download mobile phone tool pc620
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download mobile phone tool pc620
Innovations 2010 Perfection in Automation www.br-automation.com Our strategy is fully oriented towards integrated automation. This helps us to quickly recognize market requirements and the demands of our customers so that we can expand our range and components accordingly. By applying creativity to our product development, we set trends instead of copying solutions. We consider our innovation skill to be our main area of expertise and the perfect complement to our customers’ industry-specific experience. 330 engineers in our development department are constantly working on projects which will shape the future of automation. Starting at the development stage, we always aim for seamless integration of controllers, drives, visualization, communication and software using a single development tool – from the smallest controller to distributed axis drives or from fieldbus systems to Ethernet. In this brochure, we will be presenting new products and features which are already available or will be available within the next few months. Hans Wimmer Managing Director B &R Contents PC technology............................................................................................................................................................4 Automation PC........................................................................................................................................................................................................ 6 Innovative Intel® Atom™ processor technology.................................................................................................................................................. 6 APC620 Atom™.................................................................................................................................................................................................... 8 APC620 Atom™ Configurator............................................................................................................................................................................ 12 APC620 Atom™ System units............................................................................................................................................................................ 14 Panel PC................................................................................................................................................................................................................. 16 Panel PC 700 Atom™......................................................................................................................................................................................... 16 Panel PC 700 Atom™ Configurator.................................................................................................................................................................... 20 Panel PC 700 Atom™ System units................................................................................................................................................................... 22 Panel PC 725 - Flexible operation on-site........................................................................................................................................................... 26 Panel PC 725...................................................................................................................................................................................................... 28 Panel PC 800...................................................................................................................................................................................................... 30 Panel PC 800 Configurator................................................................................................................................................................................. 34 Power Panel........................................................................................................................................................................................................... 38 Power Panel 500 with Intel® Atom™ processor................................................................................................................................................. 38 Power Panel 65 - Compact and powerful........................................................................................................................................................... 42 Industry- and customer-specific HMI systems....................................................................................................................................................... 46 RFID - Flexible and able to be fully integrated................................................................................................................................................... 46 Automation Panel with glass touch screen....................................................................................................................................................... 48 IP65 stainless steel panel with 19" display........................................................................................................................................................ 49 IP69K operating units......................................................................................................................................................................................... 50 Motion control.........................................................................................................................................................52 Stepper motors..................................................................................................................................................................................................... 54 Addition to the product range............................................................................................................................................................................ 54 ABR encoder with IP20 protection.................................................................................................................................................................... 56 ABR encoder with increased protection............................................................................................................................................................ 57 ABR encoder and brake with IP54 protection.................................................................................................................................................... 58 Stepper motor control product overview........................................................................................................................................................... 59 Servo motors......................................................................................................................................................................................................... 60 8LVA compact servo technology....................................................................................................................................................................... 60 Motors with gears................................................................................................................................................................................................. 64 B&R motors with gears...................................................................................................................................................................................... 64 8GP60 planetary gears ...................................................................................................................................................................................... 66 8GP40 planetary gears ...................................................................................................................................................................................... 67 8GF60 planetary gears with output flange......................................................................................................................................................... 68 8GF40 planetary gears with output flange......................................................................................................................................................... 69 8GA60 angular planetary gears . ....................................................................................................................................................................... 70 8GA40 angular planetary gears . ....................................................................................................................................................................... 71 8GP30 planetary gears ...................................................................................................................................................................................... 72 8GM40 direct-mount planetary gears ............................................................................................................................................................... 73 ACOPOSmulti........................................................................................................................................................................................................ 74 Inverter modules 33A......................................................................................................................................................................................... 74 Inverter modules 165 A...................................................................................................................................................................................... 76 Power supply modules 120 kW......................................................................................................................................................................... 78 Innovations 2010 ACOPOS................................................................................................................................................................................................................ 80 BiSS interface 8AC125....................................................................................................................................................................................... 80 ACOPOSmulti........................................................................................................................................................................................................ 82 Energy management made easy....................................................................................................................................................................... 82 Motion Control...................................................................................................................................................................................................... 84 Auto-tuning - hanging axes................................................................................................................................................................................ 83 ISQ ripple compensation................................................................................................................................................................................... 84 PLCopen - New function blocks......................................................................................................................................................................... 86 Control technology..................................................................................................................................................88 X20 System........................................................................................................................................................................................................... 90 Cable monitoring................................................................................................................................................................................................ 90 Single-channel isolation..................................................................................................................................................................................... 91 Phase-angle modules......................................................................................................................................................................................... 92 Low drift............................................................................................................................................................................................................. 93 HIPERFACE......................................................................................................................................................................................................... 94 EnDat.................................................................................................................................................................................................................. 95 sin/cos encoder.................................................................................................................................................................................................. 96 Diode array......................................................................................................................................................................................................... 97 Digital motor module......................................................................................................................................................................................... 98 Sercos III bus controller..................................................................................................................................................................................... 99 EtherCAT........................................................................................................................................................................................................... 100 Switch............................................................................................................................................................................................................... 101 X67 System......................................................................................................................................................................................................... 102 Modbus............................................................................................................................................................................................................ 102 EtherNet/IP....................................................................................................................................................................................................... 103 Sercos III........................................................................................................................................................................................................... 104 EtherCAT........................................................................................................................................................................................................... 105 CANopen.......................................................................................................................................................................................................... 106 POWERLINK..................................................................................................................................................................................................... 107 Fixed address................................................................................................................................................................................................... 108 Precise analog input......................................................................................................................................................................................... 109 Power supplies.................................................................................................................................................................................................... 110 No compromises.............................................................................................................................................................................................. 110 Overview & technical data................................................................................................................................................................................ 111 Integrated Safety Technology...............................................................................................................................112 20 safe inputs................................................................................................................................................................................................... 114 Power supply with safe cut-off........................................................................................................................................................................ 115 SafeDESIGNER V2.80....................................................................................................................................................................................... 116 Safety over iCN................................................................................................................................................................................................. 117 SafeMC................................................................................................................................................................................................................ 118 ACOPOS/ACOPOSmulti safety technology..................................................................................................................................................... 118 Automation Software............................................................................................................................................120 Control of printing machines.............................................................................................................................................................................. 122 Integrated solution........................................................................................................................................................................................... 122 Register control................................................................................................................................................................................................ 124 Tension control................................................................................................................................................................................................. 125 Fluid Power Mechatronics................................................................................................................................................................................... 126 Servo pump control.......................................................................................................................................................................................... 126 X67CM4033 hydraulics module....................................................................................................................................................................... 130 Generic Motion Control....................................................................................................................................................................................... 132 GMC - The trend in automation....................................................................................................................................................................... 132 Hardware.......................................................................................................................................................................................................... 133 Software and visualization............................................................................................................................................................................... 135 Simulation and visualization............................................................................................................................................................................. 137 Automation Studio Target for Simulink®............................................................................................................................................................ 138 Model-based design........................................................................................................................................................................................ 138 Seamless integration........................................................................................................................................................................................ 139 Rapid prototyping............................................................................................................................................................................................. 140 Hardware-in-the-Loop....................................................................................................................................................................................... 141 Temperature control............................................................................................................................................................................................ 142 Temperature control package.......................................................................................................................................................................... 142 Temperature control and auto-tuning.............................................................................................................................................................. 143 Wind power......................................................................................................................................................................................................... 144 Innovative solutions for wind power................................................................................................................................................................ 144 Safety technology and remote maintenance................................................................................................................................................... 145 Closed loop control and simulation................................................................................................................................................................. 146 X20CM0985 power measurement module...................................................................................................................................................... 147 Automation Studio.............................................................................................................................................................................................. 148 SDM - Motion Diagnostic................................................................................................................................................................................. 148 SDM - I/O Viewer.............................................................................................................................................................................................. 149 C++ in Automation Studio.............................................................................................................................................................................. 150 Visual Components goes Windows®............................................................................................................................................................... 