Folder Individual Machines - SBM Mineral Processing GmbH

INDIVIDUAL MACHINES
Crushing | Grading Technology | Conveying Technology | Wet Processing
Individual machines – building blocks for a total concept
SBM’s history starts with the construction of the first
swing beam mill by Franz Wageneder in 1950. SBM
Mineral Processing is an international concern with
branches and dealers worldwide. The guiding ethos
“No stone unturned” is observed by SBM engineers
absolutely.
The challenges of the market run parallel with the unique
demands of the customers. SBM can be measured by
one yardstick in each and every discipline: it is immaterial whether we are talking about an individual machine,
a re-build, a mobile, partial or complete plant – every
effort we make has to be measured by the viability of the
commercial solution it offers.
The company’s policy with regards to quality is central.
The clearly defined, unique and high levels of quality, and
the goal of continuous improvement of our engineering
performance, products and services drive us to higher
levels of achievement in the future under the banner:
“Made in Austria”. Our commitment is documented in
numerous certificates, including ISO9001:2000.
Put your trust in the engineering and high levels of quality, “Made in Austria” by SBM Mineral Processing.
SBM individual machines – quality piece for piece
Pic. 1 Horizontal impact crusher
Pic. 2 Circular vibrating screen with sprinkler unit
Pic. 3 Twin shaft log washer
Pic. 4 Tunnel extractor: Vibrating feeder with pin gate
The ‘right one’ for every case
The business sector, individual machines, offers a broad
portfolio of products for demanding tasks in the areas of
• Natural stone industry
• Sand and gravel
• Construction materials recycling
• Slag processing
• Ore processing
and also in many other areas of industry.
The product groups crushing, grading technology,
conveying technology and wet processing contain
several types of machines in a variety of model ranges
and finishes. In this way there is always exactly the right
machine for almost any given set of problems. At SBM
you don’t just get any machine – you get the right one
right away.
For SBM ‘competence’ is less a matter of interpretation;
it is the pre-condition for the right design criteria:
• Comprehensive knowledge of the raw materials
• Familiarity with the technical processes
• Knowledge of the relevant norms, standards and
products
Thousands of reference machines already delivered convey the same clear message. The concentration of modern and innovative construction and planning software,
FE methodology, 3D construction as well as the use of
high-quality construction materials leads to the most
impressive results: high performance and durable SBM
machines – with a level of production assurance that
pays dividends for you.
Don’t leave anything to chance
– we understand your business.
Put your trust in SBM Mineral Processing, your capable
partner in all questions of processing.
SBM crushing technology – impact crushers
Impact crushing with an unbeatable tradition
The company history of SBM Mineral Processing began
with an impact-grinding mill, the legendary swing beam
mill.
Today, more than 5000 impact crushers worldwide bear
witness to the efficiency, reliability and above all to the
success of this crushing concept.
Continuous further development and optimising processes in construction and crushing space geometry make
the SBM impact crusher the universal machine for many
sectors.
Impact crushing offers fundamental advantages when
compared with other crushing and reduction processes
• Higher levels of crushing degree
• Selective crushing
• Better product quality
• Better grain shape and higher levels of cubical
shaped aggregates
• Lower impact breaking values based on Los Angeles
• Perfect removal of any reinforcements in the recycling process
Pic. 1 Horizontal impact crusher as the universal machine for all the
important crushing processes
SBM impact crushers – 6 models
for almost any application
• Horizontal impact crusher for primary, secondary and
tertiary crushing, as well as in a reversible version
• Vertical impact crusher, V series, and Multipactor
Pic. 2
High level of crushing degree,
represented by the influence of
the rotor circumferential speed.
SBM impact crushers – universal and economic
• Flexibility even with a wide range of tasks
• Resistant even when larger pieces are fed in
• Frequent capability of saving one complete crushing
stage
• Low space and energy requirement
• Low investment costs
• Simple servicing due to simple construction
• Favourable wear and tear costs due to innovative
wear and tear materials – even with the most abrasive
substances.
Pic. 3 Horizontal impact crusher, SMR 10/05/4
SBM grading technology – in a class of its own
Pic. 1 Discharge feeder with pre-grading screen
Pic. 2 Circular vibrating screen with sprinkler unit
Pic. 3 Trommel screen in a waste incineration plant
Grading – feeding – conveying
With machines from the product group Grading
Technology, SBM covers a wide range of applications in
terms of processing technology from pre-grading/
grading through feeding/conveying/removal up to
washing.
It’s all a question of equipment
Of course, SBM has a complete range of screening media
at its disposal to equip the screens in order to accommodate even the widest range of problems
Our core products include:
• Pre-grading screens and feeders
• Flat top-/banana screens
• Wobblers, star screens
• Trommel screens with single and twin trommel
• Screening grizzlies and cascade fingers in a
variety of shapes and profiles
• Perforated plates and press-welded fabrics
• Cross tensioned fabrics in steel, rubber or
synthetic materials
• Current makes of cassette systems
High quality technology and an extensive range of
options ensure trouble-free, efficient and economic
operation.
