Operations Manual

Operations Manual
Model: DP1100
Manual Dough Press
formerly DOUGHPRO. New Name. Same Quality. Superior Service.
proluxe.com
Perris
DOUGHPRO
DP1100 Trouble Shooting Guide
Symptom
Power Button on Digital Controller
face is depressed but doesn’t turn
on.
Digital Controller's LED's are
scrambled or randomly irratic. If
when turning on, the display will
first go to segment check
Probable Cause
Action to be Taken
Power Cord is not plugged in.
Plug power cord into wall 's receptacle
and depress power button on
controller
Circuit Breaker is tripped off in the
Reset circuit breaker that the Grill is
site's breaker box
plugged into. Depress Power Button to
turn on.
Transformer has taken a electrical
Replace Transformer after you check
surge and is damaged
secondary side of transformer. If
working properly, you should receive
12vdc.
Check voltage on the secondary side Replace Controller. Controller should
of the Transformer. If you read
be on once the power button is
12VDC then you are receiving voltage depressed.
to the Controller.
Possibly blown Fuse
Replace fuse.
Possibly a componet on the Digital
Replace Digital Controller
Controller is damaged
Possibly control needs to reset
While unit is on (controller lit up)
Unplug unit, wait for 1 min. then plug
machine on and depress power button.
Digital Controller on startup goes
through LED segment check (8888)
then to version # and then loops
back to to the above reboot.
The relay driver on the digital control Replace Digital Controller.
may be blown.
Digital display shows PROB. No
heat on Upper Platen.
Sensor lost it's continuity as shown
on a muti-meter.
When depressing the tactile button
on Digital Controller, nothing
happens.
The tactile buttons under the overlay
may be not close enough to activate.
Same goes if the buttons are already
pressed by overlay without
depressing button.
Digital display shows Relay and
Particular zone is over heating or
outer zone).
Beeper not functioning or
intermitten beeper sound.
If setpoint is reached but slighty off
in temperature.
The Relay on the switched side is not
opening to regulate temperture.
Disconnect prob that is open (no
continuity as shown on a multi-meter.
Must replace Sensor (RTD). Do not cut
and splice new sensor. Install new
2000 ohm RTD sensor to under side of
Heat Platen and reconnect to
Controller.
Carefully (no too much at one time to
avoid fracturing the traces on the
Controller) tighten the nuts on the
back of the Controller until button
activate. Same goes in reverse if
buttons are held down by the overlay.
Replace the Relay.
Beeper on Digital Control board
Replace Digital Controller board
failed.
Offset may need to be calibrated and Must call (800) 624-6717 ext. 129 for
adjusted.
confidential instructions.
DOUGHPRO
DP1100 Trouble Shooting Guide
Symptom
Heater Platen overheating
Dough not having same thickness
across the press dough.
Probable Cause
Action to be Taken
If the Relay (depending the year of
the model) on the coil side are
receiving 12vdc indicates the
Controller is functioning properly. On
the switching side of the relay, is
there 120 vac going to the heater in
question . If there is no voltage on
the to the switching side of the relay
to the heaters, the Relay is not
working properly
To adjust upper platen for level press
Replace Relay If the Controller's heaton LED is not lit indicating the
controller is working properly.
Underneath the arm resting on the
Upper Platen Shroud you will find 4,
stacked hex bolts sitting over the upper
platen attach to the arm. The top bolts
are called locking bolts. The 4 larger
Hex Bolts below are Adjustment Bolts.
Break free the 4 Locking blts. With a
open end wrench adjust the A. bolts
(1/8 turn at a time where needed and
test with dough. After satisfied,
tighten the Locking bolts making sure
not to move the larger Adustment
Bolts.
