02 SOLENOID VALVES 04 PROCESS ACTUATION

Burkert
Newspaper
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SOLENOID VALVES
PROCESS ACTUATION & NETWORKING
Burkert Fluid Control Systems
USA
PROCESS INSTRUMENTATION & CONTROLLERS
Sales Office – West Coast
2572 White Road
Irvine, CA 92614
MASS FLOW & GAS HANDLING
Sales Office – East Coast
2915 Whitehall Park Drive, Suite 650
Charlotte, NC 28273
PROCESS/SANITARY VALVES
Canada
SANITARY CONTROL SOLUTIONS
BALL VALVES & BUTTERFLY VALVES
SYSTEM SOLUTION CAPABILITIES
5002 South Service Road
Burlington, Ontario L7L 5Y7
Systemhaus
2915 Whitehall Park Drive, Suite 100
Charlotte, NC 28273
Phone: 905-632-3033
Fax: 905-632-3833
Phone: 1-800-325-1405
Fax: 949-223-3198
[email protected]
www.burkert.ca
[email protected]
www.burkert-usa.com
General Purpose
Solenoid Valve Systems
Wide Range
Solenoid Valve Systems from Burkert are suited to operate with neutral, aggressive and contaminated fluids, steam and other high temperature media.
For contaminated media Burkert offers solenoid valves with isolating diaphragms.
Burkert’s uncompromising quality is evident in our range of solenoid valves. They are available in stainless steel, brass or engineered plastics (PVDF,
PVC, PTFE). A wide range of seal materials have been proven for use with acids, lyes, steam, corrosive and toxic fluids. Water valves are developed in a
compact and water hammer free design. Burkert has introduced several HazEx™ Solenoid Valve Systems with global approvals.
Explosion Proof Valves
Type 0407
Type 0406
Type 0255
steam
steam
2/2-way
Type 6011/6012
Type 5404
Type 6013
2 and 3-way
high pressure
sub-base version
General Purpose
Type 6213
Type 5281
(0-145 PSI)
(3-232 PSI)
Water Valves
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6213
5282
- Zero differential as standard
- DIN plug as standard
- Short delivery times as standard
- Burkert innovations
- Unique isolating diaphragm
- Speed control standard
- Manual override standard
- Normally open or normally closed
- ½"-2" brass and stainless steel
6027
0330
- Direct-acting, normally closed
- Brass and stainless steel body
- Electrical connection cable plug Form A
- High pressure version up to 1450 PSI
- High temperature version up to 356 °F
- High cycle life > 20 million cycles
- Manual override standard
- Unique isolating diaphragm
- Optional mechanical position feedback
- Excellent corrosion resistance
- ¼" brass, stainless steel & sub-base (0331)
Port Size
10 32
⁄ " to 2½"
Fluid Connections
NPT, BSP, Sub-base
Body Material
Brass, Stainless Steel, PVC, PP, PVDF
Seal Material
FKM, Buna, EPDM, PTFE
Operation
Direct acting, internally piloted, zero differential
Functionality
2-way and 3-way, normally closed, normally
open, proportional
Approvals
UL recognized, UL listed,
FM Class I, Div II
FM Class I, Div I
CSA, CGA, CE, ATEX, and more
Coils
Epoxy, Polyamide
Electrical Connections
DIN style cable plugs, conduit plugs, spade
terminals, flying leads
Type
Size
0330
¼"
0340
¼"-1½"
6013
18
6014
18
6213
¼"-2"
5281
½"-2"
5282
½"-2"
5404
½"-1"
⁄ "-¼"
⁄ "-¼"
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Process Actuation
& Networking
Burkert’s unique remote process actuation control system, AirLINE, offers virtually any combination of valve island functionality, electronic inputs and
outputs and fieldbus connectivity in an extremely compact and revolutionary design. Allowing for Ethernet capability, Profibus and Device Net, the next
generation of pneumatic pilot valves allows very high flow rates. Airline leaves the freedom to choose between Phoenix Contact INLINE, WAGO 750,
Allen Bradley Point I/O and Siemens ET200S electronic modules. It creates a fully integrated fieldbus communication, process valve actuation and
control platform combined with the industry leader in I/O bus communication. Imagine the possibilities.
