AV2000/3000/4000/5000
Transcription
AV2000/3000/4000/5000
Soft Start-up Valve AV2000/3000/4000/5000 F.R.L. AV AU AF AR IR VEX AMR ITV IC VBA VE VY1 AV5000 Start-up valve for low speed air supply to gradually raise G initial pressure in an air system and for quick exhaust by PPA cutting off air supply. AL 2 Large effective area (mm ) AV2000/ AV3000/ AV4000/ AV5000/ AV5000/ 20 (Body size: 1/4) 37 (Body size: 3/8) 61 (Body size: 1/2) 113 (Body size: 3/4) 122 (Body size: 1) With supply/exhaust function by manual operation Low power consumption Connectable with modular type F.R.L. combination unit Combination with F.R.L. unit F.R.L. combination Soft start-up valve AC20 AC25 AC30 AC40 AC50 AC60 Soft start-up valve AV2000 AV3000 AV4000 (Except AC40-06) AV5000 F.R.L. combination 14-3-1 Precautions Be sure to read before handling. Refer to pages 14-21-3 to 14-21-4 for Safety Instructions and Common Precautions. Caution on Design Warning Caution When using solenoid valve or actuator in the outlet side of this product, implement appropriate measures to prevent potential danger caused by actuator operation. 2. Holding pressure Since the valve might have slight interal leakage, it is not suitable for holding pressure in a tank or another vessel for a long period of time. 3. Maintenance space 1. Voltage leakage Particularly when using a C-R element (surge voltage suppressor) for protection of the switching element, use cation that leakage voltage will increase due to leakage current flowing through the C-R element, etc. Switching element OFF Resistor Power supply Leakage current Allow the sufficient space for maintenance and inspection. Selection Warning 1. Confirm the specifications. The products presented in this catalog are designed only for use in compressed air systems. Do not operate at pressures or temperatures, etc., beyond the range of specifications, as this can cause damage or malfunction. (Refer to specifications.) Please contact SMC if using for other fluids than compressed air. 2. Extended periods of continuous energization Please contact SMC if valves will be continuously energized for extended periods of time. 3. Operation of closed center solenoid valves Even if this product is used for closed center solenoid valves or actuator with a load factor of more then 50%, jumping (stick-slip phenomenon) cannot be prevented. 4. Using a regulator in the outlet side When mounting a regulator in the outlet side (A port side), use a residual pressure relief regulator (AR25K to 40K) or a check type regulator. With a standard regulator (AR10 to 60), the outlet side pressure may not be released when this valve is exhausted. 5. Operation of solenoid valves in the outlet side To operate solenoid valves mounted on this product’s outlet side (A port side), first confirm that the outlet side’s pressure (P) has increased to become equal to the inlet side’s pressure (P). 6. Operation The residual pressure release function of this product is for emergency use only; therefore, avoid the operation in the same manner as ordinary 3 port valves. 7. Using a lubricator If mounting a lubricator, mount it on the inlet side (P port side), of this product. If mounted on the outlet side (A port side), back flow of oil will occur and may spurt out of the valve’s R port. 8. Operation for air blowing This product cannot be operated for air blowing due to the mechanism that switches the main valve to be fully open after the outlet side’s pressure increases to approximately 1/2 of the inlet side. Leakage voltage 1. Actuator drive 14-3-2 Selection Valve AC coil is 20% or less of rated voltage. DC coil is 3% or less of rated voltage. 2. Low temperature operation Although the valve can be operated at temperature as low as 0°C, measures should be taken to avoid solidifying or freezing drainage and moisture, etc. Mounting Warning 1. If air leakage increases or equipment does not operate properly, stop operation. After mounting or maintenance, etc., connect the compressed air and power supplies, and perform appropriate function and leakage tests to confirm that the unit is mounted properly. 2. Instruction manual Mount and operate the product after reading the manual carefully and understanding its contents. Also keep the manual in a place where it can be referred to as necessary. 3. Painting and coating Warnings or specifications printed or labeled on a product should not be erased, removed or covered up. Furthermore, please contact SMC before painting the resin parts, as this may cause adverse effects depending on the solvent. Adjustment Caution 1. To perform the initial speed adjustment of a outlet side actuator, supply air from this valve’s inlet side and turn ON the pilot valve. Then, rotate the needle clockwise from the fully closed position. Precautions Be sure to read before handling. Refer to pages 14-21-3 to 14-21-4 for Safety Instructions and Common Precautions. Light/Surge Voltage Suppressor Piping Caution Caution 1. Preparation before piping AC and 100 VDC Voltage Before piping is connected, it should be thoroughly blown out by air (flushed) or washed to eliminate cutting chips, cutting oil, and other debris from the pipe inside. Electrical -(+) ap pr ox .2 AR Caution The internal connection of the DIN terminal is as shown below, connect to the power supply side as shown. thr ea AU AF Electrical Connection Pipe tape se F.R.L. AV Terminal no. 2 – (+) Note) There is no polarity (+ or –) Terminal no. 2 (–) Winding direction po ZNR ZNR When connecting pipes and fittings, etc., ensure that cutting chips and sealing materials from the pipe threads should not get inside the valve. When a pipe tape is used, leave 1.5 to 2 thread ridges exposed at the end of the pipe. Ex Terminal no. 1 + (–) With indicator light +(-) circuit 2. How to wrap a pipe tape 24 VDC or less Terminal no. 1 (+) With indicator light ds IR VEX AMR DIN terminal 3. Tighten threads with the proper tightening torque. ITV When screwing fittings into valves, tighten with the torques given below. 