11/11/15
DP1100 EXPLOSION
VIEW
A2
A2.1
A1.6
A1
A1.12
A1.5
A1.13
A1.5
A1.4
A1.10
A1.7
A1.11
A1.2
A1.9
4X A1.8
40
69
A1.3
67
A1.14
18
4X 23
A1.1
20
24
22 4X
4X 21
1
A3
A3.3
A3.4
19
62
3
3.1
3X A3.8
64
3.2
57
63
A3.5
A3.7
A3.6
59
60 4X
61 6X
4
68
EXPDP1100 RB 017341
36
53
55
54
56
50 4X
46
49 4X
48
58
70
7
49 4X
31
50 4X
47
4X 52
51 4X
28
27
26
66
25
6
10
A4.2
2
37
2X 41
65
9
27
36
36
43
A4
A4.3
8
12
5
39
35
11
26
44
14
44
38
66
16
45
A4.1
34
13
26
42
17
A5
45
6
37
A5.4
39
15
39
29
A5.2
A5.1
33
A5.3
36
30
32
EXPDP1100 RB 017341
PARTS LIST FOR DP1100
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
DESCRIPTION
BASE ASSEMBLY
ARM MACHINED
LOWER PLATEN STOP, ASSEMBLY
NUT, HEX 3/8-16
GEAR BAR
HANDLE SOCKET
HANDLE, PRESSURE
RELAY, SOLID STATE
MICROSWITCH BRACKET
MICRO SWITCH
MARKER STRIP #2
BLOCK, TERMINAL ASSY 2 STAGE
FUSE HOLDER 1 AMP
FUSE BUSS 1 AMP
TRANSFORMER
COLLAR, GEAR BAR
ASSEMBLY, TENSION STRAP
RACK, GEAR
ASSEMBLY, PISTON
SHIM, GEAR RACK
BOLT, LEVEL ADJUSTMENT
BOLT, HEX 5/16-18 X 1 3/4" GR5
CAP, VINYL (ADJUSTMENT SCREWS)
SCREW, SOCKET HEAD 3/8-16 X 3/4
CLAMP, CABLE 3/8
WASHER, SAE #8
SCREW, PHILLIPS PAN HEAD 8-32 X 3/8
CAM RAMP ASSEMBLY
WASHER, WAVE .505 I.DX.750 O.D, X .045
CLIP "E" RETAINING 1/2
BRACKET, HOUSING ASSEMLBY
SCREW, SOCKET HEAD 1/4-20 X 3 1/4
NUT, HEX 1/4-20
BUSHING, TENSION STRAP
BUSHING, SPACER
SCREW, SET 1/4-20 X 3/8
SCREW, SET SOCKET HEAD 1/4-20 X 7/8
SCREW, PHILLIPS PAN 2-56 X 1/4
SCREW, BUTTON HEAD 1/4-20X3/4
FITTING, ZERK 1/4-28
SCREW, ROUND HEAD 4-40 X 5/8 SLOTTED
SCREW, PAN HEAD 8-32 X 1
SCREW, PAN HEAD PHILLIPS 8-32 X 1/2
WASHER, INTERNAL TOOTH LOCK #8
NUT, HEX 8-32
HOUSING MACHINED
DIGITAL CONTROL
ASSEMBLY, CONTROL FACIA
NUT, HEX 6-32
WASHER, INTERNAL TOOTH LOCK #6
WASHER, STEEL
NYLON SPACER, 1/4 X .141 X 9/32 LONG
KNOB, THICK/THIN MACHINED
SCREW, SOCKET FLAT HEAD 1/4-20 X 3/4
SHIM WASHER
BUSHING, FLANGE
SHIM, LOWER PLATEN
OVERLAY, DIGITAL CONTROL PANEL
COVER PLATE, BASE
FEET, RUBBER
BOLT, HEX 8-32 X 1/4
POST, LOWER PLATEN
CABLE STRAIN RELIEF
POWER CORD
DP1100A
120~AC
110931101
11010212101
110102130
NH3816
1109361
11016650
1109390
MPR90217
1101021213
V15G31C25K
MS6992
11096914
MPPF708
MPPF701R
11096975
11013183
11041663
1109380
11018974
110144120
1109367
BH51618134G5
SC0687
SSH381634
CC38
WSAE8
SP83238
1109310
5806282
MPSC240
110144130
SSH1420314
NH1420
11018966
11024369
SST142038
SST142078
SP25614
SB142034
B792
SR44058
SP8321
SP83212
WLIT8
NH832
11011812201
11096905211
11086027
NH632
WLIT6
311150019
110969111
1109309
SF142034
WS12031
212NN01420000
110379322055
ODP1100
11010954
RF209
BH83214
11015960
MPSS168
110969174
DP1100B
240~AC
110931101
11010212101
110102130
NH3816
1109361
11016650
1109390
MPR90217
1101021213
V15G31C25K
MS6992
11096914
MPPF708
MPPF701R
11096975
11013183
11041663
1109380
11018974
110144120
1109367
BH51618134G5
SC0687
SSH381634
CC38
WSAE8
SP83238
1109310
5806282
MPSC240
110144130
SSH1420314
NH1420
11018966
11024369
SST142038
SST142078
SP25614
SB142034
B792
SR44058
SP8321
SP83212
WLIT8
NH832
11011812201
11096905211
11086027
NH632
WLIT6
311150019
110969111
1109309
SF142034
WS12031
212NN01420000
110379322055
ODP1100
11010954
RF209
BH83214
11015960
MPSS168
110969175
DP1100C
QTY.