Electronic Modules
ATEX
ATEX II 2 G Ex ib IIC T4 (Zone 1/21)
IEC-Ex
IECEx KEM 07.0032
Terminal Modules
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ATEX
ATEX II 2 G Ex e[ia/ib] IIC T4 (Zone 1/21)
IEC-Ex
IECEx KEM 07.0032
Custom Panel & Cabinet Solutions
– Subsystems designed and built to your exact specifications
– Utilizing electromechanical, pneumatic, and control technology
– As required, incorporating both Burkert and third party components
– Factory certification assures this automation solution will work as expected
– Delivered complete with one part number for less than the costs associated with engineering,
planning, design, ordering parts, assembly, and testing it yourself
Approved shop
Linked Systems
– System integration
– Pilot valves
• Direct mount banjo
• Modular manifold assemblies
• NAMUR
– Modular pneumatic manifold
• Analog & digital I/O
• Common bus protocols:
DeviceNet, PROFIBUS, AS-i
Ethernet I/P, Control Net
Type 6519 Namur
multi-way valves
AirLINE Quick
– Reduced number of components in control cabinets
– Fast installation
– Smaller control cabinets can be used
– In stainless steel for hygienic applications
– In anodized aluminium for general purpose
– AirLINE Quick in fully assembled control cabinet from one source
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Process Instrumentation
& Controllers
For more than twenty years we have been providing our customers with sensors, transmitters and controllers where fit-for-purpose is optimized.
From the outset our clients, large and small, have appreciated the practical orientation, man-machine interface and architecture of the sensor range
characterized by extremely simple installation, commissioning, calibration and teach functionality. Standardized layout, electrical interfaces, process
connections. and, above all, intuitive menus, make the whole range simple to work with.
Flow, Batch
and Ratio
Paddle wheel
Oval gear
Magmeter
Ultrasonic
Differential pressure
Ultrasonic
Radar
Guided microwave
Tuning fork
Float switch
Glass electrode
Enamel electrode
Conductive
Inductive
Switch
Transmitter/display
Transmitter
PT100 sensor
PT100 Switch
Transmitter
Single channel universal
controller
Positioners and
process controllers
Multi channel water
chemistry controller
Level
pH/ORP
Conductivity
Pressure
Temperature
Transmitters
and
Controllers
Multi channel universal
controller
Designed to Fit Our Clients Applications – Perfectly
When we define quality as fit-for-purpose, Burkert sensors prove their exceptional quality in all relevant applications. Wherever you need to display
process values, perform control functions, monitor alarms to control flow rates, monitor leaks or control pH values Burkert sensors make the
difference. Some industries constantly demand higher communication technology with fieldbus interfaces and multi-channel designs. Some examples
are FDT/DTM and wireless while others exhibit an increasing demand for “simple” monitoring with switching output. We take care of both and, at the
same time, we combine our sensor knowledge into innovative systems.
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Mass Flow Controllers
& Gas Handling
Mass Flow Controllers
Type 8710
– Bypass MFC with capillary technology
for nominal flow rates from 5 mlN/min
to 10 lN/min
– Applicable for aggressive gases
– Fieldbus option
Type 8711
– Direct flow measurement for nominal
flow rates from 10 mlN/min to 80 lN/min
(N2) in CMOS technology
– High accuracy and repeatability
– Fast settling time
Type 8626
– Inline MFC for full scale rates from
20 lN/min to 1500 lN/min; ¼" to ¾"
– High accuracy
– Fast settling time
– Fieldbus option
– Special version for ammonia gas
– Approvals:
and
listed
High Flow Rate – Standard
Types 6024, 2836, 6223
– Direct acting or servo-assisted 2/2-way
proportional valves
– Orifices: from 8mm - 20mm
– Pipe connections: 3/8", ½", ¾", 1"
Type 8605 Control Electronics
– Microprocessor-controlled electronics
– Switchable standard input signal
– Widely variable PWM frequency
– Optional RS232 or RS485 interface
Solenoid Control Valves
Standard Control Range 200:1
Types 2822,2871, 2873, 2875
– Direct-acting 2/2-way standard
proportional valves
– Orifices: from 0.05mm - 8mm
– Pipe connections:
flange 1/8", ¼", 3/8", ½"
Gas Mixer/Dispenser
Burkert Gas Mixer is a multi-gas mixer
or dispenser for 2 to 4 gasses. It can be
ordered as a mixer with max 4 inlets and
1 outlet or as a dispenser with one inlet
and max 4 outlets. It uses the unique
Burkert Mass Flow Controllers with CMOS
technology. These MFCs are known for
fast response time, low pressure drop and
superb stability. The MFCs are working
with wide range of non-corrosive gases.
A touch panel display is used to enter
set points and to display outputs. Internal
communication is based on RS485,
entirely digital. This gas mixer could be
used for various applications like food
packaging, bio reactors, cutting and
welding, flame control, heat treatment and
analyzers.