1 IC 2 Tightening Torque when Piping VBA Connection threads Proper tightening torque (N·m) Rc 1/4 12 to 14 Rc 3/8 22 to 24 Terminal 1 2 Rc 1/2 28 to 30 DIN terminal + – Rc 3/4 28 to 30 Rc 1 36 to 38 VY1 4. Piping to products G Lubrication When piping to products, avoid making an error of supply port, etc., by referring to the instruction manuals. 5. F.R.L. module combination When connecting to a modular F.R.L. combinations (AC20 to 60), select one of the spacers, which are included. (Refer to page 14-2-10 for details.) However, modular combinations with AC40-06 are not possible. Furthermore, connect soft start-up valves to the outlet side of the F.R.L. combination. 6. Inlet side piping conditions The nominal size of the piping material’s or equipment’s bore should be equal to or larger than the soft start-up valve’s port size. The composite effective area of the inlet side’s (P port side’s) piping or equipment should be equal to or larger than the values below. Model VE Composite effective area (mm2) AV2000 5 AV3000 22 AV4000 35 AV5000 50 When the piping is restricted or the supply pressure is insufficient, the main valve will not switch and air leakage may occur from the R port. PPA Caution 1. The valve has been lubricated for life at the factory, and does not require any further lubrication. 2. Use turbine oil Class 1, ISO VG32 (with no additives), if lubricated. Besides, if the lubrication is suspended halfway, the original lubricant will be lost and may result in a malfunction. Be sure to keep lubricating continuously. Refer to the brand name table given below for lubricants by each company, comforming to turbine oil Class 1 (with no additives), ISO VG32. Turbine Oil Class 1 (With no additives), ISO VG32 Viscosity classification cSt (40°C) ISO viscosity grade Idemitsu Kosan Co.,Ltd. 32 Turbine oil P-32 ISO Viscosity classification viscosity cSt (40°C) grade Kygnus Oil Co. Kyushu Oil Co. Turbine oil 32, Nippon Mitsubishi Oil Corp. Mitsubishi Turbine 32 Showa Shell Sekiyu K.K. Cosmo Oil Co.,Ltd. Japan Energy Corp. 32 Turbine oil 32 Stork turbine 32 Turbine 32 Cosmo turbine 32 Tonengeneral Sekiyu K.K. General R turbine 32 Kyodo turbine 32 Fuji Kosan Co.,Ltd. Fucoal turbine 32 Please contact SMC regarding turbine oil Class 2 (with additives), ISO VG32. 14-3-3 AL Precautions Be sure to read before handling. Refer to pages 14-21-3 to 14-21-4 for Safety Instructions and Common Precautions. Maintenance Air Supply Warning 1. Use clean air. Do not use compressed air which contains chemicals, synthetic oils containing organic solvents, salts or corrosive gases, etc., as this can cause damage or malfunction. Caution 1. Install air filters. Install air filters close to valves at their upstream side. A filtration degree of 5 µm or less should be selected. 2. Implement countermeasures by installing aftercooler or air dryer, or water separator, etc. The air including excess drain may result in a malfunction of valves and other pneumatic equipment. Implement countermeasures by installing after-cooler or air dryer, or water separator, etc. Operating Environment Warning 1. Do not use valves in such environments where corrosive gases, chemicals, or brine or water or steam is airborne, or where valves can be directly exposed to any of those. 2. Do not use in an explosive environment. 3. Do not use in locations influenced by vibrations or impacts. 4. A protective cover, etc., should be used to shield valves from direct sunlight. 5. Shield valves from radiated heat generated by nearby heat sources. 6. Take suitable protective measures in locations where there are contacts with water droplets, oil, or welding spatter, etc. 7. In a dusty environment or when valve switching noise is intrusive, install a silencer in the R port to prevent dust from entering, and to reduce noise. Warning 1. Perform maintenance and inspection as shown in the instruction manual. If handled improperly, damage may occur in machine or equipment or an operational error may result in. 2. Equipment removal and supply/exhaust of compressed air When equipment is removed, first confirm that measures are implemented to prevent dropping of workpiece and runaway of equipment, etc. Then cut the supply pressure and power, and exhaust all compressed air from the system using its residual pressure release function. 3. Low frequency operation Valves should be switched at least once every 30 days to prevent malfunction. (Use caution regarding the air supply.) 