152 PC technology 5 Innovative Intel® Atom™ processor technology Integration of the new Intel® Atom™ processor generation offers a previously unheard of combination of low power loss and high performance at a particularly economical price. Fan-free operation - A plus for many applications The Automation PC 620 and Panel PC 700, which have been proven in thousands of applications, and the Intel® Atom™ processor represent an unbeatable combination. Here in the first construction step, the housing construction of the APC620 and PPC700, which is optimized for fanfree operation, shows its full strength because the components that have to be cooled the most, such as processor and chipset, are mounted directly on the large heat sink. The Intel® Atom™ N270 processor with 1.6 GHz clock frequency offers a significantly higher performance than the Pentium® M 1.1 GHz. However, the power consumption of the Atom™ processor is less than that of a Celeron® M 600 processor. The user profits from the low current requirements and extended temperature range in fan-free operation compared to Pentium® M processors with the same performance. The new Atom™ generation can be equipped with up to 2 GB of fast DDR2 SDRAM, twice as much as before on the APC620 and Panel PC 700. Automation PC 7 Technical data Intel® Atom™ The Intel® Atom™ processors are based on an entirely new microarchitecture that is optimized for small size and minimum power consumption while providing good performance. The N270 processor (code name Diamondville) used in the APC620 and PPC700 has a TDP value (Thermal Design Power - the maximum power consumption of a processor) of only 2.5 W at a clock frequency of 1.6 GHz, which is less than a Celeron® M running at 600 MHz. In spite of this fact, its performance is significantly higher than a Pentium® M 1.1 GHz. The N270 is manufactured using advanced 45 nm technology. The target markets are Mobile Internet Devices (MIDs), Ultra Mobile PCs (Netbooks) and embedded applications in industrial environments. Processor Intel Atom N270 Clock frequency 1,6 GHz L2 Cache 512 KB Chipset Intel 945GME Memory socket 1x SO-DIMM Memory capacity 512 MB - 2 GB Graphics Chipset graphics Graphics memory Max. 224 MB RAM 6000 5000 4000 3000 2000 1000 0 [MIPS] Celeron® M 600 MHz Benchmark comparison Celeron® M 1 GHz Pentium® M 1.1 GHz Atom™ N270 1.6 GHz Pentium® M 1.4 GHz Pentium® M 1.8 GHz APC620 Atom™ Modular design With the switching cabinet PCs and the Panel PCs, there is a wide range of well-established products available for the Atom™ platform. Thanks to the modular design, there are devices available from 10.4" VGA to 19" SXGA or from the particularly flat design to 2 PCI slots. Even existing custom Panel PC 700 devices can be used without problems. The APC620 is available in three housing designs with one, two, or five PCI slots. The especially small APC620 embedded also has integrated fieldbus interfaces such as POWERLINK and CAN. The APC620 does not have any internal cable connections, which makes it possible to achieve maximum vibration resistance and operational safety. Equipped with a CompactFlash slot, it is extremely robust and has no rotating parts. The APC620 is therefore predestined for use in harsh industrial environments. Open platform: Many so-called industrial PCs only use standard boards designed for standard operating systems, but the Automation PCs from B&R cover open Windows® systems and also embedded runtime systems. Numerous drive options If necessary, a second CompactFlash card can also be used. If the maximum 16 GB card is not sufficient, hard disks suitable for industrial environments can also be used. Only hard disks that pass B&R's strict continuous operation test criteria are used. Additionally, the PC design permits combined use of a CompactFlash card and hard disk. In this way, the operating system can run write-protected on the CompactFlash card so that the system can boot properly after a power failure. CompactFlash and hard disks are easy to exchange without opening the housing. As seen by these examples, the APC620 offers the user complete freedom when implementing a PC system. A high level of modularity and scalability allow adjustments to be made in order to ideally meet all application requirements in a cost-efficient manner. Integrated UPS The optionally integrated UPS ensures that the PC system completes all write operations even if a power failure occurs. This means that all running programs will be ended properly by the UPS software. This prevents inconsistent data. The UPS charging circuit takes up very little space in the APC620/810. The batteries can be exchanged by the user. Automation PC 9 APC620 system units Model number Short description 5PC600.SE00-00 APC620 embedded system unit, 512 KB SRAM, connections for Ethernet POWERLINK, CAN, X2X, 2x RS232, 2x USB 2.0, Smart Display Link/ DVI/ Monitor, ETH 10/100, 24 VDC 5PC600.SE00-01 APC620 embedded system unit, 512 KB SRAM, connections for Ethernet POWERLINK, CAN, X2X, 2x RS232, 2x USB 2.0, monitor, ETH 10/100, 24 VDC 5PC600.SE00-02 APC620 embedded system unit, 1024 KB SRAM, connections for Ethernet POWERLINK, CAN, X2X, 2x RS232, 2x USB 2.0, Smart Display Link/ DVI/ Monitor, ETH 10/100, 24 VDC 5PC600.SX01-00 APC620 system unit 1 PCI slot, connections for 2x RS232, 2x USB2.0, Smart Display Link/ DVI/ Monitor, 2x ETH10/100, AC97 sound, PS/2 keyboard/mouse, 24VDC 5PC600.SX02-01 APC620 system unit 2 PCI slots, 1 drive slot, connections for 2x RS232, 2x USB 2.0, Smart Display Link / DVI / monitor, 2x ETH 10/100, AC97 sound, PS/2 keyboard/mouse, 24 VDC 5PC600.SF03-00 APC620 system unit, 3 full-size PCI slots, 1 slot for Automation Panel link transmitter; 1 drive slot; Smart Display Link/DVI/monitor, connections for 2x RS232, 2x USB 2.0, 2x ETH 10 / 100, AC97 sound, PS/2 keyboard/mouse, 24 VDC 5PC600.SX05-01 APC620 system unit 5 PCI slots, 2 drive slots, connections for 2x RS232, 2x USB 2.0, Smart Display Link / DVI / monitor, 2x ETH 10/100, AC97 sound, PS/2 keyboard/mouse, 24 VDC CPU board, memory and heat sink Model number Short description 5PC600.X945-00 CPU board Intel Atom N270, 1600 MHz, 533 MHz PSB, 512 KB L2 cache, chipset 945 GME, 1 socket for SO-DIMM DDR2 module 5MMDDR.0512-01 SO-DIMM DDR2 SDRAM 512 MB 5MMDDR.1024-01 SO-DIMM DDR2 SDRAM 1024 MB 5MMDDR.2048-01 SO-DIMM DDR2 SDRAM 2048 MB 5AC600.HS01-03 APC620 heat sink for CPU boards with Intel Atom N270 processor 5AC600.HS02-03 APC620 full size heat sink for CPU boards with Intel Atom N270 processor 5AC600.HS03-02 APC620 embedded heat sink for CPU boards with Intel Atom N270 processor APC620 Atom™ Drives Model number Short description 5AC600.HDDI-05 40 GB hard disk (add-on), 24/7 operation, with expanded temperature range 5AC600.HDDI-06 80 GB hard disk (add-on), 24/7 operation, with expanded temperature range 5AC600.CFSI-00 CompactFlash slot (add-on) 5ACPCI.RAIC-03 PCI RAID system SATA 2x 160 GB (controller and 2x hard disk) 5ACPCI.RAIC-04 Replacement SATA-HDD 160 GB UPS Model number Short description 5AC600.UPSI-00 UPS for Automation PC 5AC600.UPSB-00 Battery unit for UPS, 5 Ah 5CAUPS.0005-00 Connection cable, Automation PC UPS – battery unit; 0.5 m 5CAUPS.0030-00 Connection cable, Automation PC UPS – battery unit; 3 m Accessories Model number Short description 5AC900.1000-00 Adapter DVI (plug) to CRT (socket), for connecting a standard monitor to a DVI-I interface 5AC600.CANI-00 CAN interface, for installation in an Automation PC 5AC600.485I-00 RS232/422/485 interface, for installation in an Automation PC 5MMUSB.2048-00 USB flash drive 2 GB 5MD900.USB2-01 USB 2.0 drive combination, consists of DVD-R/RW DVD+R/RW, FDD, CompactFlash slot (type II), USB connection (type A front, type B back), 24V DC 0TB103.9 Terminal block, 3-pin, screw clamp 0TB103.91 Terminal block, 3-pin, cage clamps Automation PC 11 CompactFlash cards Model number Short description 5CFCRD.0064-03 CompactFlash 64 MB ATA/IDE SiliconSystems 5CFCRD.0128-03 CompactFlash 128 MB ATA/IDE SiliconSystems 5CFCRD.0256-03 CompactFlash 256 MB ATA/IDE SiliconSystems 5CFCRD.0512-03 CompactFlash 512 MB ATA/IDE SiliconSystems 5CFCRD.1024-03 CompactFlash 1 GB ATA/IDE SiliconSystems 5CFCRD.2048-03 CompactFlash 2 GB ATA/IDE SiliconSystems 5CFCRD.4096-03 CompactFlash 4 GB ATA/IDE SiliconSystems 5CFCRD.8192-03 CompactFlash 8 GB ATA/IDE SiliconSystems 5CFCRD.0512-04 CompactFlash 512 MB ATA/IDE B&R 5CFCRD.1024-04 CompactFlash 1 GB ATA/IDE B&R 5CFCRD.2048-04 CompactFlash 2 GB ATA/IDE B&R 5CFCRD.4096-04 CompactFlash 4 GB ATA/IDE B&R 5CFCRD.8192-04 CompactFlash 8 GB ATA/IDE B&R 5CFCRD.016G-04 CompactFlash 16 GB ATA/IDE B&R Operating systems Model number Short description 5SWWCE.0830-ENG Windows CE 6.0 for APC620 with Intel Atom N270 processor 5SWWXP.0730-ENG Windows Embedded Standard 2009 for APC620 with Intel Atom N270 processor 5SWWXP.0600-ENG Microsoft OEM Windows XP Professional Service Pack 3, CD, English 5SWWXP.0600-GER Microsoft OEM Windows XP Professional Service Pack 3, CD, German 5SWWXP.0600-MUL Microsoft OEM Windows XP Professional Service Pack 3, CD, multi-language APC620 Atom™ Configurator Select system unit and corresponding heat sink APC620 embedded system unit 5PC600.SE00-00 APC620 embedded system unit, 512 KB SRAM, 1 Automation Panel Link slot (SDL) 5PC600.SE00-01 APC620 embedded system unit, 512 KB SRAM, 1 Automation Panel Link slot (CRT) 5PC600.SE00-02 APC620 embedded system unit, 1024 KB SRAM, 1 Automation Panel Link slot (SDL) 5AC600.HS03-02 APC620 embedded heat sink for CPU boards with Intel Atom N270 processor APC620 system unit 5PC600.SX01-00 APC620 system unit, 1 PCI slot 5PC600.SX02-01 APC620 system unit, 2 PCI slots, 1 drive slot 5PC600.SX05-01 APC620 system unit, 5 PCI slots, 2 drive slots 5AC600.HS01-03 APC620 heat sink for CPU boards with Intel Atom N270 processor APC620 full-size system unit 5PC600.SF03-00 APC620 system unit, 3 full-size PCI slots, 1 drive slot, 1 Automation Panel Link slot 5AC600.HS02-03 APC620 full size heat sink for CPU boards with Intel Atom N270 processor Select CPU Board CPU boards with 945 GME chipset 5PC600.X945-00 CPU board Intel Atom N270, 1600 MHz, 533 MHz PSB, 512 KB L2 cache, chipset 945, 1 socket for SO-DIMM DDR2 module Select a memory module Memory for CPU boards with 945 chipset 5MMDDR.0512-01 SO-DIMM DDR2 SDRAM 512 MB 5MMDDR.1024-01 SO-DIMM DDR2 SDRAM 1024 MB 5MMDDR.2048-01 SO-DIMM DDR2 SDRAM 2048 MB For APC620 full-size: Select Automation Panel link transmitter* Automation Panel link transmitter 5AC600.SDL0-00 Automation Panel SDL link transmitter * required for SDL/DVI interface Automation PC 13 Select an add-on drive*, RAID system, UPS and SRAM* Components 5AC600.HDDI-05 40 GB add-on hard disk, 24/7 operation and expanded temperature range 5AC600.HDDI-06 80 GB add-on hard disk, 24/7 operation and expanded temperature range 5AC600.CFSI-00 Add-on CompactFlash slot 5ACPCI.RAIC-03 PCI RAID system SATA 2x160 GB (controller and 2x hard disk) 5AC600.UPSI-00 Uninterruptible power supply for APC620 5AC600.UPSB-00 Select battery unit 5CAUPS.0005-00 0,5mm APC620 UPS cable 5CAUPS.0030-00 3m APC620 UPS cable 5AC600.SRAM-00 512 KB SRAM module for APC620 and PPC700 * Not for APC620 embedded Select a fan kit (if required)* Fan kits 5PC600.FA01-00 Fan kit for system unit 1 PCI 5PC600.FA02-00 Fan kit for system unit 2 PCI 5PC600.FA03-00 Fan kit for system unit 3 PCI 5PC600.FA05-00 Fan kit for system unit 5 PCI * A fan kit may be necessary for certain system configurations Select a supply voltage connector Supply voltage connectors 0TB103.9 Accessory, terminal block, 3-pin, screw clamps, 3.31 mm² 0TB103.91 Accessory, terminal block, 3-pin, cage clamps, 3.31 mm² APC620 Atom™ system units 5PC600.SE00-00 5PC600.SE00-01 5PC600.SE00-02 5PC600.SX01-00 Memory 512 MB - 2 GB 512 MB - 2 GB 512 MB - 2 GB 512 MB - 2 GB PCI slots - - - 1x half-size COM1 / COM2 RS232 RS232 RS232 RS232 Slot for an interface module - - - USB 4x USB 2.0 4x USB 2.0 4x USB 2.0 2x USB 2.0 Panel/Monitor interface SDL/DVI/monitor Monitor SDL/DVI/monitor SDL/DVI/monitor Optional Panel interface - - - - AC97 sound - - - CompactFlash slot 1 CompactFlash slot 2 Optional Hard disk - - - Optional Ethernet interfaces 1x 10/100 MBit/s 1x 10/100 MBit/s 1x 10/100 MBit/s 2x 10/100 MBit/s POWERLINK Optional CAN Optional X2X Optional UPS Optional Optional Optional Optional Drive slots - - - - Power supply 24 VDC 24 VDC 24 VDC 24 VDC Power supply buffering (power fail logic with NMI) 10 ms 10 ms 10 ms 10 ms Automation PC 15 5PC600.SX02-01 5PC600.SX05-01 5PC600.SF03-00 Memory 512 MB - 2 GB 512 MB - 2 GB 512 MB - 2 GB PCI slots 2x half-size 5x half-size 3x full-size COM1 / COM2 RS232 RS232 RS232 Slot for an interface module USB 2x USB 2.0 2x USB 2.0 2x USB 2.0 Panel/Monitor interface SDL/DVI/monitor SDL/DVI/monitor Monitor Optional Panel interface - - SDL/DVI AC97 sound CompactFlash slot 1 CompactFlash slot 2 Optional Optional Optional Hard disk Optional Optional Optional Ethernet interfaces 2x 10/100 MBit/s 2x 10/100 MBit/s 2x 10/100 MBit/s POWERLINK Optional Optional Optional CAN Optional Optional Optional X2X Optional Optional Optional UPS Optional Optional Optional Drive slots - - - Power supply 24 VDC 24 VDC 24 VDC Power supply buffering (power fail logic with NMI) 10 ms 10 ms 10 ms Panel PC 700 Atom™ The Panel PC combines an industrial PC and display. This is the first choice where installation is required in cramped spaces. Compact and powerful Mechanical robustness was given special attention during the construction of the Panel PC 700. Panel PCs are available as touch devices with 10.4" VGA to 19" SXGA TFT display. The housing is also a defining factor: From very flat devices without PCI slots to expandable devices with two PCI slots, the Panel PC can be optimized to meet the requirements of the application. Modular The Panel PC has an integrated CompactFlash slot, which can be expanded with a second CompactFlash slot or a hard disk. Fan-free The Panel PC was specifically designed for operation without a fan. All components that need to be cooled, such as the processor and chipset, are arranged so that heat is dissipated on the large heat sink on the back of the device. Panel PC 700 highlights: ■■ Space-saving design ■■ Highly robust mechanical construction ■■ Modular design ■■ Standard PC components ■■ Custom design Panel PC 17 Panel PC system units Model number Short description 5PC720.1043-00 Panel PC 720 10.4" VGA, 0 PCI slots, 10.4" VGA color TFT display with touch screen (resistive); connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC. 5PC720.1043-01 Panel PC 720 10.4" VGA, 2 PCI slots, 10.4" VGA color TFT display with touch screen (resistive); 1 drive slot; connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC. 5PC781.1043-00 Panel PC 781 10.4" VGA, 0 PCI slots, 10.4" VGA color TFT display with touch screen (resistive); 10 softkeys; 28 function keys and 20 system keys; connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC. 5PC782.1043-00 Panel PC 782 10.4" VGA, 0 PCI slots, 10.4" VGA color TFT display with touch screen (resistive); 44 function keys and 20 system keys; connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC. 5PC720.1214-00 Panel PC 720 12.1" SVGA, 0 PCI slots, 12.1" SVGA color TFT display with touch screen (resistive); connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC. 5PC720.1214-01 Panel PC 720 12.1" SVGA, 2 PCI slots, 12.1" SVGA color TFT display with touch screen (resistive); 1 drive slot; connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC. 5PC720.1505-00 Panel PC 720 15" XGA, 0 PCI slots, 15" XGA color TFT display with touch screen (resistive); connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC. 5PC720.1505-01 Panel PC 720 15" XGA, 2 PCI slots, 15" XGA color TFT display with touch screen (resistive); 1 drive slot; connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC. 5PC720.1505-02 Panel PC 720 15" XGA, 1 PCI slots, 15" XGA color TFT display with touch screen (resistive); 1 drive slot; connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC. 5PC781.1505-00 Panel PC 781 15" XGA, 0 PCI slots, 15" XGA color TFT display with touch screen (resistive); 12 softkeys; 20 function keys and 92 system keys; connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC. 5PC720.1906-00 Panel PC 720 19" SXGA, 0 PCI slots, 19" SXGA color TFT display with touch screen (resistive); connections for 2x RS232, 3x USB 2.0, monitor, 2x Ethernet 10/100, AC97 sound, PS/2 keyboard/mouse; IP65 protection (front side); 24 VDC. Panel PC 700 Atom™ CPU board, memory and heat sink Model number Short description 5PC600.X945-00 CPU board Intel Atom N270, 1600 MHz, 533 MHz PSB, 512 KB L2 cache, chipset 945, 1 socket for SO-DIMM DDR2 module 5MMDDR.0512-01 SO-DIMM DDR2 SDRAM 512 MB 5MMDDR.1024-01 SO-DIMM DDR2 SDRAM 1024 MB 5MMDDR.2048-01 SO-DIMM DDR2 SDRAM 2048 MB 5AC700.HS01-03 Panel PC 700 heat sink for CPU boards with Intel Atom N270 processor Drives Model number Short description 5AC600.HDDI-05 40 GB hard disk (add-on), 24/7 operation, with expanded temperature range 5AC600.HDDI-06 80 GB hard disk (add-on), 24/7 operation, with expanded temperature range 5AC600.CFSI-00 CompactFlash slot (add-on) 5ACPCI.RAIC-03 PCI RAID system SATA 2x160 GB (controller and 2x hard disk) 5ACPCI.RAIC-04 Replacement SATA-HDD 160 GB Accessories Model number Short description 5AC900.1000-00 Adapter DVI (plug) to CRT (socket), for connecting a standard monitor to a DVI-I interface 5AC600.CANI-00 CAN interface, for installation in an Automation PC 5AC600.485I-00 RS232/422/485 interface, for installation in an Automation PC 5MMUSB.2048-00 USB flash drive 2 GB 5MD900.USB2-01 USB 2.0 drive combination, consists of DVD-R/RW DVD+R/RW, FDD, CompactFlash slot (type II), USB connection (type A front, type B back), 24V DC 0TB103.9 Terminal block, 3-pin, screw clamp 0TB103.91 Terminal block, 3-pin, cage clamps Panel PC 19 CompactFlash cards Model number Short description 5CFCRD.0064-03 CompactFlash 64 MB ATA/IDE SiliconSystems 5CFCRD.0128-03 CompactFlash 128 MB ATA/IDE SiliconSystems 5CFCRD.0256-03 CompactFlash 256 MB ATA/IDE SiliconSystems 5CFCRD.0512-03 CompactFlash 512 MB ATA/IDE SiliconSystems 5CFCRD.1024-03 CompactFlash 1 GB ATA/IDE SiliconSystems 5CFCRD.2048-03 CompactFlash 2 GB ATA/IDE SiliconSystems 5CFCRD.4096-03 CompactFlash 4 GB ATA/IDE SiliconSystems 5CFCRD.8192-03 CompactFlash 8 GB ATA/IDE SiliconSystems 5CFCRD.0512-04 CompactFlash 512 MB ATA/IDE B&R 5CFCRD.1024-04 CompactFlash 1 GB ATA/IDE B&R 5CFCRD.2048-04 CompactFlash 2 GB ATA/IDE B&R 5CFCRD.4096-04 CompactFlash 4 GB ATA/IDE B&R 5CFCRD.8192-04 CompactFlash 8 GB ATA/IDE B&R 5CFCRD.016G-04 CompactFlash 16 GB ATA/IDE B&R Operating systems Model number Short description 5SWWCE.0829-ENG Windows CE 6.0 for PPC700 with Intel Atom N270 processor 5SWWXP.0729-ENG Windows Embedded Standard 2009 for APC700 with Intel Atom N270 processor 5SWWXP.0600-ENG Microsoft OEM Windows XP Professional Service Pack 3, CD, English 5SWWXP.0600-GER Microsoft OEM Windows XP Professional Service Pack 3, CD, German 5SWWXP.0600-MUL Microsoft OEM Windows XP Professional Service Pack 3, CD, multi-language Panel PC 700 Atom™ Configurator Select system unit and corresponding heat sink Panel PC system unit and heat sink 5PC720.1043-00 Panel PC 720 10.4" VGA TFT, touch screen, 0 PCI slots 5PC720.1043-01 Panel PC 720 10.4" VGA TFT, touch screen, 2 PCI slots 5PC720.1214-00 Panel PC 720 12.1" SVGA TFT, touch screen, 0 PCI slots 5PC720.1214-01 Panel PC 720 12.1" SVGA TFT, touch screen, 2 PCI slots 5PC720.1505-00 Panel PC 720 15" XGA TFT, touch screen, 0 PCI slots 5PC720.1505-01 Panel PC 720 15" XGA TFT, touch screen, 2 PCI slots 5PC720.1505-02 Panel PC 720 15" XGA TFT, touch screen, 1 PCI slots 5PC720.1706-00 Panel PC 720 17" SXGA TFT, touch screen, 0 PCI slots 5PC720.1906-00 Panel PC 720 19" SXGA TFT, touch screen, 0 PCI slots 5PC781.1043-00 Panel PC 781 10.4" VGA TFT, touch screen, keys, 0 PCI slots 5PC781.1505-00 Panel PC 781 15" XGA TFT, touch screen, keys, 0 PCI slots 5PC782.1043-00 Panel PC 782 10.4" VGA TFT, touch screen, keys, 0 PCI slots 5AC700.HS01-03 Panel PC 700 heat sink for CPU boards with Intel Atom N270 processor Select CPU Board CPU boards with 945 GME chipset 5PC600.X945-00 CPU board Intel Atom N270, 1600 MHz, 533 MHz PSB, 512 KB L2 cache, chipset 945, 1 socket for SO-DIMM DDR2 module Select a memory module Memory for CPU boards with 945 chipset 5MMDDR.0512-01 SO-DIMM DDR2 SDRAM 512 MB 5MMDDR.1024-01 SO-DIMM DDR2 SDRAM 1024 MB 5MMDDR.2048-01 SO-DIMM DDR2 SDRAM 2048 MB Panel PC 21 Select an add-on drive, RAID system and SRAM Components 5AC600.HDDI-05 40 GB add-on hard disk, 24/7 operation and expanded temperature range 5AC600.HDDI-06 80 GB add-on hard disk, 24/7 operation and expanded temperature range 5AC600.CFSI-00 Add-on CompactFlash slot 5ACPCI.RAIC-03 PCI RAID system SATA 2x160 GB (controller and 2x hard disk) 5AC600.SRAM-00 512 KB SRAM module for APC620 and PPC700 Select a fan kit (if required)* Fan kits 5PC700.FA00-01 Fan kit for Panel PC 10.4", 12.1", 15", 17" and 19" without PCI slots 5PC700.FA02-00 Fan kit for Panel PC 10.4" with 2 PCI slots 5PC700.FA02-01 Fan kit for Panel PC 12.1" and 15" with 1 or 2 PCI slots * A fan kit may be necessary for certain system configurations Select a supply voltage connector Supply voltage connectors 0TB103.9 Accessory, terminal block, 3-pin, screw clamps, 3.31 mm² 0TB103.91 Accessory, terminal block, 3-pin, cage clamps, 3.31 mm² Panel PC 700 Atom™ system units 5PC720.1043-00 5PC720.1043-01 5PC781.1043-00 Display TFT color TFT color TFT color Resolution VGA VGA VGA Diagonal 10.4“ 10.4“ 10.4“ Touch screen Analog resistive Analog resistive Analog resistive Keys Function keys Soft keys System keys - - 28 10 20 Memory 512 MB - 2 GB 512 MB - 2 GB 512 MB - 2 GB PCI slots - 2 - COM1 / COM2 RS232 RS232 RS232 Slot for an interface module USB 2x USB 2.0 (back side) 1x USB 2.0 (front side), behind cover 2x USB 2.0 (back side) 1x USB 2.0 (front side), behind cover 2x USB 2.0 (back side) 1x USB 2.0 (front side), behind cover Panel/Monitor interface Monitor Monitor Monitor AC97 sound CompactFlash slot 1 CompactFlash slot 2 Optional Optional Optional Hard disk Optional Optional Optional Ethernet interfaces 2x 10/100 MBit/s 2x 10/100 MBit/s 2x 10/100 MBit/s Drive slots - - - Power supply 24 VDC 24 VDC 24 VDC Power supply buffering (power fail logic with NMI) 10 ms 10 ms 10 ms Panel PC 23 5PC782.1043-00 5PC720.1214-00 5PC720.1214-01 Display TFT color TFT color TFT color Resolution VGA SVGA SVGA Diagonal 10.4“ 12.1“ 12.1“ Touch screen Analog resistive Analog resistive Analog resistive Keys Function keys Soft keys System keys 44 10 20 - - Memory 512 MB - 2 GB 512 MB - 2 GB 512 MB - 2 GB PCI slots - - 2 COM1 / COM2 RS232 RS232 RS232 Slot for an interface module USB 2x USB 2.0 (back side) 1x USB 2.0 (front side), behind cover 2x USB 2.0 (back side) 1x USB 2.0 (front side), behind cover 2x USB 2.0 (back side) 1x USB 2.0 (front side), behind cover Panel/Monitor interface Monitor Monitor Monitor AC97 sound CompactFlash slot 1 CompactFlash slot 2 Optional Optional Optional Hard disk Optional Optional Optional Ethernet interfaces 2x 10/100 MBit/s 2x 10/100 MBit/s 2x 10/100 MBit/s Drive slots - - - Power supply 24 VDC 24 VDC 24 VDC Power supply buffering (power fail logic with NMI) 10 ms 10 ms 10 ms Panel PC 700 Atom™ system units 5PC720.1505-00 5PC720.1505-01 5PC720.1505-02 Display TFT color TFT color TFT color Resolution XGA XGA XGA Diagonal 15“ 15“ 15“ Touch screen Analog resistive Analog resistive Analog resistive Keys Function keys Soft keys System keys - - - Memory 512 MB - 2 GB 512 MB - 2 GB 512 MB - 2 GB PCI slots - 2 1 COM1 / COM2 RS232 RS232 RS232 Slot for an interface module USB 2x USB 2.0 (back side) 1x USB 2.0 (front side), behind cover 2x USB 2.0 (back side) 1x USB 2.0 (front side), behind cover 2x USB 2.0 (back side) 1x USB 2.0 (front side), behind cover Panel/Monitor interface Monitor Monitor Monitor AC97 sound CompactFlash slot 1 CompactFlash slot 2 Optional Optional Optional Hard disk Optional Optional Optional Ethernet interfaces 2x 10/100 MBit/s 2x 10/100 MBit/s 2x 10/100 MBit/s Drive slots - - - Power supply 24 VDC 24 VDC 24 VDC Power supply buffering (power fail logic with NMI) 10 ms 10 ms 10 ms Panel PC 25 5PC781.1505-00 5PC720.1906-00 Display TFT color TFT color Resolution XGA SXGA Diagonal 15“ 19“ Touch screen Analog resistive Analog resistive Keys Function keys Soft keys System keys 20 12 92 - Memory 512 MB - 2 GB 512 MB - 2 GB PCI slots - - COM1 / COM2 RS232 RS232 Slot for an interface module USB 2x USB 2.0 (back side) 1x USB 2.0 (front side), behind cover 2x USB 2.0 (back side) 1x USB 2.0 (front side), behind cover Panel/Monitor interface Monitor Monitor AC97 sound CompactFlash slot 1 CompactFlash slot 2 Optional Optional Hard disk Optional Optional Ethernet interfaces 2x 10/100 MBit/s 2x 10/100 MBit/s Drive slots - - Power supply 24 VDC 24 VDC Power supply buffering (power fail logic with NMI) 10 ms 10 ms Panel PC 725 - Flexible operation on-site Robust and well-protected The Panel PC 725 is designed for onsite operation. Built with IP65 protection from all