CBS Parts
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CBS Parts
1-38 SECTION 2 INDEX 2 Air Dryers Page All Makes Air Dryers and Components Air Dryer Quick Reference .......................................................................2-14 AD-2 Series..............................................................................................2-15 AD-4 Series..............................................................................................2-18 AD-9 Series..............................................................................................2-22 AD-IP Series ............................................................................................2-26 AD-IS Series ............................................................................................2-31 AD-SP Series ...........................................................................................2-28 Meritor WABCO Single Air Dryers and Components Air Dryers .................................................................................................2-1 Bypass Valve Kit ......................................................................................2-4 Desiccant Cartridge..................................................................................2-2 Diaphragm................................................................................................2-3 Econ Valve ...............................................................................................2-5 Heater Power Harness.............................................................................2-5 Heater Repair Kits - Single ......................................................................2-2 Outlet Check Valve Kit .............................................................................2-4 Pressure Relief Valve...............................................................................2-5 Pressure-Controlled Check Valve............................................................2-5 Purge Silencer..........................................................................................2-5 Purge Valve Kit ........................................................................................2-4 Regeneration Valve Kits...........................................................................2-3 Turbo Cut-Off Valve Kits ..........................................................................2-3 Meritor WABCO System Saver Twin Air Dryers and Components Back Pressure Control Valve ...................................................................2-13 Charging Valve Kit ...................................................................................2-11 Check Valve Assembly ............................................................................2-9 Compressor Kit ........................................................................................2-8 Desiccant Cartridge..................................................................................2-7 Dryer Replacements ................................................................................2-7 Econ Valve ...............................................................................................2-10 Heater Repair Kits - Twin .........................................................................2-8 Meritor WABCO System Saver Twin Air Dryer Exploded View ...............2-6 Orifice Kits................................................................................................2-9 Outlet Check Valve Kit .............................................................................2-12 Piston