4. Manual override operation When the manual override is operated, connected equipment will be actuated. Confirm the safety before operating. Caution 1. Drain removal Remove drain from air filters periodically. How to Find the Flow Rate (At air temperature of 20°C) Choke flow: (P2 + 0.1)/(P1 + 0.1) ≤ 0.5 Q = 120 x S x (P1 + 0.1) x 293 273 + t Subsonic flow: when (P2 + 0.1)/(P1 + 0.1) > 0.5 Q = 240 x S x Q: S: P1: P 2: t: (P1 – P2)(P2 + 0.1) x 293 273 + t Air flow rate [ l/min (ANR)] Effective area (mm2) Upstream pressure [MPa] Downstream pressure [MPa] Air temperature [°C] Note 1) Formulas above are applied to pneumatics only. 14-3-4 For details about certified products conforming to international standards, visit us at www.smcworld.com. Soft Start-up Valve AV2000/3000/4000/5000 How to Order AV 20 00 F 02 F.R.L. 1 G C AV AU Manual override Nil: Non-locking push type (Flush) Soft start-up valve B: Locking type C: Locking type (Tool required) (Lever) AR Body size 20 30 40 50 AF IR 1/4 3/8 1/2 3/4, 1 VEX Nil F N Rc G NPT Nil S None With surge voltage suppressor (Grommet type only) Z With light/surge voltage suppressor (Not possible with grommet type) Port size 02 03 04 06 10 VBA Option None With pressure gauge 1 2 3 4 5 6 9 VE G: Grommet Coil rated voltage 100 VAC (50/60 Hz) 200 VAC (50/60 Hz) 110 to 120 VAC (50/60 Hz) 220 VAC (50/60 Hz) 24 VDC 12 VDC Other ITV IC Electrical entry 1/4 (AV2000 only) 3/8 (AV3000 only) 1/2 (AV4000 only) 3/4 (AV5000 only) 1 (AV5000 only) Nil G AMR Light/Surge voltage suppressor Thread type VY1 G D: Type D DIN terminal PPA AL How to Order Pilot Valve Assembly SF4 1 G Y: Type Y DIN terminal 80 Rated coil voltage 1 100 VAC (50/60 Hz) 2 200 VAC (50/60 Hz) 3 110 to 120 VAC (50/60 Hz) 4 220 VAC (50/60 Hz) 5 24 VDC 6 12 VDC 9 Other Soft start-up valve Note) The grommet type can have a surge voltage suppressor (direct coupling type lead wire), but without indicator light. Manual override Nil B C Non-locking push type (Flush type) Locking type (Tool required) Locking type (Lever type) BAUART GEPRÜFT Electrical entry G D Y Grommet Type D DIN terminal Type Y DIN terminal TÜV Rheinland Light/Surge voltage suppressor Nil S Z None With surge voltage suppressor (Grommet type only) With light/surge voltage suppressor (Not possible with grommet type) TYPE APPROVED TÜV approved product Conforms to standards necessary to satisfy EC directives. Series AV has received approval from TÜV Rheinland, an EC Notified Body (EC authorization number 0197), for conformity to DIN VDE0580: 1994 Standards. Please consult with SMC for details when ordering TÜV approved products because of restrictions regarding product model, voltage specification, and electrical entry, etc. 14-3-5 Series AV2000/3000/4000/5000 Specifications Model AV2000 AV3000 AV4000 1/4 3/8 1/2 Port size Proof pressure 1/8 Ambient and fluid temperature 0 to 60°C (1) 1(P) 씮 2(A) 20 37 61 113 122 2(A) 씮 3(R) 24 49 76 132 141 0.27 0.48 0.74 1.60 1.54 Weight (kg) Rated coil voltage Electrical specifications 1 0.2 to 1 MPa Pressure gauge port size Type D DIN terminal 3/4 1.5 MPa Operating pressure range Effective area (mm2) AV5000 100, 200, 110 to 120, 220 VAC (50/60 Hz), 12, 24 VDC Allowable voltage fluctuation –15 to +10% of rated voltage Coil insulation type Equivalent to B type (130°C) Inrush Apparent power AC (Current consumption) Energized 3.4 VA (2.1 W)/50 Hz, 2.3 VA (1.5 W)/60 Hz Current consumption DC 1.8 W 5.6 VA (50 Hz), 5.0 VA (60 Hz) Electrical entry Grommet, Type D DIN terminal, Type Y DIN terminal Indicator light/Surge voltage suppressor (2) Option specifications Non-locking push type (Flush), Locking type (Tool required), Locking type (Lever) Pilot valve manual override Note 1) Use dry air when operating at a low temperature. Note 2) The grommet type is equipped with a surge voltage suppressor (direct coupling type lead wire), but not an indicator light. Piston B Switching Pressure (Open 씮 Closed) Outlet pressure (MPa) 0.5 0.4 0.3 0.2 0.1 Type Y DIN terminal 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Inlet pressure (MPa) Needle Valve Flow Characteristics JIS Symbol Inlet pressure 0.5 MPa 2000 1800 AV5000 2 1(P) 2(A) 1 3(R) Accessory/Pressure Gauge Description Part no. Pressure range 14-3-6 Pressure gauge G36-10-01 1 MPa Air flow rate (l/min (ANR)) 1600 1400 AV4000 1200 1000 800 AV3000 600 AV2000 400 200 0 0 1 2 3 Needle rotations 4 5 Soft Start-up Valve Series AV2000/3000/4000/5000 Working Principle w F.R.L. e r AV B ON OFF t AU q B-B 1(P) AF 2(A) AR u IR y VEX 3(R) B AMR ITV Pilot Pressure valve conditions Low speed supply 1/2 PP > PA When pilot valve w is turned ON by energization or manual override, the pilot air pushes piston A e and main valve q downwardand opens main valve q while R por t closes simultaneously. The air from P portmoves to needle valve u, where its flow is adjusted, and flows to A port. The meter-in control of needle valve u slowly moves the cylinder from A to B. Cylinder drive circuit (Meter-out control) example 1/2 PP ≤ PA When 1/2 P P ≤ P A after the cylinder reaches B, piston B t fully opens and PA increases rapidly as shown from C to Dand becomes the same pressure as PP. Initial Operation Return Stroke PP Cy lin de rm em ov e w nt ith ed fix PA fi or i ce B PP PA VE 2 (A) VY1 2 1 (P) D 1 G 3 (R) C A PPA Time AL PP PA 1 (P) 2 2 (A) 1 Normal operation Quick exhaust 1/2 PP ≅ PA OFF — IC VBA PR (Atmospheric pressure) ON High