Mild Steel Product Guide.cdr
Transcription
Mild Steel Product Guide.cdr
Mild Steel Product Guide We stock, distribute and add value to Steel Coil • Plate • Sheet • Structural Profiles www.robor.co.za • 0860 086 911 Our Products Robor Baldwins are stockists, suppliers and distributors of a wide range of carbon steel products. This comprehensive range is sourced from both local and international mills, and is stocked in a large variety of sizes. Mild Carbon Steel in Coil, Plate and Sheet: • Hot Rolled • Cold Rolled • Galvanized • Expandable Metal • Parallel Flange Channel • Chromadek® • Chromaprep® • Automotive Steels • Plate: Commercial, Certified & Hard Wearing Structural Carbon Steel Profiles: • Bar: Round, Square and Flat • Tubing: Round, Square and Rectangular • Universal Beams • Joists • Window Sections • Universal Columns • Channels • Angles: Equal and Unequal • Parallel Flange Channel • I.P.E. Sections • Reinforcing • Palisade Sections Quality and BBBEE Robor Baldwins has ISO 9001 accredited manufacturing facilities utilising the latest technology, guaranteeing consistent and superior product quality. The division has been rated by the National Empowerment Rating Agency (NERA) and is a level 5 BBBEE contributor. Robor offers a host of services perfected by years of experience and an attitude focused on innovation, ensuring the delivery of the most comprehensive solution from one supplier. www.robor.co.za • 0860 086 911 Contents • Specification Guide Page 4 • Physical Properties of Metal Page 5 • Coils Page 6 • Mild Steel Plate Page 7 • Hard Wearing Plates and Certified Steel Plate Page 8 • Hot Rolled Sheet and Cold Rolled Flat Sheet Page 9 • Drawing and Forming Qualities Page 10 • Galvanized Sheet Page 11 • CHROMADEK® Sheet and Colour Chart Page 12 • CHROMAPREP® Sheet Page 13 • Expandable Metal Page 14 • Open Sections: Cold Formed Steel Sections Page 15 • Angles Page 16 • PFC - Parallel Flange Channel Page 17 • Universal Beams and Columns Page 18 • Joists and I.P.E. Sections Page 19 • Flat Bar Page 20 • Round Bar and Square Bar Page 21 • Rails Drilled and Windows Selections Page 22 • Palisade Fencing Page 23 •Value Added Services Page 24 Limitation of Liability The information contained in this guide is not an exhaustive statement of all relevant information. It is a general guide for customers to the products and services available from Robor and no representation is made or warranty given in relation to the information or products or processes it describes. Robor (Pty) Ltd © 2011 All rights reserved CONTENTS INDEX Normal Thickness (t) (mm) BHN Hardness (avg) Tensile Strength (MPa) Yield Strength (MPa) Minimum Elongation % Mild Steel (commercial quality) 4.5 - 150# 120 approx. 380 (can vary significantly) 230 (Typical) NA NA Vastrap 3-50 130 See Above See Above NA EN 10025 S235JR 4.5 - 150 120 360 - 510* 215 - 235 min* EN 10025 S 275 series 5 - 150 130 410 - 580* BS 4360 GR43A 5 - 150# 130 SABS 1431***GR300WA 5 - 150# SABS 1431*** EN10025 Impact Strength (J) Bendability at Temp (°C) (Bend Radius) Robor (Pty) Ltd © 2011 All rights reserved Mill Certificate Weldability Comments Not guaranteed Min 31 Chemical Good Low cost Ceq <0,25% Readily available NA Not guaranteed Chemical Good Patterned for non slip 24 - 26 27 @ +20° C 3t ** Mandatory Chemical Excellent See Above 245 - 265min* 21 - 23 27 @ +20° C 3t min ** Mandatory Chemical Excellent See 300WA 430 - 580* 245 - 275min* 20* NA 3t min ** Mandatory Chemical Excellent See Above (Lower grade than 300WA) 130 450 - 620* 280 - 300min* 22* NA 3t min ** Mandatory Chemical Excellent Structural steel General purpose Good formability Better than 40A 5 - 125# 140 480 - 650* 340 - 350min* 20* 27J @ +0° C (C) 27J @ -30° C (D) 3t min ** Mandatory Chemical Good LH practice Higher strength with Structural steel Better impact properties if normalised. BS 4360GR50 B/C/D 5 - 125 140 490 - 640* 325 - 355min* 18* 27 @ +20° C (B) 27J @ +0° C (C) 27J @ -20° C (D) 3t min ** Mandatory Chemical Good with LH practice See Above En10025 S 355 Series 5 - 125 140 470 - 680* 325 - 355min* 20 - 22 27J @ +0° C (J0) 27J @ -20° C (J2) 3t min ** Mandatory Chemical Good with LH practice See Above Wearplate 200 Bennox (SS10/200) 5 - 50 200 650 - 780 (not guaranteed) 420-530 Typical 14 Typical (not guaranteed) 20 @ 20° C (not guaranteed) 12t Mandatory Chemical (analysis only) Use proper procedure welding Low cost, fair wear, high carbon. Early generation wear resistance steel. QAT 400 Brinell 6 - 100 360 - 420 Nominal (not guaranteed) 1350 Typical 90 - 95% of UTS 12 Typical (not guaranteed) 6- 10t** Mandatory Chemical & Hardness Good with preheating & LH practice interpass temp <250° C Excellent wear- resistant properties; mass saving fabricating properties. QAT 500 Brinell 4 - 50 540 max 477min Typical (not guaranteed) 1650 90 - 95% of UTS Typical (not guaranteed) 12 (Typical) 24t** Mandatory Chemical Good with Preheating and LH practice interpass Extremely high wear resistance & impact resistance. ROQ™-tuf AM700 4 - 150 ± 290 780 - 900 700 min 18 Excellent typical 6t* Mandatory Chemical Good with LH practice & Mechanical High strength; guenched & tempered structural steel. Excellent impact resistant. 40J @ -50°C *Depending on plate thickness Detailed datasheets are available from manufacturers on all grades ** Depending on plate thickness and rolling direction # Thickness may not be available from local production. 4 SPECIFICATION GUIDE TO STRUCTURAL & WEAR RESISTANT MATERIAL Specification Guide Material Physical Properties of Metal HANDY CALCULATIONS Area of: Circle Sector of circle Segment of circle Ellipse Parabola Parallelogram Polygon (Regular) MENSURATION FORMULAE (? = 3.1416) = ?r² or .7854d² = Length of arc x ½ radius = Area of sector - area of triangle = ? x long axis x short axis = 2/3 base x height = height x base = ½ rad. of inscribed circle x side x No. of sides. Irregular: Divide into triangles, find area of each and add. Rhomboid or Rhombus Square Trapezium Triangle Length of: Circumference of circle Dia. of circle equal in area of square Arc of circle Side of square equal in area to circle Side of square inscribed in circle Surface of: Cone Cylinder Prism Pyramid Sphere Volume of: Cone Cylinder Paraboloid Prism Pyramid Sphere = Heigt x base = Side squared = ½ height x sum of parallel sides = ½ base x height 4 ELEMENT & ATOMIC MELT SP. DENSITY SYMBOL WEIGHT °C. HEAT G/CM³ Aluminium (Al) 26.97 660 0.211 2.78 Antimony (Sb) 121.76 630 0.050 6.68 Barium (Ba) 137.36 704 0.068 3.75 Bismuth (Bi) 209.00 271 0.030 9.80 Cadmium (Cd) 112.41 321 0.056 8.64 Caesium (Cs) 132.91 30 0.054 