© Copyright 2005 Kegel
Transcription
© Copyright 2005 Kegel
© Copyright 2005 Kegel 1 Cleaning • Vacuum Motor - See Motors on Page 5 Following Items are Not Pictured • Vacuum Housing - 153-0204H • Fan Blade - 153-0204F • Flexible Hose (Sold By The Inch) 154-0260 • • 5” Cleaner Tank Filter - 154-0212B Not Pictured In-line Filter - 154-0255 Squeegee Blade Replacement When the squeegee blades become worn the edge of the back blade will become rounded. To get more life from your squeegee blade assembly it is suggested that you flip the assembly around halfway through the year. Squeegee blades should be replaced completely at the beginning of the next year’s season. Cleaner Supply Tank - 154-8840 - Compatible with KK | PX-C | XF Cleaner Supply Tank - 154-8680 - Compatible with STD | ELT | PXS-C Cleaner Supply Tank - 154-8894 - Compatible with KP | ION • • • Recovery Tank - 153-8841 - Compatible with PXS-A,B | PX-A,B | XF Recovery Tank Filter - 154-8684 Recovery Tank - 154-8683 - Compatible with PXS-C | PX-C | KK | KP | ELT | STD | ION Complete Cleaner Pump Assembly - KP | EP 154-8859 (115VAC) 154-8859E (230VAC) Complete Cleaner Pump Assembly - ION 158-8404C (24VDC) Solenoid Valve (3-WAY) - KP | EP 154-1851 (115VAC) 154-1852 (230VAC) Legend: LW LCM XL DT PX - DBA LaneWalker™ DBA LaneWalker Cleaning Machine DBA Excel™ DBA Dart™ (Brunswick Breeze™) DBA Phoenix® (Firebird) Sanction Machine II PXS DBA Phoenix-S™ Brunswick Echo™ KK Kustodian KP Kustodian PLUS ION Kustodian ION XF Crossfire STD - Standard ELT Elite EP Elite PLUS Dash indicates model type. Cleaner Pump Drive Motor 154-8874 (115VAC) 154-8875 (230VAC) 158-8404 (24VDC) } Peristaltic Cleaner Pump - 154-0860A Norprene Tubing - 154-0861B Cleaner Volume Control Valve - 154-1855 Parts do not apply to original Sanction Machines Dart™, Excel™, Phoenix-S™, Phoenix®, and LaneWalker™ are trademarks of DBA Products Co, Inc. Breeze™ and Echo™ are trademarks of Brunswick and are not affiliated with KEGEL. Cushion Roller With Cloth Cover - 153-8839 Compatible with KP | EP | ION Contact Tech Support for use on these models: PX | PXS | KK | STD | XF | ELT Spray Jet Assembly • Cushion Roller - 153-8838 Compatible with KK | PX | PXS | STD | ELT | XF • Cushion Roller - 153-8026 (LW) • Cushion Roller - 153-8238B (LCM) • Conversion Kit for Two Piece Cushion Roller Wrap - 154-8889K Tip Retainer - 153-0218 • PVC Take-Up Reel - 153-8824 Not Pictured • PVC Take-Up Reel Clamp - 154-6248 Squeegee Blades (pair blue) - 153-8204 • Screen Check Valve - 153-0220 Not Pictured • Cleaner Tip Check Valve (Pkg of 5) 154-0862 Compatible with KP | EP | ION Squeegee Blades (pair brown) - 153-8834 Outside Spray Tip (1501) - 154-0007 • Inside Spray Tip (8003) - 153-0207 • Inside Spray Tip (11003) - 153-0207A Cleaner Pump Repair Kits • Valve/Diaphragm Kit for Shur-flo - 153-8206K • Valve Kit for Flojet - 153-1805V Spray Jet Cleaner Pumps • Diaphragm for Flojet - 153-1805D • Valve/Diaphragm Kit for Kegel Pump - 158-8212K Water Spray Pumps* 158-8212 (115VAC) 158-8213 (230VAC) * For older Standard AC and SE Machines with Pump Mounted Over Buffer Motor. 