter SMT Feeder
System, allows precision placement while using existing
pick and place equipment. Z-Axis Compliant Pins can
be placed on 0.100" x 0.120" on-center applications,
making them ideal for parallel stacking applications.
Zierick designed the Z-Axis Compliant Pin to take
advantage of capillary action, a process in which a
more complete, more stable solder connection is
established, providing superior joint strength and
more reliably perpendicular pins.
The Z-Axis pins are manufactured using 0.012" (0.30mm)
thick copper, and feature a 100% tin over copper finish.
8
Benefits
Zierick’s SMT Z-Axis Compliant Pin:
Increases PCB design flexibility.
■ Compensates for thermal expansion
and contraction through axial compliancy
■
Consumes minimal real estate
Optimizes automation.
■ Uses existing placement equipment
with a Zierick Surf-Shooter SMT Feeder
■
Enables the random placement of
individual pins
■
Allows for pin placement on 0.100" x 0.120"
on-center applications
Allows for a better connection.
■ Maximizes solder joint strength through
utilization of capillary action
■
Ensures that pins are reliably perpendicular
■
Enhances geographical stability with high
locational tolerances
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.
Loose Piece Part No.
1264
Reeled Part No.
6264
Material Thickness/Type
0.012" (0.30mm) Copper
Standard Finish
Feeder System
Surf-Shooter SMT Continuous Strip Feeder
0.025(0.63)
0.036(0.91)
0.025
(0.63)
0.120
(3.04)
0.090(2.28)
0.375
(9.52)
0.11(2.79)
Z-Axis
0.06(1.52)
0.112(2.84)
0.070(1.77)
0.100
(2.54)
0.042(1.16)
Recommended
Solder
Pad Pad
Geometry
Recommended
Solder
Geometry
Alternate
Solder
Pad Pad
Geometry
Alternate
Solder
Geometry
0.120(3.05)
0.120(3.05)
Solder
PastePaste
Solder
OverOver
Copper
Pad Pad
Copper
(Crosshatched)
(Crosshatched)
Made in U.S.A.
0.080(2.03)
0.080(2.03)
0.120(3.05)
0.120(3.05)
Solder
PastePaste
Solder
OverOver
Copper
Pad Pad
Copper
(Crosshatched)
(Crosshatched)
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0.028(0.71)
0.028(0.71)
0.080(2.03)
0.080(2.03)
0.100(2.54)
0.100(2.54)
9
SMT Tabs / Quick Disconnect Terminals
Zierick’s family of Surface Mount Quick Disconnect Tabs are now
easier than ever to use. They are supplied on reels for easy application
by our Surf-Shooter SMT Feeders, in loose piece for lower volumes,
or in Surface Mount Tape Pockets.
Our Surface Mount Quick Disconnect Tabs in Tape Pockets are designed
for easy pick-up by your existing placement system in two ways: we
can offer Tape Pockets for Gripper pick-up (TG) or for Nozzle Pick-Up
(TZ). For other requirements, please consult the factory.
SMT 0.250" (6.35mm) Tabs / Quick Disconnect Terminals
Mating receptacle first
withdrawal force may not
exceed the UL310 spec. of
18 lbs. max. A 2oz. PCB
Copper trace recommended.
0.290(7.37)
0.207
(5.26)
0.071
(1.80)
0.182
(4.62)
Loose Part No.
1195
Taped Part No.
1195TG
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Loose: 100% Tin over Copper
Feeder System
TG: In Tape for Gripper Pick-Up
Standard 24mm Tape Feeder
0.083(2.11)
Solder Paste Over
Copper Pad
(Crosshatched)
Part In Tape
0.314 (7.98)
0.394
(10.00)
0.250 ±0.003
(6.35 ±0.01)
0.134
(3.40)
0.154 (3.91)
0.055 Ref
(1.40)
0.397 Ref
(10.08)
0.070 (1.78)
Hole
0.032
(0.81)
0.084
(2.13)
0.142 (3.61)
0.312
(7.98)
10
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Made in U.S.A.
Taped Part No.
6195TZ
0.290(7.37)
0.207
(5.26)
Strip Part No.
0.071
(1.80)
Material Thickness/
Type
0.182
(4.62)
Standard Finish
0.083(2.11)
Solder Paste Over
Copper Pad
(Crosshatched)
0.250 ±0.003
(6.35 ±0.01)
0.314 (7.98)
Feeder System
0.032 (0.81)
0.035
(0.89)
PN 6195TZ, 6195
OBSOLETED
0.032" (0.81mm)
Brass
Replaced by
and 6285
Reeled: 100%1285TZ
Tin over Copper
6195
TZ: In Tape for Nozzle Pick-Up
Standard 24 mm Tape Feeder
Part In Tape
0.070 (1.78) Hole
0.134
(3.40)
0.453
(11.51)
0.397 Ref
(10.08)
0.413
(10.49)
0.945/0.957
(24.00/24.31)
0.032 (0.81)
0.154 (3.91)
0.142 (3.61)
0.084 (2.13)
0.472 (11.99)
0.312 (7.92)
0.350 (8.89)
0.207
(5.26)
0.071
(1.80)
0.182
(4.62)
0.083(2.11)
Solder Paste Over
Copper Pad
(Crosshatched)
0.250 ±0.003
(6.35 ±0.01)
0.314 (7.98)
Loose Part No.
1244
Strip Part No.
6244
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Reeled: 100% Tin over Copper
Feeder System
Surf Shooter SMT – Continuous Strip
0.290(7.37)
PN 1244
OBSOLETED
Consult factory for pricing and availability of Loose Piece Parts.
0.032 (0.81)
0.035
(0.89)
0.397 Ref.
(10.08)
0.217
(5.51)
0.032 (0.81)
0.142 (3.61)
0.084 (2.13)
0.312 (7.92)
0.350 (8.89)
Made in U.S.A.
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11
Loose
Strip
Taped
1281
6281
1281TG
0.290(7.37)
0.207
(5.26)
0.071
(1.80)
Material Thickness/
Type
0.182
(4.62)
Standard Finish
0.083(2.11)
Solder Paste Over
Copper Pad
(Crosshatched)
Feeder System
0.032" (0.81mm)
Brass
PN
1281, 6281, 1281TG
OBSOLETED
Replaced
PN
1195, 6285
TG: In Tape for by
Gripper
Pick-Up
0.250 ±0.003
(6.35 ±0.01)
0.314 (7.98)
0.032 (0.81)
0.035
(0.89)
Part In Tape
0.070 (1.78) Hole
0.134
(3.40)
0.394
(10.00)
0.032 (0.81)
0.154 (3.91)
0.142 (3.61)
0.084 (2.13)
0.312 (7.92)
0.350 (8.89)
Loose Part No.
1278
Strip Part No.
6278
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Feeder System
0.290(7.37)
0.207
(5.26)
0.071
(1.80)
0.182
(4.62)
0.083(2.11)
Solder Paste Over
Copper Pad
(Crosshatched)
0.187 (4.75)
0.032 (0.81) Typ
0.032 (0.81)
Centered
0.255 (6.48)
0.070 (1.78)
Hole
0.382
(9.70)
0.032 (0.81)
0.125
(3.18)
0.127
(3.23)
0.280 (7.11)
0.142 (3.61)
PRINT MODIFIED for PN 1278, 6278
See www.zierick.com/pages/sm_qdt1278.php.
0.312 (7.98)
12
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Made in U.S.A.
Surface Mount Pin Headers
Zierick’s unique header assembly features capillary action
to improve solder joint strength. As a result, pin retention
force is 50% higher than that of J-Lead type headers. As
the capillary action draws the solder, it pulls the header
assembly tightly to the PCB. At the same time, co-planarity
problems are eliminated because the force generated by
the capillary action also pulls the header into proper
position over the solder pad – even if the part has been
placed off-center.
A circular solder pad on top of the board and a square
solder pad on the bottom are connected to the conductive
wall of the plated through-hole. The size of the hole is
such that it holds the square pin in place, yet leaves four
cavities defined by the flat side of the pin and the curved
wall of the hole. The cavities promote capillary action by
drawing most of the melted solder up through the cavities
where it forms a ring at the top side of the header assembly
board. This solder ring is a visual indication that the
reflow process is perfect and complete.
Further, because the header base is made of the same
material as the PCB, there are no thermally induced stresses
on the solder joint – long-term reliability is guaranteed.
In addition, deep score lines run across both sides of the
header base. The assembly is very flexible and can
accommodate board warpage without weakening
connections.
To meet varying application requirements, Zierick headers
are available with pins missing at specified positions or
The melted solder rises
through the cavities and
forms a ring at the top.
The capillary action provided
by the four cavities (formed
between the pin and plated
through-hole) will pull up
the melted solder, resulting
in a stronger solder joint.
Made in U.S.A.
with pins of different lengths and sizes. Pins are offered in
brass or copper, and optional configurations are available.
Features and benefits of Zierick headers:
■
Co-planarity problems eliminated
■
Minimal real estate required on board
■
50% higher pin retention force
■
Optional configurations
Single row
Dual row
Horizontal
Matrix
■
More forgiving board placement tolerances
■
Visual indicator assures quality processing
■
Highest resistance to thermal shock and thermal
cycling due to material selection
This ring indicates that the
reflow process is complete.
The pin is soldered into the
plated through-hole at the
same time the header is
soldered to the PC board.
The force which pulls the
melted solder into the cavities
will also pull the header board
assembly and the PCB together.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
13
0.025" (0.635mm) Square SMT Pin Headers
0.100
(2.54)
P
L
0.059 (1.50)
Number of Pins X 0.100 (2.54)
Number of Pins X 0.100 (2.54)
0.050
(1.27)
0.130
(3.30)
0.065
(1.65)
0.100
(2.54)
0.230
(5.84)
Single Row
Dual Row
Recommended Solder Pad Geometry
0.110 (2.79)
0.130 (3.30)
0.070 Typ
(1.77)
0.100 Typ
(2.54)
Solder Paste Over
Copper Pad
(Crosshatched)
0.100
(2.54)
0.070
(1.77)
0.100
(2.54)
0.070
(1.77)
U.S. Patent No. 6,402,531 B1
14
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.
SMT Pin Matrix Headers
0.100(2.54)
Pitch Typ.
0.025
(0.64)
0.400(10.60)
0.050
(1.27)
L
0.400
(10.60)
0.100
(2.54)
0.070
(1.77)
0.100
(2.54)
0.100
(2.54)
0.070
(1.77)
Solder Paste Over
Copper Pad
(Crosshatched)
0.059
(1.50)
SMT Horizontal Pin Headers
NOTE: Drawing
is of a horizontal pin header representing a 1x11 SMT Header with one pin missing.
1.150(29.21)
0.100(2.54)
Pitch Typ.
0.200(5.08)
0.025
(0.64)
0.200
(5.08)
0.059
(1.50)
0.050
(1.27)
0.345
(8.76)
0.060
(1.52)
0.140
(3.56)
0.097
(2.46)
0.130
(3.30)
0.043
(1.09)
Solder Paste
Over Copper Pad
(Crosshatched)
0.073
(1.85)
0.213
(5.41)
0.010
(0.25)
0.070
(1.78)
Center Line
Slot
Section
View
Section
View
See Note 1
0.070
(1.78) Typ.
1.200(30.48)
Suggested PCB Copper Pad Layout
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
15
SMT Variable Length Pin Headers
0.025 Square
(0.64)
0.100(2.54)
Pitch Typ.
L2
L1
0.059
(1.50)
0.500(12.70)
0.065
(1.65)
0.050(1.27)
0.110(2.79)
0.130(3.30)
0.130
(3.30)
0.070 Typ.
(1.77) 0.100 Typ.
(2.54)
Solder Paste Over
Copper Pad
(Crosshatched)
SMT Missing Pin Headers
0.100(2.54) PitchTyp.
0.025 Square
(0.64)
L
0.059
(1.50)
0.065
(1.65)
0.700(17.80)
0.050(1.27)
0.130
(3.30)
16
0.110(2.79)
0.130(3.30)
0.070 Typ.
(1.77) 0.100 Typ.
(2.54)
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Solder Paste Over
Copper Pad
(Crosshatched)
Made in U.S.A.
0.500
(12.70)
0.059 ±0.007
(1.50 ±0.18)
SMT One Pin Header
0.250 ±0.001
(6.35 ±0.03) Sq
0.05
(1.27) Sq
0.10
(2.54) Sq
0.500
(12.70)
0.059 ±0.007
(1.50 ±0.18)
0.05
(1.27) Sq
0.070 Typ
(1.77)
0.10
(2.54) Sq
0.070 Typ
(1.77)
Solder Paste
Over Copper Pad
(Crosshatched)
SMT Tab and Receptacle Headers
0.070 Typ
(1.77)
Combine different components on a single
surface mount header to meet your
0.070 Typ
application specific requirements.
(1.77)
On the top side of the board, there is a small
circular solder pad centralized around the plated
through-hole allowing for visual confirmation that
reflow has taken place.
Solder Paste
Over Copper Pad
(Crosshatched)
The plated through-holes are located at the
center of a square solder pad on the bottom of
the board providing capillary action and a firm
solder bond to the PCB pad.
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
17
SMT Board Stacking Connectors
Zierick’s Board Stacking Connector allows
for more PCB design flexibility and more
room for additional components.
The Board Stacking Connector joins the
mother and daughter board with surface
mount technology on both boards.
Zierick has applied the benefits of
capillary action to our newest
interconnect product — the Board
Stacking Connector. This unique
connector surface mounts to both
the bottom and the top of a PCB,
allowing for the connection of a
mother and daughter board without
through-hole pins. The result?
Greater PCB design flexibility,
more cost-efficiency and a higher
quality connection.
Available in bulk, on pallets or on
SMT tape, the Board Stacking
Connectors use minimal real estate,
allowing additional components to
be placed on the PCB. They are
self-centering and offer co-planarity
within 0.001", virtually eliminating
any alignment problems. Plus, they
have low contact resistance and a high
current rating to meet today’s modular
power requirements.
18
The Board Stacking Connector uses
capillary action to provide superior
solder joint strength for a more reliable
connection. The connectors are first
surface-mounted to the mother board.
After reflow, the PCB with the
connectors are surface-mounted to the
daughter board.
Benefits
Zierick’s Board Stacking Connector:
Provides a cost-efficient board
stacking solution.
■ Surface-mounts to the bottom
and top of a PCB for a stronger
mother board-daughter board
connection
■ Uses existing placement machines;
no need for new insertion systems
Increases PCB design flexibility.
■ Uses minimal real estate, allowing
for more components to be placed
on the PCB
■ Eliminates the need for throughhole pins
Allows for a better connection.
■ Provides low contact resistance,
high current rating and
co-planarity within 0.001"
■ Uses capillary action for a stronger
solder joint
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.
SMT Board Stacking Connectors
Loose Part Number
Dimension L
1258 - xxx - 0
0.090" to 0.250"
Taped Part Number
1261T (PN 1258-090-0 in Tape)
Consult factory for other taped options.
Finish Material
.000150" Min 100% Tin over .000100" Copper
Contact Material
C36000 Brass Cylinder
Consult factory for optional materials.
Termination Retention Force
3.5 lbs per terminal
Current Rating
10 Ampere
(Fill in xxx with desired length, Dimension L)
0.062 + 0.003/-0.002 dia.
(1.57 + 0.07/-0.05)
Suggested Copper Pad
SMT Application
L
PCB
Solder
Joint
0.030 (0.76) dia.
Part
0.072 (1.83) dia.
Solder Paste
Over Copper Pad
(Crosshatched)
PCB
U.S. Pat. No. 5,816,868
Surf Shooter SMT Board Stacking Connector Feeder
The Surf Shooter SMT Board Stacking
Connector Feeder is designed to mount to a
flexible placement system (flex cell) and present
the SMT component at feed rates greater than
3 connectors/second. Parts are fed into an
escapement where compressed air pushes the
board stacking connector into a reservoir that
presents the component to the placement
system vacuum nozzle.
The unit is compact, less than 4" wide, and
easily mounts to the placement system feeder
bay. The feeder itself is a self-contained unit,
110 VAC /80 psi, typically requiring no electronic
control interface with the placement machine.
The feeder is designed specifically
to accommodate the new connectors.
High-speed feeders are available for
most placement systems.
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
19
SMT Fine Wire Connectors
Zierick’s Fine Wire Connectors can efficiently
terminate a number of wires all at once.
The reliability of the connector assures wire
retention and eliminates the need to solder
wires directly to the PCB.
Zierick offers its newest insulation
piercing connector — the SMT Fine
Wire Connector. This connector offers
a cost-efficient, reliable solution for
solid, stranded or tinsel wire
terminations. By allowing reliable onestep multiple wire termination within a
plastic housing, the connector reduces
assembly costs and provides a more
durable wire connection.
Design
Zierick’s Fine Wire Connector design
builds on Insulation Piercing
Connector (IPC) technology, which is
the ideal method for wire termination.
IPC technology allows multiple wires to
be terminated simultaneously without
being stripped first.
This fine wire IPC connector features a
unique design of four wire housing
holes and four individual piercing
blades that can accommodate solid,
stranded or tinsel wire. The piercing
blades are made to go in one direction
only, and maintain a continuous force
on each wire. Its durable plastic housing
provides excellent wire retention.
20
Assembly Process
Benefits
First, these IPC connectors are surface
mounted to the PCB. After reflow, the
insulated wires are inserted into the holes
of the housing. Force is then applied to
the top of the plastic housing and the
piercing blades cut through the
insulation and penetrate into the wire
core — completing the wire connection
process.
Zierick’s SMT Fine Wire Connector:
Saves you labor time and costs.
■ Eliminates the need to solder
wires to the PCB
■ Allows for the efficient
termination of multiple wires
at the same time
Gives you a higher quality termination.
■ Maintains consistent pressure
on the wires for better conductor
contact
■ Provides superior retention to
the board
Provides a more cost-efficient solution.
■ Uses minimal PCB real estate
■ Offers the least expensive method
for wire termination
The piercing blades accommodate solid,
stranded or tinsel wire, and are designed
to maintain a continuous force on each wire.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.
SMT Fine Wire Connectors
Physical
Loose Part No.
IPC-4
IPC-4-45
Taped Part No.
IPC-4-T
IPC-4-45T
Dim ‘A’
0.035(0.89)
0.045(1.14)
Wire Gauge &
Insulation Diameter
From 32 AWG to 28 AWG solid,
stranded or tinsel wire;
with insulation diameter 0.025" — 0.032"
From 32 AWG to 26 AWG solid, stranded or tinsel wire;
with insulation diameter 0.033" — 0.043"
IPC-4-45 has an ID chamfer in the plastic housing.
Contact Plating
0.000150" Min 100% Tin
over .000100 Min Copper
Termination Force
Approx. 80 lbs (for 4 wire)
Insulation Material
PPS GS-40 40% glass filled
Contact Material
CDA 260 Brass
UL Flammability Rating
94V-0
Markings
Z (Zierick logo) and cavity number
Color
Black
Current Rating/
Wire Size
28 AWG 1.5 Amp.,
30 – 32 AWG 1 Amp.
Insulation Resistance
> 1 x 109 Ω @ 500 VDC
Contact Resistance
> 20 mΩ
Withstanding Voltage
500 VRMS @ Sea Level
446° F Max
230° C Max
Operating Temperature
-67° F to 221° F
(-55° C to 105° C)
Electrical
Environmental
Reflow Temperature
SMT Copper Pad
A
0.040(1.02)Typ.
0.030(0.76)
0.010(0.25)
Deep Typ.
Solder Paste
Over Copper Pad
(Crosshatched)
0.211
(5.36)
0.040(1.02)Typ.
A
0.283(7.19) Ref
Section A-A
0.183(4.65)
0.045
(1.14)
0.063(1.60)
0.087
(2.21)
R Typ.
Dim ‘A’
0.030
(0.76)
Coplanarity Line:
Blade Coplanarity
to be within 0.005(0.13)
0.223(5.66)
0.145
(3.68)
0.062(1.57)
prior to insertion
0.225
(5.72)
U.S. Patent(s) pending
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
21
SMT IDC
Zierick’s Surface Mount IDC was designed to be a more
cost-effective way to terminate a wire because it eliminates
the need for hand-soldering wires to the PCB. It was also
designed to be automated by the customer's existing pickand-place equipment using standard taping methods or a
special feeder. This is a surface mount version of a proven
through-hole version. It is re-usable, has a low profile,
and is geographically stable. Our family of SMT IDCs can
terminate a large range of wire gauges. It has a proven track
record for withstanding shock and vibrations associated
with automotive applications.
SMT IDC Wire Connectors
NOTE: Internal strain relief dimensions dependent on wire/insulation; please consult factory.
0.16
(4.06)
0.060
(1.52)
0.22 (5.58)
0.100 (2.54)
0.075
(1.91)
0.010 Ref
(0.25)
0.235 Max
(5.97)
0.160
(4.06)
0.280
(7.11)
Loose Part No.
1245
Material Thickness/
Type
0.025" (0.64mm)
Brass
Standard Finish
Feeder System
N/A
Wire Gauge Range
#26–18 AWG
Wire Insertion Tool
WTP-4ALL: Prototype Tool
WTPPS-1208-1: Pneumatic Production Tool
Solder Paste Over
Copper Pad
(Crosshatched)
0.200
(5.03)
0.160 (4.06)
1245T
Standard 12mm
Tape Feeder
Also available in
Carrier Tape (1245T)
Also available in
U.S. Patent No. 5,022,868 and other international patents
0.150
(3.81)
0.170(4.32)
0.07
(1.78)
0.045
(1.14)
0.14
(3.55)
Solder Paste Over
Copper Pad
(Crosshatched)
0.135
(3.43)
0.120
(3.05)
0.010
(0.25)
0.005
(0.13)
0.120
(3.05)
PRINT MODIFIED
for PN 1235, 1235T
0.045 Ref
(1.14)
See www.zierick.com/pages/sm_idc_1235.php.
