Diapositiva 1

… a division of Imballaggi Protettivi S.r.l.
LIGHTNESS STRUCTURAL
Mr. Davide Fabaro
Sales Manager
Iptech – Automotive division
DAVIDE FABARO
2010 - Today IPTech
- 2010 Adler Group
1996- Lear Corporation
1990 Cornaglia Group
1994 year of foundation
45 Employees
8 production and converting machineries
2 divisions: packaging e automotive
1 holding B-pack Holding
The Sandwich Panel
In the Industrial process, the
honeycomb structure is the
basis for the formation of a
Sandwich Panel, where A is
skin or face and B is the
honeycomb or core.
A
Skin: load distribution
Core: flexural rigidity of the
panel
B
A
1° use: During the Second
World War to make more
hardy and slight the British
aircrafts.
Why Polypropylene?
Because is a material that offers good mechanical properties (high tensile
strength, low density, good thermal resistance and abrasion resistance), it is
easy to convert for bending and cutting, lends itself to multiple application
solutions, and is totally recyclable. As such it is a material of considerable
industrial interest and it is the greener and last but not least is “Italian."
[Giulio Natta 1954]
1999
Imballaggi Protettivi srl has developed
products dedicated to the interiors market
together an important manufacturer of
plastic materials equipment (Colines
group): is the year 1999
Polypropylene: commodity
®EVOLUTION ? YES, please…
New Technology
INNOVATIVE PROCESS:
Compared to other similar products, the innovative BUBBLE GUARD ®
BOARD it is about a co-extrusion process. While the other products are
processed by laminating three separated layers by two or three steps, our
BG®B is produced from raw materials directly. Moreover, with our
technology we can laminated two other layers as TPO, NO WOVEN, EPP
Phoam, needle punched, etc.
The core is made from a
thermoformed PP film coextruded in line and it is heat
sealed simultaneously with
the two external faces
forming the sandwich panel.
is
• Chemically inert
• No tossic
• Hypoallergenic
• Thermo resistant and performant
is
• Monomaterial
• 100% recyclable
• Light
Plus
The lamination during the extrusion
process is one of the strength’s point
of this product.
We laminated the aesthetic
materials Needle punch, Dilour, No
woven, TPO, PVC during extrusion
without the use of glues and
without special treatments on
different supports, ensuring a
perfect anchorage of the aesthetic
materials on our sheet.
DILOUR
NEEDLE
PUNCH
NON
WOVEN
BUBBLE GUARD ® TPO
The real difference between Bubble Guard ® Board and Bubble Guard ®
Compact:
the starting compound, since it is completely virgin without recycled
materials and especially the addition of mineral fillers, which allow best
mechanical resistances, in both hot and cold process.
Compared to a full
plate of equal
thickness Bubble
Guard Compact ® has:
40% ˜ section filled
60% ˜ weight saving
More performance
Lightness
Bubble Guard ® cut and sew
 Cold Die-Cut (flat sheets with
cutting edge open)
Hot Die-Cut (flat sheets with
cutting edge closed)
Thermoformed (forming /
punching mold by male and
female)
The thermoforming
can be used for
particular course
preformed. The machinery
to transform the BG ®
compact are conventional
systems, with presses
accompanied by Heating
plans, preferably lamps,
forming molds male and
female , an ​integral cut
with blade or with that
punch matrix for more
complex parts.
Maserati
Fiat 500 L
Side panel
Umbrella Tray
1: Aesthetic Technical sheet production
2: Converting
3: transport in the assembly cycle
3 STEPS = ASSEMBLED PRODUCT
Head liner
Rear back
cover
Trunk carpet
Carpet
Side trunk cover
Protection
carpet
Seat back
cover
Door panel
Trunk
covering
Seat
cover
Door panel
Air
conveyor
Carpet
Insert renforced carpet
Finished
loading plan
REAR SEAT BACK in
 Automotive interiors
 Lightness
 Easy to convert with simple
machinery
 recyclable
 Alveolar PP sheet with
honeycomb structure
 Impact resistance
 Temperature resistance
 Energy absorber during impact loads:
not broken, causing flakes which may
harm the person and the container (safety)
Comparison weight products on the market back
panel rear seatbacks Fig. 60%
Product
Tot/kg
Panel in BG®Compact
0,7943072 kg
Panel Injection plastic
1,01274168 kg
Panel in Metal sheet
1,870593456 kg
Panel in rotomulding
3,260521436 kg
LIGHTNESS
Test Security centre ECE: POSITIVE
Drop Test Chrysler a -29° n° cap. PF-12146: POSITIVE
STRUCTURAL
ECO FRIENDLY
AESTHETIC
Strategy
Thanks for
Your participation
Your attention
Vist us here…
@ Hall 3 stand A5212
But also in Italy @...
Milano
Massalengo
IPTECH
AUTOMOTIVE DIVISION PART OF
IMBALLAGGI PROTETTIVI S.r.l.
Via delle Industrie, 6
26815 Massalengo (LO) – Italy
Tel. +39 0371 78081
Fax +39 0371 482831
[email protected]
www.imballaggiprotettivi.it