Therma-Tron-X Pretreat System Monorail - Therma-Tron

Therma-Tron-X Pretreat System Monorail - Therma-Tron

Therma-Tron-X Pretreat System
Monorail - Therma-Tron-X has been designing and building monorail finishing systems and components
since its inception. Monorail systems carry parts through the paint application process on a continuous
moving chain. TTX monorail systems feature a unique immersion tank design that enhances cleaning
solution circulation and helps prevent agglomeration, settling and foaming.
Pretreatment Systems - At Therma-Tron-X, multi-stage pretreatment equipment is engineered to
prepare a product’s surface for painting, plating or other industrial finishing processes. Using spray,
immersion or combination pretreatment methods, dirt, oils and contaminants are removed from the
product’s surface and phosphate or conversion coatings are applied to help prevent corrosion and
increase paint adhesion. Working with chemical and paint suppliers, TTX engineers analyze the
requirements before developing equipment that can be incorporated into the overall finishing system.
Available Features:
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Mild or stainless steel construction
Spray or immersion or combined designs
Double-welded tanks
Slotted top construction
Bag filtration
Iron removal system
Class A quality design
Insulated tanks
Automatic chemical feed system
Zero discharge system design
Water conservation
High efficiency heating systems (gas, steam and hot water)
Quick-disconnect risers and nozzles
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Continuous and batch cabinet designs
Spiral flow movement in immersion tanks
Zinc sludge removal system
Preassembled and shop tested
Oil coalescing separator
pH and conductivity meters
VFD control of spray pressure
Stage 1. Immersion Alkaline, Cleaner 8425 gallons
Stage 2. Immersion Rinse, 8280 gallons
Stage 3. Immersion conditioner, 8200 gallons
Stage 4. Immersion Zinc Phosphate, 9430 gallons
Stage 5. Immersion rinse, 8330 gallons
Stage 6. Immersion seal, 8350 gallons
Stage 7. Immersion rinse, 8350 gallons
E-Coat Painting System
Pre-treat system and e-coat dip containment pit dimensions – 173.7’x50’x7.6’ or 66,006 cubic feet.
All Tanks – 40’x10’x8’
Stage 1. Spray 6,000 gallons – Alkaline cleaner
Stage 2. Immersion 20,500 gallons – Alkaline cleaner
Oil Separator
Stage 3. Immersion 20,500 gallons – Ambient rinse
Stage 4. Immersion 20,500 gallons – Substrate conditioner
Stage 5. Immersion 20,500 gallons – Zinc phosphate coating
Oberlin Filter
Stage 6. Immersion 20,500 gallons – Ambient rinse
Stage 7. Immersion 20,500 gallons – Final seal
Stage 8. Immersion 20,500 gallons – Deionized water rinse
Stage 9. Void transfer header location
Stage 10. Immersion 21,500 gallons – Chemical electrical-coat (primer)
Rectifier
Stage 11. Spray 6,000 gallons – Permeate rinse
Stage 12. Immersion 20,500 gallons – Permeate immersion rinse
Stage 13. Spray 6,000 gallons – Final deionized water rinse
2920 sq. / ft. dry-off oven after pre-treat and e-coat – 2 burner boxes
1320 sq. / ft. paint booth including 4 man-lifts
1026 sq. / ft. dry-off oven after paint – 1 burner box
Burner Box
Small Parts Painting System
Small Parts Steel Line Dimensions -- 74’x7’x7’
Stage 1. Tank size 1350 gallons, Parco cleaner 338, temperature 145 degrees
Stage 2. Tank size 930 gallons, Water, temperature 110 degrees
Stage 2a. Parcolene, ambient but less than 140 degrees
Stage 3. Tank size 1450 gallons, Bonderite 3410, Accelerator 131, temperature 145 degrees
Stage 4. Tank size 775 gallons, Water, ambient
Stage 5. Tanks size 775 gallons, Parcolene 60A, Parcolene 60B, ambient
Stage 6. Deionized Water, ambient
Dry Off Over & Load Bars
Small Parts Aluminum Line:
Stage 1. Tank size 1450 gallons, Ridolene 357, temperature 150 degrees
Stage 2. Tank size 1150 gallons, Rinse, temperature 150 degrees
Stage 3. Tank size 930 gallons, water, 115 degrees
Stage 3A. Fresh water halo, temperature ambient
Stage 4. Tank size 1240 gallons, Alodine 89, temperature 95 degrees
Stage 5. Tanks size 775 gallons, water, ambient
Stage 6. Tank size 775 gallons, Deionized Water, ambient
160 sq. / ft. Small Parts Paint Spray Booth