CyBro-2 User Manual v5.cdr

Transcription

CyBro-2 User Manual
rev. 5
© 2009 Cybrotech Ltd
Cybrotech Ltd
14 Brinell Way, Harfreys Industrial Estate
Great Yarmouth, Norfolk, Nr31 OLU - UK
tel: +44 (0)1157 149 991
www.cybrotech.co.uk
[email protected]
Introduction
Preface
This manual describes hardware and installation of CyBro-2 programmable logic controllers, together
with the extension units and modules.
For information about programming, please refer to CyPro Manual, which you can download from the
www.cybrotech.co.uk.
Safety guidelines
This manual contains notices to which you should pay attention to ensure personnel safety, as well as
to protect the controller and the connected equipment. These notices are highlighted in the manual by
a warning triangle:
Warning
which indicates that death, severe personal injury or substantial property
damage can result if proper precautions are not taken.
Caution
which indicates that minor to medium personal injury or property damage can
result if proper precautions are not taken.
Warning
This product can only function correctly if it is transported, stored, set up and installed correctly, and
operated and maintained as recommended. Failure to comply with applicable codes and standards
can result in damage to equipment or serious injury to personnel.
To minimize the risk of potential safety problems, you should follow all applicable local and national
codes that regulate the installation and operation of your equipment. These codes vary
geographically and usually change with time. It is your responsibility to determine which codes
should be followed, and to verify that the equipment, installation, and operation comply with the
latest revision of these codes.
We do not guarantee the products described in this publication are suitable for your particular
application, nor do we assume any responsibility for your product design, installation or operation.
1
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. Quick start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. CyBro-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Programming cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
COM2 cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LED signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
High speed counter connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Galvanically isolated circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5. IEX-2 Expansions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IEX-2 expansions connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IEX-2 power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
IEX-2 addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Bio-24R: 12 digital inputs / 12 relay outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
I/O table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
AiR-12: 12 analog RTD inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
I/O table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
AiV-12: 12 analog inputs 0..10V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
I/O table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
AiC-12: 12 analog inputs 0..20mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
I/O table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
AoV-12: 12 analog outputs 0..10V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
I/O table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
OP-2: operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
I/O table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6. Common technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
European Union directives (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
General technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power supply requirements for 230V~. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power supply requirements for 24V=. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Digital inputs specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Relay outputs specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8. Wiring guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9. Hardware maintenance and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10. OP-2 drilling template. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2
Quick start
CyBro-2
1. Connect power supply.
230V~
2. Connect the PC serial port to CyBro-2
programming port (COM1). Use RS-232C
programming cable.
CyPro
RS-232C
CyBro-2
PC
3. Install the CyPro programming software.
4. Open an example from CyPro/Examples, autodetect hardware.
5. Press Start button. CyPro will automatically compile the program,
send it to CyBro-2 and start the controller.
3
CyBro-2
CyBro-2 is a high performance programmable
logic controller, featuring 230V AC or 24V DC
supply voltages, digital/analog inputs/outputs,
ethernet, two programmable RS-232C serial
ports, high speed counter and real time clock.
+24V 0V C3 IX0 IX1 IX2 IX3 IX4 IX5
20
21
22
23
24
25
26
27
IX6 IX7 C4 IX8A IX9B Z
C2 IW2 IW3
28
34
29
30
31
32
33
35
36
IEX-2
19
COM1
1
2
230V~
L
N
1
4
5
6
7
8
9
C0 QX0 QX1 QX2 QX3 QX4
4
RS-232
1 - TxD
2 - RxD
4 - GND
4
ETHERNET
COM2
3
1
1 - GND
2 - CANL
3 - CANH
4 - +24V
10
11
12
13
C1 QX5 QX6 QX7
STOP
14
15
16
17
18
QW0 IW0 IW1 C2
RUN
1
8
1 - Tx+
2 - Tx3 - Rx+
6 - Rx-
Ethernet UTP
cross/straight autodetection
The RUN/STOP switch determines the program state after applying power supply. If the switch is in
the RUN position, CyBro-2 will automatically start executing the program. If the switch position is
altered, the program state will be changed accordingly.
If CyBro-2 is connected to the PC, it is possible to send a new program and change the program state
from the PC, regardless of the switch position.
4
Programming cable (CAD-PP-P2)
12 3
CyBro-2 RJ-9
1-TxD
2-RxD
4-GND
4
RJ-9
modular jack 4/4
PC DB-9 F
2-RxD
3-TxD
5-GND
4-DTR and 6-DSR
5 4 3 2 1
9 8 7 6
DB-9
female
Pin 3 on CyBro-2 side is not connected. Pins 4 and 6 on the PC side should be connected together.
