Pump Specifications - MINE Pro Grout Pumps

Transcription

Pump Specifications - MINE Pro Grout Pumps
INFORMATION PACKAGE
MINEPRO GROUT MIXER/PUMPS
MINEPRO MP3 PUMP
MINEPRO LANGFORD PUMP
MINEPRO KANUK PUMP
MINEPRO CAM PUMP
Manufactured By:
MWM INSTRUMENTATION & NEW EQUIPMENT LTD
1 ROWAT ST. SUDBURY, ONTARIO
CANADA P3C 3J8
PHONE (705) 671-9975 FAX (705) 671-3032
email: [email protected]
MINEPRO GROUT MIXER/PUMPS
(Patented)
MINEPRO MP3 PUMP
MINEPRO LANGFORD PUMP
MINEPRO KANUK PUMP
MINEPRO CAM PUMP
MINEPRO grout mixer/pumps are designed specifically for the mining
industry. MINEPRO pumps are used extensively for cable bolt grouting
and will outperform all other existing grout pumps. They will allow the
mines to install high quality, grouted cable bolts at a much lower cost than
other pumps.
The MINEPRO line of pumps will last for years if they are properly
maintained. The maintenance and cleaning procedures are the simplest of
any mixer/pump on the market and can easily be carried out by the
operator.
MINEPRO pumps can be mounted on skids, wheels, or a customized
package. Dimensions and weight of the unit will vary depending on the
requirements of the end-user.
All of the MINEPRO pumps are capable of mixing and pumping a 0.3:1
water:cement ratio (by weight) grout using six (6) litres of water for each
20 kg bag of Portland cement.
MWM Instrumentation and New Equipment Ltd.
MINEPRO GROUT MIXER/PUMPS
FEATURES
The MINEPRO series of mixer/pumps incorporate the following features to enable
them to outperform and outlast the competition.
1.
Grout Mixing
High Density
~
High density grout may expand when cured to
produce better bonding.
Shear Mix
~
A shear mix allows a higher density grout to be
pumped longer distances through small openings.
Thixotropic
~
Only flows when being pumped.
2.
Ease of Operation ~
Only two controls on most units.
3.
Ease of Cleaning ~
Unique system allows dismantling of all
components that come into contact with grout
without the use of tools. Many components are
rubberized to assist in clean up.
4.
Ease of Repairs
5.
Low Maintenance ~
Only one filter to change, with visual indicator to
advise when necessary. (Applies to hydraulic
powered units only.)
6.
Power Supply
Most models can be supplied with one of the
following power sources: Air/Hydraulic,
Diesel/Hydraulic, Electric/Hydraulic, Host
Vehicle/Hydraulic or Air/Mechanical.
~
~
When required, most repairs can be done by
operator.
MWM Instrumentation and New Equipment Ltd.
TABLE OF CONTENTS
A. Specifications
1. Minepro MP3 Grout Pump – Air/Hydraulic
2. Minepro MP3 Grout Pump – Electric/Hydraulic
3. Minepro MP3 Grout Pump – Host Vehicle/Hydraulic
4. Minepro Cam Grout Pump – Air/Mechanical
5. Minepro Langford Group Pump – Air/Hydraulic
6. Minepro Langford Group Pump – Electric/Hydraulic
7. Minepro Langford Group Pump – Host Vehicle/Hydraulic
8. Minepro Langford Group Pump – Air/Mechanical
9. Minepro Kanuk Grout Pump – Air/Hydraulic
10. Minepro Kanuk Grout Pump – Electric/Hydraulic
11. Minepro Kanuk Grout Pump – Diesel/Hydraulic
12. Minepro Kanuk Grout Pump – Host Vehicle/Hydraulic
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B. Hydraulic Systems
2
C. Load Sensing: Theory of Operations
2
D. Flyers
1.
2.
3.
4.
5.
Minepro MP3 Hydraulic Grout Pump
Minepro Langford Hydraulic Grout Pump
Minepro Langford Air/Mechanical Grout Pump
Minepro Kanuk Grout Pump
Minepro Cam Grout Pump
MWM Instrumentation and New Equipment Ltd.
3
4
5
6
7
Minepro Grout Mixer/Pumps
A. SPECIFICATIONS
Specifications
Power system
Assembly
Length
Width
Height
Weight
Capacity
Cement
Water
Operating wt.
Power Requirements
Air Requirements
Electric req'ments
Hydraulic flow
Hydraulic pressure
Specifications
Power system
Assembly
Length
Width
Height
Weight
Capacity
Cement
Water
Operating wt.