1.87 Calcium (Ca) 40.08 850 0.158 1.55 Cerium (Ce) 140.13 804 0.045 6.92 Chromium (Cr) 52.01 1800 0.111 7.1 Cobalt (Co) 58.94 1492 1.103 8.6 Copper (Cu) 63.54 1083 0.093 8.93 Gold (Au) 197.0 1063 0.031 19.32 Iridium (Ir) 192.2 2443 0.031 22.65 Iron, Wrought (Fe) 55.85 1535 0.109 7.87 Lead (Pb) 207.21 327 0.031 11.37 Magnesium (Mg) 24.32 650 0.245 1.74 Manganese (Mn) 54.94 1260 0.112 7.39 Mercury (Hg) 200.61 -39 0.033 13.56 Molybdenum (Mo) 95.95 2625 0.065 10.0 Nickel (Ni) 58.69 1453 0.109 8.9 Platinum (Pt) 195.09 1769 0.032 21.45 Potassium (K) 39.1 63 0.177 0.862 Rhodium (Rh) 102.91 1960 0.058 12.41 Silver (Ag) 107.88 961 0.056 10.5 Sodium (Na) 22.991 98 0.296 0.971 Strontium (Sr) 87.63 770 2.6 Tellurium (Te) 127.61 452 0.048 6.24 Tin (Sn) 118.70 232 0.056 7.29 Titanium (Ti) 47.90 1660 0.126 4.5 Tungsten (W) 183.92 3380 0.034 19.3 Uranium (U) 238.07 1132 0.028 18.7 Vanadium (V) 50.95 1730 0.115 6.0 Zinc (Zn) 65.38 419 0.094 7.1 COMPARISON OF HARDNESS SCALE APROXIMATE STEEL BRINELL* VICKERS ROCKEWELL (120* CONE) SCHLERO TENSILE DIA. NO. DPN OR 'C''D'A'SCOPE MPa MM VPN 150kg 100kg 60kg 3 198 2.0 945 1250 71 80 87 2 904 2.1 856 1050 69 79 86 2 641 2.2 781 975 67 78 85 106 2 394 2.3 712 910 65 76 84 95 2 209 2.4 653 790 62 73 83 87 2 039 2.5 601 715 59 71 81 81 1 884 2.6 555 633 56 68 79 75 1 730 2.7 514 572 52 65 77 70 1 622 2.8 477 523 49 63 75 65 1 514 2.9 444 479 47 61 74 61 1 421 3.0 415 441 44 59 73 57 1 313 3.1 388 409 41 57 71 54 1 236 3.2 363 382 39 55 70 51 1 158 3.3 341 358 36 52 68 48 1 097 3.4 321 332 33 50 67 45 1 019 3.5 302 310 31 49 66 43 973 3.6 285 290 29 48 65 41 911 3.7 269 274 26 45 64 39 865 3.8 255 260 24 44 63 37 819 3.9 241 246 22 42 62 35 772 4.0 229 234 20 41 61 33 741 4.1 217 222 18 60 31 695 4.2 207 212 16 58 30 664 4.3 197 202 13 57 29 633 4.4 187 192 10 56 28 602 4.5 179 184 8 55 27 587 4.6 170 175 6 54 26 556 4.8 156 161 1 51 23 510 5.0 143 148 49 21 463 5.2 131 136 46 20 432 5.4 121 126 44 386 5.6 112 117 41 355 5.8 103 109 39 324 6.0 95 100 35 *10mm. ball/3000kg PHYSICAL PROPERTIES OF METAL PHYSICAL PROPERTIES OF METAL = ? x dia = 1.1284 x side = 0.01745 rad. x angle in degrees = 0.8862 x dia. = 0.707 x dia. = ½ slant ht. x ?dia. base + area of base. = ?dl + area of ends (d = dia., l = lenght). = Lenght x perimeter + area of two ends. = ½ slant ht x perimeter + area of base. = ? x dia.² = 1/3 area of base x perp. height. = Area of base x height. = ½?r²h. = Area of base x height. = area of base x 1/3 perp. height. = 1.33? x radius cubed. Robor (Pty) Ltd © 2011 All rights reserved 5 Coils MILD STEEL GRADES AVAILABLE COLD ROLLED COILS HOT ROLLED COILS Commercial Quality Sizes available: From 0.5 mm to 2.0 mm Commercial Quality: Commercial Quality (Pickled & Oiled) BS EN 10025 S355 JRAR Vastrap COLOURED COATED COILS Sizes available: From 1.5 mm to 12 mm Chromadek® Chromaprep® GALVANIZED COILS Commercial Quality: Z275 Electrogalvanized 25/25 Coating Electrogalvanized 75/75 Coating Lockforming Quality: Z275 Sizes available: From 0.5 mm to 3.0 mm FORMING & DRAWING QUALITY COILS Suprastretch® 210 Supraform®TM 340 / 380 / 420 / 460 Supraform®HR 190 / 290 (Pickled & Oiled) EN10130 DC01 / DC04 / DC05 / DC06 JIS E3135 SPFC 340 / 440 En10268 HC 260 / 340 Sizes available: From 3 mm to 6 mm COILS Sizes available: From 0.5 mm to 1.0 mm MAXIMUM COIL WIDTH IS 2.0 meter Other grades available on request Coil Value Added Services: Cut to Length • Decoil • Recoil • Cut to size • Slit Robor (Pty) Ltd © 2011 All rights reserved 6 Mild Steel Plate Hot Rolled Commercial Quality Plate The commercial steel specifications are suitable for general engineering applications where moderate forming, bending and drawing are involved. These steels are not recommended for drawing applications. Commercial quality is supplied with only an analysis certificate. Welding: These steels are readily weldable using normal arc welding processes with normal precautions. CERTIFIED MILD STEEL STEEL COMMERCIAL PLATE - ROQ-tuf® QUALITY AM700 NOMINAL PLATE SIZE in mm 2 500 2 500 3 000 4 000 8 000 10 000 x x x x x x 1 200 1 500 1 500 2 000 2 000 2 400 NOMINAL PLATE SIZE in mm 2 500 2 500 3 000 4 000 6 000 8 000 10 000 x x x x x x x 1 200 1 500 1 500 2 000 2 400 2 000 2 400 4.5mm 5mm 5.5mm 105.98 117.75 129.53 158.96 6mm 211.96 141.30 376.80 753.60 1130.40 176.63 314.00 628.00 942.00 8mm 10mm 12mm Theoretical Mass / kg 22mm 25mm 30mm 518.10 588.75 706.50 883.13 1570.00 1884.00 4710.00 5652.00 235.50 282.60 376.80 471.00 282.60 502.40 1004.80 1507.20 353.25 628.00 1256.00 1884.00 423.90 753.60 1507.20 2260.80 565.20 1004.80 706.50 1256.00 3014.40 3768.00 35mm 40mm 50mm 753.60 824.25 942.00 1177.50 2512.00 4521.60 3140.00 3652.00 7536.00 9420.00 6594.00 20mm 188.40 32mm 6028.80 16mm 55mm 60mm 70mm Theoretical Mass / kg 2454.00 3768.00 4144.80 75mm 80mm 90mm 100mm 4710.00 5024.00 5652.00 6280.00 4396.00 CERTIFIED MILD STEEL STEEL PLATE PLATE - BS EN10025 - ROQ-tuf® S355 AM700 JRA NOMINAL PLATE SIZE in mm 2 500 3 000 4 000 8 000 10 000 12 000 13 000 x x x x x x x 1 200 1 500 2 000 2 000 2 400 3 000 2 400 NOMINAL PLATE SIZE in mm 2 500 3 000 4 000 6 000 10 000 12 000 13 000 x x x x x x x 1 200 1 500 2 000 2 000 2 400 3 000 2 400 NOMINAL PLATE SIZE in mm 2 500 3 000 4 000 x x x 1 200 1 500 2 000 4.5mm 5mm 6mm 8mm 10mm 12mm 14mm Theoretical Mass / kg 105.98 158.96 117.75 176.63 314 628 942 141.30 211.95 376.8 753.6 1 130.40 1 224.60 1 469.52 188.40 282.6 502.4 1004.80 1 507.20 2 260.80 1 959.36 28mm 30mm 32mm 35mm 706.50 159.75 1884.00 4521.60 5275.20 753.60 1130.40 2009.60 5652.00 5652.00 824.25 1236.38 2198.00 6782.40 6028.80 6857.76 7347.60 7837.44 75mm 80mm 85mm 90mm 100mm 110mm 115mm 120mm 125mm 130mm 140mm 150mm Theoretical Mass / kg 1766.25 1884.00 2001.75 2119.50 2355.00 2590.50 4710.00 5024.00 5338.00 5652.00 6280.00 6908.00 235.50 353.5 628 1 256 1 884 2 826 2 449 282.60 423.9 753.6 1 507.20 2 260.80 3 391.20 2 939.04 16mm 376.80 565.2 1 004.80 2 009.60 3 014.40 4 521.60 3 918.72 38mm 40mm 45mm Theoretical Mass / kg 894.90 1342.35 2386.40 942.00 1413.00 2512.00 1059.75 1589.63 2826.00 1177.50 1766.25 3140.00 6594.00 7536.00 8478.00 9420.00 2 637.60 3 428.88 2708.25 18mm 20mm 22mm 25mm 4 408.56 471.00 706.5 1 256 2 512 3 768 5 652 4 898.40 5 388.24 588.75 883.13 1 570 3 140 4 710 7 065 6 123 50mm 55mm 60mm 65mm 70mm 1295.25 1413.00 1530.75 1648.50 3454.00 3768.00 4082.00 4396.00 2826.00 3 391.20 2943.75 3061.50 4 144.80 3297.00 MILD STEEL PLATE BS EN10025 / S355 JRA Hot rolled for structural work where no significant forming or bending must be done.The designations refer to the minimum yield strength of each grade. Welding: Readily weldable by means of the usual metal arc processes. 