machining centers ba 321 | ba 322 | ba 341 | ba 342

MACHINING CENTERS BA 321 | BA 322 | BA 341 | BA 342
FOR WORKPIECES WITH
300X500(450)X375 MM
150X500(450)X375 MM
architecture
architecture
PERFECT PERFORMANCE
The BA 3 monobloc designed as a stiff
’cube’ (QUBE) carries the 3-axis unit equipped with
max. 4 spindles. The horizontal spindle arrangement provides for optimum chip flow and best view
to the machining area. The tools are exchanged on
the operator station. The BA 3 series provides
higher dynamics and speeds for reduced non productive times and considerable higher productivity.
®
architecture The double swivel carrier (DDRUM) of BA
322 and BA 342 with workpiece carriers clamped on
both ends, along with direct measuring systems in all
axes ensures reliable processes. Synchronous motor
spindles with accelerations < 1.0 s are state of the art.
The hydraulic equipment is significantly above average.
FACTS
BA 3
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Machine bed as a monobloc patented by SW
3-axis unit as a box-in-box design (nodular iron)
Gantry drive in the Y-axis
Self-sustaining, pneumatic counterbalance
Direct drive in the rotary axes
Central cooling unit
Automatic central lubrication
• Up to 2 x 8 hydraulic lines and
2 x 5 pneumatic lines
• Clamping pressure up to 250 bar
• Planetary table with 2 / 4 satellites
(torque motor)
• Extension of magazine capacity to 80 pockets
• SW broken tool detection system (< 0.15 s)
• Power recovery for less energy consumption
• Energy saving programs (’Stand-by’ and ’Sleep’)
Comes as a single- or twin-table machine with
two or four spindles. Optionally available as a 4- or
5-axis machine for complete workpiece machining.
Even the 4-satellite planetary table is now equipped
with 4 autonomous torque motors for increased
accuracy. From small series to high-volume
production. Advanced, but proven, high-level technology. For complex workpieces made of different
materials. Modular clamping fixtures designed and
manufactured by SW, stiff and reliable.
Productivity. Machining processes defined by
ex-perienced project engineers provide for optimum quality and cycle times for lowest cost-perpart and long-term quality results achievable in
your pro-duction. As a stand-alone machine or as
a turn-key facility, including automation and other
processes. In our technology centre we test and
optimize established and try out new techniques.
No matter whether it is about new tools, hardware
and software: we advance your cutting processes.
• For steel, cast iron, titanium, aluminium
• Rotary axes with torque motors and locking
mechanism
• Coolant supply through the spindles up to 150 bar
• Spindle speed up to 40,000 rpm
• Additional coolers for all types of climate
• Clamping fixtures to be loaded direct and
from the top
• Programmable flushing for clean clamping fixtures
• Optimum accessibility to all assemblies
• Time required for fixture change < 30 min
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FACTS
BA 3
• Process design and simulation
• Fixture design and collision detection
Tool trials
Process development
Process optimization on site and at SW
Cost-per-part calculations
Multi-spindle, 5-axis simultaneous machining
Maintenance contracts and individual services
Training at the SW-Academy
SW Online Service, including Condition
Monitoring
DIMENSIONS
BA 3
BA 341
HSK-A63
15
0
WORKSPACE PER SPINDLE
2850
3650
3650
3650
2750
2850
4300
3650
2
3650 MM
2850
2850
2450 MM
3650
4300
3650
3350 MM
2850 MM
2850
2750 MM
3650
3650
2850 MM
2850
2850 MM
2850
3650
3650 MM
4300
4300
2750
2450 MM
4300
2750
2750
2850
3650
4500 MM
2750
2750
2750
4300
4300
4200 MM
4300
4300
4500 MM
3350 MM
WORKSPACE PER SPINDLE
4300
4300
2750
WORKPIECES
BA 3
15
0
2850
WORKSPACE PER SPINDLE
4300
4200 MM
450
500
30
0
WORKSPACE PER SPINDLE
5
37
2850
30
0
HSK-A40
5
37
450
5
37
500
5
37
HSK-A40
2850 MM
HSK-A63
BA 342
2750 MM
3650
BA 322
BA 321
TECHNICAL DATA
BA 3
BA 321
BA 322
BA 341
BA 342
X-axis
300 mm
300 mm
150 mm
150 mm
Y-axis (toolchange position)
500 mm (750 mm)
450 mm (725 mm)
500 mm (750 mm)
450 mm (725 mm)
Z-axis
375 mm
375 mm
375 mm
375 mm
Spindle distance
300 mm
300 mm
150 mm
150 mm
Swivel carrier / counterbearing with
crown gear: swivel time 0/180°
-
approx. 3.0 s
-
approx. 3.0 s
A- and U-axis, prepared for mounting
a fixture plate, up to max.