0.125
0.035(0.90)
22
Loose Part No.
1235
Material Thickness/
Type
0.020" (0.50mm)
Brass
Standard Finish
Feeder System
N/A
Wire Gauge Range
#26–30 AWG
Wire Insertion Tool
WTPPS-1235-1: Pneumatic Production Tool
1235T
(3.17)
Standard 12mm
Tape Feeder
Also available in
Also available in
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.
Reverse Mount SMT IDC
0.370(9.40)
0.370(9.40)
0.140 0.140
0.210 0.210
(3.55) (3.55)
(5.33)(5.33)
0.22(5.59)
0.22(5.59)
Copper
Pad
SolderSolder
PastePaste
OverOver
Copper
Pad
(Crosshatched)
(Crosshatched)
0.010 Ref
0.095
(2.41)
0.095
(2.41)
0.170
0.170
(4.31)
(4.31)
0.240(6.09)
0.240(6.09)
0.400(10.31)
0.400(10.31)
0.018(0.45)
0.018(0.45)
0.090(2.28)
1227
Reeled Part No.
6227
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Feeder System
Surf-Shooter SMT– Continuous Strip
Wire Gauge Range*
#26–18 AWG
0.080(2.03)
0.080(2.03)
0.090(2.28)
Loose Part No.
0.155
0.155
(3.93)
0.010 Ref(0.25)
(0.25)
*Note: Wire insertion tool required.
Consult factory.
(3.93)
Strain
Relief
Strain
0.01
Fully Sheared
Termination Slot
0.01(0.25)
Fully Sheared
Termination Slot (0.25)
Relief
0.220(5.58)
0.220(5.58)
Actual Use
Actual Use
SMT Wire Gripper
0.010(0.25)
Max Beam Gap
0.180
(4.59 )
0.050
Suggested Copper Pad Layout
(1.27)(2X)
for
Horizontal Mount
0.100
Inside
(2.54)
Bend
(2X)0.065
0.090
(1.65)
(2.29)
0.140
(3.56)
Loose Part No.
1262
Reeled Part No.
6262
Taped Part No.
1262T
Mating Terminal Size 0.025" (0.64mm) square or
0.032" (0.81mm) round pin
0.335
(0.50)
0.265
(6.73)
0.140
(3.55) Sq
Solder Paste Over
Copper Pad
(Crosshatched)
for Vertical Mount
Note: Reflow part with seam down
R 0.020
(0.50) Max Typ
Suggested Copper Pad Layout for Horizontal Mount
Solder Paste Over Solder Mask
Over Copper
Copper Pad
Note: Reflow part
0.065 (White)
0.090
(Crosshatched)
with seam down
(1.65)
(2.29)
0.140
(3.56)
1262TH
Solder Paste Over
0.265
Copper Pad
(6.73)
(Crosshatched)
Material Thickness/
Type
0.008" (0.20mm)
Phosphor Bronze
Standard Finish
Feeder System
Surf-Shooter SMT – Continuous Strip
Made in U.S.A.
0.315 (8.00)
0.945/0.957
(24.00/24.31)
0.014
(0.36)
0.146
(3.70)
0.315 (8.00)
800-882-8020
• 914-666-2911 • Fax: 914-666-0216
1262T
www.zierick.com
1°
1°
0.453
(11.51)
Suggested Solder Paste
Thickness to be
0.008 (0.20) Inch Thick
0.945/0.957
(24.00/24.31)
Copper Pad
Over Copper
(Crosshatched)
(White)
1262T
1262TH
0.453
Suggested Copper Pad Layout(11.51)
for Vertical Mount
.957
4.31)
1262TH
23
SMT Jumper
0.070
(1.78)
0.020
(0.51)
0.05(1.27)
0.020
(0.51)
0.020(0.51) 0.010R(0.25)
Loose Part No.
1179
1179T
Reeled Part No.
6179
N/A
Material Thickness
Type
0.020" (0.50mm)
Copper
0.020" (0.50mm)
Copper
Standard Finish
Feeder System
Surf-Shooter SMT –
Continuous Strip
Standard 24mm
Tape Feeder
0°±2°
0.316
(8.03)
0.485
(12.32)
0.070
(1.78)
Also available in
Solder Paste Over
0.020(0.51)
0.110
(2.79)
0.318(8.08)
0.104
(2.64)
SMT (Variable Size) Jumper
Solder Paste Over Copper
Pad (Crosshatched)
'B' + .040
.090 (2.29)
'A' + .040
0.06(1.53)
6233-AAAA-140
Other Reeled
Part No.
6233-AAAA-BBB
Material Thickness/
Type
0.020" (0.50mm)
Copper
Standard Finish
100% Tin Over Copper
Feeder System
0.787 (19.989)
0.010R Typ Ref
(0.254)
0°±4°(2x)
Standard Reeled
Part No.
0.090 Typ Ref
(2.286)
0.180
Typ
(4.57)
0.140 (3.556)
Dim ‘A’
Dim ‘B’
Corres. part no.
Minimum
0.300" (7.62mm)
0.075" (1.91mm)
6233-300-075
Maximum
1.500" (38.1mm)
0.200" (5.08mm)
6233-1500-200
Where Dimension ‘A’ = jumper length and Dimension ‘B’ = jumper width
No additional charge for any other length jumper up to 2".
Standard width for all lengths is 0.140".
Consult factory for other widths and for feeder.
Also available in
Carrier Tape for 6233-787-140-T
Different lengths and widths are available—please consult factory.
24
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.
Surface Mount Receptacles
Surface Mount Box Receptacles provide placement flexibility
to suit a variety of applications.
Zierick‘s versatile Universal Tab Receptacles and SMT clips
are all designed for maximum durability and stability.
Zierick’s family of SMT receptacles
provides a range of options designed to
lower manufacturing costs, simplify
assembly, and increase productivity. In
addition to Standard Receptacles,
Zierick recently expanded its product
line with Surface Mount Box
Receptacles, increasing your options for
flexibility and compatibility.
Standard Surface Mount Receptacles:
■
The 1237 top-entry Universal Tab
Receptacle
■
The 1238 bottom-entry Universal
Tab Receptacle
Both Standard Receptacles accommodate
a mating terminal size of 0.025" (0.64mm)
to 0.032" (0.81mm) thickness. The
receptacles will tolerate a lateral
misalignment of ±0.012" (0.30mm),
and an angular misalignment of ±10°.
Constructed of brass, the receptacles
have a material thickness of 0.016"
(0.41mm) and have a standard finish
of 100% tin over copper.
Made in U.S.A.
Surface Mount Box Receptacles:
■
■
■
The 1266, which accepts top-entry
or an alternative bottom-entry to
mate with a through-board pin
The 1277 accepts top- or bottomentry, and can be placed in either
vertical or horizontal position
The 1262, which offers traditional
placement, and can be placed
upside-down for bottom-entry. A
special version of this terminal can
be used in a wire gripper application
to grip and hold a 14 AWG wire
The flexibility of these receptacles
provides a number of important benefits
in addition to placement and entry
options. A small footprint and low
insertion force ensure efficiency of use.
Twelve or more available mating cycles
increase productivity in demanding
environments. Continuous reel
production eliminates time-consuming
hand placement and expensive fixturing
by utilizing the Surf-Shooter SMT
Feeder and existing placement systems.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Zierick’s innovative surface mount
technology ensures reliable mounting
on all of our receptacles.
Surface Mount Clips
Zierick’s SMT Receptacle family of
products also includes SMT Clips —
A versatile line of receptacles with
Surf-Shooter SMT continuous strip
compatibility.
The Snap-In Fuse Clip employs a
spring-loaded mounting leg, and is
proven to display increased retention,
strength, and durability while
withstanding side loading and rough
PCB handling. Both Snap-In and
Standard Fuse Clips are available in
loose-piece format — with or
without integral fuse stops — for
1/4" (6.35mm) and 0.197" (5mm)
cylindrical fuse styles.
25
SMT Top- or Horizontal-Entry Universal Tab Receptacle
Loose Part No.
1237
1237T
Mating Terminal Size 0.025" (0.64mm) to 0.032" (0.81mm) thick
Material Thickness/
Type
0.016" (0.41mm)
Brass
Standard Finish
Feeder System
Consult factory for Surf-Shooter SMT
and continuous strip P/N 6237
Solder Mask
Over Copper
(White)
Also available in
(for 16mm Tape Feeder)
Solder Paste Over Copper Pad
(Crosshatched)
SMT Bottom- or Horizontal-Entry Universal Tab Receptacle
Loose Part No.
1238
1238T
Material Thickness/
Type
0.016" (0.41mm)
Brass
Standard Finish
Feeder System
0.010
(0.25)
0.164 Max
(4.16)
PRINT MODIFIED for PN 1238, 1238T
See www.zierick.com/pages/sm_botentrec.php.
26
Solder Mask
Over Copper
(White)
Also available in
(Crosshatched)
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.
SMT Dual Entry Box Receptacle
Loose Part No.
1266
Reeled Part No.
6266
Mating Terminal Size
0.020" (0.51mm) to 0.032" (0.81mm) thick
Material Thickness/
Type
0.008" (0.20mm)
Phosphor Bronze
Standard Finish
Feeder System
Solder Paste Over
Copper Pad
(Crosshatched)
Solder Paste Over
Copper Pad
(Crosshatched)
SMT Top- or Bottom-Entry Box Receptacle
0.010(0.25)
Max Beam Gap
Suggested
Copper
Loose Part
No.Pad Layout
1262
for Vertical Mount
0.180
(4.59 )
0.050
(1.27)(2X)
Inside
Bend
0.100
(2.54)
(2X)
Reeled Part No.
6262
Taped Part No.
1262T
Mating Terminal Size 0.025" (0.64mm) square or
0.032" (0.81mm) round pin
Over Copper
Copper Pad
Material
Thickness/
(White)
(Crosshatched)
Suggested
Copper
Pad
Layout0.008" (0.20mm)
for Horizontal Mount
Type
Phosphor Bronze
0.335
(0.50)
0.140
(3.55) Sq
Standard
0.065Finish0.090 100% Tin over Copper
(2.29)
(1.65)
0.140Feeder System
(3.56)
1262T
1262TH
1°
0.453
(11.51)
Copper Pad
Over Copper
(Crosshatched)
(White)
Suggested Copper Pad Layout for Horizontal Mount
0.945/0.957
(24.00/24.31)
0.014
(0.36)
0.065
(1.65)
0.146
(3.70)
0.315 (8.00)
Made in U.S.A.
0.265
(6.73)
Suggested Copper Pad Layout for Vertical Mount
Solder Paste Over
Copper Pad
(Crosshatched)
Thickness to be
0.008 (0.20) Inch Thick
R 0.020
(0.50) Max Typ
7
1)
1262TH
0.090
(2.29)
Note: Reflow part
with seam down
0.140
(3.56)
0.265
(6.73)
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Solder Paste Over
Copper Pad
(Crosshatched)
27
SMT Vertical or Horizontal Box Receptacle
Loose Part No.
1277
Reeled Part No.
6277
Taped Part No.
1277-TH for Horizontal Placement
1277-TV-G for Gripper Pick-Up
1277-TV-N for Nozzle Pick-Up
0.068 (1.73)
Mating Terminal Size 0.025" (0.64mm) square or round pin
0.000 (0.00)
0.005 (0.13)
Undercut
Material Thickness/
Type
0.008" (0.20mm)
Phosphor Bronze
Standard Finish
Feeder System
Loose: Standard 16mm Tape Feeder for
PN 1277-TH. Standard 24mm Tape Feeder
for PN 1277-TV-G and PN 1277-TV-N
Reeled: Consult Factory for Feeder
0.472
(11.99)
0.070
(1.78)
1277-TV-G
0.230
(5.84)
0.039 0.210
(1.00) (5.33)
0.130
(3.30)
1277-TV-N
0.225
0.080 (5.72)
(2.03)
1277-TH
0.083
(2.11)
SMT Clips
0.046(1.17)
Solder Paste
Over
0.072 Copper Pad
0.332
(1.83) (Crosshatched)
(8.43)
0.300
(7.62)
0.050
(1.27)
0.150
(3.81)
0.282(7.16)
5mm Fuse Clip
Connector
Loose Part No.
1230
1184
Reeled Part No.
6230
6184
Dim 'A'
0.165"
(4.19mm)
0.090"
(2.29mm)
Material Thickness/
Type
0.016" (0.40mm)
Phosphor Bronze
Standard Finish
Feeder System
1230T
1184T
0.300(7.62)
0.140(3.56)
0.200
(5.08)
Dim 'A'
0.016
(0.406)
Also available in
Carrier Tape (1230T or 1184T)
PRINT MODIFIED for PN 1230, 1230T, 6230, 1184, 1184T, 6184
See www.zierick.com/pages/sm_clips_1230.php.
28
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Made in U.S.A.
5mm Round Fuse Receptacles
0.300
(7.62)
Optional use as ATC (Auto) fuse holder
0.150
(3.81)
0.050
(1.27)
0.300(7.62)
0.140(3.56)
0.046(1.17)
Solder Paste
Over
0.072 Copper Pad
0.332
(Crosshatched)
(1.83)
(8.43)
0.282(7.16)
Loose Part No.
1230
Reeled Part No.
6230
Dim 'A'
0.165"
(4.19mm)
Material Thickness/
Type
0.016" (0.40mm)
Phosphor Bronze
Standard Finish
Feeder System
1230T
Dim 'A'
PCB
0.200
(5.08)
0.016
(0.406)
Also available in
C (Auto) fuse holder
PRINT MODIFIED for PN 1230, 1230T, 6230
See www.zierick.com/pages/sm_clips_1230.php.
Auto Fuse Receptacle
Loose Part No.
Optional use as
mini-fuse holder
1237
1237T
Material Thickness/
Type
0.016" (0.41mm)
Brass
Standard Finish
Feeder System
Optional use as ATC
(Auto) fuse holder
Solder Mask
Over Copper
(White)
PRINT MODIFIED for PN 1237, 1237T
See www.zierick.com/pages/sm_autofuse.php.
Made in U.S.A.
Also available in
(Crosshatched)
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
29
SMT Bottom Entry, Through-Board Socket
As part of the SMT Receptacle line of products, Zierick’s
SMT Socket delivers high performance, flexibility, and a
number of other benefits, all in an extremely compact size for
a through-board socket.
Designed to handle high current ratings — up to 7 amps —
this small footprint, low profile receptacle delivers significant
reliability for surface mount application needs.
Another primary benefit of the SMT Socket is its flexibility.
Its superior capacity accommodates either a power or signal
connection. With the ability to handle a high number of
mating cycles, it is ideal for demanding production
environments and high density applications.
The SMT Socket’s versatility is also demonstrated through its
compatibility. Mating pin sizes for the SMT Socket include
0.025" square and 0.027" to 0.032" diameter round pins.
The material is 0.005" thick beryllium copper with a bright
tin finish.
The SMT Socket 1260 offers a bottom-entry, through-board
connection with a small footprint and the ability to handle high
current ratings – up to 7 amps.
The SMT Socket is available in tape and reel, allowing the use
of a standard pick-and-place tape feeder, and taking advantage
of Zierick’s ability to provide quality parts in a standard taped
pocket format. The socket is also available in bulk.
0.048 (1.22)
0.057 (1.45)
0.047 (1.19)
0.087–0.097
(2.20–2.46)
Loose Part No.
1260
Taped Part No.
1260T
Mating Pin Size
0.025" (0.64mm) Square or 0.025" (0.64mm)
to 0.032" (0.81mm) Dia Round Pins
Material Thickness/
Type
0.005" (0.13mm)
Beryllium Copper
Standard Finish
Bright Tin over Copper
Feeder System
Standard Tape Feeder for Taped Parts
Also available in
0.070 dia. (1.78)
0.023 dia. (0.58)
0.080 Dia.
(2.03)
Solder Paste Over
0.045 Dia. (1.14)
Thru-Hole
30
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Made in U.S.A.
0.049
(1.24)
0.057 (1.45)
Loose Part No.
1280
Taped Part No.
1280T
Mating Pin Size
0.038–0.044" (0.97–1.12mm) Dia Round Pins
Material Thickness/
Type
0.005" (0.13mm)
Beryllium Copper
Standard Finish
Feeder System
0.047 (1.19)
0.092 (2.34)
Also available in
0.070 Dia. (1.78)
0.090 Dia.
(2.29)
Solder Paste Over
0.036 Dia. (0.92)
0.050 Dia. (1.27)
Thru-Hole
0.084
(2.13)
0.075
(1.90)
0.126
(3.20)
Loose Part No.
1279
Taped Part No.
1279T
Mating Pin Size
0.062–0.066" (1.57–1.68mm) Dia Round Pins
Material Thickness/
Type
0.005" (0.13mm)
Beryllium Copper
Standard Finish
Feeder System
Also available in
0.059 Dia. (1.50)
0.110 Dia.
(2.79)
Solder Paste Over
0.070 Dia. (1.78)
Thru-Hole
Made in U.S.A.
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31
32
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Made in U.S.A.
High Performance Receptacles
Top Left: These Universal Tab
Receptacles mate with a range of
tabs from .025" to .032" thick and
widths from .062" wide and larger.
They have low insertion forces and are
forgiving for mating misalignment.
Top Right: Zierick’s Through-Hole
Insulation Displacement Connector has
a built-in wire strain relief which
prevents wire motion from transmitting
to the contact interface.
Bottom Right: The SMT Box Receptacle mates, top-entry, with a pin from
.032" diameter round or square up to .090"' round or square, and can also
be placed upside down on the board to mate with a through-board pin.
In newer automotive applications, operating temperatures and power
throughput are steadily increasing. Most of today’s terminals designed for such
demanding applications are made of beryllium copper, which is very expensive.
Zierick’s response is a new family of economically priced High Performance
Terminals. These components can operate at higher temperatures and have a
higher current rating than their standard equivalents.
They are stamped from an alloy with high temperature, high conductivity and
improved stress relaxation properties. The stress relaxation feature is far superior
to that of cartridge brass in elevated temperatures and heating applications.
This material easily lends itself to being used with our existing tooling
and fabrication methods with little or no additional cost to the custom
receptacle is required.
Stress relaxation is a critical inherent property of the material since the spring
design feature in many receptacles is needed to maintain reliable connections
at elevated temperatures. The tables below illustrate the various physical
attributes of Alloy C7025.
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
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All high performance terminals are a special order.
Please call Zierick for more information.
33
High Performance SMT Box Receptacle
Loose Part No.
Reeled Part No.
Taped Part No.
1275
6275
1275T
1275TH
0.025" (0.64mm) and 0.032" (0.81mm)
Round or Square
Surface Mount
Mating Entry
Top and Bottom
Applicator
System
Surf Shooter
Continuous Strip
Application Data
Mounting Type
Material Thickness/ 0.010 (0.25mm)
Type
Alloy C7025
Standard FInish
Performance Data
Current Rating
20 Ampere
Resistance Rating
10mΩ Max
Temperature Rating Up to 175°C
1275TH
0.010(0.25)
Max Beam Gap
0.050
(1.27)(2X)
Inside
Bend
0.100
(2.54)
(2X)
0.453
(11.51)
0.180
(4.59 )
0.945/0.957
(24.00/24.31)
0.335
(0.50)
0.315 (8.00)
0.140
(3.55) Sq
1275T
1°
R 0.020
(0.50) Max Typ
0.014 (0.36)
0.146
(3.70)
for Horizontal Mount
0.065
(1.65)
for Vertical Mount
0.090
(2.29)
0.140
(3.56)
0.265
(6.73)
Solder Paste Over
Copper Pad
(Crosshatched)
Over Copper
Copper Pad
(White)
(Crosshatched)
131 Radio Suggested
Circle, Mount
Kisco,
10549
Copper Pad
Layout NY
for Vertical
Mount
800-882-8020
Suggested Copper Pad Layout for
Horizontal Mount • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Thickness to be
Note: Reflow part
0.065
0.090
0.008 (0.20) Inch Thick
with seam down
(1.65)
(2.29)
34
0.140
Made in U.S.A.
High Performance Universal Tab Through-Hole Technology Receptacles
Loose Part No.
Reeled Part No.
1092-HTA
6092-HTA
0.025" (0.64mm) and 0.032" (0.81mm)
PNs 1092-HTA / 6092-HTA
Inward Splay or
Mating Entry
OBSOLETED
Accu-Lok™ “Split Leg”
Application Data
Mounting Type
Material Thickness/ 0.016" (0.41mm)
Type
Alloy C7025
Standard FInish
Optional use as
mini-fuse holder
Applicator
System
Top and Horizontal
Loose: ZPT81-1092
Reeled: Model 9700, 9718
Performance Data
Optional use as ATC
(Auto) fuse holder
Current Rating
30 Ampere
Resistance Rating
10mΩ Max
Temperature Rating Up to 175°C
Typical
Mating
Typical
Lateral
Misalignment
+0.012(0.30)
Typical
Angular
Misalignment
+10˚
PCB
Cut-Out
Mating
Terminal
Dimension
PCB
Cut-Out
0.080
(2.03)
To Edge of
PCB
0.164 Max
(4.17)
0.060(1.52)
0.065(1.65)
0.185
(4.70)
0.170
(4.32)
0.23
(5.84)
0.060(1.52)
0.136
(3.45)
0.016
(0.41)
0.150
(3.81)
0.040
(1.02)
0.058(1.47)
0.130(3.30)
0.063
(1.60)
U.S. Patent No. 5,017,159
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
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35
36
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Made in U.S.A.