3532.50 VASTRAP® floor plate This hot rolled commercial quality steel floor plate has a pattern to render a non-slip surface. The geometry of the lay-out facilitates cleaning and draining of the working surface while retaining the non slip characteristics. Welding: VASTRAP® is readily weldable by means of standard metal arc processes. VASTRAP FLOOR PLATES NOMINAL PLATE SIZE in mm 2 500 4 000 8 000 x x x 1 200 1 200 1 200 3.0 - 4.6mm 78.00 181.34 363.69 4.5 - 6.1mm Theoretical Mass / kg 113.34 237.84 475.68 6.0 - 7.6mm 8.0mm - 9.6mm 148.65 313.20 626.40 195.75 WE CUT TO SIZE: HIGH DEFINITION PLASMA CUTTING • PROFILE CUTTING • LASER CUTTING • GUILLOTINE OTHER VALUE ADDED SERVICES INCLUDE: BENDING • DRILLING • BEVELLING • ROLLING Robor (Pty) Ltd © 2011 All rights reserved 7 Available thickness: 6 mm - 150 mm 8 Hard Wearing & Certified Steel Plates SS10/200 (Bennox) This is a high carbon, rolled, low cost wear resistant steel.This type of steel should be selected for applications where higher mechanical strengths are required. Due to the good wear resistance obtained through heat treatment, its suitable fo farm implements such as plough beams, plough shares, scraper blades, discs, mower knives and harrow teeth. Material is supplied with analyses certificates. 500 Brinell Plate This steel provides maximum hardness for improved abrasion resistance. Its ideal for applications requiring high resistance sliding wear. Hardness: The minimum surface hardness is 460 Brinell and the normal surface hardness is 500 Brinell. Welding: 500 Brinell plate is weldable with proper procedures. To prevent cracking, low hydrogen procedures and low tensile strength consumables should be used as well as extremely low heat input rates avoided. Cutting: The steel can successfully be cut by plasma, laser and hydro jet cutting techniques. Shearing and punching: These plates can be sheared in thicknesses up to 25 mm. Punching is not recommended. Bending: The bending capacity is limited: A bend diameter of at least 24 times the plate thickness should be used. All material is supplied with test certificates certifying hardness and chemical composition. 500 Brinell Plate is sourced from renowned international mills. Available thickness: 6 mm - 50 mm 400 Brinell Plate This is an abrasion resistant steel plate produced to give an optimal combination of hardness, toughness and weldability. Suitable applications: Bucket lips • Buildozer blades • Chutes • Mine scrapers • Dump truck bed and liners • Fan housing liners • Blasting screens • Brick and tile dies • Mixer blades • Sand and shot blasting equipment • Shovel buckets. These steels are intended for structural work where no significant forming or bending must be done. The grade should be selected depending on strength required. Welding: 400 Brinell is readily weldable. Low hydrogen electrodes (Type EN110XX or E70XX) must be used to avoid cracking in the heat affected zone. In addition low tensile strength consumables should be used to minimize residual stress. High heat inputs will reduce the hardness in heat affected zone and should be avoided. Available thickness: 6 mm - 100 mm ROQ-tuf® AM700 BS1501:430 MPa Grade This is a high strength quenched and tempered, fine-grained steel. The steel has been developed to provide an excellent combination of strength, toughness and wedability. This carbon steel available in various grades is used for pressure vessels. Cutting: Use flame or plasma cut with conventional equipment. Available in thicknesses up to and including 100 mm. Materials is supplied with test and analysis certificates. Available thickness: 6 mm - 150 mm LLOYD’S ship hull steel - 2001 Lloyds Register of Shipping, are defined as mild steel with a tensile strength ranging from 400 to 520 Mpa.The requirements apply to steel plates not exceeding 30 mm in thickness. Four grades are specified, namely A,B, D and E. Although these grades have the same tensile strength, they are characterized by an increasing degree of toughness. HARD WEARING AND CERTIFIED STEEL PLATES Available thickness: 5 mm - 50 mm The higher strength grades of steel are the grades with a minimum specified yield strength equal to or in excess of 355 MPa. Three grades are specified namely AH36, DH36 and EH36.The higher strength grades have a minimum tensile strength of 490 MPa. Welding: 400 Brinell is readily weldable. Low hydrogen electrodes (Type EN110XX or E70XX) must be used to avoid cracking in the heat affected zone. In addition low tensile strength consumables should be used to minimize residual stress. High heat inputs will reduce the hardness in heat affected zone and should be avoided. Available thickness: 6 mm - 100 mm Robor (Pty) Ltd © 2011 All rights reserved 9 Hot Rolled Sheet Hot Rolled Commercial Quality Sheet The commercial steel specifications are suitable for general engineering applications where moderate forming and bending are involved. These steels are not recommended for drawing applications. Commercial quality is supplied with only an analysis certificate. Welding: These steels are readily weldable using normal arc welding processes with normal precautions. HOT CERTIFIED ROLLEDSTEEL SHEET PLATE COMMERCIAL - ROQ-tuf® QUALITY AM700 NOMINAL SHEET SIZE in mm 1 850 1 850 2 450 2 450 2 450 2 450 2 450 3 000 3 000 3 050 3 050 3 650 3 650 3 650 3 650 4 000 5 000 x x x x x x x x x x x x x x x x x 1.5mm 1.6mm 925 1 225 925 1 219 1 225 1 500 1 800 1 500 1 800 925 1 225 925 1 225 1 500 1 800 1 800 1 800 1.9mm 2.0mm 2.1mm 2.4mm 2.5mm 2.9mm Theoretical Mass / kg 22.01 29.15 29.15 27.51 36.44 36.44 3.0mm 34.39 45.55 45.55 41.27 54.66 54.66 60.32 73.86 72.38 88.63 106.36 108.53 130.23 68.04 90.11 81.43 107.83 132.04 158.45 173.64 217.05 3.5mm 4.0mm 4.5mm 36.01 38.60 45.84 45.84 57.90 75.97 90.44 48.06 60.07 75.09 57.51 71.89 89.86 110.03 39.89 96.51 108.57 106.02 144.70 173.64 0.03 231.52 Pickling and Oiling The hot rolled coil passes through a pickling line where rust acid removes scale arising in the hot rolling process. After pickling, the steel is thoroughly rinsed, dried and oiled to prevent atmospheric oxidation before cold rolling. Available upon request. Cold Rolled Flat Sheets Cold Rolled Commercial Quality Sheets Cold rolled commercial steels are intended for exposed or unexposed parts where bending, moderate drawing, forming and welding may be involved. Welding: May be welded without special precautions using standard arc or resistance welding processes. Painting: Can readily be painted. (Refer to paint manufacturer’s prescribed methods for