COM2 cable
CyBro-2 RJ-9
1-TxD
2-RxD
4-GND
PC DB-9 F
2-RxD
3-TxD
5-GND
CyBro-2 RJ-9
1-TxD
2-RxD
4-GND
19
20
21
22
23
24
25
26
27
ix006
ix007
inputs comm.
ix008A
ix009B
Z
analog comm.
iw002
iw003
LED signaling
+24V power
output
0V
inputs comm.
ix000
ix001
ix002
ix003
ix004
ix005
Connections
C2 IW2 IW3
28
34
29
30
31
32
33
35
on - power on
off - power off
blink - error
on - run
off - stop
blink - error
36
activity
5
6
7
8
9
10
11
12
13
C1 QX5 QX6 QX7
14
15
16
17
18
QW0 IW0 IW1 C2
qw000
iw000
iw001
analog
common
4
outputs
common
qx005
qx006
qx007
3
outputs
common
qx000
qx001
qx002
qx003
qx004
230V
L
N
1
2
230V~
L
N
modem DB-9 M
3-TxD
2-RxD
5-GND
collision
Error signaling
Diagnostics / Action
PWR led
hardware error - CPU
0.5Hz blinking,
malfunction, replace unit
RUN led off
PWR led on,
PLC program error - check
RUN led
CyPro status bar for error code
1Hz blinking
PWR led on,
RUN led
kernel error - send kernel
5Hz blinking
5
Terminals
Description
power supply 230V~
(power supply 24V= version)
power supply 230V~
(power supply 24V= version)
not connected
common for qx000-qx004
qx000
qx001
qx002
qx003
qx004
common for qx005-qx007
qx005
qx006
qx007
not connected
qw000
iw000
iw001
analog common
Name
230V~
(+24V=)
230V~
(0V=)
C0
QX0
QX1
QX2
QX3
QX4
C1
QX5
QX6
QX7
QW0
IW0
IW1
C2
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
No
Name
Description
19
+24V
power output
20
0V
power output
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
C3
IX0
IX1
IX2
IX3
IX4
IX5
IX6
IX7
C4
IX8A
IX9B
Z
C2
IW2
IW3
common for ix000-ix007
ix000
ix001
ix002
ix003
ix004
ix005
ix006
ix007
common for ix008A-ix010Z
ix008A
ix009B
Z
analog common
iw002
iw003
Connecting examples
P-type inputs connection (common plus)
N-type inputs connection (common minus)
0V
+24V
0V
+24V
19
20
21
1
2
230V~
L
N
3
22
23
24
25
26
27
4
5
6
7
8
9
C2 IW2 IW3
28
29
30
31
32
33
34
35
36
19
20
21
10
11
12
13
14
15
16
17
18
1
2
230V~
L
N
3
C1 QX5 QX6 QX7
QW0 IW0 IW1 C2
22
23
24
25
26
27
4
5
6
7
8
9
C2 IW2 IW3
28
29
30
31
32
33
34
35
36
10
11
12
13
14
15
16
17
18
C1 QX5 QX6 QX7
QW0 IW0 IW1 C2
IX0-IX7 are 24V bidirectional inputs - both P-type and N-type connection is possible.
IX8A and IX9B are unidirectional inputs for P-type connection only.
6
230V outputs
24V outputs
19
20
21
1
2
230V~
L
N
3
22
23
24
25
26
27
4
5
6
7
8
9
C2 IW2 IW3
28
29
30
31
32
33
34
35
36
19
20
21
10
11
12
13
14
15
16
17
18
1
2
230V~
L
N
3
C1 QX5 QX6 QX7
QW0 IW0 IW1 C2
+24V
L
230V~
N
0V
22
23
24
25
26
27
4
5
6
7
8
9
M
C2 IW2 IW3
28
29
30
31
32
33
34
35
36
10
11
12
13
14
15
16
17
18
C1 QX5 QX6 QX7
QW0 IW0 IW1 C2
M
24V external
power supply
Outputs QX0-QX4 are galvanically separated from QX5-QX7. Mixing of 230V and 24V groups is
allowed.
