ISGEC John Thompson

ISGEC John Thompson
Boilers,
Power plants &
Sugar Plants
30th June 2010
Company Overview
Power Plants
30th June 2010
IJT Products and capabilities
Boilers
Product Range includes:
• Biomass & Bagasse Fired Boilers – up to 250 TPH
• Oil & Gas Fired Boilers: Field Assembled – up to 200 TPH
• Oil & Gas Fired Boilers: Package Type – up to 260 TPH
• CFBC Boilers – up to 425 TPH
• AFBC Boilers – up to 160 TPH
• Deaerators
• Spares & services
30th June 2010
Mid Siam Sugar Co. Ltd.,
Thailand
IJT Products and capabilities
3
Wide Experience with Biomass and Fossil Fuels
• Wood Chips
• Woody Biomass
• Olive Wood Trimmings
• Cane Top & Trash
• Coconut Shell
• Cane Pith
• Groundnut Shell
• Other agricultural wastes, individually or in combinations
• Subabul Wood
• Coal
• Red Gram Husk
• Oil, Natural Gas and Bio-Gas
• Bengal Gram Husk
• Slop/ Vinasse (Distillery Spent Waste)
• Cashewnut Shell
30th June 2010
IJT Products and capabilities
4
Experience - Boilers
170 TPH, 105 kg/cm2(g), 5400 C
Multi-Fuel Fired Boiler at Dhampur
Sugar Mills, India
30th June 2010
IJT Products and capabilities
5
Experience - Boilers
Bagasse and Biogas Fired Boiler for San Carlos Bioenergy, Philippines , a Greenfield Cane Juice to
Ethanol Plant commissioned in 2009.
30th June 2010
IJT Products and capabilities
6
Experience - Boilers
150 TPH, 73 Kg / cm2 a , 495 Deg C Coal,
Washery Rejects and Char Fired CFBC
Boiler at Jindal Power, India
30th June 2010
IJT Products and capabilities
7
Experience - Boilers
Coal fired 90 TPH, 67 Kg/Cm2(g) and 485 +/-5 Deg C AFBC Boiler – Gujarat Fertilizers Ltd. India
30th
June 2010
IJT Products and capabilities
8
Experience - Boilers
Oil Fired - 77 TPH Package Boiler Longview, Maidsville, West Virginia, USA
30th June 2010
IJT Products and capabilities
9
Sugar Plant & Machinery
Range: up to 25,000 TCD Sugar Plant
Complete Sugar Plant
Daund Sugar Ltd., India
Complete Sugar Plant
Consolidated Farming Ltd., Zambia
30th June 2010
IJT Products and capabilities
10
10
Turnkey – Sugar Plants
30th June 2010
IJT Products and capabilities
Milling Plants with Hydraulic Drives in India
11
Turnkey Experience
Sugar Plants
Complete Cane Sugar Plant - Kibos Sugar & Allied Ind. , Kenya.
30th June 2010
IJT Products and capabilities
12
Power Plants
Range: up to 100 MW
30.4
30
4 MW P
Power Pl
Plantt (B
(Bagasse Fi
Fired)
d)
Zambia Sugar Plc, Zambia
30th June 2010
IJT Products and capabilities
13
ISGEC Group
Capabilities
Design & Engineering
Project Management
Supply management
Construction & Commissioning
Market reach
30th June 2010
IJT Products and capabilities
14
Design Capabilities
Drafting
AutoCad 2010
Design software
Cadison
Solid Works 2010
Prosteel 3D
CAD works
Plant design
Comp. modeling
Structure modeling
3D modeling
Electric Circuits
Xelec, E Plan
Software Available for Ladder Diagrams of most of the PLC manufacturers including
Telemechanique, Siemens, Allen Bradley, Mitsubishi
30th June 2010
IJT Products and capabilities
15
Design Capabilities
Thermal & Process Design
KED-Germany
Amigo Program, USA
PBAP
Sugar – for process design
IJT design software for biomass
boilers
Structural & PV Design
Staad Pro 2006
PV Elite 2010
Pipe Stress Analysis
Caesar II 5.1
30th June 2010
IJT Products and capabilities
16
3D Modeling
30th June 2010
IJT Products and capabilities
17
3D Modeling
30th June 2010
IJT Products and capabilities
3D Modeling
30th June 2010
IJT Products and capabilities
3D Modeling
30th June 2010
IJT Products and capabilities
3D Modeling
30th June 2010
IJT Products and capabilities
Design Capabilities
Flow dynamic Analysis
Before flow modeling
After flow modeling
ANSYS version 12
Document Management
System
Windchill 9.0 PDMLink
30th June 2010
IJT Products and capabilities
22
Product Lifecycle Management
Design capabilities
30th June 2010
IJT Products and capabilities
23
Design capabilities
th
30 June 2010
Product
Lifecycle Management
IJT Products and capabilities
24
Project
mgmt capabilities
BOP engineering
capabilities
Balance of Plant Engineering capabilities

Plant layouts

Heat and Mass balance diagrams

Water balance diagrams

Sizing and specifying water systems like Storage tanks, DM Plant and Cooling tower.

