Pipe and Mechanical Insulation Brochure
Transcription
Pipe and Mechanical Insulation Brochure
PIPE & MECHANICAL INSULATION SSL II® with ASJ Max & No Wrap FIBERGLAS™ Pipe Insulation VaporWick® Pipe Insulation FOAMULAR® XPS Pipe Insulation FIBERGLAS™ Pipe & Tank Insulation Flexwrap® FIBERGLAS™ Insulation UtiliCore® Insulation 700 Series FIBERGLAS™ Insulation Insul-Quick® FIBERGLAS™ Insulation FIBERGLAS™ SCR Insulation FIBERGLAS™ TIW Insulation SoftR® Duct Wrap No matter your pipe and mechanical insulation needs, we've got you covered SSL II® with ASJ Max FIBERGLAS™ Pipe Insulation • Durable, cleanable ASJ Max jacket • SSL II® positive closure system • Maximum operating temperature 1,000° F 2 SoftR® Duct Wrap • Condensation control • Enhanced comfort control • Flexible and easy to install UtiliCore® FIBERGLAS™ Insulation 700 Series FIBERGLAS™ Insulation •Lightweight core insulation for removable/ reusable covers •Flexible, semi-rigid or rigid boards for acoustic and thermal insulation •Flexibility to conform to unconventional surfaces and shapes •Variety of density, thickness and facing options to match your job needs • Easy fabrication, assembly and installation • Easy to handle, fabricate and install Owens Corning has a long history of helping solve the day-to-day problems of insulating pipes and equipment. That history of reliability continues as we complement our proven, effective insulation with new manufacturing processes and technologies. TABLE OF CONTENTS 4-7 SSL II® with ASJ Max & No Wrap FIBERGLAS™ Pipe Insulation 8-11 VaporWick® Pipe Insulation 18-20 Flexwrap® FIBERGLAS™ Insulation FOAMULAR® XPS Pipe Insulation 21-23 UtiliCore® Insulation 32-33 FIBERGLAS™ SCR Insulation 12-14 24-28 700 Series FIBERGLAS™ Insulation 34-36 FIBERGLAS™ TIW Insulation 15-17 FIBERGLAS™ Pipe and Tank Insulation 29-31 Insul-Quick® FIBERGLAS™ Insulation 37-39 SoftR® Duct Wrap 3 SSL II® with ASJ Max & No Wrap FIBERGLAS™ Pipe Insulation FIBERGLAS™ Pipe Insulation is a cost-effective solution for hot, cold, concealed and exposed piping in commercial and industrial buildings. DESCRIPTION FEATURES & BENEFITS SSL II with ASJ Max and No Wrap Pipe Insulation products are one-piece, 36" (914mm) long hinged sections of FIBERGLAS™ Pipe Insulation that are opened, placed over the pipe and secured in place. They are molded from heavy-density, resin-bonded, inorganic glass fibers. SSL II® positive closure system ® APPLICATION/USE Use to insulate pipes with operating temperatures between 0°F (-18°C) and 1,000°F (538°C) (with heat-up schedule). • Commercial buildings • Process or power plants • Industrial facilities Doesn’t support mold or mildew growth1 • Hi-rise residential buildings SSL II® positive closure system seals without glue or staples Maximum operating temperature 1,000°F ASJ Max polymer film exterior surface 4 Most sizes 3” and smaller fit over press fittings without filleting •Developed specifically to work with the ASJ Max jacket to provide a tight, reliable seal without glue or staples •Finger Lift Edge (FLE) allows for easy removal of the release liner • Matching butt strips ASJ Max jacket • Durable, cleanable ASJ Max jacket •Resists/sheds water when exposed to intermittent, short-duration precipitation during construction • Less wicking and curling than standard ASJ • Accepts paint and mastic as well as standard ASJ • Higher puncture resistance than standard ASJ •Has a finished appearance that is compatible with standard ASJ 1. ASJ Max jacket does not support mold growth when tested in accordance with ASTM C1338 * SSL II® positive closure system available on most pipe sizes SSL II ® with ASJ Max and No Wrap FIBE RG L AS ™ Pipe Insulation SPECIFICATIONS Physical property data Property Value Test Method 3.5 to 5.5 pcf ASTM C302 Operating Temperature Range 0° to 1,000°F (–18°C to 538°C) ASTM C411 Jacket Temperature Limitation –20°F to 150°F (–29°C to 66°C) ASTM C1136 0.02 perm ASTM E96, Proc. A 100 psi ASTM D774/D774M Meets requirements ASTM C1338 Flame Spread: 25 Smoke Developed: 50 UL 723, ASTM E84 or CAN/ULC-S102 Density (size dependent) 2 3 Jacket Permeance Minimum Burst Strength Fungi Resistance Composite Surface Burning Characteristics4 2. Limited to single-layer applications above 650°F (343°C), but not greater than 6" (152mm) thickness. 3. With heat-up schedule. 4.The surface burning characteristics of these products have been determined in accordance with UL 723, ASTM E84 or CAN/ULC-S102. These standards should be used to measure and describe the properties of materials, products or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products or assemblies under actual fire conditions. However, results of this test may be used as elements of a fire risk assessment which takes into account all of the factors which are pertinent to an assessment of the fire hazard of a particular end use. Values are reported to the nearest 5 rating. SSL II® with ASJ Max installation instructions 1.Ambient application temperatures are from 25°F (-4°C) to 110°F (43°C). 2.To open the hinged insulation section, pull the lap with the release strip from the jacket. 3.Open the hinged sections and place the insulation over the pipe, taking care not to get dirt, dust or moisture on the overlap area. While preparing to close the insulation, take care not to allow the adhesive on the jacket to contact anything until the insulation is properly lined up and closed over the pipe. 4.Pull the release strip from the jacket lap. Start by pulling the lap down at the middle until the adhesive touches the adhesive strip on the jacket. Press together. Rub firmly with nylon sealing tool or squeegee from the middle of the section towards the end until the lap is securely adhered to the jacket. 5. Apply the matching butt strip centered over the adjoining pipe sections, and rub with firm pressure to complete the positive closure. 6. If the operating temperature of the system is above 100°F (37°C), it is recommend that if the pipe insulation terminates with an exposed end, apply mastic over the exposed end, per the mastic manufacturer’s instructions. 7. If the operating temperature of the system is below 100°F (37°C), the pipe insulation terminated exposed end shall be sealed with a vapor barrier mastic applied over the exposed end per the mastic manufacturer’s instructions. 8.Apply systems identification labels by pressuresensitive labels, or by stencil with spray paint. No Wrap installation instructions 1.Open the hinged sections and place over the pipe, carefully aligned and secured by wires or bands. 2.Jacket and vapor seal as required by the application. Additional installation instructions for both 1.Outdoor applications must be protected from weather. 2.If painting is required, use only water based latex paint. Heat-up schedule •Pipe insulation may be installed while the system is in operation at temperatures up to 1,000°F (538°C) at a maximum thickness of 6". •For insulation thicknesses greater than 6" (152 mm), the temperature must be increased from 500°F (260°C) to maximum temperature at a rate not exceeding 100°F (56°C) per hour. SSL II ® with ASJ Max and No Wrap FIBE RG L AS ™ Pipe Insulation 5 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X MTO (Made to Order). Product availability subject to change. View product guide for details. SSL II® with ASJ Max is available in select metric sizes for use with Aquatherm® piping systems. 6 5/8 CT 7/8 CT 1/2 1-1/8 CT 3/4 1-3/8 CT 1 1-5/8 CT 1-1/4 1-1/2 2-1/8 CT 2 2-5/8 CT 2-1/2 3-1/8 CT 3 3-5/8 CT 3-1/2 4-1/8 CT 4 4-1/2 5-1/8 CT 5 6-1/8 CT 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 4-1/2" 3" 2-1/2" 2" 1-1/2" 1" 1/2" 5" 4-1/2" 4" 3-1/2" 3" 2-1/2" 2" 1-1/2" X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Pipe Size 4" X X X X X X X X X X No Wrap availability 3-1/2" 5/8 CT 7/8 CT 1/2 1-1/8 CT 3/4 1-3/8 CT 1 1-5/8 CT 1-1/4 1-1/2 2-1/8 CT 2 2-5/8 CT 2-1/2 3-1/8 CT 3 3-5/8 CT 3-1/2 4-1/8 CT 4 4-1/2 5-1/8 CT 5 6-1/8 CT 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1" Pipe Size 1/2" SSL II® with ASJ Max availability X X X X MTO (Made to Order). Product availability subject to change. View product guide for details. No Wrap Vaccum Pack is also available in select sizes. However, the No Wrap Vacuum packaging process may cause some breakdown of the mechanical properties, such as the hinge, or cause additional dust in the package. It also may impact the outside diameter of the insulation pertaining to ASTM C585. The user assumes all responsibility for meeting project insulation requirements. SSL II ® with ASJ Max and No Wrap FIBE RG L AS ™ Pipe Insulation STANDARDS & CODES COMPLIANCE Thermal conductivity Mean Temperature °F k* Mean Temperature °C λ* 50 0.22 10 0.032 75 0.23 25 0.034 100 0.24 50 0.037 150 0.27 100 0.043 200 0.29 125 0.047 250 0.32 150 0.051 300 0.35 175 0.056 350 0.39 200 0.062 400 0.43 225 0.068 450 0.48 250 0.075 500 0.54 275 0.082 * k = Btu•in/hr•ft 2 •°F; λ = W/m•°C Apparent thermal conductivity values determined in accordance with ASTM practice C1045 with data obtained by ASTM Test Method C335. Values are nominal, subject to normal testing and manufacturing tolerances. Understanding k-value and R-value k-value is the rate of heat flow through a homogeneous material. A simplified equation to determine approximate R-value, is your insulation thickness divided by your k-value (at 75°F Mean Temperature). So, the lower the k-value, the greater the insulating value for a given set of conditions. Pipe and mechanical insulation usually communicates in terms of k-value. However, R-values for pipe insulation can be found on the FIBERGLAS™ Pipe Insulation Dimensional Data and Nesting Chart (Pub. No. 10018078) or you can visit www.owenscorning.com and use the 3E Plus® program to get more information based on your specific project parameters. •ASTM C547, Mineral Fiber Pipe Insulation, Type I to 850°F (454°C) (no heat-up schedule needed), and Type IV to 1,000°F (538°C) (with heat-up schedule) •ASTM C585, Inner and Outer Diameters