154-8651A (115VAC) 154-8652A (230VAC) Cleaning 2 3 Conditioning Conditioner Transfer Brush Assembly - 154-0866 Compatible with KP | EP | ION Oil Transfer System • Buffer Brush - 154-8641 Compatible with STD | ELT | PXS-C | KK | KP | PX-C | EP | ION | XF • Buffer Brush - 153-8407 Compatible with PXS-A,B | PX-A,B | XL | DT • Buffer Brush - 153-8017 Compatible with LW • • • • • • Transfer Roller - 153-8408 Compatible with PX-A,B | XL | DT Transfer Roller - 154-8338 Compatible with PX-C Transfer Roller (2.25 diameter) - 154-8207 Compatible with PXS-A,B Transfer Roller (1.75 diameter) - 154-8208 Compatible with PXS-A,B Transfer Roller - 154-8608 Compatible with KK | ELT | PXS-C | STD Transfer Roller - 158-8204 Compatible with XF • Buffer Belt - 154-9615 Compatible with STD | ELT | KK | KP | PXS-C | PX-C | EP | ION • Buffer Belt - 153-9015 Compatible with PXS-A,B | PX-A,B | LW • Buffer Belt - 158-9201 Compatible with XF Not Pictured Head Drive Belt - 154-9201 Compatible with All Sanction Technology Machines Wicks Glueless Wick Plate Assembly • 3” - 153-8103A • 3.125” - 153-8123 Only Compatible with PX-C • 3.125” - 158-8223 Only Compatible with XF • 5” - 153-8105A • 5.125” - 153-8125 Only Compatible with PX-C • 5.125” - 158-8225 Only Compatible with XF • 7” - 153-8107A • 7.125” - 153-8127 Only Compatible with PX-C • 7.125” - 158-8227 Only Compatible with XF • 10.125” - 158-8230 Only Compatible with XF Not Pictured • 45” Felt Material for Glued Wicks - 153-0005 (4”) • 45” Felt Material for No-Glue Wicks - 153-0005B (5”) Wipers (Sanction Technology Only) Wiper/Smoother Assembly - 154-8617 Velcro for Wiper/Smoother - 154-8617V (2 Pieces) Wiper/Smoother Pad Spring - 153-2540A Conditioner Plate Assembly 1. Pulse Suppression Assembly 154-8660 - ELT | PXS-C | STD | EP 154-8216K - PXS-A,B 154-8816 - KK | KP | ION 3 2 4 1 2. Pressure Gauge (30psi) - 154-1225 3. Oil Control Valve (24VDC) - 154-1209 Not Pictured Calibration Valve (115VAC) - 154-1210 For PXS-A,B Only 8 5 4. Vent Valve - 154-8817 5. Oil Tank Assembly With Fittings/Float - 154-8682 - ELT | STD | PXS-C | KP | EP | ION Not Pictured Oil Tank Assembly With Fittings - 154-8842 - KK 6. 5” Oil Tank Filter - 154-0212 7. Float Switch Assembly 154-1617 - ELT | PXS-C | KP | EP | ION 154-8203A - STD | PXS-A,B Not Pictured • Universal Pencil Tip Assembly - 154-8883 • Graduated Cylinder (25ml) - 154-0215 • Graduated Cylinder (50ml) - 154-0215A • Splash Guard Felt - 154-8669 - ELT | STD | PXS-C | KK | KP | EP | ION 6 7 8. Belt for Conditioner Pump Motor 154-9202A (115VAC) 154-9215 (230VAC) • Oil Funnel - 153-0052 (No Stem) • Cleaner Funnel - 153-0252 (No Stem) Funnel with Connecting Stem (For Metal Tanks Only) • Large for Cleaner Supply Tank - 154-8647 • Small for Conditioner Tank - 154-8648 Additional Info: Volumetric Metering Pump – The pump is the crucial component that makes Sanction Technology the most accurate fluid metering system in lane machines. This pump has been adapted from designs in the medical industry that are used specifically for applying drop by drop accuracy. Tech Tip... Draining The Oil Tank - Kegel recommends draining the FMI Oil Pump - 154-1214 conditioner tank