Components..................................................................................2-10 Pressure Relief Valve...............................................................................2-11 Purge Silencer..........................................................................................2-13 Purge Valve Kit ........................................................................................2-12 Replacement Kits .....................................................................................2-7 Solenoid & Armature Kits .........................................................................2-12 Solenoid Valve .........................................................................................2-10 Wiring Harnesses.....................................................................................2-8 2-i 2-ii MERITOR WABCO SYSTEM SAVER 1200 & 1800 REPLACEMENTS REPL. KIT SERVICE EXCH. CORE CORE PORT SIZES/ PART NO. PART NO. NO. GROUP DETAILS R955205 SRWABK118NX XC3200 AD001 Port 1 (supply): 50"-14 NPTF AIR DRYER SRWABK118 R955206 SRWABK119NX SRWABK119 R955207 S432 413 010 7 R955208 R955210 S432 413 017 7 R955211 Not Available S432 421 015 7 R955079 S432 421 048 7 R955300 S432 413 024 7 R955315 S432 413 025 7 R955082 S432 421 033 7 R955301 R955302 R955303 R955304 R955311 R955312 R955313 R955314 R955080 S432 421 052 7 R955081 S432 421 054 7 DESCRIPTION OF AIR DRYER 12-volt System Saver 1000/1200. Production number 432 413 001 0 or 432 413 003 0. Port 21 (delivery): .50"-14 NPTF 24-volt System Saver 1200. Prod number 432 413 002 0 Port 4 (control): or 432 413 004 0. .25"-18 NPTF 12-volt System Saver 1200E. Production number Port 22 (purge tank): 432 413 006 0. .25"-18 NPTF 24-volt System Saver 1200E. Production number 432 413 009 0. XC3202 AD001 12-volt System Saver 1200U. Production number 432 413 007 0. 24-volt System Saver 1200U. Production number 432 413 021 0. XC3202 AD001 12-volt System Saver 1200UP. Production number 432 421 011 0. Coalescing Version of 12volt System Saver 1200P. 12-volt System Saver 1200P. Production number 432 421 009 0. 24-volt System Saver 1200P. Production number 432 421 010 0. Coalescing Version of 12volt System Saver 1200UP. 12-volt System Saver 1800. Production number 432 413 030 0. 24-volt System Saver 1800. Production number 432 413 031 0. 12-volt System Saver 1800U. Production number 432 413 032 0. 24-volt System Saver 1800U. Production number 432 413 033 0. 12-volt System Saver 1800UP. Production number 432 421 019 0. 24-volt System Saver 1800UP. Production number 432 421 020 0. 12-volt System Saver 1800P. Production number 432 421 021 0. 24-volt System Saver 1800P. Production number 432 421 022 0. XC3208 AD001 Coalescing Version of 12volt System Saver 1800UP. Coalescing Version of 12volt System Saver 1800P. CARTRIDGE R950011 S432 413 010 0 S432 413 011 0 S432 413 017 0 S432 413 020 0 S432 421 015 0 S432 421 048 0 R950068 S432 413 024 0 R950011 S432 413 025 0 S432 421 033 0 R950068 S432 413 039 0 R950048 S432 413 041 0 S432 413 043 0 S432 413 045 0 S432 413 059 0 S432 413 061 0 S432 413 063 0 S432 413 065 0 S432 421 052 0 R950069 S432 421 054 0 Replacement Kits contain: Air Dryer Base, Cartridge, Label, Heater Power Harness, Mounting Hardware and Pressure Controlled Check Valve. Alphabetical designations of Air Dryers: P - External purge tank is used for desiccant regernation U - Discharge line is used for unloading compressor E - Holset style compressor function. Dryer has external econ line UP - Discharge line for unloading compressor and and external purge tank 2-1 2 DESICCANT CARTRIDGES PART NUMBER R950011 APPLICATION