speed supply Pressure time chart (Meter-out control) example Working description Pressure stroke Working condition Since piston B t holds the fully open condition, during normal operation the cylinder’s speed will be controlled by the usual meter-out control. When pilot valve w is turned OFF, spring r pushes piston A e and q upward and opens R port while shutting off the air supply from P port. The pressure difference generated at this time lets the check valve open y and the residual pressure on the A port side is quickly exhausted from R port. 3 (R) PP PA 2 1 (P) 1 2 (A) 3 (R) 14-3-7 Series AV2000/3000/4000/5000 Construction r !5 !8 e t o !1 ON OFF B !2 y 1(P) B-B !0 2(A) q i u !9 !4 !6 !3 !7 B 3(R) w Component Parts No. Description Material q w e Body Cap Cover ADC ADC ADC Replacement Parts No. Description r t y u i o !0 !1 !2 !3 !4 !5 !6 !7 !8 !9 Pilot valve assembly Piston A assembly Piston B assembly Main valve assembly Check valve Piston guide assembly Needle assembly Valve spring Piston spring Check spring Needle spring Type C snap ring for shaft Type C snap ring for hole Seal Seal O-ring Material AV3000 AV4000 AV5000 POM, NBR P424204A SF4--80∗1 P424404A P424304A Brass, NBR (HNBR) P424205A P424305A P424405A P424505A Brass, NBR (HNBR) P424206A P424306A P424406A P424506A Brass, NBR (HNBR) P424207 P424307 P424407 P424507 POM, NBR P424208A P424308A P424408A P424508A Brass, NBR P424209A P424309A P424409A P424509A Steel wire P424211 P424311 P424411 P424511 Stainless steel P424212 P424312 P424412 P424512 Stainless steel P424213 P424313 P424413 P424513 Steel wire P424214 P424314 P424414 — Tool steel G-5 STW-5 STW-8 STW-10 P424504A Tool steel 0-9 0-10 RTW-12 RTW-15 NBR P424210 P424310 P424410 P424510 NBR P424218 P424315 P424415 P424514 NBR 10 x 8 x 1 11 x 9 x 1 12.5 x 9.5 x 1.5 16.5 x 12.5 x 2 ∗1 For “How to Order” pilot valve assembly, refer to page 14-3-5. 14-3-8 Part no. AV2000 Series Soft Start-up Valve AV2000/3000/4000/5000 Dimensions Grommet: AV00--G, GS DIN terminal: AV00--D, DZ DIN terminal for European use: AV00--Y, YZ L K A I G Manual override (Locking lever type) G Indicator light 4-R Pressure gauge R mounting bore 1/8 E 36.8 P 4-R ø37 AR C Q A C Q AF H B OFF P ø37 A R AU ON N H B P AV Port size OFF F.R.L. With light/surge voltage suppressor Manual override (Locking lever type) Pressure gauge mounting bore 1/8 ON Applicable cab tire cord O.D.: ø6, ø8 M A 300 mm (Lead wire length) 36.8 E P IR VEX D D + - MADE IN JAPAN - + MADE IN JAPAN AMR ITV SMC SMC IC VBA Model AV2000-02-G AV2000-02-GS AV2000-02-D AV2000-02-DZ AV2000-02-Y AV2000-02-YZ AV3000-03-G AV3000-03-GS AV3000-03-D AV3000-03-DZ AV3000-03-Y AV3000-03-YZ AV4000-04-G AV4000-04-GS AV4000-04-D AV4000-04-DZ AV4000-04-Y AV4000-04-YZ AV5000-06 10 -G AV5000-06 10 -GS AV5000-06 10 -D AV5000-06 10 -DZ AV5000-06 10 -Y AV5000-06 10 -YZ Port size A 1/4 66 105 B C D E G H I K L M N P Q R VE 31 22 40 38 0 47.5 — — — 93 29 23.5 M4 x 0.7 Depth 4.5 VY1 — 29 23.5 M4 x 0.7 Depth 4.5 G — 29 23.5 M4 x 0.7 Depth 4.5 PPA 100 28 27.5 M5 x 0.8 Depth 5 AL — 28 27.5 M5 x 0.8 Depth 5 — 28 27.5 M5 x 0.8 Depth 5 115 42 37 M6 x 1 Depth 6 — 42 37 M6 x 1 Depth 6 — 42 37 M6 x 1 Depth 6 143 50 46 M6 x 1 Depth 7.5 — 50 46 M6 x 1 Depth 7.5 — 50 46 M6 x 1 Depth 7.5 1/4 66 125 31 22 40 38 0 — 1/4 66 125 31 22 40 38 0 — 3/8 76 112 36 24 48 43 2 50.5 3/8 76 132 36 24 48 43 2 — 3/8 76 132 36 24 48 43 2 — 1/2 98 127 47 32 52 57 3 62.5 1/2 98 147 47 32 52 57 3 — 1/2 98 147 47 32 52 57 3 — 3/4, 1 128 155 59 39 74 77 0 3/4, 1 128 175 59 39 74 77 0 — 3/4, 1 128 175 59 39 74 77 0 — 74 65.5 — 6 — 82.5 23 67.5 — 10.5 — 84.5 27.5 — — — 68.5 — — — 70.5 — — 85.5 16 — 3.5 87.5 20.5 — — 80.5 — — — 97.5 6 — — 82.5 — 99.5 10.5 — — — — 107 94 — — — 111 — — 90 — — 14-3-9 Series AV2000/3000/4000/5000 Connecting Spacer for Modular Style F.R.L. Unit Select one of the spacers below when connecting to an F.R.L. combination unit (AC20 to AC60). (Spacers must be ordered separately.) Spacer Spacer with bracket Y200 Y400 Y200T 14-3-10 Y400T Model Applicable model Model Applicable model Y200 AV2000 Y200T AV2000 Y300 AV3000 Y300T AV3000 Y400 AV4000 Y400T AV4000 Y600 AV5000 Y600T AV5000 Safety Instructions These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by labels of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO 4414 Note 1), JIS B 8370 Note 2) and other safety practices. Caution : Operator error could result in injury or equipment damage. Warning : Operator error could result in serious injury or loss of life. Danger : In extreme conditions, there is a possible result of serious injury or loss of life. Note 1) ISO 4414: Pneumatic fluid power--General rules relating to systems. Note 2) JIS B 8370: General Rules for Pneumatic Equipment Warning 1. The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications. Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements. The expected performance and safety assurance will be the responsibility of the person who has determined the compatibility of the system. This person should continuously review the suitability of all items specified, referring to the latest catalog information with a view to giving due consideration to any possibility of equipment failure when configuring a system. 2. Only trained personnel should operate pneumatically operated machinery and equipment. Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling or repair of pneumatic systems should be performed by trained and experienced operators. 3. Do not service machinery/equipment or attempt to remove components until safety is confirmed. 1. Inspection and maintenance of machinery/equipment should only be performed once measures to prevent falling or runaway of the driver objects have been confirmed. 2. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply pressure for this equipment and exhaust all residual compressed air in the system. 3. Before machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston rod, etc. 4. Contact SMC if the product is to be used in any of the following conditions: 1. Conditions and environments beyond the given specifications, or if product is used outdoors. 2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverages, recreation equipment, emergency stop circuits, clutch and brake circuits in press applications, or safety equipment. 3. An application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis. 14-21-3 Common Precautions Be sure to read before handling. For detailed precautions on every series, refer to main text. Selection Warning 1. Confirm the specifications. Products represented in this catalog are designed for use in compressed air appllications only (including vacuum), unless otherwise indicated. Do not use the product outside their design parameters. Please contact SMC when using the products in applications other than compressed air (including vacuum). Mounting Warning 1. Instruction manual Install the products and operate them only after reading the instruction manual carefully and understanding its contents. Also keep the manual where it can be referred to as necessary. 4. Use clean air If the compressed air supply is contaminated with chemicals, cynthetic materials, corrosive gas, etc., it may lead to break down or malfunction. Operating Environment Warning 1. Do not use in environments where the product is directly exposed to corrosive gases, chemicals, salt water, water or steam. 2. Do not expose the product to direct sunlight for an extended period of time. 3. Do not use in a place subject to heavy vibrations and/or shocks. 4. Do not mount the product in locations where it is exposed to radiant heat. Maintenance 2. Securing the space for maintenance When installing the products, please allow access for maintenance. 3. Tightening torque When installing the products, please follow the listed torque specifications. Piping Caution 1. Before piping Make sure that all debris, cutting oil, dust, etc, are removed from the piping. 2. Wrapping of pipe tape When screwing piping or fittings into ports, ensure that chips from the pipe threads or sealing material do not get inside the piping. Also, when the pipe tape is used, leave 1.5 to 2 thread ridges exposed at the end of the threads. Air Supply Warning 1. Operating fluid Please consult with SMC when using the product in applications other than compressed air (including vacuum). Regarding products for general fluid, please ask SMC about applicable fluids. 2. Install an air dryer, aftercooler, etc. Excessive condensate in a compressed air system may cause valves and other pneumatic equipment to malfunction. Installation of an air dryer, after cooler etc. is recommended. 3. Drain flushing If condensate in the drain bowl is not emptied on a regular basis, the bowl will over flow and allow the condensate to enter the compressed air lines. If the drain bowl is difficult to check and remove, it is recommended that a drain bowl with the auto-drain option be installed. For compressed air quality, refer to “Air Preparation Equipment” catalog. 14-21-4 Warning 1. Maintenance procedures are outlined in the operation manual. Not following proper procedures could cause the product to malfunction and could lead to damage to the equipment or machine. 2. Maintenance work If handled improperly, compressed air can be dangerous. Assembly, handling and repair of pneumatic systems should be performed by qualified personnel only. 3. Drain flushing Remove drainage from air filters regularly. (Refer to the specifications.) 4. Shut-down before maintenance Before attempting any kind of maintenance make sure the supply pressure is shut of and all residual air pressure is released from the system to be worked on. 5. Start-up after maintenance and inspection Apply operating pressure and power to the equipment and check for proper operation and possible air leaks. If operation is abnormal, please verify product set-up parameters. 