Sizing and specifying Fuel Handling Plant including layouts

Sizing and specifying Ash Handling Plant

Sizing, stress analysis and BOQ preparation of complete Plant Piping

Sizing and specifying complete plant Electricals

Engineering and specifications for Instrumentation and Control System and interfacing.

Civil Engineering, BOQ preparation and specifying civil Works
30th June 2010
IJT Products and capabilities
25
EPC Projects and Services
IJT offers Turnkey Power Plant Solution on EPC Basis

Boiler Package

Turbo generator Package

Fuel Handling Plant

Ash Handling Plant

Plant Water System

Plant Piping

Complete Electrical and Controls & Instrumentation System

Civil Works

Site Construction including Commissioning
30th June 2010
IJT Products and capabilities
Project Management capabilities
EPC Projects under execution
36MW Cogeneration Project (IPP) – Customer : IL&FS, Shirol, Maharashtra
Project Brief
Fuel
Boiler
Steam turbine
Project schedule
: Coal and Bagasse
: 180 TPH Traveling grate (110ata, 540Deg.C)
: 36MW from Siemens
: 16 months commissioning
Scope of work:
Supply - Mechanical:
Turbine generator with aux
Boiler with auxiliaries
Bagasse & Coal Handling
Ash Handling
Cooling tower
Complete plant piping
\30th June 2010
Supply – Electrical and C&I
132KV switchyard for grid
connection
Plant Electricals
Plant Instrumentation
Plant DCS - Yokogawa
2x 1250kVA DG sets
IJT Products and capabilities
Services and civil works
Complete plant civil works
Under ground reservoir
RCC Chimney (100m)
Plant erection
Plant commissioning
Operation & Maintenance
assistance upto Warranty
period
Project Management capabilities
EPC Projects under execution
20MW Cogeneration Project – Customer : HPCL Bio Fuels, Lauriya, Bihar
Project Brief
Fuel
Boiler
Steam turbine
Project schedule
: Bagasse
: 110 TPH Traveling grate (110ata, 540Deg.C)
: 20MW from Siemens
: 14 months commissioning
Scope of work:
Supply - Mechanical:
Turbine generator with aux
Boiler with auxiliaries
Bagasse Handling
Ash Handling
Water systems
Complete plant piping
\
30th June 2010
Supply – Elect rical and C&I
132KV switchyard for grid
connection
Plant electricals
Plant Instrumentation
Plant DCS - Yokogawa
.
Services and civil works
Complete plant civil works
Piling work
Under ground reservoir
RCC Chimney
Plant erection
Plant commissioning
/
IJT Products and capabilities
Project Management capabilities
EPC Projects under execution
30MW Cogeneration Project – Customer : Renuka Sugars, Parbhani
Project Brief
Fuel
Boiler
Steam turbine
Project schedule
: Bagasse and coal
: 160 TPH Traveling grate (64ata, 485Deg.C)
: 30MW from Siemens
: 15 months commissioning
Scope of work:
Supply - Mechanical:
Services and civil works
Supply – Electrical and C&I
Turbine generator with aux
Plant electricals
Complete plant civil works
Boiler with auxiliaries
Plant Instrumentation
RCC Chimney
Bagasse & coal Handling
Plant DCS - Yokogawa
Plant erection
Ash Handling
.
Plant commissioning
Water systems
.
Complete plant piping
30th June 2010
IJT Products and capabilities
/
Project Management capabilities
EPC Projects under execution
5MW Power plant – Customer : Jindal Pipes, Ghaziabad
Project Brief
Fuel
Boiler
Steam turbine
Project schedule
: Bagasse and coal
: 27 TPH Traveling grate (64ata, 485Deg.C)
: 5MW from Triveni Engineering
: 15 months commissioning
Scope of work:
Services and civil works
Supply – Electrical and C&I
Supply - Mechanical:
Turbine generator with aux
Plant electricals
Complete plant civil works
Boiler with auxiliaries
Plant Instrumentation
Plant erection
Bagasse & coal Handling
Plant DCS
Plant commissioning
Ash Handling
.
Water systems
MS chimney
30th June 2010
.
.
IJT Products and capabilities
/
Project Management capabilities
EPC Projects under execution
8MW Power plant – Customer : Star Wire
Project Brief
Fuel
Boiler
Steam turbine
Project schedule
: Biomass
: 35 TPH Traveling grate (84 ata, 510Deg.C)
: 8MW from Siemens
: 15 months commissioning
Scope of work:
Supply - Mechanical:
Supply – Electrical and C&I
Services and civil works
Turbine generator with aux
Plant electricals
Complete plant civil works
Boiler with auxiliaries
Plant Instrumentation
Plant erection
Biomass Handling
Plant DCS
Plant commissioning
Ash Handling
Connection to grid with 110KV
switchyard
Water systems
/
Complete plant piping
30th June 2010
IJT Products and capabilities
Project management
30th June 2010
IJT Products and capabilities
Project management
30th June 2010
IJT Products and capabilities
Project management
30th June 2010
IJT Products and capabilities
Project management
MANUFACTURING PROGRESS CHART
30th June 2010
IJT Products and capabilities
Project management
30th June 2010
IJT Products and capabilities
Project management
30th June 2010
IJT Products and capabilities
Project management
Project Management Session
ERP BAAN
30th June 2010
IJT Products and capabilities
Project management
Indent Summary Session
ERP BAAN
30th June 2010
IJT Products and capabilities
Procurement
 PROCUREMENT