Board Stuffing Service
If your annual terminal usage is so low that you cannot
justify the purchase of a terminal insertion machine, or
if you have a work overload, Zierick has an alternative.
We can insert Zierick terminals into your printed circuit
board per your individual requirement.
All you have to do is ship us your bare boards, and we
will insert all the Zierick terminals you need. Our
Quality Control department will carefully inspect and
certify these boards to assure they are within specifications.
Then we ship the completed boards back to you for
further processing. Your savings: capital equipment
investment, large terminal inventory, and the need to use
your own personnel to do the job.
Send a print of your board with the part numbers of
the Zierick terminals required clearly marked to:
Zierick Board Stuffing Service, 131 Radio Circle,
Mount Kisco, NY 10549. Include the number of
boards you are expecting to need and we will provide
you with a quote.
We can populate your boards with our standard Quick
Disconnect Tabs, Insulation Displacement Connectors, Box
Receptacles, Test Point Terminals, Universal Tab Receptacles,
Fuse Receptacles, Fuse Clips, Wire Grippers or Posts.
Your Printed Circuit Boards will be
handled with the utmost of care by our
experienced staff. From receipt of your
boards, through the population process,
to packing and shipping, your satisfaction
is our number one concern.
Zierick’s family of automated and semi-automated terminal
insertion systems is known for its reliability. Combine this
with our knowledgeable applicator service department for a
trouble-free experience. Our machines provide a great range
of functionality and flexibility so that your job will be done
quickly and reliably. Our machines can handle Printed Circuit
Board Panels up to 12" x 12" in size.
Made in U.S.A.
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37
38
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Made in U.S.A.
Through-Hole Connectors
Whether your Through-Hole
Technology applications require a
Quick Disconnect Tab, an Insulation
Displacement Connector, a Test
Point Terminal, a Screw Terminal,
a Receptacle, a Post, or a Multi-Layer
Circuit Board Connector, we can
fulfill your needs. Zierick’s unique
features solve your most difficult
interconnection problems.
The Accu-Lok™ mounting ends the
need for the tight mounting hole
tolerance required with traditional
press and compliant fit terminals.
The Accu-Lok™ retentive
mounting feature produces
exceptional PCB assembly
and interconnection integrity.
Zierick’s Torsion-Lok™ insulation
displacement connector (IDC)
allows connection and insulation
shear in one motion, eliminating
pre-stripping.
Stable-Lok™ actually doubles
terminal strength against
deflection or fracture.
Zierick’s TapeResist solder
masking technology is a
remarkable advancement for
PCB assembly as it utilizes
pre-applied polyester film as
the solder resist agent.
Snap-In fuse clips provide
improved retention due to
Zierick’s exclusive spring-load
mounting technology.
Accu-Pak™ PCB mountable
receptables are an optimum
choice for high quality,
reliable PCB-to-PCB, PCB-toComponent and PCB-to-Lead
Wire interconnections.
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
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39
Tabs / Quick Disconnect Terminals
All high performance terminals are a special order.
Please call Zierick for more information.
Only Zierick quick disconnects offer the
Stable-Lok™ mounting option, which
doubles terminal strength. Stress-free
Accu-Lok™ mounting is also available
only from Zierick.
Accu-Lok™
Zierick has increased the reliability
of quick disconnect terminals with
patented Stable-Lok™ and Accu-Lok™
mounting. Designed to deliver
greater terminal mounting strength,
these particular unique features are
available only from Zierick, and are
available on most standard Zierick
quick disconnects.
Stable-Lok™ PCB quick disconnects
actually double terminal strength
against fracture or mounting leg
breakage. The Stable-Lok™ concept
shifts pivot points to outer mounting
areas for a stabilizing resistive torque.
Stable-Lok™ terminals are available in
0.187" (4.75mm), 0.205" (5.21mm),
and 0.250" (6.35mm) application sizes.
Accu-Lok mounting is designed for
0.110" (2.79mm) applications. With
Accu-Lok™, PCB retention is not
dependent on tight mounting hole
tolerances. Instead, the terminal leg
enters freely within the hole, with
retention accomplished through a
controlled splitting and forming of the
leg. This eliminates stress and withstands
repeated mating, withdrawal, and shock.
™
Hole diameter tolerances may be as
great as ±0.004" (±0.10mm) for either
Accu-Lok™ or splay mounting types.
• Terminals are available in loose or
reeled formats, and in vertical or
horizontal configurations.
Zierick quick disconnects are
manufactured to NEMA, UL, and
CSA specifications. They are available
in vertical or horizontal configurations,
loose or reeled. Assembly can be
accomplished with Zierick hand tools
or Zierick semi-and fully-automated
applicators.
• Stable-Lok™ and Accu-Lok™
terminals mount securely in holes
with a diameter tolerance of
±0.003" (±0.076mm).
• Zierick quick disconnect terminals
are available in 0.110" (2.79mm),
0.187" (4.75mm), 0.205" (5.21mm),
and 0.250" (6.35mm) sizes.
• Assembly is achieved with Zierick
semi- or fully-automatic applicators.
• All brass terminals have a copper
under plating for improved
solderability over time.
• Stable-Lok™ and Accu-Lok™
mounting reduces the instances of
fractured or misaligned solder joints.
Stable-Lok™ actually doubles terminal
strength against deflection or fracture.
Pivot points are
shifted to outer
areas for a
stabilizing resistive
torque.
Stabilizers are
most effective
when “domed.”
Accu-Lok™’s retentive
mounting feature produces
exceptional PCB assembly
and interconnection integrity.
Accu-Lok™’s PCB
retention is accomplished
by a controlled splitting
and forming of the
terminal leg during
insertion.
Stable-Lok™ minimizes the
likelihood of mounting leg breakage.
Easily replaces
standard tab
terminal, no board
redesign required.
Since Accu-Lok™’s unique design is
not a press fit, it prevents hole
damage and deformity.
Accu-Lok™ is a trademark of Zierick Manufacturing Corporation and a patented product of
Zierick Manufacturing Corporation. U.S. Patent No. 5,017,159.
40
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Made in U.S.A.
0.110" (2.79mm) Tabs / Quick Disconnect Terminals
0.156 Ref
(3.96)
0.110
(2.79)
10º
45º
0.275 Min
(6.99)
0.218
(5.54)
0.048
(1.22)
Hole
0.45
(11.43)
0.045/0.050
(1.14/1.27)
0.100
(2.54)
Loose Part No.
1063
1064
Reeled Part No.
6063
6064
Mounting Type
Accu-Lok™
Splay
Accu-Lok™
Splay
Material Thickness/
Type
0.020" (0.51mm)
Brass
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.055" ±0.003"
(1.40mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 9700, 9700 XY
Material
Thickness
0.061" ±0.003"
(1.55mm ±0.076mm)
0.156 Ref
(3.96)
0.110
(2.79)
0.275 Min
(6.99)
10º
45º
0.218
(5.54)
0.048
(1.22)
Hole
0.54
(13.72)
0.187
(4.75)
0.045/0.050
(1.14/1.27)
Loose Part No.
834
835
Reeled Part No.
6834
6835
Mounting Type
Press-Fit
Press-Fit
Material Thickness/
Type
0.020" (0.51mm)
Brass
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.044" ±0.003"
(1.12mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 7000, 9700, 9700 XY
0.050" ±0.003"
(1.27mm ±0.076mm)
Material
Thickness
0.156 Ref
(3.96)
0.110(2.79)
10º
Loose Part No.
1201
Reeled Part No.
6201
Mounting Type
Accu-Lok™ Splay
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.055" ±0.003"
(1.40mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: 9700, 9700 XY
45º
0.048
(1.22)
Hole
0.680 Min
(17.27)
0.86
(21.84)
0.050/0.045
(1.27/1.14)
0.100
(2.54)
Material
Thickness
Made in U.S.A.
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41
Material
Thickness
10º
0.53
(13.46)
0.275 Min
(6.99)
0.048
(1.21)
Hole
0.025(0.63)
0.218
(5.53)
0.110(2.79)
948
949
Reeled Part No.
(See Below)
(See Below)
Mounting Type
Outward or
Inward Splay
Outward or
Inward Splay
Material Thickness/
Type
0.032" (0.81mm)
Brass
0.020" (0.51mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT92-110
0.275/0.295
(6.99/7.49)
45º
0.150
(3.81)
Loose Part No.
0.045/0.050
(1.14/1.27)
0.050" ±0.003"
(1.27mm ±0.076mm)
0.200
(5.08)
0.54
(13.72)
Material
10º Thickness
0.048
(1.21)
Hole
0.275 Min
(6.99)
0.218
(5.54)
0.030(0.76)
0.110(2.79)
0.275/0.295
(6.99/7.49)
45º
0.045/0.050
(1.14/1.27)
0.150
(3.81)
Loose Part No.
N/A
N/A
Reeled Part No.
6948
6949
Mounting Type
Outward or
Inward Splay
Outward or
Inward Splay
Material Thickness/
Type
0.032" (0.81mm)
Brass
0.020" (0.51mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
0.050" ±0.003"
(1.27mm ±0.076mm)
0.200
(5.08)
Material
10º Thickness
0.87(22.10)
0.048
(1.21)
Hole
0.062
(1.57)
45º
0.150
(3.81)
0.045/0.050
(1.14/1.27)
0.185
0.125 (4.69)
(3.18)
Loose Part No.
N/A
Reeled Part No.
6186
Mounting Type
Outward or Inward Splay
Material Thickness/
Type
0.020" (0.51mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.050" ±0.003"
(1.27mm ±0.076mm)
Applicator System
0.200
(5.08)
42
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0.330
(8.38)
0.013
(0.33)
12.0
0.118
(3.00)
0.163
(4.14)
)0.3(
15°
0.150
(3.81)
.3450
Loose Part No.
N/A
Reeled Part No.
6267
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Model 9700, 9700 XY
.76)(8
0.083
(2.11)
0.070
(1.78)
5/.04 0.5
14/(. 7).21
0.2 8)5.0(
0.281 Ref
(7.14)
0.187
(4.75)
0.125(3.18)
0.055(1.40)
Hole
10º
45º
0.245 Min
(6.22)
Loose Part No.
1027
1024
Reeled Part No.
6027
6024
Mounting Type
Stable-Lok™ Splay
Outward or Inward
Stable-Lok™ Splay
Outward or Inward
Material Thickness/
Type
0.020" (0.51mm)
Brass
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.050" ±0.003"
(1.27mm ±0.076mm)
Applicator System
Loose: ZPT81-A
0.51
(12.95)
0.045/0.050
(1.14/1.27)
0.200
(5.08)
0.12(3.05)
Material
Thickness
0.058" ±0.003"
(1.47mm ±0.076mm)
0.140(3.56)
0.281 Ref
(7.14)
Reeled
Part Option
Only
0.187
(4.75)
0.245 Min
(6.22)
45º
0.125
(3.18)
0.51
(12.95)
0.045/0.050
(1.14/1.27)
0.140
(3.71)
0.200
(5.08)
0.247 Ref
(6.27)
Made in U.S.A.
0.055(1.40)
Hole
10º
Material
Thickness
Loose Part No.
895
894
Reeled Part No.
6895
6894
Mounting Type
Outward or
Inward Splay
Outward or
Inward Splay
Material Thickness/
Type
0.020" (0.51mm)
Brass
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.050" ±0.003"
(1.27mm ±0.076mm)
Applicator System
Loose: ZPT81-A
0.058" ±0.003"
(1.47mm ±0.076mm)
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0.312 Ref
(7.92)
0.187
(4.75)
0.150
(3.81)
0.055(1.39)
Hole
10°
45º
0.245 Min
(6.22)
0.490 Ref
(12.45)
0.090(2.29)
0.150
(3.81)
0.045/0.050
(1.14/1.27)
0.200(5.08)
Loose Part No.
N/A
Reeled Part No.
6282
Mounting Type
Stable-Lok™ Splay Outward or Inward
Material Thickness/
Type
0.020" (0.51mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Material
0.12
PRINT(3.05)
MODIFIED for PN 6282 Thickness
See www.zierick.com/pages/th_qd_187_6282.php.
0.281 Ref
(7.14)
0.187
(4.75)
0.245 Min
(6.22)
0.125
(3.18)
0.055(1.39)
Hole
Loose Part No.
N/A
N/A
Reeled Part No.
6134
6142
Mounting Type
Outward or
Inward Splay
Outward or
Inward Splay
Material Thickness/
Type
0.020" (0.51mm)
Brass
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.050" ±0.003"
(1.27mm ±0.076mm)
Applicator System
10°
45º
0.52
(13.21)
0.135 Min
(3.43)
0.045/0.050
(1.14/1.27)
0.140
(3.56)
0.058" ±0.003"
(1.47mm ±0.076mm)
Material
Thickness
0.200(5.08)
0.312 Ref
(7.92)
0.187
(4.75)
0.125
(3.17)
0.245 Min
(6.22)
0.055(1.39)
Hole
10°
45º
0.49
(12.32)
0.090(2.28)
0.045/0.050
(1.14/1.27)
0.200(5.08)
0.12
(3.04)
0.150
(3.81)
Material
Thickness
Loose Part No.
N/A
1141
Reeled Part No.
6140
6141
Mounting Type
Stable-Lok™ Splay
Outward or Inward
Stable-Lok™ Splay
Outward or Inward
Material Thickness/
Type
0.020" (0.51mm)
Brass
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.050" ±0.003"
(1.27mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 7000, 9700, 9700 XY
0.058" ±0.003"
(1.47mm ±0.076mm)
44
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0.281 Ref
(7.14)
0.187(4.75)
0.245 Min
(6.22)
0.125
(3.19)
0.055(1.40)
Hole
10°
45°
0.44
(11.18)
0.045/0.050
(1.14/1.27)
0.062
(1.57)
Material
Thickness
0.150(3.81)
Loose Part No.
N/A
1077
Reeled Part No.
6078
6077
Mounting Type
Outward or
Inward Splay
Outward or
Inward Splay
Material Thickness/
Type
0.020" (0.51mm)
Brass
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.050" ±0.003"
(1.27mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 7000, 9700, 9700 XY
0.125(3.18)
0.058" ±0.003"
(1.47mm ±0.076mm)
0.187(4.75)
0.312 Ref
(7.92)
10º
45º
0.56
(14.22)
0.090
(2.29)
0.055
(1.40)
Hole
0.045/0.050
(1.14/1.27)
0.200
(5.08)
0.150
(3.81)
0.032
(0.81)
Loose Part No.
1042
Reeled Part No.
6042
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 7000, 9700, 9700 XY
0.12
(3.04)
0.312 Ref
(7.92)
0.187(4.75)
0.125
(1.17)
0.94
(23.88)
10º
0.055/0.059
(1.40/1.50)
Hole
0.065
(1.65)
0.250
(6.35)
0.125
(3.18)
0.045/0.050
(1.14/1.27)
0.12(3.05)
Made in U.S.A.
0.270
(6.86)
Loose Part No.
1172
Reeled Part No.
6172
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
0.090
(2.29)
0.200(5.08)
0.032
(0.81)
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0.317 Ref
(8.05)
0.187(4.75)
10º
0.125
(3.18)
45º
0.055
(1.40)
Hole
0.50
(12.70)
Loose Part No.
1166
Reeled Part No.
6166
Mounting Type
Material Thickness/
Type
0.020" (0.51mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
0.090
(2.29)
0.045/0.050
(1.14/1.27)
0.200(5.08)
0.020
(0.51)
0.12(3.04)
0.150(3.81)
Loose Part No.
(See Below)
(See Below)
Reeled Part No.
6956
6957
Mounting Type
Outward or
Inward Splay
Outward or
Inward Splay
0.055(1.40) Hole
Material Thickness/
Type
0.020" (0.51mm)
Brass
0.032" (0.81mm)
Brass
0.187
(4.75)
Standard Finish
Mounting Hole
Diameter
0.050" ±0.003"
(1.27mm ±0.076mm)
Applicator System
0.58(14.73)
10º
Material
Thickness
0.25(6.35)
0.125(3.18)
0.34
(8.64)
45º
0.045/0.050
(1.14/1.27)
0.150(3.81)
0.058" ±0.003"
(1.47mm ±0.076mm)
0.200(5.08)
0.58(14.73)
10º
0.245 Min
(6.22)
0.125(3.18)
0.055(1.40) Hole
0.187
(4.75)
45º
0.150
(3.81)
Material
Thickness
0.045/0.050
(1.14/1.27)
0.294
(7.47)
Loose Part No.
N/A
N/A
Reeled Part No.
6148
6149
Mounting Type
Outward or
Inward Splay
Outward or
Inward Splay
Material Thickness/
Type
0.032" (0.81mm)
Brass
0.020" (0.51mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT92-187
0.050" ±0.003"
(1.27mm ±0.076mm)
0.200
(5.08)
46
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Made in U.S.A.
10º
0.56
(14.22)
0.245 Min
(6.22)
0.125(3.18)
Material
Thickness
0.055(1.40) Hole
0.187
(4.75)
0.340
(8.64)
45º
0.045/0.050
(1.14/1.27)
0.150
(3.81)
Loose Part No.
956/956-No Hole
957
Mounting Type
Outward or
Inward Splay
Outward or
Inward Splay
Material Thickness/
Type
0.020" (0.51mm)
Brass
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.050" ±0.003"
(1.27mm ±0.076mm)
Applicator System
Loose: ZPT92-187
0.058" ±0.003"
(1.47mm ±0.076mm)
0.200
(5.08)
0.281 Ref
(7.14)
0.205
(5.21)
0.245 Min
(6.22)
0.125
(3.18)
0.045/0.050
(1.14/1.27)
0.070(1.78) Hole
10º
45º
Loose Part No.
1066
1065
Reeled Part No.
6066
6065
Mounting Type
Material Thickness/
Type
0.020" (0.51mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.050" ±0.003"
(1.27mm ±0.076mm)
Applicator System
Loose: ZPT81-A
0.51
(12.95)
0.140
(3.56)
0.200(5.08)
Material
Thickness
0.032" (0.81mm)
Brass
0.058" ±0.003"
(1.47mm ±0.076mm)
0.12(3.05)
0.205(5.21)
0.245 Min
(6.22) 0.125
(3.18)
0.045/0.050
(1.14/1.27)
0.200(5.08)
0.070(1.78) Hole
10º
Loose Part No.
893
892
Reeled Part No.
N/A
N/A
Mounting Type
Outward or
Inward Splay
Outward or
Inward Splay
Material Thickness/
Type
0.020" (0.51mm)
Brass
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.050" ±0.003"
(1.27mm ±0.076mm)
Applicator System
Loose: ZPT81-A
45º
0.50
(12.70)
0.150
(3.81)
Material
Thickness
0.058" ±0.003"
(1.47mm ±0.076mm)
Made in U.S.A.
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47
0.275 Ref
(6.99)
0.236
(5.99)
15º
45º
0.534
(13.56)
0.415
(10.54)
0.827
(21.01)
0.077
(1.96)
Hole
0.032
(0.81)
0.092
(2.34)
0.047
(1.19)
Loose Part No.
1115
Reeled Part No.
6115
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 7000, 9700, 9700 XY
0.157(3.99)
0.157(3.99)
0.312 Ref
(7.92)
0.250(6.35)
Feature 'B'
10º
45º
0.307 Min
(7.80)
0.55
(13.97)
Dim 'A'
0.045/0.050
(1.14/1.27)
0.200
(5.08)
0.12
(3.05)
Material
Thickness
0.150(3.81)
Loose Part No.
1021
1198
Reeled Part No.
6021
6198
Feature 'B'
0.070" (1.78mm) Hole
0.070" (1.78mm) Dimple
Dim 'A'
0.134" (3.40mm)
0.160" (4.06mm)
Mounting Type
Stable-Lok™ Splay
Outward or Inward
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 7000, 9700, 9700 XY
0.312 Ref
(7.92)
0.250
(6.35)
45º
0.134
(3.40)
0.050(1.27)
0.045/0.050
(1.14/1.27)
0.08(2.03)
0.200
(5.08)
1061
Reeled Part No.
6061
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 7000, 9700, 9700 XY
0.070(1.78) Hole
10º
0.307 Min
(7.80)
Loose Part No.
0.150
(3.81)
0.032
(0.81)
48
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0.312 Ref
(7.92)
0.250
(6.35)
0.134(3.40)
0.070(1.78) Hole
10º
45º
0.307 Min
(7.80)
Loose Part No.
836
Reeled Part No.
6836
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 7000, 9700, 9700 XY, 9718
0.55
(13.97)
0.091(2.31)
0.045/0.050
(1.14/1.27)
0.200
(5.08)
0.150
(3.81)
836-Tape
0.032
(0.81)
0.312 Ref
(7.92)
0.250
(6.35)
0.070(1.78) Hole
0.134(3.40)
10º
Loose Part No.
1060
Reeled Part No.