INFORMATION For use on System Saver 1000 and 1200 Series and TWIN air dryers. R950048 For use on System Saver 1800 Series air dryers. Can be retrofitted to an existing SS1200 air dryer to increase drying capacity. R950068 Coalescing version of System Saver 1200 and TWIN air dryer and other spin-on dryer applications. Improved oil separation verses conventional cartridges. Requires more frequent service intervals. R950069 Coalescing version of System Saver 1800 air dryer and other spin-on dryer applications. Improved oil separation verses conventional cartridges. Requires more frequent service intervals. SS1200/SS1800 AIR DRYER REPAIR KITS R950015 R950016 2-2 HEATER REPAIR KIT ITEM 1 2 3 4 5 6 7 8 QTY 2 1 1 1 1 1 1 1 DESCRIPTION Mounting Screw Wiring Connector O-Ring Wire - Heater Heater Thermostat Plastic Retainer Retainer Screw APPLICATION INFORMATION 12-volt heater kit for dryers with date code 0994 and later. For all System Saver Series Air Dryers. ITEM 1 2 3 4 5 6 7 8 QTY 2 1 1 1 1 1 1 1 DESCRIPTION Mounting Screw Wiring Connector O-Ring Wire - Heater Heater Thermostat Plastic Retainer Retainer Screw APPLICATION INFORMATION For all 24-volt System Saver Series Air Dryers. HEATER REPAIR KIT SS1200/SS1800 AIR DRYER REPAIR KITS R950012 R950044 REGENERATION VALVE KIT ITEM 1 2 3 4 QTY 1 1 1 1 5 6 4 1 ITEM 1 2 3 4 QTY 1 1 1 1 5 6 4 1 DESCRIPTION Diaphragm Cap Compression Spring Regeneration valve housing with o-ring and filter Capscrew Filter APPLICATION INFORMATION Old style regeneration valve housing is no longer in production. Replaced by new valve housing with o-ring and filter. For dryers with date codes earlier than 2295. For SS1200 and SS1800 models. DESCRIPTION Diaphragm Cap Compression Spring Regeneration valve housing with o-ring and filter Capscrew Filter APPLICATION INFORMATION Old style regeneration valve housing is no longer in production. Replaced by new valve housing with o-ring and filter. For dryers with date codes 2295 and later. For use with all System Saver Series Air Dryers. 2 REGENERATION VALVE KIT DIAPHRAGM PART NUMBER R950045 R950013 R950047 APPLICATION INFORMATION For use with all System Saver series air dryers. TURBO CUT-OFF VALVE KIT ITEM 1 2 3 4 5 QTY 1 1 1 1 1 6 7 8 1 1 1 ITEM 1 2 3 4 5 QTY 1 1 1 1 1 6 7 8 1 1 1 DESCRIPTION Plug Retainer Ring Cover O-Ring Compression Spring (Not used in SS1200U Air Dryers Piston (valve) Lip Seal Grease Pak APPLICATION INFORMATION If you are replacing the turbo cut-off valve on a System Saver 1200E air dryer, please contact Meritor WABCO at 800-535-5560 for part number information. DESCRIPTION Plug Retainer Ring Cover O-Ring Compression Spring (Not used in SS1200U Air Dryers Piston (valve) Lip Seal Grease Pak APPLICATION INFORMATION For use with 1200E air dryer with Econ Valve Kit. TURBO CUT-OFF VALVE KIT 2-3 SS1200/SS1800 AIR DRYER REPAIR KITS R950014 R955047 R950017 R950018 2-4 PURGE VALVE KIT ITEM 1 2 3 4 5 6 7 8 9 10 11 QTY 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION O-Ring Washer Piston O-Ring Piston Seat Piston Shim Compression Spring O-Ring Valve Head Retainer Ring Grease Pak APPLICATION INFORMATION Note: Install washer with lip facing piston seat. Note: Shims may not be included in this kit. If not included, they are not required. If included, they must be installed above and below the spring. Kit is for use on all single cartridge dryers with U.S. (NPTF) ports. ITEM 1 2 3 4 5 6 7 8 QTY 1 1 1 1 1 1 1 1 DESCRIPTION O-Ring Piston Assembly Spring O-Ring Shim Valve Body Retainer Ring Grease Pak APPLICATION INFORMATION Note: Shim (Item 5) may not be included with this kit. If not included, it is