6. Do not make any modifications to be product. Do not take the product apart. Quality Assurance Information (ISO 9001, ISO 14001) Reliable quality of products in the global market To enable our customers throughout the world to use our products with even greater confidence, SMC has obtained certification for international standards “ISO 9001” and “ISO 14001”, and created a complete structure for quality assurance and environmental controls. SMC products pursue to meet its customers’ expectations while also considering company’s contribution in society. SMC’s quality control system Make customers our first priority, offering them reliable and friendly service. Produce the highest quality with the participation of all employees. Create new products using the latest technology, and offer the finest products in a timely manner. Quality policies Market research Product planning After service Sales coordination Quality management system ISO 9001 This is an international standard for quality control and quality assurance. SMC has obtained a large number of certifications in Japan and overseas, providing assurance to our customers throughout the world. Quality system education Training of suppliers Research Education Design Training Development Production New product evaluation Reliability design Reliability testing New technical development Process control Inspection, testing, etc. Initial production control Quality control activities Environmental management system ISO 14001 This is an international standard related to environmental management systems and environmental inspections. While promoting environmentally friendly automation technology, SMC is also making diligent efforts to preserve the environment. 14-21-5 SMC Product Conforming to Inter SMC products complying with EN/ISO, CSA/UL standards are supporting CE Mark The CE mark indicates that machines and components meet essential requirements of all the EC Directives applied. It has been obligatory to apply CE marks indicating conformity with EC Directives when machines and components are exported to the member Nations of the EU. Once “A manufacturer himself” declares a product to be safe by means of CE marking (declaration of conformity by manufacturer), free distribution inside the member Nations of the EU is permissible. CE Mark SMC provides CE marking to products to which EMC and Low Voltage Directives have been applied, in accordance with CETOP (European hydraulics and pneumatics committee) guide lines. As of February 1998, the following 18 countries will be obliged to conform to CE mark legislation Iceland, Ireland, United Kingdom, Italy, Austria, Netherlands, Greece, Liechtenstein, Sweden, Spain, Denmark, Germany, Norway, Finland, France, Belgium, Portugal, Luxembourg EC Directives and Pneumatic Components • Machinery Directive The Machinery Directive contains essential health and safety requirements for machinery, as applied to industrial machines e.g. machine tools, injection molding machines and automatic machines. Pneumatic equipment is not specified in Machinery Directive. However, the use of SMC products that are certified as conforming to EN Standards, allows customers to simplify preparation work of the Technical Construction File required for a Declaration of Conformity. • Electromagnetic Compatibility (EMC) Directive The EMC Directive specifies electromagnetic compatibility. Equipment which may generate electromagnetic interference or whose function may be compromised by electromagnetic interference is required to be immune to electromagnetic affects (EMS/immunity) without emitting excessive electromagnetic affects (EMI/emission). • Low Voltage Directive This directive is applied to products, which operate above 50 VAC to 1000 VAC and 75 VDC to 1500 VDC operating voltage, and require electrical safety measures to be introduced. • Simple Pressure Vessels Directive This directive is applied to welded vessels whose maximum operating pressure (PS) and volume of vessel (V) exceed 50 bar/L. Such vessels require EC type examination and then CE marking. 14-21-6 SMC Product Conforming to International Standards national Standards you to comply with EC directives and CSA/UL standards. Mark of compliance for CSA/UL Mark of compliance for CSA CSA Standards & UL Standards UL and CSA standards have been applied in North America (U.S.A. and Canada) symbolizing safety of electric products, and are defined to mainly prevent danger from electric shock or fire, resulting from trouble with electric products. Both UL and CSA standards are acknowledged in North America as the first class certifying body. They have a long experience and ability for issuing product safety certificate. Products approved by CSA or UL standards are accepted in most states and governments beyond question. Since CSA is a test certifying body as the National Recognized Testing Laboratory (NRTL) within the jurisdiction of Occupational Safety and Health Administration (OSHA), SMC was tested for compliance with CSA Standards and UL Standards at the same time and was approved for compliance with the two Standards. The above CSA NRTL/C logo is described on a product label in order to indicate that the product is approved by CSA and UL Standards. TSSA (MCCR) Registration Products TSSA is the regulation in Ontario State, Canada. The products that the operating pressure is more than 5 psi (0.03 MPa) and the piping size is bigger than 1 inch. fall into the scope of TSSA regulation. Products conforming to CE Standard With CE symbol for simple visual recognition In this catalog each accredited product series is indicated with a CE mark symbol. However, in some cases, every available models may not meet CE compliance. Please visit our web site for the latest selection of available models with CE mark. http://www.smcworld.com 14-21-7 SMC’s Global Service Network America Europe U.S.A. SMC Corporation of America 3011 North Franklin Road Indianapolis, IN 46226, U.S.A. TEL: 317-899-4440 FAX: 317-899-3102 