Liebert® eXL - Emerson Network Power
Transcription
Liebert® eXL - Emerson Network Power
Liebert® eXL™ Installation Manual – 625-1200kVA, 1.0PF, 60Hz, Three-Phase, Single-Module and Multi-Module CONTACTING EMERSON NETWORK POWER FOR SUPPORT To contact Emerson Network Power Liebert Services for information or repair service in the United States, call 800-543-2378. Liebert Services offers a complete range of start-up services, repair services, preventive maintenance plans and service contracts. For repair or maintenance service outside the 48 contiguous United States, contact Liebert Services, if available in your area. For areas not covered by Liebert Services, the authorized distributor is responsible for providing qualified, factory-authorized service. For Liebert Services to assist you promptly, please have the following information available: Part numbers: _________________________________________________________________ Serial numbers:________________________________________________________________ Rating: _______________________________________________________________________ Date purchased: _______________________________________________________________ Date installed:_________________________________________________________________ Location: ______________________________________________________________________ Input voltage/frequency: ________________________________________________________ Output voltage/frequency: ______________________________________________________ Battery reserve time:___________________________________________________________ Product Warranty Registration To register for warranty protection, visit the Service and Support section of our Web site at: www.liebert.com Click on Product Registration and fill out the form. TABLE OF CONTENTS CONTACTING EMERSON NETWORK POWER FOR SUPPORT . . . . . . . . . . . . . . . INSIDE FRONT COVER IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1.0 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 1.1 1.2 1.3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.3.1 1.3.2 1.4 UPS Room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.4.1 1.4.2 1.4.3 1.4.4 1.4.5 1.4.6 Moving the Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Raised-Floor Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kick Plate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special Considerations for 1+N Parallel Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special Considerations for Remote Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6 6 6 7 7 1.5 1.6 1.7 System Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Cable Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.0 UPS ELECTRICAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.1 2.2 2.3 External Protective Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Sizing the Input Breaker Feeding a Liebert eXL UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.3.1 2.4 2.5 Remote Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Control Cable and Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.5.1 2.5.2 2.6 2.7 Power Cable Connection Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Multi-Module Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Digital LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.7.1 2.7.2 2.7.3 Three-Wire Input connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 High Resistance Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Preferred Grounding Configuration, Battery Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.8 Internal Breaker Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3.0 OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3.1 Single-Module System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3.1.1 3.1.2 3.1.3 3.2 3.3 3.4 Battery Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Matching Liebert eXL Battery Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Remote Alarm Status Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Remote Breaker UPS Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Rectifier Input Breaker (RIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Remote Backfeed Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 i 3.5 Communication and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 3.5.1 4.0 5.0 Alber Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 INSTALLATION DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 APPENDIX A - SHIPPING SPLITS, KICKPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 FIGURES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Top-terminal battery system configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Top-terminal stand-alone battery system configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Top-terminal battery system configuration—Battery cabinets not attached to UPS or each other. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Front-terminal battery system configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Front-terminal stand-alone battery system configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Front-terminal battery system configuration—Battery cabinets not attached to UPS or each other. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Liebert eXL customer connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 UPS MMS/1+N connectivity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 LBS connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Customer connections (remote breaker) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Rectifier Input Breaker diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Remote Backfeed Breaker diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Terminal block locations—input cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Typical main components, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit. . . 27 Typical main components, 1000-1200kVA Liebert eXL, SMS and 1+N multi-module unit . . . . . 27 Main components for remote breaker configuration—Single module with static bypass or 1+N multi-module; 625kVA-800kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Main components for remote breaker configuration—Single module with static bypass or 1+N multi-module; 1000kVA-1200kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Outline Drawing, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit . . . . . . . . . . 29 Outline Drawing, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit . . . . . . . . 30 Base drawing, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit . . . . . . . . . . . . 31 Base drawing, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit . . . . . . . . . . 31 Input and battery terminal detail, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Input and battery terminal detail, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Output and bypass terminal detail, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Output and bypass terminal detail, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Input, output and bypass terminal spacing details, 625-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Low-voltage cable routing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Cabling for single input configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Optional Input Contact Isolator Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Control wiring, Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Inverter overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Rectifier overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Bypass overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 ii Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 Figure 39 Figure 40 Figure 41 Shipping split, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit . . . . . . . . . . . . Shipping split, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit, continued . . . Shipping split, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit, Page 1. . . . Shipping split, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit, Page 2. . . . Shipping split, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit, Page 3. . . . Kickplate installation—625-800kVA units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kickplate installation—1000-1200kVA, single module units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kickplate installation—1000-1200kVA, 1+N multi-module units . . . . . . . . . . . . . . . . . . . . . . . . . 50 51 53 54 55 56 57 58 TABLES Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Table 22 Table 23 Table 24 Load distribution for various load cable differences for systems with and without sharing inductor, 800kVA UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 UPS Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 UPS Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 UPS control contacts to Remote Status Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 UPS control contacts to Battery Interface Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Rectifier Input Breaker contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Rectifier Input Breaker specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Remote Backfeed Breaker contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Remote Backfeed Breaker specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Input Contact Isolator Board pre-assigned values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Input Contact Isolator Board control wiring connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Programmable Relay Board pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Liebert eXL UPS specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Current ratings—rectifier input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Current ratings—bypass input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Current ratings—output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Current ratings—DC source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Recommended conduit and cable sizes for use with 100% rated breakers . . . . . . . . . . . . . . . . . . 47 Recommended breakers, upstream and downstream . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Recommended torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Recommended lug sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Connections associated with top down view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Section J-J connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Connections associated with sections in “View” column. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 iii iv Important Safety Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your Liebert eXL UPS. Read this manual thoroughly, paying special attention to the sections that apply to your installation, before working with the UPS. Retain this manual for use by installing personnel. ! WARNING Risk of electrical shock. Can cause personal injury or death. This UPS has several circuits that are energized with high DC as well as AC voltages. Check for voltage with both AC and DC voltmeters before working within the UPS. Check for voltage with both AC and DC voltmeters before making contact. Only properly trained and qualified personnel wearing appropriate safety headgear, gloves, shoes and glasses should be involved in installing the UPS or preparing the UPS for installation. When performing maintenance with any part of the equipment under power, service personnel and test equipment should be standing on rubber mats. In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or those approved for use in fighting electrical fires. Extreme caution is required when performing installation and maintenance. Special safety precautions are required for procedures involving handling, installation and maintenance of the UPS system. Observe all safety precautions in this manual before handling or installing the UPS system. Observe all precautions in the Operation and Maintenance Manual, SL-26030, before as well as during performance of all maintenance procedures. Observe all DC safety precautions before working on or near the DC system. ! AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. Ce système ASC comporte plusieurs circuits à haute tension c.a et c.c. Vérifiez les tensions au moyen de voltmètres c.a. et c.c. avant d’utiliser le système ASC. Vérifiez les tensions avec des voltmètres c.a. et c.c. avant d’établir tout contact. Seuls des employés qualifiés et dûment formés portant un casque, des gants, des chaussures et des lunettes de sécurité adéquats doivent se charger d’installer le système ASC ou de le préparer pour l’installation.Les responsables de l’entretien et l’équipement d’essai doivent reposer sur des tapis de caoutchouc lors de toute intervention sur une pièce d’équipement sous tension. En cas d’incendie associé à du matériel électrique, n’utilisez que des extincteurs à dioxyde de carbone ou homologués pour la lutte contre les incendies d’origine électrique. Les opérations d’installation et d’entretien requièrent une extrême prudence. Des précautions de sécurité spéciales sont requises pour les procédures associées à la manutention, à l’installation et à l’entretien du système ASC. Observez toutes les précautions de sécurité décrites dans le présent manuel avant de manipuler ou d’installer le système ASC. Observez également toutes les précautions décrites dans le manuel d’utilisation et d’entretien, SL-26030, avant et pendant toutes les procédures d’entretien. Observez toutes les précautions de sécurité appropriées lorsque vous travaillez sur à proximité d’une source c.c. de sécurité appropriées dès que vous vous trouvez à proximité d’une source c.c. 1 Liebert® eXL™ Important Safety Instructions ! WARNING Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or death. Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel. The UPS module weight is up to 8095 lb. (3672 kg). Locate center of gravity symbols and determine unit weight before handling each cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from vertical at all times. Slots at the base of the module cabinets are intended for forklift use. Base slots will support the unit only if the forks are completely beneath the unit. Read all of the following instructions before attempting to move, lift, or remove packaging from unit, or prepare unit for installation. ! AVERTISSEMENT Le centre de gravité élevé de l’appareil présente un risque de renversement. Une mauvaise manutention peut entraîner des dommages matériels, des blessures et même la mort. Faites preuve d’une extrême prudence lors de la manutention des armoires ASC afin d’éviter de les endommager ou de blesser le personnel. Le module ASC pèse jusqu’à 3 672 kg (8 095 lb). Identifiez les symboles de centre de gravité et déterminez le poids de l’appareil avant de manipuler chaque armoire. Testez le levage et l’équilibre des armoires avant de transporter l’appareil. Maintenez en tout temps l'inclinaison verticale minimale. Les fentes situées à la base des armoires du module sont conçues pour utiliser le chariot élévateur. Les fentes situées à la base peuvent soutenir le système seulement si les fourches se trouvent complètement sous le système. Lisez toutes les instructions ci-dessous avant de tenter de déplacer, lever, déballer ou préparer le système en vue de son installation. ! WARNING Risk of electrical shock and fire. Can cause equipment damage, personal injury or death. Under typical operation and with all UPS doors closed, only normal safety precautions are necessary. The area around the UPS system should be kept free of puddles of water, excess moisture and debris. Only test equipment designed for troubleshooting should be used. This is particularly true for oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making contact or using tools. Even when the power is turned Off, dangerously high potential electric charges may exist at the capacitor banks and at the DC connections. All wiring must be installed by a properly trained and qualified electrician. All power and control wiring must comply with all applicable national, state and local codes. One person should never work alone, even if all power is disconnected from the equipment. A second person should be standing by to assist and to summon help in case of an accident. Liebert® eXL™ 2 Important Safety Instructions ! AVERTISSEMENT Risque de décharge électrique et d’incendie. pouvant entraîner des dommages matériels, des blessures et même la mort. Les précautions de sécurité habituelles suffisent lorsque le système ASC est en mode de fonctionnement normal et que toutes les portes sont fermées. La zone entourant le système ASC doit être exempte de flaques d’eau, d’humidité excessive et de débris. Seuls des équipements d’essai conçus pour le dépannage doivent être utilisés. Cette mise en garde couvre notamment les oscilloscopes. Utilisez toujours un voltmètre c.a. et c.c. pour vérifier les tensions avant d’établir un contact ou d’utiliser des appareils. Des tensions dangereusement élevées peuvent demeurer dans les batteries de condensateurs et au niveau des raccords c.c., même une fois l’alimentation coupée. Tous les raccords doivent être effectués par un électricien dûment formé et qualifié. Tous les câbles d’alimentation et de commande doivent être conformes aux codes nationaux et locaux en vigueur. Une personne ne devrait jamais travailler seule, même si toute l’alimentation d’entrée est coupée. Une deuxième personne devrait toujours être présente pour porter assistance ou chercher de l’aide en cas d’accident. NOTE Materials sold hereunder cannot be used in the patient vicinity (e.g., use where UL, cUL or IEC 60601-1 is required). Medical applications such as invasive procedures and electrical life support equipment are subject to additional terms and conditions. NOTICE If optional filtering is installed, this unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC rules. These limits provide reasonable protection against harmful interference in a commercial environment. This unit generates, uses and radiates radio frequency energy and, if not installed and used in accordance with this instruction manual, may cause harmful interference to radio communications. Operation of this unit in a residential area may cause harmful interference that the user must correct at his own expense. 3 Liebert® eXL™ Mechanical Installation 1.0 MECHANICAL INSTALLATION 1.1 Introduction This section describes the requirements that must be taken into account when planning the positioning and cabling of the Liebert eXL uninterruptible power supply and related equipment. This chapter is a guide to general procedures and practices that should be observed by the installing personnel. The particular conditions of each site will determine the applicability of such procedures. ! WARNING Risk of electrical shock. Can cause injury or death. Special care must be taken when working with the batteries associated with this equipment. When they are connected together, the battery terminal voltage will exceed 400VDC and is potentially lethal. ! AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. Des précautions particulières doivent être prises lors de travaux touchant les batteries associées à cet équipement. Lorsque les batteries sont branchées ensemble, la tension à la borne d’une batterie dépasse 400 V c.c. et est potentiellement mortelle. NOTE All equipment not referred to in this manual is shipped with details of its own mechanical and electrical installation. NOTICE Three-phase input supply required. The standard Liebert eXL UPS is suitable for connection to three-phase, three-wire (+ Earth) TN-C and TN-S. NOTICE Do not apply electrical power to the UPS equipment before the arrival of the commissioning engineer. 1.2 Preliminary Checks Before installing the UPS, please carry out the following preliminary checks: • Visually examine the UPS equipment for transit damage, both internally and externally. Report any damage to the shipper immediately. • Verify that the correct equipment is being installed. The equipment supplied has an identification tag on the interior doors reporting the type, size and main calibration parameters of the UPS. • Verify that the UPS room satisfies the environmental conditions stipulated in the equipment specification, paying particular attention to the ambient temperature and air exchange system. Liebert® eXL™ 4 Mechanical Installation 1.3 Environmental Considerations 1.3.1 UPS Room The UPS module is intended for indoor installation and should be located in a cool, dry, clean-air environment with adequate ventilation to keep the ambient temperature within the specified operating range (see Environmental Parameters in Table 13). The Liebert eXL UPS is cooled with the aid of internal fans. To permit air to enter and exit and prevent overheating or malfunctioning, do not cover the ventilation openings. The Liebert eXL UPS is equipped with air filters located behind the front doors. A schedule for inspection of the air filters is required. The period between inspections will depend upon environmental conditions. When bottom entry is used, the conduit plate must be installed. NOTE The UPS is suitable for mounting on concrete or other non-combustible surface only. 1.3.2 Storage Should the equipment not be installed immediately, it must be stored in a room for protection against excessive humidity and/or heat sources (see Environmental Parameters in Table 13). 1.4 Positioning The cabinet is structurally designed to handle lifting from the base. Access to the power terminals, auxiliary terminal blocks and power switches is from the front. The door can be opened to give access to the power connection bars, auxiliary terminal blocks and power isolators. Front door can be opened to 90 degrees, and interior doors can be removed for more flexibility in installations. NOTE The UPS must be placed on a non-combustible surface suitable to support the weight of the unit. 5 Liebert® eXL™ Mechanical Installation 1.4.1 Moving the Cabinets The route to be travelled between the point of arrival and the unit’s position must be planned to make sure that all passages are wide enough for the unit and that floors are capable of supporting its weight (for instance, check that doorways, lifts, ramps, etc. are adequate and that there are no impassable corners or changes in the level of corridors). Ensure that the UPS weight is within the designated surface weight loading (lb/in2) of any handling equipment. For weight details, see Table 13. The UPS can be handled with a forklift or similar equipment. Ensure any lifting equipment used in moving the UPS cabinet has sufficient lifting capacity. When moving the unit by forklift, care must be taken to protect the panels. Do not exceed a 15-degree tilt with the forklift. Bottom structure will support the unit only if the forks are completely beneath the unit. Handling with straps is not authorized. ! WARNING Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or death. Because the weight distribution in the cabinet is uneven, use extreme care while handling and transporting. Take extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel. The UPS module weighs up to 8095 lb. (3672 kg). Locate center of gravity symbols and determine unit weight before handling each cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from vertical at all times. ! AVERTISSEMENT Le centre de gravité élevé de l’appareil présente un risque de renversement. Une mauvaise manutention peut entraîner des dommages matériels, des blessures et même la mort. En raison de la distribution inégale du poids de l’armoire, vous devez faire preuve d’extrême prudence lors de sa manipulation et de son transport. Faites preuve d’une extrême prudence lors de la manutention des armoires ASC afin d’éviter de les endommager ou de blesser le personnel. Le module ASC pèse jusqu’à 3 672 kg (8 095 lb). Identifiez les symboles de centre de gravité et déterminez le poids de l’appareil avant de manipuler chaque armoire. Testez le levage et l’équilibre les armoires avant de transporter l’appareil. Maintenez en tout temps l'inclinaison verticale minimale. 1.4.2 Clearances The Liebert eXL has no ventilation grilles at either side or at the rear of the UPS. Clearance around the front of the equipment should be sufficient to permit free passage of personnel with the doors fully opened. It is important to leave a distance of 24in. (610mm) between the top of the UPS and any overhead obstacles to allow the module to be serviced and to permit adequate circulation of air coming out of the unit. 1.4.3 Raised-Floor Installations If the equipment is to be located on a raised floor, it should be mounted on a pedestal suitably designed to accept the equipment point loading. Refer to Figure 20 to design this pedestal. 1.4.4 Kick Plate Installation If the unit is to be installed in a position that does not permit access to rear kick plates, then the kick plates should be installed before the unit is placed in its final position. Liebert® eXL™ 6 Mechanical Installation 1.4.5 Special Considerations for 1+N Parallel Systems Design the grounding configuration of the system before finalizing module placement See 2.7 Grounding. The cabling impedance must be carefully controlled to ensure good load-sharing. Impedance mismatch may cause an overload on one module in a 1+N system, triggering a shutdown and loss of power to the connected load. Mismatched cable impedance is amplified when a 1+N system is operating on bypass because the power on the bypass path is not controlled. The Liebert 1+N UPS module is supplied with a sharing inductor to minimize the impact of cable impedance mismatch. An impedance mismatch may be further minimized by controlling the wiring length of each unit. The design and the layout of the UPS system and associated panels and cabling must be designed to ensure that cable lengths and impedances are closely matched. Table 1 shows bypass load sharing when the cabling length is varied for three 800kVA UPS modules powering the load via their static bypass switches. Table 1 Load distribution for various load cable differences for systems with and without sharing inductor, 800kVA UPS With Share Inductor, 100% System Load (4) 600kcmil per phase, 0.9 PF % cable Difference % Current UPS #1 % Current UPS #2 Without Share Inductor, 100% System Load (4) 600kcmil per phase, 0.9 PF % Current UPS #3 % cable Difference % Current UPS #1 % Current UPS #2 % Current UPS #3 Bypass Cable Length 50ft. (15.3m) 0 100 100 100 0 100 100 100 10 99.5 99.5 101.1 10 96.4 96.4 107.2 25 98.6 98.6 102.8 25 90 90 120 * 50 97.2 97.2 105.8 50 75 75 150.1 * Bypass Cable Length 75ft. (23m) 0 100 100 100 0 100 100 100 10 99.2 99.2 101.6 10 96.4 96.4 107.1 25 98 98 104 25 90 90 120 * 50 96 96 108.3 50 75 75 150.1 * Bypass cable length 100ft. (30.5m) 0 100 100 100 0 100 100 100 10 99 99 102 10 96.4 96.4 107.2 25 97.5 97.5 105.1 25 90 90 120 * 50 94.9 94.9 110.6 * 50 75.1 75.1 150.1 * Bypass Cable Length 125ft. (38m) 0 100 100 100 0 100 100 100 10 98.9 98.9 102.3 10 96.4 96.4 107.2 25 97.1 97.1 106 25 90 90 120 * 50 93.8 93.8 112.8 * 50 75.1 75.1 150.1 * * Overloaded unit, causing to breaker trip and load shutdown. For further information about matching cable impedances or refer to “Performance Improvements with Sharing Inductors in Distributed Static Switch UPS Systems” found at the Liebert eXL section of Liebert’s Web site, www.liebert.com; or contact Emerson Network Power® customer support. 