Analog inputs / output
19
20
21
22
23
24
25
26
27
C2 IW2 IW3
28
34
29
30
31
32
33
35
36
Each analog input can be set independently
to voltage or current measurement:
DIP switch ON: 0(4)..20 mA
DIP switch OFF: 0..10V
1
2
230V~
L
N
3
4
5
6
7
8
9
10
11
12
13
C1 QX5 QX6 QX7
14
15
16
17
18
QW0 IW0 IW1 C2
V
7
High speed counter connections
A x1 (1-phase counter)
A
0
1
3
2
- counting down
- counting up
incremental
A
encoder
power
32 ix009B
31 ix008A
30 inputs common
20 0V
19 +24V
incremental
A
encoder
power
32 ix009B
31 ix008A
30 inputs common
20 0V
19 +24V
AB x1 and AB x4 (2-phase counter)
A
B
x1
x4
0
0
2
1
- 1 2 3 4 5 6 7
-
- 1
0
- 6 5 4 3 2 1 0
incremental B
A
encoder
power
32 ix009B
31 ix008A
30 inputs common
20 0V
19 +24V
AB+Z x1 and AB+Z x4 (2-phase + zero counter)
Z
incremental B
A
encoder
power
33 ix010Z
32 ix009B
31 ix008A
30 inputs common
20 0V
19 +24V
8
Galvanically isolated circuits
CyBro-2-230 (230VAC)
+24V 0V
19
20
CyBro-2-24 (24VDC)
C
IX0 IX1 IX2 IX3 IX4 IX5
IX6 IX7
C IX8A IX9B IX10Z C IW3 IW2
21
22
28
30
23
24
25
26
27
IX
29
31
32
33
34
35
IW
36
24V
out
20
C
IX0 IX1 IX2 IX3 IX4 IX5
IX6 IX7
C IX8A IX9B IX10Z C IW3 IW2
21
22
28
30
23
24
25
26
27
IX
IEX
230V~
3
19
29
31
32
33
34
35
IW
36
24V
out
CPU
1
2
230V~
L
N
+24V 0V
4
CPU
IEX
24V=
5
6
7
8
9
C QX0 QX1 QX2 QX3 QX4
QX
10
11
12
13
C QX5 QX6 QX7
14
15
QW
17 18
16
QW0 IW0 IW1 C
1
2
230V~
L
N
3
4
5
6
7
8
9
C QX0 QX1 QX2 QX3 QX4
QX
10
11
12
13
C QX5 QX6 QX7
14
15
QW
17 18
16
QW0 IW0 IW1 C
Technical specifications
CPU
System clock
Speed
Program memory
Data memory
Data types
Data retention
Timer time base
Number of i/o points
24MHz
250ns per basic instruction
512Kb flash, 64Kb available for user program
128Kb RAM, 32Kb available for user variables
bit, integer, long, real, word, timer, counter
min. 2 days (retentive variables)
unlimited (EE variables)
10ms, 100ms or 1s
10 digital inputs (2 shared with HSC)
8 digital outputs
4 analog inputs
1 analog output
1 dedicated digital input (HSC zero)
IX (digital inputs)
Input type
Debounce filter
24V, typ. 7mA, IX0-IX7: sink or source (PNP or NPN),
IX8-IX9: sink (PNP), opto isolated
5ms or 0ms, software selectable, common for all inputs
QX (digital outputs)
Output type
Load
Operate/release time
Life time
relay contacts, normaly open
max. 3A/250V~ or 3A/30V=, resistive
max. 10ms
6
1x10 operations (0.5A 250V~ 30V= resistive)
5
2x10 operations (3A 250V~ 30V= resistive)
9
IW (analog inputs)
Input type
Input resistance
A/D converter
Resolution
Accuracy
Scan time
0..10V or 0(4)..20 mA, selectable by DIP switches
40kohm (0..10V)
250ohm (0..20mA)
SAR (succesive aproximation register), 100us conversion time
8 bits
typ. 2% of FSR at 25°C
1s/100ms/10ms, software selectable
QW (analog output)
Output type
Output current
D/A converter
Resolution
Accuracy
Scan time
0..10V
max. 10mA
resistor-string D~, guaranteed monotonic
8 bits
typ. 2% of FSR at 25°C
1s/100ms/10ms, software selectable
HSC (high speed counter)
Input frequency
Count register
Operation mode
max. 10kHz (50% duty cycle)
32 bits
single phase (up or down, A x1)
dual phase (up/down, AB x1)
dual phase with zero (up/down, AB+Z x1)
dual phase high precision glitch removal (up/down, AB x4)
dual phase high precision glitch removal with zero (up/down, AB+Z x4)
RTC (real-time clock)
Accuracy
typ. +-2 sec/day, max. +-5 sec/day, at 25°C
IEX-2 bus (i/o modules)
Bus load
Baud rate
Bus length
max. 31 modules
20, 50, 100 (default), 250, 500kbps, software selectable
max. 100m (100kbps)
max. 25m (500kbps, terminated)
Power supply
Nominal power rating
Power consumption
100-240V~ 50/60Hz 20VA
typ. 4W (CPU, no external load)
typ. 5W (CPU+8 relays, no external load)
Total power output (IEX-2 and 24V max. 320mA (at 85..264V~, max. 50°C)
24V power supply output)
24V max. 500mA (at 230..240V~, max. 40°C)
General
Operation temperature
Dimension
Weight
Enclosure
Installation category
Level of ambient pollution
0..50°C, 0..85% rh non-condensing
106x90x58mm
360g
IP20
II
2
10
IEX-2 expansions
IEX-2 connecting
IX6 C9 IX7
IX8 C10 IX9 IX10 C11 IX11
28
31
24
26
27
29
30
32
33
34
35
36
1
2
3
4
5
6
7
8
9
QX0 C0 QX1 QX2 C1 QX3 QX4 C2 QX5
10
11
12
13
14
15
16
17
18
1
4
1 - GND
2 - CANL
3 - CANH
4 - +24V
IEX-2 cable
IEX-2
IN
23
IEX-2
OUT
4
IX4 C8 IX5
25
21
IEX-2
OUT
1
IX2 C7 IX3
22
20
IEX-2
IN
1 - +24V
2 - CANH
3 - CANL
4 - GND
IX0 C6 IX1
19
CAD-SPL
11
IEX-2 power supply
Internal CyBro power supply has enough power for 3-4 external modules. Bigger systems should
use external power supply.
