LOG ARCH LOG ARCH
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LOG ARCH LOG ARCH
EQUIPMENT REVIEW BY DAVE BOYT T H E U LT I M A T E LOG ARCH There are dozens of forum threads about home-built log arches, but one in particular was so unique that I had to follow up on it. B uilding a 5-foot-tall arch out of scrap iron is noteworthy, but adding a fork truck loader capable of lifting a 2,000-pound log onto the deck ups the ante. This innovative log arch is the creation of Chris Euart and his son Jason, both of Salisbury, North Carolina. While the arch was being put through its initial test run, Chris posted the results of his work on the sawmill section of Arboristsite.com. It is hard to imagine a better team to design and build the log arch. Chris is a full-time facilities maintenance electrician at a plant that makes corrugated boxes. Jason is a forklift mechanic for Foodliner, 4 • Sawmill & Woodlot a North Carolina grocery chain. Together they own and operate a TimberKing 1400 sawmill. The project was a natural for the father/son team. “My son is kind of like me, a jack of all trades,” says Chris. “I’ve done welding and fabricating since I was a teenager, and Jason fell into my footsteps. We’ve built a lot of stuff over the years.” After looking at log arches on the Internet, they just knew they could build a better one out of the scrap metal they had accumulated over the years. “We just sat down and started to talk about it and drew some pictures,” recalled Jason. “There was a lot of welding involved, a lot of figuring and rig- ging.” They cut stub axles from an old Chevy pickup, and put in a pillow block bearing to support the axles. “I had to do some machining on the axles,” Chris explained, “but I have a metal lathe, drill press, and welder, so I was able to do all that myself. We’ve probably hauled over a ton on it. I figured whatever you could haul on the back of the truck, the arch could handle.” Since they were building from scratch, they built the arch to handle the largest log they might encounter. “It is sized bigger than most of the ATV arches you see,” says Chris. The arch itself is about 12 feet long. The top of the arch is about 5 feet off the ground, and it has an inverted “V” frame to hold the front of the log. This makes it possible for the 9,000-pound-capacity winch to lift up the entire log off the ground. Although he has not The cable forklift easily lifts a ton to load logs onto the mill. It takes about five minutes to convert the log arch to a forklift. maxed out the size capacity of the arch, he has used it to move some pretty substantial logs. “I’m not sure exactly what the capacity would be,” Chris said. “I’ve hauled 24-inch-diameter by 24-foot-long poplar logs, and it picked them up, no problem. I’ve never stalled it.” The arch dwarfs the 8-hp Minneapolis Moline yard tractor. Although it has enough power to pull the arch, it lacks the bulk necessary for the longer logs. “It has picked up the tractor once or twice and we had to stop and figure a different way to move it,” said Chris. To get the log to the arch, they use the winch with 150 feet of cable on it. Once the log is in place under the arch, they move the cable to a different pulley and winch it off the ground. A separate deep-cycle battery mounted to the arch powers the winch. To keep it A new addition to the arch is a high-lift boom that the Euarts used to lift steel Ibeams for the mill shed. In this photo, they are moving an entire deck. Jason says he had to sit on the hood of the tractor to keep it on the ground. July 2014 • 5 EQUIPMENT REVIEW Chris Euart winches a log out of the woods. Once it is in position under the arch, he will rig up the winch line to lift it into the arch so it won’t drag on the ground when he moves it to the mill. charged, they put a 45-amp alternator on the little MM tractor. Chris says he usually keeps the motor running while operating the winch. “When I use the winch, you can hear the motor drag down when that alternator kicks in,” he noted. Once the log has been lifted into position, Chris puts chains under the log and loosens the winch so that he can move the log without putting any pressure on the winch. forks. Jason found some forklift forks that were being sold as scrap, so we built a frame and mounted it on rollers.” The 9,000-pound winch lifts the forks through a set of pulleys, and a second 2,500pound winch hooks to the fork frame so they can tilt it. The forks tilt from straight down to up 10 or 12 inches and lift to 4-1/2 feet off the ground—just enough to get the logs on the mill and set lumber on trailers. The Forks From Arch to Forklift If that were the end of the story, it would be enough for most people, but not for Chris and Jason. And this is the innovation that really got my attention. As Chris tells it, “We needed a way to get the logs up on the mill, and that’s when we came up with the idea of using the So far, the arch/forklift has done everything Chris and Jason asked of it. “I was moving a 20-foot oak log yesterday, and the calculator said it weighed around 1,200 6 • Sawmill & Woodlot pounds,” Chris told me. “And I was moving it with the little garden tractor.” Switching from arch to forklift (or vice versa) is a five minute job. Just pull a pin and unhook two lifting cables. Then unhook the cables for the tilt, and it’s an arch. Chris and Jason have put the arch/forklift to other uses around the mill yard. They built a boom to lift a 20-foot I-beam and all the trusses for the mill shed. Jason had to sit on the hood of the little tractor to keep the I-beam from lifting it off the ground. But they’re far from finished with it. According to Jason, the next project is an articulated, single-axle power unit to hook to it on the arch in order to have something a little more substantial to move it. “Maybe we’ll use the rear axle of a truck and power it hydraulically,” says Chris. “We’ve got the stuff. We’ll put a swivel seat on it so that we can use it with the forklift going forward, and use a hydraulic unit off a big hydraulic drive zero turn mower…” Dave Boyt has a BS degree in Forest Management and an MS in Wood Technology. He manages a tree farm (2006 Missouri Tree Farm of the Year), and operates a band saw sawmill. Jason and Chris Euart show off their monster log arch. They have moved logs weighing over a ton with the little Minneapolis Moline lawn tractor. There’s Only One Way to Make Money in the Firewood Business. . . PRODUCTION! 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