1.4.6 Special Considerations for Remote Breaker The voltage sense cable for the rectifier input breaker must accommodate the pre-charge circuit for the UPS, sized to 60A fuses at the sense location (see Figure 11). Breakers must be sized appropriately for the overload curves as shown in the operation and maintenance manual, SL-26030, available at Liebert’s Web site, www.liebert.com 7 Liebert® eXL™ Mechanical Installation 1.5 System Composition A UPS system can include a number of equipment cabinets, depending on the system design: (e.g., UPS cabinet, battery cabinet, maintenance bypass cabinet). In general, all the cabinets used in a particular installation are of the same height. Refer to the drawings provided in 4.0 - Installation Drawings for the positioning of the cabinets as shown in Figures 1 through 6. 1.6 Cable Entry Cables can enter the UPS cabinet from bottom or top into the Input/Output (I/O) of the unit; see the figures in 4.0 - Installation Drawings. 1.7 Cable Routing Per NEC 300.20 (NEC 2014 or equivalent), all phase conductors and ground conductors must be grouped together when they are installed in ferrous enclosures or go through ferrous material. This is to avoid heating from induction currents. Figure 1 Top-terminal battery system configurations 625-750kVA Stand-Alone Interconnected Systems 47" (1194mm) 47" (1194mm) 47" (1194mm) Battery Cabinet Battery Cabinet Battery Cabinet S p a c e r 47" (1194mm) Battery Cabinet Battery Cabinet Liebert UPS 800-1200kVA Stand-Alone Interconnected Systems Liebert® eXL™ 47" (1194mm) Battery Cabinet (May be on either end or between any battery cabinets) 625-1200kVA One or more battery cabinets bolted to the UPS Battery cabinets must be on the left side of the UPS. 47" (1194mm) 47" (1194mm) Battery Cabinet Battery Cabinet 8 47" (1194mm) 15-½" Junction Cabinet 47" (1194mm) Battery Cabinet 17-½" Junction Cabinet (May be on either end or between any battery cabinets ) Mechanical Installation Figure 2 Top-terminal stand-alone battery system configuration 55" (1397mm) Battery Cabinet Figure 3 55" (1397mm) Battery Cabinet 55" (1397mm) Battery Cabinet 55" (1397mm) Battery Cabinet Stand-Alone Individual Systems Top-terminal battery system configuration—Battery cabinets not attached to UPS or each other Liebert UPS 55" (1397mm) Battery Cabinet Detached Junction Cabinet 32" (813mm) 9 55" (1397mm) Battery Cabinet Stand-Alone Individual Systems Liebert® eXL™ Mechanical Installation Figure 4 Front-terminal battery system configurations 625-750kVA Stand-Alone Interconnected Systems 62" (1575mm) 62" (1575mm) 62" (1575mm) Battery Cabinet Battery Cabinet Battery Cabinet S p a c e r 800-1200kVA Stand-Alone Interconnected Systems Figure 5 62" (1575mm) 62" (1575mm) Battery Cabinet Battery Cabinet Liebert UPS 62" (1575mm) Battery Cabinet 62" (1575mm) 62" (1575mm) Battery Cabinet Battery Cabinet 62" (1575 mm) 62" (1575mm) 62" (1575mm) 62" (1575mm) Battery Cabinet Battery Cabinet Battery Cabinet Battery Cabinet 10 (May be on either end or between any battery cabinets) 625-1200kVA One or more battery cabinets bolted to the UPS Battery cabinets must be on the left side of the UPS. 62" (1575mm) Battery Cabinet Front-terminal stand-alone battery system configuration Liebert® eXL™ 15-½" Junction Cabinet Stand-Alone Individual Systems 17-½" Junction Cabinet (May be on either end or between any battery cabinets ) Mechanical Installation Figure 6 Front-terminal battery system configuration—Battery cabinets not attached to UPS or each other Liebert UPS Detached Junction Cabinet 32" (813mm) 11 62" (1575 mm) 62" (1575mm) Battery Cabinet Battery Cabinet Stand-Alone Individual Systems Liebert® eXL™ UPS Electrical Installation 2.0 UPS ELECTRICAL INSTALLATION This chapter provides guidelines for qualified installers who must have knowledge of local wiring practices pertaining to the equipment to be installed. ! WARNING Risk of electrical shock. Can cause injury or death. The UPS contains high DC as well as AC voltages. Check for voltage with both AC and DC voltmeters before working within the UPS. Only properly trained and qualified personnel wearing appropriate safety headgear, gloves, shoes and glasses should be involved in installing the UPS or preparing the UPS for installation. ! AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. Le système ASC contient des tensions c.c. et c.a. élevées. Vérifiez les tensions au moyen de voltmètres c.a. et c.c. avant d’utiliser le système ASC. Seuls des employés qualifiés et dûment formés portant un casque, des gants, des chaussures et des lunettes de sécurité adéquats doivent se charger d’installer le système ASC ou de le préparer pour l’installation. 2.1 External Protective Devices For safety, circuit breakers must be installed in the input AC supply and external battery system. Given that every installation has its own characteristics, this section provides guidelines for qualified installation personnel with knowledge of operating practices, regulatory standards and the equipment to be installed. External overcurrent protection must be provided. See Figures 31, 32 and 33 for overload capacity. 2.2 Power Cables The UPS requires both power and control cabling. All control cables, whether shielded or not, should be run separately from the power cables in metal conduits or metal ducts that are electrically bonded to the metalwork of the cabinets to which they are connected. The cable design must comply with the voltages and currents in Tables 14 through 17, follow local wiring practices and take into consideration the environmental conditions (temperature and physical support media), room temperature and conditions of installation of the cable and system’s overload capacity (see 5.0 - Specifications). ! WARNING Risk of electrical shock. Can cause injury or death. Before cabling the UPS, ensure that you are aware of the location and operation of the external isolators that connect the UPS input/bypass supply to the power distribution panel. Check that these supplies are electrically isolated, and post any necessary warning signs to prevent their inadvertent operation. ! AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. Avant de procéder au câblage du système ASC, assurez-vous que vous êtes au courant de l’emplacement et du fonctionnement des isolateurs externes qui raccordent l’alimentation d’entrée ou de dérivation au panneau de distribution électrique. Vérifiez que ces raccords sont isolés électriquement et installez tous les panneaux d’avertissement nécessaires pour empêcher leur utilisation accidentelle. When sizing battery cables, a maximum voltage drop of 2VDC is permissible at the current ratings given in Table 17. Liebert® eXL™ 12 UPS Electrical Installation The following are guidelines only and are superseded by local regulations and codes of practice where applicable: • The grounding conductor should be sized according to the fault rating, cable lengths, type of protection, etc. The grounding cable connecting the UPS to the main ground system must follow the most direct route possible. • Consideration should be given to the use of paralleled smaller cables for heavy currents, as this can ease installation considerably. • AC and DC cables must be run in conduits according to local codes, national codes and standard best practices. This will prevent creation of excess EMI fields. 2.3 Sizing the Input Breaker Feeding a Liebert eXL UPS Nominal input current (considered continuous) is based on full-rated output load. Maximum current includes nominal input current and maximum battery recharge current (considered noncontinuous). Continuous and noncontinuous current are defined in the NEC. Maximum input current is controlled by the current limit setting, which is adjustable. Values shown are for default current limit of 125%. If a smaller input feed breaker is used, the input current limit can be adjusted; see your Emerson representative for more information. The input current limit should not be set less than 105% of the current needed to support the inverter at full load for normal operation. This results in sufficient power to recharge the battery in a reasonable time and to operate over the published input voltage range. 2.3.1 Power Cable Connection Procedure The rectifier input, bypass, output and battery power cables (all require lug-type terminations) are connected to busbars in the I/O sections (refer to 4.0 - Installation Drawings). Equipment Ground The equipment ground busbars are in the I/O sections (refer to 4.0 - Installation Drawings). The grounding conductor must be connected to the ground busbar and bonded to each cabinet in the system. All cabinets and cabling should be grounded in accordance with local regulations. NOTE Proper grounding reduces problems in systems caused by electromagnetic interference. ! WARNING Failure to follow adequate grounding procedures can result in electric shock hazard to personnel, or the risk of fire, should a ground fault occur. All operations described in this section must be performed by properly trained and qualified electricians or technical personnel. If any difficulties are encountered, contact Emerson Network Power. See the back page of this manual for contact information. ! AVERTISSEMENT Le non-respect des procédures de mise à la terre peut entraîner des risques d’électrocution du personnel, ou des risques d’incendie en cas de défectuosité de la mise à la terre. Toutes les opérations décrites dans cette section ne doivent être effectuées que par des électriciens ou des techniciens professionnels dûment formés et qualifiés . En cas de difficultés, communiquez avec Emerson Network Power. Pour obtenir les renseignements de contact, consultez la dernière page de ce manuel. 13 Liebert® eXL™ UPS Electrical Installation Once the equipment has been positioned and secured, connect the power cables as described below (refer to the appropriate cable connection drawing in 4.0 - Installation Drawings): 1. Verify that the UPS equipment is isolated from its external power source and all the UPS power isolators are open. Check that these supplies are electrically isolated and post any necessary warning signs to prevent their inadvertent operation. 2. Open exterior and interior panels on the front of the I/O sections. 3. Connect the ground to the equipment ground busbar located in the I/O sections. 4. Make power connections and tighten the connections to the proper torque. Ensure correct phase rotation. ! WARNING Risk of electrical shock. Can cause injury or death. If the load equipment will not be ready to accept power on the arrival of the commissioning engineer, ensure that the system output cables are safely isolated at their termination. ! AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. Si les équipements branchés ne sont pas prêts à être alimentés à l’arrivée de l'ingénieur de mise en service, assurez-vous que les bornes des câbles de sortie du système soient isolées de façon sécuritaire. ! WARNING Risk of electrical shock. Can cause injury or death. When connecting the cables between the battery extremities to the circuit breaker, always connect the circuit breaker end of the cable first. ! AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. Lors du raccordement de câbles entre des bornes de batterie et un disjoncteur, branchez toujours en premier l’extrémité du câble qui se raccorde au disjoncteur. 5. For control connection details, see 2.5 - Control Cable and Communication. NOTE If any fault bracing brackets were removed during installation, they MUST be replaced. 6. Close and secure the interior and exterior doors. 7. Attach the kick plates to the bottom of the unit. See Figure 39. 