6060
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 7000, 9700, 9700 XY
45º
0.307 Min
(7.80)
0.59
(14.99)
0.045/0.050
(1.14/1.27)
0.200
(5.08)
0.185
(4.70)
0.032
(0.81)
0.12(3.05)
0.312 Ref
(7.92)
0.250
(6.35)
0.070(1.78) Hole
0.134(3.40)
10º
45º
0.307 Min
(7.80)
0.62
(15.75)
0.091(2.31)
0.045/0.050
(1.14/1.27)
0.218
(5.54)
Loose Part No.
906
Reeled Part No.
N/A
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
0.200
(5.08)
0.032
(0.81)
Made in U.S.A.
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49
0.070 x 0.003
(1.78 x 0.08)
Deep Dimple
Both Sides
0.312 Ref
(7.92)
0.250
(6.35)
10º
45º
0.500 0.152(3.86)
(12.70)
Loose Part No.
1045
Reeled Part No.
6045
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 7000, 9700, 9700 XY
0.090(2.29)
0.045/0.050
(1.14/1.27)
0.200(5.08)
0.032
(0.81)
0.12(3.05)
0.150(3.81)
0.312 Ref
(7.92)
0.250
(6.35)
0.070(1.78) Hole
10º
45º
0.178
(4.52)
0.560
(14.22)
0.090
(2.29)
0.045/0.050
(1.14/1.27)
0.200(5.08)
0.150(3.81)
0.312 Ref
(7.92)
0.178
(4.52)
1041
Reeled Part No.
6041
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 7000, 9700, 9700 XY
0.032
(0.81)
0.12(3.05)
0.250(6.35)
Loose Part No.
Loose Part No.
1057
0.070(1.78) Hole
10º
Reeled Part No.
6057
45º
Mounting Type
Stable-Lok™
Splay Outward or Inward
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 7000, 9700, 9700 XY
0.630
(16.00)
0.090
(2.29)
0.045/0.050
(1.14/1.27)
0.032
(0.81)
0.200(5.08)
0.12(3.05)
0.150(3.81)
50
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0.312 Ref
(7.92)
0.070(1.78) Hole
0.250(6.35)
10º
45º
0.178(4.52)
0.63
(16.00)
0.090(2.29)
0.045/0.050
(1.14/1.27)
0.150
(3.81)
0.200
(5.08)
Loose Part No.
972
Reeled Part No.
6224
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
Reeled: Model 7000, 9700, 9700 XY
0.032
(0.81)
0.312 Ref
(7.92)
Loose Part No.
972-TAB
Reeled Part No.
N/A
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
0.250(6.35)
0.100(2.54)
10º
45º
0.090(2.29)
0.040
(1.02)
0.63
(16.00)
0.090(2.29)
0.045/0.050
(1.14/1.27)
0.032
(0.81)
0.200
(5.08)
0.150(3.81)
0.312 Ref
(7.92)
0.250(6.35)
10º
0.178
(4.52)
45º
0.060
(1.52)
0.630
(16.00)
0.090
(2.29)
0.070x0.100
(1.78x2.54)
Slot
0.200
(5.08)
0.045/0.050
(1.14/1.27)
0.150
(3.81)
Loose Part No.
N/A
Reeled Part No.
6212
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Reeled: Model 7000, 9700, 9700 XY
0.200
(5.08)
0.12(3.05)
0.032
(0.81)
Made in U.S.A.
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51
0.312 Ref
(7.92)
0.250(6.35)
Loose Part No.
953-MOD
Reeled Part No.
N/A
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
10º
45º
0.307 Min
(7.80)
0.134
(3.40)
0.125
0.82
(3.18)
(20.83)
0.070(1.78)
Hole
0.390
(9.91)
0.150
(3.81)
0.045/0.050
(1.14/1.27)
0.032
(0.81)
0.150
(3.81)
0.350 Ref
(8.89)
0.310(7.87)
0.250(6.35)
10º
0.070x0.156
(1.78x3.96)
Slot
0.075(1.91)
0.625
(15.88)
0.090
(2.29)
0.500
(12.70)
1113
Reeled Part No.
6113
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
45º
0.114
(2.90)
0.307 Min
(7.80)
Loose Part No.
0.100(2.54)
0.125
(3.18)
0.045/0.050
(1.14/1.27)
0.200
(5.08)
0.032
(0.81)
0.350 Ref
(8.89)
Loose Part No.
1112
Reeled Part No.
6112
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
0.310(7.87)
0.250(6.35)
10º
45º
0.307 Min
(7.80)
0.114
(2.90)
0.070x0.156
(1.77x3.96)
Slot
0.075(1.91)
0.770
(19.56)
0.090
(2.29)
0.500
(12.70)
0.100(2.54)
0.045/0.050
(1.14/1.27)
0.125(3.18)
0.200(5.08)
52
0.032
(0.81)
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Made in U.S.A.
0.312 Ref
(7.92)
0.250(6.35)
10º
45º
0.307 Min
(7.80)
0.134
(3.40)
0.641
0.766 (16.28)
(19.46)
0.070(1.78)
Hole
0.125
(3.18)
1.23
(31.24)
0.045/0.050
(1.14/1.27)
953
Reeled Part No.
N/A
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
0.150
(3.81)
0.032(0.81)
0.200(5.08)
0.312 Ref
(7.92)
0.250(6.35)
10º
45º
0.131/0.137
(3.33/3.48)
0.307 Min
(7.80)
0.82
(20.52)
0.415
(10.54)
Loose Part No.
0.065/0.080
(1.65/2.03)
Hole
0.065
(1.65)
0.045/0.050
(1.14/1.27)
Loose Part No.
N/A
Reeled Part No.
6110
Mounting Type
Outward Splay
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
0.150
(3.18)
0.032
(0.81)
0.150
(3.18)
0.250(6.35)
0.312 Ref
(7.92)
10º
0.170/0.175
(4.32/4.45)
0.937 Ref
(23.79)
0.068/0.073
(1.73/1.85)
Hole
0.065
(1.65)
0.250
(6.35)
0.125(3.18)
0.045/0.050
(1.14/1.27)
0.12(3.05)
Made in U.S.A.
0.270
(6.86)
Loose Part No.
1173
Reeled Part No.
6173
Mounting Type
Stable Lok™ Splay Outward or Inward
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-A
0.090(2.29)
0.200(5.08)
0.032
(0.81)
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53
0.350 Ref
(8.89)
0.310(7.87)
Loose Part No.
1131
Reeled Part No.
N/A
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT81-1131
0.250(6.35)
10º
45º
0.307 Min
(7.80)
0.134
(3.40)
0.075
(1.91)
0.755
(19.18)
0.070
(1.78)
Hole
0.075
(1.91)
0.050
(1.27)
0.484
(12.29) 0.100
(2.54)
0.045/0.050
(1.14/1.27)
0.33
(8.38)
0.200
0.18
(4.57)
0.125
(3.18)
0.032
(0.81)
(5.08)
0.80 Max
(20.32)
0.032(0.81)
0.307 Min
(7.80)
0.134(3.40)
10º
0.250(6.35)
0.28(7.11)
45º
0.35
(8.89)
0.150
(3.81)
0.045/0.050
(1.14/1.27)
0.200(5.08)
0.070
(1.78)
Hole
Loose Part No.
901
Reeled Part No.
(see P/N 6901)
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Loose: ZPT92-250
0.28(7.11)
0.81
(20.57)
0.79(20.07)
0.032
(0.81)
0.307 Min
(7.80)
0.134(3.40)
10º
45º
0.250(6.35)
0.28(7.11)
0.35
(8.89)
0.150
(3.81)
0.045/0.050
(1.14/1.27)
0.200(5.08)
Loose Part No.
(see P/N 901)
Reeled Part No.
6901
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
0.070
(1.78)
Hole
0.28(7.11)
54
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Made in U.S.A.
0.032
(0.81)
1.00 Ref
(25.40)
0.975(24.7)
45º
0.070(1.78) Hole*
0.250
(6.35)
0.050(1.27)
0.150
(3.81)
0.045/0.050
(1.14/1.27)
0.200(5.08)
6080
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Reeled: Model 9700, 9700 XY, 9718
6152
10º
0.178(4.52)
0.300
(7.620.076)
Reeled Part No.
0.032" (0.81mm)
Brass
0.058" ±0.003"
(1.47mm ±0.076mm)
0.050
(1.27)
(*Also available with no hole, P/N 6152)
Underwriters Lab
Zierick Manufacturing Corporation is pleased to advise that
the majority of our quick disconnect tabs are recognized to
U.S. and Canadian requirements under the Component
Recognition Program of Underwriters Laboratories, Inc.
For a complete listing of Zierick’s UL recommended Quick
Disconnect terminals, visit the UL website, www.ul.com,
and click on ‘Certifications’. Under ‘General Search’ select
‘UL File Number’, then key in Zierick’s UL File, Number
E146208.
The Component Program of Underwriters Laboratories, Inc.
assures that quick disconnect terminals meet the
requirements of the Underwriters Laboratories, Inc.
specification number UL310. As such, they meet the
dimensional and performance requirements of the National
Electrical Manufacturers Association specification number
NEMA2-1982 (1988) covering Residential Controls –
Quick Disconnect Terminals.
Made in U.S.A.
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55
Test Point Terminals with Accu-Lok™ or Press-Fit Mounting
PCB mountable test point terminals
from Zierick are available with exclusive
Accu-Lok™ mounting, which eliminates
the need for tight hole tolerances.
Zierick PCB test point terminals offer
exceptional designed-in flexibility,
allowing test engineers to easily attach
J hooks, EZ hooks, lead grabbers,
clips and other test probes.
All Zierick test point terminals are
available with stress-free Accu-Lok™
mounting for a reliable PCB interconnection. The Accu-Lok™ feature,
exclusive to Zierick, eliminates the
need for tight mounting hole tolerances, permitting the use of holes
with a diameter tolerance as great as
±0.003" (±0.076mm). PCB retention
is achieved through a controlled splitting and forming of the terminal leg
during insertion, preventing deformation, hole damage or board warpage
commonly caused by traditional
press-fit or compliant-fit terminal
designs. Standard press-fit mounting
is available if desired.
Zierick PCB test point terminals
come in loose or reeled format, and
in high or low profiles. PCB assembly
can be done manually with Zierick
hand tools, or automatically with
Zierick semi- and fully-automated
applicator systems.
• Zierick PCB test point terminals
are available with Accu-Lok™
mounting, for maximum PCB
retention and solder joint integrity.
• Press-fit test points are also available.
• Test points come loose or reeled,
and in high- or low-profile
configurations.
• Zierick test points may be inserted
with Zierick manual hand tools,
or with Zierick’s semi- or fullyautomated applicators.
• Accu-Lok™ mounting permits
the use of mounting holes with
a diameter tolerance of ±0.003"
(±0.076mm).
• The Accu-Lok™ feature assures
mounting repeatability and reduces
the occurrence of fractured, missing
or misaligned terminals.
Accu-Lok™ is a trademark of Zierick Manufacturing Corporation and a patented product of Zierick Manufacturing Corporation.
U.S. Patent(s) No. 5,017,159 and 5,082,460. Additional U.S. and international patents have been applied for.
56
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Made in U.S.A.
0.100 Ref
(2.54)
0.070(1.78)
0.090(2.29)
0.045x0.120
(1.14x3.05)
Slot
0.180
(4.57)
Loose Part No.
1069
Reeled Part No.
6069
Mounting Type
Accu-Lok™ Splay
Material Thickness/
Type
0.025" (0.64mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.055" ±0.003"
(1.40mm ±0.076mm)
Applicator System
Loose: ZPT81-TP
0.275 Ref
(6.99)
0.095
(2.41)
0.042/0.049
(1.07/1.24)
0.025
(0.64)
U.S. Patent(s) No. 5,017,159 and 5,082,460.
0.156 Ref
(3.96)
0.120(3.05)
Loose Part No.
1058
1059
Reeled Part No.
6058
6059
Mounting Type
Accu-Lok™ Splay
Accu-Lok™ Splay
Material Thickness/
Type
0.020" (0.51mm)
Brass
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.046" ±0.003"
(1.17mm ±0.076mm)
Applicator System
Loose: ZPT81-TP
0.052" ±0.003"
(1.32mm ±0.076mm)
0.065
(1.65)
Hole
0.355
(9.02)
0.088
(2.24)
0.450 Ref
(11.55)
0.100
(2.54)
0.080(2.03)
0.050
(1.27)
Material
Thickness
U.S. Patent(s) No. 5,017,159 and 5,082,460.
Made in U.S.A.
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57
0.156 Ref
(3.96)
0.120(3.05)
0.355
(9.02)
0.065
(1.65)
Hole
Loose Part No.
1032
1033
Reeled Part No.
6032
6033
Mounting Type
Press-Fit
Press-Fit
Material Thickness/
Type
0.020" (0.51mm)
Brass
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.046" ±0.003"
(1.17mm ±0.076mm)
Applicator System
Loose: ZPT81-TP
0.050" ±0.003"
(1.27mm ±0.076mm)
0.088
(2.24)
0.540 Ref
(13.72)
0.080(2.03)
0.187
(4.75)
0.050
(1.27)
Material
Thickness
0.156 Ref
(3.96)
0.030
(0.76)
0.275
(6.99)
0.110
(2.79)
0.093
(2.36)
Loose Part No.
1050-030
1049-030
Reeled Part No.
6050-030
6049-030
Mounting Type
Accu-Lok™ Splay
Accu-Lok™ Splay
Material Thickness/
Type
0.020" (0.51mm)
Brass
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.050" ±0.003"
(1.27mm ±0.076mm)
Applicator System
Loose: ZPT81-TP
Reeled: Model 7000, 9700, 9700 XY
0.054" ±0.003"
(1.37mm ±0.076mm)
0.455
(11.56)
0.045/0.050
(1.14/1.27)
0.100
(2.54)
Material
Thickness
U.S. Patent(s) No. 5,017,159 and 5,082,460.
58
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Made in U.S.A.
Pro-Wave Connectors
The uniquely shaped Pro-Wave socket fulfills
parallel PCB stacking needs in a high-speed matched
impedance environment.
™
Zierick’s Pro-Wave interconnection system enables
customers to parallel stack several dozen multi-layer
circuit boards in a high-speed matched impedance
environment, creating a three-dimensional circuit. This
solderless interconnection system utilizes pins and
internal sockets. The Pro-Wave system allows a
staggered row grid density of 0.050" and a minimum
PCB-to-PCB interface of 0.062". It accommodates
boards with through-holes varying from 0.020" to
0.025" in diameter.
™
™
The Pro-Wave™ interconnection
system, using compliant-fit sockets
with pins, allows stacking of several
dozen multilayer PCBs to effectually
create a three-dimensional PCB.
0.030 (0.75)Max.
0.028 (0.71) Min.
0.013
(0.32)
0.028 (0.71)Max.
0.026 (0.66) Min.
Continuous format Pro-Wave™ sockets permit
placement by automatic equipment in any number of
pin counts on both standard and special grid spacings.
Pro-Wave’s contour allows for
multiple contact points even
with hole diameter variances
up to 0.005".
0.020
(0.51)
0.023
(0.58)
0.129
(3.26)
0.030 (0.75)Max.
0.028 (0.71) Min.
Beryllium copper construction
with a hard gold finish ensures
dependable performance.
Part No.
608213-22
Material Thickness/
Type
0.0035" (0.51mm)
Beryllium Copper
Standard Finish
Hard Gold
Mating Pin Diameter
0.012" (0.31mm)
Receiving PCB Hole
Diameter
0.020"/0.025" (0.51mm/0.64mm)
PCB Thickness
0.96" min. (2.44mm)
0.028 (0.71)Max.
0.026 (0.66) Min.
0.026
(0.66)
0.040
(1.02)
Made in U.S.A.
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0.020
59
Accu-Pak™ PCB Mountable Receptacles with Solder Resist Technology
Manual plugging or taping operations
are eliminated with new solder resist.
Some of Zierick’s Accu-Pak™ connector
line now feature optional NEW
technology to prevent solder from
wicking onto the internal contact areas
during the wave solder process. Zierick’s
Tape-Resist solder masking technology
is a remarkable advancement for PCB
assembly as it utilizes pre-applied
0.001" (0.03mm) thick polyester film
as the solder resist agent.
TapeResist allows stamped connectors
to withstand internal solder wicking
without the need for expensive, nonsolderable selective plated finishes.
Secondary plugging or taping operations are also eliminated. The TapeResist film is precision-applied via
an exclusive stamping process which
eliminates the secondary processing
needed with selective plating.
TapeResist connectors are applied to
the PCB and processed in the exact
same manner as standard connectors.
Once the terminal is placed and
soldered, the TapeResist film remains
in place. There is no need
for specialized preparation or cleaning
with TapeResist connectors.
Accu-Pak™ Connectors with TapeResist ensure reliable PCB-to-PCB,
PCB-to-Component and PCB-toLead Wire interconnections, with
top- or bottom-entry configurations.
They mate easily with square, round,
and rectangular terminals and posts,
and are auto insertable. Connectors
feature non-destructive beam motion,
built-in overstress barriers and offer
regular or high retention force
configurations. Zierick’s exclusive
Accu-Pak™ spring technology ensures
predictable mating forces with
ample stored energy. Accu-Pak™
Connectors are highly resistant to
permanent deformation even when
misaligned. Depending on the type
of Accu-Pak™ you select, they are
available with either Accu-Lok™ or
Stable-Lok™ shock and vibrationproof mounting features, and may be
assembled manually with Zierick
hand tools or automatically with
applicator systems.
Connectors with pre-applied TapeResist are
inserted to the PCB as usual. After soldering,
TapeResist remains in place.
The 0.001" (0.03mm) thick film resists
solder during PCB assembly.
TapeResist is pre-applied to Zierick
receptacles through a proprietary
manufacturing process to prevent
solder wicking problems.
TapeResist is a patented product of Zierick Manufacturing Corporation.
U.S. Patent No. 5,495,669. Additional U.S. and international patents have been applied for.
60
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Made in U.S.A.
0.025" (0.64mm) Accu-Pak™ Receptacles - Bottom Entry
Loose Part No.
Reeled Part No.
N/A
6100
0.025" (0.64mm) Rd. or Sq.
Outward Splay
Mating Type
Vertical
Mating Entry
Bottom
Applicator
System
Insertion
Force-Max.
Application Dependent /Submit
Mating Terminal Sample To Factory
Withdrawal
Force-Min.
Application Data
Mounting Type
Type
Phosphor Bronze
Standard FInish
Performance Data
Current Rating
3 Ampere
Resistance Rating
10mΩ Max
Temperature Rating -65° to 105°C
Typical PCB Geometry
0.058(1.47)
PCB Thickness Plus
0.031(0.79)
0.100
(2.54)
0.055 Min
(1.40)
0.068(1.73)
0.200
(5.08)
0.025(0.64)
0.065
(1.65)
0.215
(5.46)
0.135
(3.43)
0.064/0.068(1.63/1.73)
0.025(0.64)
0.115
(2.92)
0.008(0.20)
0.030
(0.76)
Made in U.S.A.
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61
0.025" (0.64mm) Accu-Pak™ Receptacles - Top Entry
Loose Part No.
Reeled Part No.
N/A
6101
0.025" (0.64mm) Rd. or Sq.
Outward Splay
Mating Type
Vertical
Mating Entry
Top
Applicator
System
Insertion
Force-Max.
Withdrawal
Force-Min.
Application Data
Mounting Type
Type
Phosphor Bronze
Standard FInish
Performance Data
Current Rating
3 Ampere
Resistance Rating
10mΩ Max
Typical PCB Geometry
0.058(1.47)
PCB Thickness Plus
0.031(0.79)
0.100
(2.54)
0.055 Min
(1.40)
0.068(1.73)
0.200
(5.08)
0.025(0.64)
0.215
(5.46)
0.135
(3.43)
0.064/0.068(1.63/1.73)
0.065
(1.65)
0.025(0.64)
0.115
(2.92)
0.008(0.20)
0.030
(0.76)
62
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Made in U.S.A.
Bottom Entry 4 Beam Receptacles
Loose Part No.
Reeled Part No.
1062
6062
0.060" (1.52mm) Rd. or Sq.
1062-300
6062-300
0.031" x 0.062" (0.79mm x 1.57mm)
1062-400
6062-400
0.045" (1.14mm) Rd. or Sq.
1062-200
6062-200
0.090" (2.29mm) Rd. or Sq.
Outward Splay
Mating Entry Bottom
Application Data
Mounting Type
Type
Phosphor Bronze
Applicator
System
Loose: Consult factory
Standard Finish
Mounting
Hole
Diameter
0.150"±0.003"
(3.81mm±0.076mm)
Mating Type
Vertical
Performance Data
Current Rating
10 Ampere
Resistance Rating
10mΩ Max
0.140(3.56)
0.140
(3.56)
0.030 Ref
(0.76)
0.045
(1.14)
0.190 Ref
(4.83)
0.335
(8.51)
0.230
(5.84)
0.052 Ref
(1.32)
0.125
(3.18)
0.045/0.050
(1.14/1.27)
0.010(0.25)
Made in U.S.A.
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63
Loose Part No.
Reeled Part No.
Tape Resist
1062-101
6062-101
Yes
0.095" (2.41mm) Max
0.060" (1.52mm) Rd. or Sq.
0.095" (2.41mm) Rd. or Sq.
Application Data
Mounting Type
Mating Entry Bottom
Outward Splay
Type
Phosphor Bronze
Standard Finish
Mating Type
Vertical
Applicator
System
Mounting
Hole
Diameter
0.150"±0.003"
(3.81mm±0.076mm)
Insertion
Force-Max.
Withdrawal
Force-Min.