sides, it can easily handle splashed water, impacts and vibrations. Support arm system mounting allows flexible positioning and provides an ergonomic user interface even in cramped spaces. Intel® Atom™ efficiency The Intel® Atom™ N270 processor, which offers top performance low power consumption, is used on the Panel PC 725 . Cooling is handled fanfree via the back of the housing. Cabling made easy Panel PCs with IP65 protection usually implement all connections using expensive IP65 plugs, but the cabling for the Panel PC 725 is done via the flange. In this way, inexpensive standard cables can be used. A fully-equipped PC that is also extremely thin The Panel PC 725 offers extensive PC resources in a very small space. With two Ethernet interfaces, three USB 2.0 ports and a serial interface, communication is ensured both on the machine level and also to the company network. Optimal access from the outside The interfaces are easy to access behind the flange cover. The battery and CompactFlash card are behind a separate cover, which makes servicing easy. Panel PC 27 1x RS232 2x ETH 10/100 2x USB 2.0 24 VDC 1x USB 2.0 CompactFlash Slot Batterie Panel PC 725 Panel PC 725 system units Model number Short description 5PC725.1505-00 Panel PC 725; 15" XGA color TFT display with touch screen (resistive); connections for 1x RS232, 3x USB 2.0, 2x Ethernet 10/100, IP65 protection; 24 VDC. Flange mounting on the top. 5PC725.1505-01 Panel PC 725; 15" XGA color TFT display with touch screen (resistive); connections for 1x RS232, 3x USB 2.0, 2x Ethernet 10/100, IP65 protection; 24 VDC. Flange mounting on the bottom. CPU board + memory Model number Short description 5PC600.X945-00 CPU board Intel Atom N270, 1600 MHz, 533 MHz PSB, 512 KB L2 cache, chipset 945, 1 socket for SO-DIMM DDR2 module 5MMDDR.0512-01 SO-DIMM DDR2 SDRAM 512 MB 5MMDDR.1024-01 SO-DIMM DDR2 SDRAM 1024 MB 5MMDDR.2048-01 SO-DIMM DDR2 SDRAM 2048 MB Drives Model number Short description 5AC600.HDDI-05 40 GB hard disk (add-on), 24/7 operation, with expanded temperature range 5AC600.HDDI-06 80 GB hard disk (add-on), 24/7 operation, with expanded temperature range 5AC600.CFSI-00 CompactFlash slot (add-on) Accessories Model number Short description 0TB103.9 Terminal block, 3-pin, screw clamp 0TB103.91 Terminal block, 3-pin, cage clamps 5AC725.FLGC-00 PPC725 flange coupling Operating systems Model number Short description 5SWWCE.0829-ENG Windows CE 6.0 for PPC700 with Intel Atom N270 processor 5SWWXP.0729-ENG Windows Embedded Standard 2009 for APC700 with Intel Atom N270 processor 5SWWXP.0600-ENG Microsoft OEM Windows XP Professional Service Pack 3, CD, English 5SWWXP.0600-GER Microsoft OEM Windows XP Professional Service Pack 3, CD, German 5SWWXP.0600-MUL Microsoft OEM Windows XP Professional Service Pack 3, CD, multi-language Panel PC 29 5PC725.1505-00 5PC725.1505-01 Display TFT color TFT color Resolution XGA XGA Diagonal 15“ 15“ Touch screen Analog resistive Analog resistive COM1 RS232 RS232 Slot for an interface module USB 2x USB 2.0 on the back behind the flange cover 1x USB 2.0 on the back behind the cover 2x USB 2.0 on the back behind the flange cover 1x USB 2.0 on the back behind the cover CompactFlash slot 1 CompactFlash slot 2 Optional Optional Hard disk Optional Optional Ethernet interfaces 2x 10/100 MBit/s 2x 10/100 MBit/s Power supply 24 VDC 24 VDC Protection type IP65 (from all sides) IP65 (from all sides) Flange output Top Bottom CPU board 5PC600.X945-00 Processor Intel Atom N270 Clock frequency 1600 MHz L2 cache 512 KB External bus 533 MHz Memory socket 1x SO-DIMM Memory type DDR2 Maximum memory capacity 2 GB Chipset 945GME Graphics Chipset graphics Graphics memory Max. 224 MB RAM* * Allocated in main memory Panel PC 800 Scalable PC performance The Panel PC 800 covers a wide performance range from efficient Intel® Atom™ N270 processors to Core2 Duo processors for applications with the highest performance requirements. Brilliant 15" XGA and 19" SXGA touch screen displays provide a simple and intuitive user interface. Intel® Atom™ processor for cost optimization Based on the Intel® 945 GME chipset, the PPC800 with Intel® Atom™ N270 1.6 GHz processor is unbeatable in regard to optimizing the price/performance ratio. Up to 3 GB SDRAM ensure fast processing of memory intensive programs. Core™2 Duo processors for the highest demands Powerful Dual Core processors are used for applications that place high demands on computing power. For this purpose, Core2 Duo CPUs are available up to the T7400 with 2.16 GHz, which are also used on the APC810, together with an Intel® 945 GME chipset. For even more advanced applications, such as can be the case when using vision systems, the Panel PC 800 devices with the new GM45 chipset and the Core2 Duo T9400 2.53 GHz processor reach a totally new performance class. This new processor/chipset combination achieves top benchmark results not only because of the higher clock frequencies and the large L2 cache, but also because of the new infrastructure that is optimized for the highest possible data throughput. This includes the 1066 MHz system bus, dual channel DDR3 memory support and a powerful graphics chipset. possible to operate Atom™ processors and also select dual core processors without a fan. Fan-free With the Panel PC 800, it was also an ambitious goal to implement cooling without additional fans. The chipset, processor and other components are connected directly to the heat sink using heat conductive materials. This makes it Perfect modularity Many options can be implemented for the cost-optimized basic device. This includes up to two PCI and PCI Express slots, modular drives, additional interfaces and an integrated UPS. 25000 20000 15000 10000 5000 0 [MIPS] Celeron® M 1.06 GHz Benchmark comparison Atom™ N270 1.6 GHz Core™2 Duo 1.5 GHz Core™2 Duo 2.16 GHz Core™2 Duo 2.53 GHz Panel PC 31 USV (optional) PCI Express Compact Slot 2x CompactFlash Slide-In Compact Slot 24 VDC 2x ETH 10/100/1000 Monitor/ SDL/DVI 4x USB 2.0 RS232 HDA Sound Batterie Panel PC 800 Panel PC 800 system units Model number Short description 5PC820.1505-00 Panel PC 820 15" TFT display with touch screen (resistive); connections for 1x RS232, 5x USB 2.0, Smart Display Link/DVI/monitor, 2x Ethernet 10/100/1000, HDA sound, add-on UPS slot, expandable with 1 or 2 PCI / PCI Express slots, optional PCI Express compact and slide-in compact slot; IP65 protection (front side); 24 VDC. 5PC820.1906-00 Panel PC 820 19" SXGA color TFT display with touch screen (resistive); connections for 1x RS232, 5x USB 2.0, Smart Display Link/ DVI/monitor, 2x Ethernet 10/100/1000, HDA sound, add-on UPS slot, expandable with 1 or 2 PCI / PCI Express slots, optional PCI Express compact and slide-in compact slot; IP65 protection (front side); 24 VDC. 5AC803.SX01-00 PPC800 expansion 1 PCI/PCI Express and 1 slide-in (bus 5AC803.BX01-00 or 5AC803.BX01-01 required). 5AC803.SX02-00 PPC800 expansion 2 PCI/PCI Express and 1 slide-in (bus 5AC803.BX02-00 or 5AC803.BX02-01 required). 5AC803.BX01-00 PPC800 bus 1 PCI, 1 slide-in slot. 5AC803.BX01-01 PPC800 bus 1 PCI Express x1, 1 slide-in slot. 5AC803.BX02-00 PPC800 bus 2 PCI, 1 slide-in slot. 5AC803.BX02-01 PPC800 bus 1 PCI, 1 PCI Express x1, 1 slide-in slot. 5AC803.BC01-00 PPC800 bus 1 PCI Express compact. 5AC803.BC02-00 PPC800 bus 1 slide-in compact. 5AC803.FA01-00 APC800 fan kit for system units without an expansion. 5AC803.FA02-00 APC800 fan kit for system units with expansion 5AC803.SX01-00. 5AC803.FA03-00 APC800 fan kit for system units with expansion 5AC803.SX02-00. CPU board, memory and heat sink Model number Short description 5PC800.B945-00 CPU board Intel Core Duo L2400 1.66 GHz, 667 MHz FSB, 2 MB L2 cache; 945GME chipset; 2 sockets for SO-DIMM DDR2 modules 5PC800.B945-01 CPU board Intel Core2 Duo L7400 1.5 GHz, 667 MHz FSB, 4 MB L2 cache; 945GME chipset; 2 sockets for SO-DIMM DDR2 modules 5PC800.B945-02 CPU board Intel Core2 Duo U7500, 1.06 GHz, 533 MHz FSB, 2 MB L2 cache; 945GME chipset; 2 sockets for SO-DIMM DDR2 modules 5PC800.B945-03 CPU board Intel Celeron M 423, 1.06 GHz, 533 MHz FSB, 1 MB L2 cache; 945GME chipset; 2 sockets for SO-DIMM DDR2 modules 5PC800.B945-04 CPU board Intel Core2 Duo T7400 2.16 GHz, 667 MHz FSB, 4 MB L2 cache; 945GME chipset; 2 sockets for SO-DIMM DDR2 modules 5PC800.BM45-00 CPU board Intel Core2 Duo T9400 2.53 GHz, 1066 MHz FSB, 6 MB L2 cache; GM45 chipset; 2 sockets for SO-DIMM DDR3 modules 5MMDDR.0512-01 SO-DIMM DDR2 512 MB PC2-5300 5MMDDR.1024-01 SO-DIMM DDR2 1024 MB PC2-5300 5MMDDR.2048-01 SO-DIMM DDR2 2048 MB PC2-5300 5MMDDR.2048-02 SO-DIMM DDR3 2048 MB PC3-8500 5AC803.HS00-00 PPC800 heat sink for CPU boards with Dual Core processors L2400, L7400, U7500 and Celeron M 423. 5AC803.HS00-01 PPC800 heat sink for CPU board with Dual Core processor T7400 and T9400. 5PC800.B945-05 CPU board Intel Atom N270, 1600 MHz, 533 MHz PSB, 512 KB L2 cache, chipset 945, 1 socket for SO-DIMM DDR2 module 5AC803.HS00-02 Panel PC 700 heat sink for CPU boards with Intel Atom N270 processor Panel PC 33 Drives Model number Short description 5AC801.HDDI-00 Slide-in compact SATA HDD 40 GB 5AC801.HDDI-02 Slide-in compact SATA HDD 160 GB 5AC801.SSDI-00 Slide-in compact SATA SSD drive, 32 GB 5ACPCI.RAIC-03 PCI RAID system SATA 2x160 GB (controller and 2x hard disk) 5AC801.HDDS-00 Slide-in SATA HDD 40 GB 5AC801.DVDS-00 Slide-in DVD-ROM 5AC801.DVRS-00 Slide-in DVD-R/RW 5AC801.ADAS-00 Slide-In compact adapter for operating a slide-in compact HDD in a slide-in slot Accessories Model number Short description 5AC900.1000-00 Adapter DVI (plug) to CRT (socket), for connecting a standard monitor to a DVI-I interface 5MMUSB.2048-00 USB flash drive 2 GB 5MD900.USB2-01 USB 2.0 drive combination, consists of DVD-R/RW DVD+R/RW, FDD, CompactFlash slot (type II), USB connection (type A front, type B back), 24V DC 0TB103.9 Terminal block, 3-pin, screw clamp 0TB103.91 Terminal block, 3-pin, cage clamps Operating systems Model number Short description 5SWWCE.0827-ENG Windows CE 6.0 for PPC800 with Intel 945GME chipset 5SWWXP.0727-ENG Windows Embedded Standard 2009 for PPC800 with Intel 945GME chipset 5SWWXP.0734-ENG Windows Embedded Standard 2009 for PPC800 with Intel GM45 chipset 5SWWXP.0600-ENG Microsoft OEM Windows XP Professional Service Pack 3, CD, English 5SWWXP.0600-GER Microsoft OEM Windows XP Professional Service Pack 3, CD, German 5SWWXP.0600-MUL Microsoft OEM Windows XP Professional Service Pack 3, CD, multi-language Panel PC 800 Configurator Select the system unit Panel PC 800 system unit 5PC820.1505-00 Panel PC820 15" XGA TFT, touch screen 5PC820.1906-00 Panel PC820 15" XGA TFT, touch screen Select CPU board and heat sink CPU boards with 945 GME chipset 5PC800.B945-00 CPU board Intel Core Duo L2400, 1660 MHz, 945GME chipset 5PC800.B945-01 CPU board Intel Core2 Duo L7400, 1500 MHz, 945GME chipset 5PC800.B945-02 CPU board Intel Core2 Duo U7500, 1060 MHz, 945GME chipset 5PC800.B945-03 CPU board Intel Celeron M 423, 1.060 MHz, 945GME chipset 5AC803.HS00-00 Panel PC 800 heat sink for Core Duo L2400, Core2 Duo L7400/U7500 and Celeron M 423 with 945GME chipset CPU board with 945 GME/GM45 chipset 5PC800.B945-04 CPU board Intel Core2 Duo T7400, 2160 MHz, 945GME chipset 5PC800.BM45-00 CPU board Intel Core2 Duo T9400, 2530 MHz, GM45 chipset 5AC803.HS00-01 Panel PC 800 heat sink for Core2 Duo T7400 with 945GME chipset and Core2 Duo T9400 with GM45 chipset CPU boards with 945 GME chipset 5PC800.B945-05 CPU board Intel Atom N270, 1600 MHz, 945GME chipset 5AC803.HS00-02 Panel PC 800 heat sink for Atom N270 and 945GME chipset Select memory modules For CPU boards with 945GME chipset: Select max. 2 memory modules 5MMDDR.0512-01 SO-DIMM DDR2 SDRAM 512 MB 5MMDDR.1024-01 SO-DIMM DDR2 SDRAM 1024 MB 5MMDDR.2048-01 SO-DIMM DDR2 SDRAM 2048 MB For CPU boards with GM45 chipset: Select max. 2 memory modules: 5MMDDR.2048-02 SO-DIMM DDR3 SDRAM 2048 MB Select expansions for standard PCI/PCI Express cards and a slide-in drive* Components 5AC803.SX01-00 Panel PC 800 expansion, 1 PCI/PCI Express slot, 1 slide-in slot 5AC803.BX01-00 Panel PC 800 bus, 1 PCI, 1 slide-in 5AC803.BX01-01 Panel PC 800 bus, 1 PCI Express x1, 1 slide-in Panel PC 35 Select expansions for standard PCI/PCI Express cards and a slide-in drive* Components 5AC803.SX02-00 Panel PC 800 expansion, 2 PCI/PCI Express slots, 1 slide-in slot 5AC803.BX02-00 Panel PC 800 bus, 2 PCI, 1 slide-in 5AC803.BX02-01 Panel PC 800 bus, 1 PCI and 1 PCI Express x1, 1 slide-in * A mechanical expansion and a bus are required to add PCI/PCI Express slots Select expansions for PCI Express compact slot and slide-in compact slot Components 5AC803.BC01-00 Panel PC 800 bus, 1 PCI Express compact 5AC803.BC02-00 Panel PC 800 bus, 1 slide-in compact Select drives Select max. 1 slide-in compact drive 5AC801.HDDI-00 Slide-in compact SATA HDD 40 GB 5AC801.HDDI-02 Slide-in compact SATA HDD 160 GB 5AC801.HDDS-00 Slide-in compact SATA SSD drive, 32 GB Select max. 1 slide-in drive 5AC801.HDDS-00 Slide-in SATA HDD 40 GB 5AC801.DVDS-00 Slide-in DVD-ROM 5AC801.DVRS-00 Slide-in DVD-R/RW 5AC801.ADAS-00 Slide-In compact adapter for operating a slide-in compact HDD in a slide-in slot Select max. 1 Raid system 5ACPCI.RAIC-03 PCI Raid system 2x 160 GB SATA HDD Select UPS Select max. 1 slide-in compact drive 5AC600.UPSI-00 UPS for APC620, APC810 and PPC800 5AC600.UPSB-00 UPS battery unit, 5 Ah 5CAUPS.0005-00 UPS cable 0.5 m 5CAUPS.0030-00 UPS cable 3 m Select a supply voltage connector Supply voltage connectors 0TB103.9 Accessory, terminal block, 3-pin, screw clamps, 3.31 mm² 0TB103.91 Accessory, terminal block, 3-pin, cage clamps, 3.31 mm² Panel PC 800 System units 5PC820.1505-00 5PC820.1906-00 Display TFT color TFT color Resolution XGA SXGA Diagonal 15“ 19“ Touch screen Analog resistive Analog resistive PCI / PCI Express slots Up to 2 Up to 2 COM1 RS232 RS232 Slot for PCI Express Compact module USB 4x USB 2.0 (back side) 1x USB 2.0 (front side), behind cover 4x USB 2.0 (back side) 1x USB 2.0 (front side), behind cover Panel/Monitor interface SDL/DVI/monitor SDL/DVI/monitor HDA sound CompactFlash slot 1 CompactFlash slot 2 Hard disk Optional Optional Ethernet interfaces 2x 10/100/1000 Mbit/s 2x 10/100/1000 Mbit/s Drive slot Optional Optional UPS Optional Optional Power supply 24 VDC 24 VDC Power supply buffering (power fail logic with NMI) 10 ms 10 ms Panel PC 37 CPU boards 5PC800.B945-00 5PC800.B945-01 5PC800.B945-02 Processor Intel Core Duo L2400 Intel Core2 Duo L7400 Intel Core2 Duo U7500 Clock frequency 1660 MHz 1500 MHz 1060 MHz L2 cache 2 MB 4 MB 2 MB External bus 667 MHz 667 MHz 533 MHz Memory socket 2x SO-DIMM 2x SO-DIMM 2x SO-DIMM Memory type DDR2 DDR2 DDR2 Maximum memory capacity 4 GB 4 GB 4 GB Chipset 945GME 945GME 945GME Graphics Chipset graphics Chipset graphics Chipset graphics Graphics memory Max. 224 MB RAM* Max. 224 MB RAM* Max. 224 MB RAM* 5PC800.B945-03 5PC800.B945-04 5PC800.B945-05 5PC800.BM45-00 Processor Intel Celeron M 423 Intel Core2 Duo T7400 Intel Atom N270 Intel Core2 Duo T9400 Clock frequency 1060 MHz 2160 MHz 1600 MHz 2530 MHz L2 cache 1 MB 4 MB 512 KB 6 MB External bus 533 MHz 667 MHz 533 MHz 1066 MHz Memory socket 2x SO-DIMM 2x SO-DIMM 2x SO-DIMM 2x SO-DIMM Memory type DDR2 DDR2 DDR2 DDR3 Maximum memory capacity 4 GB 4 GB 4 GB 8 GB Chipset 945GME 945GME 945GME GM45 Graphics Chipset graphics Chipset graphics Chipset graphics Chipset graphics Graphics memory Max. 224 MB RAM* Max. 224 MB RAM* Max. 224 MB RAM* Max. 384 MB RAM* * Allocated in main memory Power Panel 500 with Intel® Atom™ processor The right device for any automation task Now more than ever, competitive control and visualization solutions must be complete, scalable and tailored to match the specific application. A wide range of product types and various possibilities for flexible system expansion are extremely important for machine manufacturing. For this reason, intelligent all-in-one solutions that offer users the highest level of freedom with regard to the control topology are important components for automation. Cost-optimized solutions can be implemented through precise adaptation to the respective application, as is proven by the vast number of Power Panels operating in the field. Integrating control, visualization and drive technology in one device makes it possible to offer intelligent complete solutions that provide maximum uniformity and can be easily connected to various automation infrastructures. The compact Power Panels are designed for use in the harshest industrial environments and ensure the highest level of operating comfort. Complete project engineering and integrated language options make B&R control panels the worldwide industry standard. Panels with the performance of an industrial PC The new Power Panel 500 series with Intel® Atom™ architecture advances into areas that were previously only handled by industrial PCs. In Intel® Atom™ Z510 processor used in the Power Panel 500 has plenty of power, even for challenging applications. There is also plenty of RAM - up to 2 GB. The extensive product range includes panels from 5.7" VGA to 15" XGA with intuitive touch screen and function keys. Gigabit Ethernet ensures fast communication via the plant network. Fieldbus interfaces or another Gigabit Ethernet interface can also be added as an option. When designing the Power Panel 500, a great deal of attention was given to minimizing installation depth so that it can also be used in tight spaces. Complete solution with the highest degree of flexibility As central operating and control unit, the B&R Power Panels combine control, visualization and drive technology in one package. From embedded processors to full PC power, the product range always offers the optimal system architecture and therefore provides cost-efficient solutions for machine manufacturing. If expansions are required, remote I/O and drives can be easily connected using modular fieldbus interfaces. Depending on the requirements, the Power Panels can be expanded with POWERLINK, CAN bus, Profibus DP or other fieldbus interfaces. This allows topologies to be added at a later date without problems. Several distributed operating stations are often used in order to guarantee reliable operation of complex machines. That means they can be easily accessed by operating personnel and that process information is made available on the machine where it is needed. Open system platform In addition to providing complete automation solutions, Power Panels are also an optimal platform for open operating systems. This provides users with the highest degree of flexibility because different software architectures can be implemented on the same system platform. Regardless of if they are used as automated complete systems, or as intelligent visualization terminals, or together with open PC operating systems - the Power Panel series offers the right tool for any situation. A complete solution with the highest degree of flexibility. Power Panel 39 CompactFlash 24 VDC 2x USB 2.0 1x ETH 10/100/1000 1x RS232 Optional Interface module Technical data Processor Intel Atom Z510 Clock frequency 1,1 GHz L2 Cache 512 KB Chipset Intel US15W Memory socket 1x SO-DIMM Memory capacity 512 MB - 2 GB Graphics Chipset graphics Graphics memory Max. 128 MB RAM Power Panel 500 with Intel® Atom™ processor PP500 system units Model number Short description 5PP520.0573-00 Power Panel PP520, 5.7" VGA color display with touch screen (resistive); 1 socket for an SO-DIMM DDR2 module, CompactFlash slot, ETH 10/100/1000, RS232, 2x USB; battery; IP65 protections (front side); 24 VDC. 5PP520.1043-00 Power Panel PP520, 10.4" VGA color display with touch screen (resistive); 1 socket for an SO-DIMM DDR2 module, CompactFlash slot, ETH 10/100/1000, RS232, 2x USB; battery; IP65 protections (front side); 24 VDC. 5PP520.1505-00 Power Panel PP520, 15" XGA color display with touch screen (resistive); 1 socket for an SO-DIMM DDR2 module, CompactFlash slot, ETH 10/100/1000, RS232, 2x USB; battery; IP65 protections (front side); 24 VDC. Memory Model number Short description 5MMDDR.0512-01 SO-DIMM DDR2 SDRAM 512 MB 5MMDDR.1024-01 SO-DIMM DDR2 SDRAM 1024 MB 5MMDDR.2048-01 SO-DIMM DDR2 SDRAM 2048 MB Accessories Model number Short description 0TB103.9 Terminal block, 3-pin, screw clamp 0TB103.91 Terminal block, 3-pin, cage clamps CompactFlash cards Model number Short description 5CFCRD.0064-03 CompactFlash 64 MB ATA/IDE SiliconSystems 5CFCRD.0128-03 CompactFlash 128 MB ATA/IDE SiliconSystems 5CFCRD.0256-03 CompactFlash 256 MB ATA/IDE SiliconSystems 5CFCRD.0512-03 CompactFlash 512 MB ATA/IDE SiliconSystems 5CFCRD.1024-03 CompactFlash 1 GB ATA/IDE SiliconSystems 5CFCRD.2048-03 CompactFlash 2 GB ATA/IDE SiliconSystems 5CFCRD.4096-03 CompactFlash 4 GB ATA/IDE SiliconSystems 5CFCRD.8192-03 CompactFlash 8 GB ATA/IDE SiliconSystems 5CFCRD.0512-04 CompactFlash 512 MB ATA/IDE B&R 5CFCRD.1024-04 CompactFlash 1 GB ATA/IDE B&R 5CFCRD.2048-04 CompactFlash 2 GB ATA/IDE B&R 5CFCRD.4096-04 CompactFlash 4 GB ATA/IDE B&R 5CFCRD.8192-04 CompactFlash 8 GB ATA/IDE B&R 5CFCRD.016G-04 CompactFlash 16 GB ATA/IDE B&R Power Panel 41 5PP520.0573-00 5PP520.1043-00 5PP520.1505-00 Display TFT color TFT color TFT color Resolution VGA VGA XGA Diagonal 5.7" 10.4" 15" Touch screen Analog resistive Analog resistive Analog resistive Processor Intel Atom Z510 Intel Atom Z510 Intel Atom Z510 Clock frequency 1100 MHz 1100 MHz 1100 MHz L2 cache 512 KB 512 KB 512 KB External bus 400 MHz 400 MHz 400 MHz Memory socket 1x SO-DIMM 1x SO-DIMM 1x SO-DIMM Memory type DDR2 DDR2 DDR2 Maximum memory capacity 2 GB 2 GB 2 GB Chipset Intel US15W Intel US15W Intel US15W Graphics Chipset graphics Chipset graphics Chipset graphics Graphics memory 128 MB 128 MB 128 MB COM1 RS232 RS232 RS232 CompactFlash slot Yes Yes Yes USB 2 on back 2 on back 2 on back 1x on the front side 1x on the front side Ethernet interface 1x 10/100/1000 Mbit/s 1x 10/100/1000 Mbit/s 1x 10/100/1000 Mbit/s Interface option Yes Yes Yes Power supply 24 VDC 24 VDC 24 VDC Power supply buffering (power fail logic with NMI) 10 ms 10 ms 10 ms PP65 - Compact and powerful The PP65 combines a compact design with increased computing power and represents a further addition to the successful Power Panel series. Ideal for multi-axis applications The PP65 is equipped with a powerful Geode LX800 processor with 500 MHz clock frequency. With this computing power, the PP65 provides performance that was previously achieved by the PP400. Therefore, the PP65 is especially suitable for multi-axis applications that require lots of computing power but only have limited space in the switching cabinet. The compact dimensions of the PP45 were implemented. Display and interface options provide flexibility The PP65 is available with 2 different display types that have identical installation dimensions. A 5.7" model with touch screen (without function keys) and a 3.5" model with touch screen and 30 function keys allow flexible machine implementation. The PP65 is equipped with 2 USB interfaces and a fast Ethernet port for exchanging data with higher level systems. The PP65 is available with integrated X2X or POWERLINK interfaces options for connecting remote I/O and drives. The devices can be extended with RS232/RS485, CAN and Profibus DP slave interfaces depending on the requirements. PP65 highlights: ■■ Processing power ■■ Compact dimensions ■■ Various display and interface options ■■ Windows® CE compatible Power Panel 43 Power Panel 65 Model number Short description 4PP065.0351-P74 Power Panel PP65, 3.5" QVGA color TFT display with touch screen (resistive), function keys, 128 MB DRAM, 256 KB SRAM, CompactFlash slot, ETH 10/100, POWERLINK, 2x USB, IP65 protection (front side), order application memory separately. Order TB103 and TB704 terminal blocks separately. 4PP065.0351-X74 Power Panel PP65, 3.5" QVGA color TFT display with touch screen (resistive), function keys, 128 MB DRAM, 256 KB SRAM, CompactFlash slot, ETH 10/100, 1x X2X Link, 2x USB, IP65 protection (front side), order application memory separately. Order TB103 and TB704 terminal blocks separately. 4PP065.0571-P74 Power Panel PP65, 5.7" QVGA color TFT display with touch screen (resistive), 128 MB DRAM, 256 KB SRAM, CompactFlash slot, ETH 10/100, POWERLINK, 2x USB, IP65 protection (front side), order application memory separately. Order TB103 and TB704 terminal blocks separately. 4PP065.0571-X74 Power Panel PP65, 5.7" QVGA color TFT display with touch screen (resistive), 128 MB DRAM, 256 KB SRAM, CompactFlash slot, ETH 10/100, 1x X2X Link, 2x USB, IP65 protection (front side), order application memory separately. Order TB103 and TB704 terminal blocks separately. Accessories Model number Short description 4PP065.IF10-1 PP65 interface module, 1 RS232 interface 4PP065.IF23-1 PP65 interface module, 1 RS232/RS485/RS422 interface, RS422 electrically isolated, RS485 electrically isolated and network capable, 1 CAN interface electrically isolated and network capable, order 0TB704 terminal block separately. 4PP065.IF24-1 PP65 interface module, 1 RS232/RS485/RS422 interface, RS422 electrically isolated, RS485 electrically isolated and network capable, 1 CAN interface electrically isolated and network capable, order 0TB704 terminal block separately. 