of Thermal Insulation for Nominal Sizes of Pipe and Tubing •ASTM C1136, Flexible Low Permeance Vapor Retarders for Thermal Insulation, Type I, II, III, IV •ASTM C1338, Fungi Resistance of Insulation Materials and Facings •ASTM C795, Thermal Insulation for Use in Contact with Austenitic Stainless Steel1 •MIL-PRF-22344E, Insulation, Pipe, Thermal, Fibrous Glass •Nuclear Regulatory Commission Guide 1.36, Non-Metallic Thermal Insulation1 • MIL-DTL-24244D (Ships) Insulation Material with Special Corrosion, Chloride, and Fluoride Requirements1 •US Coast Guard 164.109/70/0 Non-Combustible • NFPA 90A, 90B • FHC 25/50 •Does not contain the fire retardant decabrominated diphenyl ether (decaBDE) •New York City MEA No. 344-83, 408-07-M 1.Preproduction qualification testing complete and on file. Chemical analysis of each production lot required for total conformance. Certification needs to be specified at time of order. CERTIFICATIONS & SUSTAINABILITY •Certified by SCS Global Services to contain a minimum of 53% recycled glass content, 31% pre-consumer and 22% post-consumer. •Jacketed pipe insulation is certified to meet indoor air quality standards under the GREENGUARD Certification Program and the GREENGUARD Gold Certification. •This product’s Environmental Product Declaration (EPD) has been certified by UL Environment. •FIBERGLAS™ Pipe Insulation has received the Cradle to Cradle Products Innovation Institute’s Bronze Level Material Health Certificate AVERAGE 53% RECYCLED CONTENT 31% PRE-CONSUMER 22% POST-CONSUMER SSL II ® with ASJ Max and No Wrap FIBE RG L AS ™ Pipe Insulation 7 VaporWick® Pipe Insulation VaporWick® pipe insulation is an innovative product for below-ambient-temperature pipes that wicks moisture away from the pipe to keep the insulation dry. DESCRIPTION FEATURES & BENEFITS VaporWick® pipe insulation is a heavy-density FIBERGLAS™ insulation surrounded by a vented, paper-free jacket. The heart of VaporWick® insulation is a wicking material that transports condensed water to the outside of the system so it can evaporate. •Wicking material keeps the insulation dry, minimizing loss in insulating capacity APPLICATION/USE Designed for pipes with operating temperatures from 32°F (0°C) to 220°F (104°C) where condensation or dripping are concerns. •Can be installed directly on wet pipes, so you don’t have to shut the system down •SSL® Max closure system was developed specifically to work with the jacket to provide a tight, reliable seal without glue or staples • Chilled water lines •Good short-term bond, outstanding long-term bond as the acrylic adhesive “grows” on the jacket during the 48-hour wet out period • Hot, humid operating environments • 20-year limited warranty* * See actual warranty for details, limitations and requirements. • Below-ambient-temperature applications • New construction or retrofit jobs VaporWick® pipe insulation Evaporation vents SSL® Max closure system 8 VaporWick ® Pipe Insulation Wicking material Paper-free jacket doesn’t support mold or fungi FIBERGLAS ™ insulation SPECIFICATIONS Physical property data Property Value Test Method 32°F to 220°F (0°C to 104°C) — <0.15 perm ASTM E96, desiccant method 225°F (107°C) ASTM C1136 55 psi ASTM D774/D774M Corrosion Resistance Meets requirements ASTM C665 Fungi Resistance Meets requirements ASTM C1338 Flame Spread: <25 Smoke Developed: <50 ASTM E84, UL 723 and CAN/ULC-S102 Operating Temperature Range Jacket Permeance Jacket Temperature Limitation Minimum Burst Strength Composite Surface Burning Characteristics1 1. The standards used to determine surface burning characteristics measure and describe the properties of materials, products or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products or assemblies under actual fire conditions. However, results of this test may be used as elements of a fire risk assessment, which takes into account all of the factors that are pertinent to an assessment of the fire hazard of a particular end use. Values are reported to the nearest 5 rating. Installation instructions Additional installation instructions 1.VaporWick® pipe insulation is designed for installation on cold piping and dual-temperature piping operating at temperatures from 32°F (0°C) to 220°F (104°C). •Care must be taken during installation to ensure wick material stays in place while sliding, twisting, turning and aligning insulation sections. 2.Wick material must make a continuous connection (path) through all pipe, flanges, fittings, valves and hangers. 3.Open the hinged sections and place the insulation over the pipe, taking care not to get dirt, dust or moisture on the overlap area. Because the wicking action is aided by gravity, horizontal runs must have the series of evaporating holes located in the down position. •For complete and detailed installation guidelines, refer to the separate VaporWick® Pipe Insulation Installation Instructions. (Pub. No. 102462) Thermal conductivity Mean Temperature °F 4.Pull the release strip from the lap and seal the insulation. 6.All system terminations should be sealed with mastic, including end-of-run transitions to other material. Note: Auxiliary items include rolls of wick material, VaporWick® Pipe Insulation evaporation skirt (hula skirt) for verticals and butt joint sealing tape for system closure. Conductivity Btu•in/hr•ft.2•ºF 5.Apply the butt strip centered over the adjoining pipe sections and rub with firm pressure to complete the positive closure. k* Mean Temperature °C λ* 50 0.22 10 0.032 75 0.23 25 0.034 100 0.24 50 0.037 150 0.27 100 0.043 200 0.29 125 0.047 0.31 0.29 0.27 0.25 0.23 0.21 0.19 0.17 0.15 50 75 100 150 Mean Temperature, ºF 200 * k = Btu•in/hr•ft 2 •°F; λ = W/m•°C Apparent thermal conductivity data determined in accordance with ASTM Practice C1045 with data obtained by ASTM Test Method C335. Values are nominal, subject to normal testing and manufacturing tolerances. VaporWick ® Pipe Insulation 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X • Nuclear Regulatory Commission Guide 1.362 X • NFPA 90A X X X X X X X X X X X X X X X X X X X X 3" X X X X X X X X X X X X 2" 1-1/2" 5/8 CT 7/8 CT 1/2 1-1/8 CT 3/4 1-3/8 CT 1 1-5/8 CT 1-1/4 1-1/2 2-1/8 CT 2 2-5/8 CT 2-1/2 3-1/8 CT 3 3-5/8 CT 3-1/2 4-1/8 CT 4 4-1/2 5-1/8 CT 5 6-1/8 CT 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1" Pipe Size 2-1/2" Availability X X STANDARDS & CODES COMPLIANCE X •ASTM C547, Mineral Fiber Pre-Formed Pipe Insulation, Type I1 X X X •ASTM C795, Thermal Insulation for Use in Contact with Austenitic Stainless Steel2 X X X •ASTM C585, Inner and Outer Diameters of Thermal Insulation for Nominal Sizes of Pipe and Tubing X X MTO (Made to Order). Product availability subject to change. View product guide for details. • NYC MEA No. 349-02M •Does not contain the fire retardant decabrominated dophenyl ether (decaBDE) 1. Exception required for max use temp. 2.Preproduction qualification testing complete and on file. Chemical analysis of each production lot required for total conformance. CERTIFICATIONS & SUSTAINABILITY •Certified by SCS Global Services to contain a minimum of 53% recycled glass content, 31% pre-consumer and 22% post-consumer. •Certified to meet indoor air quality standards under the GREENGUARD Indoor Air Quality Certification Program and the GREENGUARD Gold Certification. •This product’s Environmental Product Declaration (EPD) has been certified by UL Environment. •FIBERGLAS ™ Pipe Insulation has received the Cradle to Cradle Products Innovation Institute’s Bronze Level Material Health Certificate 10 VaporWick ® Pipe Insulation Thickness to prevent surface condensation Fluid temperature 35°F Ambient temperature °F Pipe size, NPS, in. Relative humidity % 80 90 ½ 1 1-½ 90 80 90 8 10 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-½ 1-½ 90 1-½ 1-½ 2 2 2 2 2-½ 2-½ 2-½ 70 1 1 1 1 1 1 1 1 1 80 1 1 1 1 1 1-½ 1-½ 1-½ 1-½ 90 2 2 2 2-½ 3 3 3 3 3-½ 8 10 12 Pipe size, NPS, in. ½ 1 1-½ 2 4 6 70 1 1 1 1 1 1 1 1 1 80 1 1 1 1 1 1 1 1 1 90 1 1-½ 1-½ 1-½ 1-½ 2 2 2 2 70 1 1 1 1 1 1 1 1 1 80 1 1 1 1 1 1 1 1 1 90 1-½ 2 2 2 2-½ 2-½ 2-½ 2-½ 3 8 10 12 Fluid temperature 55°F Ambient temperature °F 6 70 Relative humidity % 80 4 80 Fluid temperature 45°F Ambient temperature °F 2 Pipe size, NPS, in. Relative humidity % ½ 1 1-½ 2 4 6 70 1 1 1 1 1 1 1 1 1 80 1 1 1 1 1 1 1 1 1 90 1 1 1 1 1-½ 1-½ 1-½ 1-½ 1-½ 70 1 1 1 1 1 1 1 1 1 80 1 1 1 1 1 1 1 1 1 90 1-½ 1-½ 1-½ 1-½ 2 2 2 2 2 VaporWick® pipe insulation does not prevent surface condensation. Sufficient thickness must be selected to minimize condensation on the outer surface. All thicknesses are in inches rounded up to the nearest half inch. ® Recommendations were developed using the NAIMA 3E Plus computer program, assuming wind speed of 0 mph and outer jacket emittance of 0.9. AVERAGE 53% RECYCLED CONTENT 31% PRE-CONSUMER 22% POST-CONSUMER VaporWick ® Pipe Insulation 11 FOAMULAR® XPS Pipe Insulation Extruded Polystyrene (XPS) fabrication billets have a unique closed-cell structure that resists water absorption and maintains R-value in low-temperature systems and conditions of high humidity and moisture. DESCRIPTION FEATURES & BENEFITS FOAMULAR XPS Pipe Insulation is a raw block of insulation which can be cut to fit a variety of applications. They are manufactured using Owens Corning’s patented Hydrovac® process, and factory-laminated using a specially formulated polyurethane-based adhesive. • Highly resistant to moisture ® • Low water absorption • High insulating capabilities • Long service life with consistent R-values • Durable compressive strength of 25 PSI APPLICATION/USE • Manufactured in the USA Commercial pipe fabricators can cut FOAMULAR® XPS Pipe Insulation to fit a variety of applications and individual pipe insulation parts. • Limited lifetime warranty* * Warranted that the insulation will maintain 90% of its R-value for the lifetime of the building and covers all ASTM C578 properties. See actual warranty for details, limitations and requirements. • Ammonia/refrigeration lines • Chilled water piping • Refrigeration and cold storage systems • Freezer rooms Pipe support hanger • Pharmaceutical plants • Transport pipelines • Direct burial applications • Saddle supports in fiberglass pipe insulation systems Vapor Retarder Joint Sealant “Buttered” Vapor Retarder Pipe support saddle PVC jacket Thin coat of Vapor Retarder Joint Sealant Pipe 12 FOAMUL AR ® XPS Pipe Insulation FOAMULAR™ XPS Pipe Insulation can be cut to fit many types of pipe installations. SPECIFICATIONS Thermal conductivity Availability FOAMULAR® XPS Pipe Insulation is available in several sizes: Mean Temperature °F •Thicknesses: - 8", 16", 20", 24" k* Mean Temperature °C λ* 100 .214 37.7 .031 75 .200 23.9 .029 50 .188 10.0 .027 •Width: - 24", 48" 25 .179 -5.9 .026 0 .173 -17.8 .025 •Length: - 37" - 120" -25 .169 -31.7 .025 -50 .166 -45.6 .024 • Standard stock: - 24" x 48" x 74" -75 .164 -59.4 .024 -100 .160 -73.3 .023 * k = Btu•in/hr•ft •°F; λ = W/m•°C Apparent thermal conductivity data determined in accordance with ASTM Practice C1045 with data obtained by ASTM Test Method C335. Values are nominal, subject to normal testing and manufacturing tolerances. 