not required. If included, install below compression spring. For use with all System Saver Series Air Dryers. ITEM 1 3 4 5 6 QTY 1 1 1 1 1 DESCRIPTION O-Ring Compression Spring Washer Retainer Ring Grease Pak APPLICATION INFORMATION Kit is for use on SS1200 and SS1800 air dryers with U.S. (NPTF) ports. ITEM 1 3 4 5 6 7 QTY 1 1 1 1 1 1 DESCRIPTION O-Ring Compression Spring O-Ring Cover Retainer Ring Grease Pak APPLICATION INFORMATION Use on dryers with date code 0894 or earlier. Check date code on dryer before ordering this kit. The date code appears on the i.d. tag on the face of the dryer. For use on SS1200 and SS1800 Models. PURGE VALVE KIT OUTLET CHECK VALVE KIT BYPASS VALVE KIT SS1200/SS1800 AIR DRYER REPAIR KITS SRWABK085 PRESSURE RELIEF VALVE KIT ITEM 1 2 QTY 1 1 DESCRIPTION Pressure Relief Valve Street Tee Fitting APPLICATION INFORMATION Use on all System Saver Series dryers without integral relief valve. 2 PRESSURE RELIEF VALVE PART NUMBER S2206-D-1226 R950046 THREAD DIMENSIONS Port: 3/8"-18 NPTF APPLICATION INFORMATION Valve sold separately or as part of kit SRWABK085. ECON VALVE KIT ITEM 1 2 3 4 5 6 7 8 9 QTY 1 1 1 1 1 1 1 1 1 DESCRIPTION Metal Washer Banjo Fitting O-Ring Metal Washer Econ Valve Nut Compression Spring Tube Grease Pak APPLICATION INFORMATION Use on System Saver Series 1200E single cartridge air dryers. ECON VALVE PART NUMBER R955037 APPLICATION INFORMATION For use with Holset E-Type compressor on System Saver 1000 and 1200 air dryers. Not required on System Saver 1200E air dryers. PRESSURE-CONTROLLED CHECK VALVE (PC CHECK VALVE) PART NUMBER S434 100 310 0 LENGTH 3-1/4" PORT THREAD APPLICATION INFORMATION .50"-14 NPTF Acts as a one-way check valve when pressue drops below 90 psi. PURGE SILENCER PART NUMBER R950035 APPLICATION INFORMATION Optional part for all System Saver Series air dryers. Snaps to bottom of air dryer purge valve housing. Reduces noise level of air dryer purge. HEATER POWER HARNESS PART NUMBER SRWABC002 GAGE 14-gage wire LENGTH 12" APPLICATION INFORMATION Metri-Pack plug provides electrical connection to air dryer heating unit. 2-5 2-6 MERITOR WABCO SYSTEM SAVER TWIN AIR DRYER REPLACEMENTS 2 SERVICE REPLACEMENT EXCHANGE KIT PART NO. (1) PART NO. R955065 R955065NX R955066 R955066NX R955010 R955010NX R955029 R955083 R955084 R955028 R955030 AIR DRYER PART NO. S432 431 016 0 S432 431 017 0 S432 431 012 0 S432 431 014 0 S432 431 013 0 S432 431 015 0 SERVICE EXCHANGE PART NO. S432 431 016 7 S432 431 017 7 S432 431 012 7 CORE NO. XC3206 XC3205 CORE COMPRESSOR ORIFICE DRYER GROUP RATING SIZE VOLTAGE THREAD SIZES AD001 Less than 21 CFM 0.8mm 12-volt Supply Port: 1/2"-14 NPTF; 24-volt Delivery Port: 1/2"-14 NPTF; 12-volt Control Port: 1/4"-18 NPTF; 21 - 35 CFM 1.0mm 24-volt Mounting Holes: 12-volt (3) 1/2"-13 UNC-2B Greater than 35 1.3mm CFM 24-volt CORE NO. XC3206 XC3205 CORE COMPRESSOR ORIFICE DRYER GROUP RATING SIZE VOLTAGE THREAD SIZES AD001 Less than 21 CFM 0.8 mm 12-volt Supply Port: 1/2"-14 NPTF; 24-volt Delivery Port: 1/2"-14 NPTF; 12-volt Control Port: 1/4"-18 NPTF; 21 - 35 CFM 1.0 mm 24-volt Mounting Holes: Greater than 35 1.3 mm 12-volt (3) 1/2"-13 UNC-2B CFM 24-volt AIR DRYER PART NO. S432 431 016 0 S432 431 017 0 S432 431 012 0 S432 431 014 0 S432 431 021 0 S432 431 028 0 S432 431 013 0 S432 431 015 0 CARTRIDGE R950011 R950068 R950011 KIT PART NO. COMMENTS R955065 Harness not included R955066 R955010 R955029 R955028 R955030 DESICCANT CARTRIDGE PART NUMBER R950011 APPLICATION INFORMATION For use on System Saver 1000 and 1200 Series and TWIN air dryers. 