pre-treatment and application) COLD ROLLED FLAT SHEET COMMERCIAL QUALITY NOMINAL SHEET SIZE in mm 1 850 1 850 2 450 2 450 3 050 3 650 3 000 x x x x x x x 925 1 225 925 1 225 1 225 1 225 1 500 0.5mm 0.6mm 6.88 9.11 9.11 12.06 8.25 10.93 10.93 14.48 18.02 21.57 0.7mm 0.8mm 0.9mm Theoretical Mass / kg 9.63 16.89 11.01 14.57 14.57 19.30 24.03 28.76 12.38 21.7 1.0mm 1.2mm 1.6mm 2.0mm 13.76 18.22 18.22 124.13 30.04 35.94 16.51 21.86 21.86 28.95 36.04 43.13 22.01 29.15 29.15 38.60 48.06 57.51 57.88 27.51 36.44 36.44 48.25 60.07 71.89 72.35 Corrosion Prevention Cold rolled sheet, when not adequately protected, is susceptible to corrosion, the user is advised to take the following precautions: a. Cold rolled sheet can be ordered as follows: i) With a rust prevention oil. The protective oil, which is used to treat rolled sheet, has a mineral oil base with resistance to corrosion, staining and emulsification. It can be removed by using conventional hot alkaline cleaning methods or solvents. The oil is compatible with drawing compounds in common use for drawing and pressing operations. ii) Treated with a skin passing / wet temper corrosion straining fluid. The fluid is not compatible with paint systems and can be removed by conventional hot alkaline cleaning methods or solvents. A corrosion free strip cannot be guaranteed due to the limited corrosion protection provided. iii) Hard, un-annealed without rust preventative oil, but with a thin layer of residual rolling oil. (Not adequate to guarantee products free from rust) iv) Dry without any temporary surface corrosion protection and no guarantee against corrosion is provided. b. Store the sheet under low humidity (less than 40%) and constant temperature conditions. High humidity accelerates corrosion. stagnant air, which is subjected to changes in temperature, precipitates moisture and consequently, corrosion of the sheet takes place. c. If it is impossible to control humidity or temperature or temperature, the sheet must be stored where good air circulation exists. d. When bundles of coils have been opened the material must be used with a minimum of delay. e. In the event of material coming into direct contact with water, it should be treated with an approved dewatering oil and used as soon as possible. Available SurfaceTextures: a. Smooth (plating application) It is suitable for electroplated articles and also for re-looing when a matt texture is undesirable. A maximum surface roughness of 0.5 micrometers centre line average (CLA) is aimed f or, typical applications are car bumpers, door locks and other electroplated articles. b. Light matt (drawing and pressing applications) This surface is characterised by a fine, closely packed sharp texture. A surface roughness of 0.60 - 1.25 micrometers centre line average (CLA) and 100 peaks per inch (PPI) minimum is aimed for. Typical applications are automobile panels. c. Medium matt (drawing and pressing applications) A surface roughness of 0.8 - 1.6 micrometers centre line average (CLA) and 100 peaks per inch (PPI) minimum is aimed for. Typical applications are drum bodies and ends. d. Normal (general applications) A surface roughness of 0.8 - 2.0 micrometers centre line average (CLA) and 90 peaks per inch (PPI) minimum is aimed for. Typical applications are steel furniture and general sheet metal work. e. Matt (drawing and pressing applications) The surface texture relatively rough to ensure lubricant retention during drawing and pressing operations. A surface roughness of 1.2 - 2.0 micrometers centre line average (CLA) and 100 peaK per inch (PPI) minimum is aimed for. Typical applications are automobile panels, engine mountings, brackets and enamelling. Robor (Pty) Ltd © 2011 All rights reserved 10 Galvanized Sheet GALVANIZED SHEET Hot-dip galvanized sheet is produced on continuous zinc coating lines from either cold rolled (thickness range 0.30 mm to 2.0 mm) or hot rolled (thickness range 2.01 mm to 3.0 mm) steel substrate, in coil. The galvanizing process yields homogeneously zinc-coated sheet with a bright, smooth metallic finish. The zinc coating can be supplied with a normal or flattened minimised spangle finish. Zinc coatings of different thickness may be ordered to suit specific end-use requirements. The thickness and type of steel substrate are selected on the grounds of mechanical and structural considerations. The following zinc coating surface finishes may be ordered to suit specific end-use requirements: 1. Normal or Regular spangle is supplied for a wide range of applications where over-painting for maintenance purposes may be undertaken at a later stage. 2. Flattened minimised spangle: This finish is recommended for applications where a high gloss paint finish is required. It is available for zinc coatings of mass up to Z275, and a maximum material thickness of 1.20 mm if passivation is required, or a maximum thickness of 1.60 mm if passivation is not required. Please note: Lockforming quality Z275 is not a stock item and can be ordered on request (subject to leadtime at time of enquiry). 0.58mm 0.8mm Theoretical Mass / kg 11.011 7.98 1.0mm 1.2mm 3.76 16.51 ELECTRO-GALVANIZED SHEET Electro-galvanised steel sheet consists of a cold rolled steel substrate coated with zinc by electrolytic deposition on a continuous line. The electro-galvanizing process not only allows accurate control of the thickness of the zinc coating, but also permits the coating of either one or both sides of the sheet, and the coating of different thicknesses of zinc on the two sides of the sheet. Electro-galvanized steel sheet is intended for applications involving all forming, drawing, stretching and bending processes during the manufacture of articles. A range of coating thicknesses is offered with a corresponding increase in corrosion protection. The maximum coating thickness is equivalent to that of a Z100 hot-dip galvanised sheet. The selection of the thickness of the zinc coating depends on the specific requirements of the application. ELECTRO GALVANIZED SHEET - SD210 25/25 NOMINAL SHEET SIZE in mm 0.5mm 0.58mm 0.8mm 1 850 x 925 1 850 x 1 225 2 450 x 925 2 450 x 1 225 6.88 9.11 9.11 12.06 7.98 10.57 10.57 13.99 11.01 14.57 14.57 19.30 1.0mm 1.2mm Theoretical Mass / kg 13.76 18.22 18.22 24.13 16.51 21.86 21.86 28.95 1.6mm 1.9mm 2.4mm 3.0mm 22.0 29.15 29.15 38.60 126.14 34.61 34.61 45.84 57.90 48.25 GALVANIZED SHEET GALVANIZED SHEET - LOCKFORMING QUALITY Z 275 NOMINAL SHEET SIZE in mm 1 850 x 925 ELECTRO GALVANIZED SHEET - SD210 25/25 NOMINAL SHEET SIZE in mm 0.55mm 0.6mm 2 450 x 1 225 13.27 14.48 0.7mm 0.8mm Theoretical Mass / kg 16.89 