2 Physical property data Property Value Test Method Density 1.55 lb./ft3 (25 kg/m3) ASTM D1622 Maximum Thermal Conductivity1,2 180 days at 75°F mean temperature k = 0.200 (λ = 0.029) ASTM C518 25 psi (173 kPa) ASTM D1621 0.00–0.15% by volume ASTM E96 1.5 perm (86 ng/Pa × s × m2) ASTM E96 1.0% linear change ASTM D2126 Flame Spread: 5 Smoke Developed: 175 ASTM E84 Maximum Compressive Strength1,3 Maximum Water Absorption1 Maximum Water Vapor Permeance1,4 Dimensional Stability1 Composite Surface Burning Characteristics1,5,6,7 Maximum Service Temperature Linear Coefficient of Thermal Expansion –100°F to 165°F (–73°C to 74°C) in/in × °F: 3.5 × 10–5 (mm/mm × °C: 6.3 × 10–5) ASTM E228 Samples modified as required to meet applicable test methods. 1. XPS foam core value 2. k = Btu•in./hr•ft 2 •°F; λ = W/m•°C. The lower the value, the greater the insulation power. 3. Values at yield or 10% deflection, whichever occurs first. 4. Water vapor permeance decreases as thickness increases. 5. Burning characteristics laboratory tests are not intended to describe the hazard presented by this material under actual fire conditions. 6.Test results are for FOAMULAR 4" thick product only. Thicker products may have different fire performance characteristics. Due to limits on the equipment used to test per ASTM E84, Owens Corning FOAMULAR XPS Pipe Insulation have not been tested. 7.Fire performance of products fabricated using FOAMULAR XPS Pipe Insulation may vary in the field depending on facings and adhesives used in the fabrication process. Fabricators should be consulted if composite fire performance is required. FOAMUL AR ® XPS Pipe Insulation 13 Installation instructions 1.Insulation materials and accessories should be installed only by experienced chilled water or refrigeration insulation professionals. Ultimate design and installation are the responsibility of the engineer or architect. 2.Insulation should be free from all moisture prior to installation. 3.Ensure joints are staggered in multi-layer applications. 4.Refer to ASTM C755 for information on selection and specification of vapor retarders and sealing tape. 5.Protective jacketing should be installed in accordance to the application and location needs. 6.See FOAMULAR® XPS Pipe Insulation Installation Guidelines (Pub. No. 10013974) for more detailed installation instructions. Additional installation instructions •FOAMULAR® XPS Pipe Insulation is subject to deterioration from prolonged exposure to ultraviolet light. Exposure to ultraviolet light should be limited to 30 days over the life of the material. CERTIFICATIONS & SUSTAINABILITY •Certified by SCS Global Services to contain a minimum 20% recycled polystyrene content. •Certified to meet indoor air quality standards under the GREENGUARD Indoor Air Quality Certification Program and the GREENGUARD Gold Certification. •This product’s Environmental Product Declaration (EPD) has been certified by UL Environment. 14 FOAMUL AR ® XPS Pipe Insulation FIBERGLAS™ Pipe & Tank Insulation FIBERGLAS ™ Pipe and Tank Insulation provides a flexible insulation product for wrapping pipes, tanks, or irregularly shaped objects while providing excellent rigidity and abuse resistance. DESCRIPTION FEATURES & BENEFITS Owens Corning’s versatile FIBERGLAS ™ pipe and tank insulation is a semi-rigid insulation with a factoryjacketed FRK or ASJ Max encapsulated-paper jacket. It’s flexible enough to be used in many different applications while providing the rigidity and thermal performance you need for a well-insulated system. •May be applied over existing insulation to increase thickness and conserve energy •Vertical fiber orientation with a durable, highcompressive strength makes it strong and abuse resistant ASJ Max Jacket APPLICATION/USE FIBERGLAS ™ Pipe and Tank insulation provides thermal protection for a variety of objects and shapes. Fits pipes and equipment of 10" NPS and larger. •Pipes •Valves •Tanks • Groups of parallel pipes • Pipe flanges • Pipes with heat tracing lines •Durable, cleanable poly-encapsulate paper jacket that doesn’t support mold or mildew growth •Resists/sheds water when exposed to intermittent, short-duration precipitation during construction • Less wicking and curling than standard ASJ • Accepts paint and mastic as well as standard ASJ • Higher puncture resistance than standard ASJ •Has a finished appearance that is compatible with standard ASJ SPECIFICATIONS Availability Thickness Facing in. (mm) 1 (25) 1-½ Recommended Pipe Size Roll Length NPS in. (DN, mm) ft. (m) ASJ Max 10 (250) + 42 (12.8) (38) ASJ Max 10 (250) + 27 (8.2) 2 (51) ASJ Max 10 (250) + 20 (6.1) 2 (51) FRK 10 (250) + 20 (6.1) 2-½ (64) ASJ Max 14 (350) + 26 (7.9) 2-½ (64) FRK 14 (350) + 26 (7.9) 3 (76) ASJ Max 17 (425) + 21 (6.4) 3-½ (89) ASJ Max 20 (500) + 18 (5.5) 4 (102) ASJ Max 23 (575) + 16 (4.9) MTO (Made to Order). Product availability subject to change. View product guide for details. All rolls are 36" wide. F I B E RG L A S ™ Pipe and Tank Insulation 15 Physical property data Property Value Test Method Pipe/equipment Operating Temperature (single-layer application) 0°F to 650°F (–18°C to 343°C) ASTM C411 Insulation Jacket Temperature Limitation –20°F to 150°F (–29°C to 66°C) ASTM C1136 0.02 perm ASTM E96, Proc. A 100 psi ASTM D774/D774M 125 lb./ft2 (5985 Pa) min. ASTM C165 Flame Spread: 25 Smoke Developed: 50 ASTM E84 Jacket Permeance Minimum Burst Strength Compressive Strength at 10% Deformation Surface Burning Characteristics1 1.The standard used to determine surface burning characteristics measures and describes the properties of materials, products or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products or assemblies under actual fire conditions. However, results of this test may be used as elements of a fire risk assessment, which takes into account all of the factors that are pertinent to an assessment of the fire hazard of a particular end use. Values are reported to the nearest 5 rating. Installation instructions 1.Measure the length of insulation required according to the fabrication guide located on the carton. 2.Cut completely through the insulation and jacket. Use a flap tool to fillet a stapling flange on one end of the insulation. Thermal conductivity Mean Temperature °F 3.Each section of insulation may be secured around the pipe using either outward-clenching staples and mastic or outward-clenching staples and pressuresensitive, vapor-retarder tape. 4.Adjacent sections must be tightly butted together and then sealed with vapor-retarder tape. •Outdoor applications require protection from weather. Conductivity Btu•in/hr•ft.2•ºF •If indoor applications will be painted, use only a water-based latex paint. λ* 50 0.26 10 0.037 75 0.27 25 0.040 100 0.29 50 0.045 150 0.33 75 0.050 200 0.38 100 0.056 250 0.43 125 0.063 300 0.49 150 0.070 350 0.55 175 0.078 0.6 Additional installation instructions •Special care must be taken to vapor-seal systems operating below ambient temperatures. k* Mean Temperature °C 0.5 0.4 0.3 0.2 50 75 100 150 200 250 Mean Temperature, ºF 300 350 * k = Btu•in/hr•ft 2 •°F; λ = W/m•°C Apparent thermal conductivity data determined in accordance with ASTM Practice C1045 with data obtained by ASTM Test Method C335. Values are nominal, subject to normal testing and manufacturing tolerances. 16 F I B E RG L A S ™ Pipe and Tank Insulation Thermal performance Insulation NPS x Thk. In. (DN x Thk. mm) Heat Loss Btu/hr x ft (W/m) Surface Temperature °F (°C) 300°F (149°C) Pipe Operating Temperature 12 × 1 (300 × 25) 251 (241) 121 (49) 18 × 1 (450 × 25) 345 (332) 122 (50) 24 × 1 (600 × 25) 453 (436) 123 (51) 30 × 1 (750 × 25) 561 (539) 123 (51) 450°F (232°C) Pipe Operating Temperature 12 × 2 (300 × 51) 292 (281) 122 (50) 18 × 2 (400 × 51) 414 (398) 126 (52) 24 × 2 (600 × 51) 539 (518) 127 (53) 30 × 2 (750 × 51) 663 (637) 127 (53) 600°F (316°C) Pipe Operating Temperature 12 × 3 (300 × 76) 370 (356) 127 (53) 18 × 3-½ (450 × 89) 449 (432) 124 (51) 24 × 3-½ (600 × 89) 576 (554) 125 (52) 30 × 3-½ (750 × 89) 702 (675) 126 (52) Data determined in accordance with ASTM C680. Design conditions: horizontal piping, 80°F (27°C) average ambient temperature, 0 mph wind speed, ASJ Max jacket. STANDARDS & CODES COMPLIANCE CERTIFICATIONS & SUSTAINABILITY •ASTM C1393, Standard Specification for Perpendicularly Oriented Mineral Fiber Roll and Sheet Thermal Insulation for Pipes and Tanks, Types I, II, IIIA, IIIB and Category 2 •Certified by SCS Global Services to contain a minimum of 53% recycled glass content, 31% pre-consumer and 22% post-consumer. •ASTM C795, Thermal Insulation for Use in Contact with Austenitic Stainless Steel2 •ASTM C1136, Flexible Low Permeance Vapor Retarders for Thermal Insulation, Types I, II, III, IV •Mil. Spec. MIL-1-24244C, Insulation Materials, Special Requirements, Type XVlh2 •Nuclear Regulatory Commission Guide 1.36, Non-Metallic