1 Replacement Kit includes TWIN Air Dryer, Power Harness, Capscrews (Qty. 3) (1-3/8" Long), Lockwashers (Qty. 3), Standard TWIN Harness and TP-94104, TWIN Installation Guide (Not Shown). 2-7 MERITOR WABCO SYSTEM SAVER TWIN AIR DRYER REPLACEMENTS DESICCANT CARTRIDGE PART NUMBER R950068 APPLICATION INFORMATION Coalescing version of System Saver 1200 and TWIN air dryer and other spin-on dryer applications. Improved oil separation verses conventional cartridges. Requires more frequent service intervals. SYSTEM SAVER TWIN AIR DRYER REPAIR KITS WIRING HARNESSES R955035 PART NUMBER SRWABK072 APPLICATION INFORMATION 3-Circuit wiring harness for heater, solenoid valve, and timer/solenoid. Use with Holset E-Type compressor systems only. For System Saver TWIN Models. R950041 2-Circuit wiring harness for heater and timer/solenoid. Use with standard (non EType) compressor systems. For System Saver TWIN Models. HOLSET E-TYPE COMPRESSOR KIT ITEM 1 2 3 4 R950015 PART NUMBER SRWABK072 R955037 SRWABC015 R955036 DESCRIPTION Holeset E-Type Wiring Harness Econ Valve Check Valve Assembly Solenoid Valve APPLICATION INFORMATION Use with Holset E-Type compressor systems. For all System Saver Series Air Dryers. HEATER REPAIR KIT ITEM 1 2 3 4 5 6 7 8 2-8 QTY 1 1 1 1 QTY 2 1 1 1 1 1 1 1 DESCRIPTION Mounting Screw Wiring Connector O-Ring Wire - Heater Heater Thermostat Plastic Retainer Retainer Screw APPLICATION INFORMATION 12-volt heater kit for dryers with date code 0994 and later. For all System Saver Series Air Dryers. SYSTEM SAVER TWIN AIR DRYER REPAIR KITS R950016 R955067 R955050 R955049 HEATER REPAIR KIT ITEM 1 2 3 4 5 6 7 8 QTY 2 1 1 1 1 1 1 1 DESCRIPTION Mounting Screw Wiring Connector O-Ring Wire - Heater Heater Thermostat Plastic Retainer Retainer Screw APPLICATION INFORMATION For all 24-volt System Saver Series Air Dryers. ITEM 1 2 3 4 5 6 7 8 9 QTY 1 1 1 1 1 1 1 1 1 DESCRIPTION Perforated Washer Spring Check Valve O-Ring O-Ring Orifice Snap Ring O-Ring Grease Pak APPLICATION INFORMATION 0.8 mm Orifice. For System Saver TWIN Models. ITEM 1 2 3 4 5 6 7 8 9 QTY 1 1 1 1 1 1 1 1 1 DESCRIPTION Perforated Washer Spring Check Valve O-Ring O-Ring Orifice Snap Ring O-Ring Grease Pak APPLICATION INFORMATION 1.0 mm Orifice. For System Saver TWIN Models. ITEM 1 2 3 4 5 6 7 8 9 QTY 1 1 1 1 1 1 1 1 1 DESCRIPTION Perforated Washer Spring Check Valve O-Ring O-Ring Orifice Snap Ring O-Ring Grease Pak APPLICATION INFORMATION 1.3 mm Orifice. For System Saver TWIN Models. 2 ORIFICE KIT ORIFICE KIT ORIFICE KIT CHECK VALVE ASSEMBLY PART NUMBER SRWABC015 APPLICATION INFORMATION Assembly consists of check valve and pipe nipple. Use with Holset E-Type compressor systems. For System Saver TWIN Models. 2-9 SYSTEM SAVER TWIN AIR DRYER REPAIR KITS ECON VALVE PART NUMBER R955037 APPLICATION INFORMATION Use with Holset E-Type compressor. May also be used as turbo cut-off or isolation valve. For System Saver TWIN Models. PART NUMBER R955036 APPLICATION INFORMATION Use with Holset E-Type compressor. For System Saver TWIN Models. SOLENOID VALVE R955051 LEFT PISTON COVER KIT ITEM 1 2 R955041 R955042 2-10 QTY 1 4 DESCRIPTION Cover Mounting Bolt APPLICATION INFORMATION Does not include O-Rings which are part of the Seals and Springs Kit, Part R955041. For System Saver TWIN Models. SEAL AND SPRING KIT - LEFT PISTON ITEM 1 2 3 4 5 6 7 8 9 10 QTY 1 1 1 1 1 1 1 2 1 1 DESCRIPTION O-Ring O-Ring Snap Ring O-Ring Snap Ring O-Ring Spring O-Ring O-Ring Grease Pak APPLICATION INFORMATION For System Saver TWIN Models. ITEM 1 2 3 4 QTY 1 1 1 1 DESCRIPTION Piston Spool Lip Seal Grease Pak APPLICATION INFORMATION For System Saver TWIN Models. PISTON KIT - LEFT SYSTEM SAVER TWIN AIR DRYER REPAIR KITS RIGHT