Power Requirements
Air Requirements
Electric req'ments
Hydraulic flow
Hydraulic pressure
Specifications
Power system
Assembly
Length
Width
Height
Weight
Capacity
Mixing Hopper
Holding Hopper
Operating wt.
Power Requirements
Air Requirements
Electric req'ments
Hydraulic flow
Hydraulic pressure
Minepro MP3
Air/Hydraulic
Standard Skid
66" (168 cm)
40" (102 cm)
57" (145 cm)
1600 lb (726 kg)
40 imp gal (180 l)
12x20 kg bag
72 l
2350 lb (1066 kg)
Minepro MP3
Electric/Hydraulic
Standard Skid
66" (168 cm)
40" (102 cm)
57" (145 cm)
1600 lb (726 kg)
40 imp gal (180 l)
12x20 kg bag
72 l
2350 lb (1066 kg)
Minepro MP3
Host Vehicle
Standard Skid
44" (112 cm)
29" (74 cm)
44" (112 cm)
605 lb (275 kg)
40 imp gal (180 l)
12x20 kg bag
72 l
1355 lb (615 kg)
120 psi @ 660 cfm
1
Minepro Cam
Air/Mechanical
2-Wheeled Trailer
51" (130 cm)
28" (71 cm)
55" (140 cm)
350 lb (159 kg)
19 imp gal (85 l)
5x20 kg bag
30 l
637 lb (290kg)
100 psi @ 150 cfm
575 V AC
Langford
Air/Hydraulic
Standard Skid
60" (153 cm)
36" (92 cm)
50" (127 cm)
1275 lb (578 kg)
32 imp gal (145 l)
9x20 kg bag
54 l
1675 lb (760 kg)
Langford
Electric/Hydraulic
Standard Skid
60" (153 cm)
36" (92 cm)
50" (127 cm)
1275 lb (578 kg)
32 imp gal (145 l)
9x20 kg bag
54 l
1675 lb (760 kg)
12 imp gal/min
1400 psi
Langford
Host Vehicle
Standard Skid
50" (127 cm)
29" (74 cm)
36" (92 cm)
770 lb (350 kg)
32 imp gal (145 l)
9x20 kg bag
54 l
1170 lb (531 kg)
120 psi @ 660 cfm
Langford
Air/Mechanical
Standard Skid
60" (153 cm)
32" (81 cm)
44" (112 cm)
950 lb (431 kg)
32 imp gal (145 l)
9x20 kg bag
54 l
1300 lb (590 kg)
120 psi @ 660 cfm
575 V AC
Minepro Kanuk
Air/Hydraulic
Standard Skid
72" (183 cm)
48" (122 cm)
53" (133 cm)
1400 lb (635 kg)
Minepro Kanuk
Electric/Hydraulic
Standard Skid
72" (183 cm)
48" (122 cm)
53" (133 cm)
1400 lb (635 kg)
12 imp gal/min
1400 psi
Minepro Kanuk
Diesel/Hydraulic
Standard Skid
72" (183 cm)
48" (122 cm)
53" (133 cm)
1900 lb (862 kg)
19 imp gal (85 l)
19 imp gal (85 l)
1932 lb (876 kg)
19 imp gal (85 l)
19 imp gal (85 l)
1932 lb (876 kg)
19 imp gal (85 l)
19 imp gal (85 l)
2433 lb (1101 kg)
Minepro Kanuk
Host Vehicle
Standard Skid
72" (183 cm)
48" (122 cm)
53" (133 cm)
900 lb (408 kg)
19 imp gal (85 l)
19 imp gal (85 l)
1432 lb (650 kg)
120 psi @ 900 cfm
575 V AC
MWM Instrumentation and New Equipment Ltd.
12 imp gal/min
1400 psi
Minepro Grout Mixer/Pumps
B. HYDRAULIC SYSTEMS
The hydraulic systems on the MINEPRO MP3, LANGFORD and KANUK grout
mixer/pumps have been designed and built with State-of-the-Art hydraulic
technology and with some of the most efficient and cost effective components on
the market. Because of this design, long “trouble-free” life is assured with
minimal maintenance. To be specific, the maintenance needed for the hydraulic
system is the same as that required for an automobile engine – maintaining a
proper oil level in the reservoir and carrying out a regular filter change.