Thermal Insulation2 •Does not contain the fire retardant decabrominated diphenyl ether (decaBDE) 2.Preproduction qualification testing complete and on file. Chemical analysis of each production lot required for total conformance. AVERAGE 53% RECYCLED CONTENT 31% PRE-CONSUMER 22% POST-CONSUMER F I B E RG L A S ™ Pipe and Tank Insulation 17 Flexwrap® FIBERGLAS™ Insulation Flexwrap® FIBERGLAS ™ Insulation provides flexibility for insulating pipes, tanks or irregularly shaped objects and features a low thermal conductivity. DESCRIPTION FEATURES & BENEFITS Flexwrap® FIBERGLAS ™ insulation is a flexible pipe and tank wrap made from FIBERGLAS ™ blanket bonded together with a thermosetting resin and backed with an ASJ, FRK, or PSK facing. It is a costeffective alternative to larger-sized, preformed pipe insulation. •Low thermal conductivity compared with segmented products, which means less thickness is required •It fits pipes and equipment of 10" NPS or larger, reducing the need to stock insulation to fit pipes in multiple diameters APPLICATION/USE •Delivers good compressive strength while providing flexibility during installation It provides a continuous blanket for round or irregularly shaped surfaces in indoor settings. •May be applied over existing insulation to increase thickness and conserve energy •Pipes •Tanks • Pipe flanges •Valves • Groups of parallel pipes Flexwrap® FIBERGLAS™ Insulation is an economic and versatile choice for insulating pipes, tanks and irregularly shaped surfaces. 18 Flex wrap ® F I B E RG L A S ™ Insulation SPECIFICATIONS Installation instructions Availability 1.When determining length requirements, remember to add twice the thickness of Flexwrap® insulation to the diameter when calculating the circumference of the piece being insulated. Thickness in. (mm) 1.5 (38) 1.5 Facing Length Minimum Wrap Diameter (NPS) ft. (m) in. (mm) FRK 30 (9.14) 8 (203) (38) ASJ 30 (9.14) 8 (203) 1.5 (38) PSK 30 (9.14) 8 (203) 2 (51) FRK 26 (7.92) 10 (254) 2 (51) ASJ 26 (7.92) 10 (254) 2.5 (64) FRK 20 (6.1) 12 (305) 2.5 (64) ASJ 20 (6.1) 12 (305) 2.5 (64) PSK 20 (6.1) 12 (305) 3 (76) FRK 18 (5.48) 16 (406) 3 (76) ASJ 18 (5.48) 16 (406) MTO (Made to Order). Product availability subject to change. View product guide for details. All rolls are 48" (1,219 mm) wide. 2.If a lap is desired, add 3" to 4" of length and remove the additional insulation, taking care not to cut the facing, to form the lap. 3.Flexwrap® insulation is installed around the surface to be insulated, secured and either taped or stapled with outward-clenching staples. If necessary, apply a vapor-retarder mastic. Additional installation instructions •Adjacent sections should be butted together and sealed with tape. •Use of bands or impalement pins for securement purposes is permitted but should be sealed as necessary with mastic. •When the application requires a vapor seal, all joints and facing penetrations must be sealed with appropriate pressure-sensitive tape or vapor-retarder mastic. Physical property data Property Value Test Method 850°F (454°C) ASTM C411 Density 2.5 pcf (40 kg/m3) ASTM C303 Compressive Resistance 25 psf (1200 Pa) ASTM C165 Corrosiveness Meets requirements ASTM C665 Fungi Resistance Meets requirements ASTM C1338 150°F (66°C) ASTM C1136 Water Vapor Permeance (Facing) 0.02 perm ASTM E96 Surface Burning Characteristics1 Flame Spread: 25 Smoke Developed: 50 ASTM E84 Maximum Use Temperature Facing Temperature Limit 1.The standard used to determine surface burning characteristics measures and describes the properties of materials, products or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products or assemblies under actual fire conditions. However, results of this test may be used as elements of a fire risk assessment, which takes into account all of the factors that are pertinent to an assessment of the fire hazard of a particular end use. Values are reported to the nearest 5 rating. Flex wrap ® F I B E RG L A S ™ Insulation 19 Thermal conductivity 0.6 k* Mean Temperature °C λ* 75 0.24 25 0.035 100 0.25 50 0.038 200 0.32 100 0.047 300 0.40 150 0.058 400 0.48 200 0.069 500 0.58 250 0.081 Conductivity Btu•in/hr•ft.2•ºF Mean Temperature °F 0.5 0.4 0.3 0.2 0.1 0.0 0 100 200 300 Mean Temperature, ºF 400 500 * k = Btu•in/hr•ft 2 •°F; λ = W/m•°C Stretch-out requirements Flexwrap Thickness Pipe OD 1.5 in. (38mm) 2 in. (51mm) 2.5 in. (64mm) 3 in. (76mm) NPS in. in. (mm) in. (mm) in. (mm) in. (mm) 6 6.6 8 8.6 36.5 (928) 10 10.8 43.5 (1,104) 46.6 (1,184) 12 12.8 49.7 (1,263) 52.9 (1,343) 56.0 (1,423) 14 14 53.5 (1,359) 56.6 (1,439) 59.8 (1,519) 16 16 59.8 (1,519) 62.9 (1,598) 66.1 (1,678) 69.2 (1,758) 18 18 66.1 (1,678) 69.2 (1,758) 72.4 (1,838) 75.5 (1,917) 20 20 72.3 (1,838) 75.5 (1,917) 78.6 (1,997) 81.8 (2,077) 22 22 78.6 (1,997) 81.8 (2,077) 84.9 (2,157) 88.0 (2,236) 24 24 84.9 (2,157) 88.1 (2,236) 91.2 (2,316) 94.3 (2,396) 26 26 91.2 (2,316) 94.3 (2,396) 97.5 (2,476) 100.6 (2,555) 28 28 97.5 (2,476) 100.6 (2,555) 103.7 (2,635) 106.9 (2,715) 30 30 103.7 (2,635) 106.9 (2,715) 110.0 (2,795) 113.2 (2,874) 32 32 110.0 (2,795) 113.2 (2,874) 116.3 (2,954) 119.5 (3,034) 34 34 116.3 (2,954) 119.4 (3,034) 122.6 (3,114) 125.7 (3,193) 36 36 122.6 (3,114) 125.7 (3,193) 128.9 (3,273) 132.0 (3,353) Lengths provided do not include a staple flap. Add 3–4 inches of length if a staple flap is desired. STANDARDS AND CODES COMPLIANCE •ASTM C1393, Standard Specification for Perpendicularly Oriented Mineral Fiber Roll and Sheet Thermal Insulation for Pipes and Tanks, Types I, II, IIIA, IIIB, and Category 2 20 Flex wrap ® F I B E RG L A S ™ Insulation •Does not contain the fire retardant decabrominated diphenyl ether (decaBDE) UtiliCore® FIBERGLAS™ Insulation UtiliCore® FIBERGLAS ™ insulation products are flexible white blankets designed as core insulation for commercial and industrial applications. DESCRIPTION FEATURES & BENEFITS UtiliCore® FIBERGLAS ™ insulation is a lightweight, flexible blanket for use as core insulation in removable and reusable pipe covers and other industrial pads and blankets. The L Series products are low-binder blankets, while the HP5 II Mat is a needled blanket with no binder. •Lighter weight than traditional E glass products at equivalent R-values APPLICATION/USE UtiliCore® FIBERGLAS ™ insulation has a maximum operating temperature of 1,000°F. The dimensional stability and thermal performance make fabrication, assembly and installation easy. • Industrial piping system insulation covers •Flexible, lightweight structure easily fits into the corners of pads and allows you to sew directly through the material •Soft fibers have less dust and cause less itch and irritation •Available in a variety of densities from 1 – 5 PCF to suit your application and needs •Good tensile strength, resilience and thickness control • Contains no RCF (Refractory Ceramic Fibers) • Valve insulation covers SPECIFICATIONS • Flange insulation covers Installation instructions • Exchanger covers Installation will vary by application depending on insulation requirements, jacket requirements and mechanical closure needs. • Boiler covers • Tank covers UtiliCore ® Insulation 21 Physical property data Property Value Test Method up to 1,000°F (538°C) ASTM C411 Corrosion Resistance Meets requirements ASTM C665 Fungi Resistance Meets requirements ASTM C1338 No objectionable odor ASTM C1304 <3% by weight ASTM C1104 Flame Spread: <25 Smoke Developed: <50 ASTM E84, UL 723 and CAN/ULC-S102 Operating Temperature Range Odor Moisture Sorption Composite Surface Burning Characteristics1 1. The standards used to determine surface burning characteristics measure and describe the properties of materials, products or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products or assemblies under actual fire conditions. However, results of these tests may be used as elements of a fire risk assessment, which takes into account all of the factors that are pertinent to an assessment of the fire hazard of a particular end use. Values are reported to the nearest 5 rating. Thermal conductivity (Core insulation only) UtiliCore Insulation L1 L1.3 L1.8 L2.5 L3.7 HP5 Mat Thickness2 (in.) 1.0 1.0 1.0 1.0 1.0 1.0 Density (pcf) 1.0 1.3 1.8 2.5 3.7 5.0 75°F 0.26 0.24 0.23 0.22 0.21 0.21 300°F 0.51 0.46 0.39 0.35 0.31 0.30 500°F 0.85 0.75 0.62 0.52 0.44 0.42 23°C 0.037 0.035 0.033 0.032 0.031 0.031 149°C 0.074 0.066 0.056 0.050 0.045 0.044 260°C 0.123 0.108 0.089 0.075 0.063 0.060 Nominal k3 Nominal λ 4 2. Thickness value is nominal. Product control is on thermal conductivity. 3. k = Btu•in./hr•ft. 2 •°F (R-value = thickness/K) 4. λ = W/mK Availability Product L1 L1 L1.3 L1.3 L1.8 L1.8 L2.5 L2.5 L2.5 Single Roll/ Double Roll Single Roll Double Roll Single Roll Double Roll Single Roll Double Roll Single Roll Double Roll Single Roll Thickness Width Length 1” 1” 1” 1” 1” 1” 1” 1” 1.5” 60” 60” 60” 60” 60” 60” 60” 60” 60” 87’ 87’ 87’ 87’ 54’ 54’ 43’ 43’ 58’ Product L2.5 L2.5 L3.7 L3.7 L3.7 L3.7 HP5 Mat HP5 Mat HP5 Mat MTO (Made to Order). Product availability subject to change. View product guide for details. 