Performance Data
Current Rating
10 Ampere
Resistance Rating
10mΩ Max
0.140(3.56)
0.140
(3.56)
0.030 Ref
(0.76)
0.045
(1.14)
0.190 Ref
(4.83)
0.335
(8.51)
0.230
(5.84)
Solder Resist*
Anti-Wicking Tape
(Optional)
0.052 Ref
(1.32)
0.150
(3.81)
0.053/0.058
(1.35/1.47)
0.010(0.25)
*U.S. Patent No. 5,495,669
64
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Made in U.S.A.
Loose Part No.
Reeled Part No. Tape Resist
Dim 'A'
Dim 'B'
1193
6193
1200
6200
0.025" to 0.095"
(0.64mm to 2.41mm)
0.020" to 0.095" Rd. or Sq.
(0.51mm to 2.41mm)
0.200"
(5.08mm)
0.250"
(6.35mm)
0.015"
(0.38mm)
0.003"
(0.07mm)
Optional
(p/n 6193-TR)
Application Data
Mounting Type
Mating Entry Bottom
Outward Splay
Type
Phosphor Bronze
Applicator
System
Standard Finish
Mounting
Hole
Diameter
0.150"±0.003"
(3.81mm±0.076mm)
Mating Type
Vertical
Insertion
Force-Max.
Application Dependent/Submit
Withdrawal
Force-Min.
Performance Data
Current Rating
10 Ampere
Resistance Rating
10mΩ Max
Temperature Rating -65°C to 105°C
0.140(3.56)
0.100
(2.54)
0.140
(3.56)
Dim 'B'
0.335
(8.51)
Dim 'A'
Optional Solder Resist*
Anti-wicking Tape
0.125(3.17)
0.045/0.050
(1.14/1.27)
0.010(0.25)
*U.S. Patent No. 5,495,669
Made in U.S.A.
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65
Top Entry 2 Beam Receptacles
Loose Part No.
Reeled Part No.
1187
6187
0.025" (0.64mm) to 0.095" (2.41mm) Rd. or Sq.
Mounting Type
Outward Splay
Mating Type
Vertical
Material Thickness/
Type
0.010" (0.25mm)
Phosphor Bronze
Applicator
System
Standard Finish
Mounting
Hole
Diameter
Mating Entry
Top
2 holes
0.050"±0.003" (3.81mm±0.076mm)
on 0.130"±0.003" centers
(3.302mm±0.076mm)
Insertion
Force-Max.
Withdrawal
Force-Min.
Application Data
Performance Data
Current Rating
10 Ampere
Resistance Rating
10mΩ Max
Temperature Rating
-65°C to 105°C
0.140(3.56)
0.103
(2.62)
0.140
(3.56)
0.180
(4.57)
0.335
(8.51)
0.125
(3.18)
0.045/0.050
(1.14/1.27)
0.010(2.54)
66
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Made in U.S.A.
Tab Receptacles
(Top Left) Accu-Pak™ receptacles
provide dependable mating with
standard male terminals, posts,
and blade or fuse type terminals.
(Bottom Right) Accu-Pak™ receptacles are offered in many geometries
including vertical, horizontal, parallel,
perpendicular and stacking PCB
packaging configurations.
For highly repeatable PCB-to-PCB,
PCB-to-Component, PCB-to-Lead
Wire, and auto fuse interconnections,
Accu-Pak™ PCB mountable receptacles offer outstanding yet
economical performance.
Featuring exclusive contact spring
technology to withstand repeated
mating cycles, Accu-Pak™ receptacles
mate easily with standard male
terminals, posts, and blade or fuse
type terminals. Mating may be
accomplished with 0.025" (0.64mm),
0.045" (1.14mm), 0.060" (1.52mm),
0.062" (1.27mm), and 0.090"
(2.29mm) square or round posts,
for 0.031" (0.79mm) x 0.062"
(1.27mm) rectangular posts and
for 0.187" (4.75mm), 0.205"
(5.21mm), and 0.250" (6.35mm)
male quick disconnect and electronic
component male terminals, such as
relays and switches.
Contact spring design ensures
predictable mating forces and high
resistance to permanent deformation.
The monoform construction allows
modular, low-cost connections.
Made in U.S.A.
Accu-Pak™ receptacles are available
in many geometries to meet increasingly complex electronic packaging
requirements. Vertical, horizontal,
parallel, perpendicular and stacking
PCB packaging configurations are
possible. Options include Accu-Lok™
and Stable-Lok™ mounting. PCB
assembly can be done manually with
Zierick hand tools, or automatically
with Zierick semi- and fully-automated
applicators.
• Zierick’s Accu-Pak™ receptacles
provide dependable connections and
exhibit exceptional performance.
• Accu-Pak™ receptacles withstand
repeated mating, shock, vibration,
and temperature cycling.
• Accu-Pak™ receptacles are available
in many geometries.
Accu-Pak™ receptacles are
available in many geometries.
Vertical, horizontal, parallel,
perpendicular and stacking
PCB packaging configurations
are easily accomplished.
Monoform construction allows
modular, economical connections.
Cantilever spring technology
ensures predictable mating
forces with ample stored energy.
Advantages are repeatability
and resistance to deformation.
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Cut-outs minimize solder wicking
onto internal contact beams.
67
0.187" (4.75mm) Accu-Pak™ Receptacles
Loose Part No.
Reeled Part No.
1241
6241
0.187" x 0.015" (4.75mm x 0.38mm) Tab
1026
6026
0.187" x 0.020" (4.75mm x 0.51mm) Tab
1025
6025
0.187" x 0.032" (4.75mm x 0.81mm) Tab
Application Data
Mounting Type
Applicator
System
Loose: ZPT81-A
Material Thickness/
Type
0.016" (0.41mm)
Brass
Mounting
Hole
Diameter
2 holes
0.052"±0.003"
(1.321mm±0.076mm)
Standard Finish
Performance Data
Current Rating
15 Ampere
Resistance Rating
10mΩ Max
Temperature Rating
-65°C to 85°C
0.200 Ref
(5.08)
0.102 Ref
(2.59)
0.220 Ref
(5.59)
0.140
(3.56)
0.270
(6.86)
0.045 (1.14)
Dimple
P/N 1025
P/N 6025
P/N 1026
P/N 6026
Only
0.150
(3.81)
0.050
(1.27)
0.016
(0.41)
0.208/0.224
(5.28/5.69)
PRINT MODIFIED for PN 1241, 6241, 1026, 6026, 1025, 6025
See www.zierick.com/pages/th_rec_1241_1026_1025.php.
68
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Made in U.S.A.
0.205" (5.21mm) and 0.250" (6.35mm) Accu-Pak™ Receptacles
Loose
Part No.
Reeled
Part No.
1022
6022
0.250" x 0.032" (6.35mm x 0.81mm) Tab*
0.205" x 0.032" (5.21mm x 0.81mm) Tab*
1037
6037
0.250" x 0.032" (6.35mm x 0.81mm) Tin/Brass – Tab – (Low Insertion Force)
0.205" x 0.032" (5.21mm x 0.81mm) Tin/Brass – Tab – (Low Insertion Force)
1123
6123
0.250" x 0.025" (6.35mm x 0.63mm) Tin/Non-Brass – Relays or Fuses – Dual/Multiple Mating
0.205" x 0.025" (5.21mm x 0.63mm) Tin/Non-Brass – Relays or Fuses – Dual/Multiple Mating
Application Data
Mounting Type
Stable-Lok™ Outward or Inward Splay
Mating Entry Top
Material Thickness/
Type
0.016" (0.41mm)
Brass
Applicator
System
Loose: ZPT81-A
Standard FInish
Mounting
Hole
Diameter
0.052"±0.003" (1.32mm±0.076mm)
on 0.200"±0.003" centers
(5.08mm±0.076mm)
Performance Data
Current Rating
20 Ampere*
Resistance Rating
10mΩ Max
Temperature Rating
-65°C to 85°C
*with Brass Tab
0.290 Ref
(7.37)
0.150
(3.81)
0.330
(8.38)
0.055(1.40)
Dimple P/N
1022/6022
Only
0.110 Ref
(2.79)
0.051/0.056
(1.30/1.42)
0.150
(3.81)
90°
0.200
(5.08)
0.016(0.41)
0.09 Ref
(2.29)
0.260
(6.60)
0.180 Ref
(4.57)
PRINT MODIFIED for PN 1022, 6022, 1037, 6037, 1123, 6123
See www.zierick.com/pages/th_rec_1022.php.
Made in U.S.A.
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69
Loose
Part No.
Reeled
Part No.
Insertion
Force-Max.
Withdrawal
Force-Min.
1154
6154
0.250" x 0.025" (6.35mm x 0.64 mm) Tab or Fuse
5.0lbs (22.24N)*
1.5lbs (6.73N)*
1225
6225
0.250" x 0.032" (6.35mm x 0.81mm) Tab
10.0lbs (44.48N)*
1.5lbs (6.73N)*
Application Data
Mounting Type
Stable-Lok™ Outward or Inward Splay
Mating Entry
Top
Material Thickness/
Type
0.016" (0.41mm)
Brass
Applicator
System
Loose: ZPT81-A
Standard FInish
Mounting
Hole
Diameter
0.052"±0.003" (1.32mm±0.076mm)
on 0.200"±0.003" centers
(5.08mm±0.076mm)
Performance Data
Current Rating
20 Ampere (with Brass Tab)
Resistance Rating
10mΩ Max
Temperature Rating
-65°C to 85°C
*with Steel Test Tab
0.290 Ref
(7.37)
0.330
(8.38)
0.110 Ref
(2.79)
0.051/0.056
(1.30/1.42)
0.150
(3.81)
90°
0.200
(5.08)
0.016(0.41)
0.090 Ref
(2.29)
0.08 Ref
(2.03)
Typ. PCB Mtg.
0.260
(6.60)
0.170 Ref
(4.32)
Note: Insertion/Extraction ~ withdrawal forces will vary when using commercial fuses.
70
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Made in U.S.A.
Loose
Reeled
Part No. Part No.
Insertion
Force-Max.
Withdrawal
Force-Min.
1093
6093
0.250" x 0.032" (6.35mm x 0.81mm) Tab
0.205" x 0.032" (5.21mm x 0.81mm) Tab
10.0lbs (44.48N)*
2.0lbs (8.90N)*
1090
6090
0.250" x 0.025" (6.35mm x 0.64mm) Tab
0.205" x 0.025" (5.21mm x 0.64mm) Tab
5.0lbs (22.24N)*
1.0lbs (4.45N )*
Mounting Type
Mating Entry Horizontal
Mating Type
Horizontal
Applicator
System
Consult factory
Mounting
Hole
Diameter
2 holes
0.063"±0.003" (1.6mm±0.076mm)
on 0.500"±0.003" centers
(12.7mm±0.076mm)
Application Data
Type
Brass
Standard Finish
Performance Data
Current Rating
20 Ampere
Resistance Rating
10mΩ Max
*with Steel Test Tab
Reeled Format: Mounting legs are in
the extended condition.
Reeled Format: Mounting legs are in
the extended condition.
0.090 Ref
(2.29)
0.230
(3.30)
0.230
(3.30)
0.055(1.40) Dimple
P/N 1093/6093-6
0.090 Ref
(2.29)
0.016
(0.41)
0.055(1.40) Dimple
P/N 1093/6093-6
0.016
(0.41)
0.260(6.60)
0.106 Ref
0.260(6.60)
(2.69)
0.500
(12.70)
0.313
(7.95)
0.150
(3.81)
0.500
(12.70)
0.313
(7.95)
0.106 Ref 0.050(1.27)
(2.69)
0.050(1.27)
0.150
(3.81)
0.130
(3.30)
0.290 Ref
(7.37)
0.290 Ref
(7.37)
0.130
(3.30)
0.057/0.063(1.45/1.60)
0.057/0.063(1.45/1.60)
PCB
Made in U.S.A.
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71
Loose Part No.
Reeled Part No.
983
N/A
0.250" x 0.016" (6.35mm x 0.41mm) Tin/Brass Male
984
N/A
0.250" x 0.032" (6.35mm x 0.81mm) Tin/Brass Male
Application Data
Mounting Type
Mating Entry
Top Side
Mating Type
Vertical
Applicator
System
Consult factory
Mounting
Hole
Diameter
2 holes
0.052" ±0.003" (1.32mm±0.076mm) holes
on 0.200" ±0.005" (5.08mm±0.127mm) centers
Type
Brass
Standard Finish
Performance Data
Current Rating
Part No. 983-10 Ampere
Part No. 984-15 Ampere
Resistance Rating
10mΩ Max
0.190 Ref
(4.83)
0.260
(6.60)
0.290
(7.37)
0.200 Max
(5.08)
0.015
(0.38)
0.180
(4.57)
0.31
(7.87)
Dimple
0.12(3.05)
0.045/0.050
(1.14/1.27)
0.200
(5.08)
72
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Made in U.S.A.
Loose Part No.
Reeled Part No.
1133
N/A
0.250" x 0.032" (6.35mm x 0.81mm) Tin/Brass Male and Relays
Dual/Multiple Matings
Application Data
Mounting Type
Mating Entry
Side at 45°
Mating Type
45°
Applicator
System
ZPT81-1133
Mounting
Hole
Diameter
2 holes
0.052" (1.32mm) holes
on 0.200" (5.08mm) centers
Type
Brass
Standard Finish
Performance Data
Current Rating
25 Ampere
Resistance Rating
20mΩ Max
0.258 (6.55)
0.145 (3.68)
0.166
(4.22)
0.055 ±0.033 Dia
(1.40 ±0.84)
0.005 (1.27) High Dimple
(Ramp Type)
Mating Tab
Centerline
0.125
(3.18)
0.127
(3.23)
0.050
(1.27)
0.025
(0.64)
0.180
(4.57)
0.455
(11.56)
0.620
(15.75)
0.080
(2.03)
0.210
(5.33)
0.150 (3.81)
0.110
(2.79)
0.424 (10.77)
0.055
(1.40)
0.045/0.050
(1.14/1.27)
PRINT MODIFIED for PN 1133
Made in U.S.A.
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73
Loose Part No.
Reeled Part No.
N/A
6120
0.250" x 0.032" (6.35mm x 0.81mm) Tin/Brass Male and Relays
Dual/Multiple Matings
Application Data
Mounting Type
Mating Entry
Horizontal
Mating Type
Horizontal
Applicator
System
Model 9700, 9700 XY
Bending Tool: ZPT-1120BT
Mounting
Hole
Diameter
2 holes
0.052" (1.32mm) holes
Type
Brass
Standard Finish
Performance Data
Current Rating
25 Ampere
Resistance Rating
20mΩ Max
0.424 ±0.005
(10.77 ±0.13)
This End Only
0.140 (3.56)
0.055
(1.40)
0.140
(3.56)
0.145
(3.68)
0.140
(3.56)
0.220
(5.59)
0.457
(11.61)
0.258
(6.55)
Mating Tab
Centerline
0.560
(14.22)
0.150 (3.81)
0.045/0.050
(1.14/1.27)
0.424 (10.77)
0.125 ±0.010
(3.18 ±0.25)
PRINT MODIFIED for PN 6120
74
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Made in U.S.A.
PCB
Universal Tab Receptacles for 0.025" (0.64mm)
and 0.032" (0.81mm) Thick Male Terminals
Loose Part No.
as ATC
(Auto)
fuse(Auto)
holderfuse holder
Optional use
Optional
use
as ATC
Reeled Part No.
1092
6092
0.025" (0.64mm) and 0.032" (0.81mm)
N/A
6274
0.020" (0.51mm) and 0.032" (0.81mm)
PCB
Application Data
Mounting Type
Mating Entry Top and Horizontal
Inward Splay or
Applicator
System
Type
Brass
Standard Finish
Loose: ZPT81-1092
Performance Data
Current Rating
20 Ampere
Resistance Rating
10mΩ Max
PCB Layout for Top and
Horizontal Entry Mounting
0.170 Ref
(4.32)
Horizontal Mating
0.060 Ref (1.52)
0.065(1.65)
0.185 Ref
(4.70)
0.170
(4.32)
Optional use as
mini-fuse holder
Optional use as ATC
(Auto) fuse
holder
0.020
(0.51)
Edge of
Mating Tab
0.060(1.52)
0.136
(3.45)
0.016
(0.41)
0.150
(3.81)
PCB Cut-Out
0.23
(5.84)
0.040
(1.02)
Optional use as
0.063
mini-fuse holder
(1.60)
0.058(1.47)
Clearance
for Horizontal
Entry Mating
Terminal
Optional use as ATC
(Auto) fuse holder
Top Entry Mating
Option 1
0.130(3.30)
PCB Cut-Out
Option 2
Typical
Mating
Typical
Lateral
Misalignment
+0.012(0.30)
PCB
Cut-Out
Typical
Angular
Misalignment
+10˚
Made in U.S.A.
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75
Universal Tab Receptacles for 0.025" (0.64mm)
and 0.032" (0.81mm) Thick Male Terminals
Loose Part No.
Reeled Part No.
1118
6118
0.025" (0.64mm) and 0.032" (0.81mm)
1188
6188
0.015" (0.38mm) and 0.025" (0.64mm)
Inward Splay or
Mating Entry Bottom & Horizontal
Application Data
Mounting Type
Applicator
System
Type
Brass
Standard Finish
Loose: ZPT81-1092
Performance Data
Current Rating
20 Ampere
Resistance Rating
10mΩ Max
PCB Layout for Bottom and
Horizontal Entry Mounting
0.170 Ref
(4.32)
0.060 Ref (1.52)
0.020
(0.51)
Edge of
Mating Tab
0.065(1.65)
0.185 Ref
(4.70)
0.170
(4.32)
0.23
(5.84)
PCB Cut-Out
Clearance
for Bottom
Entry Mating
Terminal
0.060(1.52)
0.136
(3.45)
0.016
(0.41)
0.040
(1.02)
0.058(1.47)
0.150
(3.81)
0.063
(1.60)
0.130(3.30)
Typical
Mating
Typical
Lateral
Misalignment
+0.012(0.30)
Typical
Angular
Misalignment
+10˚
76
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Made in U.S.A.
Snap-In and Standard Fuse Clips
Zierick’s spring-loaded mounting
technology provides improved
retention in Snap-In fuse clips.
Zierick’s exclusive Snap-In PCB fuse
mounting technology features a
spring-loaded mounting leg which
enhances PCB quality and reliability.
When inserted in a PCB, Snap-In
terminals exhibit increased retention,
strength, and durability.
Snap-In terminals will withstand side
loading and rough PCB handling.
The Snap-In feature is especially
useful with manually inserted and
robotic assembly applications where
an extremely low terminal mounting
force is required.
• Zierick’s Snap-In fuse clips ensure
reliable mounting through the
incorporation of a spring-loaded
mounting leg.
• Both Snap-In and standard fuse
clips are available for 1/4"
(6.35mm) and 0.197" (5mm)
cylindrical fuse sizes.
• Snap-In and standard fuse clips are
available in loose piece format, with
or without integral fuse stops.
Standard fuse clips are also available
from Zierick. Both the Snap-In
and standard fuse clips are available
for 1/4" (6.35mm) and 0.197"
(5mm) cylindrical fuse sizes. Zierick
fuse clips come in a loose piece
format, with or without integral
fuse stops.
Made in U.S.A.
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77
Fuse Clip Receptacles
0.158
(4.01)
0.093
(2.36)
0.25
(6.35)
0.50
(12.70)
Loose Part No.
990
Fuse Size
0.197" (5mm)
Fuse Receptacle
Type
Standard w/
Fuse Stop
Material Thickness/
Type
0.016" (0.41mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.052" (1.32mm)
0.047(1.19)
0.140
(3.56)
0.216
(5.49)
0.216
(5.49)
0.31
(7.87)
0.290
(7.37)
0.03(0.76)
0.020(0.51)
0.42
(10.67)
Loose Part No.
1047
Fuse Size
1/4" (6.35mm)
Fuse Receptacle
Type
Snap-In
w/Fuse Stop
Material Thickness/
Type
0.020" (0.51mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.067" (1.70mm)
0.28
(7.11)
0.140(3.56)
0.300
(7.62)
0.058/0.062
(1.47/1.57)
0.31
(7.87)
0.290
(7.37)
0.020(0.51)
0.42
(10.67)
0.28
(7.11)
Loose Part No.
1048
Fuse Size
1/4" (6.35mm)
Fuse Receptacle
Type
Snap-In
w/o Fuse Stop
Material Thickness/
Type
0.020" (0.51mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.067" (1.70mm)
0.140(3.56)
0.058/0.062
(1.47/1.57)
0.300
(7.62)
78
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Fuse Clip Receptacles
0.31
(7.87)
0.290
(7.37)
0.04(1.02)
0.020(0.51)
0.42
(10.67)
0.28
(7.11)
Loose Part No.
926
Fuse Size
1/4" (6.35mm)
Fuse Receptacle
Type
Standard w/
Fuse Stop
Material Thickness/
Type
0.020" (0.51mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.067" (1.70mm)
0.140(3.56)
0.058/0.062
(1.47/1.57)
0.280
(7.11)
0.31
(7.87)
0.290
(7.37)
0.020(0.51)
0.42
(10.67)
0.28
(7.11)
Loose Part No.
927
Fuse Size
1/4" (6.35mm)
Fuse Receptacle
Type
Standard w/o
Fuse Stop
Material Thickness/
Type
0.020" (0.51mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.067" (1.70mm)
0.140(3.56)
0.058/0.062
(1.47/1.57)
0.280
(7.11)
*0.312
(7.92)
0.055/0.075
(1.40/1.91)
*0.453
(11.51)
*0.281
(7.14)
*0.109(2.77)
0.020
(0.51)
0.062(1.57)
0.290
(7.37)
Loose Part No.
