CBAS® Heparin Surface Compendium (PDF 2.5M)
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CBAS® Heparin Surface Compendium (PDF 2.5M)
CARMEDA BIOACTIVE SURFACE CARmEDA BIOACTIVE suRFACE – a coating technology for dramatic improvement of the performance of artificial materials of medical devices in contact with blood INTRODuCTION The striking increase in clinical interventions utilizing medical devices for permanent implantation as well as short- and long-term therapy has highlighted the problem of adverse tissue responses to artificial materials. Several strategies have been used in attempts to attenuate or eliminate the rejection of artificial materials, including the development of new materials that are better tolerated by the host organism and modification of existing materials to minimize the risk of adverse activation of natural defense mechanisms in the body. One such approach involves modifying an artificial surface by application of a biocompatible coating, thus masking the incompatible nature of the foreign material. The Carmeda® BioActive Surface (CBAS®) is a heparin-based surface-modification technology designed to enhance the hemocompatibility of devices for use in contact with blood. Its effectiveness has been demonstrated both experimentally and clinically, and it is the most proven of all commercially available technologies of its type. The robustness of the CBAS coating in blood-flow and mechanical-abrasion environments makes it particularly suitable for permanently implanted devices and those intended for long-term use. CBAS has been applied to devices for diagnostic purposes and for critical extra-corporeal therapy as well as to devices for permanent implantation. Products for which the CBAS technology has been licensed include, among others, vascular grafts, heart-lung machines, ventricular assist devices, coronary stents, and hemodialysis catheters. CARMEDA BIOACTIVE SURFACE 3 The response of blood to contact with a foreign material. Intrinsic pathway of the coagulation system and the inhibitory role of antithrombin (AT). Sequence of coagulation factors and reactions leading to the formation of the insoluble fibrin clot. CARMEDA BIOACTIVE SURFACE BLOOD IN CONTACT WITH ARTIFICIAL mATERIALs Exposure of blood to an artificial material is a signal of injury to the host defense mechanisms. As a consequence, mechanisms such as hemostasis (stoppage of bleeding) and inflammation (response to the foreign irritant) are triggered. thrombotic complications by systemic anticoagulation, usually by administration of heparin intravenously, increases the risk of uncontrollable bleeding and does not prevent other adverse reactions to the artificial material. THROmBOTIC COmPLICATIONs INFLAmmATORy REACTION The most obvious and acute defense reaction to the introduction of an artificial material in the bloodstream is coagulation, leading to clot/thrombus formation. This response may result in malfunctioning or total obstruction of a medical device and release of emboli (thrombus fragments causing vessel obstruction downstream) with potentially catastrophic consequences. On the other hand, counteracting Exposure of blood or living tissue to a foreign material will trigger an inflammatory response. Extensive activation of the inflammatory mechanism – for example, during use of a heart-lung machine – may lead to a systemic (“whole-body”) inflammatory condition that, if severe, can result in multi-organ failure. The inflammatory response is linked to activation of the complement system and white blood cells. © 009 W. L. Gore & Associates, Inc. © 009 W. L. Gore & Associates, Inc. Conventional artificial material. Thromboresistant (CBAS-coated) material. Artificial blood vessel after implantation in dog. THE COAGuLATION mECHANIsm When blood is exposed to a surface other than the natural vascular wall, the hemostatic mechanism is activated to restore vessel integrity. Platelets, the blood cells involved in coagulation, adhere to and are activated by the foreign surface along with activation of the intrinsic pathway of the plasma coagulation system (left). Triggering of the coagulation involves activation of a series of blood components, so called coagulation factors, culminating in the conversion of prothrombin to enzymatically active thrombin. Finally thrombin converts the soluble plasma protein fibrinogen to insoluble fibrin which together with the activated platelets forms a solid clot. In order to avoid unintentional clotting, i.e. thrombosis, the clotting mechanism is under the control of numerous inhibitors in blood and on the vascular