every 3-4 months to ensure a clean internal system. Remove the tank and proceed to drain out all of the conditioner. Visually inspect the tank filter and remove to clean if necessary. You can flush the tank out with fresh conditioner. Reinstall and refill. Flush conditioner lines if changing to a different conditioner and remember to match the pressure regulator tubing with the viscosity of conditioner being used. Refer to your owner’s manual for more detailed instructions. Conditioning 4 5 Motors & Speed Controls Components PX Model A/B PX Model C Kustodian & Kustodian PLUS PXS Model A/B PXS Model C Standard AC Standard SE / Elite / Elite PLUS Drive Motor (90VDC) Drive Motor Brushes (90VDC Pair) Drive Motor (24VDC) Drive Motor Brushes (24VDC Pair) 153-8065 153-1057H N/A N/A 154-8865 154-1809B N/A N/A 154-8865 154-1809B N/A N/A 153-8065 153-1057H N/A N/A 154-8365 154-1809B N/A N/A 154-8365 154-1809B N/A N/A Buffer Motor (115VAC) Buffer Motor (230VAC) Buffer Motor (24VDC) Buffer Motor Contactor (115VAC) Buffer Motor Contactor (230VAC) 153-8016A 153-8616 N/A N/A N/A 154-8616A 154-8616E N/A N/A N/A 154-8616A 154-8616E N/A N/A N/A 153-8016A 153-8616 N/A N/A N/A 154-8616A 154-8616E N/A N/A N/A 154-8616B 154-8616B N/A N/A N/A Vacuum Motor (115VAC) Vacuum Motor Brushes (115VAC Pair) Vacuum Motor (230VAC) Vacuum Motor Brushes (230VAC Pair) Vacuum Motor (24VDC) Vacuum Brushes (24VDC) 153-8205 153-0204B 153-8805 153-0204C N/A N/A 154-8805 153-0204B 154-8805E 153-0204C N/A N/A 154-8805 153-0204B 154-8805E 153-0204C N/A N/A 153-8205 153-0204B 153-8805 153-0204C N/A N/A 154-8805 153-0204B 154-8805E 153-0204C N/A N/A 154-8805 153-0204B 154-8805E 153-0204C N/A N/A Duster Motor (115VAC) Duster Motor (230VAC) Duster Motor (24VDC) 153-8403 153-8803H N/A 153-8403 153-8803H N/A 153-8403 153-8803H N/A 153-8403 153-8803H N/A 153-8403 153-8803H N/A 153-8403 153-8803H N/A Squeegee & Brush Lift Motor (115VAC) Squeegee & Brush Lift Motor (230VAC 50Hz) Squeegee & Brush Lift Motor (24VDC) 153-8207 153-8807H N/A 153-8207 153-8807H N/A 153-8207 153-8807H N/A 153-8207 153-8807H N/A 153-8207 153-8807H N/A 153-8207 153-8807H N/A Transfer Roller Motor (115VAC) Transfer Roller Motor (230VAC) 153-8828 153-8829 154-8332 1544-8332E 154-82061 1 154-8206A 154-8206 154-8206A 154-8206 154-8206A 154-82061 1 154-8206A Conditioner Pump Motor (115VAC) Conditioner Pump Motor (230VAC) Conditioner Pump Motor (24VDC) N/A N/A N/A N/A N/A N/A 154-8604 154-8604E N/A 154-8234 154-8234 154-8604 154-8604E N/A 154-8604 154-8604E N/A Blower Motor (115VAC) Blower Motor (230VAC) N/A N/A N/A N/A N/A N/A 153-8801 153-8802 N/A N/A N/A N/A Head Drive Motor (115VAC) Head Drive Motor (230VAC) Head Drive Motor (24VDC) N/A N/A N/A N/A N/A N/A 154-8232 154-8632 N/A 154-8232 154-8232 N/A 154-8232 154-8632 N/A 154-8232 154-8632 N/A Speed Control Assembly (115VAC 3-Speed) Speed Control Assembly (230VAC 3-Speed) Speed Control Assembly (115VAC 4 Speed) Speed Control Assembly (230VAC 4 Speed) Speed Control Assembly (115/230VAC 3-Speed) Speed Control Assembly (24VDC-Drive) Speed Control Assembly (24VDC-Cleaner Pump) 153-8822 153-8823 153-8842 153-8843 