2.4 Remote Breaker The remote breaker option has remote circuit breakers for both CB1 and the BFB. These remote circuit breakers are referred to as the Rectifier Input Breaker (RIB) and Remote Backfeed Breaker (RBB). See 3.2 - Remote Breaker UPS Installation. 2.5 Control Cable and Communication Based on your site’s specific needs, the UPS may require auxiliary connections to manage the battery system (external battery circuit breaker), communicate with a building management system or provide alarm signaling to external devices, or for Remote Emergency Power Off (REPO). The external interface connections, arranged for this purpose, are next to the option box in the Rectifier section (refer to 4.0 - Installation Drawings). Liebert® eXL™ 14 UPS Electrical Installation Liebert eXL customer connections 3 2 1 UPS Control Drawer TB3-SKRU Enable TB2 – Digital Inputs 10 20 9 19 8 18 7 17 6 16 5 15 4 14 3 13 2 12 1 11 4 3 2 1 TB1-Remote Status Panel 4 3 2 1 TB1154 – DC Communication J1 Liebert eXL Control Drawer Figure 7 J2 J3 Reserved for MMS/1+N J4 J5 J6 J7 Reserved for LBS J8 J9 10 9 8 7 6 5 4 3 2 1 5 4 3 2 1 TB8 Not Used TB9 15 10 9 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 TB4 Remote BackFeed Breaker (RBB) TB5 TB6 Rectifier Input Breaker (RIB) TB7 Liebert® eXL™ UPS Electrical Installation 2.5.1 Dry Contacts Table 2 UPS Digital Inputs Item Maintenance Bypass Breaker (MBB) Maintenance Isolation Breaker (MIB) Bypass Isolation Breaker (BIB) Rectifier Feed Breaker (RFB) Reserved for Internal Use (SMS)/ Module Output Breaker (1+N) REPO/EPO (N.O.) REPO/EPO (Form-C or N.C.) REPO/EPO (Form-C) REPO/EPO Additional Common Key Status On Generator Terminal Block Pin Connect to (Description of External Item) TB2 1 MBB Aux Contact, Closed = Circuit Breaker is Closed TB2 2 MBB Aux Contact Common TB2 3 MIB Aux Contact, Closed = Circuit Breaker is Closed TB2 4 MIB Aux Contact Common TB2 5 BIB Aux Contact, Closed = Circuit Breaker is Closed TB2 6 BIB Aux Contact Common TB2 7 RFB Aux Contact, Closed = Circuit Breaker is Closed TB2 8 RFB Aux Contact Common TB2 9 Reserved for Internal Use (SMS)/MOB Aux Contact, Closed = Circuit Breaker is Closed (1+N) TB2 10 Reserved for Internal Use (SMS)/MOB Aux Contact Common (1+N) TB2 11 REPO Switch, Normally Open Contact TB2 12 REPO Switch, Normally Open Common TB2 13 REPO Switch, Normally Closed Contact TB2 14 REPO Switch, Normally Closed Common TB2 15 REPO Switch, Normally Open Contact TB2 16 REPO Switch, Normally Closed Common TB2 17 Key Status Switch, Closed = Key Released TB2 18 Key Status Switch, Common TB2 19 On Generator (NO) TB2 20 On Generator (COM) 1. All contacts have: Maximum voltage: 24VDC Maximum current: 10mA Wire range: #14-22AWG Maximum length: 500' (150m) 2. All external wire furnished by others 3. All wiring must be in accordance with national and local electrical codes 4. If using REPO/EPO with Form-C contacts, Pins 13-15 must be used 5. If using REPO/EPO with normally closed (N.C.) contacts only, a jumper must be placed across Pins 15 and 16 Table 3 Item SKRU Enable UPS Output Terminal Block TB3 Pin Connects to (Description of External Item) 1 SKRU Enable Common 2 SKRU Enabled, Contact is Open 3 SKRU Enabled, Contact is Closed Maximum Voltage Maximum Current Wire Range Maximum Length 120VAC 1A #14-22 AWG 164ft. (50m) 1. To prevent signal interference, low-voltage (<48V) and low-current (5A) cable groups should be run in separate, grounded conduit from high-voltage or high-current cable groups. 2. All external wire furnished by others. 3. All wiring must be in accordance with national and local electrical codes. Liebert® eXL™ 16 UPS Electrical Installation Table 4 UPS control contacts to Battery Interface Boards Terminal Block Item Battery Cabinet Communication Connects to (Description of External Item) Pin TB1154 1 CAN +24V 2 CAN Common 3 CANbus High 4 CANbus Low Maximum Voltage Maximum Current Wire Range Maximum Length 24VDC 2A 18AWG 1000ft (305m) 1. To prevent signal interference, low voltage (<48V) and low current (5A) cable groups should be run in separate grounded conduit from high voltage or high current cable groups. 2. All external wire furnished by others. 3. All wiring must be in accordance with national and local electrical codes. 4. The maximum length must take into account all battery communications connections in the system. Table 5 UPS control contacts to Remote Status Panel Terminal Block Item Pin TB1 Remote Status Panel TB1154 Connects To (Description of External Item) 1 CAN +24V 2 CAN Common 3 CANbus High 4 CANbus Low Maximum Voltage Maximum Current Wire Range Maximum Length 24VDC 150mA 18AWG 1000ft (305m) 1. To prevent signal interference, low voltage (<48V) and low current (5A) cable groups should be run in separate grounded conduit from high voltage or high current cable groups. 2. All external wire furnished by others. 3. All wiring must be in accordance with national and local electrical codes. 2.5.2 Multi-Module Communication Paralleling cables that connect the module to other modules in the 1+N system are connected via Terminals J1-J6 customer connections on the control drawer. See Figure 8. Figure 8 UPS MMS/1+N connectivity Cat 6 Cable UPS 1 Reserved for MMS/1+N Reserved for LBS UPS 2 UPS n J1 J1 J1 J2 J2 J2 J3 J3 J4 J4 J4 J5 J5 J5 J6 J6 J7 J7 J7 J8 J8 J8 J9 J9 J9 NC NC 17 J3 J6 Liebert® eXL™ UPS Electrical Installation 2.6 Digital LBS The Load Bus Sync interface enables independent UPS units to remain in sync when operating on battery or when supplied by unsynchronized input sources. Digital LBS cables that connect the module to the system are connected to Terminals J7-J9 customer connections on the control drawer. See Figure 9. Figure 9 LBS connectivity Cat 6 Cable UPS 1 Reserved for MMS/1+N UPS n J1 J1 J1 J2 J2 J2 J3 J3 J4 J4 J4 J5 J5 J5 J6 J6 NC J6 J7 J7 NC J7 NC J8 J8 NC J8 NC J9 J9 NC J9 NC To next set of modules, UPS1-J7 Cat 6 Cable UPS 2 2.7 Grounding 2.7.1 Three-Wire Input connections NC J3 Reserved for LBS This module must NOT be used when single-phase loads are directly connected to the UPS. Note that whenever the UPS module transfers to or from bypass, two AC sources (UPS output and bypass) are briefly connected together and circulating current must flow. In this configuration, the current flows through the ground path and may trip ground fault interrupters (GFI’s), distorting the output voltage waveform. Proper adjustment of GFI’s is necessary to avoid unwanted tripping. The time delay should be set to at least 0.2 seconds to prevent tripping when the UPS performs a transfer or retransfer operation. NOTICE Failure to set the ground fault interrupters properly could cause loss of power to the critical load. 2.7.2 High Resistance Grounding Contact your Emerson® representative or the factory to determine whether the Liebert eXL is compatible with the specific type of HRG system involved. Liebert® eXL™ 18 UPS Electrical Installation 2.7.3 Preferred Grounding Configuration, Battery Systems Open-rack battery systems, depending on local code requirements and customer preference, are normally: • Floating (ungrounded) OR • Center-tapped and floating Battery cabinet systems must be connected as floating (ungrounded) systems. Center-tapped or grounded battery systems are not possible with battery cabinet systems. Whether the battery system is open-rack or cabinet, the metal rack parts or cabinet must be grounded to the UPS module ground bus. 2.8 Internal Breaker Settings All internal breakers—CB1, CB2 and BFB—were installed and set at the factory. NOTICE Risk of incorrect adjustment. Can cause equipment damage. Factory circuit breaker settings must not be altered without contacting Emerson Network Power® customer support. 19 Liebert® eXL™ Optional Equipment 3.0 OPTIONAL EQUIPMENT 3.1 Single-Module System Options 3.1.1 Battery Temperature Sensor The optional external battery temperature sensor kit, supplied separately from the battery circuit breaker, contains one probe and one temperature transport board. 3.1.2 Matching Liebert eXL Battery Cabinet The optional matching Liebert eXL Battery Cabinet can be used to obtain the desired autonomy time. The battery cabinets are designed to be either attached to the UPS or separate from the UPS (for details, see the Liebert eXL Battery Cabinet installation manual, SL-26035, available at Emerson Network Power’s Liebert Web site: www.liebert.com). 3.1.3 Remote Alarm Status Panel The remote alarm status panel has LED alarm lights. An audible alarm sounds upon any alarm condition. The surface- or flush-mounted NEMA 1 enclosed panel indicates: Load on UPS, Load on Bypass, Battery Discharging, Low Battery Warning, Overload Warning, Ambient Overtemp Warning, UPS Alarm Condition, New Alarm Condition (For a Second UPS Alarm Condition). Liebert® eXL™ 20 Optional Equipment 3.2 Remote Breaker UPS Installation The remote breaker option has remote circuit breakers for both CB1 and the BFB. These remote circuit breakers are referred to as the Rectifier Input Breaker (RIB) and Remote Backfeed Breaker (RBB). Figure 10 Customer connections (remote breaker) 3 2 1 TB3-SKRU Enable TB2 – Digital Inputs 10 20 9 19 8 18 7 17 6 16 5 15 4 14 3 13 2 12 1 11 4 3 2 1 Liebert eXL Control Drawer TB1-Remote Status Panel 4 3 2 1 TB1154 – DC Communication J1 J2 J3 Reserved for MMS/1+N J4 J5 J6 J7 Reserved for LBS J8 J9 10 9 8 7 6 5 4 3 2 1 5 4 3 2 1 TB8 Not Used TB9 10 9 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 21 TB4 Remote BackFeed Breaker (RBB) TB5 TB6 Rectifier Input Breaker (RIB) TB7 Liebert® eXL™ Optional Equipment 3.3 Rectifier Input Breaker (RIB) For systems that use a Rectifier Input Breaker (RIB), the controls for the Aux contact, UVR, Motor Operator and voltage sense will go between the remote breaker and the UPS input I/O section. See Figure 11. Figure 11 Rectifier Input Breaker diagram Inside UPS Cabinet Inside Switchgear E F28 C 1 1 To Customer Input Terminals B F29 P3_5 2 F21 1 A K3_1 2 1 1 1 60A 60A 60A 2 2 2 1 TB10 1 TB10-1 IN_LINE_A TB11 PH A 1 x 2 V_IN_R_B TB10-2 IN_LINE_B TB12 PH B 1 V_IN_R_C IN_LINE_C TB13 PH C 1 TB10-3 RIBX 1x1 1x3 V_IN_R_A F46 240 VAC (Supplied by Switchgear Vendor) EMI RIBX Electrical Operator EMI F51 F52 RIBX 1x5 1x4 Close F24 K2_4 2 2 2 TB7 TB7-4 (DRV) TB7-3 (NO [CB CLOSED]) TB7-2 (NC [CB OPEN]) TB7-1 (COM) 2x8 2x7 1 2 Control wiring by others. Twisted pair/triple control wiring. F23 2x6 RIBX Form C Contact (Spare) Unless noted otherwise, wiring symbols used define the following: TB7-5 (+48V) 3 Fuses should be 60A class CC or J type time delay fuse Connects to P3 on Power Oring Bd 418581G1 Connects to Relay K3 for DC bus precharge Connects to Relay K4 for DC bus precharge on 1200 kVA and above Connects to P101 on HV 5 Attenuator Burden Bd 518691G1 4 6 Connects to Relay K2 for Fan Power 22 5 P101_1 TB6-08 (MTR_OP_ENABLE) 2x4 2x3 RIBX Status Contacts 1 P101_3 2 2 1 TB6-10 (MTR_OP_CLOSE) 2x1 2x2 2x5 RIBX UVR Coil (48VDC) Notes: TB6 P101_5 2 F22 1 4 K4_3 P101 F50 EMI Cores 5 Turns through Core 8 240 VAC Liebert® eXL™ EMI 3 K4 2 1 7 K4_1 2 K3 K3_3 2 F45 1 RIBX 2 P3_1 2 F20 1 P3 7 Electrical operator power provided by switchgear vendor and shall be powered from line side of RIBX 8 These are terminals numbers on the switchgear where x designates the unit number. Example, for x=1, RIBX would be RIB1. K2_5 K2_6 K2 6 Optional Equipment Table 6 Power Class Rectifier Input Breaker specifications kAIC rating 65kA Module UL-Listed 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power Circuit Breaker), which are required for use in UL-listed switchgear or switchboards. The circuit breaker must have a short-time rating of 65kA at a maximum voltage of 480V for three cycles. 100kA Module UL-Listed 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power Circuit Breaker), which are required for use in UL-listed switchgear or switchboards. The circuit breaker must have a short-time rating of 100kA at a maximum voltage of 480V for three cycles. 65kA Module UL-Listed 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power Circuit Breaker), which are required for use in UL-listed switchgear or switchboards. The circuit breaker must have a short-time rating of 65kA at a maximum voltage of 480V for three cycles. 100kA Module UL-Listed 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power Circuit Breaker), which are required for use in UL-listed switchgear or switchboards. The circuit breaker must have a short-time rating of 100kA at a maximum voltage of 480V for three cycles. 625800kVA 10001200kVA Table 7 RIB General Specification RIB Specification The remote breaker must be equipped with UVR and auxiliary contacts for proper operation with the UPS. The remote breaker must be equipped with UVR and auxiliary contacts for proper operation with the UPS. Comments No UPS internal fuse protection on rectifier and bypass input. No UPS internal fuse protection on the rectifier input. The bypass input has fuse protection. No UPS internal fuse protection on rectifier and bypass input. UPS internal fuse protection exists on rectifier and bypass input. Rectifier Input Breaker contacts Terminal Block Pin TB6 1 Not Used TB6 2 Not Used TB6 3 Not Used TB6 4 Not Used TB6 5 Not Used TB6 6 Not Used Not Used TB6 7 Not Used Breaker Motor Operation TB6 8 Motor Operation Enable (240VAC) Not Used TB6 9 Not Used Breaker Motor Operation TB6 10 Motor Operation Close Coil TB7 1 RIB Aux Status Common Item Not Used Not Used Not Used Breaker Auxiliary Status Breaker UVR Control Connect to (Description of External Item) TB7 2 RIB Aux Status, Normally Closed Contact, Closed = CB is Open TB7 3 RIB Aux Status, Normally Open Contact, Open = CB is Open TB7 4 RIB UVR Return TB7 5 RIB UVR +48VDC 1. For TB7, Pins 1-3, each contact has: Maximum voltage: 24VDC Maximum current: 10mA Wire range: #14-22AWG Maximum length: 500 ft. (150m) 2. All external wire field-supplied. 