wall, the most important of which is antithrombin (AT). AT not only inhibits thrombin; it appears to have the capacity to inactivate essentially all ac- tivated factors of the coagulation system, as shown to the left. AT acts by forming a complex with the activated coagulation factor, resulting in total neutralization of enzymatic activity. COmPLEmENT ACTIVATION Another host defense against artificial materials and invading microorganisms is the complement system. Complement is activated by essentially any material, but is under strict control by regulating factors on the cells of the host organism (“self”). As foreign (“non-self”) materials lack this regulatory function, complement has the capacity to discriminate between “self” and “non-self.” Thus, the presence of any artificial surfaces in the blood circulation will cause some degree of complement activation. The principal outcome of this activation is an inflammatory reaction, which is beneficial in the defense against infectious agents but may represent a serious complication in the use of medical devices in direct contact with blood. CARMEDA BIOACTIVE SURFACE 5 HEPARIN O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O Schematic illustration of the heparin molecule with the AT-binding pentasaccharide sequence. Top: detailed structure of sugar unit components. Middle: schematic polysaccharide sequence. Bottom: the heparin molecule represented as a solid line. O O HEPARIN Because of its well-established effect on blood coagulation, heparin has been the drug of choice for anticoagulation for more than half a century. It is being used for both prophylaxis and treatment of thrombosis and is routinely administered when artificial materials are introduced in the bloodstream. mECHANIsm OF ACTION OF HEPARIN Heparin acts as a catalyst by dramatically increasing the capacity of a natural coagulation inhibitor in blood. HEPARIN COATINGs Coating artificial materials used in the bloodstream with functionally active heparin is an efficient technique for improvement of the performance in contact with blood. Heparin with active sequence Conformationally changed antithrombin Thrombin Antithrombin Thrombin-antithrombin complex Catalytic effect of heparin on the inhibitory action of AT. HEPARIN Heparin is a natural component of living tissue. Interestingly, however, there is no unequivocal evidence a natural occurrence of heparin in blood, despite its striking effect on coagulation. Instead, a substance that is both structurally and functionally closely related to heparin has been shown to be present on all surfaces in the vasculature, where it appears to have a key role in maintaining the nonthrombogenic properties of the vessel walls. Chemically, heparin is a linear polysaccharide with a highly complex structure characterized by a heavy substitution with sulfate groups (left). mECHANIsm OF ACTION Heparin exerts its anticoagulant activity by binding to AT, thereby radically increasing the rate by which AT neutralizes activated coagulation factors. The interaction with AT depends on a sequence of highly specific structure in the heparin molecule, the AT-binding sequence (“active sequence”), which is present in about one out of three molecules of standard pharmaceutical preparations of heparin. After formation of the inactive complex between AT and a coagulation factor, the comples released and the heparin molecule is free to bind other AT molecules (above). Thus, heparin is not itself an inhibitor; instead, it acts as a catalyst by converting AT from a slow into a highly potent anticoagulant, without being consumed in the inhibitory process. This catalytic action is fundamental to the creation of a stable nonthrombogenic surface, as the immobilized heparin is not exhausted or consumed in contact with blood, but maintains its catalytic activity. HEPARIN COATINGs The intention of coating medical devices for use in bloodcontacting applications with heparin is to localize the activity of this powerful anticoagulant to the surfaces of the foreign materials that are otherwise likely to cause complications in contact with blood. Binding of heparin to surfaces, however, has often been associated with loss of its functional properties and little or no improvement in hemocompatibility. Even minor modifications of the heparin structure resulting from the coupling chemistry may interfere with the specific interaction with AT. Accordingly, it is essential to ensure that the coupling procedure does not compromize the ability of heparin to interact with blood components. CARMEDA BIOACTIVE SURFACE 7 CARmEDA BIOACTIVE