798
Fuse Size
1/4" (6.35mm)
Fuse Receptacle
Type
Standard w/
Fuse Stop
Material Thickness/
Type
0.020" (0.51mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.070" (1.78mm)
PN 798
OBSOLETED
*0.343
(8.71)
*Tolerance:±0.015(0.38)
Made in U.S.A.
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79
IDC (Insulation Displacement Connector) Terminals
Zierick’s award-winning Torsion-Lok™
IDC is a cost-effective method of
wire connection, providing exceptional
flexibility and superior performance
compared to traditional rigid contact
beam IDC styles.
Zierick’s award-winning TorsionLok™ insulation displacement
connector (IDC*) allows connection
and insulation shear in one motion,
eliminating pre-stripping. The
Torsion-Lok™ IDC received the
PMA-Higgins Design Award based
on its ability to deliver exceptional
performance while saving costs.
Designed for rigorous PCB and
wire-end connection requirements,
Torsion-Lok™ IDC’s outperform
traditional rigid contact beam IDC
styles. Unlike a rigid IDC, the
Torsion-Lok™ permits a high degree
of movement by the connection contacts. This greater movement allows a
contact beam deflection range that is
many times greater than traditional
IDC’s. Connection is achieved by
simply pushing the wire into the highdeflection, zero-clearance connection
slot for a reliable, gas-tight connection.
without wire creep and slip. It
withstands repeated mating cycles,
vibration, and temperature cycling.
• The Torsion-Lok™ IDC can be
a cost-effective wire connection
alternative.
Zierick’s family of Torsion-Lok™
IDC’s are available in loose and reeled
formats for #30 through #14 AWG
solid or stranded wire sizes. PCB
and wire assembly can be done
manually with Zierick hand tools
and fixtures or automatically with
applicator systems.
• Torsion-Lok™ IDC’s provide
superior performance compared
to rigid contact beam IDC styles.
Unlike rigid contact beam styles
providing only one-time use,
Torsion-Lok™ beams allow ample
movement for repeated mating.
• The high-deflection contact beam
design withstands repeated mating
cycles and harsh conditions.
Built-in wire strain relief prevents
wire motion from transmitting to
contact interface.
Continuous clamping provides a
gas-tight interconnection.
The Torsion-Lok™ design provides
a predictable, pre-loaded connection
force. The torsional beams provide
ample stored energy and are highly
resistant to permanent deformation
and stress relaxation. The gas-tight
interconnection is maintained
Insulation is cut with wire insertion,
eliminating pre-stripping.
*U.S. Patent No. 5,022,868 and other international patents
80
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Made in U.S.A.
IDC (Insulation Displacement Connector)
For #30–26 AWG Wire
0.180
(4.57)
0.040(1.02)
0.020(0.51)
Fully Sheared
Termination Slot
0.12
(3.05)
0.105 Max
(2.67)
0.200 Ref
(5.08)
0.06
(1.52)
0.050
(1.27)
Dim 'A'
0.040
(1.02)
Loose Part No.
1182
1183
Reeled Part No.
6182
6183
Mounting Type
Accu-Lok™ For
0.031" (0.79mm)
thick PCB
Accu-Lok™ For
0.062" (1.57mm)
thick PCB
Type
Brass
0.020" (0.51mm)
Brass
Standard Finish
Wire Gauge Range
#30-26 AWG
Mounting Hole
Diameter
Single hole 0.055" ±0.003"
(1.4mm ±0.076mm)
Applicator System
Loose: ZPT-1081
Wire Termination Tool: WTX-XXXX-X
Wire Termination Press: Model 5500
Dim 'A'
0.070" (1.78mm)
#30-26 AWG
0.100" (2.54mm)
0.024 Dia
(0.61)
0.045/0.050
(1.14/1.27)
0.220
(5.59)
Loose Part No.
N/A
Reeled Part No.
6114
Mounting Type
Surface Mount Solder
0.062" (1.57mm) thick PCB
0.050(1.27)
Type
Brass
0.180
(4.57)
0.020(0.51)
0.034
(0.86)
0.040
(1.02)
0.120
(3.05)
Fully Sheared
Termination Slot
Standard Finish
Wire Gauge Range
#30-26 AWG
Mounting Hole
Diameter
2 holes
0.050" ±0.003" (1.27mm ± 0.076mm)
Applicator System
Loose: ZPT-1114
0.140
(3.56)
Made in U.S.A.
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81
0.130
(3.30)
Loose Part No.
1119
Reeled Part No.
6119
Mounting Type
Type
Brass
0.200
(5.08)
0.08(2.03)
Fully Sheared
Termination Spot
Standard Finish
Wire Gauge Range
#24-18 AWG
Mounting Hole
Diameter
2 holes
0.058" ±0.003" (1.47mm ±0.076mm)
Applicator System
Loose: ZPT-1119
Wire Termination Tool: WTXX-XXXX-X
0.080 Dia
(2.03)
0.150(3.81)
0.150 Ref
(3.81)
0.065
(1.65)
0.080
(2.03)
0.150
(3.81)
0.032
(0.81)
0.150
(3.81)
0.045/0.050
(1.14/1.27)
Loose Part No.
1039
Reeled Part No.
6039
Mounting Type
PN 6039
OBSOLETED
Outward or Inward
Splay
Type
Brass
0.095
(2.41)
0.290 Ref
(7.37)
Fully Sheared
Termination Slot
0.119 Ref
(3.02)
0.19
(4.83)
Standard Finish
Wire Gauge Range
#24-18 AWG
Mounting Hole
Diameter
2 holes
0.058" ±0.003" (1.47mm ±0.076mm)
Applicator System
Loose: ZPT-1039
0.35
(8.89)
0.182 Max
(4.62)
0.083
(2.11)
0.150
(3.81)
0.200
(5.08)
0.045/0.050
(1.14/1.27)
82
0.045 Ref
(1.14)
0.032(0.81)
0.045/0.050
(1.14/1.27)
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Made in U.S.A.
Loose Part No.
1174
Reeled Part No.
6174
Mounting Type
Type
Brass
Standard Finish
Wire Gauge Range
#16–14 AWG
Mounting Hole
Diameter
2 holes
0.080" ±0.003" (2.03mm ±0.076mm)
Applicator System
Loose: ZPT-1174
Wire Term Tool: WTX-XXXX-X
0.38(9.65)
0.055 Ref
(1.39)
0.320(8.13)
0.135 Ref
(3.42)
0.207 0.29
(5.26) (7.36)
0.120
(3.04)
0.080
(2.03)
0.065
(1.65)
0.150 Ref
(3.81)
0.070 R
(1.78)
0.200(5.08)
0.075
(1.90)
0.032(0.81)
0.200(5.08)
IDC (Insulation Displacement Connector)/Quick Disconnect Tab
0.04x45°
0.04x45°
0.317(8.05)
0.317(8.05)
0.250(6.35)
0.250(6.35)
0.035(0.88)
0.035(0.88)
0.032
0.032
(0.81)
(0.81)
0.090
0.090
(2.28)
(2.28)
1185
Reeled Part No.
6185
Mounting Type
Type
Brass
10°
10°
0.307 Min
0.307
Min
(7.79)
(7.79)
Loose Part No.
0.547
0.547
(13.90)
(13.90)
Standard Finish
Wire Gauge Range
#24–18 AWG
Mounting Hole
Diameter
2 holes
0.058" ±0.003" (1.47mm ±0.076mm)
Applicator System
Loose: ZPT-81A
Reeled: Model 7000, 9700, 9700 XY
Wire Term Tool: ZPT81-A-SPL
0.150
0.150
(3.81)
(3.81)
Thermal
Holder
Thermal
FuseFuse
Holder
0.045
0.045
(1.14)
(1.14)
0.017
R(0.43)
0.017
R(0.43)
0.200(5.08)
0.200(5.08)
Optional
Optional
Use Use
Made in U.S.A.
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83
For #19–18 AWG Magnet Wire
Loose Part No.
1072
Reeled Part No.
6072
Mounting Type
PN 1072
Outward or Inward Splay OBSOLETED
Type
Brass
Standard Finish
Wire Gauge Range
#19-18 AWG Magnet Wire
Mounting Hole
Diameter
2 holes
0.058" ±0.003" (1.47mm ±0.076mm)
Applicator System
Loose: ZPT-1072
0.295(7.49)
0.084(2.13)
0.320
(8.13)
0.120(3.05)
0.230
(5.84)
0.170(4.32)
0.045(1.14)
0.070 (1.78)
0.150
(3.81)
0.080
(2.03)
0.045/0.050
(1.14/1.27)
0.235(5.97)
0.025(0.64)
0.200(5.08)
Coined Insulation
Shear Blade - 8 Places
84
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Made in U.S.A.
0.250" (6.35mm) Tab/IDC
Loose Part No.
N/A
Reeled Part No.
6205
Mounting Type
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
Mounting Hole
Diameter
0.058" ±0.003"
(1.47mm ±0.076mm)
Applicator System
Reeled: Model 7000, 9700, 9700 XY
0.010 Ref
(0.25)
0.247/0.253
(6.27/6.43)
0.270 Ref
(6.86)
0.630
(16.00)
0.020 Ref
(0.508)
0.090
(2.29)
0.045/0.050
(1.14/1.27)
0.200 (5.08)
0.350 (8.89)
0.150
(3.81)
0.12(3.05)
Made in U.S.A.
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85
IDC Wire Insertion Tools
Manual and Semi-Automatic IDC Wire
Insertion Tools
Zierick offers a variety of wire
insertion tools for wire-to-IDC
connections. These include wire
insertion hand tools for limited
volume applications, a pneumatic
hand tool for faster and easier
connections, and the Model 5500
wire insertion press. The Foot
Pedal-Activated Model 5500 wire
termination system is capable of
terminating multiple wires at one
time. Its modular design easily
adapts to various applications.
WTW-1XXX
WTCP-1XXX
WTP-4ALL
WTPPS-1XXX-X
M5500 INSERTION PRESS
WTPPL-1XXX-X
86
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Made in U.S.A.
Wire Gripper
Loose Part No.
Reeled Part No.
Mating Wire Size
1187
6187
#20–#14 AWG
Mounting Type
Outward Splay
Mating Type
Vertical
Material Thickness/
Type
0.010" (0.25mm)
Phosphor Bronze
Applicator
System
Standard Finish
Mounting
Hole
Diameter
Mating Entry
Top
2 holes
0.050"±0.003" (3.81mm±0.076mm)
on 0.130"±0.003" centers
(3.302mm±0.076mm)
Insertion
Force-Max.
Application Dependent
Withdrawal
Force-Min.
Application Data
Performance Data
Current Rating
10 Ampere
Resistance Rating
10mΩ Max
Temperature Rating
-65°C to 105°C
0.140(3.56)
0.103
(2.62)
0.140
(3.56)
0.180
(4.57)
0.335
(8.51)
0.125
(3.18)
0.045/0.050
(1.14/1.27)
0.010(2.54)
Made in U.S.A.
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87
Wire Gripper
Loose Part No.
Reeled Part No.
Mating Wire Size
1176
6176
#14–#16 AWG
Mounting Type
Outward Splay
Mating Type
Vertical
Material Thickness/
Type
0.016" (0.40mm)
CDA260 Brass
Applicator
System
Standard Finish
Mounting
Hole
Diameter
2 holes
0.072"±0.003" Dia. (1.83mm±0.076mm)
on 0.200" centers (5.08mm)
Mating Entry
Top
Insertion
Force-Max.
Withdrawal
Force-Min.
Application Data
Performance Data
Current Rating
10 Ampere
Resistance Rating
10mΩ Max
Temperature Rating
-65°C to 75°C
0.450 Ref
(8.51)
0.100
(2.54)
0.150
(3.81)
0.061/0.066
(1.55/1.68)
0.200
(5.08)
0.220
(5.59)
88
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Made in U.S.A.
Screw Terminals / Binding Posts
Discrete lead wires are easily attached
to Zierick screw terminals. This effective
design makes costly terminal strips and
barrier blocks unnecessary.
Zierick’s screw terminals, designed to
permit the attachment of discrete lead
wires to printed circuit boards, are an
economic alternative to costly PCB
mountable terminal strips and barrier
blocks. These efficient terminals
provide a solid gas-tight connection
with exceptional pull-out resistance.
Available in seven basic configurations,
Zierick screw terminals are highly
versatile and are acceptable for most
common wire gauges. Discrete lead
wires are attached to the printed circuit
board easily and effectively, delivering
improved vibration resistance and
reduced long-term stress relaxation.
Zierick screw terminals are available
with or without screws; staked or
unstaked; turned-in or backed-out.
Customers may order Zierick screw
terminals in a variety of thread and
screw sizes. The screw terminals are
plated with tin outerplate and copper
underplate for improved solderability.
Made in U.S.A.
They are assembled with solderresistant 100% stainless steel screws
or custom screws if required. They
are packaged and bar coded with the
date of manufacture and lot serial
number for easy inventory control
and traceability. All Zierick screw
terminals are shipped in heat-sealed
bags with a desiccant for a longer
shelf life.
• Zierick screw terminals allow
reliable attachment of discrete lead
wires to printed circuit boards.
• Zierick screw terminals are an
alternative to expensive PCB
mountable terminal strips and
barrier blocks.
Zierick’s new Combination Head
Screw allows the use of either slot
or Phillips head screwdrivers. It is a
1/4" x 6-32 stainless steel pan head
combination screw which is inserted
and can be staked and backed out.
This screw is currently available on
our Part Number 934 ST.SC, but
can be made available on other screw
terminals.
Consult the factory to obtain
information on availability of the
Combination Head Screw on other
binding posts.
• Zierick screw terminals provide a
solid gas-tight connection with
improved vibration resistance and
minimal long-term stress relaxation.
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89
(Underside of PCB)
0.174
(4.42)
0.100 0.224
(2.54) (5.69)
Loose Part No.
731
934 ST. S
934 ST.SC
Material Thickness/
Type
0.032" (0.81mm)
Brass
0.032" (0.81mm)
Brass
0.032" (0.81mm)
Brass
Standard FInish
100%Tin
over Copper
100% Tin
over Copper
100% Tin
over Copper
Screw Type
No Screw
Stainless Steel
Binding Head
1/4" (6.35mm) x 6-32
Stainless Steel
Binding Head
1/4" (6.35mm) x 6-32
Screw Position
No Screw
Inserted, Staked
and Backed-Out
Inserted, Staked
and Backed-Out
0.375(9.53)
0.094 Ref
(2.39)
Combination
Head Screw
Typical PCB
Mounting Configuration
0.375(9.53)
0.100(2.54)
0.333 Min
(8.46)
Available With & Without Screw.
Screw Size & Positioning Optional. See Ordering Data.
0.141/0.171
(3.58/4.34)
0.185/0.205
(4.70/5.21)
0.094 Ref
(2.39)
0.187(4.75) Dia
60
0.030R
(0.76)
Typ
0.110
(2.79)
Loose Part No.
934 MSS
1108
Material Thickness/
Type
0.032" (0.81mm)
Brass
0.032" (0.81mm)
Brass
Standard FInish
100%Tin
over Copper
100% Tin
over Copper
Screw Type
Magnetic Stainless
Steel Binding Head
1/4" (6.35mm) x 6-32
Stainless Steel
Binding Head
1/4" (6.35mm) x 6-32
Screw Position
Inserted, Staked
and Down
Inserted, Staked
and Down
0.187(4.75) Dia
0.375(9.53)
0.094 Ref
(2.39)
(Underside of PCB)
0.100(2.54)
Available With & Without Screw.
Screw Size & Positioning Optional. See Ordering Data.
0.174
(4.42)
0.141/0.171
(3.58/4.34)
0.185/0.205
(4.70/5.21)
0.320/0.330
(8.13/8.38)
90
0.100(2.54)
0.032
(0.81)
Typical PCB
Mounting Configuration
0.333 Min
(8.46)
0.110
(2.79)
934 ST.SC
0.047/0.077
(1.19/1.96)
0.320/0.330
(8.13/8.38)
0.030R
(0.76)
Typ
0.047/0.077
(1.19/1.96)
0.100 0.224
(2.54) (5.69)
0.032
(0.81)
60
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Made in U.S.A.
Loose Part No.
1117 ST. S
1117
1116 ST. S
0.032" (0.81mm)
Pre-plated Brass
Standard Finish
Pre-Tinned Brass
Pre-Tinned Brass Pre-Tinned Brass
Pre-Tinned Brass Pre-Tinned Brass
Screw Type
Stainless Steel
Binding Head
1/4" (6.35mm) x 6-32
No Screw
Stainless Steel
No Screw
Binding Head
1/4" (6.35mm) x 6-32
Stainless Steel
Binding Head
1/4" (6.35mm) x 6-32
Screw Position
Inserted & Down
N/A
Inserted & Down
N/A
Inserted, Staked
& Backed Out
Wire Stop
No
No
Yes
Yes
Yes
Typical PCB Mounting Hole
Configuration
0.295
(7.49)
0.452
(11.43)
0.073(1.85)
0.197(5.00)
0.275
(6.99)
0.312
(7.92)
0.512
(13.00)
Wire
Stop
0.153
(3.89)
0.032" (0.81mm)
Pre-plated Brass
0.032" (0.81mm) 0.032" (0.81mm)
Pre-plated Brass Pre-plated Brass
Screw & Position
Optional
See Ordering Data
0.312
(7.92)
1202 ST. S
Type
Pre-plated Brass
0.032
(0.81)
0.170
(4.32)
1116
0.032
(0.81)
0.060
(1.52)
0.062
(1.57)
0.093(2.36)
0.295(7.49)
0.197(5.00)
0.225
(5.72)
Typical PCB Mounting Configuration
Clamp Down
Condition
0.400
(10.16)
0.150(3.81)
Lead
Wire
Loose Part No.
1030
Material Thickness/
Type
0.032" (0.81mm)
Brass
Screw Type
Stainless Steel
Binding Head
5/16" (7.92mm) x 6-32
Screw Position
Down until just touching
surface of part
Standard Finish
0.055
(1.40)
0.144(3.66)
0.340 Ref
(8.64)
6-32
Screw
0.10
(2.54)
0.250 Ref
(6.35)
Wire
Retainers
4 Pl.
0.12(3.05)
0.150(3.81)
0.050/0.054
(1.27/1.37)
0.265
(6.73)
0.432
(10.97)
0.032
(0.81)
Note: Hidden Surfaces Not Shown to Maintain Illustration Clarity
Made in U.S.A.
0.168
(4.27)
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91
Loose Part No.
792
348
Material Thickness/
Type
0.032" (0.81mm)
Brass
0.032" (0.81mm)
Brass
Standard FInish
100% Tin
over Copper
100% Tin
over Copper
Screw Type
No Screw
Tin Plated
Brass Binding Head
5/16" (7.94mm) x 6-32
Screw Position
No Screw
Down, No Stake
Typical Mounting Configuration
0.030R
(0.76)
Typ
0.358 Min
(9.09)
0.121(3.07)
0.187(4.75) Dia
0.360/0.390
(9.14/9.91)
0.094/0.124
(2.39/3.15)
0.090(2.29)
0.141/0.171
(3.58/4.34)
0.110/0.140
(2.79/3.56)
(Underside of PCB)
0.032
(0.81)
0.094 Ref
(2.39)
0.173
(4.39)
0.100(2.54)
60°
0.328/0.358
(8.33/9.09)
0.172/0.202
(4.37/5.13)
0.100
(2.54)
Top View
0.563±0.015
(9.22±0.38)
0.262
(6.65)
Typical PCB Mounting Detail
0.030R
(0.76)
Typ
0.130
(3.30)
0.060
(1.52)
0.120
(3.05)
0.160(4.06) Dia
0.260
(6.60)
Loose Part No.
1158 ST. S
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard FInish
Screw Type
Stainless Steel Binding
Head 0.250" (6.35mm) x 6-32
Screw Position
Inserted, Staked
and Backed-Out
0.250(6.35) x 6-32
St. Steel Screw - Staked
(Underside of PCB)
0.080
(2.03)
Typical PCB Mounting Detail
0.100 Ref
(2.54)
0.05
(1.27)
0.150
(3.81)
92
0.130
(3.30)
0.060
(1.52)
0.120
(3.05)
0.160(4.06) Dia
0.032(0.81)
0.240/0.250
(6.10/6.35)
0.100 0.164
(2.54) (4.17)
0.174
(4.42) 0.030R
(0.76)
Typ
0.260
(6.60)
0.100
(2.54)
0.270
(6.86)
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Made in U.S.A.
Loose Part No.*
928-No Screw
928
Material Thickness/
Type
0.062" (1.57)
Brass
0.062" (1.57)
Brass
Standard FInish
100% Tin
over Copper
100% Tin
over Copper
Screw Type
No Screw
Stainless Steel
Binding Head
1/4" (6.35mm) x 10-32
Screw Position
No Screw
Inserted, Staked
and Backed-Out
0.156 Ref
(3.96)
0.420/0.460
(10.67/11.68)
0.360/0.390
(9.14/9.91)
*Note: Part also available with screw, unstaked (P/N 92-No Stake)
Typical PCB Mounting Configuration
and Recommended Pad Geometry
0.472
(11.99)
0.078/0.109
(1.98/2.77)
0.172/0.203
(4.37/5.16)
0.250
(6.35)
0.142
(3.61)
0.180
(4.57)
0.205
(5.21)
0.410
(10.41)
0.062
(1.57)
0.235
(5.99)
0.130
(3.30)
0.540 Max
(13.72)
0.210(5.33)
0.075
(1.91)
MAGTERM Screw Terminals / Binding Posts
Dim 'A'
Dim 'B'
Loose Part No.