3. All wiring must be in accordance with national and local electrical codes. 23 Liebert® eXL™ Optional Equipment 3.4 Remote Backfeed Breaker For systems that use a Remote Backfeed Breaker (RBB), the controls for the Aux contact, shunt trip and voltage sense will go between the remote breaker and the UPS output I/O section. See Figure 12. Figure 12 Remote Backfeed Breaker diagram Inside Switchgear Inside UPS Cabinet E C F37 To Customer Bypass Terminals B R1 1 A 5A RBFBX 1 1 1 5A 5A 1 TB14 2 2 2 RBFBX F35 3X1 V_BYP_R_A TB14-1 BYP_LINE_A 3X2 V_BYP_R_B TB14-2 BYP_LINE_B 3X3 V_BYP_R_C TB14-3 BYP_LINE_C P300_6 2 F64 1 P300_3 2 P300_2 2 F65 1 P300_1 2 EMI Cores 5 Turns thru Core RBFBX ST Coil (48VDC) TB5-5 (+48V) 4x2 TB5-4 (DRV) TB5-3 (NO [CB CLOSED]) TB5-2 (NC [CB OPEN]) TB5-1 (COM) 4x5 4x4 RBFBX Status Contacts TB5 4x1 4x3 EMI EMI EMI 4x6 RBFBX Form C Contact (Spare) 4x8 4x7 Notes: Unless noted otherwise , wiring symbols used define the following : Liebert® eXL™ 1 Fuses should be 5A class CC or J type time delay fuse Control wiring by others 2 Connects to T4 Bypass PS Transformer Twisted pair /triple control wiring 3 Connects to P300 for Bypass Voltage Sense on HV Attenuator Bd 518691 G1 and Bypass Supply on Power Oring bd 418581 G1 24 2 P300 P300_7 2 F63 1 T4 T4_H4 2 F34 1 1 T4_H1 1 F38 2 4 Electrical operator power provided by switchgear vendor and shall be powered from line side of RBFBX 5 These are terminals numbers on the switchgear where x designates the unit number . Example , for x=1, RBFBX would be RBFB 1. 3 Optional Equipment Table 8 Power Class Remote Backfeed Breaker specifications kAIC rating 65kA Module UL-Listed 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power Circuit Breaker), which are required for use in UL-listed switchgear or switchboards. The circuit breaker must have a short-time rating of 65kA at a maximum voltage of 480V for three cycles. 100kA Module UL-Listed 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power Circuit Breaker), which are required for use in UL-listed switchgear or switchboards. The circuit breaker must have a short-time rating of 100kA at a maximum voltage of 480V for three cycles. 65kA Module UL-Listed 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power Circuit Breaker), which are required for use in UL-listed switchgear or switchboards. The circuit breaker must have a short-time rating of 65kA at a maximum voltage of 480V for three cycles. 100kA Module UL-Listed 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power Circuit Breaker), which are required for use in UL-listed switchgear or switchboards. The circuit breaker must have a short-time rating of 100kA at a maximum voltage of 480V for three cycles. 625800kVA 10001200kVA Table 9 RBB General Specification RBB Specification The remote breaker must be equipped with shunt trip and auxiliary contacts for proper operation with the UPS. The remote breaker must be equipped with shunt trip and auxiliary contacts for proper operation with the UPS. Comments No UPS internal fuse protection on rectifier and bypass input No UPS internal fuse protection on the rectifier input. The bypass input has fuse protection. No UPS internal fuse protection on rectifier and bypass input UPS internal fuse protection exists on rectifier and bypass input Remote Backfeed Breaker contacts Terminal Block Pin TB4 1 Not Used TB4 2 Not Used TB4 3 Not Used TB4 4 Not Used TB4 5 Not Used TB4 6 Not Used Not Used TB4 7 Not Used Not Used TB4 8 Not Used Not Used TB4 9 Not Used Not Used TB4 10 Not Used TB5 1 RBB Aux Status Common Item Not Used Not Used Not Used Breaker Auxiliary Status Breaker ST Control Connect to (Description of External Item) TB5 2 RBB Aux Status, Normally Closed Contact, Closed = CB is Open TB5 3 RBB Aux Status, Normally Open Contact, Open = CB is Open TB5 4 RBB ST Return TB5 5 RBB ST +48VDC 1. For TB7, Pins 1-3, each contact has: Maximum voltage: 24VDC Maximum current: 10mA Wire range: #14-22AWG Maximum length: 500 ft. (150m) 2. All external wire field-supplied. 3. All wiring must be in accordance with national and local electrical codes. 25 Liebert® eXL™ Optional Equipment 3.5 Communication and Monitoring The Liebert eXL has these monitoring options: • Liebert IntelliSlot® Unity-DP (Dual Protocol) Card The Liebert IntelliSlot Unity Card provides Web, embedded Emerson® LIFE™ Technology, Emerson Protocol, SNMP, BACnet IP/MSTP, Modbus TCP/RTU, SMTP, SMS, and telnet communication and control capabilities in one unified communication platform. The platform supports 10/100 Mbit Ethernet, IPv4 and IPv6, HTTP/HTTPS for device Web page access, SMTP interface for e-mail, SMS interface for text messaging, Emerson Protocol for communicating with Trellis™ and Liebert Nform® software applications and LIFE technology for supporting Liebert Remote Service Delivery. SNMP v1/v2c/v3, Modbus TCP/IP, BACnet IP, Modbus RTU, BACnet MSTP and YDN23 thirdparty protocols are also supported for building management and network management applications. The Liebert IntelliSlot Unity card provides ground fault isolated 10/100 baseT Ethernet and RS-485 network connectivity. • Programmable Relay Board • Input Contact Isolator Board Figure 13 Terminal block locations—input cabinet Terminal Blocks are inside the control drawer in Input Cabinet of Liebert eXL See Figure 14 or 15 for the drawer’s location. 3.5.1 Alber Monitoring System The matching Liebert eXL Battery Cabinet has space for an Alber battery monitoring system. The battery monitoring system can be factory-installed or field-installed later. The Alber Battery Monitor by Emerson continuously checks all critical battery parameters, such as cell voltage, overall string voltage, current and temperature. Automatic periodic tests of internal resistance of each battery will verify the battery’s operating integrity. Capabilities include automatic internal patented DC resistance tests and trend analysis, providing the ability to analyze performance, aid in troubleshooting and detect failing cells before they fail. Liebert® eXL™ 26 Installation Drawings 4.0 INSTALLATION DRAWINGS Figure 14 Typical main components, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit Liebert IntelliSlot High Voltage Housings Input Test Points Control Drawer Core Core Output/Bypass HMI Screen (On Exterior Door) Back Feed Circuit Breaker (BFB) Output Ground Busbar Keylock or EMO Button DC (optional) Input Bypass Busbars Input Busbars Output Busbars Option Box (5 Slots) Main Input Circuit Breaker (CB1) Module Output Circuit Breaker (CB2) Input Ground U46-8C-2000 Rev. 4 FRONT DOORS NOT SHOWN On Input/Output Cabinets Figure 15 Typical main components, 1000-1200kVA Liebert eXL, SMS and 1+N multi-module unit Liebert IntelliSlot Housings High-Voltage Test Points Input Option Box Control (5 Slots) Drawer Core Core Core Output/Bypass Back Feed Circuit Breaker (BFB) Bypass Busbars DC Input Input Busbars Output Ground Busbar Input Ground Output Busbars Main Input Circuit Breaker (CB1) Module Output Circuit Breaker (CB2) DOORS AND INNER SKINS NOT SHOWN On Input and Output Cabinets U46-12C-2000 Rev. 3 The difference between an SMS and 1+N configuration is that the 1+N has sharing inductors present behind CB2 (not visible in drawing). 27 Liebert® eXL™ Installation Drawings Figure 16 Main components for remote breaker configuration—Single module with static bypass or 1+N multi-module; 625kVA-800kVA Liebert IntelliSlot Housings High-Voltage Test Points Input This illustration shows components based on remote installation of both the Rectifier Input Breaker (RIB) and Remote Backfeed Breaker (RBB). Control Drawer Core Core Output/Bypass Bypass Busbars Output Ground Busbar DC Input Input Busbars Option Box (5 Slots) Output Busbars Input Ground Module Output Circuit Breaker (CB2) DOORS AND INNER SKINS NOT SHOWN On Input/Output Cabinets U46-8C-2002 Rev. 0 Figure 17 Main components for remote breaker configuration—Single module with static bypass or 1+N multi-module; 1000kVA-1200kVA Options Box (5 Slots) High-Voltage Test Points Liebert IntelliSlot Housings INPUT CORE CORE CORE OUTPUT/BYPASS Bypass Busbars DC Input Output Ground Busbar Input Busbars Input Ground Output Busbars Control Drawer Module Output Circuit Breaker (CB2) DOORS AND INNER SKINS NOT SHOWN On Input/Output Cabinets Liebert® eXL™ 28 U46-12C-2002 Rev. 1 Installation Drawings Figure 18 Outline Drawing, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit Bypass\Output Cable Exit, Area With Panel Removed 12.5" x 23.2" (318mm x 590mm) Panel to Frame Typical To Frame 1.3" (33mm) Opposite Side Rectifier\DC Cable Entry, Area With Panel Removed 12.5" x 21.9" (318mm x 556mm) Low Voltage Cable Entry \ Exit, Area With Panel Removed 8.8" x 9.8" (224mm x 250mm) To Frame 1.3" (33mm) 4" (101mm) to Frame TOP VIEW 14.3" (363mm) to Frame To Frame 2.4" (60mm) Rectifier\DC Cable Entry, Area With Panel Removed (23.5" x 21.8" (597mm) x 553mm) To Frame 2.6" (65mm) 1.4" (37mm) To Frame Typ Opposite Side 1.6" (40mm) Section A - (Top Looking Down) Low-Voltage Cable Entry\Exit, Area With Panel Removed 4.9" x 21.8" (125mm x 553mm) 33.9" (862mm) 123.6" (3140mm) 51.2" (1300mm) BOTTOM VIEW Bypass\ Output Cable Exit, Area With Panel Removed 10.9" x 28.4" (278mm x 722mm) 38.5" (978mm) 77.5" (1969mm) See Bottom View Input Core Core Output/Bypass FRONT VIEW Notes 1. 24" (610mm) minimum clearance above unit required for air exhaust, and 36" (914mm) front access required for service. 2. Keep cabinet within 15 degrees of vertical while handling. 3. Top and bottom cable entry available through removable access plates. Remove punch to suit conduit size and replace. 4. Unit bottom is structurally adequate for forklift handling. 5. Control wiring and power wiring must be run in separate conduits. 6. All wiring is to be in accordance with national and local electrical codes. 7. Width dimension includes side panels. Subtract 1.4" (35mm) when removing both side panels. 8. See technical information drawing for shipping split weights. 29 33.5" (851mm) 34.4" (874mm) With Accent Strip RIGHT SIDE VIEW U46-8C-2001 Rev. 3 Liebert® eXL™ Installation Drawings Figure 19 Outline Drawing, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit Rectifier/DC Cable Entry, Area With Panel Removed 22.7" x 32.2" (577 x 819mm) 2.4" (60mm) To Frame 2.4" (60mm) To Frame 1.3" (33mm) To Frame Typical Opp. Side Section A (Top Looking Down) BOTTOM VIEW Low-Voltage Cable Entry/Exit, Area With Panel Removed 6.0" x 32.2" (152 x 819mm) 1.3" (33mm) To Frame Rectifier/DC 2" Cable Entry, Area (50mm) With Panel Removed 14.7" x 33.3" (373 x 846mm) Low-Voltage Cable Entry/Exit, Area With Panel Removed 10.6" x 7.9" (269 x 7.9mm) Bypass/Output Cable Exit, Area With Panel Removed 28.7" x 14.3" (730 x 364mm) 1.3" (33mm) To Frame 3" (77mm) To Frame Bypass/Output Cable Exit, Area With Panel Removed 25.4" x 15.7" (645 x 399mm) FRONT TOP 26.7" (679mm) To Frame 170.7" (4335mm) 47" (1193mm) 76.7" (1949mm) 47" (1193mm) 77.5" (1969mm) A A INPUT CORE CORE CORE See Bottom View OUTPUT/BYPASS 33.5" (850mm) 34.4" (874mm) With Accent Strip RIGHT SIDE FRONT NOTES 1. All dimensions are in inches (mm). 2. 24" (610) minimum clearance above unit required for air exhaust; 36" (914) front access required for service. 3. Keep cabinet within 15 degrees of vertical while handling. 4. Top and bottom cable entry available through removable access plates. Remove, punch to suit conduit size and replace. 5. Unit bottom is structurally adequate for forklift handling. 6. Control wiring and power wiring must be run in separate conduits. 7. All wiring is to be in accordance with national and local electrical codes. 8. Width dimension includes side panels. Subtract 1.4" (35mm) when removing both side panels. 9. See technical information drawing for shipping split weights. Liebert® eXL™ 30 U46-12C-2001 Rev. 2 Installation Drawings Figure 20 Base drawing, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit Input Core Core Output/Bypass Front 20.5 (520) 27.8 (705) 16.4 (416) 20.5 (520) Forklift Openings 12.8 (324) 23.8 (605) Oppo. Side Typ. Forklift Openings FRONT VIEW 26.2 (665) 18.5 (470) Right Side Lift Clearance 14.8 (376) 18.5 (470) 3.9 (99) Oppo. Side Typ 11.2 (284) 30.8 (781) 23.8 (605) Foot Spacing Outside Foot Spacing Inside 25.6 (651) Pillar Spacing Inside 31.3 (795) Pillar Spacing Outside Front 3.5 (90) 7.1 (180) 1. All dimensions are in inches (mm). 2. Unit bottom is structurally adequate for forklift handling. 