User Manual www.plastiform.info

Calculate the Removal Constraint :
Ready-to-use PLASTIFORM® Kits
When making a replica casting, some internal complex forms can make
it difficult to remove the impression from the mould : groove, thread,
undercuts, internal angle… It is called a Removal Constraint (or
backdraft), and is calculated with the following formula :
1-
Minimum Dimension of the extraction hole
= Removal

Constraint %
Maximum internal dimension
10
14
11
Dimensional Control by Print Moulding
No matter the part you need to control, there is a solution with PLASTIFORM ®.

Kit "Internal Complex Forms" without Cutter
KD-030
Kit "Internal Simple Forms"
KD-032
Kit "External Complex Forms"
KD-033
Kit "External Simple Forms"
KD-034
Indirect Roughness Control Ra
The Roughness Ra can be measured directly on some PLASTIFORM® impressions.
The result is virtually identical and faithful to the original.
1
KD-035
Kit "Roughness Control Ra"

14


10 / 14 = 0,71
1-(0,71) = 0,29 = 29 %
Removal Constraint :
29 %


11 / 13 = 0,84
1-(0,84) = 0,16 = 16 %


Removal Constraint :
16 %
14 / 14 = 1
1-(1) = 0 = 0 %
No
Removal Constraint
Examples :
- The D.A.V., very flexible, accepts up to 30% removal constraint.
- The B.A.D., more rigid, accepts up to 10% removal constraint.

Products
Products
Protection - Masking - Seal
KD-037
Kit "Protection - Masking - Seal"
Fix - Clamp - Add strength to a part
Create a custom-made fixing platform, clamping jaws or a mechanical strength for
fragile or complex parts.
KD-029
Kit "Fix - Clamp - Add Strength"
Hardness
Shore A
Removal
Constraint
Big Volumes (400 ml; 1,7 L; 10,2 L)
Cartridges 50 ml

Checking Gauge - Replicas
Create custom-made clamping systems, checking gauges and replicas.
20
30%
MT-AD 15
15
15%
E.R.A.D.
30
40%
MT-AD 20
20
20%

E.S.A.D.
30
20%
MT-AD 30
30
30%
Control a gap, or a space between two parts.
B.R.A.D.
40
35%
DL-AD 50
50
50%
B.A.D.
50
10%
65
5%
F.X.D.
85
0%
J.A.D.
25
20%
S.O.F.T.
35
20%
R.G.X.
80
0%
51-SD
100
0%
Manual Putties 900 ml
KD-038
Kit "Checking Gauges - Replicas"
D.A.V.
P.E.A.D.
KD-036
Protect and mask some areas of a part during a surface treatment.

Other PLASTIFORM® products
Removal
Constraint
Visual Surface Finish Control
Kit "Visual Surface Finish Control"
The more this percentage is high, the more the impression has to be
flexible to be removed from its mould.
Hardness
Shore A
Kit
"PROTECTION - MASKING
SEAL"
The impression accurately imitates all details, surface defects and surface shapes, which
allows you to inspect hard-to-access surfaces.
14
13
User Manual
Gap Measurement
KD-039
Kit "Gap Measurement"
More information on :
PS-AD
25
15%
KE-AD
60
5%
LK-AD
70
5%
LC-AD
90
0%
PF-AD
80
0%
Resins
MD-2P
100
0%
MD-3P
100
0%
PR-PX
100
0%
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Products
If you have any question : [email protected]
The information in this document are intended to help you use the product.
It does not commit RIVELEC in any way.
KD-037
Composition of the Kit KD-037
1 DISPENSING GUN DS 53
5 NOZZLE TIPS
Available in Pneumatic: DP 50 (Ref : AC-001-P)
20 GREY INJECTORS

D.A.V.
1x
Ensure a precise and homogeneous mix
of the two components.
Only for 50 ml Cartridges.
Instructions
Fits into the Grey Injector, for applications requiring higher precision.
Cut off the end to increase the flow.
Reusable : wait until the product is
cured, then take the nozzle off.
Only for fluid products!
Initial Consistency :
Final Consistency :
Final Hardness :
Curing Time :
Maximum Removal Constraint :
Precision of the impression :
Degrading temperature :
Cut with the Twin Blade Cutter :
Fluid
Flexible
20 Shore A
8 minutes
30%
µm
200°C
No
4 REMOVAL RINGS
50gr of PLASTIN
Allow to create a handle for an easy
removal of the impression.