4PP065.IF33-1 PP65 interface module, 2 CAN interfaces, electrically isolated and network capable, order 0TB704 terminal block separately! Operating systems Model number Short description 5SWWCE.0835-ENG Windows CE 6.0 for PP65 PP65 2x USB 2.0 ETH 10/100 24 VDC X2X Link or POWERLINK Interface Slot Technical data Processor Geode LX800, MMX compatible Clock frequency 500 MHz Main memory 128 MB DRAM SRAM 256 KB, battery-buffered CompactFlash slot 1 slot for Type I CompactFlash card PP65 Compact IF slot 1 Power Panel 45 4PP065.0351-X74 4PP065.0351-P74 4PP065.0571-X74 4PP065.0571-P74 Display TFT color TFT color TFT color TFT color Resolution QVGA QVGA QVGA QVGA Diagonal 3.5“ 3.5“ 5.7“ 5.7“ Touch screen Analog resistive Analog resistive Analog resistive Analog resistive Function keys 30 30 - - Interfaces USB Ethernet X2X POWERLINK 2x USB 2.0 1x 10/100 MBit/s 1x X2X Link master - 2x USB 2.0 1x 10/100 MBit/s 1x POWERLINK 2x USB 2.0 1x 10/100 MBit/s 1x X2X Link master - 2x USB 2.0 1x 10/100 MBit/s 1x POWERLINK Power supply 24 VDC 24 VDC 24 VDC 24 VDC Protection type IP65 (front side) IP65 (front side) IP65 (front side) IP65 (front side) 10 ms 10 ms 10 ms Power supply buffering (pow- 10 ms er fail logic with MTCX) RFID - Flexible and able to be fully integrated RFID is often integrated in the automation world and offers the possibility to link machine and system terminals in the logistics, production tracing and industrial IT structure. The B&R RFID modules can be easily integrated in existing structures without problems using the USB interface. Today, most BDE and access systems are based on the 13.56 MHz RFID system. The new development from B&R is ISO 14443 and ISO 15693 compatible and therefore allows easy user identification on the operating unit. In this way, existing identification cards can continue to be used without problems. Recognition is convenient because of the fast acquisition; it's normally enough to simply hold the tag or user ID on or near the device for identification. The range of the read and write units is also limited to a few centimeters in order to prevent accidental identification when someone is simply walking by. Through the compact design and prefabricated USB cable, IP65 protection is provided from all sides. Because of this, its possible that additional protective covers are not needed, which greatly simplifies subsequent installation. Flexible installation: The RFID units can be flexibly installed and easily integrated in a switching cabinet door or operating unit housing using a 22.5 mm standard cutout. This type of installation ensures IP65 protection from the front as standard. Installation in operating units: RFID integration in a hygienic design is possible because of the unique, complete and seamless manner of integration in the operating unit. Up to IP69K protection can be ensured for the operating unit. Integrated RFID read/write unit Highlights: ■■ 13.56 MHz and 125 kHz available ■■ ISO 14443 and ISO 15693 compatible ■■ Integration possible in existing systems ■■ Different RFID cards / tags available ■■ IP65 protection from the front, up to IP69K possible with panel integration ■■ USB interface ■■ Reading and writing is possible on the unit Industry- and customer-specific HMI systems 47 Model number Short description 5E9010.29 Transponder 13.56 MHz, read and write unit 5A9010.43 Transponder key, black housing, SLI read/write 5A9010.44 Transponder key, white housing, SLI read/write 5A9010.45 Transponder key, yellow housing, SLI read/write 5A9010.46 Transponder key, red housing, SLI read/write 5A9010.47 Transponder key, green housing, SLI read/write 5A9010.48 Transponder key, blue housing, SLI read/write 5A9010.50 Transponder card, white card, SLI read/write 5E9000.29 Transponder 125kHz, read and write unit 5A9000.37 Transponder key, black housing, 4102, read only, 125 kHz 5A9000.38 Transponder key, white housing, 4102, read only, 125 kHz 5A9000.39 Transponder key, yellow housing, 4102, read only, 125 kHz 5A9000.40 Transponder key, red housing, 4102, read only, 125 kHz 5A9000.41 Transponder key, green housing, 4102, read only, 125 kHz 5A9000.42 Transponder key, blue housing, 4102, read only, 125 kHz 5A9000.43 Transponder key, black housing, 4150, read/write, 125 kHz 5A9000.44 Transponder key, white housing, 4150, read/write, 125 kHz 5A9000.45 Transponder key, yellow housing, 4150, read/write, 125 kHz 5A9000.46 Transponder key, red housing, 4150, read/write, 125 kHz 5A9000.47 Transponder key, green housing, 4150, read/write, 125 kHz 5A9000.48 Transponder key, blue housing, 4150, read/write, 125 kHz Automation Panel with glass touch screen Hard as glass The Automation Panel with glass touch screen is especially well suited for work with paints, adhesives, resins or other such materials that can get on touch screen surfaces. In the printing industry for example, the touch screen surface often gets ink on it from the users fingers. If this ink is not removed immediately, it dries and the remaining ink must be removed by mechanical means. Here, a very hard and scratch resistant surface is a great advantage - ideally glass. The 19" Automation Panel with glass touch screen is equipped with a touch sensor that works using surface wave technology. Unlike other glass touch systems, this surface wave technology provides the advantage of also allowing operation with a gloved hand or a touch screen pen. Highlights: ■■ Touch screen made of pure glass for excellent transparency ■■ Robust, scratch-resistant glass surface – continues to function even if deep scratches occur ■■ Stable, drift-free operation ensures accurate touch reactions at all times ■■ Activation possible using your fingers (also with gloves) or a soft touch screen pen ■■ Fast touch reactions ■■ Sensitive touch reactions for detection of the position and also the firmness of the touch ■■ Mechanically and electrically compatible to the 5AP920.190601 series product with resistive touch sensor ■■ IP54 protection from the front On the front of this sheet of glass, ultrasonic waves move between the transmitters and receivers. When this glass surface is touched, some of this wave energy is absorbed and the changed receiver signal is then used to calculate the touch coordinates. Flexibility Just like all Automation Panels, the Automation Panel with glass touch screen is equipped with an insert slot on the back. This insert slot accepts the modular display interface or the fan-free Panel PC 300 insert. Procedure: The surface wave touch screen has a sheet of glass with transmitting and receiving piezoelectric transducers. Model number Short description 5AP920.1906-K07 Automation Panel AP920, 19" SXGA color TFT display with glass touch screen (surface wave); 3 USB 2.0 interfaces; insert for Automation Panel Link; IP 54 protection (from front). 24 V DC. Industry- and customer-specific HMI systems IP65 stainless steel panel with 19" display The thin operating unit with robust stainless steel housing The operating unit with stainless steel housing combines a thin design and robust materials in an optimal HMI system for hygienic and harsh industrial applications. The compact design makes this large 19" TFT display not only optically pleasing, but also allows it to be installed on a support arm system precisely where it is needed to operate the machine. The hygienic design reduces edges, grooves and gaps to a minimum. Complete integration in the operating unit housing eliminates the transition to the housing that is normally present. The fully integrated resistive touch sensor, which can also be used with thick gloves, is especially well-suited for use in hygienic applications. The USB interface with IP65 protection makes it easy to connect peripheral devices or memory media. High-quality IP66 protection on the front side and IP65 protection on the back guarantee easy cleaning from all sides. Flexibility Just like all Automation Panels, the stainless steel panel is equipped with an insert slot. This insert slot accepts the modular display interface or the fan-free Panel PC 300 insert. Highlights: ■■ IP66/IP65 high protection ■■ Design in accordance with DIN EN 1672-2 foodstuffs machines, general design principles, part 2: hygienic guidelines ■■ Fully integrated touch screen ■■ Housing made of stainless steel 1.4301, surface smoothed ■■ Gaps and edges in which dirt can collect minimized ■■ Shatter protection through laminated front foil that covers the whole surface ■■ Physiologically harmless materials ■■ IP65 USB interface with robust, stainless steel cover screw This complete solution provides you with a fully integrated operator panel that is easily mounted to the machine. Pre-assembled connection cables with connectors and a wide range of mounting options on standard swing arm systems optimize the commissioning process. Model number Short description 5AP920.1906-K14 Automation Panel IP65 AP920 19" SXGA color TFT display, fully integrated touch screen, without dirt-collecting edges (resistive); front / housing made from stainless steel; 1 USB 2.0 interface; insert for Automation Panel Link; prepared for connection to the stainless steel Rittal CP-S support arm system; IP65 protection; 24 V DC. 49 IP69K operating units Robust and suitable for hygienic applications When using operating units in the food and beverage and pharmaceutical industries, there are special requirements regarding hygienic design and continuous durability because they must be cleaned often. Cleaning is often done using high pressure cleaning equipment. In order to meet the requirements for harsh environments, the devices in this series have a stainless steel front and a hygienic design and are certified for providing IP69K protection according to DIN 40050. From visualization terminals with modular interface cards to Power Panels with integrated control and drive technology, IP69K operating units with screen diagonals from 5.7" to 15" are available. Industry- and customer-specific HMI systems 51 Highlights: ■■ IP69K protection from the front ■■ Seamless safety-sealed system with 3 seals ■■ Additional mounting frame for instable switching cabinets/ housing ■■ Front made of stainless steel 1.4301, surface smoothed ■■ Gaps and edges in which dirt can collect are minimized ■■ Fully integrated touch screen ■■ Design in accordance with DIN EN 1672-2 foodstuffs machines, general design principles, part 2: Hygienic requirements ■■ Shatter protection through laminated front foil that covers the whole surface ■■ Front foil with smooth design ■■ Physiologically harmless materials ■■ Installation dimensions identical to those of B&R products Seamless gasket with 3 seals Stable mounting frame for balanced contact pressure Model number Short description 5AP920.1043-K04 Automation Panel AP952, 10.4" VGA color TFT display 5AP920.1505-K54 Automation Panel AP951, 15" XGA color TFT display 5AP920.1505-K74 Automation Panel AP920, 15" XGA color TFT display, integrated RFID read/write unit 4PP420.0571-K04 Power Panel PP420, 5.7" QVGA color TFT display, 1 aPCI slot 4PP420.0571-K34 Power Panel PP420, 5.7" QVGA color TFT display, 2 aPCI slots 4PP420.1043-K14 Power Panel PP420, 10.4" VGA color TFT display, 1 aPCI slot 4PP420.1043-K24 Power Panel PP420, 10.4" VGA color TFT display, 2 aPCI slots 4PP420.1505-K04 Power Panel PP420, 15" XGA color TFT display, 1 aPCI slot 4PP420.1505-K14 Power Panel PP420, 15" XGA color TFT display, 2 aPCI slots 5PP320.0571-K04 Power Panel PP320 BIOS, 5.7" QVGA color TFT display 5PP320.1043-K04 Power Panel PP320 BIOS, 10.4" VGA color TFT display 5PP320.1505-K14 Power Panel PP320 BIOS, 15" XGA color TFT display Motion control 53 Addition to the product range The perfect addition Another series is being added to the already extensive stepper motor product range. The new stepper motors from the 80MPF series with a 60 mm flange as well as the 56 mm 80MPD series and the 86 mm 80MPH series motors are among the strongest motors currently available on the market with regard to holding torque. The compact length provides additional advantages during construction of the machine. Just like all B&R motors, only the highest quality materials are used for the new stepper motors, which guarantees a long lifespan. Ball bearing structure The ball bearing used in a stepper motor is generally one of the core components that determines reliability, even under rough conditions. B&R was especially attentive when selecting these components. Years of experience with servo motors and feedback from many customers were utilized here. Flange is compatible to 56 mm motors When designing the 80MPF series, compatibility of the mounting flange with the existing 56 mm motors was taken into consideration. For this reason, the mounting holes for 60 mm 80MPF motors are identical to the 80MPD series, even though the flange is 14 mm larger. The shaft diameter for the new stepper motors is 8 mm (as compared to 80MPD ¼“), which allows the maximum radial load on the shaft to be increased. A performance increase of up to 30% and at the same time reduced power loss make the new stepper motors from the 80MPF series the ideal products for use in machines with high clock rates. Stepper motors 55 Increased protection Specially designed for use in harsh environments, an optional IP65 cover will be available for the stepper motors. Motor from the new 80MPF series IP65 cover Motor from the new 80MPF series with IP65 option ABR encoder with IP20 protection All B&R stepper motors can be delivered with an optional encoder system. The magnetic encoders that are used are highly robust, which makes them the perfect solution for use in harsh environments. 80MPD series with optional IP20 encoder 80MPH series with optional IP20 encoder Stepper motors ABR encoder with increased protection The varieties with IP54 encoders are another highly cost-effective addition to the 80MPF and 80MPH stepper motor product ranges. 80MPH with optional IP54 encoder Technical data Supply voltage 18 - 30 VDC Current requirements Max. 12 mA + output load Output circuit Push / Pull level, asymmetric Max. output current +/- 10 mA per output Number of outputs 3 A/B/R Resolution 1024 increments per revolution Accuracy +/- 1.8° Output protection Short circuit protection 57 ABR encoder and brake with IP54 protection The B&R stepper motors are available with IP54 encoder and brake options. Holding brakes up to 2 Nm are available for the 80MPF motors. The holding brakes for the 80MPH series guarantee up to 9 Nm braking torque. Braking force is provided by a permanent magnet. Brakes are used wherever moving mass must be stopped in a defined manner and the braking torque must be maintained if the power supply fails. 80MPF series in flange size NEMA 23 (60 mm) with brake option Stepper motor highlights: ■■ Holding torques from 1.1 Nm to 13.6 Nm ■■ Able to be operated in parallel and in series ■■ IP65 option ■■ Optional encoder ■■ Brake option Stepper motors Stepper motor control product overview Name X20DS1319 X20DS1119 X20SM1436 X20SM1426 X67SM4320 X67SM2436 X20SM3456 ACOPOSmicro Channels 1 1 4/2 3 1/2 Current Pulse/direction 1A/3A 1A/3A 6A 10 A Voltage 5V 24 V 24 V 24 V, -38.5 V +/- 25% 24 V 24 V, -38.5 V +/- 25% 24 V, -48 V +/- 25% 24 V, -64 V +/- 25% Encoder 1x incremental encoder / SSI 1x incremental encoder 2x incremental encoders 3x incremental encoders Up to 2 incremental encoders / SSI, etc. Protection type IP20 IP20 IP67 IP20 IP20 59 8LVA compact servo technology If servo motors must be installed in extremely small spaces, then the 8LVA motor series form B&R is just what you need. Equipped with either a resolver or an absolute multiturn encoder with highly modern EnDat 2.2 interface, these motors are ready to meet the highest demands. Through their low moment of inertia, these motors are designed to be highly dynamic and have excellent self-acceleration. These motors have IP54 protection standard, and are also available with IP65 protection. The motors are available with an optional holding brake. Designed for uses with ACOPOSmicro servo drives, these motors offer extremely high performance and are some of the most compact on the market. The 8LVA servo motors are recommended for a wide range of applications and provide an optimum priceperformance ratio in the power range up to 1.3 kW. Servo motors 61 Sizes The motors from the new 8LVA series cover three flange sizes with 40, 60 or 80 mm flanges. The power range is between 100 W and 550 W mechanical continuous power for the 80 V model and up to 1300 W with the 230 VAC model. Highlights: ■■ Ultra compact and highly dynamic ■■ Power range up to 1.3 kW ■■ For 80 VDC and 320 VDC DC bus voltage ■■ Absolute multiturn encoder with the same length ■■ Robust, industrial connectors with optimum EMC shielding ■■ Fast, easy and automated locking ■■ Optionally available for direct gear mounting Technical data - 80 VDC Flange size [mm] 40 60 60 80 Stall torque [Nm] 0.36 0.68 1.35 2.6 Rated torque [Nm] 0.32 0.65 1.3 2.45 Max. torque [Nm] 1.0 2.0 4.0 7.2 Rated speed [min-1] 3000 3000 3000 2100 550 Rated power [W] 100 200 400 Rated current [Arms] 1.4 2.9 5.8 7.3 Stall current [Arms] 1.6 3.0 6.0 7.9 Max. rpm [min-1] 6600 6600 6600 6600 Moment of inertia [Kgcm²] 0.03 0.14 0.26 0.95 8LVA compact servo technology Encoder technology With the encoder equipment, B&R offers a choice between a resolver for standard applications and absolute encoder with EnDat 2.2 interface. 2 . 2 t a D En The ultra compact encoder with a length of less than 13 mm is multiturn capable and has a battery backup system. With 262,144 position values per revolution (218) and 65,536 revolutions (216), the encoder offers an extremely high resolution and a very compact size. Like the servo motors from the 8LS and 8JS series, the embedded parameter chip provides the highest level of comfort during commissioning. 8LVA motors with resolver and EnDat encoders Servo motors 63 Connection technology The innovative connection system developed for the 8LVA compact servo motor series only requires a small amount of space for cabling and provides maximum flexibility. The 300° rotation range allows connections to be made in an extremely flexible manner. Fast and tool-free mounting with selflocking quick-release (Springtec®) ensures simple and secure connections for the power and encoder cables. Together with this universal connector system, the new 8LVA series offers IP65 protection (with oil seal) for applications in a wide range of automation areas. This ensures secure connections even in the most adverse conditions. The metal housing of the connector provides optimum EMC shielding for the highest level of operational security. B&R motors with gears B&R motors with flanged gears combined with B&R's proven drive technology make up cost-effective automation systems for just about any industrial environment. The B&R motor series 8LSA, 8JSA, 8LVA and 80MP can be ordered with fully assembled gears that are optimally designed to work together right from the factory. The gears are fastened to the motor's A-side using adapter plates tailored precisely to the respective motor. The motor shaft is fastened in the gear using an embedded clamping system, which prevents radial tension in the motor. A planetary gear mounted directly to the motor will be available for the 8LVA motor series. B&R motors with gears, standard series Definition of "standard" gears by B&R: ■■ All teeth are tempered, which allows high torques to be transferred ■■ Extremely smooth operation because the teeth on the sun and planets are honed ■■ The rotary play on standard gears is < 8-12 arcmin (flange size 40: 15 arcmin) ■■ Gear ratios i = 3, 4, 5, 8, 10 (single stage), 9 to 100 (two stage), up to 512 (three stage - depending on the design) ■■ Balanced precision clamping system Motors with gears 65 One-of-a-kind building block principle in the area of standard gears B&R gears from the standard series give you the possibility to choose between all output geometries established on the market in the area of coaxial planetary gears. ■■ This enables B&R to supply gears for existing applications without having to make changes to the machine. Furthermore, you are also able to combine the output bearings and the output geometry of the 8GP60 series in combination with the torsional play of the standard series for applications which do not require extremely reduced torsional play. This makes it possible to absorb high radial and axial forces. ■■ This offers a cost-optimized solution for implementing higher bearing forces in applications where the torsional play of the standard series is sufficient. B&R motors with gears, premium series Overview of planetary gears: ■■ 8GP60 – High-precision planetary gears ■■ 8GP40 – Standard planetary gears ■■ 8GF60 – High-precision planetary gears with output flange ■■ 8GF40 – Standard planetary gears with output flange ■■ 8GA60 – High-precision angular planetary gears ■■ 8GA40 – Standard angular planetary gears ■■ 8GP30 – Economical planetary gears ■■ 8GM40 – Motor direct-mount planetary gears 8GP60 planetary gears Lowest torsional play - highest loads These gears feature very low torsional play and high torsional rigidity. They are particularly well-suited for use in handling systems that run with high speeds and acceleration values and applications in which the optionally available torsional play of <1 angular minute is of particular significance. The honed gearing of this series ensures the lowest level of operating noise and reduces vibration. The use of special bearings enables high radial and axial forces. This series provides the right solution for S1 as well as S5 operation. This series also features IP65 protection, flexible mounting orientation as needed and maintenance-free operation through permanent lubrication. Highlights - 8GP60 planetary gears: ■■ Lowest torsional play, optionally < 1arcmin ■■ Highest permissible radial and axial forces ■■ 14 gear ratios i = 3-10 (single-stage) 12-100 (two-stage) ■■ High output torque ■■ IP65 protection ■■ Low noise ■■ Permanently lubricated Motors with gears 8GP40 planetary gears The cost-effective alternative to the 8GP60 series 8GP40 planetary gears are the ideal solution for applications that do not require an extremely low degree of torsional play. Typical applications for this gear include those with high speeds and acceleration values as well as toothed belt or rack applications. The fully tempered teeth and honed sun and planets guarantee that high drive torques can be handled and provide excellent position accuracy. Highlights - 8GP40 planetary gears: ■■ Low torsional play < 8-12 arcmin (except for flange size 40) ■■ Flexible mounting orientation ■■ 24 gear ratios i = 3-10 (single-stage) 9-100 (two-stage) 60-512 (three-stage) ■■ High output torque ■■ Highly dynamic through reduced inertia values ■■ IP54 protection ■■ Permanently lubricated 67 8GF60 planetary gears with output flange Highest torsional rigidity - lowest torsional play The 8GF60 gear series is the ideal solution for applications that demand rigidity, the highest torque and lowest torsional play. Typical areas of application: Turntables, woodworking, machine tools, robotics - applications that demand the highest torsional rigidity and precision. Highlights - 8GF60 planetary gears: ■■ Lowest torsional play, optionally < 1arcmin ■■ Highest resistance to tilt ■■ 12 gear ratios i = 4-10 (single-stage) 16-100 (two-stage) ■■ High-speed output torque ■■ IP65 protection ■■ Output flange in accordance with EN ISO 9409 ■■ Compact construction Motors with gears 8GF40 planetary gears with output flange The cost-effective alternative to the 8GF60 series The 8GF40 gear series is the ideal solution for applications with low requirements for speed, output torque and torsional play. Highlights - 8GF40 planetary gears: ■■ Low torsional play < 12 - 8 arcmin ■■ High resistance to tilt ■■ 15 gear ratios i = 3-10 (single-stage) 9-100 (two-stage) ■■ High output torque ■■ IP54 protection ■■ Output flange in accordance with EN ISO 9409 ■■ Compact construction 69 8GA60 angular planetary gears Applying forces at an angle These gears feature low torsional play and high output torque. The use of tapered roller bearings on the output side enables very high axial and radial forces. Using hypopalloid gearing in the angle brackets enables gear ratios up to 10:1 to be implemented without a planetary stage, resulting in a highly compact axial length for this gear series. Highlights - 8GA60 planetary gears: ■■ Lowest torsional play < 5 - 8 arcmin ■■ Highest permissible radial and axial forces ■■ 11 gear ratios i = 4-10 (single-stage) 16-100 (two-stage) ■■ High-speed output torque ■■ IP65 protection ■■ Flexible mounting orientation ■■ Low operating noise Motors with gears 8GA40 angular planetary gears The cost-effective alternative to the 8GA60 series The 8GA40 series consists of the 8GP40 series and a 1:1 main driving gear. This simple connection creates a cost-effective, space-saving alternative to a coaxial gear. The performance values of the 8GA40 series are nearly identical to the values of the 8GP40 series. Highlights - 8GA40 planetary gears: ■■ Low torsional play ■■ High permissible radial and axial forces ■■ 24 gear ratios i = 3-10 (single-stage) 9-100 (two-stage) 60-512 (three-stage) ■■ High output torque ■■ IP54 protection ■■ Flexible mounting orientation ■■ Compact 71 8GP30 planetary gears The cost-optimized version of the 8GP40 series By using a cost-optimized clamping system, gearing sets and by reducing the number of different gear ratios, B&R is able to offer suitable gears for cost-sensitive applications. The cost-optimized manufacturing of the Economy series requires sufficient batch sizes and is the most economical solution for series production applications requiring large amounts. Highlights - 8GP30 planetary gears: ■■ Low torsional play < 8-12 arcmin (except for flange size 40) ■■ Flexible mounting orientation ■■ 15 gear ratios i = 3-10 (single-stage) 9-100 (two-stage) ■■ High permissible radial and axial forces ■■ Highly dynamic through reduced inertia values ■■ IP54 protection ■■ Permanently lubricated Motors with gears 8GM40 direct-mount planetary gears The highest power density in the smallest space In order to save weight, installation space and the amount of mass moved, the gear is mounted directly on the motor. The drive gear is mounted directly on the motor shaft and the motor flange is precisely adapted to the gears. With this type of mounting, an adapter flange and a clamping system are not needed, and the amount of mass that has to be moved is reduced. Because of the rigid structure and the small amount of mass, high-performance control loops can be created for dynamic applications in a small amount of space. Highlights - 8GM40 planetary gears: ■■ Low torsional play < 8-12 arcmin (except for flange size 40) ■■ Flexible mounting orientation and permanently lubricated ■■ High output torque ■■ Optimum dynamics through reduced inertia values ■■ Direct mounting on the 8VLA motor series ■■ Light weight and short length ■■ IP54 protection 73 Inverter modules 33 A New models added to the already wide range of ACOPOSmulti inverter modules. The 8BVI0330HxS0.000-1 is designed as double-wide module and offers the familiar advantages of all ACOPOSmulti inverter modules: ■■ All connections are designed as plugs ■■ Integrated connections for motor holding brakes and motor temperature sensors ■■ STO (Safe Torque Off): Uncontrolled stops and safe stop integrated ■■ Two slots for ACOPOSmulti plug-in modules The ACOPOSmulti inverter modules 8BVI0110HxD0.000-1 are available in all three mounting options - wall, cold plate and feed-through mounting. 