C. LOAD SENSING: THEORY OF OPERATION
The MINEPRO MP3, LANGFORD and KANUK grout pumps (hydraulic units)
use a load sensing system consisting of a variable displacement piston pump and a
special proportionally closed center directional control valve. The reason for using
such a system is that flow and pressure will only be produced upon demand and
only in quantities needed to perform useful work. As a result, a load sensing
system wastes very little energy and provides precise control without converting
significant amounts of energy into unwanted heat.
In a load sensing system, the pump receives a signal from the valve, “senses” the
amount of pressure necessary to turn the motor and adjusts the output flow to
match the speed selected by the position of the control handle on the valve.
The load sensing system results in a smaller reservoir being required for the
MINEPRO MP3, LANGFORD and KANUK grout pumps.
MWM Instrumentation and New Equipment Ltd.
2
MWM INSTRUMENTATION & NEW EQUIPMENT LTD.
1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8
Tel: +1 (705) 671-9975
Fax: +1 (705) 671-3032
E-mail: [email protected]
Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries
MINEPRO MP3 Grout Mixer/Pump
Air/, Electric/ or Host Vehicle/Hydraulic
FEATURES:
Progressive cavity, rotor/stator pump
Mixes and pumps a high density, shear mix grout at a 0.3:1 water:cement ratio by weight
(equivalent to 6 litres of water to one 20 kg bag of cement)
Capable of mixing and pumping continuously
Rubber lined for easy cleaning, dismantles without tools
State of the art hydraulic system
Mixing hopper capacity: 180 litres grout, or 72 litres of water and twelve 20 kg bags of
cement
Pumps up to 20 litres/minute and up to 425 psi, depending on grout density
Air consumption (Air/Hydraulic):
10 HP: 400 cfm
19 HP: 580 cfm
Total weight: 1600 lb
Overall width: 40”
OPTIONS:
Skid mounted, as shown, or 4-wheel cart available
Air/Hydraulic 10HP or 19HP
Electric/Hydraulic 10HP
Host Vehicle/Hydraulic
MWM Instrumentation and New Equipment Ltd.
MWM INSTRUMENTATION & NEW EQUIPMENT LTD.
1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8
Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: [email protected]
Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries
MINEPRO MP3 Grout Mixer/Pump
Length 66”
Width 36”
Height 55”
Weight 1600 lbs
MWM Instrumentation and New Equipment Ltd.
MWM INSTRUMENTATION & NEW EQUIPMENT LTD.
1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8
Tel: +1 (705) 671-9975
Fax: +1 (705) 671-3032
E-mail: [email protected]
Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries
MINEPRO Langford Grout Mixer/Pump
Air/, Electric/ or Host Vehicle/Hydraulic
FEATURES:
Progressive cavity, rotor/stator pump
Mixes and pumps a high density, shear mix grout at a 0.3:1 water:cement ratio by weight
(equivalent to 6 litres of water to one 20 kg bag of cement)
Capable of mixing and pumping continuously
Rubber lined for easy cleaning, dismantles without tools
Mixing hopper designed for visual operator inspection before pumping
Mixing hopper capacity: 145 litres grout, or 54 litres of water and nine 20 kg bags of cement
Pumps up to 20 litres/minute at up to 425 psi, depending on grout density
Air consumption (Air/Hydraulic):
10 HP: 400 cfm
19 HP: 580 cfm
Total weight: 1275 lb
Overall width: 36”
OPTIONS:
Skid mounted, as shown, or 4-wheel cart available
Air/Hydraulic 10HP or 19HP
Electric/Hydraulic 10HP
Host Vehicle/Hydraulic
MWM Instrumentation and New Equipment Ltd.
MWM INSTRUMENTATION & NEW EQUIPMENT LTD.
1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8
Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: [email protected]
Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries
MINEPRO Langford Grout Mixer/Pump
Length 60”
Width 36”
Height 52”
Weight 1275 lbs
MWM Instrumentation and New Equipment Ltd.
MWM INSTRUMENTATION & NEW EQUIPMENT LTD.
1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8
Tel: +1 (705) 671-9975
Fax: +1 (705) 671-3032
E-mail: [email protected]
Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries
MINEPRO Langford Grout Mixer/Pump
Air/Mechanical
FEATURES:
Progressive cavity, rotor/stator pump
Mixes and pumps a high density, shear mix grout at a 0.3:1 water:cement ratio by weight
(equivalent to 6 litres of water to one 20 kg bag of cement)
Capable of mixing and pumping continuously
Rubber lined for easy cleaning, dismantles without tools
Simple drive system; air motor to gear box
Reversible mixing paddle
Mixing hopper designed for visual operator inspection before pumping
Mixing hopper capacity: 145 litres grout, or 54 litres of water and nine 20 kg bags of cement
Pumps up to 20 litres/minute at up to 425 psi, depending on grout density
Air consumption: Mixer: 225 cfm
Pump: 330 cfm
Total weight: 950 lb
Overall width: 32”
OPTIONS:
Skid mounted, as shown, or 4-wheel cart available.