7.1 7.1 (180) (180) (Top Looking Down) BOTTOM VIEW Footprint Spacing 4.7 (120) Conduit Plate Behind Support Rail 3.5 (90) Front 6.1 (155) Oppo. Side, Typ BOTTOM OUTPUT Right Side Bottom Cable Entry Panels U46-8l-1000 Rev. 0 Figure 21 Base drawing, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit Input Core Output/Bypass Core Core Front 20.5 (520) 20.5 (520) 20.5 (520) 23.8 (605) Opposite Side Typical 18.8 (478) Forklift Openings 18.8 (478) Forklift Openings RIGHT SIDE Lift Clearance 3 (99) Opposite Side Typical FRONT VIEW 40.7 (1035) 18.5 (470) 18.5 (470) 18.5 (470) 18.8 (478) 18.8 (478) 31.3 (795) Pillar Spacing 25.6 (651) Outside Pillar Spacing Inside 30.8 (781) Foot Spacing 23.8 (605) Outside Foot Spacing Inside 2.8 (70) Foot to Pillar 6.3 (160) Front 7.1 7.1 (180) (180) BOTTOM VIEW (Top Looking Down) Footprint Spacing 6.3 (160) 3.1 (80) 2.8 (70) Foot to Pillar NOTES: 1. All dimensions are in inches (mm). 2. Unit bottom is structurally adequate for forklift handling. U46-12L-1000 Rev. 0 31 6.1 (155) Opposite Side BOTTOM OUTPUT Right Side Bottom Cable Entry Panels Liebert® eXL™ Installation Drawings Figure 22 Input and battery terminal detail, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit #1 Input Phase Busbar 20.5 x 4 x .38 Ø.56 (14) Typ. 2.05 (52) Typ. #3 ISOMETRIC VIEW 1.75 (44) #2 #2 DC Pos. / Neg. Busbar 20.1 x 4 x .5 Ø.56 (14) Typ. #1 #1 1.75 (44) #3 #3 Input Ground Busbar 25.4 x 3 x .25 (See Isometric View) #3 Ø.56 (14) Typ. 42.8 (1088) 1.75 (44) 23 (584) LEFT SIDE VIEW INPUT 1.26 (32) Typ. LEFT SIDE VIEW TILTED DOWN TO SHOW BUSBARS Notes 1. All dimensions are in inches (mm). 2. Control wiring and power wiring must be run in separate conduits. 3. All wiring is to be in accordance with national and local electrical codes. 4. Based on NEC 408.56 minimum spacing, all live parts, including lugs, must be at least 1" (25mm) from any other live part from a different phase or the chassis frame. If lug stacking is required, the method of stacking and required minimum spacing are the responsibility of the installing contractor and authority having jurisdiction. Liebert® eXL™ Ø.56 (14) Typ. 1.75 (44) U46-8E-3200B Rev. 3 32 Installation Drawings Figure 23 Input and battery terminal detail, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit 2. Input Aux. Ground Busbar 21.6 x 5 x .25 1. Input Ground Busbar 29.5 x 5 x .25 Ø 0.563 x .875 (14x22) Typical Ø 0.563 x .875 (14x22) Typical 2.2 (56) 1.97 (50) 1.75 (44) 1.75 (44) 2.09 (5.3) 1.97 (50) 2.5 (64) Ø 0.624 x 1 (16 x 25.4) 2 Places 4. DC Pos. / Neg. Busbar 18.7 x 6 x .5 Ø 0.563 (14) Typical 3. Input Phase Busbar 18.6 x 3.5 x .5 Ø 0.563 (14) Typical 1.75 (44) 1.75 (44) 2.06 (52.4) Typical 2.04 (52) Typical 1 4 3 FRONT 2 1 43.7 (1109) SECTION OF LEFT SIDE VIEW Tilted Down to Show Busbars LEFT SIDE VIEW NOTES Input 1. All dimensions are in inches (mm). 2. Control wiring and power wiring must be run in separate conduits 3. All wiring is to be in accordance with national and local electrical codes. 4. See Page 1, Drawing U46-12E-3200A and Page 3, Drawing U46-12E-3200C. 5. Based on NEC 408.56 minimum spacing, all live parts, including lugs, need to be at least 1 inch (25.4mm) from any other live part from a different phase or the chassis frame. If lug stacking is required, the method of stacking and required minimum spacing is the responsibility of the installing contractor and authority having jurisdiction (AHJ). 33 U46-12E-3200B Rev. 0 Liebert® eXL™ Installation Drawings Figure 24 Output and bypass terminal detail, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit 2.36" (60mm) Typ. #4 Bypass Input Busbar 38.2 x 4 x .25 Ø .56" (14mm) Typ. 1.43" (36mm) 2.36" (60mm) Typ. 2.36" (60mm) Typ. 4 6 #5 Phase Output Busbar 17.7 X 4 X .25 Ø .56" (14mm) Typ. 1.44" (37mm) 1.0" (25mm) Typ. 2.36" (60mm) Typ. 5 #6 Output Ground Busbar 25.4 x 3 x .25 1.97" (50mm) Typ. 58.4" (1484mm) Ø .56" (14mm) Typ. 1.75" (44mm) 30.3" (770mm) 18.5" (469mm) Notes: 1. Control wiring and power wiring must be run in separate conduits 2. All wiring is to be in accordance with national and local electrical codes. 3. See Page 1, Drawing U46-8E-3200A and Page 2, Drawing U46-8E-3200B. 4. Based on NEC 408.56 minimum spacing, all live parts, including lugs, must be at least 1" (25mm) from any other live part from a different phase or the chassis frame. If lug stacking is required, the method of stacking and required minimum spacing is the responsibility of the installing contractor and authority having jurisdiction. Liebert® eXL™ 34 RIGHT SIDE VIEW OUTPUT/BYPASS Dual Hole Lug Pad Width (Max.) 1.75" (44mm) U46-8E-3200C Rev. 3 Installation Drawings Figure 25 Output and bypass terminal detail, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit 5. Bypass Input Busbar 44.3" x 3.5" x .5" (1125 x 89 x 13mm) Ø 0.563" (14mm), Typical 1.56" (39.6mm) 1.75" (44mm) Typical Ø 0.563" x 1.375" (14 x 35mm) Typical 6. Output Ground Busbar 28.4" x 5" x .25" (722 x 127 x 7mm) 1.97" (50mm) 5 1.75" (44mm) 6 2.63" (67mm) Ø 0.563" x 1.375" (14 x 35mm) Typical 7 7. Output Phase Busbar 29.5" x 4" x .375" (749 x 102 x 10mm) Ø 0.563" (14mm), Typical 1.56" (39.6mm) 1.75" (44mm) Typical 54.4" (1381mm) Ø 0.563" x 1.375" (14 x 35mm) Typical 23" (585mm) 20.9" (531mm) Dual Hole Lug Pad Width (Max.) 1.75" (44mm) RIGHT SIDE Output/Bypass Notes: 1. All dimensions are in inches (mm). 2. Control wiring and power wiring must be run in separate conduits 3. All wiring is to be in accordance with national and local electrical codes. 4. See Page 1, Drawing U46-12E-3200A and Page 2, Drawing U46-12E-3200B. 5. Based on NEC 408.56 minimum spacing, all live parts, including lugs, must be at least 1 inch (25.4mm) from any other live part from a different phase or the chassis frame. If lug stacking is required, the method U46-12E-3200C of stacking and required minimum spacing is the responsibility of the Rev. 0 installing contractor and authority having jurisdiction (AHJ). 35 Liebert® eXL™ Installation Drawings Figure 26 Input, output and bypass terminal spacing details, 625-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit #1 #2 SEE BUSBAR DETAIL PAGES 2 & 3 A B C - + #3 A B C A B C 3 [75] Typ. Input (Front) #4 3 (75) Typ. Between Busbars #5 #6 Output/Bypass TOP VIEW 1. All dimensions are in inches [mm]. 2. Control wiring and power wiring must be run in separate conduits. 3. All wiring is to be in accordance with national and local electrical codes. 4. See Page 2, Drawing U46-8E-3200B and Page 3, Drawing U46-8E-3200C. Liebert® eXL™ #1 Input Phase Busbar #2 DC Pos. / Neg. Busbar #3 Input Ground Busbar #4 Bypass Input Busbar #5 Phase Output Busbar #6 Output Ground Busbar 36 U46-8E-3200A Rev. 0 Installation Drawings Figure 27 Low-voltage cable routing Use these entry holes for Liebert IntelliSlot® Unity™ card cables only Low Voltage Control Cable Top Entry Low Voltage Wire Way Service Drawer Provide at least 18" (457mm) of service loop to all control connections to permit opening the service drawer without removing the connections. The extra service loop can either be left hanging or loosely attached to the corner post. Openings to Control Wire Way To Ensure Isolation: All wiring must have insulation rated for 600V or higher. • All cables not rated Class 1 must be kept separated and secured away from high-voltage Class 1 cables. Bottom Entry INPUT Low-Voltage DOORS AND INNER SKINS REMOVED Control Cable Use these entry holes for Liebert IntelliSlot® Unity™ card cables only 37 Liebert® eXL™ Installation Drawings Figure 28 Cabling for single input configuration Note 1 INPUT CORE CORE OUTPUT/BYPASS 625-800kVA unit shown, similar configuration for 1000-1200kVA unit INPUT CORE CORE OUTPUT/BYPASS NOTES 1. 24" (610) minimum clearance above the unit is required for air exhaust. 2. Top and bottom cable entry is available through removable access plates. Remove, punch to suit conduit size and replace. 3. All wiring is to be in accordance with national and local electrical codes. 4. See Table 18 for cable sizing 5. Connections between the rectifier and bypass busbars are supplied by others. 6. Based on NEC 408.56 minimum spacing, all live parts, including lugs, must be at least 1 inch (25.4mm) from any other live part from a different phase or the chassis frame. If lug stacking is required, the method of stacking and required minimum spacing is the responsibility of the installing contractor and the authority having jurisdiction. See Figures 22 - 26 for busbar details. Figure 29 Optional Input Contact Isolator Board P99 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 P66 1. 2. 3. 4. 5. 6. J51 Customer control wiring connection points are Terminals 1 through 16 (see Table 11). Customer-provided, normally open dry contacts for user alarm messages. All control wiring (by others) must be run separate from power wiring. Signal voltage: 100mA @ 12VDC. Maximum cable length is 500 ft. (152m) with #16AWG and flexible stranded cable. All wiring must be in accordance with national and local electrical codes. Liebert® eXL™ 38 Installation Drawings Table 10 Input Contact Isolator Board pre-assigned values Channel # ICI #1 ICI #2 Pre-Assigned Label Pre-Assigned Label 1 Reduced Rect ILimit None 2 Reduced Batt ILimit None 3 Stop Battery Charge None 4 — 5 EcoMode Suspended None None 6 — None 7 — None 8 — None Table 11 Input Contact Isolator Board control wiring connections Input Contact 1 2 3 4 5 6 7 8 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 39 Liebert® eXL™ Installation Drawings Figure 30 Control wiring, Programmable Relay Board J71 P99 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 P66 J72 1. 2. 3. 4. 5. 6. Customer control wiring connection points are Terminals 1 through 12. Programmable Relay Board option includes eight signal channels with one Form-C dry contact per channel (see Table 12). All control wiring (by others) must be run separate from power wiring. Contact ratings: 1A @ 30VDC or 125VAC @ 0.45A Maximum cable length is 500 ft. (152m) with #16AWG and flexible stranded cable. All wiring must be in accordance with national and local electrical codes. Table 12 Terminal Block J71 J72 Liebert® eXL™ Programmable Relay Board pinout Channel Pin No. Common Normally Closed Normally Open CH1 CH2 CH3 1-3 4-6 7-9 1 4 7 2 5 8 3 6 9 CH4 CH5 CH6 CH7 CH8 10-12 1-3 4-6 7-9 10-12 10 1 4 7 10 11 2 5 8 11 12 3 6 9 12 40 Specifications 5.0 SPECIFICATIONS Table 13 Liebert eXL UPS specifications 625-800kVA 1000-1200kVA Input Voltage to Rectifier, VAC 480V 3-phase, 3-wire 480V 3-phase, 3-wire Input Voltage to Bypass, VAC 480V 3-phase, 3-wire 480V 3-phase, 3-wire +10% to -30% +10% to -30% Model Size Input Parameters Input Voltage Range, VAC 60 60 Permissible Input Frequency Range, Hz Input Frequency, Hz 55 to 65 55 to 65 Reflected Input THDi, Nominal Voltage, Full Load, % <5% <5% 1 to 30 (selectable) in 1 sec. Increments 1 to 30 (selectable) in 1 sec. Increments VRLA (Valve Regulated Lead Acid) or FLA (Flooded Lead Acid) VRLA (Valve Regulated Lead Acid) or FLA (Flooded Lead Acid) Nominal Battery Bus, VDC 480V 480V Battery Float Voltage, VDC 540V 540V 384V (for VRLA / Flooded Lead Acid) 384V (for VRLA / Flooded Lead Acid) <1 (RMS value) < 3,4% Vpp <1 (RMS value) < 3,4% Vpp Optional (with temperature probe) Optional (with temperature probe) IGBT-based Sine Wave PWM Controlled IGBT-based Sine Wave PWM Controlled 625 | 750 | 800 1000 | 1100 | 1200 Power Walk-In, sec Battery & DC Parameters Battery Type Minimum End of Discharge Voltage, VDC DC Ripple Voltage in Float & Const V Ch. Mode, % Temperature Compensated Battery Charging Output Parameters Inverter Type Output Power, kW 480V 3-ph, 3-wire 480V 3-ph, 3-wire Output Voltage Regulation, % Output Voltage, VAC < 1% (3-phase RMS average) < 1% (3-phase RMS average) Output Voltage Regulation (50% Unbalanced Load) < 2% (3-phase RMS average) < 2% (3-phase RMS average) 60 60 Output Frequency, Hz Output Frequency Regulation, % ± 0.1 ± 0.1 Output THDv Linear Load at Nominal Voltage, % <3% <3% Output THDv at Nominal Voltage Including a 100kVA Non-Linear Load per EN 62040-3, % 6% (max) 6% (max) Capacity to Handle High Crest Factor Load 3:1 3:1 0-100 or 100-0 0-100 or 100-0 IEC 62040-3, Section 5.3.1 Figure 1 IEC 62040-3, Section 5.3.1 Figure 1 100% of nominal phase current 100% of nominal phase current 0.7 Leading to 0.7 Lagging 0.7 Leading to 0.7 Lagging 120° ±1° (with 50% unbalanced load) 120° ±1° (with 50% unbalanced load) Capacity to handle Step Load, % Step Load Transient Recovery (linear loads), % Unbalance Loads Current Capacity Load Power Factor Supported (Without Derating) Voltage Displacement, ° (Electrical Degree) Overload Conditions, % FL See Figures 31, 32 and 33 41 Liebert® eXL™ Specifications Table 13 Liebert eXL UPS specifications (continued) 625-800kVA 1000-1200kVA 123.6 (3140) 170.7 (4335) Depth, in (mm) 34.4 (874) 34.4 (874) Model Size Physical Parameters and Standards Width, in (mm), With Static Bypass Height, in (mm) 77.5 (1969) 77.5 (1969) Weight, Unpackaged, lb. (kg) approximate with Static Bypass (1+N) 5687 (2580) 8095 (3672) Maximum Heat Dissipation, Full Load, BTU/hr (kW) 625kVA UPS: 77,348 (22.7) 750kVA UPS: 92,817 (27.2) 800kVA UPS: 101,940 (29.9) 1000kVA UPS: 123,756 (36.3) 1100kVA UPS:136,132 (39.9) 1200kVA UPS:152,909 (44.8) ≤4,600 ≤6,700 Black (ZP-7021) Black (ZP-7021) 90° 90° IP 20 (with and without front door open) IP 20 (with and without front door open) Minimum Clearance, Top, in (mm) 24 (610) 24 (610) Minimum Clearance, Back, in (mm) 0 0 Minimum Clearance, Sides, in (mm) 0 0 Cooling Air, CFM Color Front Door Opening (for serviceability) Degree of Protection for UPS Enclosure Location of Cable Entrance Top or Bottom Top or Bottom Standards and Conformities UL 1778, 5th Ed. CSA 22.2 107.3 FCC Part 15, Class A (with optional filters installed) IEC62040-2, Level 4, Criteria A ANSI C62.41, Category A3 &B3 ISTA WEEE UL 1778, 5th Ed. CSA 22.2 107.3 FCC Part 15, Class A (with optional filters installed) IEC62040-2, Level 4, Criteria A ANSI C62.41, Category A3 &B3 ISTA WEEE -4 to 104 (-20 to 40) 3 -4 to 104 (-20 to 40) 3 32°F to 95°F (0°C to 35°C) at full rated load 1.5% maximum kW / degrees C derating up to 50°C 122°F (50°C) absolute maximum with derating 32°F to 95°F (0°C to 35°C) at full rated load 1.5% maximum kW / degrees C derating up to 50°C 122°F (50°C) absolute maximum with derating 95% or less Non-Condensing (Operating and Non-Operating) 95% or less Non-Condensing (Operating and Non-Operating) 3300 ft.