220~AC
110931101
11010212101
110102130
NH3816
1109361
11016650
1109390
MPR90217
1101021213
V15G31C25K
MS6992
11096914
MPPF708
MPPF701R
11096975
11013183
11041663
1109380
11018974
110144120
1109367
BH51618134G5
SC0687
SSH381634
CC38
WSAE8
SP83238
1109310
5806282
MPSC240
110144130
SSH1420314
NH1420
11018966
11024369
SST142038
SST142078
SP25614
SB142034
B792
SR44058
SP8321
SP83212
WLIT8
NH832
11011812201
11096905211
11086027
NH632
WLIT6
311150019
110969111
1109309
SF142034
WS12031
212NN01420000
110379322055
ODP1100
11010954
RF209
BH83214
11015960
MPSS168
110969175
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
4
4
2
1
5
3
1
1
1
1
1
2
1
1
7
2
1
3
1
2
1
2
2
2
1
1
1
8
8
4
4
1
1
1
1
1
1
1
4
6
1
1
1
PLDP1100 RB 017341
PARTS LIST FOR DP1100
ITEM
NO.
DP1100A
120~AC
DP1100B
240~AC
DP1100C
QTY.
220~AC
SCREW, SOCKET HEAD 3/8-16 X 1
SCREW, PHILLIPS PAN HEAD 8-32 X 1/4
DETENT, PLUNGER SPRING 3/8-16
DECAL USA STICKER
ORING, #2-28 N-70, PISTON
WIRE HARNESS
SSH38161
SP83214
MPSP134
DPROUSA
238N70
110560051
SSH38161
SP83214
MPSP134
DPROUSA
238N70
110560051
SSH38161
SP83214
MPSP134
DPROUSA
238N70
110560051
1
4
1
1
1
1
A1
A1.1
A1.2
A1.3
A1.4
A1.5
A1.6
A1.7
A1.8
A1.9
A1.10
A1.11
A1.12
A1.13
A1.14
UPPER PLATEN WIRE ONLY
PLATEN, UPPER TEFLONED 18" 120V
WIRE, TGGT, 14GA. (HEATER)
TFE SHRINK TUBING
SENSOR ASSEMLBY
TERMINAL, RING #8
TERMINAL Q.D. 3/16 X 18/22GA.
SCREW, PAN HEAD 6-32 X 1/4
WASHER, SAE 5/16
WASHER, SAE #6
WIRE, TFE 14GA. GREEN
SCREW, SET 3/8-16 X 1/2
SLEEVING, PVC WIRE
TERMINAL, FEMALE MOLEX
TERMINAL, RING #6
1101021100
110074120
110069
110131
110949110
1604
2280
SP63214
WSAE516
WSAE6
WTFE14G
SST381612
OPVC1050
MPSQ100
1601HT
1101021101
110074240
110069
110131
110949110
1604
2280
SP63214
WSAE516
WSAE6
WTFE14G
SST381612
OPVC1050
MPSQ100
1601HT
1101021102
110074220
110069
110131
110949110
1604
2280
SP63214
WSAE516
WSAE6
WTFE14G
SST381612
OPVC1050
MPSQ100
1601HT
1
1
7ft.
.33ft.
1
2
2
1
4
1
3.08ft.
1
1.33ft.
1
1
A2
A1
A2.1
UPPER PLATEN COMPLETE ASSEMBLY
UPPER PLATEN WIRE ONLY
SHROUD, UPPER PLATEN
1101021200
1101021100
1109336
1101021201
1101021101
1109336
1101021202
1101021102
1109336
1
1
1
A3
A3.1
A3.2
A3.3
A3.4
A3.5
A3.6
A3.7
A3.8
LOWER PLATEN ASSEMBLY
KNOB, SWING AWAY
FLANGED BUSHING MACHINED
PLATEN, LOWER
PLATE, LOWER PLATEN LOCK ASSEMBLY
HANDLE LOWER PLATEN
SCREW, BUTTON HEAD 1/4-20 X 3/4
SCREW, BUTTON HEAD 1/4-20 X 1/2
SCREW, BUTTON HEAD 5/16-18 X 3/4
11015932200
110017
110102167
11015932
11030623
1106301
SB142034
SB142012
SB5161834
11015932200
110017
110102167
11015932
11030623
1106301
SB142034
SB142012
SB5161834
11015932200
110017
110102167
11015932
11030623
1106301
SB142034
SB142012
SB5161834
1
1
1
1
1
1
2
1
3
A4
A4.1
A4.2
A4.3
PINION GEAR ASSEMBLY
PINION GEAR ASSEMBLY
KEYWAY, #9 3/16 X 3/4
SCREW, SET 1/4-20 X 3/8
1109360K
1109360
KW931634
SST142038
1109360K
1109360
KW931634
SST142038
1109360K
1109360
KW931634
SST142038
1
1
4
1
A5
A5.1
A5.2
A5.3
A5.4
KIT, MICRO SWITCH BRACKET ASSEMBLY
BRACKET, MICRO SWITCH
WASHER, SPLIT LOCK, 1/4
NUT, HEX 1/420
SCREW, SET 1/4‐20 X 3/4 CONE POINT
110200019K
110200019
WL14
NH1420
SST142034CP
110200019K
110200019
WL14
NH1420
SST142034CP
110200019K
110200019
WL14
NH1420
SST142034CP
1
1
1
1
1
65
66
67
68
69
70
DESCRIPTION
PLDP1100 RB 017341
Rev 12916
Warranty & Return Policy
Proluxe warrants all products manufactured by it against defects in workmanship or materials from the date of purchase for a period of
(1) year on parts and labor. This warranty applies to only equipment purchased and used in the United States. Warranty period
shall begin when equipment ships. Warranty travel shall only be covered for 60 miles. Limited lifetime warranty on heating
elements.