Centralized Materials Management Team

Separate Cell for Global Procurement

Vendor capacity reviews

Expediting & Follow up for deliveries

Vendor rating and appraisal

Vendor Development

Vendor Meet and Feedback
30th June 2010
IJT Products and capabilities
Project management
Strategic Partners
Shin Nippon
30th June 2010
IJT Products and capabilities
Quality
 QUALITY CONTROL DEPARTMENT
 Quality Management Systems conforming to ISO 9001 : 2008
 Centralized Quality Department
 Inspection at Vendor’s Works as per approved Quality Plans
 Manufacturing of Pressure Parts under Lloyds Appraisal.
 Third party / Client inspections as required
 Field Quality reviews
 Review of processes and objectives
 Feedback & continuous quality improvements
30th June 2010
IJT Products and capabilities
Logistics
LOGISTICS
 Dedicated Logistics Cell
 Logistics Tie up with reputed shipping companies i.e. Bertling Logistics / LP
Logistics.
 Officers of Logistics Companies stationed at our Office
 Logistics Companies render following logistics services:
• Inland Transportation in India.
• Shipments from India to Guatemala
• Warehouse Management.
• Meet & Greet Services
30th June 2010
IJT Products and capabilities
Logistics
Shipping Mark, Stacking
30 June 2010
& Storage
th
IJT Products and capabilities
Logistics
Packing
&
Forwarding
30th June 2010
IJT Products and capabilities
Experience
30.4 MW Power Plant for Zambia Sugar ( part of British Sugars) which includes a 160 TPH Travelling Grate Boiler
and a Shin Nippon TA Set. Recently, awarded 2 x 17.5 MW Rubber Wood Chip Fired Power Plant for Buchanan
Renewable, Liberia on EPC Turnkey.
30th June 2010
IJT Products and capabilities
5
Construction capabilities
36MW Cogeneration Power plant
180TPH boiler Under Erection
30th June 2010
IJT Products and capabilities
47
Construction capabilities
36MW Cogeneration Power plant
Turbine Generator deck under construction
30th June 2010
IJT Products and capabilities
100meter chimney under construction
48
Construction capabilities
36MW Cogeneration Power plant
Lifting of 100ton Generator to 10m level
30th June 2010
Steam turbine put on foundation at 10m
IJT Products and capabilities
49
Construction capabilities
36MW Cogeneration Power plant
Steam turbine, gearbox and Generator on foundation put on foundation at 10m
30th June 2010
IJT Products and capabilities
50
Construction capabilities
36MW Cogeneration Power plant
Water systems civil works
Cooling tower civil works
DM Water system
30th June 2010
IJT Products and capabilities
51
Construction capabilities
20MW Cogeneration Power plant
Turbine Generator building under construction
30th June 2010
Boiler column erection
IJT Products and capabilities
52
Construction capabilities
20MW Cogeneration Power plant
Chimney Pile foundation
30th June 2010
IJT Products and capabilities
53
Major Sectors Served
• Refinery
• Oil & Gas Sector
• Fertilizers
• Metal sector
• Sugar Plants
• Paper sector
• Biomass based IPPs
• Chemicals & Other process industries
• Textile sector
• Utility sector
30th June 2010
IJT Products and capabilities
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