(1000m) (per IEC 62040/3) 1% Maximum kW derating / 1000 ft. rise between 3300 and 10,000 ft. (305m rise between 1000 and 3000m) 3300 ft. (1000m) (per IEC 62040/3) 1% Maximum kW derating / 1000 ft. rise between 3300 and 10,000 ft. (305m rise between 1000 and 3000m) Environmental Parameters Storage Temperature Range, °F (°C) Operating Temperature Range, °F (°C) Relative Humidity Maximum Altitude Above MSL 1. Width dimensions are with side panels attached. Subtract 1.4" (35mm) for dimensions without side panels. 2. Depth dimensions include the front door and rear panel. 3. Contact the factory before storing at temperatures exceeding 104°F (40°C) Liebert® eXL™ 42 Specifications Table 14 Current ratings—rectifier input UPS Rating kVA kW Voltage VAC Nominal Current Maximum Current 625 625 480 779 818 750 750 480 935 982 800 800 480 995 1044 1000 1000 480 1244 1308 1100 1100 480 1368 1438 1200 1200 480 1493 1569 Table 15 Current ratings—bypass input UPS Rating kVA kW Voltage VAC Nominal Current 625 625 480 752 750 750 480 902 800 800 480 962 1000 1000 480 1203 1100 1100 480 1323 1200 1200 480 1443 Table 16 Current ratings—output UPS Rating kVA kW Voltage VAC Nominal Current 625 625 480 752 750 750 480 902 800 800 480 962 1000 1000 480 1203 1100 1100 480 1323 1200 1200 480 1443 Table 17 Current ratings—DC source UPS Rating kVA kW Voltage VAC 625 625 480 Maximum Current at EOD 1601 750 750 480 1923 800 800 480 2051 1000 1000 480 2591 1100 1100 480 2850 1200 1200 480 3109 Notes on Tables 14 through 17 1. Nominal rectifier AC input current (considered continuous) is based on full rated output load. Maximum current includes nominal input current and maximum battery recharge current (considered non-continuous). 2. The rectifier overload current is controlled by the input current limit setting, which is adjustable from 25 to 200% (default:125%). 3. For breaker coordination while the module is overloaded, see the current versus time values on the overload curves. 4. Nominal battery voltage is shown at 2.0 volts/cell. 5. DC Source current based at 401VDC. 43 Liebert® eXL™ Liebert® eXL™ 44 100% 0.0 100.0 200.0 300.0 400.0 500.0 600.0 700.0 Continuous 110% 631.1 106%: 15005 secs 324.8 120% 194.7 120.0 130% 75.9 49.0 140% 32.4 21.8 10.4 % Load 150% 14.9 160% 7.3 5.2 170% 3.8 2.8 180% 2.1 1.5 190% 1.2 0.9 200% 0.2 Specifications Figure 31 Inverter overload data Time (sec) Time (sec) 45 100% 0.0 100.0 200.0 300.0 400.0 500.0 600.0 700.0 Continuous 341.0 694.2 110% 106%: 16506 secs 120% 204.5 126.0 130% 79.6 51.5 140% 34.0 22.9 10.9 % Load 150% 15.6 160% 7.7 5.5 170% 4.0 3.1 180% 2.3 1.7 190% 1.3 1.0 200% 0.2 Specifications Figure 32 Rectifier overload data Liebert® eXL™ Liebert® eXL™ 46 100% 0.0 50.0 100.0 150.0 200.0 250.0 300.0 350.0 400.0 450.0 500.0 110% 324.8 500.0 120% 194.7 120.0 130% 75.9 49.0 140% 32.4 21.8 10.4 % Load 150% 14.9 160% 7.3 5.2 170% 3.8 2.8 180% 2.1 1.5 190% 1.2 0.9 200% 0.2 Specifications Figure 33 Bypass overload data Continuous Time (sec) Specifications Table 18 Recommended conduit and cable sizes for use with 100% rated breakers Rectifier Input UPS Rating kVA kW 625 625 750 800 1000 1100 1200 750 Voltage VAC 480 800 1000 1100 480 1200 Cable Entry (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit Copper Conductors Aluminum Conductors Top (3) 2.5"C 3-350kcmil; #2/0AWG (3) 3"C 3-500kcmil; #4/0AWG Bottom (3) 3"C 3-350kcmil; #2/0AWG (3) 3.5"C 3-500kcmil; #4/0AWG Top (3) 3"C 3-500kcmil; #2/0AWG (3) 3"C 3-600kcmil; #4/0AWG Bottom (3) 3.5"C 3-500kcmil; #2/0AWG (3) 3.5"C 3-600kcmil; #4/0AWG Top (4) 2.5"C 3-350kcmil; #3/0AWG (4) 3"C 3-500kcmil; 250kcmil Bottom (4) 3"C 3-350kcmil; #3/0AWG (4) 3.5"C 3-500kcmil; 250kcmil Top (4) 3"C 3-500kcmil; #4/0AWG (5) 3"C 3-500kcmil; 350kcmil Bottom (4) 3.5"C 3-500kcmil; #4/0AWG (5) 3.5"C 3-500kcmil; 350kcmil Top (5) 3"C 3-500kcmil; #4/0AWG (5) 3"C 3-600kcmil; 350kcmil Bottom (5) 3.5"C 3-500kcmil; #4/0AWG (5) 4"C 3-600kcmil; 350kcmil Top (5) 3"C 3-500kcmil; #4/0AWG (5) 3"C 3-600kcmil; 350kcmil Bottom (5) 3.5"C 3-500kcmil; #4/0AWG (5) 4"C 3-600kcmil; 350kcmil Bypass Input UPS Rating kVA kW 625 625 750 750 800 800 1000 1000 1100 1100 1200 1200 Voltage VAC 480 480 Cable Entry (# of conduits); size of conduits; # - size of phase cables per conduit; size of cable for ground per conduit Copper Conductors Aluminum Conductors Top (3) 2.5"C 3-350kcmil; #1/0AWG (3) 3"C 3-500kcmil; #3/0AWG Bottom (3) 3"C 3-350kcmil; #1/0AWG (3) 3.5"C 3-500kcmil; #3/0AWG Top (3) 3"C 3-500kcmil; #2/0AWG (3) 3"C 3-600kcmil; #4/0AWG Bottom (3) 3.5"C 3-500kcmil; #2/0AWG (3) 3.5"C 3-600kcmil; #4/0AWG Top (3) 3"C 3-500kcmil; #2/0AWG (3) 3"C 3-600kcmil; #4/0AWG Bottom (3) 3.5"C 3-500kcmil; #2/0AWG (3) 3.5"C 3-600kcmil; #4/0AWG Top (4) 3"C 3-500kcmil; #4/0AWG (5) 3"C 3-500kcmil; 350kcmil Bottom (4) 3.5"C 3-500kcmil; #4/0AWG (5) 3.5"C 3-500kcmil; 350kcmil Top (4) 3"C 3-500kcmil; #4/0AWG (5) 3"C 3-500kcmil; 350kcmil Bottom (4) 3.5"C 3-500kcmil; #4/0AWG (5) 3.5"C 3-500kcmil; 350kcmil Top (5) 3"C 3-500kcmil; #4/0AWG (5) 3"C 3-600kcmil; 350kcmil Bottom (5) 3.5"C 3-500kcmil; #4/0AWG (5) 4"C 3-600kcmil; 350kcmil Output UPS Rating kVA kW 625 625 750 800 1000 1100 1200 750 Voltage VAC 480 800 1000 1100 1200 480 Cable Entry (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit Copper Conductors Aluminum Conductors Top (3) 2.5"C 3-350kcmil; #1/0AWG (3) 3"C 3-500kcmil; #3/0AWG Bottom (3) 3"C 3-350kcmil; #1/0AWG (3) 3.5"C 3-500kcmil; #3/0AWG Top (3) 3"C 3-500kcmil; #2/0AWG (3) 3"C 3-600kcmil; #4/0AWG Bottom (3) 3.5"C 3-500kcmil; #2/0AWG (3) 3.5"C 3-600kcmil; #4/0AWG Top (3) 3"C 3-500kcmil; #2/0AWG (3) 3"C 3-600kcmil; #4/0AWG Bottom (3) 3.5"C 3-500kcmil; #2/0AWG (3) 3.5"C 3-600kcmil; #4/0AWG Top (4) 3"C 3-500kcmil; #4/0AWG (5) 3"C 3-500kcmil; 350kcmil Bottom (4) 3.5"C 3-500kcmil; #4/0AWG (5) 3.5"C 3-500kcmil; 350kcmil Top (4) 3"C 3-500kcmil; #4/0AWG (5) 3"C 3-500kcmil; 350kcmil Bottom (4) 3.5"C 3-500kcmil; #4/0AWG (5) 3.5"C 3-500kcmil; 350kcmil Top (5) 3"C 3-500kcmil; #4/0AWG (5) 3"C 3-600kcmil; 350kcmil Bottom (5) 3.5"C 3-500kcmil; #4/0AWG (5) 4"C 3-600kcmil; 350kcmil 47 Liebert® eXL™ Specifications Table 18 Recommended conduit and cable sizes for use with 100% rated breakers (continued) Battery UPS Rating kVA kW 625 625 750 750 800 1000 1100 1200 1. 2. 3. 4. 5. 6. 7. 8. Voltage VAC 480 800 1000 1100 480 1200 Cable Entry (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit Copper Conductors Aluminum Conductors Top (5)3"C 2-600kcmil; 250kcmil (6) 3"C 2-600kcmil; 400kcmil Bottom (5)3"C 2-600kcmil; 250kcmil (6) 3.5"C 2-600kcmil; 400kcmil Top (5)3"C 2-600kcmil; 250kcmil (6) 3"C 2-600kcmil; 400kcmil Bottom (5)3"C 2-600kcmil; 250kcmil (6) 3.5"C 2-600kcmil; 400kcmil Top (6)3"C 2-600kcmil; 350kcmil (7) 3"C 2-700kcmil; 600kcmil Bottom (6)3"C 2-600kcmil; 350kcmil (7) 3.5"C 2-700kcmil; 600kcmil Top (8)3"C 2-600kcmil; 500kcmil (8) 3"C 2-700kcmil; 600kcmil Bottom (8) 3.5"C 2-600kcmil; 500kcmil (8) 3.5"C 2-700kcmil; 600kcmil Top (8)3"C 2-600kcmil; 500kcmil (8) 3"C 2-700kcmil; 600kcmil Bottom (8) 3.5"C 2-600kcmil; 500kcmil (8) 3.5"C 2-700kcmil; 600kcmil Top (9)3"C 2-750kcmil; 500kcmil (11) 3"C 2-700kcmil; 750kcmil Bottom (9) 3.5"C 2-750kcmil; 500kcmil (11) 3.5"C 2-700kcmil; 750kcmil Recommended cable sizes are 167°F (75°C) (THW) wire at 86°F (30°C) ambient. Refer to NEC recommendations for 104°F (40°C) ambient rated conductors. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. Recommended cables and conduits are based on breaker trip setting sized for the maximum continuous rated current for the rectifier input and the nominal current for the bypass and output listed in Tables 14 through 17. Conduit size is based on RNC type conduit for bottom input and EMT-type conduit for top input. Emerson recommends that the site planner choose the appropriate cable type based on the particular installation requirements. These recommendations are for use with 100% rated breakers. For 125% rated breakers, refer to the NEC recommended conduit and cable sizes. Upstream and downstream non-standard recommended breaker settings have their trip adjustment behind a suitable cover in accordance with 240.6(c) of the NEC. Table 19 Recommended breakers, upstream and downstream UPS Rating kVA System Input Nominal Current Recommended External Breaker Trip, Amps Upstream Breakers 625 777 900 750 933 1000 800 995 1200 1000 1246 1400 1100 1371 1600 1200 1496 1600 Downstream Breakers 625 752 800 750 902 1000 800 962 1000 1000 1203 1400 1100 1323 1400 1200 1443 1600 Liebert® eXL™ 48 Specifications Table 20 Recommended lug sizes Cable Size T&B Copper One Hole T&B Copper Two Hole T&B Aluminum One Hole T&B Aluminum Two Hole #8AWG 54930BE 54850BE 60104-TB — #6AWG 54905BE 256-30695-868 60109-TB — #4AWG 54906BE 256-30695-733 60114-TB — #2-3AWG 54942BE 54811BE 60120 — #1AWG 54947BE 54857BE 60126 — #1/0AWG 54950BE 256-30695-593 60132 — #2/0AWG 54951BE 54862BE 60138 60238 #3/0AWG 54965BE 54864BE 60144 60244 #4/0AWG 54970BE 54866BE 60150 60250 250kcmil 54913BE 54868BE 60156 60256 300kcmil 54914BE 54870BE 60162 60262 350kcmil 54915BE 54872BE 60165 60267 400kcmil 54916BE 54874BE 60168 60269 500kcmil 54918BE 54876BE 60171 60273 600kcmil 54920BE 54878BE 60176 60275 750kcmil 54922BE 54880BE 60178 60277 (750kcmil) Table 21 Recommended torque values Grade 5 Steel: Unified Thread System Torque, lbf.*in. Fastener Finish Size 1/4 5/16 3/8 7/16 1/2 9/16 Class 8.8 Steel: Metric Thread System Torque, N*m Plain Steel Zinc Plating Fastener Finish Plain Steel Zinc Plating Threads/ Inch, Tpi No Washer/ Flat Washer No Washer/ Flat Washer Size Thread Pitch, Tp No Washer/ Flat Washer No Washer/ Flat Washer 20 101 91 0.8 6.1 5.5 28 116 104 0.5 6.9 6.2 18 209 188 24 231 208 16 370 333 24 420 378 14 593 534 20 662 596 13 904 814 20 1,020 918 12 1305 1,175 18 1456 1310 M5 M6 M8 M10 M12 M14 49 1 10 9 0.75 11 10 1.25 25 23 1 27 24 1.5 50 45 1.25 53 47 1.75 87 78 1.25 95 86 2 139 125 1.5 151 136 Liebert® eXL™ Shipping Splits, Kickplates APPENDIX A - SHIPPING SPLITS, KICKPLATES Figure 34 Shipping split, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit A B See Detail E Shipping Split Core 1 & 2 SHIPPING SPLIT INPUT Shipping Split Bypass & Output G F G F H EMI Plates (3) {PN: 5533579P1} M6 Large Flat Washer (6) {PN: 09-43B00Z-00} M6 Split Lock Washer (6) {PN: 09-36B00Z-00} M6 x 25 Bolt (6) {PN: 09-02BL0Z-11} See Detail C See Detail D ABatt Neg (-) Flex from Input Cabinet B Ph C - Flex from Bypass Cabinet M8 Large Flat Washer (2) {PN: 09-43E00Z-00} M8 Belleville Washer (4) {PN: 09-39D00Z-A7} M8 x 40 Bolt (2) {PN: 09-02EL0Z-14} Torque 180 in-lb (20 Nm) M8 Large Flat Washer (4) {PN: 09-43E00Z-00} M8 Belleville Washer (8) {PN: 09-39D00Z-A7} M8 x 40 Bolt (4) {PN: 09-02EL0Z-14} Torque 180 in-lb (20 Nm) Batt Pos (+) Flex from Input Cabinet M8 Large Flat Washer (4) {PN: 09-43E00Z-00} M8 Belleville Washer (8) {PN: 09-39D00Z-A7} M8 x 40 Bolt (4) {PN: 09-02EL0Z-14} Torque 180 in-lb (20 Nm) PH B - Flex from Bypass Cabinet M8 Large Flat Washer (2) {PN: 09-43E00Z-00} M8 Belleville Washer (4) {PN: 09-39D00Z-A7} M8 x 40 Bolt (2) {PN: 09-02EL0Z-14} Torque 180 in-lb (20 Nm) PH A - Flex from Bypass Cabinet M8 Large Flat Washer (2) {PN: 09-43E00Z-00} M8 Belleville Washer (4) {PN: 09-39D00Z-A7} M8 x 40 Bolt (2) {PN: 09-02EL0Z-14} Torque 180 in-lb (20 Nm) PH B - Flex from Input Cabinet M8 Large Flat Washer (2) {PN: 09-43E00Z-00} M8 Belleville Washer (4) {PN: 09-39D00Z-A7} M8 x 40 Bolt (2) {PN: 09-02EL0Z-14} Torque 180 in-lb (20 Nm) PH A - Flex from Input Cabinet M8 Large Flat Washer (2) {PN: 09-43E00Z-00} M8 Belleville Washer (4) {PN: 09-39D00Z-A7} M8 X 40 Bolt (2) {PN: 09-02EL0Z-14} Torque 180 in-lb (20 Nm) DETAIL C PH C - Flex from Input Cabinet M8 Large Flat Washer (2) {PN: 09-43E00Z-00} M8 Belleville Washer (4) {PN: 09-39D00Z-A7} M8 x 40 Bolt (2) {PN: 09-02EL0Z-14} Torque 180 in-lb (20 Nm) DETAIL D Install MH From Input Install MH From Core 1 Install MH From Bypass Install MH