8BVI0330HCS0.000-1 ACOPOSmulti 75 Product ID Wall mounting Cold plate or feed-through mounting 8BVI0330HWS0.000-1 8BVI0330HCS0.000-1 C-UL-US listed In preparation Available cooling and mounting methods Wall mounting Cold plate or feed-through mounting Yes Yes Module width 2 DC bus Voltage Max. 750 VDC 900 VDC Continuous power consumption In preparation Power loss at max. device power In preparation Encoder monitoring YES DC bus capacitance 990 μF Design ACOPOSmulti backplane 24 VDC supply Input voltage 25 VDC ±1.6 % Input capacitance 32.9 μF Max. power consumption In preparation Design ACOPOSmulti backplane Motor connector Continuous power 24 kW Continuous current 33 Aeff Reduction of continuous power depending on altitude Starting at 500 m above sea level 3.3 Aeff per 1,000 m Peak current 83 Aeff Rated switching frequency 5 kHz Possible switching frequencies 5/10/20 kHz Max. rate of rise in voltage according to IEC EN 60034-17 10 kV/μs Protective measures / safeguards Overload protection Short circuit and ground fault Yes Yes Maximum motor line length depending on the switching frequency Switching frequency 5 kHz Switching frequency 10 kHz Switching frequency 20 kHz 25 m 25 m 25 m Inverter modules 165 A The 8BVI1650HxS0.000-1 expands the upper segment of the ACOPOSmulti inverter module range. It is designed as a module with 8x width and offers the familiar advantages of all ACOPOSmulti inverter modules: ■■ All connections (except for the motor connection) are designed as plugs ■■ Integrated connections for motor holding brakes and motor temperature sensors ■■ STO (Safe Torque Off) Uncontrolled stops and safe stop integrated ■■ Two slots for ACOPOSmulti plug-in modules The ACOPOSmulti inverter modules 8BVI1650HxS0.000-1 are available in all three mounting options - wall, cold plate and feed-through mounting. 8BVI1650HCS0.000-1 ACOPOSmulti 77 Product ID Wall mounting Cold plate or feed-through mounting 8BVI1650HWS0.000-1 8BVI1650HCS0.000-1 C-UL-US listed In preparation Available cooling and mounting methods Wall mounting Cold plate or feed-through mounting Yes Yes Module width 8 DC bus Voltage Max. 750 VDC 900 VDC Continuous power consumption In preparation Power loss at max. device power In preparation Encoder monitoring YES DC bus capacitance In preparation Design ACOPOSmulti backplane 24 VDC supply Input voltage 25 VDC ±1.6 % Input capacitance 32.9 μF Max. power consumption In preparation Design ACOPOSmulti backplane Motor connector Continuous power 120 kW Continuous current 165 Aeff Reduction of continuous power depending on altitude Starting at 500 m above sea level 16.5 Aeff per 1,000 m Peak current 296 Aeff Rated switching frequency 5 kHz Possible switching frequencies 5/10/20 kHz Max. rate of rise in voltage according to IEC EN 60034-17 10 kV/μs Protective measures / safeguards Overload protection Short circuit and ground fault Yes Yes Maximum motor line length depending on the switching frequency Switching frequency 5 kHz Switching frequency 10 kHz Switching frequency 20 kHz 25 m 25 m 25 m 120 kW power supply modules New models have been added at the high-performance end of the already wide range of ACOPOSmulti 8BVP power supply modules. This allows ACOPOSmulti drive systems to be implemented in even more applications in the high-performance range. The 8BVP1650Hx00.000-1 is designed as an 8x wide module, provides 120 kW continuous power and offers the familiar advantages of all ACOPOSmulti 8BVP power supply modules: ■■ Wide input voltage range ■■ Capable of regeneration ■■ Integrated connection for temperature sensors ■■ 2 slots for ACOPOSmulti plug-in modules The ACOPOSmulti power supply module 8BVP1650Hx00.000-1 is available in all three mounting options - wall, cold plate and feed-through mounting. 8BVP1650HC00.000-1 ACOPOSmulti 79 Product ID Wall mounting Cold plate or feed-through mounting 8BVP1650HW00.000-1 8BVP1650HC00.000-1 C-UL-US listed In preparation Available cooling and mounting methods Wall mounting Cold plate or feed-through mounting Yes Yes Module width 8 Power mains connection Mains input voltage 3x 220 up to 3x 480VAC ±10% Frequency 50 / 60 Hz ± 4% Installed load In preparation Power loss at max. device power In preparation Starting current at 400 VAC In preparation Switch-on interval > 10 sec Max. chargeable DC bus capacitance 16 mF Integrated line filter according to EN 61800-3-A11 second environment (limits from CISPR11, group 2, class A) No Integrated regeneration choke Yes Power factor control Yes DC bus Voltage Max. 750 VDC 900 VDC Continuous power (supply and regeneration) 1) 120 kW Reduction of continuous power depending on mains input voltage Mains input voltage < 3x 400VAC 300 W * (400 – mains input voltage) Reduction of continuous power according to the ambient temperature above 40 °C In preparation Peak power (supply and regeneration) 216 kW Power loss at max. device power In preparation DC bus capacitance In preparation Protective measures Overload protection Short circuit and ground fault Yes No Design ACOPOSmulti backplane 24 VDC supply Input voltage 25 VDC ±1,6 % Input capacitance In preparation Max. power consumption In preparation Design ACOPOSmulti backplane 1) Valid for following conditions: 40 °C ambient temperature, installation altitude < 500 m above sea level, mains supply voltage 3x 400 VAC. BiSS interface 8AC125 B&R already offers a wide range of plug-in modules for ACOPOS servo drives for the evaluation of different encoders. With the addition of the 8AC125.601, a plug-in module is now available for the evaluation of BiSS encoders. Characteristics With the 8AC125.60-1, encoders can be read based on the BiSS C standard. The input signals are monitored. In this way, broken connections, shorted lines and encoder supply failure can be recognized. What is BiSS? The BiSS interface is an open and license-free communication standard. It is a fully digital bidirectional sensor interface that is based on a master/ slave structure. These digital interfaces enable synchronous, fast and secure reading of sensor data. 8AC125.60-1 Highlights: ■■ Bidirectional communication ■■ Highly secure data transfer ■■ Digitization right on the sensor ■■ Error detection ACOPOS 81 Product ID General information 8AC125.60-1 C-UL-US listed Yes Module type ACOPOS plug-in module Slot Slots 2, 3 and 4 Power consumption In preparation Encoder input 1) Connection, module-side 15-pin DSUB socket Indicators UP/DN LEDs Position encoder Encoder - ACOPOS No Encoder monitoring Yes Encoder supply Output voltage Load capability Sense lines Typ. 5 V 250 mA No Serial interface Signal transfer Baud rate Synchronous RS485 1.25 MBaud 1) The BiSS encoder must be wired using a cable with a single shield. Energy management made easy Do you know exactly how much energy your machine consumes? Intelligent energy management and the resulting potential for energy savings are among the the key issues of our time. That's why, in addition to the initial costs, life cycle costs continue to gain importance. These life cycle costs, which are often the focus of conversation, do indeed continue to grow in importance, but are presently difficult to represent in comparable numbers. What is at least easy to measure and, therefore to optimize, is the energy consumption of a production system, even if this information has only been seldom used. The integrated power meter function in the ACOPOSmulti power supply modules makes it possible to record the individual energy costs of a production machine without the need for additional utilities. Regardless of whether it's an active power supply module with integrated braking energy recovery or a passive power supply module (braking energy is converted to heat). In all operating states? The power meter function gives the operator information about how much power is being consumed by the ma- chine in any machine operating state. The display indicates averages and peak values. At any time? In addition to the average power consumption values, system operators will also find information about a single production cycle on the machine to be useful. This makes it possible to determine how efficient this product can be produced on the system right at the beginning of a production batch. This gives system operators the possibility, in addition to the usual production parameters, to also integrate the energy factor easily into their planning for optimized production. The following measurement values are available as averages, peak values or in relation to one specific product cycle: ■■ Effective power ■■ Apparent power ■■ Reactive power ■■ cosφ , is, Uphase Comprehensive information for smart energy management The data is transferred to the higherlevel controller via the POWERLINK connection, where it is available for further processing in energy management systems. ACOPOSmulti Auto-tuning - hanging axes Function The expansion to include hanging axes has considerably widened the area of use of the existing autotuning function. Hanging axes are involved when conservative forces cause a constant load torque on the motor via a mechanical entity. The main attribute of a hanging axis is the need for a brake. If this brake is released, then the load torque causes the drive to accelerate and the load to sink. Intelligent stabilization of the autotuning function prevents exactly this behavior from occurring. Control strategies hold the drive within the given range of movement, close to the working point. The existing autotuning function is then able to identify the system and to calculate the ideal control parameters. The major advantage for the user is that the intelligent stabilization requires essentially no knowledge of the system. Usage Due to the fact that the existing autotuning function is part of the autotuning function for hanging axes, the previous area of use is considerably expanded. Wherever loads are raised or lowered, the control parameters can now also be determined automatically. Input parameters determined This ranges from handling systems and robots to vertical axes in milling machines. It makes no difference if the motors are driven with synchronous, asynchronous, rotary or linear design. Start via pushed button Advantages for the user ■■ Faster and easier commissioning ■■ Only minimal system knowledge needed ■■ Frequency response identification ■■ Moment of inertia and load torque detection ■■ Broad range of automatically configurable mechanics Intelligence Load torque Controller 83 Line Start Stabilization through intelligent control strategy System identification Calculation of ideal control parameters End ISQ ripple compensation Inadequacies in the mechanical structure and electrical asymmetry can cause undesired disturbance torque in the power transmission system. Unfortunately, the majority of these disturbances are strongly dependent on the load, and change with the operating point of a permanent magnet synchronous motor. This type of disturbance torque has a negative effect on the application, especially for direct drives, and results in additional position lag error. This generally has a negative effect on the concentricity properties of the drive system. Compensation for disturbance torque The clear correlation between the encoder position and the disturbance that occurs allows us to identify the motorspecific disturbance torque values and then implement compensation in relation to the operating-point. During the identification process, the disturbance torque is recorded over at least one mechanical rotation. This process is fully automatic and can be performed with all standard encoders. Based on this signal curve, intelligent algorithms then generate data record specially for this motor. This individual data record is immediately available for the compensation, which means that it can be used instantly. Of course data records that were identified earlier, and possibly adjusted individually, can also be used. A signal for compensation is generated based on this data record, which was either determined directly by the identification procedure or was loaded by a previous identification. This signal is applied to the control loop using proven structures (set current filter ISQ_Filter), thereby compensating for the undesired disturbance torque. This compensation makes it possible to considerably reduce the position lag error, which results in an enormous improvement to the concentricity of the motor. Motion control 85 The following image displays a characteristic example of position lag error with compensation (red) and without compensation (blue). Strong minimization of the position lag error is clearly evident over time as well as in the spectral representation. 0.6 0.18 without comp. with comp. without comp. with comp. 0.16 0.4 0.14 0.2 lag [Units] lag [Units] 0.12 0.1 0.08 0 −0.2 0.06 −0.4 0.04 −0.6 0.02 0 0 50 100 Frequency [Hz] 150 Position lag error spectrum with and without compensation 200 −0.8 0 2 4 6 8 t [s] Position lag error characteristic with and without compensation 10 PLCopen - New function blocks Parameter identification With a wide range of setup function blocks, it is possible to shorten a drive's commissioning phase by automatically calling these FBs from a program. The use of these FBs can minimize the number of manual configuration steps after replacing hardware components or when dealing with constantly changing load conditions. ■■ MC_BR_SetupInductionMotor The function block MC_BR_SetupInductionMotor automatically identifies parameters from an induction motor. Only the motor's type plate data must be provided for proper detection. The remaining parameters required by the drive are either calculated or determined via measurement, depending on the function block configuration. The resulting data is saved in an ACOPOS parameter table on the controller. ■■ MC_BR_SetupController The function block MC_BR_SetupController makes it possible to automatically determine the parameters of the speed and position controller for a drive. These parameters are detected while the axis is practically at a stand-still. Furthermore, feed forward parameters can be determined for the compensation of friction effects and inertia using a movement defined by the user. The resulting data is saved in an INIT parameter data module on the controller. Power measurement ■■ MC_BR_PowerMeter The function block MC_BR_PowerMeter is used for easy operation of the ACOPOSmulti's power and energy measurement function. The values can be determined within a specified monitoring interval (e.g. product cycle). The beginning of the monitoring interval can be defined either by setting an FB input or by an event at the ACOPOSmulti. The function block makes the the determined data available on an output, enabling it to be immediately further processed in the application. Motion control 87 Starting new movement types ■■ MC_BR_MoveCyclicPosition Some applications require the set position of a drive on the controller to be calculated and/or transformed- depending on the mechanics being used. The function block MC_BR_MoveCyclicPosition is used to transfer this position cyclically to the drive. It is also possible to change between cyclic set position and basis movement function blocks, which start drive-controlled movements, on the fly. The axis is in the PLCopen axis state "Continuous Motion" while it is controlled by this function block. ■■ MC_TorqueControl This function block specified in the PLCopen standard starts a movement with a predefined torque or, on linear axes, with a predefined force. The set value is not activated immediately, but rather via a configurable ramp function. The torque and force can also be limited using speed, acceleration and deceleration limit values, which are available as FB inputs. The FB is used in applications where the torque or force are decisive factors for an optimum process. Control technology 89 Cable monitoring Technical data X20DI4375 I/O module Four 24 VDC digital inputs with open-circuit and short-circuit detection Rated voltage 24 VDC Input filter Hardware Software 0.8 ms Default 1 ms, can be configured between 0 and 25 ms in 0.2 ms intervals Connection type 3-line connections Input circuit Sink Sensor supply 4x 50 mA Open circuit and short circuit detection Yes, can be switched off individually for each channel X20 DI 4375 Input with monitoring It is often equally as important to know whether a connection is ok as it is to know the status of the sensor. A shortcircuit or wire break that goes undetected can have fatal consequences, which is not only of importance in the area of safety technology. The new X20 digital input module can be used to increase this aspect of machine safety. It monitors the connected lines and detects any respective errors. Four channels with three-line connection are provided for this purpose. Line monitoring can be switched off individually for each channel. Highlights: ■■ Open-circuit detection ■■ Short-circuit detection ■■ 3-line connection ■■ Removable clamps for prewiring r e 1 2 3 4 1 2 3 4 S1 S2 S3S4 DI 1 DI 2 +24 VDC +24 VDC GND GND DI 3 DI 4 +24 VDC +24 VDC GND GND X20 System Single-channel isolation Technical data X20DI6373 I/O module 6 digital potential-free inputs - 24 VDC Rated voltage 24 VDC Input filter Hardware Software ≤100 µs Default 1 ms, can be configured between 0 and 25 ms in 0.2 ms intervals Connection type 2-line connections Input circuit Sink/Source Electrical isolation Channel - Bus Channel - Channel Yes Yes X20 DI 6373 Potential-free inputs Potential-free inputs are used frequently, particularly when integrating third-party components in a machine. Electrical isolation makes it easy to avoid problems caused by poor grounding and the associated voltage deviations. With six potential-free inputs on one module, the advantage of the X20's high component density is clearly illustrated. 91 Highlights: ■■ Potential-free single-channel isolation ■■ 2-line connection ■■ Configurable input filter ■■ Removable clamps for prewiring r 1 3 5 e 2 4 6 DI 1+ DI 1- DI 2+ DI 2- DI 3+ DI 3- DI 4+ DI 4- DI 5+ DI 5- DI 6+ DI 6- Phase-angle modules Coupler for external triac modules The third model of the new phaseangle modules is designed for driving external power triacs. It has four output channels for outputting respective ignition pulses. The module also has zero crossing detection for optimal control of the power triac. Highlights: ■■ Phase-angle control ■■ Zero crossing detection ■■ 12 – 240 VAC ■■ Model for controlling external triac modules ■■ Removable clamps for prewiring Technical data X20DO2633 X20DO4633 X20DO4613 I/O module 2 digital TRIAC outputs with phase-angle control 4 digital TRIAC outputs with phase-angle control 4 digital outputs for external power TRIACs Number of outputs 2 4 4 Design TRIACs TRIACs TRIACs Rated voltage 12 - 240 VAC 12 - 240 VAC 12 - 240 VAC Rated frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz Rated output current 2 A per channel 1 A per channel 0.1 A per channel Phase-angle control Resolution Range 1% 5% to 95% 1% 5% to 95% 1% 5% to 95% Von Uwe Grinninger prüfen lassen ! Connection example X20DO4633 X20 DO 4633 Triac outputs with phase-angle control Triac output modules switch wear-free AC voltage from 12 to 240 V. The maximum current per connection is two amps on the two-channel module and one amp on the four-channel module. The modules have a phase-angle control which can be used to set the power output from 5% to 95%. These are controlled in percentage steps, depending on the integrated zero crossing detection. r e 1 2 3 4 DO 1 DO 2 DO 3 DO 4 N N N N L L N N X20 System Low drift Technical data X20AO4635 I/O module 4 analog outputs with low drift Output ±10 V or 0 to 20 mA, using different connection terminal points Digital converter resolution 16-bit Conversion time 50 µs for all outputs Power on/off behavior Internal enable relay for boot procedure and errors Signal Max. gain drift Max. offset drift 0.0025% / °C based on the current output value* 0.001% / °C based on the entire output range* Output protection Short circuit protection *Specifications based on ±10 V X20 AO 4635 Highly stable precision High-precision analog output puts high demands not only on accuracy, but also on temperature stability. The standard X20 16-bit analog output module was further improved for demanding tasks such as these. The new model now features voltage measurements with up to 12x better maximum offset drift of now only 0.001% / °C. 93 Highlights: ■■ Both current and voltage signals are possible ■■ 16-bit digital converter resolution ■■ Very fast conversion time ■■ Removable clamps for prewiring r e 1 2 3 4 AO + 1 I AO + 2 I AO + 1 U AO + 2 U AO - 1 U/I AO - 2 U/I AO + 3 I AO + 4 I AO + 3 U AO + 4 U AO - 3 U/I AO - 4 U/I HIPERFACE NetTime position time stamp Highly dynamic positioning tasks require not only the position value, but also the exact time at which the position was determined. The X20 HIPERFACE module has a NetTime function for this, which adds a time stamp to the recorded position with microsecond accuracy. The module provides the PLC with the position value and time stamp as absolute time value. The NetTime mechanisms ensure that the PLC NetTime clock and the local NetTime clock on the module have exactly the same absolute time at all times. Highlights: ■■ HIPERFACE ■■ Encoder supply ■■ NetTime function: Time stamp for position ■■ Removable clamps for prewiring Technical data X20DS1828 I/O module 1 HIPERFACE input Encoder input HIPERFACE Incremental signals 1 Vss symmetric Encoder frequency 200 kHz Encoder supply 11 V max. 150 mA Encoder monitoring Yes X20 DS 1828 X20 HIPERFACE connection HIPERFACE was developed by the company Stegmann. As with other systems, the benefits of absolute and incremental position measurement are also combined here. The X20 HIPERFACE module can be used to connect these encoders directly to the X20 system. r e UP DN SIN REF SIN COS REF COS D\ D Encoder 11V + GND X20 System EnDat NetTime position time stamp The EnDat module has a NetTime time stamp function. When determining the position value, a time stamp is created with microsecond precision and made available to the PLC. Highlights: ■■ EnDat 2.1 and 2.2 ■■ Encoder supply ■■ NetTime function: Time stamp for position ■■ Removable clamps for prewiring Technical data X20DS1928 I/O module 1 EnDat input Encoder input EnDat 2.1/2.2 Incremental signals 1 Vss symmetric Encoder frequency 400 kHz Encoder supply 5 V max. 300 mA Encoder monitoring Yes X20 DS 1928 X20 EnDat encoder module EnDat is a standard developed by Heidenhain, which incorporates the benefits of absolute and incremental position measurement. Encoders with EnDat 2.1 as well as with EnDat 2.2 can be connected to the X20 EnDat module. External encoders (ones that are not connected directly to the drive) are often used when a sufficiently stable mechanical connection between the location of the movement that needs to be measured and the motor itself is not possible via its encoder. Machine tool example: The motor drives a ball spindle with different tolerances. With an external encoder, the actual carriage position must be read directly from a glass encoder to increase precision. 