22 UtiliCore ® Insulation Single Roll/ Double Roll Single Roll Single Roll Single Roll Double Roll Single Roll Single Roll Single Roll Single Roll Single Roll Thickness Width Length 2” 2” 1” 1” 2” 2” .5” 1” 1” 24” 60” 60” 60” 24” 60” 30” 60” 60” 28’ 43’ 28’ 28’ 28’ 28’ 100’ 45’ 50’ Density Variance for MIL-I-22023D UtiliCore® insulation complies with MIL-I-22023D, with the exception of Section 1.2 Classification; Table I Nominal Density; Type I and Type II, for Class 4 and Class 6, which are slightly below the -10% allowance, but complies to all properties required for these classes. The table below aligns the UtiliCore® insulation product for Type I and Type II Classes. Density Required pcf (lb/ft3) UtiliCore Product Product Product Density (lb/ft3) 1.0 L1 1.0 Class 3 Class 4 1.5 L1.3 1.3 Class 5 2.0 L1.8 1.8 Class 6 3.0 L2.5 2.5 UtiliCore offers no Class 2 product. Sound absorption coefficient Octave Band Center Frequencies, Hz Thickness (in.) 125 L1 1.0 0.09 L1.3 1.0 0.17 Product 250 500 1000 2000 4000 NRC SAA 0.31 0.65 0.85 0.90 0.90 0.70 0.68 0.45 0.84 0.94 0.96 0.93 0.80 0.80 L1.8 1.0 0.13 0.39 0.77 0.94 1.01 0.99 0.80 0.78 L2.5 1.0 0.08 0.34 0.81 0.98 1.03 1.03 0.80 0.79 L3.7 1.0 0.10 0.57 1.09 1.17 1.12 1.17 1.00 0.99 HP5 Mat 1.0 0.13 0.43 0.84 1.05 1.02 0.94 0.85 0.83 Nominal samples were measured in accordance with ASTM C423 with Type A mounting. These measured absorption coefficients were adjusted to values representative of the product with mean specification properties. While these values are an accurate representation of our product, they are for design approximation only. Production, testing and application variabilities will alter results. Specific designs should be evaluated in end-use configurations. STANDARDS & CODES COMPLIANCE •ASTM C553, Mineral Fiber Blanket Thermal Insulation, Type V - All UtiliCore •ASTM C1086, Glass Fiber Mechanically Bonded Felt Thermal Insulation (HP5 Mat) • ASTM C1139 Fibrous Glass Thermal Insulation and Sound Absorbing Blanket and Board for Military Applications • MIL-I-16411E, Insulation Felt, Thermal, Glass Fiber • MIL-I-22023D, Insulation Felt, Thermal and Sound Absorbing Felt, Fibrous Glass, Flexible • ASTM C795, Thermal Insulation for Use in Contact with Austenitic Stainless Steel5 • ASTM E136, Behavior of Materials in a Vertical Tube Furnace at 750°C (Noncombustible rating) • Does not contain the fire retardant decabrominated diphenyl ether (decaBDE) CERTIFICATIONS & SUSTAINABILITY6 •Certified by SCS Global Services to contain a minimum of 53% recycled glass content, 31% pre-consumer and 22% post-consumer. •Certified to meet indoor air quality standards under the GREENGUARD Indoor Air Quality Certification Program and the GREENGUARD Gold Certification. 6. Results representative of core insulation only. • Nuclear Regulatory Commission Guide 1.36, Non-Metallic Thermal Insulation5 • MIL-I-24244D (Ships) Insulation Material with Special Corrosion, Chloride, and Fluoride Requirements5 • U.S. Coast Guard Approval No. 164.109, Noncombustible Materials 5.Preproduction qualification testing complete and on file. Chemical analysis of each production lot required for total conformance. AVERAGE 53% RECYCLED CONTENT 31% PRE-CONSUMER 22% POST-CONSUMER UtiliCore ® Insulation 23 700 Series FIBERGLAS™ Insulation This versatile line of FIBERGLAS™ insulation is great for acoustic and thermal insulation. It helps reduce sound transmission, heat transfer and helps save energy which can lead to lower operating costs.* *Savings vary. DESCRIPTION FEATURES & BENEFITS 700 Series FIBERGLAS ™ Insulation is made of inorganic glass fibers with a thermosetting resin binder and formed into flexible, semi-rigid or rigid rectangular boards in a variety of densities, thicknesses and facing options. • Lightweight and resilient APPLICATION/USE •Types 703 and 705 are available with a factoryapplied FRK or ASJ Max vapor retarder facing The range of options available for 700 Series FIBERGLAS ™ Insulation, make it incredibly versatile and a great choice for a wide range of acoustic and thermal insulating needs. Type 701 •A lightweight, flexible option used as acoustic insulation batts •Insulate items with irregularly-shaped surfaces where compressive strength is not a performance criterion and the exterior finish will be supported mechanically Type 703 •Semi-rigid boards for use on mechanical equipment and HVAC ductwork Type 705 •High strength, rigid board for use on chillers, other mechanical equipment and HVAC ductwork where high abuse resistance and good finished appearance are important Types 706 & 707 •Smooth surface, high density, rigid boards used for acoustical wall panels and specialized ceiling applications 24 700 Series FIBE RG L AS ™ Insulation • Easy to handle, fabricate and install •Wide variety of options allows you to match your job requirements ASJ Max Facing •Durable, cleanable, poly-encapsulated paper facing that doesn’t support mold or mildew growth •Resists/sheds water when exposed to intermittent, short-duration precipitation during construction • Accepts paint and mastic as well as standard ASJ. • Higher puncture resistance than standard ASJ •Has a finished appearance that is compatible with standard ASJ SPECIFICATIONS Physical property data Property Value Test Method 0 to 450˚F (-18˚C to 232˚C) ASTM C411 -20˚F to 150˚F (-29˚C to 66˚C) ASTM C1136 0.02 perm ASTM E96, Proc. A FRK: 35 psi; ASJ Max: 100 psi ASTM D774 Equipment Operating Temperature Limitation1 Insulation Jacket Temperature Limitation Jacket Permeance Jacket Burst Strength Compressive Strength (minimum) at 10% deformation at 25% deformation Water Vapor Sorption Type 703 Type 705 25 lb/ft2 (1197 Pa) 90 lb/ft2 (4309 Pa) 200 lb/ft2 (9576 Pa) — ASTM C165 <2% by weight at 120°F (49°C), 95% R.H. ASTM C1104 Type 701: 1.5 pcf (24 kg/m3) ASTM C167 Type 703: 3.0 pcf (48 kg/m3) ASTM C303 Nominal Density Type 705, 706: 6.0 pcf (96 kg/m3) Type 707: 7.0 pcf (112 kg/m3) Flame Spread: 25 Smoke Developed: 50 Surface Burning Characteristics2 UL 723, ASTM E84 or CAN/ULC-S102 1. Maximum thickness at 450˚F (232˚C): Type 701: 6" (152mm); Type 703, 705, 706: 4" (102mm). 2. The surface burning characteristics of these products have been determined in accordance with UL 723, ASTM E84 or CAN/ULC-S102. This standard should be used to measure and describe the properties of materials, products or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products or assemblies under actual fire conditions. However, results of this test may be used as elements of a fire risk assessment which takes into account all of the factors which are pertinent to an assessment of the fire hazard of a particular end use. Values are reported to the nearest 5 rating. Thermal performance ASTM C680 (Type 703) Operating Temperature, ˚F (˚C) Thickness 250 (121) 300 (149) 350 (177) 400 (204) 450 (232) in. (mm) HL ST HL ST HL ST HL ST HL ST 1.0 (25) 27 98 42 106 57 114 75 123 95 133 1.5 (38) 19 93 29 99 40 105 52 112 66 119 2.0 (5l) 15 90 22 95 31 100 40 105 50 111 2.5 (64) 12 88 18 92 25 96 32 101 41 106 3.0 (76) 10 87 15 91 21 94 27 98 34 102 3.5 (89) 9 86 13 89 18 92 23 96 30 99 4.0 (102) 8 86 11 88 16 91 21 94 26 97 The above table provides approximate heat loss values (HL), Btu/hr•ft 2, and Surface Temperatures (ST), °F, for flat surfaces. Values are based on horizontal heat flow, vertical flat surface, 80°F ambient temperature, still air, ASJ Max facing. To convert heat loss values to W/m2, multiply values by 3.15. To convert surface temperatures, use the formula: °C = (°F-32)/1.8. For similar information using other assumptions, contact your Owens Corning Representative. 700 Series FIBE RG L AS ™ Insulation 25 Availability Type Facing Thickness Size Pieces/Pack Type Facing Thickness Size Pieces/Pack 701 UF (Unfaced) 1” 24”x48” 32 703 ASJ Max 2” 48x96” 2 4 701 UF 1.5” 24”x48” 24 703 ASJ Max 3” 24x48” 701 UF 2” 24”x48” 16 703 ASJ Max 4” 48x96” 2 701 UF 2.5” 24”x48” 13 705 UF 0.5” 48x96” 80 701 UF 3” 24”x48” 12 705 UF 0.75” 24x48” 16 701 UF 4” 24”x48” 9 705 UF 1” 24x48” 10 703 UF 1” 24”x48” 24 705 UF 1” 48x96” 42 703 UF 1” 24”x48” 72 705 UF 1.5” 24x48” 7 703 UF 1” 48”x96” 12 705 UF 2” 24x48” 5 703 UF 1” 48”x96” 40 705 UF 2” 36x48” 6 703 UF 1” 48”x96” 42 705 UF 2” 48x96” 24 703 UF 1” 48”x96” 48 705 UF 2.5” 48x96” 18 705 UF 3” 24x48” 4 15 703 UF 1” 48”x120” 44 703 703 UF 1” 49”x72” 44 705 UF 3” 48x96” UF 1.5” 24”x48” 16 705 FRK 1” 24x48” 12 703 UF 1.5” 24”x48” 48 705 FRK 1” 24x48” 12 703 UF 1.5” 48”x60” 12 705 FRK 1.5” 24x48” 8 703 UF 1.5” 48”x96” 8 705 FRK 1.5” 24x48” 8 703 UF 2” 24”x48” 12 705 FRK 2” 24x48” 6 703 UF 2” 24”x48” 36 705 FRK 2” 48x96” 3 703 UF 2” 24”x48” 96 705 FRK 2.5” 48x96” 18 703 UF 2” 48”x96” 6 705 FRK 3” 48x96” 15 703 UF 2” 48”x96” 24 705 ASJ Max 1” 24x48” 12 703 UF 2.5” 24x48” 8 705 ASJ Max 1.5” 24x48” 8 703 UF 3” 24x48” 8 705 ASJ Max 2” 24x48” 6 703 UF 3” 24x48” 60 705 ASJ Max 3” 48x96” 15 703 UF 3” 36x49” 28 703 UF 3” 39x48” 7 703 UF 3” 48x96” 4 706 1” 48x96.625” 44 703 UF 4” 24x48” 6 SS (Smooth Surface) UF (Unfaced) 703 UF 4” 24x48” 48 706 SS UF 1” 49x73” 42 703 UF 4” 48x96” 12 706 SS UF 1” 49x97” 42 703 UF 4” 37x48” 5 706 SS UF 1” 49x121” 42 703 FRK (Foil Faced) 1” 24x48” 12 706 SS UF 1.5” 48x96.625” 30 703 FRK 1” 24x48” 72 706 SS UF 1.5” 48x120” 30 703 FRK 1” 48x96” 4 706 SS UF 1.5” 49x97” 30 703 FRK 1.5” 24x48” 8 706 SS UF 1.5” 49x121” 30 703 FRK 1.5” 24x48” 48 706 SS UF 2” 48x96.625” 22 703 FRK 1.5” 48x96” 4 706 SS UF 2” 49x73” 22 703 FRK 2” 24x48” 6 706 SS UF 2” 49x97” 22 703 FRK 2” 24x48” 6 706 SS UF 2” 49x121” 22 703 FRK 2” 24x48” 36 706 SS UF 2.5” 48x96.625” 18 703 FRK 2” 48x96” 2 707 SS UF 1” 49x73” 42 703 FRK 2.5” 24x48” 5 707 SS UF 1” 49x97” 42 703 FRK 3” 24x48” 4 707 SS UF 1” 49x121” 42 703 FRK 3.5” 24x48” 3 707 SS UF 1.5” 49x97” 30 703 FRK 4” 24x48” 3 707 SS UF 1.5” 49x121” 30 703 ASJ Max 1” 24x48” 12 707 SS UF 2” 49x73” 22 703 ASJ Max 1.5” 24x48” 8 707 SS UF 2” 49x97” 22 703 ASJ Max 2” 24x48” 6 707 SS UF 2” 49x121” 22 MTO (Made to Order). Product availability subject to change. View product guide for details. 