1) Small system - CyBro-2-230 internal power supply
Example:
Bio-24R:
AiR-12:
AiV-12:
OP-2:
CyBro inputs:
Bio-24 inputs:
230VAC
230V~
160mA
50mA
50mA
40mA
8x7mA=56mA
12x7mA=84mA
Total consumption:
440mA
2) Large system - CyBro-2-24 + external power supply
24VDC
230V~ 24V=
Total power output for IEX-2 modules is limited to 2A because
of RJ-9 connector. If more current is needed, additional IEX-2
modules may be connected using bus extender (BE).
IEX-2 addressing
Each IEX-2 module has unique network address, labeled on side.
Slot
CyBro-2
Bio-24
AiR-12
OP-2
0
1
2
3
2821
2143
2524
NAD
A-bus termination
In A-bus/RS485 network, first and the last CyBro-2 should have termination switch set to on. All others
should have termination switch set to off.
A-bus
CyBro
CyBro
CyBro
CyBro
CyBro
termination ON
termination OFF
termination OFF
termination OFF
termination ON
12
Bio-24R: 12 digital inputs / 12 relay outputs
Connecting example:
+24V
0V
24V power
supply
IX0 C6 IX1
IX2 C7 IX3
IX4 C8 IX5
IX6 C9 IX7
IX8 C10 IX9 IX10 C11 IX11
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
+24V
M
0V
L
230V~
N
24V power supply
- 24V bidirectional inputs: P-type (common plus) digital signals are connected to IX0-IX5 inputs, Ntype (common minus) digital signals are connected to IX6-IX11 inputs.
- Outputs: 24V= loads are connected to QX0,QX1,QX3 and QX5 outputs, 230V~ loads are
connected to QX6-QX11 outputs.
Terminals
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Name
QX0
C0
QX1
QX2
C1
QX3
QX4
C2
QX5
QX6
C3
QX7
QX8
C4
QX9
QX10
C5
QX11
Description
qx000
common for qx000 & qx001
qx001
qx002
qx003
qx004
qx005
qx006
qx007
qx008
qx009
qx010
qx011
No
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Name
IX0
C6
IX1
IX2
C7
IX3
IX4
C8
IX5
IX6
C9
IX7
IX8
C10
IX9
IX10
C11
IX11
Description
ix000
common for ix000 & ix001
ix001
ix002
ix003
ix004
ix005
ix006
ix007
ix008
ix009
ix010
ix011
13
I/O table
ix0..ix11
general error
timeout_error
program_error
bus_error
qx0..qx11
sys_req
no_filter
slow_filter
Digital inputs.
A one or more system errors occured (timeout, program or bus error).
Communication failed, no messages are coming from the module.
Internal or configuration error detected, module is not functional.
Module detected a number of communication errors, but it is still working.
Digital outputs.
Set to send new filter settings to module. Will be reset automatically after
settings are sent.
Disable default input filtering (5ms) for each particular input (no_filter=12
-> ix2 and ix3 not filtered). Use in critical applications to achieve a minimum
response time.
Enable extra input filtering (100ms) for each particular input (slow_filter=14
-> ix1, ix2 and ix3 slow filtering). Useful in a noisy environment.
12 digital inputs
12 digital outputs
IX (digital inputs)
Input type
Debounce filter
24V, typ. 7mA, sink or source (PNP or NPN), opto isolated
0, 5ms, 100ms, software selectable, independent for each input
QX (digital outputs)
Output type
Load
Operate/release time
Life time
relay contacts, normaly open
max. 3A/250V~ or 3A/30V=, resistive
max. 10ms
6
1x10 operations (0.5A 250V~ 30V=, resistive)
5
2x10 operations (3A 250V~ 30V=, resistive)
Power consumption
Galvanic isolation
IEX-2 baud rate
Dimension
Weight
Enclosure
24V 160mA (64mA+8mA*number of active relays)
inputs/outputs are galvanic isolated from internal circuit
20, 50, 100, 250, 500kbps, auto selectable
106x90x58mm
280g
IP20
II
2
14
AiR-12: 12 analog RTD inputs
2-wire
R6
3-wire
R7
R8
R9
R10 R11
IW6 C IW7 IW8 C IW9 IW10 C IW11
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
R0
R1
R2
R3
R4
R5
R3
R4
R5
Terminals
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
R0
R1
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Name
IW0
C
IW1
IW2
C
IW3
IW4
C
IW5
IW6
C
IW7
IW8
C
IW9
IW10
C
IW11
Description
iw000
common for iw000 & iw001
iw001
iw002
iw003
iw004
iw005
iw006
iw007
iw008
iw009
iw010
iw011
R2
Note: for a 3-wire mode, temperature is given in iw0, iw2, iw4, iw6, iw8 and iw10; and wire
resistance is given in iw1, iw3, iw5, iw7, iw9 and iw11.