95 r e UP DN B\ B A\ A D\ D T\ T Encoder 5V + GND sin/cos encoder Connection for sin/cos encoder sin/cos encoders with 1 Vss are mostly used in linear drives and systems with high-resolution optical or magnetic position measurement systems. The input signals can be processed up to a frequency of 400 kHz. The X20DC1073 has an integrated encoder monitor for detecting open-circuit, short-circuit or power failure in the encoder. Technical data X20DC1073 I/O module 1 sin/cos input Encoder input sin/cos 1 Vss Encoder frequency 400 kHz Encoder supply 5 V max. 300 mA Encoder monitoring Yes Highlights: ■■ sin/cos 1 Vss ■■ Encoder monitoring ■■ NetTime function: Time stamp for position ■■ Removable clamps for prewiring X20 DC 1073 NetTime position time stamp The sin/cos module has a NetTime time stamp function. When determining the position value, a time stamp is created with microsecond precision, which can then be evaluated in the PLC. r e UP DN A A\ B B\ R R\ Encoder 5V + GND X20 System Diode array Technical data X20CM6209 I/O module 6 diodes, potential-free Rated voltage 24 V Reverse voltage 40 V Rated input current 1.0 A X20 CM 6209 Potential-free to diodes It is often necessary to access signals without causing a reaction (e.g. when determining the status of keys). Diodes are used in these cases. Simplifying the wiring of these diodes is a job for the diode array module. Six potential-free diodes are simply arranged in the module. This eliminates the need for additional clamping systems in the switching cabinet. 97 Highlights: ■■ 6 potential-free diodes ■■ Use as freewheeling or decoupling diodes ■■ Removable clamps for prewiring D 1+ D 1- D 2+ D 2- D 3+ D 3- DDI4+ 1 D DI42 Geber D 5+ 1 24V+ GeberD 25-24V+ D GND 6+ GND D 6- Digital motor module High component density The digital motor modules offer maximum performance with minimum space requirements. The single width X20 modules are available in 2 models; as half-bridge with 4 digital outputs and as full-bridge with 3 digital outputs. The continuous current per channel is 3 A at a peak current of up to 5 A. Integrated diagnostics offer the possibility to read back the output current for each channel using the application. Technical data X20MM3332 X20MM4331 I/O module 3 full-bridge outputs 4 half-bridge outputs Number of outputs 3 4 Design Full-bridge Half-bridge Rated voltage 24 VDC 24 VDC Rated output current 3A 3A Peak current 5 A per channel 5 A per channel Diagnostics Readable output current Readable output current Highlights: ■■ High component density ■■ 3 A continuous current ■■ 5 A peak current ■■ Readable current r e 1 2 3 X20 MM 4331 X20 MM 3332 Ideal for DC motors The digital motor modules offer extensive possibilities for controlling motors, valves or resistive loads and are particularly well-suited for controlling DC motors with brushes. The X20MM4331 (half-bridge) allows enabling/disabling and bridging the outputs. The X20MM3332 model (fullbridge) also supports polarity reversal of the outputs. r e 1 2 3 4 Motor 1 + Motor 1 - Motor 1 + GND Motor 2 + Motor 2 - Motor 2 + GND Motor 3 + Motor 3 - Motor 3 + GND DI NC1 DI NC2 Motor DI 14 + GND DI 2 Geber +241VDC 24V+ Geber +242VDC 24V+ Geber +241VDC 24V+ Geber +242VDC 24V+ GND GND GND GND X20 System Sercos III bus controller X20 bus controllers The X20 I/O System can be connected to all significant fieldbus systems. The bus controller acts as link between fieldbus and the I/O modules. On Ethernet-based systems, it contains two RJ45 connections as standard equipment. This eliminates the need for additional infrastructure components. Sercos III connection Sercos III is the advanced development of the Sercos standard on Fast Ethernet. Compared to the older Sercos profiles, I/O integration has been considerably advanced and improved. The X20 bus controller supports the new I/O profile and all real-time characteristics. This now enables Sercos III to utilize the entire spectrum of IP20 and IP67 I/O. Configuration is done using SDDML device description files. Highlights: ■■ Sercos cycle times from 31.25 µs to 65 ms ■■ Sercos III, TCP/IP, http, DHCP ■■ Expansion with X67, X20 and XV 99 Technical data X20BC00H3 Fieldbus module Bus controller Type Sercos III Design 2x RJ45 Cable length Max. 100 m between 2 stations (segment length) Transfer rate 100 MBit/s full-duplex Comment Order terminal block, supply module and bus base separately. Spacing 37.5 mm for bus controller with bus base and supply module EtherCAT X20 for EtherCAT EtherCAT has established itself on the market as additional Ethernet-based fieldbus. The X20 bus controller supports the system's high-speed I/O communication. This opens up the variety offered by the X20 and X67 I/O modules in the B&R system for EtherCAT users. Configuration The FieldbusDESIGNER is available as free tool for easy configuration of the I/O system. In addition to the modular device profile, the EtherCAT bus controller also supports the mailbox protocols CoE (CANopen over EtherCAT) and FoE (File Access over EtherCAT). The latter also allows firmware download down to the individual I/O modules, in addition to the download of configuration data. Highlights: ■■ Modular device profile ■■ Mailbox protocols CoE, FoE ■■ Download of firmware and configuration via FoE ■■ FieldbusDESIGNER as free configuration tool ■■ Expansion with X67, X20 and XV Technical data X20BC00G3 Fieldbus module Bus controller Type EtherCAT Design 2x RJ45 Cable length Max. 100 m between 2 stations (segment length) Transfer rate 100 MBit/s full-duplex Comment Order terminal block, supply module and bus base separately. Spacing 37.5 mm for bus controller with bus base and supply module X20 System Switch Switch for EtherCAT Pure daisy-chain wiring of the fieldbus is often very difficult, if possible at all. In practice, tree structures are often required for real-time Ethernet systems. The use of a standard switch would introduce unwanted delay and jitter times for EtherCAT. This is why special EtherCAT switches are used. Modular system An EtherCAT switch with four ports and 24 VDC supply is available as stand-alone device. This makes it possible to build very basic tree topologies. However, an expandable EtherCAT bus controller, which can be equipped with a special EtherCAT switch module on the left side, can also be used. This provides two additional, open RJ45 EtherCAT connections in addition to the bus controller's two integrated EtherCAT RJ45 connections, if needed. 101 Technical data X20BC80G3 X20HB88G0 X20HB28G0 Fieldbus module Bus controller expandable EtherCAT switch base module EtherCAT switch expansion module Type EtherCAT EtherCAT EtherCAT Design 2x RJ45 2x RJ45 2x RJ45 Cable length Transfer rate Comment Spacing Max. 100 m between 2 stations (segment length) 100 MBit/s full-duplex 100 MBit/s full-duplex 25 mm (only module) 25 mm (only module) EtherCAT bus controller without expansion X20BC80G3 EtherCAT bus controller, expanded with X20 EtherCAT switch module X20HB28G0 + X20BC80G3 Highlights: ■■ Stand-alone EtherCAT switch ■■ Bus controller expandable to four EtherCAT connections 100 MBit/s full-duplex Order terminal block, supply module and bus base separately. EtherCAT stand-alone switch, base module expanded with X20 EtherCAT switch module X20HB28G0 + X20HB88G0 25 mm (only module) Modbus Modbus on Ethernet In recent years, Modbus has started to use Ethernet as the basis for communication. Devices with Modbus/TCP are becoming more and more common in the areas of automation that do not demand true real-time. The reason for this can be found in the widely used and easily maintained Modbus protocol, which can be easily installed and run on any PC. The area of use ranges from machine manufacturing without special real-time demands to building automation. Bus controller with TCP and UDP Just like the corresponding X20 module, the X67 bus controller also supports Modbus/TCP as well as Modbus/ UDP. Thanks to the highly efficient Modbus implementation, it is possible to attain reaction times down to a millisecond. This makes it easy to expand the bus controllers with the entire X67 and X20 system using the integrated expansion interface. Two bus controller designs are available: With eight integrated digital channels and with 16 I/O connections. The latter of the two has an integrated Ethernet switch for ideal implementation of cabling topologies. Technical data X67BCJ321 X67BCJ321.L12 Bus controller Modbus/TCP, 8 digital I/Os Modbus/TCP, 16 digital I/Os Type Modbus/TCP, Modbus/UDP Modbus/TCP, Modbus/UDP Design 1x shielded M12 Internal 2x switch, 2x shielded M12 Amount 8 16 Design 8x M8 8x M12 Digital channels Can be configured as input or output Rated voltage 24 VDC 24 VDC Rated output current 0.5 A per channel 0.5 A per channel Total current 4.0 A 8.0 A Fieldbus Digital channels Highlights: ■■ Command sequence check for preventing undefined states ■■ FieldbusDESIGNER as free configuration tool ■■ DHCP capable ■■ Digital channels can be configured as input or output ■■ Expansion with X67, X20 and XV X67 System EtherNet/IP EtherNet/IP for harsh environments Recently, EtherNet/IP has been replacing DeviceNet more and more frequently. To meet this trend, the X67 product portfolio will be expanded to include a bus controller for this modern, Ethernet-based fieldbus system. All X67 base features, such as integrated digital channels that can be optionally configured as inputs or outputs, are also available in the EtherNet/IP bus controller. 103 Technical data X67BCD321.L12 Bus controller EtherNet/IP, 16 digital I/Os Fieldbus Type EtherNet/IP Design Internal 2x switch, 2x shielded M12 Digital channels Amount 16 Design 8x M12 Digital channels Can be configured as input or output Rated voltage 24 VDC Rated output current 0.5 A per channel Total current 8.0 A Integrated switch The device is equipped with an integrated switch for easy and costeffective integration in an EtherNet/ IP network. Despite this, it can also be expanded locally using the third communication channel to include X67 and X20 modules. The B&R FieldbusDESIGNER can also be used for configuring the bus controller and the connected I/O modules. This free tool ensures quick access to all available parameters and easy integration in environments such as Allen-Bradley. Highlights: ■■ EtherNet/IP connection with integrated switch ■■ Integrated web interface for diagnostics and configuration ■■ DHCP capable ■■ Cycle times to 1 ms ■■ Digital channels can be configured as input or output ■■ Expansion with X67, X20 and XV Sercos III IP67 I/O for Sercos III Sercos III continues to establish itself as the new standard in the Sercos world. While enabling the implementation of demanding drive applications, Sercos III now simplifies the process of integrating I/Os. As a device that is fully compliant with Serco III, the X67 bus controller supports the standard I/O profile and all real-time characteristics. The modular properties (i.e. expansion possibilities with X67 and X20) offer a nearly unlimited level of flexibility for applications. Technical data X67BCH321.L12 Bus controller Sercos III, 16 digital I/Os Fieldbus Type Sercos III Design 2x shielded M12 Digital channels Amount 16 Design 8x M12 Digital channels Can be configured as input or output Rated voltage 24 VDC Rated output current 0.5 A per channel Total current 8.0 A Configuration The bus controller is configured using SDDML device description files in the Sercos III system. All synchronous and asynchronous mechanisms (such as the Ethernet IP channel) are integrated in the X67 device. Highlights: ■■ Sercos cycle times from 31.25 µs to 65 ms ■■ Supports Sercos III, TCP/IP, http, DHCP ■■ Digital channels can be configured as input or output ■■ Expansion with X67, X20 and XV X67 System EtherCAT EtherCAT in the IP67 EtherCAT is based on standard Fast Ethernet. It offers high-speed I/O communication, which is fully supported by the X67 bus controller. The bus controller can be used as individual EtherCAT device or as locally expandable system. Modular system for EtherCAT The bus controller can be, just like all other X67 bus controllers, expanded to include X67 and X20 standard modules. This makes it possible for modular systems that support EtherCAT but have only IP20 protection to be easily replaced with an X67 system. This eliminates on-site switching cabinet costs. 105 Technical data X67BCG321.L12 Bus controller EtherCAT, 16 digital I/Os Fieldbus Type EtherCAT Design 2x shielded M12 Digital channels Amount 16 Design 8x M12 Digital channels Can be configured as input or output Rated voltage 24 VDC Rated output current 0.5 A per channel Total current 8.0 A Highlights: ■■ Modular device profile ■■ Mailbox protocols CoE, FoE ■■ Download of firmware and configuration via FoE ■■ FieldbusDESIGNER as free configuration tool ■■ Digital channels can be configured as input or output ■■ Expansion with X67, X20 and XV CANopen Integrated I/O supply CANopen offers the possibility of incorporating the I/O supply in the CAN cable. The advantage is obvious: There is no need for an additional 24 V cable. This is a particular advantage for remote installation of IP67 modules and saves cabling costs. The new CANopen X67 bus controller models include this I/O supply integrated in the bus connection. Alternatively, the separate I/O supply can also be chosen via the M8 power supply plug, just like on all other bus controllers. Technical data X67BC4321-1 X67BC4321.L08-1 Bus controller CANopen, 8 digital I/Os CANopen, 16 digital I/Os Type CANopen with I/O supply CANopen with I/O supply Design 1x shielded M12 Internal T-connector, 2x shielded M12 Amount 8 16 Design 8x M8 16x M8 Digital channels Can be configured as input or output Rated voltage 24 VDC 24 VDC Rated output current 0.5 A per channel 0.5 A per channel Total current 4.0 A 8.0 A Fieldbus Digital channels I/O with M8 or M12 The CANopen bus controller is available in two variants: As standard device with eight digital channels (M8 connection) or as high density bus controller with 16 digital channels and M12 connections. Highlights: ■■ CANopen connection with integrated I/O supply ■■ Digital channels can be configured as input or output ■■ Expansion with X67, X20 and XV X67 System POWERLINK Real-time standard POWERLINK has been established on the market for years. Based on standard fast Ethernet, it offers high performance with total freedom to use various topologies. A distinctive feature of POWERLINK is unlimited access to its open technology. The protocol stack as well as the POWERLINKsafety stack are both available as an open-source license with no contract required. 107 Technical data X67B8331 Bus controller POWERLINK, 8 digital I/Os Fieldbus Type POWERLINK Design 1x shielded M12 Digital channels Amount 8 Design 8x M8 Digital channels Can be configured as input or output Rated voltage 24 VDC Rated output current 2.0 A per channel Total current 8.0 A POWERLINK with 2 amps An additional bus controller model with IP67 protection has been added to the POWERLINK I/O program. In general, digital outputs on all X67 bus controllers supply a maximum of 0.5 amps per channel. With the new POWERLINK bus controller, the current can be increased to 2 amps per channel at 50% simultaneousness factor. As is the case with all X67 bus controllers, each channel can be configured as input or output. Highlights: ■■ POWERLINK bus controller with 2 A outputs ■■ Digital channels can be configured as input or output ■■ Expansion with X67, X20 and XV Fixed address X67 module with address switch Local expansion of an X67 or X20 system is easy to do. Only the new modules at the end have to be arranged. Addresses are assigned automatically in ascending order. This automatic function has several advantages. However, there are also situations when manual address assignment is necessary. This is best illustrated with an example of a modular machine with optionally mounted mechatronic units. A fixed node number is absolutely necessary in order to detect or to arrange these units automatically. That's why a new X67 module with node number switch has been introduced. It can be used to set any address from the X2X Link address range. The subsequent modules without this feature are automatically addressed starting with the address of the preceding module. Highlights: ■■ X67 digital module with adjustable address ■■ Digital channels can be configured as input or output ■■ 2 channels with counter functions (up to 50 kHz) ■■ High density module with M12 connections Technical data X67DM9321.L12 I/O module 16 digital channels with address switch Digital channels Amount 16 Design 8x M12 Digital channels Can be configured as input or output Rated voltage 24 VDC Rated output current 0.5 A per channel Total current 8.0 A #10 X2X Link #11 #12 #50 #51 #20 #21 #22 X67 System Precise analog input Analog inputs with 16 bits Precise measurement tasks demand high converter resolutions. With16bit resolution, two new X67 analog input modules are now able to meet demands that could not be met with the available 12-bit modules. Each module has four analog inputs. A separate model will be offered for voltage measurement (+/- 10 V) and current measurement (0..20 mA) respectively. 109 Technical data X67AI1233 X20AI1333 I/O module 4 analog inputs ±10 V 4 analog inputs 0..20 mA Amount 4 4 Design 4x M12 4x M12 Input ±10 V 0..20 mA Input type Differential input Differential input Digital converter resolution 16-bit 16-bit Conversion time 400 µs for all inputs 400 µs for all inputs Output format INT INT Input protection Protection against wiring with supply voltage Digital channels Highlights: ■■ 16-bit digital converter resolution ■■ 4 analog inputs ■■ Variant for ±10 V ■■ Variant for 0..20 mA No compromises The power supply is one of the key components in the machine's switching cabinet. It greatly influences the machine availability as required by the customer because all electrical components depend on the reliability of the power supply. The power supply product range provides features suited to the requirements for series production machine manufacturing. In this way, B&R further contributes as a system provider to the cost optimization of your machines. Highlights: ■■ Optimized devices reduce costs ■■ Smaller dimensions reduce space required ■■ Well-rounded product portfolio for series production machines ■■ Easy mounting rail installation B&R is introducing a new power supply generation in order to meet the many requirements of machine users and therefore the requirements for machine manufacturing. All power supplies can handle a wide range of AC and DC input voltages and are approved for a wide temperature range. The power supplies have short-circuit, overload, and open-circuit protection. The devices also have a complete international certification package. The functionality of the B&R power supplies meets the precise requirements for machine manufacturing. There are no costly additional features that are only relevant for special applications. This increases cost-effectiveness. This allows B&R to offer the optimal device for machine manufacturing. 3R 36 ZH U6 X SS O\ L1 L2 L3 Inp u 40 t AC PE 0-5 2 00 ~/3 V ~ DC OK 22 Adju .529 st .5 V 6 T $/ W( 29 &RQ.$ ,QG (' 5 33 $ - 9 9 +] J WLQ HUD $ ' $ 9 & 6 ' 3 9 6 9 VH 3 & KD R H$ 3 HU1 ROWDJ $ 2UGXW$&QDO9 9 ,QSHUDWLR & 2SWSXW' 2X . J WLQ HUD & ' ) ! & ! ) ( + + SO\ XS U6 ZH 3R ZZZEUDXWRPDWLRQFRP The compact and user-friendly construction of the devices saves space in stock and also in the switching cabinet. The terminals and voltage adjustments are easy to access, which helps reduce installation and commissioning times. QJ R WL O1 HF XD Q DQ Q P FR DG UH H 5 IR EH 7 /,6 ( D KLQ & LQ GH 0D Ou tp 24 ut D V C 20 A "One of many details…" The third minus terminal for secondary grounding as well as the easy to access terminals and voltage adjustments help reduce installation and commissioning times. Power supplies Overview & technical data 111 Single-phase power supplies 0PS1025.2 0PS1042.2 0PS1020.0 0PS1040.0 0PS1050.1 0PS1100.1 0PS1200.1 Input voltage range 100 - 240 VAC 100 - 240 VAC 100 - 240 VAC 100 - 240 VAC 100 - 240 VAC 100 - 240 VAC 100 - 240 VAC Rated output voltage 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC Rated output current 2.5 A 4.2 A 2A 4A 5A 10 A 20 A Efficiency >86% >88% >88% >88% >89% >89% >91% MTBF >500,000 h >500,000 h >500,000 h >500,000 h >500,000 h >500,000 h >500,000 h Ambient temperature during operation -25°C…+70°C -25…+70°C -25…+70°C -25…+70°C -25…+70°C -25…+70°C -25…+70°C Dimensions (WxHxD) 72x90x61 mm 90x90x61 mm 45x99x107 mm 67.5x99x107 mm 40x130x115 mm 60x130x152.5 mm 115x130x152.5 mm Three-phase power supplies Buffer module 0PS3050.1 0PS3100.1 0PS3200.1 0PS3400.1 Input voltage range 2x/ 3x 400 - 500 VAC 2x/ 3x 400 - 500 VAC 3x 400 - 500 VAC 3x 400 - 500 VAC Input voltage range 0PB0200.1 24 VDC Rated output voltage 24 VDC 24 VDC 24 VDC 24 VDC Rated output voltage 24 VDC Rated output current 5A 10 A 20 A 40 A Rated output current 0…20 A Efficiency >89% >89% >91% >92% Efficiency >95% MTBF >500,000 h >500,000 h >500,000 h >500,000 h MTBF >500,000 h Ambient temperature during operation -25…+70°C -25…+70°C -25…+70°C -25…+70°C Ambient temperature during operation -25…+70°C Dimensions (WxHxD) 40x130x115 mm 60x130x115 mm 115x130x152.5 mm 139x130x190 mm Dimensions (WxHxD) 64x130x125 mm Integrated Safety Technology 113 20 safe inputs Component density reduces channel costs Integrated safety technology offers unbeatable advantages such as an enormous level of flexibility in the application or safe axis movements. Things that open up completely new possibilities for the engineer are seen differently by the buyer: The costs of 'yellow' modules are inevitably higher than for standard modules. This becomes a major factor when dealing with a large number of safe inputs. Technical data X20SI9100 I/O module 20 safe digital inputs Rated voltage 24 VDC Input filter Hardware Software ≤150 µs Configurable between 0 and 500 ms Input circuit Sink Digital clock outputs 4x 24 VDC, 100 mA Output protection Thermal cutoff of all channels when overload or short circuit The X20SI9100 solves this problem. With 20 safe inputs on one module, the overhead costs for a safe circuit are distributed over many channels, thereby significantly lowering the channel price. Despite this, there is no need to sacrifice advantages such as two-channel evaluation, modularity, decentralized design, etc. SI 1 SI 2 SI 3 SI 4 SI 5 SI 6 Highlights: ■■ 20 safe inputs ■■ Minimum channel costs ■■ Extremely high component density ■■ Less space required in the switching cabinet SI 7 SI 8 SI 9 SI 10 SI 11 SI 12 SI 13 SI 14 SI 15 SI 16 SI 17 SI 18 SI 19 SI 20 Pulse 1 Pulse 2 Pulse 3 Pulse 4 Integrated Safety Technology Power supply with safe cut-off Supply module with safe cut-off of power supply The E-stop relay for safely cutting off the 24 V supply is a classic element in any switching cabinet. However, integrated safety technology has now completely changed this image. The safe output modules have the disadvantage that each output that must be safely shut off, must be designed as a safety output. And this even though cable diagnostics, muting lamp monitoring or the dedicated cut-off of a single channel are often not necessary. On the one hand, this means increased module costs, and on the other hand, work needed for making adjustments in the switching cabinet and in the entire chain of documentation. The new X20 supply module with safe cut-off replaces the previous standard supply module and the external safety relay. The supplied 24 V for a potential group can be safely cut-off. As a result, all standard output modules in this potential group will also be safely cut-off. 115 Technical data X20SP1130 Power supply module Supply module with safe cut-off of power supply Rated voltage 24 VDC for internal I/O supply Integrated microfuse Yes Output voltage 24 VDC Rated output current 10 A Output protection Thermal cutoff for overload or short circuit 24 V 24 V SO 1 + GND Highlights: ■■ Safe cut-off of 10 A ■■ Safe cut-off of standard outputs ■■ Safely switched potential can also be used externally ■■ Reduced costs for safe outputs +24 VDC I/O GND SafeDESIGNER V2.80 New functions The SafeDESIGNER will be expanded in version 2.80 to include the following functions: Code comparison The