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Speed Control Board Only (115VAC) Speed Control Board Only (230VAC) Speed Control Board Only (24VDC) 153-1012 153-1812 N/A 153-1012 153-1812 N/A 153-1012 153-1812 N/A 153-1012 153-1812 N/A 153-1012 153-1812 N/A 153-1012 153-1812 N/A Circuit Board w/Speed Relays (115VAC) Circuit Board w/Speed Relays (230VAC) Circuit Board w/Speed Relays (24VDC) N/A N/A N/A 154-8330 154-8331 N/A 154-8810 154-8811 N/A 154-8210 154-8210 N/A 154-8312 154-8644 N/A N/A N/A N/A Isolator Analog Card 115VAC Drive Isolator Analog Card 230VAC Drive Isolator Analog Card 115VAC Buffer Isolator Analog Card 230VAC Buffer Isolator Analog Card Only N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 154-8633 154-8634 154-8635 154-8636 154-1413 1 Not used on the Kustodian PLUS or Elite PLUS Omron Programmable Logic Controllers Crossfire Kustodian ION 154-8865 154-1809B N/A N/A N/A N/A 158-8406 158-1405B 154-8616A 154-8616E N/A 153-1004 153-1604 N/A N/A 158-8414 N/A N/A 158-8208 153-0204B 1588208E 153-0204C N/A N/A N/A N/A N/A N/A 158-8407 158-1421B 153-8403 153-8803 N/A N/A N/A 158-8403 153-8207 153-8807 N/A N/A N/A 158-8402 153-8828 153-8829 N/A N/A N/A N/A N/A N/A N/A 158-8401 N/A N/A N/A N/A N/A N/A N/A N/A N/A 158-8405 N/A N/A N/A N/A 158-8211 N/A N/A N/A N/A N/A N/A N/A 158-8412 158-8415 158-1212 158-1212 N/A N/A N/A 158-1410 N/A N/A N/A N/A N/A 158-8409 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 2 3 C200HG 1. Mounting Rack C200HG - 154-1201B 2. Input Module ID212 - 153-1816 3. Output Module OC222 With 24VDC Relay - 154-8231 C200HG Microprocessor 154-1201 1 2 3 4 C200HS 1. Mounting Rack C200H - 153-1811 2. Input Module ID212 - 153-1816 3. Output OC221 - 153-1814 4. Output Module OC222 - 153-1815 Not Pictured • Keypad with Cable - 153-1002C • PLC C200HS - No longer available Call 863-734-0200 for more information. • CPM2A Microprocessor 154-1801 (115VAC / 230VAC) 158-1423 (24VDC) Not Pictured • Keypad - 154-8806 • Cable - 154-1803 TWIDO PLCs • • • • • • • Programmable Logic Controller - 158-1201 Real Time Clock - 158-1201C Connector (RS485 Mini-DIN) - 158-1201D Output Module - 158-1202 Keypad with 4 Line Display - 158-1203 Keypad Cable - 158-1201C Keypad Assembly - 158-8209 Power Supply 154-1201P Replacement ION Parts Not Pictured • Replacement Battery - 158-1434 • Battery Charger Assembly - 158-8411 (115VAC) • Battery Charger Assembly - 158-8411E (230VAC) • DC Voltage Regulator - 158-8417 Electrical Components 6 7 Electrical Components Electrical Components Omron Relays • • • • • LY2 Relay ....................153-1016D (24VDC Coil) LY2 Relay.....................153-1016 (115V)..............153-1616 (230VAC) LY3 Relay.....................153-1018 (115V) ..............153-1618 (230VAC) LY4 Relay.....................153-1406 (115V) ..............153-1611 (230VAC) PLC Output Relay Replacement.........................153-1032 (24VDC Coil) Phoenix Relays • Relay - 2 Pole (15A - 24VDC)................................158-1414 • MY2 Relay (24VDC)...............................................158-1427 • Secondary Relay Assembly (KK | KP)................154-1835 (24VDC ) Fuses & Breakers • Panel Mount Fuse Holder (115V)....153-1028 • Panel Mount Fuse Holder (230V)....153-1028E • Fuse 315mA (230V)..........................154-1260E • Fuse 0.75A (115V)............................154-1262 • Fuse 1A (230V).................................154-1264E • Fuse 1.6A (230V)..............................154-1265E • Fuse 1.8A (115V)..............................154-1265 • Fuse 2.25A (115V)............................154-1266 • • • • • • • • • Fuse 4A (115V)..................154-1268C Fuse 4A (230V)..................154-1267E Fuse 6.3A (230V)...............154-1269C Fuse 7.5A (115V)...............154-1270 Fuse 8A (115V)..................154-1270C Rocker Breaker 10A ...........154-1272 Circuit Breaker 15A..........154-1610 Push Button Breaker 10A...153-1030 Circuit Breaker 8A............153-1810 Other Electrical Components • Duster Switch (Large) .............. 154-1603 Compatible with ELT | PXS-C | KK | KP | PX-C | EP | ION • Duster Switch (Small) ...............153-1202 Compatible with PXS-A,B | PX-A,B | XF • Brush Switch .............................153-1203 Compatible with All Machines • Squeegee Switch (Small)..........153-1203 Compatible with PXS-A,B | KP | PX-A,B | EP | XF | ION • Squeegee Switch (Large)..........154-1015 Compatible with STD | ELT | PXS-C | KK | PX-C • Pass Through Sensor ...............153-1031A • Sensor Plug and Cable..............153-1031B • Proximity Sensor........................154-1220 • Proximity Sensor (Crossfire)....158-1208 • Solenoid (115V) ........................ 153-1027 • Solenoid (220V)..........................153-1627 • Amp Gauge Assembly (ION) ..... 158-8410 Head Motor Capacitor - KK | KP| PXS | STD | ELT | EP • Capacitor 6.0mF - 154-1208 (115VAC) • Capacitor 1.5mF - 154-1208B (230VAC) Power Cords and Ends Power Cord Assembly Power Cord Assembly Power Cord Assembly Power Cord Assembly Male End (15A) Male End (20A) Female Twistlock (15A) Female Twistlock (20A) Model PX-A,B PXS-A,B STD | ELT | PXS-C | EP KK | KP | ION | XF | PX-C 115VAC 153-8810 154-8229A 154-8629 153-8829 153-1025 153-1825 153-1024 153-1822 230VAC 153-8811A 154-8230 154-8630 153-8830 153-1625 N/A 153-1624 153-1824 Fittings 3/8 x 3/8 Bulkhead Union - 154-0285 Elbow - 3/8 Tube x 1/4 NPT - 154-0225 3/8 to 1/4 Reducer 154-0244 Elbow - 3/8 x 3/8 154-0256 Elbow - 1/4 Stem x 1/4 Tube - 154-0222 Elbow - 1/4 Stem to 5/16 Hose Barb - 154-0227 Elbow - 3/8 Stem x 3/8 Tube - 154-0258 3/8 Tee Fitting 154-0815 1/4 to 3/16 Reducing Union - 154-0248 Elbow - 5/16 Hose Barb x 3/8 Stem - 154-0239 Elbow - 3/8 NPT x 1/4 Tube - 154-0412 Male Connector - 1/4 Tube x 1/8 NPT - 154-0224 1/8” In-line Coupler 154-0230 1/2” Tank Plug 154-0231 Male Connector 1/2 Tube x 1/2 NPT - 154-0232 Stem Adapter - 1/4 NPT x 1/4 Stem - 154-0243S Female Connector 1/4 Tube x 1/8 FPT - 154-0257 1/4” Tank Plug 154-0245 Elbow - 3/8 NPT x 3/8 Tube - 154-0803 Elbow - 1/8 NPT x 3/16 Tube - 154-0613 1/4 Union Tee 153-0815 Tubing Stock: • Cleaning 1/4” - 153-0208S #24 Norprene - 154-0861 • Conditioning 3/16” - 154-0202B 1/4” - 154-0202A 3/8” - 154-0202 3/8” Viton - 154-0201A All Tubing Sold By The Inch 1/4 x 1/4 Union 