suRFACE (CBAs) Carmeda’s patented End-point attachment™ method permits heparin molecules to be attached to a foreign surface by a stable covalent linkage while preserving the specific functional activity of this anticoagulant. The coating is non-leaching, and its chemical structure allows the immobilized heparin to preserve its antithrombogenic properties on artificial surfaces for extended periods of time. As a natural heparin-like substance is present on all surfaces of the vasculature, the functionally active CBAS coating can be considered to mimic properties of the only truly blood-compatible surface: the natural vessel wall. CHEmIsTRy OF CBAs PRImING OF THE mATERIAL suRFACE Prior to attaching heparin to an artificial material, the surface must be primed by applying a polymeric base matrix using a layer-by-layer technique. A cationic amino polymer is adsorbed to the material surface, followed by an anionic polymer and a polymeric amine. Additional layers of anionic and cationic polymers are applied to achieve optimal functional characteristics and coverage of the underlying material. END-POINT ATTACHmENT OF HEPARIN The CBAS technology is based on a minor chemical modification of heparin that results in formation of a reactive aldehyde group at one end of the linear molecule. These groups are then reacted with primary amino groups incorporated on the material surface by the priming procedure, leading to formation of Schiff ’s bases, which are reduced to yield stable covalent bonds. (bellow) Priming of the material surface by stepwise adsorption of positively and negatively charged polymers. End-point attached heparin. 8 CARMEDA BIOACTIVE SURFACE CBAs FuNCTION End-point attachment thus allows preservation of the functional activity of heparin throughout the coupling procedure. Because of its linkage by a single bond at one terminus (“end point”), the immobilized heparin molecule extends from the surface into the liquid phase, enabling it to interact with molecules in the circulating blood with retained specificity. Hence, the immobilized bound heparin can express its potent anticoagulant activity locally, on the biomaterial surface. Heparin with active sequence Antithrombin Experiments with surfaces prepared from a heparin fraction completely devoid of anticoagulant activity (i.e. lacking the specific AT-binding sequence) demonstrated that the nonthrombogenic properties of CBAS are critically dependent on exposure of the functionally intact AT-binding sequence of the immobilized heparin. Conformationally changed antithrombin Thrombin Thrombin-antithrombin complex Continuous neutralization of activated coagulation factors, such as thrombin, by CBAS in the presence of antithrombin. CARMEDA BIOACTIVE SURFACE 9 OTHER HEPARIN COATINGs Many techniques for coating the surfaces of artificial materials with heparin have demonstrated unsatisfactory performance in contact with blood because the functional properties of heparin were poorly preserved. 10 Poor stability Essentially inactive IONIC BONDs COVALENT CROssLINKING The first developed and simplest way to immobilize heparin is by ionic bonding; the negative charge of the molecule is used to attach it to a positively charged surface. Because of the inherently weak nature of ionic bonds, multiple interactions are required to retain heparin on the surface, resulting in poor exposure of the specific AT-binding sequence. However, the limited stability of the binding may allow a slow release of heparin, which reduces the thrombo-genicity of the surface for a short period of time only. Stable covalent bonding can be achieved by using crosslinking agents or reactive groups in the heparin molecule. As with ionic bonding, however, preservation of the functional properties of heparin is poor. Successful in short-term applications Superior end-point bonding by Carmeda only HEPARIN COmPLEXEs END-POINT BONDING Surface modifications based on heparin complexes have essentially the same shortcomings as ionic bonding: poor exposure of the functional AT-binding sequence and limited coating stability. End-point immobilization of heparin (“end- point attachment”), which is used for the CBAS coating, is superior to most other immobilization techniques with respect to preserving the functional properties of the bound heparin molecules and providing a stable, non-leaching coating with long-term bioactivity and excellent performance in contact with blood. CARMEDA BIOACTIVE SURFACE PROPERTIEs OF CBAs REDuCED THROmBOGENICITy By suppressing the coagulation mechanism on a coated surface, CBAS reduces or eliminates thrombotic