functions already implemented in the SafeDESIGNER for comparing two projects and for finding differences in projects will be expanded to include a code comparison. This is done by comparing the codes of the program organizational units (POU) contained in the project with each other and then displaying any differences found in the code. This makes it considerably easier for the user to manage several different projects. This function also significantly improves the process of searching for errors. LONG data types In most cases, 16-bit integer values are sufficient for processing analog data. However, 32-bit is a must for operations with position values from the safe drive technology. This is why the mathematic and logical functions in the SafeDESIGNER are being expanded to include the data type LONG and SAFELONG with 32-bit data length. Furthermore, the communication channels between the functional CPU and SafeLOGIC have also been expanded to include the data type LONG. Windows® 7 The final tests for SafeDESIGNER on Windows® 7 were started to coincide with the official release of the new operating system. Version 2.80 now supports the following operating systems: ■■ Microsoft Windows® XP ■■ Microsoft Windows® Vista ■■ Microsoft Windows® 7 Integrated Safety Technology Safety over iCN Central SafePLC for an extensive machine network Complex machine networks consist of multiple functional controllers and of course also require safety-related protection. Central safety technology is important for retaining a clear overview, particularly in these applications. Decentralized designs with limited functionality require a number of remote safety devices, each with a mini safety application, which are difficult to manage and maintain. Automation PC Old borders are vanishing With the iCN (intelligent Controlled Node) function, a functional CPU including its corresponding network can become a controlled node in a higher-level POWERLINK network. This makes it possible to cascade POWERLINK networks over multiple functional controllers as needed, thereby allowing easy networking of machine groups. Of course safety technology is included here, providing an integrated solution for the following application examples: 117 Material feed Visualization Material transfer ACOPOSmulti iCN ACOPOSmulti ACOPOSmulti ACOPOSmulti iCN ACOPOSmulti ACOPOSmulti iCN In contrast, Safety over iCN only requires one single safe controller. In this safe controller, all safe signals from the POWERLINK main and subnetworks are compiled and interconnected in a central, safe application. This keeps the safety application clear and organized and enables central maintenance. Linking systems If multiple systems and system components are networked with respectively autonomous safety technology components, then higher-level safety functions such as E-STOP must also be routed to other system components. Safety over iCN makes it very easy to safely exchange safety-related data between the individual SafePLCs of the systems or system components and to take appropriate measures. ACOPOS/ACOPOSmulti safety technology Virtual wiring of safety functions Due to changes in standards, machine manufacturers now find themselves in a situation where they must implement increasingly complex safety applications. It is now almost impossible to do this using the conventional safety technology in drives. Additional components such as speed monitors are needed, which require a great deal of configuration and wiring to be integrated in the application. This is not only work-intensive but is also prone to errors. The result is often an increased safety risk. Module machines are increasingly unable to be made using conventional safety technology. By using ACOPOSmulti with SafeMC, virtual wiring becomes reality. All available safety functions can be addressed directly for each specific axis via a function block in the safety application. The following safety functions are available when using an EnDat 2.2 safety encoder: ■■ Safe Torque Off ■■ Safe Brake Control ■■ Safe Operating Stop ■■ Safe stop 1 ■■ Safe stop 2 ■■ Safely Limited Speed ■■ Safe Direction ■■ Safely Limited Increment The respective function is requested exclusively via POWERLINK Safety. No need for physical wiring; even external monitoring modules are no longer necessary. The request signal for a safety function is also provided in the functional application, without having to replicate the logic of the safety application. This makes it possible to adapt drive control to the respective safety function and to change to the corresponding operating state. Information about the axis state and its safety functions is available at all times. In addition to the implementation of complex safety functions, this status information could also be used for the visualization, among other things. SafeMC 119 Additional advantages of integrated safety technology - Error detection time External monitoring modules are no longer needed when using the integrated safety functions. This means significantly faster reaction times and error detection. The resulting advantage is best illustrated with the following example: A maximum speed of 10 mm/s is defined for a machine's setup mode for the safety technology. The safety function SLS is requested to activate the setup mode. The SafeMC module monitors the delay and the configured speed limit. The functional application is responsible for running at the requested speed and not exceeding the monitored limit. The functional application drives and the safety technology monitors! An error on the functional controller results in an incorrect set value specification, which then causes the monitored speed limit to be exceeded. The error detection time the time from when the monitored limit is exceeded to when the respective error reaction is activated. During the error detection and reaction time, the drive can accelerate at the maximum possible physical acceleration rate! This must be accounted for in the configuration of the monitored limit. That means: A shorter total error detection and reaction time means that the axis will start running with the active safety function sooner! Automation Software 121 Integrated solution From a mechanical line shaft to an electronic shaft The last few years have seen printing machines move from mechanical line shafts to modern electronic shafts. The steadily growing demands for precision, productivity and flexibility made it necessary to rethink drive solutions for printing machines. In the end, it resulted in the use of a separate high-precision synchronized drive on each printing unit. On the one hand, the resolution of the fixed mechanical coupling simplified the construction and therefore prevented mechanical problems. On the other hand, however, it increased the demands on register control, since the longitudinal register error needed to be corrected indirectly via the drives of the printing cylinder. Register control A gravure printing press is a coupled multivariable system, i.e. a phase correction on one drive affects all subsequent register errors and therefore the respective control loops. Furthermore, the behavior of the register is non-lin- ear. This means that the response of controlled system a phase correction will vary depending on the line speed and acceleration. Rather than being measured continuously, the register error is only sampled at each full revolution of the printing cylinder, which provides an additional challenge. From a heterogeneous system configuration to an integrated solution The conventional machine automation solution has a heterogeneous system architecture. Separate units (e.g. for register control, motion control, general machine control) from various manufacturers are connected via simple interfaces. This low level of integration has numerous disadvantages, such as: ■■ No uniform, integrated diagnostics ■■ Inefficient software development due to use of multiple engineering tools and lack of uniform software structure ■■ Cost disadvantages The next step in innovation for printing machine automation is to integrate the entire solution. B&R offers an extensive product portfolio, including high-performance control software for scalable and integrated automation solutions. Control of printing machines 123 Ethernet TCP/IP Programming device DRUCKWERK i DRUCKWERK j SafeLOGIC POWERLINK ACOPOSmulti Main CPU ACOPOSmulti Automation PC Visualization Register control B&R's register control is based on physical models, and is designed specifically for the non-linear system structure. This makes it possible to maintain excellent control results even during acceleration and deceleration of the linear velocity. The main focus in the design of the function blocks was on making them simple for the user to work with. Clearly arranged interfaces and select geometric machine data make this possible. The software function blocks for register control provide following functions: ■■ The controller parameters are calculated automatically using specific autotuning procedures and adjusted for the current operating state. ■■ The controller itself is synchronized with register error scanning. The scanning frequency is taken into account properly in the controller. ■■ The controller dynamics can be set using a single parameter for each printing unit. ■■ Special process for minimizing control error during acceleration and braking phases. ■■ Each printing unit can be operated with either key color control or sequential color control. ■■ Any number of printing units can be operated. ■■ The distances between printing units can vary. ■■ The diameters of the printing cylinder can vary. Control quality during machine startup (gravure printing on BOPP 18 µm x 320 mm) Control of printing machines Tension control DFW/LQH6SHHG DFW:QG6SHHG The function blocks for tension control provide following functions: ■■ Direct control of tension with load cell measurement. ■■ Indirect control of tension with dancer position control. ■■ Estimation of winding roll diameter. Several modes have been implemented here, from which the user can select depending on what signals are available. Additional variables are provided, such as the moment of inertia of the winder and the average path thickness. ■■ Special process for minimizing control error during acceleration and braking phases. ■■ The existing ACOPOS autotuning processes can be used for controller configuration. ■■ Automatic adjustment of controller parameters according to the estimated winder diameter. DFW'FU3RV VHW/LQH6SHHG 3/& V\QF PCRWnd CalcT rqFF PCRWnd CalcDiam D, J i D PCRWnd SctrlAdapt VHW'FU3RV - PCR DancerCtrl - 6&75/ $&2326 D Another important function for printing machines is tension control. It ensures constant tension and provides the basis for mechanical stability and high printing quality at high speeds. 125 - ,&75/ ,&75/B,64B$&7 DFW'FU3RV 6&75/B63(('B$&7 Servo pump control Electro-hydraulic hybrid drive technology The classic drive solution for many hydraulic machines in a p/Q control pump driven by an induction motor. The movement is controlled by mechanically adjusting the flow rate of the pump with the induction motor at a constant rated speed. The main disadvantages of this standard construction are: ■■ Poor energy efficiency ■■ Unnecessary noise ■■ Pump lifespan ■■ High-maintenance hydraulics tank and cooling Using a variable speed drive together with a constant current pump results in an electro-hydraulic hybrid drive. This combines the advantages of both drive technologies: Electric power supplied by an electric servo drive and motor provides high dynamics and precision, low noise and stable temperatures. The only purpose of the hydraulics is power transmission. Particularly in this area is where the advantages of a hydraulic drive really shine, such as compact size, high force and power density, and the availability of robust, cost efficient linear motors. Highly efficient energy management The variable speed of a servo pump drive prevents the idle speed losses that typically occur in hydraulic con- sumers between process cycles. The pump can turn at low speed to compensate for the leakage. The high volumetric efficiency of the internal gear pumps, which are used primarily for servo pump drives, gives them an additional advantage over the piston pumps in conventional configurations. This makes it possible to perform the same amount of mechanical work while achieving energy savings of up to 70%. For a machine manufacturer this is money in the bank. In a total solution, the cost of the additional servo drive is compensated by significant savings in the hydraulics (smaller tank, no oil cooler, pump costs). Quiet operation The variable speed servo drive always operates the pump at the minimum speed required. Compared to a conventional configuration, noise levels can be reduced by up to 70 dB between cycles. You can only hear the hydraulics when they are actually working. With the already reduced noise generation due to the lower flow rate pulsation created by internal gear pumps compared to piston pumps, a typical noise reduction of 5 - 10 dB can be achieved during movements. Highlights - Servo pump drive ■■ Energy savings up to 70% ■■ Noise reduction between cycles up to 70 dB ■■ Noise reduction during work movements up to around 10 dB ■■ Reduced operating temperature and hydraulic component wear ■■ Significantly reduced cost of replacement parts for pump ■■ Oil cooler usually no longer needed ■■ Temperature stability Fluid Power Mechatronics 127 Pset nset PACT U P M nACT Example servo pump control Servo pump control Highly dynamic and precise control technology for practical application The basic functionality of the servo pump controller is that it alternates between print and flow quantity control (p/Q functionality). The control core is implemented directly on the servo drive. The result is high-precision control with extremely efficient overshoot protection when switching to print control and dynamic acceleration in speed regulation mode. Highlights - Control software ■■ Extremely dynamic ■■ Efficient overshoot prevention in pressure control mode ■■ Highly dynamic acceleration in speed control mode ■■ Fast switching of controller parameter sets during runtime ■■ Coupling of multiple pumps in multi-pump mode ■■ Highly dynamic pressure release with cavitation protection The high bandwidth of the ACOPOS servo drives allows them to use highly dynamic speed adjustments to further reduce the already low flow rate pulsation of internal gear pumps. Controller parameter sets for the various consumer axes are stored directly on the servo drive and can be quickly switched during runtime. In multiple-pump system, the drive assemblies can operate independently to supply different consumers simultaneously, or they can be coupled together in master/slave operation to provide one consumer with maximum axis speed. The software handles important factors that ensure robust operation in the field. These include prevention of cavitation in the suction line at high acceleration and in the pressure line during reverse operation for active pressure release. Printing control quality Fluid Power Mechatronics 129 X67CM4033 hydraulics module The X67CM4033 has one position encoder input, one analog output and two analog inputs. In other words, it provides the entire I/O framework for a fully equipped valve-controlled hydraulic axis. Technical data Due to the high resolution (all converters have 16-bit resolution) and the short cycle times (≤ 200 µs), the module is also perfectly suited for applications with high demands on dynamic properties. Position encoder Signal level ABR incremental encoder Input frequency Evaluation SSI absolute value encoder Max. baud rate Coding Parity Word size Wiring is minimized throughout the entire system with a sophisticated concept: Only one cable leads to each sensor or actuator, which contains both the signal lines and the supply lines. The result is simple and clearcut wiring with short signal paths. Analog output Signal type Resolution +/-10 V or 0..20 mA 16-bit Analog inputs Amount Signal type Resolution 2 +/-10 V or 0..20 mA 16-bit Valve supply Continuous current 5 V differential (RS422) Max. 400 kHz 4x 1 Mbit/s Gray, binary Yes 31-bit Max. 4 A X2X The module can supply the actuator on the analog output with 4 A of continuous current. This is especially significant when using directly controlled proportional valves. Power supply X2X Power supply SSI When placed behind the appropriate bus controllers, the module can also be used on all conventional fieldbus systems such as POWERLINK, CANopen, Profibus DP, DeviceNet, Modbus TCP, Ethernet/IP and Profinet. X P U P U Fluid Power Mechatronics 131 Highlights - X67CM4033 ■■ I/O framework for a fully equipped hydraulic axis ■■ IP67 protection ■■ Simple and clear-cut wiring (only one cable per sensor/actuator) ■■ All sensor/actuator supplies integrated ■■ Suited for applications with high dynamics X2X X2X X2X+ X2X X2X\ X2X| X2X+ X2X X2X\ X2X| 24 VDC encoder supply Encoder supply 5V GND encoder supply A (Data) A\ (Data) B (CLK) B\ (CLK) R R\ Sensor supply 24 VDC Sensor supply GND AI+ (voltage) AI AI + (current) Sensor supply 24 VDC Sensor supply GND AI+ (voltage) AI AI + (current) 24 VDC actuator supply Actuator supply GND AO+ (voltage) AOAO+ (current) 24 VDC GND 24 VDC GND Power supply Connection example X67CM4033 Power supply GMC - The trend in automation GMC - Two worlds meet Some time has passed since the introduction of Generic Motion Control (GMC). With its diverse range of applications, this unique concept has formed the foundation for a large variety of machines. GMC combines the worlds of robotics, CNC, linked axis movements and single axis positioning in one homogenous system. Knowledge of complex path designs for robots is applied to tool and production machines. The control of articulated arm robots is also possible, as is complex CNC processing in 3D. The seamless integration of GMC components into the real-time operating system, with integrated I/O nodes and direct links to PLC func- tions, provides additional advantages for simple implementation of automation processes. Standard CNC package The Generic Motion Control components form the heart of applications in a wide range of fields. Especially in the field of CNC machine tools, there is a series of standard functions that can be found on practically every machine. It is this area where B&R is now going a step further toward standardized system modules. In particular, the development of a standard CNC package will dramatically reduce the commissioning time for customized machine tool solutions. Generic Motion Control User layer Operation Range of functions Branches PLCopen Motion control CNC Robotics Servo Stepper Hydraulics DC motor FI Actuators Generic Motion Control - Applications, functions and actuators The standard CNC package includes both the hardware components and software functions needed to operate a typical CNC machine. The hardware includes a 15" CNC panel with integrated keys for machine operation and a keyboard, plus a handheld device with a handwheel. The software includes all the most important basic functions for operation, configuration and diagnosis of the entire system, and in particular all the axes and CNC channels. The visualization is based on Visual Components, B&R's integrated realtime visualization system. Through the visualization, the user can access the system functions of the software, and the interface is designed so that the visualization itself can be complemented with or even totally replaced by customer-specific functions. The preprogrammed visualization components include both "classic" components, such as parameter settings and operation of movement programs, as well as tools for simulation, tracing and diagnosis of processes. Generic Motion Control Hardware 133 CNC panel The heart of the standard CNC package is a 15 " panel in portrait format, based on a PP400 with additional integrated operating elements. ■■ Programmable function and navigation keys for control and visualization ■■ A wheel for navigating input elements on all pages of the visualization ■■ Six preset page selection keys for quick access to the main visualization pages ■■ Two freely configurable page selection keys for extra customer-specific pages ■■ Start and Hold buttons ■■ Ten illuminated ring keys for quick access to functions for machine operation ■■ Mode selection switch for choosing the operating mode ■■ Key switch for locking specific functions ■■ USB slot for exchanging files ■■ Transponder for user identification ■■ QWERTY keyboard CNC operating panel for the standard package Hardware Hand-held device The CNC panel is complemented by a handheld device. This makes it possible for the machine operator to move freely around the machine and make necessary manual entries at the ideal location. Three switches for setting the override to rapid motion, feed and spindle speed Nine keys for selecting axes/channels Handwheel with three selection keys for the resolution Start and Hold buttons Handheld device with handwheel and additional operating elements Model number Short description 4PP480.1505-K04 Power Panel PP480 for CNC application, 15" XGA color TFT display with touch screen (resistive), portrait format, resolution 768 x 1024, 19 softkeys; 8 function keys and 80 system keys; 10 B&R illuminated ring keys, Start and Stop push button, selector switch, key switch - X2X connected; E-Stop, encoder wheel, 13.56 MHZ RFID module; 2 aPCI slots; 128 MB SDRAM; 512 KB SRAM; IP65 protection (front side) 4XP0000.00-K38 Handheld / X2X for CNC application, 12 function keys, Start and Stop push button, 3 selector switches, E-Stop, CNC encoder wheel; enabling switches; spiral cable Generic Motion Control Software and visualization The function modules in the standard CNC package are designed to provide all the basic functions for CNC processing machines. The corresponding visualization was implemented with Visual Components. Main The main page is divided into six sections, and the user can configure the content of these sections during runtime. They can be used to display axis positions, channel and program data, and more. A mode selection switch allows the user to select from seven different operating modes for the machine. ■■ Automatic: A program can be run on the active channels. ■■ MDI: The selected channels can be operated by programming NC blocks in the MDI window. ■■ Jog: Manual mode for operating the axes with the handwheel. ■■ Single-step: When a program is run in single-step mode, it stops after each NC block. ■■ Home: The axes can be moved to the reference position. ■■ Dry run: The handwheel can be used to define path progress in the program. ■■ Simulation: Programs are run in simulation mode. The visualization contains various main pages, which can be viewed in any of the operating modes. Main 135 Program In addition to displaying a preview of NC programs, the user can also select, open, edit and save them. Software and visualization Data In addition to program data, tables of data from tools, zero offsets and parameters are also important. These can be created, edited, enabled, loaded and saved in the "Data" section. Data Diagnostics, setup and alarms In addition to the display of general maintenance data, extensive diagnostic functionality is also very important. This includes such features as the display of logger data, I/O status indicators with force function, and the display and manipulation of axis and channel parameters. Program Basic system settings such as language, date and time, as well as user management are handled in the "Setup" area, while the "Alarm" area provides a view of the current and historic alarms. Generic Motion Control Simulation and visualization Process simulation is playing an increasingly large role in the development of new machines. In the generation of movement profiles for CNC and robotics, it is especially important that the generated set values match the realtime system exactly. cludes the possibilities provided by the ACOPOS operating system, which is also represented in the simulation environment. Basis movements, coupling functions, cam profiles and SPT function blocks can also be used. This is the only way to evaluate a generated path in a simulated system and detect collisions or violations of the valid working area in advance. AR000 simulation environment The PC-based simulation environment AR000 is a platform from B&R for simulating GMC function models and all application programs of a real-time platform. Additionally, AR000 makes it possible to scale the system's (virtual) timing with respect to real-time. This means that the user can run processes faster or slower than real-time, all the way down to individual calculation steps. All GMC interfaces and functions are available with the AR000. This allows a system to be represented in the simulation environment in its entirety and without any limitations. This also in- Simple 3D visualization of a robot cell 137 