Installation :
Fluidest product of the Cartridge Range - Very flexible impression.
Recommanded to plug threads or small holes, and to create custom-made
seals.
Other applications : Dimensional Control of complex forms.
B.A.D.
The injector is placed on the cartridge,
and ensures an homogeneous mix of the
two components (mixing ratio 1:1).
Before using PLASTIFORM® products:
1. Clean the part, to remove all impurities
2. Use the Surface Cleaner DN1 to eliminate oils and greases.
3. Wait for the DN1 to dry (do not wipe).
2x
50gr of Re-FORM
Initial Consistency :
Final Consistency :
Final Hardness :
Curing Time :
Maximum Removal Constraint :
Precision of the impression :
Degrading temperature :
Cut with the Twin Blade Cutter :
Fluid
Semi-Flexible
50 Shore A
8 minutes
10%
µm
200°C
Yes
1. Place the Cartridge into the Dispensing Gun
2. Remove the cap and attach a Mixing Injector to the front of the Cartridge (a quarter of a turn to the right).
3. Optional for Fluid products : reusable Nozzle Tips are available to
pour the compound very precisely into holes, cavities and locations
where access is difficult.
Cut off the end of the Nozzle to increase the flow.

Print Moulding :
Leading product of the range - Very versatile.
Recommanded for every kind of protection and masking, for creating
custom-made seals.
Other applications : Dimensional Control of simple or little complex forms.
Multi purpose technical clay
Malleable when cold
Create barriers for fluid products, plug
holes, maintain a part…
Non greasy - Reusable - Do not dry
*1 SURFACE CLEANER DN1 200 ml
Multi purpose thermoforming resin
Malleable when hot
Can be shaped when heated to 60°C.
Very hard and resistant at room
temperature.
Reusable - Machinable
P.E.A.D.
2x
Initial Consistency :
Final Consistency :
Final Hardness :
Curing Time :
Maximum Removal Constraint :
Precision of the impression :
Degrading temperature :
Cut with the Twin Blade Cutter :
Fluid
Semi-Flexible
65 Shore A
6 minutes
5%
µm
200°C
Yes
Similar to B.A.D. , but more rigid.
Recommandé pour des traitements de surface plus agressifs, lorsqu'une
certaine rigidité est nécessaire.
Autres applications : Contrôle dimensionnel de formes simples.
Powerful surface cleaner, validated for
PLASTIFORM® products.
To be used before each impression to
eliminate oils and greases from the part.
* Only for European countries !
Environmental Information :
PLASTIFORM® products (except Resins) are environmentally friendly,
non toxic and non polluting.
They can be handled with no specific precautions.
The impressions can be disposed with regular waste.
1. Put aside the first sample of product that comes out of the Injector.
It will be used as a sample test which will indicate when the product is
cured.
2. Inject the compound into the part, and care that the injector remains
immersed in the product. Slowly mix as you pour, and be careful not to
create air bubles.
3. Put a Removal Ring or Plastin around the extraction hole (to create a
handle), and continue filling the part completely.
4. When the PLASTIFORM® is cured, take off the Removal Ring (or Plastin), and remove the impression without unscrewing !

After using PLASTIFORM® :
1. Once the product is cured, remove the Nozzle Tip. It can be re-used.
2. Remove the Mixing Injector and throw it with your regular waste.
3. Replace the cap on the Cartridge. You can keep and reuse the cartridge for at least 2 years.