I/O table
general_error
timeout_error
program_error
bus_error
sensor_error_0..sensor_error_11
set_req
iw0..iw11
Resistor inputs.
input_type
Type of input sensor. Range is selected automatically.
input_mode
Measuring mode. Defines number of active channels, accuracy and total
update time.
filter_const
Digital filtering of measured value (0..60s, 0-no filtering). Longer filter time
results in a smooth readout, but also slow down response time.
15
IW (analog inputs)
Input type
Connecton type
Wire resistance
A/D converter
Resolution
Sensor current
Temperature drift
Scan time
Integration time
Calibration reference
Accuracy, scan time
12 analog inputs
software selectable (common for all inputs):
- Pt100/1000 (DIN751) auto selectable, measuring range -100..300°C
- Ni100/1000 (DIN43760) auto selectable, measuring range -50..160°C
- Ni100/1000 (Landis & Gyr) auto selectable, measuring range -50..160°C
- potentiometer 0..2000ohm
2-wire or 3-wire
20ohm max. (3-wire mode)
V/f conversion with auto calibration
14 bits (input modes with 0.1% accuracy)
12 bits (input modes with 0.5%/1% accuracy)
190uA (each sensor)
+-0.01%/°C of measuring range
30ms..1120ms, depends on input mode
60ms/20ms, depends on input mode
150.00ohm, 1500.0ohm
software selectable, depends on input mode
mode no.ch connection accuracy scan time integration time
0
12
2-wire
0.1%
1120ms
60ms
1
12
2-wire
0.5%
480ms
20ms
2
12
2-wire
1%
360ms
20ms
3
6
2-wire
0.1%
700ms
60ms
4
6
2-wire
0.5%
300ms
20ms
5
6
2-wire
1%
180ms
20ms
6
4
2-wire
0.1%
560ms
60ms
7
4
2-wire
0.5%
240ms
20ms
8
4
2-wire
1%
120ms
20ms
9
2
2-wire
0.1%
420ms
60ms
10
2
2-wire
0.5%
180ms
20ms
11
2
2-wire
1%
60ms
20ms
12
1
2-wire
0.1%
350ms
60ms
13
1
2-wire
0.5%
150ms
20ms
14
1
2-wire
1%
30ms
20ms
15
6
3-wire
0.1%
1120ms
60ms
16
3
3-wire
0.1%
700ms
60ms
17
2
3-wire
0.1%
560ms
60ms
18
1
3-wire
0.1%
420ms
60ms
auto calibration
each cycle
each cycle
every 10 minutes
each cycle
each cycle
every 10 minutes
each cycle
each cycle
every 10 minutes
each cycle
each cycle
every 10 minutes
each cycle
each cycle
every 10 minutes
each cycle
each cycle
each cycle
each cycle
Note: to achieve maximum accuracy, all unused inputs should be short-circuited
Power consumption
Galvanic isolation
IEX-2 baud rate
Dimension
Weight
Enclosure
24V 50mA
beetwen digital and analog circuit
no isolation between chanels
53x117x58mm
120g
IP20
2
16
AiV-12: 12 analog inputs 0..10V
Terminals
voltage input
0..10V
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Name
IW0
C
IW1
IW2
C
IW3
IW4
C
IW5
IW6
C
IW7
IW8
C
IW9
IW10
C
IW11
Description
iw000
iw001
iw002
iw003
iw004
iw005
iw006
iw007
iw008
iw009
iw010
iw011
voltage input
0..10V
I/O table
general_error
timeout_error
program_error
bus_error
set_req
iw0..iw11
Voltage inputs.
input_type
Defines input range (only one option available).
input_mode
update time.