Model-based design Sustainability through model-based design Model-based design is the key to sustained development. Based on a system or machine model, simulation allows statements to be made concerning the behavior of the solution implemented on the industrial controller early in the development process . This can be, for example, a control algorithm or process control task. The underlying simulation model can be reused and expanded in a flexible manner, which guarantees maximum sustainability and efficient development. The complete solution for optimal development cycles A complete and uniform solution during the development process is provided by the "Automation Studio Target for Simulink®" tool, which is seamlessly integrated in Automation Studio and in Simulink®, the development tool for model-based design from The MathWorks. Models created in Simulink® are converted to Automation Studio tasks or library function blocks at the push of a button and completely integrated in the existing automation project without requiring extra work by the user. Increased product quality and machine efficiency By introducing automatic code generation, it's possible to efficiently use complex control algorithms on the industrial controller. Structures that would normally take weeks or months to manually implement are transferred to the PLC at the push of a button using "Automation Studio Target for Simulink®". Control structures that are highly optimized and tested during simulation improve machine efficiency and product quality. Automation Studio Target for Simulink® Seamless integration Automation Studio Toolbox The "Automation Studio Toolbox" is part of "Automation Studio Target for Simulink®" and is seamlessly integrated in the Library Browser from Simulink®. It provides the interfaces between the automatically generated program section (Automation Studio task or function block) and the rest of the project. The interfaces are set up as process variables (Automation Studio task) or as inputs and outputs (function block). The configuration block that is also included in the toolbox handles the necessary settings and optimizations for code generation. Requirements: ■■ Automation Studio (starting with 3.0.71) ■■ SG4 PLC or APC with AR010 ■■ MATLAB® (starting with R2007b) ■■ Simulink® ■■ Real-Time Workshop® Optional: ■■ Real-Time Workshop® Embedded Coder™ ■■ Stateflow®, Stateflow® Coder™ ■■ Various MATLAB® toolboxes (e.g. Control System Toolbox™, Filter Design Toolbox™, Fuzzy Logic Toolbox™, Simscape™, etc.) 139 Technical data: ■■ Generation of optimized PLC code (ANSI-C) at the push of a button ■■ Automatic creation of Automation Studio tasks or function blocks ■■ Optional source code encryption in Automation Studio and in Simulink® ■■ Complete integration in Automation Studio and Simulink® ■■ 100% compatibility with Automation Studio tasks and function blocks ■■ Support for Real-Time Workshop® Embedded Coder™ ■■ Full compatibility to Stateflow®, SimEvents® and Embedded MATLAB™ ■■ Support of numerous Simulink® libraries ■■ MATLAB™ R2007b or higher ■■ Generation of function blocks for process control systems (APROL) Rapid prototyping The open and closed loop control algorithms tested in simulation are transferred to the controller at the push of a button using the automatic code generation and then function tests are carried out on the physical system. This process is called "Rapid Prototyping" and is common practice in many technical fields. With standard rapid prototyping tests however, the prototype system is different than the series production system. With "Automation Studio Target for Simulink®", they are identical, which makes the results even more meaningful. Automation Studio Target for Simulink® Hardware-in-the-Loop With a model-based controller design, simulation models are created for individual machine sections or the entire system. When they are transferred to a real-time system using automatic code generation, this is called "Hardware-inthe-Loop" (HiL). A PLC or an industrial PC then emulates machine behavior in real-time conditions and makes it possible to conduct function tests at a time when the physical machine X20 141 doesn't even exist yet, or when such a test would be dangerous for operators and/or the machine. HiL systems are also often used for diagnostics, lifecycle support and training. X20 Temperature control package Fast commissioning of temperature control loops Temperature control loops are an important component for machine manufacturing and are used in very many machines. For this reason, it's important that the controller can be put into operation as fast as possible and with as little effort as possible. No programming needed Most temperature control loop applications are covered by the temperature control package. Here, the temperature range, the number of required temperature zones and the temperature sensor being used can be selected directly in the visualization application. The sample is for multi-channel temperature systems with up to 32 independent control loops and provides many auto-tuning possibilities for automatic creation of controller parameters. Additionally, the package also includes extensive Visual Components visualization applications with trend functionality, data recording and user level management. Consistent use of Unicode also guarantees easy portability for applications in Asia. The temperature control package is also available as source code and can therefore be added to as needed. This ensures that all customers' needs can be met. Temperature control Temperature control and auto-tuning Perfectly control temperature systems Temperature systems often have inverse control actions for heating and cooling and also large dead times. In order to meet the high demands of temperature control loops in modern systems, Automation Studio library function blocks that have been specially optimized for this purpose are available. The compact interface of the controller function blocks guarantee easy and flexible implementation in the automation project. Parameter optimization at the push of a button Optimized parameters are available for any machine at the push of a button using special algorithms for automatic controller parameters. 143 Innovative solutions for wind power Top performance through maximum flexibility and scalability Scalability and flexible expandability are characteristics of the integrated system solutions from B&R. The structure of the system controllers can be optimally adapted to the requirements, which is the only way to achieve top performance with maximum cost-efficiency. Existing components can be easily integrated into the entire system using fieldbus connections. All standard fieldbuses such as PROFIBUS DP, POWERLINK, CANopen, etc. are supported. The B&R concept also provides the benefits of an open system with regard to software configuration. Programming is possible in an IEC 61131 language or in ANSI-C. The open interfaces in Automation Studio also allow integration of project sections from external programs. In this way, the "Automation Studio Target for Simulink®" tool provides the possibility to integrate algo- Sample configuration 1 rithms implemented in MATLAB®/Simulink® in the project with just a few steps. Several visualization and remote maintenance concepts (web-based, Windows® or Visual Components visualization applications) and standardized communication interfaces (e.g. IEC 61870) round off the comprehensive solution for wind power. Resistance to failures through thoroughly tested hardware Stress tests such as the "Highly Accelerated Life Test (HALT)" ensure that the components can withstand the stresses that occur during operation without damage. The components are subject to accelerated aging in the development stage by applying thermal and mechanical loads in order to discover weak points and design error as early as possible and therefore to increase reliability. Sample configuration 2 Pitch angle setting A wide range of products and many years of experience in the area of electrical and hydraulic drive technology round off B&R's profile as a supplier of complete integrated systems for wind power. Highlights: ■■ Highest level of hardware availability through extensive testing ■■ Electric and hydraulic drive technology ■■ Maximum flexibility and scalability ■■ Integrated safety technology ■■ Remote maintenance and diagnostics ■■ Comprehensive control concept ■■ Integration of algorithms from Simulink® ■■ Support of all standard fieldbuses Wind power Safety technology and remote maintenance Overview of remote diagnostics The distance between wind power plants in wind farms and the often difficult access of the switching cabinet in the enclosure make remote diagnostics extremely important. Mechanisms for remote access that have been well-proven in machine manufacturing are the perfect starting point for centralized monitoring and operation of wind power plants. The fact that the developers can connect to the controller via an existing Ethernet connection from anywhere on earth directly in Automation Studio simplifies maintenance significantly and helps reduce costs. Getting a grip on wind power Because of the huge forces that affect wind power plants and their enormous size, they can be a danger to the environment if errors are not quickly detected and the proper reactions are not implemented in time. In order to provide the best protection for people and property, use of safe and fastreacting inputs and outputs are absolutely necessary. Integrated safety technology based on POWERLINK is perfectly suited for this purpose and can be seamlessly implemented in the entire system. Through flexible implementation of safe modules, all advantages of remote diagnostics, expandability and scalability remain fully intact in the safety technology. Remote diagnostics highlights: ■■ Open UDP and TCPI/IP communication for implementation of custom protocols ■■ OPC, OPC-UA ■■ VNC server on the controller ■■ Web server on the controller ■■ FTP for transferring recorded data 145 Closed loop control and simulation Flexible closed loop control for optimal performance For closed loop control, developers have an extensive library available to them in Automation Studio that can be used in all IEC 61131 languages and in ANSI-C and that can be flexibly adapted to the requirements. This provides the user with a wide range of functions. With "Automation Studio Target for Simulink®", custom closed loop control structures can be developed in MATLAB® and Simulink®, simulated and then integrated in the automation project at the push of a button. Condition monitoring Data logging User guidance Visualization Safety Pitch angle control Closed loop control Generator power control Wind tracking Safety through simulation Especially for wind power, the safety of people and property is of utmost importance. Newly developed closed loop control structures are not usually run immediately on the physical system, and instead are first evaluated using simulation models. Through the cooperation with well-known institutes and companies with years of experience in wind power, B&R can make use of proven Simulink® models as the basis for development. Highlights: ■■ Common pitch / Single pitch ■■ Optimal operating point power control on the generator ■■ Various oscillation suppression mechanisms ■■ Movement profile generators ■■ Filter for measurement value suppression ■■ Wind tracking (Yawing) ■■ Algorithms optimized to reduce wear Wind power X20CM0985 power measurement module Energy measurement, comprehensive and transparent With the integrated X20CM0985 energy measurement module, high current and voltage values can be measured and made available in the control system. Additional devices, which require a lot of work to be integrated in the automation system, are therefore not necessary. The module can also be integrated in the automation system using a bus coupler (e.g. CANopen or PROFIBUS DP). Technical data X20CM0985 I/O module X20 energy measurement and synchronization module Digital outputs Channels 5 Output protection Thermal cutoff for over-current or short circuit Rated voltage 24 VDC Rated output current 0.1 A Relay outputs Channels 1 Relay contacts Max. 230 VAC / 0.5 A Surge withstand capability of contacts 500 V Analog inputs - voltage Input filter Limit frequency Attenuation 10 kHz 60 dB Channels 8 Input Mains voltage direct or via transformer Digital converter resolution 16-bit Analog inputs - current Channels 3 Input ±1 A/±5 A (configurable) Digital converter resolution 16-bit Input filter Limit frequency Attenuation 10 kHz 60 dB Thermal over-current 15x INom for 0.2 s Monitored over-current 4x INom General information Certification CE, C-UL-US, GOST-R, GL pending 147 SDM – Motion Diagnostic In the next expansion level of the web-based System Diagnostics Manager, extensive and practical diagnostics functions for the drive technology will be available. Overview of axes In order to get a quick overview of the axes used in the machine, the SDM groups multiple axes into a table. The user decides which axes should be displayed and compared. The clearly arranged display provides information such as referencing, enabled controllers, current speed and current position. Additionally, the table shows the status of an axis' onboard inputs, and information about pending messages. In order to make the table a fast and powerful visualization, graphic symbols are used instead of text wherever possible. Trace With highly dynamic processes, a graphic record of signals on the drive is often the only way to understand and test the processes. The operation of the trace is specially optimized to make is easy to use. It is therefore not necessary for the operator on site to access the trace configuration. The user loads a configuration prepared in Automation Studio to the controller using the SDM and then begins the trace. It is also possible to trace multiple axes, and a common trigger event can be configured. The SDM groups completed traces in a list. The upload function allows the user to load the data to the PC for further use, or to analyze it directly on site using Automation Studio. Network command trace The network command trace records all commands to and from the drive in a ring buffer. It also logs the application's PLCopen calls, providing a seamless record of the command sequence from the application to the drive. The user can save this command sequence and perform a de- tailed analysis on the PC using Automation Studio. Thanks to time stamps, the behavior of the machine can even be reconstructed offline. Automation Studio SDM – I/O Viewer The System Diagnostics Manager will be be expanded in the area of I/O diagnostics. In this way, an I/O Viewer will be available in the future that shows diagnostics data points (serial number, etc.) and also the status of the individual I/O channels. Diagnostics data points The B&R PLC system offers a large number of diagnostics data points, which provide information about the status of individual I/O modules and about the current network status of the I/O bus systems (X2X, POWERLINK, etc.). These data points will later be clearly visualized in the SDM. Status of I/O channels For diagnostics, commissioning or testing, the status of individual I/O channels can be viewed in the System Diagnostics Manager. 149 C++ in Automation Studio C++ programming Since the late 90's it has been possible to use the ANSI C programming language in B&R Automation Studio. Functionality that is seamlessly integrated in the project management process allows ANSI C programs to be developed and run as Automation Runtime tasks, in the same way as IEC programs. To take this one step further, with the installation of a C++ options package, B&R Automation Studio 3.0 now also allows developers to program in C++. Project management Like all other IEC or ANSI C programs, the source files for C++ programs are managed in the logical view of the project explorer. Wizards help the user place the C++ programs and their .cpp and .h files in freely selectable packets. Automation Studio 151 The language features of the C++ functionality include the following: ■■ Syntax according to ANSI-C++ standard ■■ OOP functions such as constructs, destructs, copy constructs, multiple derivatives, static class objects, etc. ■■ Preprocessor (character replacement, conditional compilation) ■■ STL support (Standard Template Library) ■■ Cyclic PLC programs with _INIT, _CYCLIC and _EXIT program elements ■■ Access to classic PLC variables (_ GOBAL, _LOCAL) and PLC I/O. ■■ Use of all Automation Runtime libraries (functions and function blocks) ■■ cin/cout/printf support with "telnet" console ■■ Exception handling (try/catch methods) ■■ Name spaces (prevention of naming conflicts) ■■ Templates (program framework for generic programming) ■■ Runtime type identification (RTTI) Diagnostics and debugging C++ programs are tested online using the B&R Automation Studio debuggers. Both C++ variables and PLC variables can be displayed and edited. Also supported: ■■ Tooltips for displaying the current variable value in the source code ■■ Conditional breakpoints ■■ Step operators (Step Into, Step Over) Visual Components goes Windows® A Windows® visualization system that meets the demands of the application can be easily created with the visualization tool integrated in Automation Studio - Visual Components. ■■ Configuring the visualization system and the control software for SG4 target systems are done in the same development environment ■■ A visualization system for Embedded and/or Windows® target systems starting with a resolution of 640 x 480 (VGA) ■■ Media control element for playing video and audio files on Windows® target systems ■■ HTML view control element (functionality of Internet Explorer 7.0 or higher) on Windows® target systems ■■ Starting and operating the desired Windows® applications from the visualization system ■■ XP Embedded basic image with configuration and VC terminal software ■■ Support of PowerPanel BIOS, AutomationPC, PanelPC, Embedded PC Windows Platform Power Panel BIOS Ethernet Automation Studio X20 System Automation Studio 153 Windows Platform Automation PC Topology overview Like a terminal visualization, a VC Windows® visualization is configured by selecting a Windows® terminal. The data for the visualization is kept on the controller, which functions as the server. When the Windows® PC is booted, the visualization is loaded from the server and displayed. Automation PC Automation Panel Any SG4 target system (Intel platform) can be used as a terminal server. Ethernet Remote I/Os X20 System Terminal server Terminal client Description SG4 CPU Windows XP PC Point to point connection between a controller (terminal server) and a Windows PC (terminal client) via Ethernet. AR010/AR000 Windows XP PC The visualization (VC in Windows) and the control application (AR010 or AR000) run on the same PC. Visual Components goes Windows® Windows® terminal client For visualization on a Windows® terminal, XP Embedded images are also available on a CompactFlash card for all supported devices. These images contain all the necessary components for configuring the Windows® terminal (administration). Once the device is assembled, it is started in terminal mode, where the visualization is automatically loaded from the server and started. Windows® XP Embedded image ■■ Bootloader for loading the visualization from the server ■■ Configuration tool for administration of the visualization ■■ Full support of Windows® administration (network, installation of additional software, etc.) ■■ Adobe plug-in (PDF), VNC Viewer ActiveX (certified version), SVG plug-in (SDM), Windows® Media Player 11, Internet Explorer 7 or 8 Supported terminal client devices for designing the Visual Components visualization ■■ PP300 BIOS devices starting with VGA (10.4") 256 MB ■■ Panel PC 300 (5PC310.L800) starting with VGA (10.4") 256 MB / 512 MB ■■ Automation PC620 with Automation Panel starting with VGA (10.4") ■■ Panel PC 700 with displays starting with VGA (10.4") ■■ Automation PC 800 with displays starting with VGA (10.4") Target Configurator for configuring the terminal client PCs Automation Studio 155 Media control The media control can display all standard audio and video formats or images from a webcam on a Windows® target system. ■■ Configuration on a page in Visual Components ■■ Display a video without any Windows® controls for adaptation in a custom GUI ■■ Automatic or manually start and stop, repeat ■■ Dynamic or static URL from local or network source ■■ Key actions for controlling display HTMLView control The HTMLView control (functionality of IE 7.0 or later) can be used to display HTML documents. PDF documents can be displayed using the Adobe Acrobat plug-in embedded in Internet Explorer. ■■ Display HTML pages or PDF documents for implementation of an Online Help system ■■ Touch screen operation for input using the Windows® onscreen keyboard ■■ Entry using a PS2 keyboard ■■ Print the document using Internet Explorer functionality ■■ Display alternative HTML page content (JavaScript, Flash animations, ActiveX, dynamic HTML pages, etc.) ■■ Display VNC visualizations using TightVNC ActiveX in Internet Explorer ■■ Create an HTML page with the user program during runtime using a string data point "<p>Text</p>" ■■ Display SVG (Scaleable Vector Graphics) content Visual Components and Windows® applications Any Windows® application can be run in the background (no window) or as a visible application, parallel to the Visual Components visualization. The processes can be configured in Visual Components and started using an API function or with key actions. External Windows® applications and the necessary components (.NET framework, databases, etc.) are installed when the Windows® PC is assembled and configured. PieChart control element The PieChart control element can be used for easily configuring pie charts in Visual Components. During operation, the number of segments is auto- matically defined by the length value. The size is defined by the element value of an integer array. ■■ Automatic definition of the number of segments according to the length of the array process variable ■■ The size of the segment is defined by the element value ■■ Colors can be defined statically using a color table defined by the user or configured using a data point array Product catalog Products 2009 Products 2009 Perfection in Automation www.br-automation.com 157 Products 2009 B&R's entire range of automation products. From product data sheets to application examples, this catalog has what you need to create a solution for any machine and systems manufacturing challenge. 328 pages MM-D00840.692 MM-E00840.692 4 volumes, 2024 pages Volume 1 I/O, Fieldbuses and Controllers 736 pages Volume 2 Operator panels and industrial PCs 448 pages Volume 3 Motion control 584 pages Volume 4 Automation software and service 256 pages MM-D00840.691 MM-E00840.691 Product catalog and CD APROL process automation The uniform B&R process control system from the field level to the magnetic level. German English German English Product catalog - Supplementary volume Products 2010 Products 2010 Supplementary volume Perfection in Automation www.br-automation.com 159 Supplementary volume 2010 The latest developments in B&R's range of automation products. From product data sheets to application examples, this supplementary volume has what you need to create a solution for any machine and systems manufacturing challenge. MM-A00840.696 2010 System Overview Compact overview of the B&R product portfolio. 1 volume, 504 pages 4 chapters 116 pages ■■ I/O, Fieldbuses and Controllers ■■ Operator panels and industrial PCs ■■ Motion control ■■ Automation software and service MM-D00938.774 MM-E00938.774 Product catalog CD The entire 2009 B&R Catalog plus the 2010 Supplementary Volume in German and English on one CD-ROM. German English MM-D00938.776 MM-E00938.776 German English Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. B&R Strasse 1 5142 Eggelsberg Austria Tel.: +43 (0) 77 48 / 65 86 - 0 Fax: +43 (0) 77 48 / 65 86 - 26 [email protected] www.br-automation.com 155 offices in 60 countries - www.br-automation.com/contact Argentina • Australia • Austria • Belarus • Belgium • Botswana • Brazil • Bulgaria • Canada • Chile • China • Colombia • Croatia • Cyprus Czech Republic • Denmark • Egypt • Emirates • Finland • France • Germany • Greece • Hungary • India • Indonesia • Ireland Israel • Italy • Japan • Korea • Luxemburg • Kyrgyzstan • Malaysia • Mexico • Mozambique • Namibia• The Netherlands New Zealand • Norway • Pakistan • Peru• Poland • Portugal • Romania • Russia • Serbia • Singapore • Slovakia • Slovenia • South Africa Spain • Sweden • Switzerland • Taiwan • Thailand • Turkey • Ukraine • United Kingdom • USA • Venezuela • Vietnam • Zimbabwe MM-E00937.771 © 2009 by B&R. AAll rights reserved. All trademarks presented are property of their respective company. We reserve the right to make technical changes. CORPORATE HEADQUARTERS