19.30 1.2mm 1.4mm 1.6mm 28.95 33.78 38.60 ELECTRO GALVANIZED SHEET - SD210 50/50 NOMINAL SHEET SIZE in mm 2 450 X 1 225 0.7mm 16.89 0.9mm Theoretical Mass / kg 21.71 1.0mm 1.2mm 24.13 28.95 Cold rolled, Hot rolled and Galvanized products are also available in coil, cut to length, blanked or slit to specification. Robor (Pty) Ltd © 2011 All rights reserved 12 Drawing and Forming Qualities DRAWING QUALITY CR® 210 Cold rolled steel sheet for drawing and forming applications and may be welded by most standard welding processes. Steel can be readily painted - refer to paint manufacturers prescribed methods for pre-treatment and application. Material may be supplied in standard surface texture with ‘light matt’, ‘normal’ or ‘matt’ surfaces. DRAWING QUALITY CR® 210 0.6mm 0.7mm 2 450 x 1 225 14.48 16.89 0.8mm 0.9mm 1.0mm Theoretical Mass / kg 19.30 21.71 1.2mm 1.6mm 28.95 38.60 24.13 2.0mm 48.25 Sizes available: Thickness (mm) SUPRADRAW CR® 170 - 280 Cold rolled steel sheet for drawing and forming applications is produced in a broad spectrum of grades.The most suitable specifications can be selected depending on the intended en-use and severity of fabrications. Width (mm) 0.40 < t < 0.50 0.50 < t < 0.60 0.60 < t < 2.00 Please note: Suprastretch CR210 is not a stock item and can be ordered on request (subject to leadtime at time of enquiry) 1250 1300 SUPRADRAW CR® 170 / CR® 190 / CR® 210 / CR® 280 NOMINAL SHEET SIZE in mm 0.6mm 0.7mm 0.8mm 1 225 x 1 250 1 225 x 1 300 7.39 8.62 9.85 0.9mm 1.0mm Theoretical Mass / kg 1.2mm 1.4mm 1.6mm 14.77 17.23 19.70 11.08 12.80 SUPRAFORM® HR190 - 290 The SUPRAFORM® HR range consists of 4 grades where the HR designations relate to the minimum respective yield strengths of each grade. SUPRAFORM® is for applications where pressing, stamping and forming has to be carried out on structural steel to produce a final product. Some typical applications are body and chassis components for the automotive industry, cold formed sections requiring sharp bends and container internal structures. All material is supplied with test and analysis certificates. SUPRAFORM® HR 190 / HR 290 NOMINAL PLATE SIZE in mm 5mm 6mm Theoretical Mass / kg 8mm 10mm 2 500 x 1 200 117.75 141.30 188.40 235.50 SUPRASTRETCH CR® 210 Cold rolled steel sheet for stretching applications. This material is recommended for applications such as computer room floor panels in which material is stretched rather than drawn during the press forming operations. Welding: This material is readily weldable. A heat input rate of 0.32 kJ/mm (aim) is recommended by AWS D1.3. Paintability: SUPRASTRETCH CR® 210 can be painted, refer to paint manufacturers’ prescribed methods for pretreatment and application. Corrosion prevention: Unless adequately protected, cold rolled sheet is susceptible to corrosion and customers are advised to take precautions. Please note: Available on request. Sizes available: Thickness (mm) Width (mm) 0.40 < t < 0.50 800 - 1250 SUPRAFORM®TM340 - 600 SUPRAFORM® TM is a range of high strength low alloy structural steels with improved formability. Applications for SUPRAFORM® TM: • Body and chassis components for the automotive and truck industry, bumper brackets, engine mounting brackets and wheel centres. • Crane jibs and booms • Steel pipes for high-pressure applications • A wide variety of uses for mining equipment, rolling stock cold formed sections. DRAWING AND FORMING QUALITIES NOMINAL SHEET SIZE in mm Welding: SUPRAFORM® TM grades can usually be welded using any of the standard arc and resistance welding processes without any special precautions. The SUPRAFORM® TM range consists of six grades where the TM designations relate to the minimum respective yield strengths of each grade. The specifications for the SUPRAFORM® TM range are similar to those in En10149 and the equivalent Domex steels. Certification: Test and analysis certificates are supplied. SUPRAFORM® TM340 - 600 Grade Thickness (mm) Yield Strength MPa Minimum tensile strength MPa TM 340 TM 380 TM 420 TM 460 TM 500 TM 600 2.0 - 10.0 2.0 - 10.0 2.5 - 10.0 2.5 - 10.0 3.0 - 4.5 3.0 - 8.0 340 - 420 380 - 460 420 - 500 460 - 560 460 - 560 600 400 450 490 580 570 650 Robor (Pty) Ltd © 2011 All rights reserved 11 Chromadek® Sheet & Colour Chart Chromadek® Chromadek® for interior applications is available as hot dip galvanized steel sheet which is pre-painted on Arcelor Mittal Steel South Africa’s coil coating line with special high quality paint coatings. Chromadek® is a finished material with decorative coatings with good general abrasion resistance, but must be handled with care to prevent damage to the coatings. Welding: Many joining techniques are now available as alternatives to the more traditional methods. Pre-painted materials can not be welded by traditional methods as the coatings do not conduct electricity and are damaged by heat. Forming: Roll-forming rather than press braking is recommended for the forming of sections and components from pre-painted steel sheet, since there is less chance of damaging the paint coating. Material Specification: A classification of external and internal environments is also important in determining the more suitable material to be utilised. External environments can vary between coastal and rural and also polluted and unpolluted. Interior environments must also be assessed because a build-up of pollutants or fumes could result in premature corrosion on the inside surfaces. Ordered Thickness: This is the steel plus zinc coating, but not paint coating i.e. 0.50 or 0.58 mm galvanized thickness. Grade: The mechanical strength of the steel substrate is expressed as the minimum yield strength values and is measured in megapascals (MPa). Low strength steel may be rated as ISQ 230 and as the yield strength increases, so co the values, with intermediate strength of ISQ 300 and an ISQ 550 having the highest strength. Span: This is the distance between the roof purlings, as recommended by the roll-former, with the values varying according to each particular profile. Fish Eagle White Buffalo Brown White Lion Kalahari Red Sandstone Beige Charcoal Grey Gemsbok Sand Dark Dolphin Aloe Green Dove Grey Traffic Green Azure Blue Umhlanga Wave Kingfisher Blue White Chromadek® SHEET AND COLOUR CHART Packing: Protective strippable films are available when required for applications where appearance is of prime importance. Chromadek® is available in 16 standard colours, branded at regular intervals - your guarantee that you are using the genuine product backed by the experience of Arcelor Mittal South Africa. Each Chromadek® sheet is branded at