26 700 Series FIBE RG L AS ™ Insulation Sound absorption coefficients ASTM C423; Mounting: Type A–Material placed against a solid backing. Thickness Octave Band Center Frequencies, Hz Product Type in. (mm) 125 250 500 1000 2000 4000 NRC 701, unfaced 1 (25) 0.17 0.33 0.64 0.83 0.90 0.92 0.70 2 (51) 0.22 0.67 0.98 1.02 0.98 1.00 0.90 1 (25) 0.11 0.28 0.68 0.90 0.93 0.96 0.70 2 (51) 0.17 0.86 1.14 1.07 1.02 0.98 1.00 705, unfaced and 706 smooth surface 1 (25) 0.02 0.27 0.63 0.85 0.93 0.95 0.65 2 (51) 0.16 0.71 1.02 1.01 0.99 0.99 0.95 703, FRK 1 (25) 0.18 0.75 0.58 0.72 0.62 0.35 0.65 2 (51) 0.63 0.56 0.95 0.79 0.60 0.35 0.75 1 (25) 0.27 0.66 0.33 0.66 0.51 0.41 0.55 2 (51) 0.60 0.50 0.63 0.82 0.45 0.34 0.60 1 (25) 0.17 0.71 0.59 0.68 0.54 0.30 0.65 2 (51) 0.47 0.62 1.01 0.81 0.51 0.32 0.75 1 (25) 0.20 0.64 0.33 0.56 0.54 0.33 0.50 2 (51) 0.58 0.49 0.73 0.76 0.55 0.35 0.65 703, unfaced 705, FRK 703, ASJ Max 705, ASJ Max Values given are for design approximations only; production and test variabilities will alter results. Specific designs should be evaluated in end-use configurations. Thermal conductivity λ, W/m•C k, Btu•in/hr•ft2 •°F 701 703 705, 706 Mean Temperature ˚C 701 703 705, 706 50 0.22 0.21 0.22 10 0.032 0.030 0.032 75 0.24 0.23 0.23 25 0.035 0.033 0.034 100 0.26 0.24 0.25 50 0.040 0.036 0.037 150 0.30 0.27 0.27 75 0.045 0.040 0.041 200 0.35 0.30 0.30 100 0.052 0.045 0.045 250 0.40 0.34 0.33 125 0.059 0.050 0.049 300 0.46 0.38 0.37 150 0.067 0.055 0.053 703 and 705 Series recommended impaling pin patterns Pins should be located 3-8" from the edges of the board. Ceilings: 703 and 705 Series insulation Up to 96” Up to 96” UpUp to to 24”24” Installation instructions UpUp to to 48”48” Mean Temperature ˚F Walls: 703 and 705 Series insulation Up to 48” UpUp to to 48”48” Up to 48” Up to 48” Up to 96” Up to 96” Up to 96” Up to 24” 700 Series FIBE RG L AS ™ Insulation Up to 48” 27 1.Boards with ASJ Max or FRK facings shall be applied with mechanical fasteners. 2.Fasteners shall not be located less than 3” (75mm) from each edge or corner and pin spacing should be no greater than 12” (300mm) on centers. STANDARDS & CODES COMPLIANCE •ASTM C553, Mineral Fiber Blanket Thermal Insulation, Type III – Type 701 • ASTM C612, Mineral Fiber Block and Board Thermal Insulation, Types IA, IB – Types 703, 705, 706, 707 3. Pin lengths must be selected for tight fit, but avoid “oil-canning”. • ASTM C795, Thermal Insulation For Use Over Austenitic Stainless Steel1 (except 701) 4. In multi-layer applications, use faced material on the outer layer only. • ASTM C1136, Flexible Low Permeance Vapor Retarders for Thermal Insulation, Type I: ASJ Max; Type II: FRK 5. Where a vapor retarder is required, cover pins and clips, and repair any facing tears/punctures with matching vapor sealing, pressure-sensitive patches/tape. 6. All joints should be sealed with matching pressure-sensitive tape, or glass fabric and mastic. 3” (76mm) tape for flat surfaces, or edges that are shiplapped and stapled; 5” in lieu of shiplapping. 7. For all tape and patches, seal firmly with squeegee or nylon sealing tool. 8. If applying to sheet metal duct work, all sheet metal joints must be sealed prior to insulating. 9. For vertical applications, install between furring strips, hat channels and Z-shaped furring when a finish will be applied. Exposed applications can use impaling pins or adhesive. 10.Horizontal applications should be installed using impaling pins. 11.On curtain walls, mount on impaling pins or use support clips. (Follow curtain wall manufacturer’s instructions for clearance.) • Nuclear Regulatory Commission Guide 1.36, NonMetallic Thermal Insulation1 (except 701) • Doesn't contain the fire retardant decabrominated diphenyl ether (decaBDE) • CAN/CGSB-51.10 – Type I, Class I – Types 703 • NFPA 90A and 90B • California Insulation Quality Standards CA-T052 1. Preproduction qualification testing complete and on file. Chemical analysis of each production lot required for total conformance. Certification needs to be specified at time of order. CERTIFICATIONS & SUSTAINABILITY •Certified by SCS Global Services to contain a minimum of 53% recycled glass content, 31% pre-consumer and 22% post-consumer. •This product’s Environmental Product Declaration (EPD) has been certified by UL Environment. •700 Series FIBERGLAS ™ Insulation has received the Cradle to Cradle Products Innovation Institute’s Bronze Level Material Health Certificate 12.Masonry applications can be installed between withes, on the interior face with stick pins, or adhesive. 13.For precast concrete, use impaling pins or adhesive. 14.When using adhesive or impaling pins, follow manufacturers’ recommendations for surface preparation and use. 15.Product should be kept dry during shipping, storage and installation. AVERAGE 53% RECYCLED CONTENT 31% PRE-CONSUMER 22% POST-CONSUMER 28 700 Series FIBE RG L AS ™ Insulation Insul-Quick® FIBERGLAS™ Insulation Insul-Quick® FIBERGLAS™ Insulation provides a low thermal conductivity and high compressive strength. DESCRIPTION FEATURES & BENEFITS Lightweight, semi-rigid FIBERGLAS™ board insulation that is easy to handle and install. It can be used with operating temperatures up to 850°F. • Resists crumbling and breaking during installation APPLICATION/USE •Large boards help reduce the number of joints and speed installation It’s a great option where an outside facing of metal or metal mesh with a finishing cement, is required. It can also be used as insulation in a metal panel system. •Breechings •Precipitators •Ducts • Chimney liners • Power and process boilers SPECIFICATIONS Physical property data Property Hot Surface Performance Compressive Strength at 10% Deformation at 20% Deformation Nominal Density Water Vapor Sorption Shot Content Composite Surface Burning Characteristics1 Value Test Method Up to 850°F (454°C) Maximum thickness 6" (152mm) Up to 650°F (343°C) Maximum thickness 8" (203mm) ASTM C411 90 lb/ft2 (4309 Pa) 130 lb/ft2 (6225 Pa) ASTM C165 3.0 pcf (48 kg/m3) ASTM C303 < 2.0% by weight, at 120°F (49°C), 95% R.H. ASTM C1104 Negligible ASTM C1335 Flame Spread: 25 Smoke Developed: 50 UL 723, ASTM E84 or CAN/ULC-S102 1. The surface burning characteristics of these products have been determined in accordance with UL 723, ASTM E84 or CAN/ULC-S102. This standard should be used to measure and describe the properties of materials, products or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products or assemblies under actual fire conditions. However, results of this test may be used as elements of a fire risk assessment which takes into account all of the factors which are pertinent to an assessment of the fire hazard of a particular end use. Values are reported to the nearest 5 rating. Insul- Quick ® FIBE RG L AS ™ Insulation 29 Thermal Performance, ASTM C680 Operating Temperature, ˚F (˚C) Thickness 450 (232) 550 (288) 650 (343) 750 (399) 850 (454) in. (mm) HL ST HL ST HL ST HL ST HL ST 1 (25) 106 179 154 213 213 251 285 294 372 341 2 (51) 58 141 84 162 117 187 156 214 203 245 3 (76) 40 125 58 141 80 159 107 180 140 203 4 (102) 31 116 44 129 61 144 82 160 107 179 5 (127) 25 110 36 121 50 134 66 148 86 164 6 (152) 21 106 30 116 42 126 56 139 72 153 7 (178) 18 103 26 112 36 121 48 132 8 (203) 16 101 23 108 32 117 42 127 The above table provides approximate heat loss values (HL), Btu/hr•ft 2, and Surface Temperatures (ST), ˚F, for flat surfaces. Values are based on horizontal heat flow, vertical flat surface, 80˚F ambient temperature, still air, weathered aluminum jacket. To convert heat loss values to W/m2, multiply values by 3.15. To convert surface temperatures, use the formula: °C=(°F-32) 1.8. Thermal conductivity Mean Temperature °F 75 Installation instructions 1. Can be installed directly on hot flat or curved surfaces. k* Mean Temperature °C λ* 0.23 25 0.033 100 0.24 50 0.037 200 0.30 100 0.045 300 0.37 150 0.054 400 0.46 200 0.066 500 0.58 250 0.081 Conductivity Btu•in/hr•ft.2•ºF 0.6 0.4 4. T he sheet metal or metal mesh is secured to the same fasteners. 5. Joints of sheet metal should be offset from the joints of the insulation. 7. D ouble-layer construction with staggered joints is recommended for temeratures over 400º F. 0.3 0 100 200 300 Mean Temperature, ºF 400 500 * k = Btu•in/hr•ft 2 •°F; λ = W/m•°C Apparent thermal conductivity curve determined in accordance with ASTM Practice C1045 with data obtained by ASTM Test Method C177. Values are nominal, subject to normal testing and manufacturing tolerances. 30 3. Pins with speed washers or studs and nuts should be installed on 12”x18” (300mmx450mm) centers. 6. Panels can be erected flush to heated surfaces or away from them and secured to buckstays or breeching and ductwork angle iron stiffeners. 0.5 0.2 2.Attach using welding pins or studs. Insul- Quick ® FIBE RG L AS ™ Insulation 8. Install to a maximum of 6” (152mm) at all temperatures up to 850°F, or 8” (203mm) at temperatures not over 650°F Availability STANDARDS & CODES COMPLIANCE Thickness Size Pieces/Pack 1” 24x48” 24 1” 24x48” 96 1” 24x48” 192 1” 36x48” 24 1” 36x48” 48 1” 36x48” 96 •ASTM C612, Mineral Fiber Block and Board Thermal Insulation, Types IA, IB, II •ASTM C795, Thermal Insulation for Use Over Austenitic Stainless Steel1 •Nuclear Regulatory Commission Guide 1.36, NonMetallic Thermal Insulation1 1.5” 24x48” 56 1.5” 36.25x48” 60 •U.S. Coast Guard Approval No. 164.109, Noncombustible Materials • CAN/CGSB-51.10–Type 1, Class 1 1.75” 24x48” 14 1.75” 24x48” 28 2” 24x48” 12 2” 24x48” 48 2” 24x48” 96 2” 24x48” 40 2” 36x48” 12 2” 36x48” 24 2” 36x48” 48 2” 36.25x48” 44 2” 48x96” 22 2.5” 24x48” 32 2.5” 36.25x48” 36 3” 24x48” 8 3” 24x48” 32 3” 24x48” 64 3” 24x48” 28 3” 36x48” 8 3” 36x48” 16 3” 36x48” 32 3” 36.25x48” 28 3” 36.25x48” 30 3.5” 24x48” 24 4” 24x36” 44 4” 24x48” 24 4” 24x48” 48 4” 24x48” 40 4” 24x48” 20 4” 36x48” 4 4” 36x48” 12 4” 36x48” 6 4” 36x48” 24 4” 36x49” 22 4” 48x96” 11 1. Preproduction qualification testing complete and on file. Chemical analysis of each production lot required for total conformance. CERTIFICATIONS & SUSTAINABILITY •C ertified by SCS Global Services to contain a minimum of 53% recycled glass content, 31% pre-consumer and 22% post-consumer MTO (Made to Order). Product availability subject to change. View product guide for details. AVERAGE 53% RECYCLED CONTENT 31% PRE-CONSUMER 22% POST-CONSUMER Insul- Quick ® FIBE RG L AS ™ Insulation 31 FIBERGLAS™ SCR Insulation FIBERGLAS™ SCR Insulation is a lightweight thermal insulation solution that helps reduce heat loss and lower operating costs.