From Bypass Batt + Install MH From Core 2 Batt Install MH From Input Install MH From Core 1 Output C Output B Input Ph A Install MH From Core 2 Input Ph B Install MH From Input Input Ph C Install MH From Core 1 FRONT Output A Install MH From Bypass SECTION A-A Install MH From Bypass FRONT SECTION B-B Cabinet-to-Cabinet Mounting Hardware M10 Large Flat Washer (1) {PN: 09-43G00Z-00} M10 Split Lock Washer (1) {PN: 09-36G00Z-00} M10 X 30 Bolt (1) {PN: 09-02GL0Z-12} (Typically 12 Places) (Labeled “MH”) Torque 240 in-lb (27 Nm) Liebert® eXL™ 553028P1 Pg. 1, Rev. 6 50 Bend flex to 90° position before pushing the bypass and core together. Monitor flex to avoid pinching between cabinets or busbars. Shipping Splits, Kickplates Figure 35 Shipping split, 625-800kVA Liebert eXL UPS, SMS and 1+N multi-module unit, continued Route harness from input in duct to Core 1 (Connectors - J400, J11) Bypass (Connectors - J13, J100, J200, J300) Core 1 & 2 Prechg (See Section J-J) J Route harness from bypass in duct to input (Connectors - P13, P100, P200, P300) J Connect to input harness (Connectors P400, P11 Rear Wiring Duct Bypass Cabinet Bypass Connector Board From Input FRONT WIRING DUCT Core 2 (Connectors - P1, P2, P3) See Detail E Core 1 (Connectors - P1, P2, P3) See Detail E Bypass (Connectors - P1) See Section G-G P1 Input (Connector HVAB P20) See Section F-F Route harness from input in duct to Core 1 (Connectors - P1, P2, P3, P66) Core 2 (Connectors - P1, P2, P3) Bypass (Connectors - P99A, P1) Route harness from bypass in duct to input (Connector - P20) Bypass (Connector - CB2 I/F BD P99) See Detail H Core 1 (Connectors - P66) See Detail E From Input SECTION G-G From Input From Bypass From Bypass P2 Input Cabinet HVAB P20 P3 P66 P99 P3 From Input P2 P1 P1 Core 1 Connector Board CORE 1 FIB 1 DETAIL E SECTION F-F Core 2 Connector Board Bypass Cabinet CB2 I/F Board From Input Wire Duct Core 1 Prechr PhB (Orange Wire) Core 1 Prechr PhA (Brown Wire) SECTION J-J Core 2 Prechr PhA (Brown Wire) Core 2 Prechr PhB (Orange Wire) See connection details in Tables 22, 23 and 24. Table 22 From Input DETAIL H 553028P1 Pg. 2, Rev. 6 Connections associated with top down view Cabinet Start Connector Label Cabinet Finish Connector Label Duct Input J100 Bypass P100 Rear Input J13 Bypass P13 Rear Input J200 Bypass P200 Rear Input J300 Bypass P300 Rear Input J11 Core 1 P11 Rear Input J400 Core 1 P400 Rear Connected together in the rear duct. Table 23 Section J-J connections Cabinet Start Connector Label Cabinet Finish Cabinet Finish Duct Input Core Prechg Ph A Core 1 Prechg Ph A Core 2 Prechg Ph A Rear Input Core Prechg Ph B Core 1 Prechg Ph A Core 2 Prechg Ph A Rear 51 Liebert® eXL™ Shipping Splits, Kickplates Table 24 Connections associated with sections in “View” column Cabinet Start Connector Label Cabinet Finish Bypass CT7-CT9 Input Connector Label (Connect This End) P20 HVAB Duct View Front Section F-F Input P50 Bypass P1 Bypass Connector Board Front Section G-G Input P66A Bypass P99A CB2 I/F BD Front Detail H Input P11 Core 1 P1 Core Connector Board Front Detail E Input P12 Core 1 P2 Core Connector Board Front Detail E Input P1 Core 1 P3 Core Connector Board Front Detail E Input P99 Core 1 P66 FIB 1 Front Detail E Input P21 Core 2 P1 Core Connector Board Front Detail E Input P22 Core 2 P2 Core Connector Board Front Detail E Input P2 Core 2 P3 Core Connector Board Front Detail E Bypass P66 Core 1 P99 FIB 1 Front Detail E Liebert® eXL™ 52 1 53 Install from Core 3 1 Install from Core 3 1 Install from Core 3 1 Input Ph C SECTION B-B SECTION A-A Input Ph B FRONT Install from Core 1 Output Ph A BATT + BATT - Install from Core 1 Install from Core 1 FRONT Install from Core 3 1 Output Ph C Output Ph B Output Ph A Install from Core 3 1 Install from Core 3 1 Install from Input 1 Install from Input 1 Install from Input DC MID CORE 2 Remove hardware, install wires from Core 3 then reuse hardware Torque 180 in-lb (20.0 Nm) A A DETAIL C DC Pos (+) CORE 2 Remove hardware, install wires from Core 3, then reuse hardware Torque 180 in-lb (20.0 Nm) EMI Plates (3) {PN: 553579P1} M6 Large Flat Washer (6) {PN: 09-43B00Z-00} M6 Split Lock Washer (6) {PN: 09-36B00Z-00} M6 x 25 Bolt (6) {PN: 09-02BL0Z-11} Input Cabinet Shipping Split Input HV Attenuator Burden Board (Sheet 3) Core 1 Core 2 Route wires through bushing between cores Core 3 to bypass cabinet mounting hardware; see Section BB Install 6 places 1 Core 3 Shipping Split Core 3 C See cabinet-to-cabinet power connections detail (Sheet 2) Core 2 to Core 3 mounting 1 hardware; install 6 places from Core 2 Shipping Split Core 1 & 2 Input cabinet to Core 1 mounting hardware; see Section A-A 1 Install 6 places 1 Typical Cabinet To Cabinet Mounting Hardware M10 Large Flat Washer (1) {PN: 09-43G00Z-00} M10 Split Lock Washer (1) {PN: 09-36G00Z-00} M10 x 30 Bolt (1) {PN: 09-02GL0Z-12} Torque 240 in-lb (27 Nm) See Detail D (Sheet 3) B B E Bypass Cabinet See Detail E (Sheet 3) Shipping Split Bypass & Output Shipping Splits, Kickplates Figure 36 Shipping split, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit, Page 1 Liebert® eXL™ Liebert® eXL™ 54 x8 2 x6 AC Input Flex from Input Cabinet 2 F Core 1 AC Ph-A AC Ph-C AC Ph-B Installed in Factory BATT Neg (-) BATT Pos (+) BATT Neg (-) 3 x8 3 x8 SECTION F-F Core 2 Core 2 Core 3 Core-to-Core Busbars 1 per Phase Installed in Factory Core 2 AC Ph-C AC Ph-B AC Ph-A BATT Neg (-) BATT Pos (+) 4 x6 3 x6 3 Core 3 Core 3 Cabinet Finish Bypass Bypass Bypass Core 1 Core 1 Core 3 2 x6 Cabinet Finish Duct Rear Rear Rear Rear Rear Rear Connector Label Connector Label P100 P200 P300 P11 P400 P12 Core 1 Prechg Ph A Core 2 Prechg Ph A Core 1 Prechg Ph B Core 2 Prechg Ph B Core 3 Prechg Ph A Core 3 Prechg Ph B 4 3 2 Duct Rear Rear Rear Rear Typical Double Core to Core Busbar Hardware M8 Large Flat Washer (1) {PN: 09-43E00Z-00} M8 Belleville Washer (2) {PN: 09-39D00Z-A7} M8 X 40 Bolt (1) {PN: 09-02EL0Z-14} Torque 180 in-lb (20 Nm) Typical Single Core to Core Busbar Hardware M8 Large Flat Washer (1) {PN: 09-43E00Z-00} M8 Belleville Washer (2) {PN: 09-39D00Z-A7} M8 X 35 Bolt (1) {PN: 09-02EL0Z-13} Torque 180 in-lb (20 Nm) Typical Flex to Core Busbar Hardware M8 Large Flat Washer (1) {PN: 09-43E00Z-00} M8 Belleville Washer (2) {PN: 09-39D00Z-A7} M8 X 50 Bolt (1) {PN: 09-02EL0Z-16} Torque 180 in-lb (20 Nm) AC Output Flex from Bypass Cabinet Core 3 Prechr Ph B (Orange Wire) Connector Label Core Prechg Ph A Core Prechg Ph B Core Prechg Ph A Core Prechg Ph B Core-to-Core Busbars 1 per Phase 4 x6 Connector Label J100 J200 J300 J11 J400 J12 Connected together in rear duct. Cabinet Start Input Input Input Input Input Input Core 3 Prechr Ph A (Brown Wire) Cabinet Start Input Input Input Input Front Wiring Duct Rear Wiring Duct Route harness from bypass in duct to input (Connectors P100, P200, P300) AC Ph-C AC Ph-B AC Ph-A x8 Rear Wire Duct Route harness from bypass in duct to input (Connector - P20) Core 2 Prechr Ph B (Orange Wire) F CORETOCOREBUSBAR S (2)SIDEBYSIDEFORBATT NEG(-) (2)SIDE BYSIDEFOR BAT T POS(+) Core 2 Prechr Ph A (Brown Wire) Connect to input harness (Connectors P12) Cabinet-to-Cabinet Power Connections Core 1 Prechr Ph B (Orange Wire) Core 1 Core 1 Connect to input harness (Connectors P400, P11) Installed in Factory Core 1 Prechr Ph A (Brown Wire) Batt Neg (-) & Batt Pos(+) Flex from Input Cabinet From Input Route harness from input in duct to Core 1 (Connectors -P1, P2, P3, P66) Core 2 (Connectors - P1, P2, P3) Core 3 (Connectors - P1, P2, P3) Bypass (Connectors - P99A, P1) Input (Connector HVAB P20) See Sheet 3 Route harness from input in duct to Core 1 (connectors - J400, J11, J12) bypass (connectors - J100, J200, J300) Core 1, 2 & 3 prechg (See Section F-F) Shipping Splits, Kickplates Figure 37 Shipping split, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit, Page 2 55 P3 P2 TIB P99 P99 Located in Bypass Cabinet See Detail E for Exact Location TEMPERATURE INTERFACE BOARD CB2 P99A For Units Without CB2 Factory-Installed Jumper (555648G1) Located in Input Cabinet See Sheet 1 for Exact Location HV ATTENUATOR BURDEN BOARD P20 HVAB P20 Core 1 Connector Board P1 Core 1 P3 Located in Bypass Cabinet See Detail E for Exact Location Connectors P1, P2, P3 P1 P2 P3 TB1-1 Core 3 TB1-2 Connectors FIB2 P66, FIB2 P99, P1005 & P1006 Optional CB2 Motor OP Wires TB1-1 & TB1-2 P1005 P99 View Option HV Attenuator Burden Board Bypass Connector Board CB2 CB2 Interface Board No CB2 Temperature Interface Board Detail D Detail D Detail D Detail D Detail D Detail D Detail D Detail D Detail D Detail D Detail D Detail D Detail D Detail D CB2 Mtr Op Only Detail D CB2 Mtr Op Only Detail D Located in Bypass Cabinet See Detail E for Exact Location CB2 INTERFACE BOARD CB2 P99A For Units With CB2 Installed DETAIL E CB2 Interface Board Bypass Connector Board Temperature Interface Board Core 2 Connector Board Core 3 FIB 2 Connectors Connect to TB1 from bypass cabinet Incoming: P1, CB2 P99A Only if CB2 is equipped with motor operator (Fan Interface Board) Outgoing: FIB2 P99, P1005 & P1006 (Wire will be in bypass wire duct) Optional CB2 Mtr Op Wires TB1-1 & TB1-2 Duct Duct Front Front Front Front Front Front Front Front Front Front Front Front Front Front Front Front Front Front Front DETAIL D Connector Label (Connect This End) (P20) HVAB (P1) Bypass Connector BD (P99A) CB2 I/F BD (P99A) TIB BD (P66) FIB 1 (P1) Core Connector Bd (P2) Core Connector Bd (P3) Core Connector Bd (P1) Core Connector Bd (P2) Core Connector Bd (P3) Core Connector Bd (P1) Core Connector Bd (P2) Core Connector Bd (P3) Core Connector Bd (P66) FIB 2 (P99) FIB 2 (P1005) FIB 2 (P1006) FIB 2 (TB1‐1) (TB1‐2) Core 2 BYPASS CONNECTOR BOARD Bypass Connector Board - P1 Bypass Core 1 Core 1 Core 1 Core 1 Core 2 Core 2 Core 2 Core 3 Core 3 Core 3 Core 3 Core 3 Core 3 Core 3 Core 3 Core 3 P66A P99 P11 P12 P1 P21 P22 P2 P31 P32 P3 FIB 1 (P99) BFB I/F BD (P66) Fan 13 Fan 14 F70‐1 F69‐1 Input Bypass Cabinet Finish Input Input Input Input Input Input Input Input Input Input Core 1 Bypass Bypass Bypass Bypass Bypass Connector Label (Factory-Connected) CT7-CT9 P50 Core 2 Connector Board P2 Input Cabinet Start Bypass Input Core 1 FIB 1 (Fan Interface Board) P1 Connectors P1, P2, P3 P1 P66 P1006 Connectors P1, P2, P3 Connectors FIB1 P66 FIB1 P99 Shipping Splits, Kickplates Figure 38 Shipping split, 1000-1200kVA Liebert eXL UPS, SMS and 1+N multi-module unit, Page 3 Liebert® eXL™ P66 Shipping Splits, Kickplates Figure 39 Kickplate installation—625-800kVA units LEFT HAND REAR Panel Rear Bottom Panel Rear Bottom RIGHT HAND FRONT Panel Rear Bottom Panel Side Bottom Panel Front Bottom Panel Front Bottom M10 Flat Washer ZP, Typical Panel Front Bottom Panel Side Bottom Screw Cap HH M10‐1.5x25mm ZP Hexagonal Cap Black M10 (17mm) Typical M10 Lock Washer, Split ZP, Typical Liebert® eXL™ 56 553029P1 Pg. 1, Rev. 2 Shipping Splits, Kickplates Figure 40 Kickplate installation—1000-1200kVA, single module units RIGHT HAND FRONT Panel Front Bottom Panel Front Bottom Panel Front Bottom Panel Front Bottom Panel Front Bottom Panel Side Bottom LEFT HAND REAR Panel Rear Bottom Panel Rear Bottom Panel Rear Bottom Panel Rear Bottom M10 Flat Washer ZP, Typical Panel Rear Bottom Panel Side Bottom Hexagonal Cap Black M10 (17mm) Typical Screw Cap HH M10‐1.5x25mm ZP M10 Lock Washer, Split ZP, Typical 555130P1 Pg. 1, Rev. 0 57 Liebert® eXL™ Shipping Splits, Kickplates Figure 41 Kickplate installation—1000-1200kVA, 1+N multi-module units RIGHT HAND FRONT Panel Front Bottom Panel Front Bottom Panel Front Bottom Panel Front Bottom Panel Front Bottom Panel Rear Bottom LEFT HAND REAR Panel Rear Bottom Panel Rear Bottom Panel Rear Bottom Panel Rear Bottom Panel Rear Bottom Panel Side Bottom M10 Flat Washer ZP, Typical Screw Cap HH M10‐1.5x25mm ZP M10 Lock Washer, Split ZP, Typical Liebert® eXL™ 58 Hexagonal Cap Black M10 (17mm) Typical 555130P1 Pg. 2, Rev. 0 Shipping Splits, Kickplates NOTES 59 Liebert® eXL™ Shipping Splits, Kickplates Liebert® eXL™ 60 Technical Support / Service Web Site www.liebert.com Monitoring [email protected] 800-222-5877 Outside North America: +00800 1155 4499 Single-Phase UPS & Server Cabinets [email protected] 800-222-5877 Outside North America: +00800 1155 4499 Three-Phase UPS & Power Systems 800-543-2378 Outside North America: 614-841-6598 Environmental Systems 800-543-2778 Outside the United States: 614-888-0246 Locations While every precaution has been taken to ensure the accuracy and completeness of this literature, Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. © 2014 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice. ® Liebert is a registered trademark of Liebert Corporation. All names referred to are trademarks or registered trademarks of their respective owners. United States 1050 Dearborn Drive P.O. Box 29186 Columbus, OH 43229 Europe Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco (PD) Italy +39 049 9719 111 Fax: +39 049 5841 257 Asia 29/F, The Orient Square Building F. Ortigas Jr. Road, Ortigas Center Pasig City 1605 Philippines +63 2 687 6615 Fax: +63 2 730 9572 SL-26085_REV1_07-16 Emerson Network Power Liebert www.emerson.com www.EmersonNetworkPower.com