meter intervals - this is your guarantee that you are using the genuine product. Frost White The colours shown are a guideline only. Due to printer ink a colour difference might occur. Please request a sample. Robor (Pty) Ltd © 2011 All rights reserved 13 Chromaprep® Sheet Chromaprep® Chromaprep® is Arcelor Mittal Steel South Africa’s registered trade name for hot dip galvanized steel coated with a high quality, flexible and corrosion inhibiting chrome free primer on both sides of the sheet. Application: Chromaprep® can be used for interior applications such as office furniture, appliances, air ducting, ceiling systems, wall panels, kitchen cupboards and bread tins and also for exterior applications such as bus body panels, garage doors, trailers, industrial shipping containers and other applications that require corrosion resistance of the steel sheet before application of the final coat. Welding: : Conventional welding techniques are not advisable but stud, spot and seam welding processes may be applied in concealed areas. Forming: Standard equipment can be used for cutting and forming Chromaprep®, provided the machinery keeps clean and well maintained. Specifying Arcel Mittal South Africa’s roofing and cladding material Always specify the steel clariding product by name and the metallic coating weight: • Product type (i.e. Chromadek® or Galvanized) • Material thickness (i.e. 0.50 or 0.58 mm) • Colour (where applicable i.e. Fish Eagle White or Azure Blue) • Steel grade (i.e. ISQ 230, 300 or 55) • Zinc coating weight (i.e. Z275 refers to 275 g/m² of zinc total both sides) Please Note: Universal primer is not suitable for roofing / cladding applications. 14 Expandable Metal SMALL GENERAL PURPOSE MESHES - SHEET SIZE 2 400 x 1 200mm VAMATEX Type Number S.W.M. V.E.M. 230B V.E.M. 250D V.E.M. 260D V.E.M. 280E V.E.M. 315B V.E.M. 315E V.E.M. 315F V.E.M. 317F V.E.M. 318F V.E.M. 318G V.E.M. 318H 3 5 6 8 10 12 10 12 15 15 15 MESH SIZE L.W.M. 6 10 15 20 30 30 30 38 40 40 40 Width STRAND Thickness THEORETICAL Mass/sq meter THEORETICAL Mass per Sheet 1.0 1.0 1.0 2.0 0.9 1.5 2.5 2.5 3.0 3.0 3.0 0.5 1.0 1.0 1.0 0.6 1.2 1.6 1.6 1.6 2.0 2.5 3.1 2.9 3.0 5.0 0.6 2.5 5.0 4.7 4.5 6.0 9.0 8.42 9.26 7.72 12.50 1.56 4.86 11.58 14.25 10.29 12.86 18.01 MEDIUM GENERAL PURPOSE MESHES - SHEET SIZE 2 400 x 1 200mm VAMATEX Type Number S.W.M. V.E.M. 325A V.E.M. 355G V.E.M. 320D V.E.M. 320G V.E.M. 320J 20 30 25 25 25 MESH SIZE L.W.M. 60 80 50 50 50 Width STRAND Thickness THEORETICAL Mass/sq meter THEORETICAL Mass per Sheet 6.0 3.0 2.0 3.0 6.0 4.5 3.0 2.0 3.0 4.5 16.2 4.7 3.0 6.0 15.0 40.19 10.72 5.95 13.40 40.19 S.W.M. V.E.M. 311E V.E.M. 305A V.E.M. 305B V.E.M. 409E V.E.M. 6250D V.E.M. 6260D V.E.M. 6280E V.E.M. 6315E V.E.M. 6315F V.E.M. 6317F V.E.M. 6318F 80 115 115 100 5 6 8 10 10 12 15 MESH SIZE L.W.M. 3.0 4.5 6.0 3.0 10 15 20 30 30 35 40 Width STRAND Thickness THEORETICAL Mass/sq meter THEORETICAL Mass per Sheet 3.0 4.5 6.0 3.0 1.0 1.5 2.0 2.0 3.0 3.0 2.5 3.0 4.5 4.5 3.0 1.0 1.0 1.0 1.2 1.6 1.6 1.6 3.4 7.9 10.5 3.0 3.8 3.0 4.5 3.2 5.3 5.3 4.3 7.81 17.50 22.50 7.5 8.36 8.36 9.41 5.64 10.45 12.86 9.29 MEDIUM / LARGE VALMATEX FLATTENED MESHES - SHEET SIZE 2 400 x 1 200mm VAMATEX Type Number S.W.M. V.E.M. 6320C V.E.M. 6320D V.E.M. 6320E V.E.M. 6320G V.E.M. 6320H V.E.M. 6320K V.E.M. 6355H V.E.M. 6360F V.E.M. 6311F 25 25 25 25 25 25 30 45 50 MESH SIZE L.W.M. 50 50 50 50 50 50 80 75 80 Width STRAND Thickness THEORETICAL Mass/sq meter THEORETICAL Mass per Sheet 3.0 3.0 4.5 3.0 4.5 10.0 4.5 4.0 4.5 1.6 2.0 2.5 3.0 3.0 3.0 2.5 2.0 2.5 3.6 4.0 7.11 6.0 7.4 14.7 5.3 3.1 4.4 6.45 8.36 4.93 13.88 17.92 36.28 11.94 9.72 8.71 EXPANDABLE METAL LARGE GENERAL PURPOSE MESHES - SHEET SIZE 2 400 x 1 200mm VAMATEX Type Number WALKWAY GRATINGS - SHEET SIZE 2 400 x 1 200mm VAMATEX Type Number S.W.M. V.E.M. 481/11m V.E.M. 486/14m V.E.M. 487/17m 40 35 35 MESH SIZE L.W.M. 140 120 120 Width STRAND Thickness THEORETICAL Mass/sq meter THEORETICAL Mass per Sheet 6.0 6.0 8.0 4.5 4.5 4.5 11 14 17 28.13 31.26 41.67 WALKWAY GRATINGS - SHEET SIZE 2 100 x 1 200mm VAMATEX Type Number S.W.M. V.E.M. 488/22m V.E.M. 489/26m 35 35 MESH SIZE L.W.M. Note: Stock panel sizes are different on types: V.E.M. 230B 2400 x 1225 mm V.E.M. 6250D 2400 x 1225mm * These products available on request 120 120 Width STRAND Thickness THEORETICAL Mass/sq meter THEORETICAL Mass per Sheet 10.0 10.0 4.5 6.0 22 26 52.09 69.46 S.W.M - Shortway of Mesh L.W.M - Longway of Mesh Width Shortway of Mesh (SWM) Thickness Longway of Mesh (LWM) Robor (Pty) Ltd © 2011 All rights reserved 15 Open Sections STANDARD LIPPED CHANNELS Bundle Quantity 75 x 50 x 20 100 x 50 x 20 100 x 65 x 20 100 x 75 x 20 125 x 50 x 20 125 x 65 x 20 125 x 75 x 20 150 x 50 x 20 150 x 65 x 20 150 x 75 x 20 175 x 50 x 20 175 x 65 x 20 175 x 75 x 20 200 x 50 x 20 200 x 75 x 20 225 x 75 x 20 250 x 75 x 20 48.00 48.00 48.00 48.00 48.00 36.00 36.00 48.00 36.00 36.00 2mm 2.5mm 3.0mm Theoretical Mass per unit length Kg/meter 3.14 3.53 3.97 4.32 3.93 4.43 4.71 4.32 4.82 5.13 4.74 5.15 5.56 5.07 5.95 6.25 6.64 3.85 4.34 4.95 5.33 4.84 5.48 5.82 5.33 5.96 6.31 5.82 6.42 6.80 6.32 7.29 7.78 8.31 4.60 5.19 5.89 6.30 5.72 6.48 6.89 6.30 7.07 7.48 6.89 7.65 8.07 7.54 8.66 9.25 9.90 Stocked in 9.144 meter lengths LIPPED ANGLES (PURLIN) NOMINAL SIZE in mm (h x b x c) 2mm Bundle Quantity 75 x 50 x 20 100 x 50 x 20 125 x 50 x 20 2.5mm 3.0mm Theoretical Mass per unit length Kg/meter 50 50 40 242 3.19 3.58 2.96 3.96 4.45 3.49 4.71 5.30 Available lengths: 9.144 meter Robor manufactures lip channels in various grades on request. b b c b c h h h t t t b b c h h t t h h t t b OPEN SECTIONS: COLD FORMED STEEL SECTIONS NOMINAL SIZE in mm (h x b x c) b c Robor (Pty) Ltd © 2011 All rights reserved 16 Angles EQUAL ANGLES MILD STEEL (COMMERCIAL QUALITY) 25 30 40 45 50 60 70 80 x x x x x x x x CLASS 25 30 40 45 50 60 70 80 L L L L L L M M Wall Thickness (mm) t 3.0 4.0 5.0 2.0 2.3 2.5 0.774 0.953 1.285 2.131 2.367 3.696 6.38 7.338 0.883 1.085 1.465 3.378 3.056 4.568 8.358 9.631 0.953 1.171 1.582 1.114 1.363 1.874 2.18 2.974 3.77 5.423 10.273 1.859 4.469 7.088 5.819 8.689 6.0 8.0 10.0 12.0 1.773 Theoretical mass kg/meter Nominal Size in mm A X B 3.516 14.026 90 100 120 150 200 x x x x x CLASS 25 100 120 150 200 M M M M H 6.0 8.0 10.0 8.297 10.900 12.179 14.712 13.447 15.036 18.197 22.981 Wall Thickness (mm) t 12.0 15.0 15.928 17.831 21.620 27.345 16.0 18 20 24 48.500 40.062 54.200 59.900 71.100 26.636 33.774 Theoretical mass kg/meter EQUAL ANGLES BS En10025 S355JR Nominal Size in mm A X B t t STANDARD LENGTHS: 6m • 9m • 11m • 13m Other lengths available on request. A ANGLES