* *Savings vary. DESCRIPTION SPECIFICATIONS Lightweight insulation board composed of inorganic FIBERGLAS™ bonded with a thermosetting resin. Thermal conductivity APPLICATION/USE It is designed specifically for use on selective catalytic reduction (SCR) units in power plants. It can also be used on other industrial equipment with operating temperatures up to 1,000°F. Mean Temperature °F k* Mean Temperature °C λ* 75 .23 25 0.033 100 .24 50 0.037 200 .30 100 0.045 •Boilers •Baghouses 300 .37 150 0.054 400 .46 200 0.066 •Ducts •Scrubbers 500 .58 250 0.081 600 .73 300 0.098 FEATURES & BENEFITS * k = Btu•in/hr•ft 2 •°F; λ = W/m•°C Apparent thermal conductivity curve determined in accordance with ASTM Practice C 1045 with data obtained by ASTM Test Method C177. Values are nominal, subject to normal testing and manufacturing tolerances. •Free of shot, and lighter than mineral wools with comparable thermal performance. •No tendency for pin-hole elongation under vibration situations. • Large boards for fewer joints. Physical property data Property Max Operating Temperature Nominal Density Water Vapor Sorption Surface Burning Characteristics1 Value Test Method 1,000°F (538°C) Max thickness, 8" (203mm) ASTM C411 2.8 pcf (43 kg/m3) ASTM C167 <2% by weight ASTM C1104 Flame Spread: <25 Smoke Developed: <50 UL 723, ASTM E84, or CAN/ULC-S102 1. The surface burning characteristics of these products have been determined in accordance with UL 723, ASTM E84, or CAN/ULC-S102. These standards should be used to measure and describe the properties of materials, products, or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products or assemblies under actual fire conditions. However, the results of these tests may be used as elements of a fire risk assessment that takes into account all of the factors that are pertinent to an assessment of the fire hazard of a particular end use. Values are reported to the nearest 5 rating. 32 FIBE RG L AS ™ SCR Insulation Thermal Performance, ATSM, C680 Operating Temperature, ˚F (˚C) Thickness 450 (232) 550 (288) in. (mm) HL ST HL ST 2 (51) 58 141 84 162 3 (76) 40 125 58 4 (102) 31 116 5 (127) 25 6 (152) 7 8 650 (343) HL ST 141 80 159 44 129 61 110 36 121 21 106 30 (178) 18 103 (203) 16 101 750 (399) 850 (454) HL ST HL ST 144 82 160 107 179 50 134 66 148 86 164 116 42 126 56 139 72 153 26 112 36 121 48 132 62 145 23 108 32 117 42 127 55 138 The above table provides approximate heat loss values (HL) Btu/hr•ft2•°F, and Surface Temperatures (ST), °F, for flat surfaces. Values are based on horizontal heat flow, vertical flat surface, 80°F ambient temperature, still air, weathered aluminum jacket with emmitance of 0.2. To convert heat loss values to W/m2, multiply values by 3.15. To convert surface temperatures, use the formula: °C=(°F-32) 1.8. Installation instructions 1.Can be installed directly on hot flat or curved surfaces. 2.Attach using welding pins or studs and hold in place with wire ties, metal lath or lagging 3Pins with speed washers or studs and nuts should be installed on 12”x18” (300mmx450mm) centers. 4.The sheet metal lagging is secured to the same fasteners. Availability Thickness Size Pieces/Pack 1” 24x48” 24 1.5” 24x48” 16 1.5” 24x48” 56 1.5” 36.125x48” 14 1.5” 36.125x48.25” 14 1.5” 36.25x48.25” 14 1.5” 48x96” 32 2” 24x48” 12 5.Joints of sheet metal should be offset from the joints of the insulation. 2” 24x48” 48 2” 24x48.25” 10 6.Panels can be erected flush to heated surfaces or away from them and secured to buckstays or breeching and ductwork angle iron stiffeners. 2” 36.125x48.25” 10 2” 40.25x48” 10 2” 44.125x48” 10 2” 48x96” 24 2.5” 24x48” 8 8.Double-layer constructions with staggered joints is recommended. 3” 24x48” 8 3” 24x48” 32 9.During initial heat-up to operating temperatures above 400°F the organic binders decompose and an acrid odor and some smoke may be given off. Make sure area is properly ventilated. 3” 36.125x48” 7 3” 36.125x48.25” 7 3” 44.125x48” 32 4” 24x48” 6 4” 48x96” 3 7.Install to a maximum of 8” up to 1,000°F STANDARDS & CODES COMPLIANCE MTO (Made to Order). Product availability subject to change. View product guide for details. •ASTM C612 Mineral Fiber Block and Board Thermal Insulation, (Types IA, IB, II and III, Category 1) CERTIFICATIONS & SUSTAINABILITY •Certified by SCS Global Services to contain a minimum of 53% recycled glass content, 31% pre-consumer and 22% post-consumer. AVERAGE 53% RECYCLED CONTENT 31% PRE-CONSUMER 22% POST-CONSUMER FIBE RG L AS ™ SCR Insulation 33 FIBERGLAS™ TIW Insulation FIBERGLAS™ TIW Insulation is available in a batt or roll. It offers a high operating temperature and the lightweight, low-density construction makes it easy to cover large areas to lower equipment operating costs. DESCRIPTION FEATURES & BENEFITS Noncombustible insulation made from Inorganic FIBERGLAS™ bonded with a thermosetting resin. Type I-HP is manufactured in roll form, while Type II-HP comes in batt form. • Easy to handle and install APPLICATION/USE •Large batts/blankets cover areas quickly with no need to drill for studs It is available in a variety of density and thickness combinations, making this incredibly versatile and wellsuited for a variety of commercial and industrial uses with operating temperatures up to 1,000°F. • Panel systems •Boilers • Industrial ovens •Precipitators •No tendency for pin-hole elongation under vibration situations •Type II-HP has a higher density and is better suited for applications where more compressive resistance is needed • Flexible wrap for irregular surfaces • Metal mesh blankets (Type II-HP only) SPECIFICATIONS Physical property data Property Equipment Operating Temperature Range1 Nominal Density Shot Content Water Vapor Sorption Surface Burning Characteristics2 Type I-HP Value Type II-HP Value Up to 1,000°F (538°C) 1.0 pcf (16 kg/m ) 3 Test Method ASTM C411 2.5 pcf (40 kg/m ) 3 ASTM C167 Negligible ASTM C1335 < 2.0% by weight at 120°F (49°C), 95% R.H. ASTM C1104 Flame Spread: 25 Smoke Developed:50 UL 723, ASTM E84 or CAN/ULC-S102 1. Maximum allowable thickness at 1,000°F (538°C): Type I-HP - 8.5" (216mm); Type II-HP - 6" (152mm). 2. The surface burning characteristics of these products have been determined in accordance with UL 723, ASTM E84 or CAN/ULC-S102. This standard should be used to measure and describe the properties of materials, products or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products or assemblies under actual fire conditions. However, results of this test may be used as elements of a fire risk assessment which takes into account all of the factors which are pertinent to an assessment of the fire hazard of a particular end use. Values are reported to the nearest 5 rating. 34 FIBE RG L AS ™ TIW Insulation Thermal performance, ASTM C680 Operating Temperature, ˚F (˚C) TIW Type II-HP TIW Type I-HP Thickness 400 (204) 600 (316) 800 (427) 1,000 (538) in. (mm) HL ST HL ST HL ST HL ST 1 (25) 109 182 241 275 435 394 699 533 2 (51) 61 143 136 201 249 281 409 379 3 (76) 43 126 95 171 174 230 287 305 4 (102) 32 116 73 153 133 201 221 262 5 (127) 27 110 59 141 108 182 179 233 6 (152) 22 106 49 133 91 168 151 213 7 (178) 19 102 43 126 79 157 130 198 8 (203) 17 99 38 121 69 150 114 186 1 (25) 81 160 167 225 289 306 453 404 2 (51) 45 128 92 167 159 219 251 282 3 (76) 31 115 63 145 109 183 173 229 4 (102) 23 107 48 131 84 162 132 198 5 (127) 19 109 39 123 68 148 106 180 6 (152) 16 99 33 117 57 139 89 167 The above table provides approximate heat loss values (HL), Btu/hr•ft , and Surface Temperatures (ST), ˚F, for flat surfaces. Values are based on horizontal heat flow, vertical flat surface, 80˚F ambient temperature, still air, weathered aluminum jacket. To convert heat loss values to W/m2, multiply values by 3.15. To convert surface temperatures, use the formula: °C = (°F-32)/1.8. 2 TIW Type II-HP TIW Type I-HP Thermal conductivity Mean Temperature °F Installation instructions k* Mean Temperature °C λ* 75 0.26 25 0.037 100 0.28 50 0.040 200 0.38 100 0.055 300 0.52 150 0.075 400 0.68 200 0.098 500 0.86 250 0.124 600 1.06 300 0.156 75 0.22 25 0.032 100 0.23 50 0.033 200 0.28 100 0.040 300 0.35 150 0.050 400 0.43 200 0.062 500 0.53 250 0.076 600 0.64 300 0.092 1.Can be installed directly on hot flat or curved surfaces. 2.Attach using welding pins or studs and finish with sheet metal or metal mesh and insulating cement, then canvassed and painted. 3.Pins with speed washers or studs and nuts should be installed on 16” (400mm) maximum spacing, not more than 4” from the edge of the insulation. 4.The sheet metal lagging is secured to the same fasteners. 5.Joints of sheet metal should be offset from the joints of the insulation. 6.Install to a maximum of 8.5” (Type I-HP) and 6” (Type II-HP) up to 1,000°F 7.Double-layer constructions with staggered joints is recommended for temperatures over 400°F FIBE RG L AS ™ TIW Insulation 35 STANDARDS & CODES COMPLIANCE Availability Product Style Thickness Width Length Type I-HP Bisected Roll 1” 24” 87’ Type I-HP Bisected Roll 1” 48” 87’ Type I-HP Bisected Roll 1.5” 36” 58’ Type I-HP Bisected Roll 1.5” 48” 58’ Type I-HP Single Roll 2” 24” 87’ Type I-HP Single Roll 2” 36” 87’ Type I-HP Single Roll 2” 48” 87’ Type I-HP Single Roll 3” 48” 44’ Type I-HP Single Roll 3” 48” 50’ Type I-HP Single Roll 4” 48” 39’ Type I-HP Single Roll 4” 48” 40’ Type I-HP Single Roll 4” 48” 44’ TYPE II-HP Bisected Batt 1” 24” 48” TYPE II-HP Bisected Batt 1.5” 24” 48” TYPE II-HP Single Layer Loose 1.5” 48” 46.5” TYPE II-HP Single Layer Batt 2” 24” 48” TYPE II-HP Single Layer Roll 2.125” 72” 26’ TYPE II-HP Single Layer Roll 2.125” 72” 52’ TYPE II-HP Single Layer Batt 2.5” 24” 48” TYPE II-HP Single Layer Batt 3” 24” 48” TYPE II-HP Single Layer Roll 4” 24” 48” MTO (Made to Order). Product availability subject to change. View product guide for details. •ASTM C553, Mineral Fiber Blanket Thermal Insulation, Types I, II, V – TIW Type I-HP; all types – TIW Type II-HP when specification Type VII is limited to 1,000°F maximum use temperature. •ASTM C612, Mineral Fiber Block & Board Thermal Insulation, Types IA, II, III – TIW Type II-HP •ASTM C795, Thermal Insulation for Use Over Austenitic Stainless Steel1 •ASTM C1139, Fibrous Glass Thermal Insulation and Sound Absorbing Blanket and Board for Military Applications, Type 1, Grade 2 – TIW Type I-HP; Type 2, Grade 2 – TIW Type II-HP •Mil. Spec. MIL-I-22023D (Ships), Insulation Felt, Thermal and Sound Absorbing Felt, Fibrous Glass, Flexible, Types 1 & 2, Class 3 – TIW Type I-HP •Nuclear Regulatory Commission Guide 1.36, NonMetallic Thermal Insulation1 •U.S. Coast Guard Approval No. 164.109, Noncombustible Materials •CAN/CGSB-51.11 – Type 1, Class 4 – Fiberglas™ TIW Types I-HP & II-HP Insulation 1. Preproduction qualification testing complete and on file. Chemical analysis of each production lot testing required for total conformance. CERTIFICATIONS & SUSTAINABILITY •Certified by SCS Global Services to contain a minimum of 53% recycled glass content, 31% pre-consumer and 22% post-consumer. AVERAGE 53% RECYCLED CONTENT 31% PRE-CONSUMER 22% POST-CONSUMER 36 FIBE RG L AS ™ TIW Insulation SoftR® Duct Wrap Rolled insulation that can be applied to the exterior of residential or commercial ductwork to help provide condensation control and increased comfort. DESCRIPTION FEATURES & BENEFITS FIBERGLAS™ blanket with a factory-applied, vaporretarder facing, and a 2” stapling/taping flange along one edge. • Flexible and easy to install APPLICATION/USE Use to insulate the exterior of commercial or residential ductwork with operating temperatures from 40°F to 250°F. • Foil Reinforced Kraft (FRK) facing is easy to clean • Condensation control • Increased comfort control • Heating ducts • Air conditioning ducts • Dual-temp ducts SPECIFICATIONS Material requirements to achieve installed R-value Nominal Thickness Installed Thickness Stretch Out Dimensions, in. (mm) in. (mm) in. (mm) 1-½ (38) 1-⅛ (29) Round and Oval Ducts P+9-½ (240) Square Ducts P+8 (205) Rectangular Ducts P+7 (180) 2 (51) 1-½ (38) P+12 (305) P+10 (255) P+8 (205) 2-� (56) 1-⅝ (41) P+13 (330) P+11 (280) P+8-½ (215) 3 (76) 2-¼ (57) P+17 (430) P+14-½ (370) P+11-½ (290) 4 (102) 3 (76) P+22 (560) P+19 (483) P+16 (406) P = measured duct perimeter Sof tR ® Duct Wrap 37 Availability & installed R-values Standard roll width: 48” (1.2m) Installed R (RSI) values: When installed in accordance with recommended installation procedures, SoftR® Duct Wrap will provide installed R (RSI) values as follows: Nominal Thickness in. Out-of-Package mm R (RSI) Value 1 Installed Thickness2 in. mm Installed R (RSI) Value1,2 Roll Length TYPE 75 – 0.75 pcf (12 kg/m ) 3 1.5 (38) 5.1 (0.90) 1-1/8 (29) 4.2 (0.74) 100’ 2.0 (50) 6.8 (1.17) 1-1/2 (38) 5.6 (0.98) 75’ 2.2 (56) 7.4 (1.30) 1-5/8 (42) 6.0 (1.06) 75’ 3.0 (76) 10.0 (1.76) 2-1/4 (57) 8.3 (1.46) 50’ TYPE 100 – 1.00 pcf (16 kg/m ) 3 1.5 (38) 5.6 (0.99) 1-1/8 (29) 4.5 (0.79) 100’ 2.0 (51) 7.4 (1.30) 1-1/2 (38) 6.0 (1.06) 75’ TYPE 150 – 1.50 pcf (24 kg/m ) 3 1.5 (38) 6.0 (1.06) 1-1/8 (29) 4.8 (0.85) 75’ 2.0 (51) 8.0 (1.41) 1-1/2 (38) 6.4 (1.13) 50’ 1. hr•ft2•°F/Btu (m2•°C/W) at 75°F (24°C) mean temperature. 2. Assumes 25% compression of insulation. Physical property data Property Value Test Method Operating Temperature up to 250°F (121°C) ASTM C411 Insulation Jacket Temperature Limit up to 150°F (66°C) ASTM C1136 Jacket Puncture Resistance 25 units (0.7 joules) ASTM C1136 0.02 perms ASTM E96 <3% by weight at 120°F (49°C), 95% R.H. ASTM C1104 Meets requirements ASTM C1338 Water Vapor Permeance Water Vapor Sorption Fungi Resistance Thermal Conductivity Out-of-Package k-Value k Btu•in/hr•ft2•°F (λ at 24°C Mean, W/m•°C) Type 75 0.30 (0.043) Type 100 0.27 (0.039) Type 150 0.25 (0.036) Installed (Compressed) k-Value k Btu•in/hr•ft2•°F (λ at 24°C Mean, W/m•°C) Type 75 0.27 (0.039) Type 100 0.25 (0.036) Type 150 0.23 (0.033) Surface Burning Characteristics1 Flame Spread: 25 Smoke Developed: 50 ASTM C518 ASTM E84 1. The surface burning characteristics of these products have been determined in accordance with ASTM E 84. This standard should be used to measure and describe the properties of materials, products or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products or assemblies under actual fire conditions. However, results of this test may be used as elements of a fire risk assessment which takes into account all of the factors which are pertinent to an assessment of the fire hazard of a particular end use. Values are reported to the nearest 5 rating. 38 Sof tR ® Duct Wrap Nominal duct wrap thickness to prevent ºF condensation Ambient temperature ºC surface 110 ºF 1½" 100 (38mm) required 110 90 2" 3" (51mm) (75mm) required required Ambient temperature 2" 3" (51mm) (75mm) required required More than 3" (75mm) required More than 3" (75mm) required 1½" 100 80 (38mm) required 90 70 None 80 70 required None 40 required 40 50 50 60 60 70 70 80 80 90 ºC Installation instructions (43) (38) (43) (32) (38) (27) (32) (21) (27) (21) 90 The above chart is based on indoor conditions so far as wind and other factors are concerned. Thermal conductivity 0.45 k, Btu•in/hr•ft2•ºF 0.40 k, Btu•in/hr•ft2•ºF 0.45 Type 75 0.35 0.30 0.40 (0.043) 0.30 Type 75 Type 150 0.35 0.30 Type 100 0.25 (0.043) 0.25 0.27 (0.036) 0.30 (0.030) Type 150 0.20 Type 100 50 75 100 125 0.25 150 (ºF) 0.25 25 0.27 (0.036) (-38) (10) (23.8) (37.7) (51.6) (65.5) (ºC) (0.030) 0.20 25thermal conductivity 50 75determined100 (ºF) Apparent curve in accordance125 with ASTM150 Practice (-38) (10) by ASTM (23.8) (37.7) (51.6) (65.5) (ºC)to C1045 with data obtained Test Method C177. Values are nominal, subject normal testing and manufacturing tolerances. STANDARDS & CODES COMPLIANCE • NFPA 90A and 90B •ASTM C1290, Flexible Fibrous Glass Blanket Insulation Used to Externally Insulate HVAC Ducts, Type III • ASTM C1136, Flexible Low Permeance Vapor Retarders for Thermal Insulation, Type II (facing only) •ASTM C553* Mineral Fiber Thermal Insulation: Type I – Fiberglas™ Duct Wrap Type 75; Type II – SOFTR® Duct Wrap FRK Types 100 and 150. (Operating temperatures to 250°F (121°C) and thermal values to 150°F (66°C) mean. 1. Ensure that ducts are clean, dry and tightly sealed at joints and seams. 2.Cut to stretch-out dimensions and remove 2” of insulation from facing. 3.Install duct wrap tightly butted with facing outside. (Make sure to not excessively compress at duct corners). 4.Adjacent sections should have the 2" tape flap overlapping 5.Seams should be stapled 6” on center with outward clinching staples. 6.Seal all seams and joints with matching pressure sensitive tape or with glass fabric and mastic. 7.On rectangular ducts 24” or wider, SoftR® Duct Wrap should be secured at the bottom of the duct with mechanical fasteners to prevent sagging of insulation. 8.Where a vapor retarder is required, cover and repair any facing tears/punctures with matching vapor sealing, pressure-sensitive patches/tape. Product should be kept dry during shipping, storage and installation. It should not be used on the inside of ducts. CERTIFICATIONS & SUSTAINABILITY •Certified by SCS Global Services to contain a minimum of 53% recycled glass content, 31% pre-consumer and 22% post-consumer. •Certified to meet indoor air quality standards under the GREENGUARD Indoor Air Quality Certification Program, and the GREENGUARD Gold Certification. •SoftR® Duct Wrap has received the Cradle to Cradle Products Innovation Institute's Bronze Level Material Health Certificate. *Preferred specification is ASTM C1290. NOTE TO SPECIFIERS – Federal Specification HH-I-558B (Amendment 3), Form B (covering the duct wrap), and Federal Specification HH-B-100B (Covering the facing and CAN/CGSB-51.11), are obsolete. These are replaced by the above referenced ASTM specifications. AVERAGE 53% RECYCLED CONTENT 31% PRE-CONSUMER 22% POST-CONSUMER Sof tR ® Duct Wrap 39 Owens Corning delivers high-performance residential and commercial building and industrial insulation solutions through a full line of fiberglass, foam and mineral wool products and systems. These products and system solutions help conserve energy, improve acoustics and ease installation and use. Owens Corning applies the principles of building science to develop safe, sustainable, durable, efficient and affordable solutions that address thermal, air, and moisture performance for the entire building envelope. • Owens Corning is the most recognized brand in the insulation industry thanks to our long history and proven reputation. • Owens Corning has the building materials expertise to help you succeed. Whether leading building science initiatives or taking an active role in code and standard updates – we have the experience to help. • Our belief in proven product performance quality and stewardship shows in our commitment to testing and doing the right thing. • We are dedicated to the insulation market and the depth and breadth of our product portfolio shows that. You’ll find fiberglass, mineral wool, and XPS all under one roof. • Our support extends to fast, reliable, transparent and flexible replenishment. From designing solutions that are channel/market specific to portals, end-to-end supply chain visibility and more. Learn more at www.owenscorning.com Disclaimer of Liability Technical information contained herein is furnished without charge or obligation and is given and accepted at recipient’s sole risk. Because conditions of use may vary and are beyond our control, Owens Corning makes no representation about, and is not responsible or liable for the accuracy or reliability of, data associated with particular uses of any product described herein. SCS Global Services provides independent verification of recycled content in building materials and verifies recycled content claims made by manufacturers. For more information, visit www. SCSglobalservices.com. GREENGUARD Certified products are certified to GREENGUARD standards for low chemical emissions into indoor air during product usage. For more information, visit ul.com/gg. OWENS CORNING INSULATING SYSTEMS, LLC ONE OWENS CORNING PARKWAY TOLEDO, OHIO, USA 43659 1-800-GET-PINK® www.owenscorning.com Pub. No. 10020231-B. Printed in U.S.A. July 2016. THE PINK PANTHER™ & © 1964–2016 Metro-Goldwyn-Mayer Studios Inc. All Rights Reserved. The color PINK is a registered trademark of Owens Corning. © 2016 Owens Corning. All Rights Reserved.