MWM Instrumentation and New Equipment Ltd.
MWM INSTRUMENTATION & NEW EQUIPMENT LTD.
1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8
Tel: +1 (705) 671-9975
Fax: +1 (705) 671-3032
E-mail: [email protected]
Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries
MINEPRO CAM Grout Mixer/Pump
Air/Mechanical
FEATURES:
Double action piston pump
Mixes and pumps a high density, shear mix grout at a 0.3:1 water:cement ratio by weight
(equivalent to 6 litres of water to one 20 kg bag of cement)
Rubber lined surfaces for easy cleaning
Pump dismantles without tools
Simple drive system – air motor to gear box
Reversible mixing paddle
Mixing hopper designed for visual operator inspection before pumping
Mixing hopper capacity: 85 litres grout, or 30 litres of water and five 20 kg bags of cement
Pumps up to 20 litres/minute and up to 1000 psi, depending on grout density
Air consumption: Mixer: 95 cfm
Pump: 48 cfm
Total weight: 350 lb
Overall width: 28”
OPTIONS:
2-wheel cart, as shown, or skid mounted
MWM Instrumentation and New Equipment Ltd.
MWM INSTRUMENTATION & NEW EQUIPMENT LTD.
1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8
Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: [email protected]
Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries
MINEPRO CAM Grout Mixer/Pump
Length 47”
Width 25”
Height 54”
Weight 350 lbs
MWM Instrumentation and New Equipment Ltd.
MWM INSTRUMENTATION & NEW EQUIPMENT LTD.
1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8
Tel: +1 (705) 671-9975
Fax: +1 (705) 671-3032
E-mail: [email protected]
Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries
MINEPRO Kanuk Grout Mixer/Pump
Air/, Electric/, Host Vehicle/Hydraulic or
Air/Mechanical
FEATURES:
Progressive cavity, rotor/stator pump
Mixes and pumps a high density, shear mix grout at a 0.3:1 water:cement ratio by weight
(equivalent to 6 litres of water to one 20 kg bag of cement)
Capable of mixing and pumping continuously
Mixing paddle is reversible
Rubber lined for easy cleaning, dismantles without tools
State of the art hydraulic system including:
Hydraulic oil reservoir capacity of 130 litres
Variable volume piston pump with load sensing and short keyed input shaft
Mixing/holding hoppers are designed for visual operator inspection before pumping
Two hoppers each with a capacity of 85 litres grout, or 30 litres of water and five 20 kg bags
of cement
Standard rotor/stator assembly pumps up to 26 litres/minute* and up to 300 psi, depending
on grout density
Optional rotor/stator assembly pumps up to 95 litres/minute* and up to 250 psi, depending
on grout density
Overall width: 48”
*Output specifications are based on using a 25 Hp electric motor @1800 rpm.
MWM Instrumentation and New Equipment Ltd.
MWM INSTRUMENTATION & NEW EQUIPMENT LTD.
1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8
Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: [email protected]
Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries
MINEPRO Kanuk Grout Mixer/Pump
Length 94”
Width 52”
Height 60”
Weight 800 lbs
MWM Instrumentation and New Equipment Ltd.
MWM INSTRUMENTATION & NEW EQUIPMENT LTD.
1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8
Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: [email protected]
Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries
ROTOR/STATORS
• Various rotor/stators and output plates can
be interchanged in a matter of seconds
without the use of any tools
MWM Instrumentation and New Equipment Ltd.
MWM INSTRUMENTATION & NEW EQUIPMENT LTD.
1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8
Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: [email protected]
Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries
MIXING PADDLE
• Unique mixing paddle design does not
allow a build up of material when mixing
high density or viscous materials
MWM Instrumentation and New Equipment Ltd.
MWM INSTRUMENTATION & NEW EQUIPMENT LTD.
1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8
Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: [email protected]
Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries
CLEANING
• All wetted parts dismantle and reassemble
in less than one minute (excluding cleaning
time)
MWM Instrumentation and New Equipment Ltd.