B 65 75 80 90 100 100 125 150 150 x x x x x x x x x CLASS 50 50 60 65 65 75 75 75 90 M M M M M M M M M 6.0 8.0 5.160 5.650 6.370 7.070 6.750 7.390 8.340 9.290 9.940 10.572 12.160 8.044 Wall Thickness (mm) t 10.0 12.0 15.0 11.400 12.300 13.037 15.017 16.979 18.176 17.812 20.167 21.599 26.615 Theoretical mass kg/meter UNEQUAL ANGLE En10025 S355JR Nominal Size in mm A X B t A t STANDARD LENGTHS: 6m • 9m • 11m • 13m Other lengths available on request. B L - LIGHT M - MEDIUM H - HEAVY SECTION Robor (Pty) Ltd © 2011 All rights reserved 17 PFC - Parallel Flange Channel PARALLEL FLANGE CHANNEL EN10025 S325JR 57 76 76 100 100 102 120 127 140 152 160 178 178 180 200 220 229 254 254 260 300 305 381 x x x x x x x x x x x x x x x x x x x x x x x GRADE 51 38 38 50 50 76 55 64 60 76 65 54 76 70 75 80 76 76 89 90 100 89 102 EN10025 S355JR CQ EN10025 S355JR CQ EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR NOMINAL SIZE mm THEORETICAL HEIGHT WIDTH Flange Thickness Web Thickness CLASS MASS PER UNIT in mm (h) in mm (w) in mm (t) in mm (T) Kg/m 57.20 76.20 76.20 100.00 100.00 101.60 120.00 127.00 140.00 152.40 160.00 177.80 177.80 180.00 200.00 220.00 229.00 254.00 254.00 260.00 300.00 205.00 381.00 50.80 38.10 38.10 50.00 50.00 76.20 55.00 63.50 60.00 76.20 65.00 54.00 76.20 70.00 75.00 80.00 76.00 76.00 89.00 90.00 100.00 89.00 101.60 6.10 6.80 6.80 8.50 8.50 9.50 9.00 9.20 10.00 9.00 10.50 8.30 10.30 11.00 11.50 12.50 11.20 10.90 13.60 14.00 16.00 13.70 16.30 6.10 5.10 5.10 6.00 6.00 7.70 7.00 6.40 7.00 6.40 7.50 5.80 6.60 8.00 8.50 9.00 7.60 8.10 9.10 10.00 10.00 10.20 10.40 M L M L M M M M M M M M M M M M M M M M M M M 6.840 6.700 10.600 16.600 13.400 14.900 16.000 17.900 18.800 14.510 20.830 22.000 25.300 29.400 26.040 28.270 35.700 37.900 46.2* 41.66* 55.05* * Made to order only subject to leadtimes specified at time of enquiry PARALLEL FLANGE CHANNEL EN10025 S325JR SECTION DESIGNATION in mm A X B 100 180 200 230 260 260 300 x x x x x x x 50 70 75 90 75 75 100 GRADE EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR NOMINAL SIZE mm THEORETICAL HEIGHT WIDTH Flange Thickness Web Thickness CLASS MASS PER UNIT in mm (h) in mm (w) in mm (t) in mm (T) Kg/m 100.00 21.10 200.00 50.00 180.00 75.00 8.40 70.00 11.40 Available in: 9 * 11 * 13 meter lengths L - LIGHT M - MEDIUM H - HEAVY SECTION B 5.00 10.90 7.50 M M H H H H H 10.100 21.100 24.300 PFC - PARALLEL FLANGE CHANNEL SECTION DESIGNATION in mm A X B t D T b Robor (Pty) Ltd © 2011 All rights reserved 18 Universal Beams SECTION DESIGNATION in mm 203 203 254 254 254 305 305 305 356 356 356 356 406 406 406 406 406 406 457 457 457 457 457 533 533 533 533 533 x x x x x x x x x x x x x x x x x x x x x x x x x x x x 133 133 82 91 92 165 165 165 171 171 171* 171* 140 140 178 178 178 178* 191 191 191 191 191* 210 210* 210* 210 210 HEIGHT (h) 203.2 206.8 251.5 256.0 259.6 303.8 307.1 310.9 352.0 355.6 358.6 364.0 397.3 402.3 402.6 406.4 409.4 412.8 453.6 457.2 460.2 463.6 467.4 528.3 533.1 536.7 539.5 544.6 NOMINAL SIZE mm WIDTH Flange Thickness Web Thickness (b) (t) (s) 133.4 133.8 146.1 146.4 147.3 165.1 165.7 166.8 171.0 17.5 172.1 173.2 141.8 142.4 177.6 177.8 178.8 179.7 189.9 190.5 191.3 192.0 192.8 208.7 209.3 210.1 210.7 211.9 7.8 9.6 8.6 10.9 12.7 10.2 11.8 13.7 9.7 11.5 13.0 15.7 8.6 11.2 10.9 12.8 14.3 16.0 12.7 14.5 16.0 17.7 19.6 13.2 15.6 17.4 18.8 21.3 5.8 6.3 6.1 6.4 7.3 6.1 6.7 7.7 6.9 7.3 8.0 9.1 6.3 6.9 7.6 7.8 8.8 9.7 8.5 9.1 9.9 10.6 11.4 19.6 10.2 10.9 11.6 12.8 CLASS THEORETICAL MASS PER UNIT Kg/m H H H H H H H H H H H H H H H H H H H H H H H H H H H H 25.30 29.80 31.30 37.20 43.20 40.50 46.13 53.60 44.80 50.70 56.70 67.20 38.69 46.30 53.80 59.80 67.80 74.80 67.10 74.70 82.00 89.70 98.30 82.20 92.50 101.00 109.00 122.00 CLASS THEORETICAL MASS PER UNIT Kg/m H H H H H H H H H H H H H H H H H 23.40 29.80 37.20 46.20 52.10 59.60 71.50 86.40 72.92 89.29 107.14 132.44 167.00 96.80 118.00 137.00 158.00 s Available lengths: 9 meter and 13 meter * Available on request h t L - LIGHT M - MEDIUM H - HEAVY SECTION b Universal Columns UNIVERSAL COLUMNS EN10025 S355JR SECTION DESIGNATION in mm 152 152 152 203 203 203 203 203 254 254 254 254 254 305 305 305 305 x x x x x x x x x x x x x x x x x 152 152 152 203 203 203 203* 203 254 254 254 254* 254* 305 305* 305* 305* HEIGHT in mm 152.4 157.5 161.8 203.2 206.2 209.6 215.9 222.3 254.2 260.4 266.0 276.4 289.1 207.8 314.5 320.5 327.2 NOMINAL SIZE mm WIDTH Flange Thickness Web Thickness in mm in mm in mm 152.4 152.9 154.4 203.2 203.9 205.2 206.2 208.8 254.0 255.9 258.3 261.0 164.5 304.8 306.8 308.7 310.6 8.8 9.4 11.5 11.0 12.5 14.2 17.3 20.5 14.2 17.3 20.5 25.1 31.7 15.4 18.7 21.7 25.0 6.1 6.6 8.1 7.3 8.0 9.3 10.3 13.0 8.6 10.5 13.0 15.6 19.2 9.9 11.9 13.8 15.7 UNIVERSAL BEAMS AND COLUMNS UNIVERSAL BEAMS EN10025 S355JR s Available lengths: 9 meter and 13 meter * Available on request L - LIGHT M - MEDIUM H - HEAVY SECTION t h b Robor (Pty) Ltd © 2011 All rights reserved 19 Joists JOISTS EN10025 S355JR SECTION DESIGNATION in mm 127 152 178 203 203 X X X X X HEIGHT (h) 76* 89* 102 102* 152 127.0 152.4 177.8 203.2 203.2 NOMINAL SIZE mm WIDTH Flange Thickness Web Thickness (b) (t) (s) 76.2 88.9 101.6 101.6 152.4 7.6 8.3 9.0 10.4 16.5 4.5 4.9 5.3 5.8 8.9 CLASS THEORETICAL MASS PER UNIT Kg/m M M M H H 13.40 17.10 21.50 25.30 52.30 CLASS THEORETICAL MASS PER UNIT Kg/m M M M M M M 8.10 10.40 12.90 15.80 18.80 22.40 CLASS THEORETICAL MASS PER UNIT Kg/m M M M M M M 8.10 10.40 12.90 15.80 18.80 22.40 a Available lengths: 9 meter * Available on request L - LIGHT M - MEDIUM H - HEAVY SECTION b I.P.E. Sections I.P.E. AA SECTIONS EN10025 S355JR SECTION DESIGNATION in mm 100 120 140 160 180 200 x x x x x x HEIGHT (h) 55 64 73 82 91 100 97.6 117.0 136.6 156.4 176.4 196.4 NOMINAL SIZE mm WIDTH Flange Thickness Web Thickness (b) (t) (s) 55.0 64.0 73.0 82.0 91.0 100.0 4.5 4.8 5.2 5.6 6.2 6.7 3.6 3.8 3.8 4.0 4.3 4.5 I.P.E. SECTIONS STANDARD EN10025 S355JR SECTION DESIGNATION in mm 100 120 140 160 180 200 x x x x x x 55 64 73 82 911 100 HEIGHT (h) 100.0 120.0 140.0 160.0 80.0 200.0 NOMINAL SIZE mm WIDTH Flange Thickness Web Thickness (b) (t) (s) 55.0 64.0 73.0 82.0 91.0 100.0 5.7 6.3 6.9 7.4 8.0 8.5 4.1 4.4 4.7 5.0 5.3 5.6 JOISTS AND I.P.E. SECTIONS t h a Available lengths: 9 meter • 13 meter L - LIGHT M - MEDIUM H - HEAVY SECTION t h b Robor (Pty) Ltd © 2011 All rights reserved 20 Flat Bar Nominal Size in mm A X B 12 20 20 20 20 20 25 25 25 25 25 25 25 30 30 30 30 30 30 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 50 60 60 60 60 60 60 60 65 65 65 65 65 65 65 70 70 70 70 70 70 80 80 80 80 80 80 80 80 80 90 90 90 90 90 90 90 