U.K. SMC Pneumatics (U.K.) Ltd. Vincent Avenue, Crownhill, Milton Keynes, MK8 0AN, Backinghamshire, U.K. TEL: 01908-563888 FAX: 01908-561185 CANADA SMC Pneumatics (Canada) Ltd. 6768 Financial Drive Mississauga, Ontario, L5N 7J6 Canada TEL: 905-812-0400 FAX: 905-812-8686 GERMANY SMC Pneumatik GmbH Boschring 13-15 D-63329 Egelsbach, Germany TEL: 06103-4020 FAX: 06103-402139 MEXICO SMC Corporation (Mexico), S.A. DE C.V. Carr. Silao-Trejo K.M. 2.5 S/N, Predio San Jose del Duranzo C.P. 36100, Silao, Gto., Mexico TEL: 472-72-2-55-00 FAX: 472-72-2-59-44/2-59-46 ITALY SMC Italia S.p.A. Via Garibaldi 62 I-20061 Carugate Milano, Italy TEL: 02-9271365 FAX: 02-9271365 CHILE SMC Pneumatics (Chile) S.A. Av. La Montaña 1,115 km. 16,5 P. Norte Parque Industrial Valle Grande, Lampa Santiago, Chile TEL: 02-270-8600 FAX: 02-270-8601 ARGENTINA SMC Argentina S.A. Teodoro Garcia 3860 (1427) Buenos Aires, Argentina TEL: 011-4555-5762 FAX: 011-4555-5762 BOLIVIA SMC Pneumatics Bolivia S.R.L. Avenida Beni Numero 4665 Santa Cruz de la Sierra-Casilla de Correo 2281, Bolivia TEL: 591-3-3428383 FAX: 591-3-3449900 VENEZUELA SMC Neumatica Venezuela S.A. Apartado 40152, Avenida Nueva Granada, Edificio Wanlac, Local 5, Caracas 1040-A, Venezuela TEL: 2-632-1310 FAX: 2-632-3871 FRANCE SMC Pneumatique S.A. 1 Boulevard de Strasbourg, Parc Gustave Eiffel, Bussy Saint Georges, F-77600 Marne La Vallee Cedex 3 France TEL: 01-64-76-10-00 FAX: 01-64-76-10-10 SWEDEN SMC Pneumatics Sweden AB Ekhagsvägen 29-31, S-141 05 Huddinge, Sweden TEL: 08-603-07-00 FAX: 08-603-07-10 SWITZERLAND SMC Pneumatik AG Dorfstrasse 7, Postfach 117, CH-8484 Weisslingen, Switzerland TEL: 052-396-3131 FAX: 052-396-3191 AUSTRIA SMC Pneumatik GmbH (Austria) Girakstrasse 8, A-2100 Korneuburg, Austria TEL: 0-2262-6228-0 FAX: 0-2262-62285 SPAIN SMC España, S.A. Zuazobidea 14 Pol. Ind. Júndiz 01015 Vitoria, Spain TEL: 945-184-100 FAX: 945-184-510 PERU (Distributor) IMPECO Automatizacion Industrial S.A. AV. Canevaro 752, Lince, Lima, Peru TEL: 1-471-6002 FAX: 1-471-0935 IRELAND SMC Pneumatics (Ireland) Ltd. 2002 Citywest Business Campus, Naas Road, Saggart, Co. Dublin, Ireland TEL: 01-403-9000 FAX: 01-466-0385 URUGUAY (Distributor) BAKO S.A. Galicia 1650 esq. Gaboto C.P. 11200, Montevideo, Uruguay TEL: 2-401-6603 FAX: 2-409-4306 NETHERLANDS (Associated company) SMC Pneumatics BV De Ruyterkade 120, NL-1011 AB Amsterdam, Netherlands TEL: 020-5318888 FAX: 020-5318880 BRAZIL SMC Pneumaticos Do Brasil Ltda. Rua. Dra. Maria Fidelis, nr. 130, Jardim Piraporinha-Diadema-S.P. CEP: 09950-350, Brasil TEL: 11-4051-1177 FAX: 11-4071-6636 GREECE (Distributor) S.Parianopoulos S.A. 7, Konstantinoupoleos Street 11855 Athens, Greece TEL: 01-3426076 FAX: 01-3455578 COLOMBIA (Distributor) Airmatic Ltda. Calle 18 69-05 Apart. Aereo 081045 Santa Fe de Bogotá, Colombia TEL: 1-424-9240 FAX: 1-424-9260 DENMARK SMC Pneumatik A/S Knudsminde 4 B DK-8300 Odder, Denmark TEL: 70252900 FAX: 70252901 14-21-20 SMC’s Global Service Network Europe Oceania/Asia FINLAND SMC Pneumatics Finland OY PL72, Tiistinniityntie 4, SF-02231 ESP00, Finland TEL: 09-8595-80 FAX: 09-8595-8595 AUSTRALIA SMC Pneumatics (Australia) Pty.Ltd. 14-18 Hudson Avenue Castle Hill NSW 2154, Australia TEL: 02-9354-8222 FAX: 02-9894-5719 NORWAY SMC Pneumatics Norway A/S Vollsveien 13C, Granfoss Næringspark N-1366 LYSAKER, Norway TEL: 67-12-90-20 FAX: 67-12-90-21 NEW ZEALAND SMC Pneumatics (New Zealand) Ltd. 8C Sylvia Park Road Mt.Wellington Auckland, New Zealand TEL: 09-573-7007 FAX: 09-573-7002 BELGIUM (Distributor) SMC Pneumatics N.V./S.A. Nijverheidsstraat 20 B-2160 Wommelgem Belguim TEL: 03-355-1464 FAX: 03-355-1466 TAIWAN SMC Pneumatics (Taiwan) Co.,Ltd. 17, Lane 205, Nansan Rd., Sec.2, Luzhu-Hsiang, Taoyuan-Hsien, TAIWAN TEL: 03-322-3443 FAX: 03-322-3387 POLAND SMC Industrial Automation Polska Sp.z.o.o. ul. Konstruktorska 11A, PL-02-673 Warszawa, Poland TEL: 022-548-5085 FAX: 022-548-5087 HONG KONG SMC Pneumatics (Hong Kong) Ltd. 29/F, Clifford Centre, 778-784 Cheung, Sha Wan Road, Lai Chi Kok, Kowloon, Hong Kong TEL: 2744-0121 FAX: 2785-1314 TURKEY (Distributor) Entek Pnömatik San.ve Tic. Ltd. Sti Perpa Tic. Merkezi Kat:11 No.1625 80270 Okmeydani Istanbul, Türkiye TEL: 0212-221-1512 FAX: 0212-221-1519 RUSSIA SMC Pneumatik LLC. 36/40 Sredny prospect V.O. St. Petersburg 199004, Russia TEL: 812-118-5445 FAX: 812-118-5449 CZECH SMC Industrial Automation CZ s.r.o. Hudcova 78a, CZ-61200 Brno, Czech Republic TEL: 05-4121-8034 FAX: 05-4121-8034 HUNGARY SMC Hungary Ipari Automatizálási kft. Budafoki ut 107-113 1117 Budapest TEL: 01-371-1343 FAX: 01-371-1344 ROMANIA SMC Romania S.r.l. Str. Frunzei, Nr. 29, Sector 2, Bucharest, Romania TEL: 01-3205111 FAX: 01-3261489 SLOVAKIA SMC Priemyselná automatizáciá, s.r.o Nova 3, SK-83103 Bratislava TEL: 02-4445-6725 FAX: 02-4445-6028 SLOVENIA SMC Industrijska Avtomatilca d.o.o. Grajski trg 15, SLO- 8360 Zuzemberk, Slovenia TEL: 07388-5240 FAX: 07388-5249 SOUTH AFRICA (Distributor) Hyflo Southern Africa (Pty.) Ltd. P.O.Box 240 Paardeneiland 7420 South Africa TEL: 021-511-7021 FAX: 021-511-4456 EGYPT (Distributor) Saadani Trading & Ind. Services 15 Sebaai Street, Miami 21411 Alexandria, Egypt TEL: 3-548-50-34 FAX: 3-548-50-34 SINGAPORE SMC Pneumatics (S.E.A.) Pte. Ltd. 89 Tuas Avenue 1, Jurong Singapore 639520 TEL: 