High screening performance, screen quality and
selectivity – something you may take for granted?
Without the right choice and optimal set-up of the screen
and its equipment with the correct screening medium,
such results cannot be achieved.
Pic. 4 Cross tensioned fabrics in steel with securing element
SBM grading technology – concepts which get things moving
Conveying, loading and unloading
SBM conveyor belts are particularly economic pieces of
equipment when it comes to moving materials, dosing
and loading and unloading of bulk materials. Conveyor
belts can easily be incorporated into the existing installation control system and, as such, are ideal components
for regulating the flow of materials.
They excel in comparison with the traditional means of
vehicle transport because of their low levels of contaminant, dust and noise emissions.
QRF
PBB
PBB-C
GTS
GTL
IB
PEB
DB
SB
Construction
• 8 different frame constructions
• Drive-/take-up devices, components
Security is the name of the game
• Security mechanisms that conform with CE
norms
•
•
•
•
Safety protection, protective grids
Materials guiding
Interlocking devices for the whole installation
Start warning devices
Whether it’s a single conveyor belt, a conveying or loading/unloading system or the conveying technology for a
whole installation – engineering and project management from SBM can help you find the perfect solution,
tailor-made for your specific needs. This is what we
mean when we talk about certificated quality, “Made in
Austria”.
Pic. 1 Perfect material throughput has priority –
equal in a processing plant or with materials-handling
Frame
Type
SBM offers a wide range of equipment for many industry
sectors and areas of application
Span
Use
Connecting and Depositing belts up to approx. 40 m
Square Profile Duct Conveying belt
Up to approx. 10 m, with binding
Connecting belt
Belt with profile plate
girder up to approx. 20 m
Up to approx. 6m
Light connecting conveyor belts up to approx. 15 m
Belt with profile plate, C-profile
Up to approx. 24 m
Belt bridges and storage belts
Lattice type girder, boltable
Up
to
approx.
16
m
Belt bridges and storage belts
Lattice type girder, light
Up to approx. 14 m, with binding
Belt bridges and storage belts
I-Profile construction
girder up to approx. 30 m
Support spacing approx. 6 m
Mobile belt conveyor
U-profile
Axle spacing:
Stockpile discharge and silo extraction
Dosing belt
1.5 – 2.5 m
De-watering combinations
Stockpiling
Swivel belt
Special conveyor belts: belt trippers, telescopic conveyors, folding conveyors, rotatable and mobile conveyors, S-conveyors,
weighing conveyors, closed mobile belt conveyors (PEBLH) etc.
Feeding - extracting - dosing
Along with the conveyor belts SBM can offer a broad
range of conveying equipment for mineral bulk
materials:
For heavy-duty applications, e.g. in the primary-crushing
plant
• Apron feeders, reciprocation feeders
• Heavy duty vibrating feeders, optional with grizzlies
Silo and stockpile extraction
• Dosing belt feeders
• Vibrating feeders
Pic. 2 Heavy duty bunker discharge feeder
SBM wet processing – steps towards pure quality
Removal - purifying - washing - grading
SBM offers machinery and equipment for each step of the process, e.g.
Pic. 1 Log washing for materials cleaning
The demand for aggregates from natural sources or
crushing equipment is rising steadily. Only unadulterated
or washed materials, suitable for admixture, can fulfil the
strict norms which now apply. In order to meet – and
even surpass these conditions – SBM is supporting the
sand and gravel industry as a long established partner
and supplying the industry with the most efficient
machines to solve almost any problem
• Log washing, pre-separation
• Wash screens for cleaner grains
• Separators for grading with low density ranges
Pic. 2 Dewatering-screw conveyor for crushed stone fines
• Disc separators, hydro-belt separators for
cleaning and grading
• Bucket wheels, de-watering screws and sand
traps for de-watering
• Cyclones and grading tanks for sand
optimisation
• Filter systems, fine sand reclamation systems
and thickeners for commercially viable and
environmentally friendly water circulation
Pic. 3 Sandtraps for dewatering and grain sizing
A complete programme for all processing stages as well
as the experience form a range of reference equipment
put us in the position of being able to offer you comprehensive and objective advice in seeking the solution to
your processing problems, both in terms of the individual
machine as well as with a complete wet processing system. We understand your business.
Put your trust in the engineering and high levels of
quality “Made in Austria” from SBM Mineral Processing.
Pic. 4 Thickener for economical water-handling
SBM Mineral Processing GmbH
Arbeiterheimstraße 46
A-4663 Laakirchen
Tel +43 (7613) 2771-0
Fax +43 (7613) 2771-359
MINERAL PROCESSING
A Member of MFL Group
www.sbm-mp.at
[email protected]
Technical details are subject to change. 032011-01
Location Liezen, Manufacturing
Werkstraße 5, 8940 Liezen, Austria
SBM Mineral Processing GmbH
Oberweis 401, 4664 Oberweis, Austria
Phone: +43 3612/2703-0
[email protected], www.sbm-mp.at