Cryogenic Control Valves
Burkert On/Off and Control Valves for Cryogenic Applications
– On/Off and control valves suitable for use on freeze drying equipment
• Spiral freezers, tunnel freezers, immersion freezers
– Automatic control of liquid nitrogen levels to maintain consistent product freezing
– Automatic control of liquid nitrogen spray manifolds
– Suitable for CIP process and steam
– Innovative control valves, 4-20mA and 0 to 5/10V input
– No linkage – no hysteresis
– No continuous air bleed – tremendous energy savings
– On board PID controller with graphical backlit display
– Complete modular concept
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Process/Sanitary Valves
This overview represents only a few of the diaphragm valve configurations we are able to offer you.
Types 3233 / 3233SS – 2/2-way Diaphragm Valves
Manually operated these valves consist of a flow-optimized stainless steel body with various surface
finishes, a diaphragm and a hand wheel style actuator. The valves have no dead volume and can be
mounted to be self-draining, enabling high flow capacities. The valves can be autoclaved.
Types 2031 / 2103 / 2031SS – 2/2-way Diaphragm Valves
Hermetical separation of fluids from the operating mechanism by diaphragm. With its favorable flow
characteristics and zero dead volume, the valve housing enables high flow capacities and a variety of
applications to be realized. Available with classic, ELEMENT and full stainless steel pneumatic actuators
suitable for use with all control heads.
Types 3233 / 3235 – Tank Bottom Valves
Designed for control of ultra pure, sterile, aggressive or abrasive fluids. Enables optimal filling and
emptying of vessels with less dead leg. The high quality diaphragms hermetically separate critical fluids
from the actuator. The valve body consists of a single block with no weld seam, machined out of high
quality stainless steel. Valves are available with classic, ELEMENT and stainless steel actuators.
Types 3234 / 2034 – Zero Dead Leg T Valves
The zero dead leg T Valve system is designed for control of ultra pure, sterile, aggressive or abrasive
fluids. It enables optimal sampling, draining or diverting of process fluids. The valve body consists of a
single block with no weld seam, machined out of high quality stainless steel. Valves are available with
classic, ELEMENT and stainless steel actuators.
Control heads for the integrated mounting on process valves - On/Off valves
Type 8690
Type 2000
2/2-way angle-seat valve,
pneumatically operated,
gunmetal or stainless steel body,
DN 13-65.
Control head including pilot
solenoid valve and mechanical
or inductive limit switches.
Type 8691
Type 2100
2/2-way angle-seat
valve with ELEMENT
design, DN 13-50.
Type 2012
2/2-way globe valve,
pneumatically operated, stainless
steel body, DN 10-100.
Type 2101
2/2-way globe valve
with ELEMENT
design, DN 13-50.
Control head with SensorPAD
contactless sensor and process
actuation solenoid valve.
Type 8695
Control head with SensorPAD
contactless sensor and process
actuation solenoid valve for
Burkert’s 50 mm actuator.
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Type 2031
2/2-way diaphragm valve
pneumatically operated, stainless
steel body, DN 4-100.
Type 2103
2/2-way diaphragm
valve with ELEMENT
design, DN 4-25.
Positioners and process controllers for the integrated mounting on process valves
Type 8692
Positioner
Type 2702
Classic design angle-seat valve
with stainless steel body,
DN 13-50.
Type 2300
2/2-way angle-seat
valve with ELEMENT
design, DN 13-50.
Type 8693
Process controller
Type 2712
Classic design globe control
valve with stainless steel body,
DN 10-100.
Type 2301
2/2-way globe control
valve with ELEMENT
design, DN 13-50.
Type 8694
Positioner BASIC
Type 2731
Classic design diaphragm valve
with stainless steel body,
DN 15-100.
Type 2103
2/2-way diaphragm
valve with ELEMENT
design, DN 4-25.
Type 8696
Positioner BASIC for Burkert's
50 mm actuator.
Making your life simpler, our groundbreaking innovation has created a remarkable range of attractive and hardworking valve elements
which can be combined to give the user the best possible fit for purpose. With unlimited modularity, Burkert saves you time by offering
valves for media from slurries to clean steam and from de-ionized water to hydrochloric acid to save you time and offer peace of mind
with the sure knowledge you have chosen experience and quality.
Type 2000 – 2/2-way Angle-Seat Valve
Reliable and maintenance-free pneumatically operated angle seat
valve. Available within both brass and SS ranging from ½” - 2 ½”
(DN 13 - 65). High flow rates and cycle life are extended due to its
frictionless seat design.
Type 2100 – 2/2-way Angle-Seat Valve, ELEMENT design
Stainless steel and clean design for optimal use in the most testing
process environment, coupled with unrivalled cycle life and sealing
integrity. The design enables the easy integration of automation
modules whether they are electrical/optical position feedback,
pneumatic control units, an integrated fieldbus interface or even an
explosion proof feedback.