complications related to the exposure of blood to artificial materials. CBAS-coated surfaces have been shown to effectively neutralize activated coagulation factors such as thrombin and FXa. Studies have also revealed that factors involved in the initiation of clotting are inhibited by CBAS, meaning that the trigger mechanism of the coagulation system is suppressed by the immobilized heparin. Because of the minimal challenge to the coagulation system presented by CBAS-coated medical devices, the risk of thrombosis-related complications is reduced to a degree that may allow decreased systemic anticoagulation. The CBAS coating is highly robust and will withstand virtually all expected fluid flow conditions and many mechanical challenges. For example, CBAS has been shown to remain bound and bioactive for months or even years in long-term blood flow applications. It also withstands, i.e. the mechanical challenge of balloon expansion of coronary stents in stenosed arteries. DECREAsED INFLAmmATORy REsPONsE Several studies have shown near-elimination of complement activation in blood exposed to CBAScoated surfaces. Moreover, activation of white cells in blood exposed to CBAS-coated surfaces is low. Clinical studies have confirmed that CBAS-coated medical devices cause less complement activation than uncoated equipment. PLATELET COmPATIBILITy ANTImICROBIAL PROPERTIEs Compared with conventional foreign materials, CBAS-coated surfaces cause minimal binding and activation of platelets. Clinical studies have indicated a reduced infection rate in patients treated with CBAS-coated central venous catheters compared with uncoated catheters. Hypothetically, due to the nonthrombogenic properties of CBAS the catheter surface is less likely to be fouled by clot-related material, making it less prone to support microbial growth. ROBusT COATING Covalent bonding of heparin results in stable attachment to the artificial surface, with no leaching into the circulation, and creates the potential for long-term use of medical devices with CBAS-coated, blood-exposed surfaces. mETHODs FOR CHARACTERIZING HEPARIN-COATED suRFACEs The easiest way to visualize a heparin coating is by staining with specific dyes. Staining is useful for assessing the outcome of the coating process, including the uniformity of the coat. In addition to using dyes to evaluate coating process results, Carmeda employs in-house chemical methods to measure the total amount of heparin bound to a coated surface. CARmEDA BIOACTIVITy AssAy Coating with heparin does not automatically confer thromboresistance. Studies have shown that preservation of the functional activity of heparin during the coupling procedure is a prerequisite of thromboresistance. As a tool for evaluation of the immobilized heparin, Carmeda developed the proprietary BioActivity Assay which measures the highly specific interaction between heparin and AT. 1 CARMEDA BIOACTIVE SURFACE This assay has been shown to correlate well with other in vitro and ex vivo hemocompatibility tests. Thus, the Carmeda BioActivity Assay is an effective screening method and predictor of in vivo performance. PERFORmANCE IN CONTACT WITH BLOOD Other techniques developed in-house include models for screening of the performance in contact with whole blood or plasma, reflecting properties of artificial surfaces related to clotting and inflammation. Carmeda also makes use of additional in-house and externally available methods for testing of the surface chemistry and hemocompatibility of artificial materials. In summary: Heparin coating of artificial surfaces by the CBAS technology entails the following benefits: • decreased thrombus formation • reduced risk of device malfunction • reduced loss of platelets • attenuated inflammatory response • may allow reduced need for systemic anticoagulation, with reduced risk of bleeding and need for transfusion • possible reduction in rate of infection Disclaimer While the information contained in this document is believed to be correct, Carmeda and the directors and employees of Carmeda disclaim any and all liability for the contents of, or omissions from, this document. No representations or warranties are made as to the accuracy and completeness of any statements, claims or interpretations of the document. Carmeda® and CBAS® are registered trademarks of Carmeda AB. © 2009 Carmeda AB CARMEDA BIOACTIVE SURFACE 13 WWW.CARmEDA.COm Carmeda AB Kanalvägen 3 B • SE-19 61 Upplands Väsby • Sweden Phone: +6 (8) 505 51 00 • Fax: +6 (8) 505 51 99 • [email protected] • www.carmeda.com Windh & Co
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