filter_const
17
Input type
Input resistance
A/D converter
Resolution
Temperature drift
Scan time
Integration time
Accuracy, scan time
Power consumption
Galvanic isolation
IEX-2 baud rate
Dimension
Weight
Enclosure
12 analog inputs
0..10V
10K
10.000V
mode no.ch accuracy scan time integration time
0
12
0.1%
980ms
60ms
1
12
0.5%
420ms
20ms
2
12
1%
360ms
20ms
3
6
0.1%
560ms
60ms
4
6
0.5%
240ms
20ms
5
6
1%
180ms
20ms
6
4
0.1%
420ms
60ms
7
4
0.5%
180ms
20ms
8
4
1%
120ms
20ms
9
2
0.1%
280ms
60ms
10
2
0.5%
120ms
20ms
11
2
1%
60ms
20ms
12
1
0.1%
210ms
60ms
13
1
0.5%
90ms
20ms
14
1
1%
30ms
20ms
auto calibration
each cycle
each cycle
every 10 minutes
each cycle
each cycle
every 10 minutes
each cycle
each cycle
every 10 minutes
each cycle
each cycle
every 10 minutes
each cycle
each cycle
every 10 minutes
24V 50mA
53x117x58mm
120g
IP20
2
18
AiC-12: 12 analog inputs 0..20mA
current input
0(4)..20mA
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
Terminals
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Name
IW0
C
IW1
IW2
C
IW3
IW4
C
IW5
IW6
C
IW7
IW8
C
IW9
IW10
C
IW11
Description
iw000
iw001
iw002
iw003
iw004
iw005
iw006
iw007
iw008
iw009
iw010
iw011
current input
0(4)..20mA
I/O table
general_error
timeout_error
program_error
bus_error
set_req
iw0..iw11
Current inputs.
input_type
Defines input range (only one option available).
input_mode
update time.
filter_const
19
Input type
Input resistance
A/D converter
Resolution
Temperature drift
Scan time
Integration time
Accuracy, scan time
Power consumption
Galvanic isolation
IEX-2 baud rate
Dimension
Weight
Enclosure
12 analog inputs
0..20mA
50ohm
10.000mA
mode no.ch accuracy scan time integration time
0
12
0.1%
980ms
60ms
1
12
0.5%
420ms
20ms
2
12
1%
360ms
20ms
3
6
0.1%
560ms
60ms
4
6
0.5%
240ms
20ms
5
6
1%
180ms
20ms
6
4
0.1%
420ms
60ms
7
4
0.5%
180ms
20ms
8
4
1%
120ms
20ms
9
2
0.1%
280ms
60ms
10
2
0.5%
120ms
20ms
11
2
1%
60ms
20ms
12
1
0.1%
210ms
60ms
13
1
0.5%
90ms
20ms
14
1
1%
30ms
20ms
auto calibration
each cycle
each cycle
every 10 minutes
each cycle
each cycle
every 10 minutes
each cycle
each cycle
every 10 minutes
each cycle
each cycle
every 10 minutes
each cycle
each cycle
every 10 minutes
24V 50mA
53x117x58mm
120g
IP20
2
20
AoV-12: 12 analog outputs 0..10V
V
V
V
V
V
V
voltage output
0..10V
QW6 C QW7 QW8 C QW9 QW10 C QW11
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
Terminals
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Name
QW0
C
QW1
IW2
C
QW3
QW4
C
QW5
QW6
C
QW7
QW8
C
QW9
QW10
C
QW11
Description
qw000
common for qw000 & qw001
qw001
qw002
qw003
qw004
qw005
qw006
qw007
qw008
qw009
qw010
qw011
QW0 C QW1 QW2 C QW3 QW4 C QW5
voltage output
0..10V
V
V
V
V
V
V
I/O table
AoV-12
12-channel analog output 0..10V
general_error
timeout_error
program_error
bus_error
qw0..qw11
Voltage outputs.
Output type
Output current
D/A converter
Resolution
Accuracy
Temperature drift
Settling time
Power consumption
Galvanic Isolation
IEX-2 baud rate
Dimension
Weight
Enclosure
12 analog outputs
0..10V
max. 10mA per chanel
max. 70mA for all chanels
resistor-string DAC (guaranteed monotonic)
8 bits
1% of FSR
+-0.01%/°C of output range
50ms
24V 150mA (50mA+1.3*total output current)
53x117x58mm
120g
IP20
2
21
OP-2: operator panel
I/O table
key_f
key_e
key_dn
key_up
general_error
timeout_error
program_error
bus_error
sys_req
current_mask
next_mask
ir_command
lcd_dimmer
lcd_timeout
Indicate status of operator panel F key (0-released, 1-pressed).
Indicate status of operator panel E (enter) key (0-released, 1-pressed).
Always zero while mask is active.
Indicate status of operator panel down key (0-released, 1-pressed).
Always zero while mask is active.
Indicate status of operator panel up key (0-released, 1-pressed). Always
zero while mask is active.
Set to send a new settings (dim, timeout...) to the panel. Will be reset
automatically after settings are sent.
Indicates current mask number (read only). Zero means no mask is
active.
Write a mask number to send a new mask to the operator panel. After
mask is sent, will be automatically set to -1.
Code received by IR receiver. Set by the system, should be cleared by
PLC program (to be able to detect same code again).
Intensity of LCD backlight (0-maximum, 255-dark).
Time for LCD backlight to start dimming (0..120s).