ø 575 mm x 830 mm
ø 475 mm x 830 mm
ø 575 mm x 830 mm
ø 475 mm x 830 mm
Drive system
Torque-Motor
Torque motor
Torque-Motor
Torque-Motor
Load capacity
max. 360 kg
2 x 360 kg
max 360 kg
2 x 360 kg
Speed range A-, U-axis
1 - 50 rpm
1 - 50 rpm
1 - 50 rpm
1 - 50 rpm
C- and W-axis*
2-fach / 4-fach
2 / 4 satellites
4 satellites
4 sattelites
Working range
Work spindle
Spindle taper
Hollow shank DIN 69893-HSK-A63 Hollow shank DIN 69893-HSK-A63 Hollow shank DIN 69893-HSK-A40 Hollow shank DIN 69893-HSK-A40
Speed range
1 - 10,000 rpm (1 – 17,500 rpm)*
1 - 10,000 rpm (1 – 17,500 rpm)*
1 – 20,000 rpm
1 – 20,000 rpm
Run up time nmax
0.4 s (1.0 s)*
0.4 s (1.0 s)*
0.7 s
0.7 s
Spindle bearings ø
80 mm
80 mm
50 mm
50 mm
Power (40% duty cycle)
2 x 32 kW / 4,200 rpm
2 x 32 kW / 4,200 rpm
4 x 18 kW / 10,500 rpm
4 x 18 kW / 10,500 rpm
Torque (40% duty cycle)
2 x 72 Nm
2 x 72 Nm
4 x 17 Nm
4 x 17 Nm
Drive system
Ballscrew
Ballscrew
Ballscrew
Ballscrew
Rapid traverse X / Y / Z
65 / 75 / 75 m/min
65 / 75 / 75 m/min
55 / 75 / 75 m/min
55 / 75 / 75 m/min
Axis acceleration X / Y / Z
10 / 10 / 15 m/s2
10 / 10 / 15 m/s2
8 / 8 / 12 m/s2
10 / 10 / 13 m/s2
Max. feed thrust X / Y / Z
8,000 N
8,000 N
8,000 N
8,000 N
Position measuring system
Direct, absolute
Direct, absolute
Direct, absolute
Direct, absolute
Positioning tolerance X / Y / Z
Tp = 0.008 mm
Tp = 0.008 mm
Tp = 0.008 mm
Tp = 0.008 mm
Toolchange system
Pick-Up
Pick-Up
Pick-Up
Pick-Up
Capacity
2 x 20 (2 x 32 / 2 x 40)*
2 x 20 (2 x 32 / 2 x 40)*
4 x 15 (4 x 24 / 4 x 30)*
4 x 15 (4 x 24 / 4 x 30)*
Max. tool ø
70 mm/160 mm (free adjacent pocket) 70 mm/160 mm (free adjacent pocket) 45 mm/125 mm (free adjacent pocket) 45 mm/125 mm (free adjacent pocket)
Max. tool length
275 mm
275 mm
275 mm
275 mm
Max. tool weight
7.5 kg
7.5 kg
4 kg
4 kg
approx. 2.5 s
approx. 2.5 s
approx. 2.5 s
approx. 2.5 s
Total weight
approx. 8,500 kg
approx. 9,500 kg
approx. 8,500 kg
approx. 9,500 kg
Transport dimensions W x H x L
2.45 m x 2.85 m x 3.35 m
2.75 m x 2.85 m x 3.65 m
2.45 m x 2.85 m x 3.35 m
2.75 m x 2.85 m x 3.65 m
Machine installed W x H x L
3.60 m x 3.15 m x 6.00 m
3.85 m x 3.70 m x 6.30 m
3.60 m x 3.15 m x 6.00 m
3.85 m x 3.70 m x 6.30 m
Feed drive
Accuracy (according to VDI/DGQ 3441)
Tool magazine
Toolchange
Chip-to-chip time
Weight / Dimensions
Connected load
Operating voltage
3 x 400 Volt, 50 Hz, TN-S/TN-C network 3 x 400 Volt, 50 Hz, TN-S/TN-C network 3 x 400 Volt, 50 Hz, TN-S/TN-C network 3 x 400 Volt, 50 Hz, TN-S/TN-C network
Total connected load
approx. 85 kVA
approx. 85 kVA
approx. 85 kVA
approx. 85 kVA
Mean air consumption
0.5 Nm3/min (6 bar)
0.5 Nm3/min (6 bar)
0.5 Nm3/min (6 bar)
0.5 Nm3/min (6 bar)
Bosch-Rexroth
IndraMotion MTX
IndraMotion MTX
IndraMotion MTX
IndraMotion MTX
GE Fanuc
31i
31i
31i
31i
Siemens
SINUMERIK 840 D
SINUMERIK 840 D
SINUMERIK 840 D
SINUMERIK 840 D
CNC control system
*Specification depends on machine equipment. The illustrations shown in this brochure may vary from actual facts showing additional or special equipment. ** Determined according to SW works standard WN-9665801. See also www.sw-machines.de.
Workpiece carrier
There are quite many who build machining centres.
But only a few take such intensive and successful
care of the entire technological demand of your
project like we do. The highest priority is given to
deliver the best economical and sustainable solution for your manufacturing task. Which machine
model ends up being the right one and how it
will be applied most effectively, depends on your
requirements for materials to be machined, quality
and production volumes.
Schwäbische
Werkzeugmaschinen GmbH
Seedorfer Straße 91
78713 Waldmössingen
Germany
Phone +49 7402 74-0
Fax
+49 7402 74-211
[email protected]
www.sw-machines.de
We proclaim to be ’Technology People’. This is
more than building machine tools. Competent
counsel in all technological and commercial
questions from ’A’ like Automation to ’Z’ like Z-axis
thrust. All topics are addressed before the first chip
falls. We provide cost-per-part calculations and we
are flexible in crafting your project finance. So your
decision for SW as your preferred business partner
is based on dependable data. We develop our
machines from the inside out to make sure it is
tailored for its future effective use in your plant.
GB-002/09.2014/MD – Printed in Germany – Copyright Schwäbische Werkzeugmaschinen GmbH. SW does not assume any liability for correctness of information provided in this brochure; only information given in firm offers shall be binding.
TECHNOLOGY PEOPLE
FORWARD THINKING