154-0241 Elbow - 1/4 Tube x 1/4 Tube - 154-0243 1/4 Stem x 1/4 Hose Barb 154-0226 3/16” 1/4” 3/8” Fittings 8 9 Upgrades Transport Caster Upgrade 154-8281 Transport Upgrade 8.72 Upgrade Kit 153-8872G (115V) 153-8872H (230V) This is a must-have item for Phoenix® and Phoenix-S™ model A and B customers. This upgrade will widen the wheelbase of your existing machine and make it much more stable in the transport and storage position. This upgrade takes approximately 30 minutes to install with very few tools required. 8.72 Four-Speed Upgrade The older Phoenix® pad machines were somewhat limited on the amount of conditioner that could be applied with the available speeds and Thoughtware. With the 8.72 upgrade you can increase the volume of the oil in the front part of the lane by having a slower, 4th drive speed. Other options include slower travel speeds in the pit area, additional manager’s menu options, and KOSI compatibility. KOSI will only work in machines that have 8.72 or later Thoughtware. Cushion Roller Wrap Adding the patented cushion roller wrap greatly improves the machine’s cleaning performance. Contact Lane Maintenance Central for more information. Two-Piece Cushion Roller Wrap - 154-8889K Proximity Upgrades Model Tach (Internal) PX-A,B, PXS-A,B Tach (External) PX-A,B, PXS-A,B Part Number 154-8229 154-8290 LDS (Right) LDS (Center) LDS (Center) PX-A,B, PXS-A,B PX-A,B, PXS-A,B KK | STD 154-8291 154-8292 154-8672 Head Timing KK | STD 154-8673 Upgrades for Crossfire Tournament Edition Upgrade 158-8241 (115VAC) Tournament Edition Upgrade 158-8241E (230VAC) Includes 8 Wicks & Cam and Large Conditioner Tank 8 Pad Wick & Cam Conditioner Tank Upgrade Conditioner Tank Upgrade 158-8214 158-8215 (115VAC) 158-8215E (230VAC) Conditioner Transfer Brush Upgrade Kits Part Number Lane Distance Sensor (LDS) Upgrade w/Proximity Sensor Standard 154-8895 ELT- 0738E and above 154-8897 STDE-2001 through STDA-2214 154-8898 ELT-0737 and below 154-8899 STDA-2215 and above PXS Model C Kustodian (115V) Kustodian (230V) All serial numbers KK-0823 and above KK-6048E and above KK-0822 and below KK-6047E and below LDS Shaft Assembly 2 1 Guide Wheel Momentary Wheel Assembly 3 1. Shaft - See Operators Manual 2. Wheel - 153-7002AA 3. Kick Up Wheel - 153-7401 Transport Wheels 2” Transport Caster 2” 153-0812 Guide Roller - 153-8410 Not Pictured Guide Roller Bolt - 153-2407 Transport Wheels 3” Transport Caster 3” 153-0001 Special Kits • Kegel Lane Maintenance Tool Kit - 154-8670 • Drain and Fill Kit - 153-8835 for PX-A,B Momentary Wheel Assembly • Wheel - 153-7005R • Shaft - 153-6006 • Housing - 153-6029 Spare Parts Kit Spare Parts Kits Available Call Tech Support to order the right kit for your machine. 1-800-280-BOWL NEW FOR 2005! KOSI Software 6.0 For All Fluid Metering Machines. 154-8720 (Full Version) 154-8720U (Upgrade) USB to Serial Cable - 154-8726 NEW FOR 2005! K2 SELECT - Reusable Core 153-0047EZ K2 Cleaning Cloth - Cardboard Core 153-0047P Pocket KOSI - For PXS-C | KK | KP | ION | ELT | STD 154-8717 (For All Sanction Technology Lane Machines) Miscellaneous 10
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