Display
Characters size
Number of keys
Backlight
Mask memory
Power consumption
IEX-2 baud rate
Dimension
Weight
Enclosure
LCD, 2x16 characters
3x5mm
5
green LED, software adjustable 0..100%
256 bytes
24V 40mA
106x90x58mm
110g
IP54 (IP40 without rubber seal)
2
22
Common techical specifications
European Union directives (CE)
CyBro-2 conforms to the Electromagnetic Compatibility Directive (89/336/EEC) and Low Voltage
Directive (73/23/EEC) requirements of the following standards:
EN 50081-2: Electromagnetic compatibility - generic emission standard for industrial environment
EN 61000-3-2 +A1 +A2: Electromagnetic compatibility - harmonic current emissions
EN 61000-3-3: Electromagnetic compatibility - voltage fluctuations and flicker
EN 61000-6-2: Electromagnetic compatibility - immunity for industrial environments
EN 61131-2 +A11: Equipment requirements and tests for programmable controllers
General technical specifications
ITEM
Requirements for transport
and storage
Operating conditions
Sinusoidal vibrations
Electrostatic discharge
Radiated electromagnetic
field
Description
temperature: -10..75°C
humidity: 85% rh max. non-condensing
min. atmospheric pressure for transportation: 70kPa
There are no special arrangements to be made regarding
transport and storage as long as CyBro is originally packed.
temperature: 0..50°C
humidity: 85% rh max. non-condensing
0.075mm amplitude 10-57Hz; 1G 57-150Hz
10 sweeps each axis, 1 octave/minute
±4kV contact
±8kV air
30MHz..1GHz, 10V/m, 80% modulation with 1kHz signal
power port: 2kV
signal port: 1kV
differential mode: 1kV
common mode: 2kV
power port: 10V 80%
signal port 3V 80%
IP20
II
2
Fast transient/burst
Surge
Induced RF current
Enclosure protection rating
Pollution degree
Power supply requirements for 230V~
ITEM
Nominal power supply
Voltage tolerance
Frequency tolerance
Maximum inrush current
Steady-state r.m.s. input
current
Dips and short interruptions
Effects of improper supply
voltage
Descriptopn
100-240V~ 50/60Hz 20VA
-15% +10%
-5% +5%
10A peak at 264V~
0.07A at 230V~ under full load condition
interruptions: 95%, 5000ms
voltage dips: 30% (10ms), 60% (100ms)
Too high supply voltage will cause the built in fuse
to blow up. Too small supply voltage will cause the PLC to trip.
Too small frequency will have no influence on proper functioning.
Improper lead connection will cause no harm. Connecting line
to N terminal and neutral to L terminal is not safety relevant.
Isolation voltage (mains
3000V~, 1 minute
power supply to SELV)
The unit should be connected to mains, which is installation category II.
The building installation should have overcurrent protective device with nominal value of 16A or less
23
Power supply requirements for 24V=
ITEM
Nominal power supply
Voltage tolerance
Description
24V= 20W
-15% +20%
Digital inputs specifications
ITEM
Digital inputs
ON state
ON state nominal
OFF state
Isolation potential
Logical state of input
Response time
Effects of incorrect input
terminal connection
Description
type 1 either sinking or sourcing
min. 15V=, 4mA
24V=, 7mA
max. 5V=, 1.5mA
500V~, 1 minute
1 when indicating LED on
0 when indicating LED off
5ms
incorrect input terminal connection is not possible
since inputs are both sinking and sourcing
Relay outputs specifications
ITEM
Outputs
Surge protection
Short circuit protection
External protective device
to be placed by user
Description
electromechanical relay
none
none
fuse T 1.6A 250 V
OFF to ON 10ms (max)
ON to OFF 10ms (max)
6
5 x 10 operations minimum
100mohm (max)
1A, 250V~ or 1A, 30V=
Output response time
Mechanical life
Resistance (initial)
Rating (resistive)
Temporary overload
(resistive)
Electrical life
Isolation
2A, 250V~ or 2A, 30V= for 5 minutes
5
2 x 10 operations minimum (at 1A, 250V~)
coil to contact 4000V~, 1 minute
between open contacts 750V~, 1 minute
24
Mounting
CyBro-2 and all its expansions except OP-2, should be mounted vertically onto the standard DIN rail
(DIN EN 50022), on a metal plate, within a suitable enclosure, like a cabinet (key or tool entry).
Total power dissipation of CyBro-2 and other devices inside enclosure (cabinet) must not exceed
permissible power dissipation of enclosure.
CyBro-2 is designed for natural convection cooling. You must provide a clearance of at least 30 mm,
both above and below the units, for proper cooling.
Caution
Use this product in an environment as described in this document.
If this product is subject to high temperature, high humidity, excessive dust, corrosive gases, vibration
or shock, it may result in an electric shock, fire or malfunction.
Install this product according to instructions in this manual.
If installation is not performed correctly, it may result in unit failing or malfunction.
Do not allow foreign objects as wire chips to enter the unit.