M6111
M6112
Material Thickness/
Type
0.032" (0.81mm)
Brass
0.032" (0.81mm)
Brass
Standard FInish
Screw Specifications
No Screw
No Screw
Dim 'A'
0.160" (4.06mm)
0.145" (3.68mm)
Dim 'B'
0.070"/0.075"
(1.78mm/1.91mm)
0.102"/0.107"
(2.59mm/2.72mm)
Dim 'C'
0.380" (9.65mm)
0.365" (9.27mm)
Dim 'D'
0.048"/0.058"
(1.22mm/1.47mm)
0.081"/0.091"
(2.06mm/2.31mm)
Dim 'D'
0.120 Min
(3.05)
Dim 'C'
150V-0.61 (15.49)
300V-0.74 (18.80)
600V-0.87 (22.10)
0.320/0.325
(8.13/8.26)
At Base
0.150
(3.81)
0.162(4.11)
0.240
(6.10)
Note: Screws and wire clamps must be ordered separately
0.160
(4.06)
0.032(0.81)
0.280(7.11)
0.275
(6.99)
0.150
(3.81)
0.032
(0.81)
0.062" PCB-0.160 (4.06)
0.093" PCB-0.140 (3.56)
0.125" PCB-0.125 (3.18)
0.280(7.11)
PCB Mounting Configuration for:
Pre-Assembled Magterm Application
Unassembled Magterm Application
Made in U.S.A.
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93
Screws & Wire Clamps
0.048(1.22)
0.039(0.99)
0.046R Max
(1.17)
Loose Part No.
7/16 SEMS Screw
Material Thickness/
Type
Steel
Standard Finish
Zinc
Screw Type
7/16" (11.11mm) x 6-32 Screw with
Integral Wire Clamp
0.270(6.86)
0.256(6.50)
0.050(1.27)
0.037(0.94)
0.437(11.10)
0.417(10.59)
0.046R Max
(1.17)
0.048(1.23)
0.039(0.99)
7/16 632 BET SC
Material Thickness/
Type
Brass
Standard Finish
100% Tin
Screw Type
7/16" (11.11mm) x 6-32 Brass Binding
Head Screw
0.270(6.86)
0.256(6.50)
0.050(1.27)
0.037(0.94)
0.437(11.10)
0.417(10.59)
Loose Part No.
0.315
(8.00)
0.310
(7.87)
0.156
(3.96)
0.145
(3.68)
Loose Part No.
CPB 9030 Clamp
Material Thickness/
Type
0.032" (0.81mm)
Brass
Standard Finish
100% Tin
0.09(2.29)
0.010(0.25)
0.010R (0.25)
0.010(0.25)
0.156(3.96)
0.312(7.93)
60°
15°
94
0.06R (1.52)
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Made in U.S.A.
Accu-Post Terminals
Unlike traditional press and compliant
fit models, Accu-Post terminals
feature a unique mounting design
that improves PCB quality and
reduces instances of fractured,
loose or misaligned posts.
Accu-Post PCB mountable terminals,
with Zierick’s exclusive Accu- Lok™
retentive mounting feature, outperform all other interference fit, press
fit and compliance fit type terminals.
Developed for easy PCB assembly,
Accu-Post terminals eliminate the
need for the tight mounting hole
tolerance required with traditional
press and compliant fit terminals.
The Accu-Lok mounting leg design
enters freely within the PCB mounting
hole. It mounts without producing
stress, deformation, cracks or warpage
to the PCB. Retention is accomplished
by a controlled splitting and forming
of the terminal leg. With a mounting
hole tolerance of ±0.003" (±0.076mm),
this produces superior retentive
strength, perpendicularity and solder
joint integrity. Forces due to mating,
withdrawal, vibration, shock, or temperature cycles are not transferred to
the PCB solder joint. The instances of
fractured, loose, or misaligned terminals and damaged solder joints are
greatly reduced.
™
Accu-Post terminals are available in
reeled format, in 0.045" (1.14mm)
square and 0.031" x 0.062" (0.79mm
x 1.57mm) post sizes. PCB assembly
is accomplished with semi- and fullyautomated applicators.
• Accu-Post terminals provide
accurate, secure, PCB mounting.
• Accu-Lok™ mounting permits the
use of mounting holes with a
diameter tolerance of ±0.003"
(±0.076mm).
• Accu-Lok™ mounting assures
superior retentive strength,
perpendicularity and solder
joint integrity.
• The Accu-Lok™ mounting feature
improves PCB quality as instances
of fractured, missing or misaligned
posts are eliminated.
• Assembly is achieved with Zierick
semi- or fully-automatic assembly
equipment.
The solder joint is protected from
stress due to mating,
withdrawal, or shock.
Accu-Lok™'s retentive mounting
feature produces exceptional PCB
assembly and interconnection integrity.
Since Accu-Lok™'s unique design
is not a press fit, it prevents hole
damage and deformity.
PCB retention is accomplished
by a controlled splitting and
forming of the terminal leg
during insertion.
Accu-Lok™ is a trademark of Zierick Manufacturing Corporation.
U.S. Patent No. 5,017,159 and 5,082,460.
Made in U.S.A.
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95
0.031" x 0.062" (0.79mm x 1.57mm) Accu-Post Terminals
Reeled Part
Number
6073-350
6073-360
6073-380
6073-400
6073-490
6073-xxx-xxx
Dim 'A'
0.350" (8.89mm)
0.360" (9.14mm)
0.380" (9.65mm)
0.400" (10.16mm)
0.490" (12.45mm)
Customer Reqmt.
Mounting Type
Accu-Lok™
Accu-Lok™
Accu-Lok™
Accu-Lok™
Accu-Lok™
Accu-Lok™
Material Thickness/
Type
0.031" (0.79mm)
Brass
0.031" (0.79mm)
Brass
0.031" (0.79mm)
Brass
0.031" (0.79mm)
Brass
0.031" (0.79mm)
Brass
0.031" (0.79mm)
Brass
Standard Finish
100% Tin
over Copper
100% Tin
over Copper
100% Tin
over Copper
100% Tin
over Copper
100% Tin
over Copper
100% Tin
over Copper
Mounting Hole
Diameter
0.078" (1.98mm)
0.078" (1.98mm)
0.078" (1.98mm)
0.078" (1.98mm)
0.078" (1.98mm)
0.078" (1.98mm)
Applicator System
Model 9700, 9700 XY Model 9700, 9700 XY Model 9700, 9700 XY Model 9700, 9700 XY Model 9700, 9700 XY Model 9700, 9700 XY
0.062
(1.57)
0.031(0.79)
0.150
(3.81)
"Contact Area" Duplex Finish
Applicator Shear
Dim
'A'
p
yT Acalcu-Lo
ic k™Mounting
0.062
(1.57)
PCB
0.040 Ref
(1.02)
0.095 Ref
(2.41)
0.050(1.27)
0.100
(2.54)
Typical PCB Grid Geometry
0.150
(3.81)
0.150 Ref
(3.81)
0.070
(1.78)
0.200
(5.08)
0.0780.004
(1.980.10)
U.S. Patent No. 5,082,460 & 5,017,159
96
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Made in U.S.A.
0.045" (1.14mm) Square Accu-Post Terminals
Reeled Part
Number
6075-250
6075-312
6075-375
6075-450
6075-xxx
Dim 'A'
0.250" (6.35mm)
0.312" (7.92mm)
0.375" (9.53mm)
0.450" (11.43mm)
Consult Factory
Mounting Type
Accu-Lok™
Accu-Lok™
Accu-Lok™
Accu-Lok™
Accu-Lok™
Type
Brass
0.045" (1.14mm)
Brass
0.045" (1.14mm)
Brass
0.045" (1.14mm)
Brass
0.045" (1.14mm)
Brass
Standard Finish
100% Tin
over Copper
100% Tin
over Copper
100% Tin
over Copper
100% Tin
over Copper
100% Tin
over Copper
Mounting Hole
Diameter
0.072" (1.83mm)
0.072" (1.83mm)
0.072" (1.83mm)
0.072" (1.83mm)
0.072" (1.83mm)
Applicator System
Model 9700, 9700 XY
Model 9700, 9700 XY Model 9700, 9700 XY Model 9700, 9700 XY Model 9700, 9700 XY
0.045(1.14)
0.045(1.14)
0.150(3.81)
Applicator Shear
Dim
'A'
"Contact Area" Duplex Finish
TypicalAccu-Lok™
Mounting
20.6
.57)(1
PCB
0.095 Ref
(2.41)
Ref0.4
02)(1.
TypicalPCBGridGeotme ry
0.050
(1.27)
0.15
1)3
( .8
0.100
(2.54)
0.2
)(5.08
0.724
3
1.8( 0.1)
0.056/0.058
(1.42)/(1.47)
0.150 Ref
(3.81)
U.S. Patent No. 5,082,460 & 5,017,159
Made in U.S.A.
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97
0.025" (0.64mm) Square PCB Mountable Accu-Post Terminals
Reeled
Part No.
Dim 'A'
Mounting
Type
Material
Thickness/Type
6143-125-xxx
0.125" (3.18mm)
Accu-Lok™
6143-250-xxx
0.250" (6.35mm)
6143-312-xxx
Standard
Finish
Mounting Hole
Diameter
Applicator
System
0.025" (0.635mm) Brass 100% Tin
over Copper
0.030"/0.043" (0.76mm/1.09mm)
Model 9700, 9700 XY
Accu-Lok™
0.025" (0.635mm) Brass 100% Tin
over Copper
0.030"/0.043" (0.76mm/1.09mm)
Model 9700, 9700 XY
0.312" (7.92mm)
Accu-Lok™
0.025" (0.635mm) Brass 100% Tin
over Copper
0.030"/0.043" (0.76mm/1.09mm)
Model 9700, 9700 XY
6143-375-xxx
0.375" (9.53mm)
Accu-Lok™
0.025" (0.635mm) Brass 100% Tin
over Copper
0.030"/0.043" (0.76mm/1.09mm)
Model 9700, 9700 XY
6143-437-xxx
0.437" (11.10mm)
Accu-Lok™
0.025" (0.635mm) Brass 100% Tin
over Copper
0.030"/0.043" (0.76mm/1.09mm)
Model 9700, 9700 XY
6143-500-xxx
0.500" (12.70mm)
Accu-Lok™
0.025" (0.635mm) Brass 100% Tin
over Copper
0.030"/0.043" (0.76mm/1.09mm)
Model 9700, 9700 XY
6143-575-xxx
0.575" (14.61mm)
Accu-Lok™
0.025" (0.635mm) Brass 100% Tin
over Copper
0.030"/0.043" (0.76mm/1.09mm)
Model 9700, 9700 XY
6143-xxx-xxx
Customer Reqmt.
Accu-Lok™
0.025" (0.635mm) Brass 100% Tin
over Copper
0.030"/0.043" (0.76mm/1.09mm)
Model 9700, 9700 XY
0.025(0.64)
0.025(0.64)
0.100
(2.54)
'A'
620.
Applicator Shearw/Material Removal
Dim
TypicalAccu-Lok™ Mounting
7)(1.5
PCB
40. Ref
0.055 Ref
(1.40)
(1.02)
Typical PCB Grid Geotem ry
0.050(1.27)
0.1
(2.54)
0.110
(1.29)
0.30/0.43
(0.76/.09)1
0.055 Ref (1.40)
0.1
0.026
(0.66)
)(2.54
U.S. Patent No. 5,082,460 & 5,017,159
98
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Made in U.S.A.
Through-Hole and Surface Mount Assembly Systems
Zierick’s family of full and semi-automated
terminal insertion systems simplifies your
applications, and provides the greatest range of
functionality and flexibility for your component
insertion needs.
Our complete line of insertion systems includes
the Model 9700 XY, Model 9700 and Model
7000. All three models are designed to deliver
economical, user-friendly insertion automation,
and each brings specific benefits to help you get
the most out of any application.
The Model 9700 XY, Model 7000 and
Model 9700 feature:
■
■
■
■
Model 9700 XY
■
■
■
■
Fast component delivery
User-friendly operation
Efficient insertion for a range of
applications
Compatibility with Zierick terminals
and connectors
Sturdy construction for long life
Accurate, repeatable results
Quick change tooling
Fast cycle time
Zierick’s Surface Mount terminal feeder is
designed to be mounted on your placement
system. It takes a reel of continuous strip
terminals, shears them, and presents them to
your placement system, eliminating the need
for costly taping. With its own sophisticated
on-board control system, this feeder works
independently of the host placement system.
It senses when a part is picked up and
automatically cycles, presenting another part
for pick-up, eliminating the need for a
mechanical, electrical or pneumatic interface
with the placement machine.
Surf-Shooter SMT
Zierick’s loose piece pin feeder feeds surface
mount loose piece pins at feed rates greater
than 1 pin/second. This presentation unit
is readily mounted in the feeder bay of most
flexible placement systems.
Made in U.S.A.
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99
The Model 9700 XY
Zierick’s Model 9700 XY
Terminal Insertion System
is fully automatic, with
a machine cycle rate of
over 5,000 pph.
Designed for maximum reliability, the
Zierick Model 9700 XY Positioning
System terminal insertion system is an
ideal work cell for production lines, and
provides solutions for the fluctuating
demands of contract manufacturers.
Its modular tooling reduces downtime
between terminal changeovers to keep
things moving on your shop floor.
Programming can be done manually
though a simple jog and teach process, or
specific data points can be downloaded
directly to the PLC with an optional
data connection kit. The unit is capable
of storing 99 programs with 150 position
points each, all of which can be
modified, deleted, or added to at any
time during operation.
The system’s interchangeable applicator
tooling offers several features that
improve overall performance. And its
high-grade tool steel construction
protects the unity, reduces chipping
and breakage, and ensures accurate
performance use after use.
The 9700 XY has the capability to
automatically check the validity of
any series of taught insertion points.
The 9700 XY incorporates a modified
9700 terminal insertion machine with a
dual axis positioning system to achieve
high speed, repeatable insertions
through a set of programmed coordinates.
User interface is through a series of
menus presented to the operator via
touchscreen controls.
100
The system is a self-contained positioning
and insertion unit, which is designed to
fit on a standard bench top and require
minimal user intervention. Once
programmed and aligned for a specific
board pattern, the system will provide
fast, repeatable insertions without the
need for adjustment or calibration.
Benefits
Basic Features
■ Fully Automatic
■ 12" x 12" PC board capacity
■ High speed servo driver platform
■ Machine cycle rate capable of
over 5,000 pph
■ Easy operator programmability
■ Standard Model 9700 tooling
compatibility
■ Dedicated or adjustable board
Fixturing options
■ Ergonomic safety cover package
■ Compact table top design
■ Optional CE compliance
Air Requirements
■ 90-120 PSI (6.2 - 8.3 bar)
■ 8 CFM (3.8 L/S)
Power Requirements
■ 120 VAC, 50-60 Hz, 2 AMPS
■ Optional 100/240V, 50-60 Hz,
1 AMP
Dimensions
■ Length 48" (1219 mm)
■ Depth 45" (1143 mm)
■ Height 38" (965 mm)
■ Weight 275 lbs. (125 Kgs.)
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
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Made in U.S.A.
The Model 9700
The Model 9700 delivers fast
performance, with production rates
up to 5,000 pph, and inserts Zierick’s
full range of continuous strip PCB
terminals and connectors.
Flexibility makes the Model 9700
ideal for production lines and
manufacturers. Its sleek, compact
appearance is combined with a
rugged yet lightweight construction,
providing dependable performance
in a small bench-top footprint.
This model is designed for easy
operator use, and set-up, alignment,
and terminal changeover are
accomplished by a number of key
equipment features. These features
include interchangeable applicator
tooling, calibration tools for
head-to-anvil alignment, fewer
moving parts, and accuratelymachined mating surfaces.
Benefits
Basic Features
■ Interchangeable tooling
■ Self-locating anvil/lower tooling
■ Cycle rate up to 5,000 pph
■ Modular head, anvil, & feed
■ Microprocessor controlled
■ Automatic activation system
■ Optional CE compliance
Air Requirements
■ 90-120 PSI (6.2-8.3 bar)
■ 8 CFM (3.8 L/S)
Power Requirements
■ 120 VAC, 50-60 Hz, 2 AMPS
■ Optional 100/240V, 50-60 Hz, 1 AMP
Dimensions
■ Length 33.5" (851mm)
■ Depth 15" (381mm)
■ Width 12" (305mm)
■ Weight 118 lbs. (53.5Kgs)
■ Throat Depth 15" (361mm)
The Model 7000
For low- to medium-volume
applications, the Model 7000 delivers
cost-effective, semi-automated PCB
terminal insertion. This powerful
bench-top machine provides an
output range of up to 2,000 pph,
and operates pneumatically with a
supply reel of continuous format,
PCB-mountable terminals.
The easy-to-operate, pedal-activated
unit incorporates an integral PCB
locator with the terminal application
tooling.
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
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Benefits
Basic Features
■ Output rates up to 2,000 pph
■ Fully pneumatic operation
Air Requirements
■ 60 PSI (4.1 bar)
■ Dry air supply
Dimensions
■ Height 45" (1143mm) with
30" (762mm) reel
■ Depth 12" (305mm)
■ Width 21" (533mm)
■ Weight 90 lbs. (41Kgs)
101
PCB Terminal Insertion Hand Tool
Zierick hand tools are available for
PCB-mounted quick-disconnect
terminals,quick-disconnect receptacles, post receptacles, test points and
IDC terminals.
PCB Terminal
Hand Tool.
• Simple and reliable method for
inserting press-fit and splay
mounted terminals.
• Single tool can handle multiple
terminal insertion applications.
Ideal for low volume, short run and
prototype PCB assembly applications,
Zierick’s hand tools offer a simple and
reliable method for inserting press fit
and splay mounted terminals.
The hand tool can be easily installed
on any type of press machine for
increased flexibility and faster insertion.
With the addition of a lower tool die,
terminals can then be splayed and
locked into place to improve reliability
and prevent part removal and rotation.
• Tools can be installed on almost any
type of manual or pneumatic press.
Zierick Terminals (Part Numbers) That Can Be Inserted With
The PCB Terminal Insertion Hand Tool
Male - Tab
Female - Receptacle
Terminal Dimensions
Standard
Stable-Lok
Standard
Stable-Lok
Insertion Tool
0.110" x 0.020"
834
1063
–
–
ZPT81-A
0.110" x 0.032"
835
1064
–
–
ZPT81-A
0.187" x 0.020"
895
1027
–
–
ZPT81-A
0.187" x 0.032"
894
1024:1042
–
1025:1053
ZPT81-A*
0.205" x 0.020"
893
–
–
–
ZPT81-A*
0.205" x 0.025"
–
–
–
1154
ZPT81-A*
0.205" x 0.032"
892
1065
–
–
ZPT81-A*
0.250" x 0.032"
836:906
972:953
953-MOD
1021:1041
1045:1057
1060:1061
–
–
–
1022:1037
–
–
ZPT81-A*
–
–
0.110" x 0.020"
949
–
–
–
ZPT92-110*
0.110" x 0.032"
948
–
–
–
ZPT92-110*
0.187" x 0.020"
956
987
–
–
–
ZPT92-187*
0.187" x 0.032"
957
–
–
–
ZPT92-187*
0.250" x 0.032"
901
–
–
–
ZPT92-250*
0.250" x 0.020"
1032
1058
–
(Test Point)
–
ZPT81-A*
0.250" x 0.032"
1033
1059
–
(Test Point)
–
ZPT81-A*
* Available with lower tooling to effect terminal splaying. Anvil with 30° splay (standard) or 60° splay, and anvil holder are also available from Zierick Manufacturing.
** Hand tools also available for other Zierick terminals; please consult factory.
102
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.
**
Insertion Machine Tooling per Terminal Part Number
Application Tooling is available for the following part numbers.