Type 2012 – 2/2-way Globe Valve
The externally piloted globe valve consists of a pneumatically
operated piston actuator and a 2/2-way valve body. The actuator
is made of PA or, for special operating conditions, PPS. The reliable
self-adjusting packing gland provides high sealing integrity. These
maintenance free and robust valves can be retrofitted with a
comprehensive range of accessories for position indication, stroke
limitation or manual override.
Type 2101 – 2/2-way Globe Valve, ELEMENT design
A tough globe on/off valve for demanding duties, for media up
to 356 °F. Unrivalled cycle life by virtue of a proven self adjusting
packing gland and impressive sealing integrity. The fully integrated
system has a compact, smooth design, integrated pneumatic
lines, IP65/67/NEMA4X protection class and superior chemical
resistance. Combinable as On/Off System Type 8801-GC.
Types 2301 + 8692 – Globe Control Valve with Positioner,
ELEMENT design
All stainless steel continuous control valve, robust and maintenance
free for challenging control applications. With a comprehensive
range of reduced trims, you can fit line size bodies with duty
specific removable trims, giving the huge benefit of reduced
installation time and cost. It can also be combined with the sleek
8692 compact stainless steel controller featuring an integrated
graphic display, easy to use PID controller, internal air channels, PC
interface and contactless positioner feedback.
Quarter-turn Ball Valves
Pharmaceutical grade forged body ball valve for high pressure,
high temperature, high purity liquids. It can be equipped with a
manual handle or with pneumatic or electric actuators linking it to
our full range of controllers and accessories like limit switches, pilot,
positioners and manual override devices. Live-loaded pyramidal
stem seal design.
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Sanitary Control Solutions
The Burkert BBS-BioPharm Line
Designing your process with RoboValves will improve your performance in down-stream processes, such as filtration or chromatography and in many
other situations where you are handling valuable products. RoboValve will save process time and minimize the number of valves and diaphragms, thus
reducing costs. The secret is NO hold-up volumes!!! This is achieved by allowing two valves, independently actuated, mounted under a single diaphragm,
saving space and eliminating T-pieces. Innovation is rarely this radical, design rarely makes such a difference.
4 Connections, 3 Seats;
4C3S (formerly 4w4p)
upper side
Seat
L1
lower side
4 Connections, 3 Seats; 4C3S BD
(formerly 4w4p BD) filter valve
lower side
Seat
L1
upper side
lower side
upper side
4 Connections, 4 Seats;
4C4S DFP (formerly 4w4p DFP)
Seat
U1
4 Connections, 5 Seats;
4C5S CHR (formerly 5w4p)
Chromatography valve
upper side
C
A
Seat
U1
Seat
U2
Seat
U2
D
C
A
D
C
B
D
B
C
Seat
L2
Seat
U1
B1
Seat
U2
B1 B2
B
A
C
B1 B2
D
B1
C
C
A
B
A
C
D
A
D
B
B
A
Seat
U2
Seat
U1
A
C
A
Seat
L1
lower side
Seat
L1
C
A
B2
The Burkert Type 8681 Control Head
The rugged Type 8681 control head is optimized for the automation of pneumatic hygienic process valves.
–Polycarbonate body, water tight, pressurized & durable
–All self-learning Bluetooth/smartphone setup
–Remote operation; external and internal valve manual override
–Pneumatic module for 0…3 pilot valves, 200 l/min (variable +/-) and integrated check valve
–Position feedback function via analog sensor for monitoring 3 positions configurable via teach-in funtion; plus connections for an external proximity switch
–Three-color visual status display (green/yellow/red) with high-power LEDs
–Electrical supply via AS-i bus, DeviceNET or 12…28 VDC, Electrical connection via terminals or M12 plug connectors
–Pneumatic connection G¼", G1/8" connections
–Protection type IP65 & IP67 with IP69K & Approved for Class 1 Zone 2 by ATEX II 3 G/D
10
Seat
L2
Ball Valves &
Butterfly Valves
Burkert Quality - Ball Valve Solutions
Burkert connects a world of process solutions to work efficiently. An otherwise unattainable synergy of hardworking valve elements, process actuation,
sensors and networked communication provide a true single source for remarkable attractive systems, now includes a full range of quarter turn ball
valve choices. A knowledge of both process applications, process engineering, and specific control and automation technology means we are the
specialist you can trust. We have decades of global experience and we have always been positioned at the forefront of the process interface. Our initial
process valve experience in linear actuation automation has been applied to quarter turn actuation allowing Burkert to address the process environment
as a whole. Our system approach is designed to secure both your safety and your competitive advantage. Thorough consultation, engineering support,
selection and commissioning in application environments which traverse a spectrum of processing industries means we only aim to present you with
only the most appropriate solution. Burkert products and systems can be used wherever fluids need to be measured, controlled, and regulated. Ball
valves enhance our envelope in pressure, temperature and size. Welcome our new capability!