This may cause fire, unit failure or malfunction.
Open the DIN clip to allow mounting, and snap
close to secure the unit on the rail.
When connecting the units by using the shortest
IEX-2 connection cables, snap the cable to the left
unit first, and then snap the right unit onto the
cable.
1. push
When the units are connected together, the distance
between them is very small.
Use the small screwdriver to press cable connector
clip and pull the unit away to disconnect.
2. pull
L
For mounting OP-2 at the control panel, use special
self-tapping screws for plastic 3xL.
L=(control panel thickness+9mm)±4mm
view
direction
Drilling template is given on the last page of this
manual.
rubber seal
(optional)
control panel
25
Wiring guidelines
Follow all applicable electrical codes when wiring CyBro-2 series.
Install and operate all equipment according to national and local standards.
All wirings should be performed by qualified personnel.
Warning
Control devices may fail in an unsafe condition, resulting in unexpected operation of controlled
equipment.
Such unexpected action could result in death or serious personal injury, and/or equipment damage.
Install emergency stop switch, electromechanical overrides, or other redundant safeguards that are
independent of the programmable controller.
Warning
Connect a power supply that meets the voltage rating, shown on the front panel.
A CyBro-2 may fail in an unsafe manner or present an electrical shock hazard to personnel if high
voltage is applied to terminals intended for 24V= circuit connections.
Such a failure or shock could result in death or serious personal injury, and/or equipment damage.
Always supply 24V= circuits from a source that provides safe electrical separation from 120/230V~
power.
Provide a circuit breaker rated 10A/Type B that removes power from CyBro-2 and all the connected
expansions. The circuit breaker or separate disconnect switch should be near the controller.
Warning
Never touch the terminals while the power is on. There is a risk of an electric shock, which could
result in death or serious personal injury.
Separate AC wiring and high-energy DC wiring from low-energy signal wiring.
Equip inductive loads with suppression circuits.
Use 0.5-1.5 mm˛ (22-14 AWG) size wires.
Use 85°C rated wires if there are no external heat sources nearby.
Put ferrules (end sleeves) on wires before connecting them to terminals.
26
VIN QX
0V
CyBro-2 series DC transistor outputs contain protective clamping
diodes that are adequate for most applications. In case of large or
frequently switched inductive loads use external suppression
diodes (type 1N4001 or equivalent).
You can also use diode suppression for DC loads relay switching.
+24V
0V
inductive
load
For AC loads relay switching use
resistor/capacitor suppressors
across either the load or the AC
outputs.
R > 0.5 x Vrms [Ů]
C = 2 to 4 nF for each 10VA of load
You can also use metal oxide varistor
(MOV) to limit peak voltage.
Working voltage of the MOV should be
at least 20% greater than the nominal
line voltage.
C
QX
C
QX
R
R
C
MOV
MOV
C
inductive
load
inductive
load
27
Hardware maintenance and troubleshooting
Hardware maintenance
There is no special maintenance procedure for CyBro family. There are no spare parts that you can
change yourself. In case of malfunction, you should contact local distributor.
A routine maintenance check (about every one or two months) of PLC and control system is good
practice, and should include the following items:
air temperature - check the ambient air temperature in the control cabinet, so the operating
temperature range of any component is not exceeded.
air filter - if the control cabinet has an air filter, clean or replace it periodically as required.
fuses or breakers - verify that all fuses and breakers are intact.
air vents - verify that all air vents are clear, allowing air to circulate for cooling.
Troubleshooting
LED - state
Action / Diagnostics
POWER LED is OFF
check power supply and terminal connections
STATUS LED blinks
RUN/STOP switch in RUN position without valid user program
COMM. LED is OFF while trying
check programming cable
to program
COMM. LED is OFF while trying
check communication cable and terminal connection
to communicate via A-bus
When trying to activate an input
check wiring, terminal connection and switch
corresponding LED is OFF
For all other errors please contact local distributor
Power LED (green)
on
short blink every 5s
blinking
off
Status
Action
power supply ok
power ok, no communication
internal error
power supply failure
none
check CyBro-2 and wiring
replace module
check power supply and wiring
communication ok
no communication
no communication
none
check wiring
check CyBro-2 and wiring
IEX-2 LED (red)
short blinking
always on
always off
28
OP-2 drilling template - rear view
63 mm
52 mm
Ř3.5
68 mm (optional rubber seal)
16 mm
17 mm
18 mm
10 mm
Ř3.5
17 mm
Ř3.5
Ř3.5
76.5 mm
106 mm
112 mm (optional rubber seal)
29
Cybrotech Ltd, 14 Brinell Way, Harfreys Industrial Estate, Great Yarmouth, Norfolk, Nr31 OLU - UK
tel: +44 (0)1157 149 991 http://www.cybrotech.co.uk [email protected]

CyBro-2 User Manual v5.cdr

Transcription

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