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 3 3 5 6 8 10 3 4.5 5 6 8 10 12 4.5 5 6 8 10 12 4.5 5 6 8 10 12 16 20 25 5 6 8 10 12 16 20 25 6 8 10 12 16 20 25 6 8 10 12 16 20 25 6 8 10 12 16 20 6 8 10 12 16 20 25 30 40 6 8 10 12 16 20 25 CLASS THEORETICAL MASS kg/meter L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L M M L L L L L L M 0.320 0.482 0.785 0.942 1.260 1.570 0.603 0.883 0.981 1.180 1.570 1.960 2.360 1.060 1.180 1.410 1.880 2.360 2.830 1.410 1.570 1.880 2.510 3.140 3.770 5.020 6.280 7.850 1.960 2.360 3.150 3.930 4.710 6.280 7.850 9.810 2.830 3.770 4.710 5.650 7.540 9.420 11.800 3.060 4.080 5.100 6.120 8.160 10.200 12.76 3.300 4.400 5.500 6.590 8.790 11.000 3.770 5.020 6.280 7.540 10.000 12.600 15.700 18.800 25.100 4.240 5.650 7.070 8.480 11.300 14.100 17.700 Available lengths: 6 meter Other lengths available on request FLAT BAR EN10025 S355JR Nominal Size in mm A X B 100 100 100 100 100 100 100 100 100 100 110 110 110 110 130 130 130 130 130 130 130 150 150 150 150 150 150 150 150 150 180 180 180 180 180 200 200 200 200 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 300 300 300 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 6 8 10 12 16 2 25 30 40 50 6 8 10 12 8 10 12 16 20 25 30 8 10 12 16 20 25 30 40 40 10 12 16 20 25 10 12 16 18 20 25 30 35 40 45 50 55 65 16 18 20 25 30 35 40 45 50 55 65 16 18 20 25 30 35 40 45 50 55 65 CLASS THEORETICAL MASS kg/meter L L L M M M M M M M L L L M M M M M M M M L L L L L L M M M L L L L L M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M 4.710 6.280 7.850 9.420 12.600 15.700 19.600 23.600 31.400 39.200 5.180 6.910 8.640 10.400 8.160 10.200 12.200 16.3 20.400 25.500 30.600 9.420 11.800 14.100 18.800 23.600 29.400 35.300 47.100 58.900 14.100 17.000 22.600 28.300 35.300 15.700 18.800 25.100 28.300 31.400 39.200 47.100 54.950 62.800 70.650 78.5 86.350 102.050 31.400 35.325 39.200 49.000 58.900 68.570 78.370 88.170 97.960 107.938 127.630 37.680 42.390 47.100 58.875 70.650 82.425 94.200 105.975 117.750 129.525 153.075 Available lengths: 6 meter Other lengths available on request A B VALUE ADDED SERVICES: FLAT BAR FLAT BAR: COMMERCIAL QUALITY • BUNDLE SAW CUTTING • CUT TO LENGTH FLAT BAR 55C (30 OAK) Nominal Size in mm A X B 100 100 100 100 100 130 130 130 130 x x x x x x x x x 10 12 16 20 25 12 16 20 25 CLASS THEORETICAL MASS kg/meter L M M M M M M M M 7.850 9.420 12.600 15.700 19.600 12.200 16.300 20.400 25.500 Available lengths: 13 meter Other lengths available on request L - LIGHT M - MEDIUM H - HEAVY SECTION Robor (Pty) Ltd © 2011 All rights reserved 21 Round Bar OD mm GRADE CLASS THEORETICAL MASS per unit length kg/meter 6mm 8mm 10mm 12mm 16mm 20mm 25mm 30mm 32mm* 35mm 40mm 45mm* 50mm* 55mm* 60mm* 65mm* 70mm* 80mm* 90mm* 100mm* 115mm* 120mm* 130mm* 140mm* 150mm* 160mm* CQ CQ CQ CQ CQ CQ CQ CQ CQ CQ CQ CQ CQ EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR L L L L L L L L L L L L L M M M M M M M H H H H H H 0.222 0.395 0.617 0.888 1.578 2.466 3.853 5.549 6.313 7.553 9.865 12.485 15.413 18.650 22.195 26.049 30.210 39.459 49.940 61.654 81.500 88.800 104.200 120.800 138.700 157.800 REINFORCING DEFORMED ROUND BAR 450MPa REINFORCING DEFORMED ROUND BAR 250MPa OD mm CLASS THEORETICAL MASS per unit length kg/meter OD mm CLASS THEORETICAL MASS per unit length kg/meter 8mm 10mm 12mm 16mm 20mm 25mm 32mm 40mm* L L L L L L L L 0.395 0.617 0.880 1.578 2.466 3.853 6.310 9.865 6mm 8mm 10mm 12mm 16mm 20mm 25mm 32mm 40mm L L L L L L L L L 0.222 0.395 0.617 0.888 1.578 2.466 3.853 6.310 9.865 Available lengths: 6 meter * Available on request L - LIGHT M - MEDIUM H - HEAVY SECTION Square Bar SQUARE BAR Nominal in size mm 6 8 10 12 16 20 25 30 35 40 45 50 55 60 65 70 75 100 105 150 x x x x x x x x x x x x x x x x x x x x 6 8* 10 12 16* 20 25 30 35 40 45 50 55 60 65 70 75 100 105 150 GRADE CLASS THEORETICAL MASS per unit length kg/meter CQ CQ CQ CQ CQ CQ CQ CQ CQ CQ CQ EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR EN10025 S355JR L L L L L L L L L L L M M M M M M M M M 0.280 0.500 0.785 1.130 2.010 3.140 4.910 7.070 9.620 12.600 15.900 19.600 23.800 28.300 33.200 38.500 44.200 78.500 86.600 78.500 ROUND AND SQUARE BAR ROUND BAR Available lengths: 6 meter * Available on request L - LIGHT M - MEDIUM H - HEAVY SECTION Robor (Pty) Ltd © 2011 All rights reserved 22 Windows Sections WINDOWS RAILSSECTIONS DRILLED NOMINAL SIZE mm THEORETICAL MASS kg/meter T6 T13 F4 8 F5* EZ7* LF7 (SUPER LIGHT)# PF7 PFX7 (LIGHT) 0.890 1.260 2.530 1.410 2.080 1.080 1.175 1.411 * Available on request # Sold in 2 ton bundles Available length: 6 meter Other lengths available on request WINDOWS SECTIONS 3.2 19.1 3.2 3.2 19.1 25.4 31.8 3.2 3.2 44.4 2.5 19.1 T6 F4B 25.2 2.5 6.4 2.5 19.1 19.1 3.2 PFX7 (LIGHT) 25.2 25.2 3.2 2.3 3.2 19.1 ± 0.8 2.3 19.1 19.1 2.5 31.8 25.2 ± 0.4 LF7 (SUPER LIGHT) 2.5 F5 2.5 3.2 3.2 11.1 19.1 +0.8 -0.8 3.2 PF7 25.4 3.2 34.9 3.2 3.2 25.4 T13 Robor (Pty) Ltd © 2011 All rights reserved 34.9 EZ7 23 Palisade Fencing Palisade Fencing and Value Added Options CTL & Spiked (In line on mill) Trident Spear Trident Profile Details Top Spiking Options Spear 50 mm Flat 50 & 65 cover Fishtail 50 & 65 cover Flat 50 cover Flat 50 cover Fishtail cannot be done with Trident Top Full Value Add (Additional Process) Bishop 50 Cover Only 10 mm Square Holes The above poles are all available in the following thicknesses: 1.5 mm, 2 mm, 2.5 mm and 3 mm Other thicknesses are available on application PALISADE FENCING Bottom Finish Options 65 mm Horizontal Cross Members 40 10 15 12 x 20 Slot Ø9 Typical (x17) 45 45 2 or 2.5 140 170 Typical (x17) Tubular posts, both rectangular and squares, are available in various sizes and thicknesses on application Value Added Services: Cut to length • Punching • Hot dip galvanizing Robor (Pty) Ltd © 2011 All rights reserved 24 Value Added Services Robor Baldwins is one of South Africa’s largest steel service centres, servicing more than 4 000 distributors and large end users nationally from our operations in Elandsfontein, Isando and Vaderbijlpark. VALUE ADDED SERVICES INCLUDE: Carbon Steel: Coil, Plate, Sheet and Structural Profiles • High Definition Plasma Cutting • Blanking • Cut to Length (Decoiling) • Slitting and D&R Coiling • Punching & Pressing • Bending • Bevelling • Drilling & Counter Sinking • Rolling • Laser Cutting • Profile Cutting • Structural Cold Sawing • Strapping • Roll Forming: W-Straps • Palisade Manufacturing • Guillotine (Cut to size) • Chamfering Pipe & Tube • High Definition Plasma Cutting (2D & 3D) • Ring Rolling • Reduction • 3D Laser Cutting www.robor.co.za • • Bending • Swaging • Punching and Pressing 0860 086 911