2-way High Pressure
2-way 2-piece
Type 2654
NPT
Type 2651
NPT
Type 2651
ANSI 150# flange
3-way
2-way 3-piece
Type 2654
Sch 40 butt weld
Type 2654
Sch 40 socket weld
Type 2654
OD tube butt weld
Type 2654
Clamp
Type 2654
NPT
Type 2651
NPT
Butterfly Valves
Type 2671
Standard
Type 2671
High performance
Type 2672
Sanitary
Actuate/Control
Pneumatic or Electric
Top It Off
Switch Packages
Type 2051
Pneumatic rotary drive
- Single or Double-acting
- NUMUR and ISO 5211 interfaces
Bus Connections
Type 3003
Electrical Rotary Actuator
ON/OFF analog signal input
- Direct mounting on quarter-turn valves
- Manual override standard
- Adjustable limit switches
- Multi-voltage
Type 3005
Electrical Rotary Actuator
ON/OFF analog signal input
- Direct mounting on quarter-turn valves
- Manual override standard
- Corrosion resistant
- Protection class IP67
Type 3004
Explosion Proof Actuator
ON/OFF or analog signal input
- Direct mounting on quarter-turn valves
- Manual override standard
- Corrosion resistant
- ATEX II 2 GD Ex d II B T6
Positioners
Process Controllers
Pilot Valves
- Manifold Style (8644, 8640)
- Namur Mount (6519, 5470)
Complete System
Control Solutions
Burkert delivers and commissions complete
solutions for process environments
including hazardous locations.
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System Solutions
Burkert products and systems can be used wherever fluid media and gases need to be measured, controlled and regulated. Whether the application is
filling, level, flow, pressure or temperature we have a solution and a uniquely comprehensive range of products to handle it, including solenoid, process
and analytical valves, pneumatic actuation, sensors and controllers. Partnering with you to create a customized system solution – it’s the Burkert
advantage.
Burkert - IFV (Integral Filter Valve) Assembly
Burkert is pleased to announce the recent product launch of its IFV (Integral Filter
Valve) Assembly. The IFV is a direct result of the continued progression toward
modularization in the Bioprocessing industry designed to increase yields and reduce
dropped batches. The integration of a sterile filter assembly and adjacent valving and
into one integral block assembly reduces contact surfaces and hold up volume, while
greatly reducing dimensional envelope constraints and installation time. The assembly
comes complete with a universal filter housing mount, two conventional hygienic
diaphragm valves and one “double” weir robolux hygienic diaphragm valve. An RTD is
provided on the condensate port of the condensate to assure sterilization of the filter
housing. A mounting pad is supplied on one side of the valve assembly to assist in field
mounting.
Automated POU Clean Steam Sampling System (Portable Mobile Option)
This system is specifically engineered to provide non-contaminated condensed steam
samples for pharmaceutical and biotechnical applications. Apart from the manual
connections of the steam supply and the sampling bottle unit, the steam sampling and
condensing cycles are fully automated. A SIP cycle is also integrated into the standard
controls to insure that each sampling cycle is free of any residual bio-burden. The
sample bottle assembly is fully autoclavable.
Clean in Place System Capabilities
Burkert is at the center of Clean in Place (CIP) technology. Controlling acidic, alkaline
and sanitizing fluids in an exact and documented sequence. Being at the center means
this intelligent solution needs to be protected from the aggressive cleaning agents
it controls. Ingress protection and chemical resistance are as important as smart
communications in this world. Custom solutions for critical processes.
Complete Panel/Cabinet Solutions by Burkert
For the majority of cabinet builders in the industry, they must pull together all of the
interior components from multiple external manufacturers. This adds not only another
layer of cost, but also a sometimes difficult integration process getting the different
products to work together.
What makes Burkert exceptional as a cabinet solution provider is the large number of
configurable interior components we already manufacture. This enables Burkert to not
only provide a lower solution cost, but also insures the compatibility of these items to
work together.
Mass Flow Controllers
Gas handling applications vary, the technology is complex and the offering range is
diverse. So obviously it is always easier if you have a partner at your side that has
a long standing reputation that goes far beyond the development of high tech and
innovative products. For more than 10 years, Bürkert has been established as a global
leader in the provision of system solutions.
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