PISTON COVER PART NUMBER R955054 R955043 R955044 SRWABK085 DESCRIPTION Right Piston Cover Kit - Solenoid Cover APPLICATION INFORMATION Use with 12- or 14-volt solenoid and armature assy. Mounting hardware for cover included in Solenoid and Armature Kit (R955058 or R955045). For System Saver TWIN Models. SEAL AND SPRING KIT - RIGHT PISTON ITEM 1 2 3 4 5 6 7 8 QTY 1 1 1 1 1 1 2 1 DESCRIPTION O-Ring Spring Snap Ring O-Ring Snap Ring O-Ring O-Ring Grease Pak APPLICATION INFORMATION For System Saver TWIN Models. ITEM 1 2 3 4 QTY 1 1 1 1 DESCRIPTION Piston Lip Seal Spool Grease Pak APPLICATION INFORMATION For System Saver TWIN Models. DESCRIPTION Pressure Relief Valve Street Tee Fitting APPLICATION INFORMATION Use on all System Saver Series dryers without integral relief valve. PISTON KIT - RIGHT PRESSURE RELIEF VALVE KIT ITEM 1 2 QTY 1 1 PRESSURE RELIEF VALVE PART NUMBER S2206-D-1226 R955053 THREAD DIMENSIONS Port: 3/8"-18 NPTF APPLICATION INFORMATION Valve sold separately or as part of kit SRWABK085. CHARGING VALVE KIT ITEM 1 2 3 4 5 6 7 QTY 1 1 1 1 1 1 1 DESCRIPTION Piston Spring Washer O-Ring Nut (Special) Plug Grease Pak APPLICATION INFORMATION Charging Valve Kit for System Saver TWIN Models. 2-11 2 SYSTEM SAVER TWIN AIR DRYER REPAIR KITS R955048 R950014 R955047 R955046 OUTLET CHECK VALVE KIT ITEM 1 2 3 4 5 6 QTY 1 1 1 1 1 1 DESCRIPTION O-Ring Check Valve Conical Spring Perforated Washer Snap Ring Grease Pak ITEM 1 2 3 4 5 6 7 8 9 10 11 QTY 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION O-Ring Washer Piston O-Ring Piston Seat Piston Shim Compression Spring O-Ring Valve Head Retainer Ring Grease Pak APPLICATION INFORMATION Note: Install washer with lip facing piston seat. Note: Shims may not be included in this kit. If not included, they are not required. If included, they must be installed above and below the spring. Kit is for use on all single cartridge dryers with U.S. (NPTF) ports. ITEM 1 2 3 4 5 6 7 8 QTY 1 1 1 1 1 1 1 1 DESCRIPTION O-Ring Piston Assembly Spring O-Ring Shim Valve Body Retainer Ring Grease Pak APPLICATION INFORMATION Note: Shim (Item 5) may not be included with this kit. If not included, it is not required. If included, install below compression spring. For use with all System Saver Series Air Dryers. QTY 1 1 1 1 1 1 1 4 1 DESCRIPTION APPLICATION INFORMATION Armature & Spring Assy. System Saver TWIN Models hardware kit for Solenoid O-Ring Nut Mounting Plate O-Ring Breather O-Ring Solenoid Cover Mtg Bolt Grease Pak PURGE VALVE KIT PURGE VALVE KIT SOLENOID HARDWARE KIT ITEM 1 2 3 4 5 6 7 8 9 R955058 12 VOLT SOLENOID AND MOUNTING SLEEVE KIT ITEM 1 2 3 2-12 APPLICATION INFORMATION Outlet Check Valve Kit for System Saver TWIN Models. QTY 1 1 1 DESCRIPTION Solenoid Sleeve Solenoid Grease Pak APPLICATION INFORMATION Solenoid and Mounting Sleeve Kit for 12-Volt System Saver TWIN Models. SYSTEM SAVER TWIN AIR DRYER REPAIR KITS R955045 24 VOLT SOLENOID AND MOUNTING SLEEVE KIT ITEM 1 2 3 QTY 1 1 1 DESCRIPTION Solenoid Sleeve Solenoid Grease Pak APPLICATION INFORMATION Solenoid and Mounting Sleeve Kit for 24-Volt System Saver TWIN Models. BACK PRESSURE CONTROL VALVE PART NUMBER R955039 APPLICATION INFORMATION Maintains adequate pressure at outlet of dryer to ensure proper dryer operation in high air usage appl. such as: Bulk Unloading Applications and Central Tire Inflation (CTI) Systems. For System Saver TWIN Models. PART NUMBER R950035 APPLICATION INFORMATION Optional part for all System Saver Series air dryers. Snaps to bottom of air dryer purge valve housing. Reduces noise level of air dryer purge. 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