ALL WARRANTY SERVICE CALLS MUST BE APPROVED BY PROLUXE. IF THIS PROCEDURE IS NOT FOLLOWED,
WARRANTY SERVICE WILL NOT BE COVERED. WARRANTY SERVICE WILL BE PAID ON STRAIGHT TIME, OVERTIME WILL
NOT BE COVERED.
Exclusions:
1. WOOD / GAS FIRED OVENS: PROLUXE warranty applies to the main body of the oven being steel / refractory and insulation shall
be free from defects in materials and workmanship for a period of four years from the date of purchase. The gas equipment shall be
free from defects in materials and workmanship for a period of one (1) year
from the date of purchase. Lifetime warranty against cracks on oven floor.
2. Air compressors are excluded from this warranty, but PROLUXE may act as a warranty expeditor in certain instances regarding
these compressors. The air compressor manufacturer provides a limited warranty
and a copy of this warranty is furnished with all compressors sold by PROLUXE. For prompt handling of compressor warranty claims
the instructions of the compressor manufacturer must be adhered to.
3. Equipment built to special order as well as accessories cannot be canceled and are not returnable unless defective within the
terms of this warranty.
4. In no event shall PROLUXE be liable for consequential damages arising out of the failure of any of its products if operated
improperly or caused by normal wear or damage by operator abuse.
5. BC2325 pedestal warranty disclaimer: Pedestals shall only be covered under warranty if they have been cleaned using the factory
approved cleaning method. cracked or damaged pedestals must be inspected by the factory before warranty is authorized.
6. Limited lifetime warranty on heating elements: If replacement is needed, Proluxe will send the new part at no charge but labor will
not be covered unless the unit is still under the 1 year manufacture warranty.
Returned Merchandise Policy:
Should it become necessary to return any of the company’s products, the following instructions must be adhered to: First,
contact our customer service department for approval and a return authorization number. Please have the serial number
of your item available at that time. All merchandise must be shipped freight prepaid by customer or service agency.
Subject to the inspection of the product by the company, a restocking charge of 20% of the Net purchased price paid to
PROLUXE will be assessed. Merchandise may not be returned for credit without prior written approval of PROLUXE. Collect shipments
will not be accepted. No returns after 60 days of original shipment date on machines. Purchased parts may not be returned after 30
days.
If upon inspection by PROLUXE or its authorized agent it is determined the equipment has not been used in an appropriate manner,
has been modified, or has not been properly maintained, or has been subject to misuse,
misapplication, neglect, abuse, accident, unauthorized modification, damage during transit, delivery, fire, flood, act or war,
riot or act of God, then this warranty shall be deemed null and void.
Terms & Conditions:
1. Prices indicated in the PRICE LIST are suggested retail prices and are shown in U.S. DOLLARS.
2. Terms of Payment: 1% 10 days, NET 30 days.
3. NEW ACCOUNTS: Satisfactory credit information must be provided before open account status can be extended.
Unless agreed otherwise, all shipments will be made C.O.D., CASH IN ADVANCE.
4. PRICING: Prices, specifications, model numbers, capacities and accessories are subject to change without notice.
5. FREIGHT / ROUTING: Method of shipment will be determined by PROLUXE unless otherwise
advised by PURCHASER.
6. DAMAGED CLAIMS: All merchandise shipped at purchaser’s risk. Inspection must be made by purchaser at time
goods are received. If goods are damaged, the PURCHASER shall request that the agent of the transportation
company make a written notation on the proper shipping documents immediately and then file a claim for damage.
GOODS DAMAGED IN SHIPMENT ARE NOT RETURNABLE.
7. RETURNS: Machines may not be returned after 60 days. Purchased parts may not be returned after 30 days. A
restocking fee of 20% will be assessed on non-warranty returns.
8. TAXES: Prices indicated herein DO NOT include State, Federal, Local or foreign taxes or duties, nor do they include
fees, permits, insurance or other levies, all of which are the responsibility of the purchaser.
9. All orders are subject to acceptance by PROLUXE.
10. Possession of this price list shall not be considered an offer to sell.