6861-0888 FAX: 6861-1889 PHILIPPINES SHOKETSU SMC Corporation Unit 201 Common Goal Tower, Madrigal Business Park, Ayala Alabang Muntinlupa, Philippines TEL: 02-8090565 FAX: 02-8090586 MALAYSIA SMC Pneumatics (S.E.A.) Sdn. Bhd. Lot 36 Jalan Delima1/1, Subang Hi-Tech Industrial Park, Batu 3 40000 Shah Alam Selangor, Malaysia TEL: 03-56350590 FAX: 03-56350602 SOUTH KOREA SMC Pneumatics Korea Co., Ltd. Woolim e-BIZ Center (Room 1008), 170-5, Guro-Dong, Guro-Gu, Seoul, 152-050, South Korea TEL: 02-3219-0700 FAX: 02-3219-0702 CHINA SMC (China) Co., Ltd. 7 Wan Yuan St. Beijing Economic & Technological Development Zone 100176, China TEL: 010-67882111 FAX: 010-67881837 THAILAND SMC Thailand Ltd. 134/6 Moo 5, Tiwanon Road, Bangkadi, Amphur Muang, Patumthani 12000, Thailand TEL: 02-963-7099 FAX: 02-501-2937 INDIA SMC Pneumatics (India) Pvt. Ltd. D-107 to 112, Phase-2, Extension, Noida, Dist. Gautaim Budh Nagar, U.P. 201 305, India TEL: (0120)-4568730 FAX: 0120-4568933 INDONESIA (Distributor) P.T. Riyadi Putera Makmur Jalan Hayam Wuruk Komplek Glodok Jaya No. 27-28 Jakarta 11180 Indonesia TEL: 021-625 5548 FAX: 021-625 5888 PAKISTAN (Distributor) Jubilee Corporation First Floor Mercantile Centre, Newton Road Near Boulton Market P.O. Box 6165 Karachi 74000 Pakistan TEL: 021-243-9070/8449 FAX: 021-241-4589 ISRAEL (Distributor) Baccara Automation Control Kvutzat Geva 18915 Israel TEL: 04-653-5960 FAX: 04-653-1445 SAUDI ARABIA (Distributor) Assaggaff Trading Est. P.O. Box 3385 Al-Amir Majed Street, Jeddah-21471, Saudi Arabia TEL: 02-6761574 FAX: 02-6708173 14-21-21 5.11 A I R P R E PA R AT I O N MODULAR TYPE – ACCESSORIES S O F T S TA R T - U P V A LV E S E R I E S (N)AV 2000, 3000, 4000 1⁄4 , 3⁄8 , 1⁄2 " C o m b i n e d S o f t S t a r t a n d D u m p Va l v e Compatible with Modular Series FRL Large Cv Factor Low Power Air Supply and Exhaust can be operated manually S Y M B O L S T h e N AV v a l v e p i c t u re d t o g e t h e r w i t h a n N AW s e r i e s F i l t e r / R e g u l a t o r a n d a n N A N s e r i e s S i l e n c e r. ( To o rd e r t h e s e i t e m s , s e e A i r P re p a r a t i o n s e c t i o n { N AW } a n d Va l v e s s e c t i o n { N A N } HOW TO O R D E R S OFT S TART-U P V ALVE TECHNICAL SPECIFICATIONS Model NAV2000 Port Size NAV3000 ⁄4 1 Proof Pressure 3 ⁄8 1 Ambient and Fluid Temperature 0 ~ 60ºC* / 32~140ºF P→ A 1.19 2.20 3.60 A→ R 1.39 2.89 4.49 0.48 0.74 Weight (kg) 0.27 Coil Rated Voltage Coil Insulation Type D BODY SIZE 2 0 … 1⁄ 4 3 0 … 3⁄8 4 0 … 1⁄ 2 PORT THREAD - … … R c ( P T ) * R e m o v e ( N ) w h e n o rd e r i n g F … … G ( P F ) * R e m o v e ( N ) w h e n o rd e r i n g N ……NPT -15% to +10% of rated voltage PORT SIZE 0 2 … 1⁄ 4 ( N AV 2 0 0 0 o n l y ) 0 3 … 3⁄ 8 ( N AV 3 0 0 0 o n l y ) 0 4 … 1⁄ 2 ( N AV 4 0 0 0 o n l y ) Type B equivalent (130ºC) Inrush 5.6VA (50Hz) Holding 3.4VA (2.1W)/50Hz Power Consumption DC C O I L R AT E D V O LTA G E 1.8W Electrical Connector DIN 43650 (industrial form) Semi-Standard Spec With indicator light and surge voltage suppressor Pilot Valve Manual Override 00 110, 240V AC (50/60Hz); 12, 24V DC Allowable Voltage Fluctuation Apparent Power AC (Power Consumption) - ……Japanese N ……North American 1MPa / 145PSI Pressure Gauge Port Size Electrical Spec ⁄2 1 1.5MPa / 220PSI Operating Pressure Range CV Factor (N)AV NAV4000 ⁄8 Non-locking push type 3 4 5 6 ……110V AC (50/60Hz) ……240V AC (50/60Hz) ……24V DC ……12V DC I N D I C AT O R L I G H T A N D S U R G E V O LTA G E S U P R E S S O R *Use dry air when temperature is low. - ……None S … …W i t h s u r g e v o l t a g e s u p p re s s o r o n l y Z … …W i t h I n d i c a t o r l i g h t a n d s u r g e v o l t a g e s u p p re s s o r DIMENSIONS SEE NEXT PAGE SEE INSIDE FRONT COVER FOR DETAILS OF YOUR LOCAL SALES OFFICE ☞ FOR FURTHER TECHNICAL DETAILS ON THIS PRODUCT REQUEST CATALOG REFERENCE E5G & N5-G1 5.12 A I R P R E PA R AT I O N MODULAR TYPE – ACCESSORIES DIMENSIONS DIN CONNECTOR Model Port size A B C D E Pressure gauge Mounting port G H I J K L M — 10.5 N P Q R F NAV2000- 02- D NAV2000- 02- DZ NAV3000- 03- D NAV3000- 03- 67.5 ⁄4 1 66 125.5 31 22 40 ⁄8 1 38 0 — — — 70.5 ⁄8 3 76 132.5 36 24 48 ⁄8 1 DZ NAV4000- 04- D NAV4000- 04- DZ 82.5 ⁄2 1 98 147.5 47 32 52 DIMENSIONS E X A M P L E O F N A C 3 0 0 0 + S O F T S T A R T - U P V A LV E ⁄8 1 — — 28 27.5 M5X0.8 depth 5 — 42 M6X1 depth 6 87.5 20.5 — — 57 3 — — — M4X0.7 depth 4.5 3.5 43 2 — — — — 29 23.5 84.5 27.5 99.5 10.5 37 Safety Note 1 . T h i s v a l v e c a n n o t p re v e n t c y l i n d e r s s h o o t i n g o u t w h e n a closed-center solenoid valve is used, or equipment d r i v i n g w i t h a l o a d f a c t o r o f 5 0 % o r m o re . 2 . W h e n a re g u l a t o r i s t o b e m o u n t e d o n t h e s e c o n d a r y s i d e , u s e a c h e c k v a l v e re g u l a t o r ( N A R * * 6 0 ) . S t a n d a rd re g u l a t o r s ( N A R 2 0 0 0 , 3 0 0 0 , 4 0 0 0 ) d o n o t a l l o w l a r g e v o l u m e b a c k - f l o w. 3 . M o u n t a l u b r i c a t o r, a s n e c e s s a r y, o n t h e p r i m a r y s i d e (P port side) of the valve. When the lubricator is mounted on the secondary side (A port side), oil backf l o w s a n d i s e x h a u s t e d f ro m p o r t R . FOR FURTHER TECHNICAL DETAILS ON THIS PRODUCT REQUEST CATALOG REFERENCE E5G & N5-G1