Part
Number
Product
Type
Tool
Set
6021
6022
6024
6025
6026
6027
6032
6033
6037
6039
6041
6042
6045
6057
6058
6059
6060
6061
6062
6062-xxx
6062-100
6062-101
6062-200
6062-300
6062-400
6062
6063
6064
6065
6066
6069
6072
6072-17
6073-350
6073-360
6073-380
6073-400
6073-490
6073-xxx-x
6074-060-x
6074-xxx-x
6075-250
6075-312
6075-375-5
6075-450
6075-500
6075-625
6075-750
6075-875
6075-xxx-x
6075-930
6077
6078
Quick Disconnect Terminal
Accu-Pak Receptacle
Accu-Pak Receptacle
Accu-Pak Receptacle
Test Point Terminal
Test Point Terminal
Accu-Pak Receptacle
Torsion-Lok IDC
Test Point Terminal
Test Point Terminal
Bottom Entry 4 Beam ReceptacIe
Test Point Terminal
Torsion-Lok IDC
Torsion-Lok IDC
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
-7
-8
-2C
-9
-9A
-2B
CF
CF
-8
-11
-10
-28
-19
-20
-14A
-14
-39
-12
-23A
-23
-23
-23
-23
-23
-23
-23
-17A
-17
-2C
-2B
-15A
CF
-31
-33 (X)
-33 (X)
-33 (X)
-33 (X)
-33 (X)
-33 (X)
-40
-32
-45 (X)
-45 (X)
-45 (X)
-45 (X)
-45 (X)
-45 (X)
-45 (X)
-45 (X)
-45 (X)
-45
-34
-34A
7000 9700 9700 XY
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
Part
Number
Product
Type
Tool
Set
6080
6092
6101
6110
6112
6113
6114
6115
6118
6119
6123
6134
6140
6141
6142
6143-xxx
6148
6149
6152
6154
6166
6172
6173
6174
6176
6182
6183
6185
6186
6187
6188
6193
6198
6200
6201
6205
6212
6221
6224
6225
6241
6259
6271
6834
6835
6836
6894
6895
6901
6948
6949
6956
6957
Accu-Pak Receptacle
Bottom Entry 2 Beam Receptacle
Torsion-Lok IDC
Accu-Pak Receptacle
Torsion-Lok IDC
Accu-Pak Receptacle
Accu-Post Terminal
Accu-Pak Receptacle
Torsion-Lok IDC
Wire Gripper
Torsion-Lok IDC
Torsion-Lok IDC
Torsion-Lok IDC
Top Entry 2 Beam Receptacle
Accu-Pak Receptacle
IDC Tab
Accu-Pak Receptacle
Accu-Pak Receptacle
Accu-Pak Receptacle
Right AngIe Tab
PCB Receptacle
-27
-24
-57
-48
-37
-38
-41
-43
-24
CF
-8
-44A
-46A
-46
CF
-32
CF
CF
-27
-8
CF
-49
-50
-51
-52
CF
CF
-78
-54
-23
-24
-23
-7
-23
-55
-56
-20
-58
-20
-8
-9A
-61
-64
-3A
-3
-7
-2C
-2B
-4
-6
-6A
-5A
-5
7000 9700 9700 XY
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
CF = Consult Factory
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
103
Surf-Shooter SMT Feeder for Continuous Strip Terminals
The Surf-Shooter SMT continuous strip feeder is a
combination feed, shear and present station designed to
mount on the feeder rack of your placement system.
With its own sophisticated on-board control system, the
Surf-Shooter SMT works independently of the host
placement system. It senses when a part is picked up
and automatically cycles, presenting another part
for pick-up, eliminating the need for a mechanical,
electrical or pneumatic interface with the placement
machine. In most cases, standard nozzles are utilized
and Surf-Shooter SMT connectors are placed with
no special machine modifications.
• Zierick’s Surf-Shooter SMT continuous strip
feeder feeds, shears and presents connectors and
interconnection hardware.
• The Surf-Shooter SMT mounts on the feeder
rack of your new or existing placement system.
• The Surf-Shooter SMT utilizes standard nozzles
in most cases and requires no special machine
modifications.
• The Surf-Shooter SMT is compatible with the
following pick-and-place equipment: Fuji IP-II/IP-III,
Panasonic MPA 80, Philips Eclipse CSM66, 84, Sanyo
TCM.V550, Sanyo TIM 1000/1100/5000, Siemens
MS-180, Siemens 80 F4, Universal GSM-1, GSM-11,
Juki 460, 560, 700, 810, Quad, QSP-2, QAS30, and
Meridian Series. Or allow us to easily retrofit
Surf-Shooter SMT to your equipment.
Odd-shaped parts can now be assembled in-line on
existing placement equipment.
Placement by
Vacuum Pick-Up
Continuous Surf-Shooter SMT
Connector Separated and
Presented to Vacuum Pick-Up
Surf-Shooter SMT Presentation
System Supplied to Fit Specific Flexible
Placement System.
Continuous Reel of Surf-Shooter SMT
Connectors, Pins, Posts, IDC's, Test
Points, Receptacles, Etc.
U.S. Patent 5,605,430
104
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.
Surf-Shooter SMT Feeder for Loose Piece Terminals
Zierick’s Surf-Shooter SMT loose piece
pin feeder feeds surface mount loose
piece pins ranging in size from 0.025"
(0.64mm) square to 0.080" (2.03mm)
in diameter, up to 0.750" (19.05mm)
in length, at feed rates greater than 1
pin/second. The Surf-Shooter SMT
presentation unit is 3.750" (95.25mm)
wide and is readily mounted in the
feeder bay of most flexible placement
systems, including Siemens, Universal,
and Europlacer machines.
Typically, no electronic interface is
required between feeder and placement
machine. Minor tooling changes are
required to feed different pins.
Made in U.S.A.
Presentation System
(mounts into feeder bay)
Vibratory Feeder System
Escapement
Pneumatic
Pin Feed
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Flexible Placement
System (Flex-Cell)
105
Zierick Product Guarantee
Zierick products are guaranteed to be free from defects
in material and workmanship for up to one year from the
date of shipment. Those parts designed to be soldered
meet the requirements of MIL-STD-202, METHOD 208.
Solderability is guaranteed for up to one year from the
date of shipment.
Zierick’s liability is limited to replacement of the defective
materials or refund of the purchase cost. Zierick will not
be responsible for any injury, loss or damage, directly or
indirectly related to the use or incorrect use of the product.
It is the user’s responsibility to determine the suitability of
the product to the application and its intended use. The
user accepts all responsibility and liability for the intended
use of the product.
Plating/Finish Table
Zierick’s standard finish is a minimum of 150 millionths of 100% tin over a minimum of 100 millionths copper. If there is no dash after the Part Number, the
finish is as stated in the catalog product description. Finishes other than standard are explained in the table below.
FINISH #
DESCRIPTION
0
0.000150" (0.0038mm) 100% Tin over 0.000100" (0.0025mm) Copper
1
0.000050" (0.0013mm) Hot Solder Dip (60% Tin, 40% Lead)
2
0.000050" (0.0013mm) Hot Tin Dip (100% Tin)
3
0.000150" (0.0038mm) Bright Tin over 0.000100" (0.0025mm) Copper
4
0.000100" (0.0025mm) Nickel
5
Cleaned and Polished
6
0.000150" (0.0038mm) 95/5 Tin/Lead over 0.000100" (0.0025mm) Copper
7
0.000100" (0.0025mm) Bright Tin
8
0.000100" (0.0025mm) Tin
9
No finish (Bare Base Metal)
11
Pre-Finished 100% Hot Tin Dip (consult factory for thickness). Material edges will be bare.
12
Pre-Finished 0.000150" (0.0038mm) 95/5 Tin/Lead over 0.000100" (0.0025mm) Copper. Material edges will be bare.
13
Pre-Finished 0.000150" (0.0038mm) 100% Tin over 0.000100" (0.0025mm) Copper. Material edges will be bare.
14
0.000005" (0.00013mm) Gold over 0.000050" (0.0013mm) Nickel
19
0.00003" (0.00076mm) Gold over 0.000050" Min (0.0013mm) Nickel
MS
Parts made to military standards have the prefix MS before the part number and are plated to the military standard of 0.0005"
(0.0127mm) Min 100% Tin over 0.000150" (0.0038mm) Copper
SP
Special finish (consult factory)
Solderability:
In Accordance with ANSI/J-STD-002, category 3, test method appropriate to the test sample
This table does not represent all available finish types. Consult pages 107–111 to match part numbers with standard finish.
Finishes other than the standard will be special orders; pricing and availability may vary. Please consult factory.
106
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.
Part Number Cross Reference
Part
Number
7/16 632 BET SC
7/16 SEMS SCREW
348
731
792
798
834
835
836 / 836-TAPE
892
893
894
895
901
906
926
927
928-No Screw
928
934 ST.S
934 ST. SC
934 MSS
948
949
953
953-MOD
956 / 956-No Hole
957
972
972-TAB
983
984
990
1021
1022
1024
1025
1026
1027
1030
1032
1033
1037
1039
1041
1042
1045
1047
1048
1049-030
1050-030
1057
1058
1059
1060
1061
1062
1062-101
1062-200
1062-300
1062-400
1063
1064
Product
Type
SC Screw
Screw
Screw Terminal
Screw Terminal
Screw Terminal
Fuse Clip Receptacle
Tab Quick Disconnect Terminal
Screw Terminal
Screw Terminal
Screw Terminal
Screw Terminal
Screw Terminal
Accu-Pak ™ Receptacle
Screw Terminal
Test Point Terminal
Test Point Terminal
Torsion-Lok ™ IDC
Test Point Terminal
Test Point Terminal
Test Point Terminal
Test Point Terminal
Base
Material
Brass
Steel
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Phosphor Bronze
Phosphor Bronze
Phosphor Bronze
Phosphor Bronze
Phosphor Bronze
Brass
Brass
Finish
Code
Tin
Zinc
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Current
Rating
30
30
30
30
30
15
10
10
20
20
20
20
20
20
20
15
15
30
30
30
30
30
20
20
20
20
20
20
20
20
10
10
15
20
20
20
15
15
20
30
10
10
20
20
20
20
20
15
15
10
10
20
10
10
20
20
10
10
10
10
10
10
10
Packaging
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose / Taped
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Pieces
Page
per Reel* Number
NA
94
NA
94
NA
92
NA
90
NA
92
NA
79
NA
41
NA
41
25 M
49
NA
47
NA
47
NA
43
NA
43
NA
54
NA
49
NA
79
NA
79
NA
93
NA
93
NA
90
NA
90
NA
90
NA
42
NA
42
53
NA
NA
52
NA
47
NA
47
NA
51
NA
51
NA
72
NA
72
NA
78
NA
48
NA
69
NA
43
NA
68
NA
68
NA
43
NA
91
NA
58
NA
58
NA
69
NA
82
NA
50
NA
45
NA
50
NA
78
NA
78
NA
58
NA
58
NA
50
NA
57
NA
57
NA
49
NA
48
63
NA
NA
64
NA
63
NA
63
NA
63
NA
41
NA
41
See page 106 for finish code detail.
* M = 1,000
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
107
Part
Number
1065
1066
1069
1072
1077
1090
1092
1092-HTA
1093
1108
1112
1113
1115
1116
1116 ST.S
1117
1117 ST.S
1118
1119
1123
1131
1133
1141
1154
1158 ST.S
1166
1172
1173
1174
1176
1179 / 1179T
1182
1183
1184 / 1184T
1185
1187
1188
1193
1195 / 1195TG
1198
1200
1201
1202 ST.S
1213-680
1216
1222
1225
1227
1230 / 1230T
1235 / 1235T
1237 / 1237T
1238 / 1238T
1241
1242-375-SP
1244
1245 / 1245T
1248-580
1258-xxx-0
1260 / 1260T
1261T
1262 / 1262T, 1262TH
1264
1266
Product
Type
Test Point Terminal
IDC for #19-18 AWG Magnet Wire
High Performance Universal Tab Receptacle
Screw Terminal
Screw Terminal
Screw Terminal
Screw Terminal
Screw Terminal
Torsion-Lok ™ IDC
Screw Terminal
Torsion-Lok ™ IDC
Wire Gripper
SMT Jumper
Torsion-Lok ™ IDC
Torsion-Lok ™ IDC
SMT Fuse Clip Connector
Torsion-Lok ™ IDC
SMT Quick Disconnect Terminal
Screw Terminal
SMT Surface Mount Pin
Surface Mount Post
Surface Mount Post
SMT IDC
SMT Fuse Clip
SMT IDC
SMT Top-Entry Receptacles
SMT Bottom-Entry Receptacles
SMT IDC
SMT Board Stacking Connector
SMT Socket
PN 1258-090-0 in Tape
SMT Top- or Bottom-Entry Box Receptacle
Base
Material
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Alloy C7025
Brass
Brass
Brass
Brass
Brass
Pre-Tinned Brass
Pre-Tinned Brass
Pre-Tinned Brass
Pre-Tinned Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Copper
Brass
Brass
Phosphor Bronze
Brass
Phosphor Bronze
Brass
Phosphor Bronze
Brass
Brass
Phosphor Bronze
Brass
Pre-Tinned Brass
Brass
Brass
Brass
Brass
Brass
Phosphor Bronze
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Beryllium Copper
Brass
Phosphor Bronze
Copper
Phosphor Bronze
Finish
Code
0
0
0
0
0
0
0
0
0
0
0
0
0
11
11
11
11
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
11
0
0
0
0
0
0
0
0
0
0
SP
0
0
0
0
3
0
0
0
0
Current
Rating
20
20
10
15
20
20
20
30
20
30
20
20
20
30
30
30
30
15
30
20
30
25
20
15
30
20
20
20
20
20
25
10
10
15
20
10
20
10
25
20
10
10
30
22
8
8
15
20
15
20
25
25
15
11
20
20
15
10
7
10
20
8
20
Packaging
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose / Taped
Loose
Loose
Loose / Taped
Loose
Loose
Loose
Loose
Loose / Taped
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose / Taped
Loose / Taped
Loose / Taped
Loose / Taped
Loose
Loose
Loose
Loose / Taped
Loose
Loose
Loose / Taped
Taped
Loose / Taped
Loose
Loose
Pieces
Page
per Reel* Number
NA
47
NA
47
NA
57
NA
84
NA
45
NA
71
NA
75
NA
35
NA
71
NA
90
NA
52
NA
52
NA
48
NA
91
NA
91
NA
91
NA
91
NA
76
NA
82
NA
69
NA
54
NA
73
NA
44
NA
70
92
NA
NA
46
NA
45
NA
53
NA
83
NA
88
7M
24
NA
81
NA
81
.75 M
28
NA
83
NA
66, 87
NA
76
NA
65
2M
10
NA
48
NA
65
NA
41
NA
91
NA
4
NA
4
NA
4
NA
70
NA
23
1.05 M
28, 29
2.5 M
22
.9 M
26, 29
.9 M
26
NA
68
NA
4
NA
11
2M
22
4
NA
NA
19
2.8 M
30
2.5 M
19
.5M, 2.2 M
23, 27
NA
9
NA
27
* M = 1,000
108
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.
Part
Number
1275 / 1275T / 1275TH
1276
1277
1277TH / 1277TV-G / TV-N
1278
1279 / 1279T
1280 / 1280T
1281 / 1281TG
6021
6022
6024
6025
6026
6027
6032
6033
6037
6041
6042
6045
6049-030
6050-030
6057
6058
6059
6060
6061
6062
6062-101
6062-200
6062-400
6063
6064
6065
6066
6069
6072
6073-350
6073-360
6073-380
6073-400
6073-490
6075-250
6075-312
6075-375
6075-450
6075-xxx
6077
6078
6080
6090
6092
6092-HTA
6093
6100
6101
6110
6112
6113
6114
6115
6118
6119
Product
Type
SMT Post
SMT Box Receptacle
SMT Box Receptacle In Tape
SMT Socket
SMT Socket
Test Point Terminal
Test Point Terminal
Test Point Terminal
Test Point Terminal
Test Point Terminal
Test Point Terminal
Test Point Terminal
IDC for #19-18 AWG Magnet Wire
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
High Performance Universal Tab Receptacle
Torsion-Lok ™ IDC
Torsion-Lok ™ IDC
Base
Material
Alloy C7025
Brass
Phosphor Bronze
Phosphor Bronze
Brass
Beryllium Copper
Beryllium Copper
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Phosphor Bronze
Phosphor Bronze
Phosphor Bronze
Phosphor Bronze
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Alloy C7025
Brass
Phosphor Bronze
Phosphor Bronze
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Finish
Code
0
0
0
0
0
3
3
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Current
Rating
15
15
10
10
20
7
7
20
20
20
20
15
15
20
10
10
20
20
20
20
10
10
20
10
10
20
20
10
10
10
10
10
10
20
20
10
15
10
10
10
10
10
10
10
10
10
10
20
20
20
20
20
30
20
3
3
20
20
20
10
20
15
30
Packaging
Loose / Taped
Loose
Loose
Taped
Loose
Loose / Taped
Loose / Taped
Loose / Taped
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Pieces
Page
per Reel* Number
.63M, 2M
34
NA
6
NA
28
3.4M, 2M, 2M
28
NA
12
2.8 M
31
2.8 M
31
2M
12
15 M
48
5M
69
15 M
43
8M
68
8M
68
12.5 M
43
25 M
58
25 M
58
5M
69
15 M
50
15 M
45
15 M
50
20 M
58
20 M
58
15 M
50
25 M
57
57
25 M
15 M
49
15 M
48
5M
63
5M
64
5M
63
5M
63
20 M
41
20 M
41
15 M
47
12.5 M
47
50 M
57
7M
84
25 M
96
25 M
96
25 M
96
25 M
96
25 M
96
15 M
97
15 M
97
15 M
97
15 M
97
15 M
97
13 M
45
13 M
45
5.5 M
55
7.5 M
71
4M
75
4M
35
7.5 M
71
10 M
61
10 M
62
53
12.5 M
10 M
52
10 M
52
6.5 M
81
12.5 M
48
4M
76
6.5 M
82
* M = 1,000
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
109
Part
Number
6120
6123
6134
6140
6141
6142
6143-125-xxx
6143-250-xxx
6143-312-xxx
6143-375-xxx
6143-437-xxx
6143-500-xxx
6143-575-xxx
6148
6149
6152
6154
6172
6173
6174
6176
6179
6182
6183
6184
6185
6186
6187
6188
6193
6195 / 6195TZ
6198
6200
6201
6205
6212
6216
6222
6224
6225
6227
6230
6233-AAAA-140
6233-AAAA-BBB
6241
6244
6262
6264
6266
6267
6275
6277
6278
6281
6282
6834
6835
6836
6894
6895
6901
6948
6949
Product
Type
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Accu-Post Terminal
Torsion-Lok ™ IDC
Wire Gripper
SMT Jumper
Torsion-Lok ™ IDC
Torsion-Lok ™ IDC
SMT Fuse Clip Connector
Torsion-Lok ™ IDC
SMT Tab Quick Disconnect Terminal
Surface Mount Post
Surface Mount Post
SMT IDC
SMT Fuse Clip
SMT Variable Size Jumper
SMT Variable Size Jumper
SMT Tab Quick Disconnect Terminal
SMT Top- or Bottom-Entry Receptacle
Tab Quick Disconnect Terminals
SMT Box Receptacle
Base
Material
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Copper
Brass
Brass
Phosphor Bronze
Brass
Brass
Phosphor Bronze
Brass
Phosphor Bronze
Brass
Brass
Phosphor Bronze
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Phosphor Bronze
Copper
Copper
Brass
Brass
Phosphor Bronze
Copper
Phosphor Bronze
Brass
Alloy C7025
Phosphor Bronze
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Finish
Code
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
12
12
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Current
Rating
25
20
20
20
20
20
8
8
8
8
8
8
8
20
20
20
15
20
20
20
20
25
10
10
15
20
20
10
20
10
25
20
10
10
20
20
8
8
20
15
20
15
Varies
Varies
15
20
20
8
20
15
15
10
20
20
10
10
10
20
20
20
20
20
20
Packaging
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Loose
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Reeled
Pieces
Page
per Reel* Number
3M
74
5M
69
7M
44
15 M
44
15 M
44
15 M
44
15 M
98
15 M
98
15 M
98
15 M
98
15 M
98
15 M
98
15 M
98
6M
46
6M
46
5.5 M
55
5M
70
5M
45
5M
53
4M
83
3.5 M
88
20 M
24
15 M
81
15 M
81
28
2M
12.5 M
83
6M
42
5M
66, 87
3.5 M
76
5M
65
2M
11
15 M
48
5M
65
20 M
41
15 M
85
15 M
51
7M
4
7M
4
15 M
51
5M
70
2.2 M
23
2M
28, 29
Varies
24
Varies
24
6M
68
3M
11
5M
23, 27
7M
9
1.5 M
27
10 M
43
5M
34
5M
28
2M
12
12
2NAM
15 M
44
20 M
41
41
20 M
12.5 M
49
15 M
43
25 M
43
6M
54
5M
42
6M
42
* M = 1,000
110
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.
Part
Number
6956
6957
A1-xxx-xx
A-2056
A2-680
A3-680
A4-680
CPB 9030
D2-480-A
H-x-xx-xxx-x
IPC-4 / IPC-4T
IPC-4-45 / IPC-4-45T
M6111
M6112
Product
Type
SMT Surface Mount Pins
SMT Shoulder Pin
SMT Surface Mount Solid Pins
Wire Clamp
SMT Shoulder Pin
SMT Pin-Headers
SMT Fine Wire Connector
SMT Fine Wire Connector
MAGTERM Screw Terminal
MAGTERM Screw Terminal
Base
Material
Brass
Brass
Brass
Copper
Brass
Brass
Brass
Brass
Copper
Varies
Brass
Brass
Brass
Brass
Finish
Code
0
0
0, 19, SP
0
0
0
0
0
0
Varies
NA
NA
0
0
Current
Rating
20
20
8 / Pin
25
15
20
25
30
24
8 / Pin
2 / blade
2 / blade
30
30
Packaging
Reeled
Reeled
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose / Strip
Loose / Taped
Loose / Taped
Loose
Loose
Pieces
Page
per Reel* Number
6M
46
6M
46
NA
4
NA
6
NA
5
NA
5
NA
5
NA
94
NA
6
NA
14
.90 M
21
.90 M
21
NA
93
NA
93
Disclaimer Note: Current ratings are general guidelines only. Since each application is different,
the customer must do their own testing to determine the appropriate current rating for their specific application.
* M = 1,000
Made in U.S.A.
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
111
112
800-882-8020 • 914-666-2911 • Fax: 914-666-0216
www.zierick.com
Made in U.S.A.

Full version - Zierick Manufacturing Corporation

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