catalog 37 - Gross Stabil
Transcription
catalog 37 - Gross Stabil
www.grossstabil.com catalog 37 The catalog is divided into four sections: Easy-steer Deluxe Arc K style 50kg 95lb 6 65mm (2.5”) 75mm (3”) 100mm (4”) Arc M style 85kg 95lb 7 8 9 Catalog contents Key information 75mm (3”), 100mm (4”) 125mm (5”) K Series 100kg 220lb cas t ers NDL (Natural Directional Lock) 150kg 330lb 125mm (5”) Natural Directional Lock 10 M elegance 150kg 330lb bluestone 75mm (3”), 100mm (4”) 125mm (5”) 150mm (6”) 200mm (8”) 11 20 LQWXLWLYHVWHHULQJFDVWHUV TRIO EBC (electronic brake caster) soon available 21 65mm (2.5”) 75mm (3”) 100mm (4”) TRIO M elegance 85kg 95lb chocolate 75mm (3”), 100mm (4”) 125mm (5”) L Series 30kg 65lb 50mm (2”) LQŤ[HGEUDNHSRVLWLRQ 65mm (2.5”) 75mm (3”) 100mm (4”) Zen M style 85kg 95lb 12-15 100mm (4”) 125mm (5”) 150mm (6”) 75mm (3”), 100mm (4”) 125mm (5”) Zen K style 50kg 95lb TRIO Casters 150kg 330lb Information Core 16-17 26 100mm (4”) 125mm (5”) O Series 450kg 990lb 100mm (4”) 125mm (5”) 150mm (6”) 200mm (8”) Catalog contents 2 Product code structure 3 Choosing casters Choosing ittings M Series 200kg 440lb 22-25 75mm (3”), 100mm (4”) 125mm (5”) 150mm (6”) 175mm (7”) 200mm (8”) Available in Stainless Steel J Series 300kg 660lb Key Information: 27 28-31 31 12mm-1/2” bolt hole 32 10mm-3/8”-8mm bolt hole 33 Threaded tube ends 34 General Information: Trading policies Warranty 35 RoHs 35 ISO 9001 certiication 35 Test summaries 36 Maintenance & itting 37 Conditions of use 37 About Fallshaw-Gross Stabil 38-39 About Caster Ranges: Deluxe 4-5 Easy-steer TRIO Casters 12-15 Natural Directional Lock 16-17 Core 2 18-19 caster = wheel fork LEFT of the slash describes the wheel M J Q 125 wheel series tire material bearing size Core range L K M J O Deluxe range K M Energy absorbent elastomers B grey rubber (round proile) Q precision ball bearing J Thermoplastic Elastomer C precision ball bearing (stainless steel) A Thermoplastic Elastomer AntiStatic Roller bearings grey rubber (lat proile) T Easy-steer F R roller bearing blue rubber U V PVC Plastics nylon N P Plain bearings A plain bore H hi-temp plain bore I cast iron plain bore polypropylene Cast Iron C roller bearing (stainless steel) cast iron N nylon plain bore T PTFE (Telon) plain bore K hi-temp phenolic plain bore inch G threadguards 40 19/16” W white nylon 50 2” S stainless steel 65 21/2” T twin 75 3” 100 4” 125 5” 150 6” 175 7” 200 8” 230 9” 250 10” 280 11” 300 12” 400 16” 450 18” C H TB BN fork series inish mounting brake Color Core range L K M J O Plate mount T painted P powder coated Z zinc plated Core Coat™ (with lacquer) Deluxe range K M Easy-steer F B basic zinc (without lacquer) S stainless steel C chrome N nylon K nickel P ISO plate mount PN North American plate mount F FN TB total brake (locks swivel and wheel rotation) DL directional lock (locks swivel direction but allows wheel to rotate) ixed plate ixed plate North American bolt hole mount H swivel bolt hole TS E GN 12mm pintle RT CR ZR TM BZ CE PC CP CF BP Arc Series (p 6 - 7) Zen Series (p 8- 9) M elegance Chocolate (p 10) grip neck pintle CB caster = wheel fork thumb screw (hand operated wheel brake) GY WT SL IK GH BY complete brake up = DL neutral = swivel down = TB NS natural directional lock swivel NB natural directional lock + total brake WD BN PB SD BT BL E C Key Information Urethane & PVC polyurethane S mm M Product code structure Hi-res elastomers B extras Ball Bearings deep groove langed ball bearing S G RIGHT of the slash describes the fork M elegance Bluestone (p 11) TRIO Series (p 12 - 15) For example: MJQ125G MCHTBBN 3 Ask for Colorway samples About Deluxe Deluxe Deluxe Casters: Furniture casters should be a considered part of furniture design, with color, inish and style seamlessly blending to the point that the casters are just a part of the whole, rather than an afterthought. Here are some of the ways that our customers have selected casters From our Deluxe range to complete the design of their furniture... A leading healthcare furniture manufacturer wanted a retro style caster that would fade 4 rs Light to medium duty CASTERS into shadow – they didn’t want an industrial caste looking caster in shiny metal or a color that would clash with their suite of fabric options. They wanted the color to blend into the general theme and go unnoticed. We had just the right caster: Zen Titanium… SPKEYTAGARC SPKEYTAGMD SPKEYTAGZEN M elegance IHS Global wanted the old-world deco charm of shiny chrome and the lustre of pearlescent nishes in near-black but not-black M elegance Bluestone t the brief perfectly… Deluxe Light to medium duty CASTERS They wanted a total brake caster that was xed (no swivel) so the casters would always line up perfectly, so we locked the headrace. Our customer wanted a neutral, dark color that would suit the color palette of the new collection. We recommended charcoal pedal, seal and tire, with pearlescent graphite threadguards with Chicago screw axles and retro bright chrome. About Deluxe A leading furniture manufacturer approached us to nd the right caster for their new lounge collection. 5 Fork Options Plate Bolt hole 39 11/2" ArcKstyle Deluxe * 64 21/2" casters K style 9mm 3/8" holes 12.7 1/2" 17/8” 83 31/4" Can be itted with 1/2” or M12 bolt mounts (with M12 threaded tube ends or expanding adaptors) or add solid pintles (See pages 8-11 for information) 58 25/16" Modern Contemporary Design • CrispfreshColors,aluminumlook Wheel Size 65 21/2 75 3 100 4 65 21/2 75 3 100 4 65 21/2 75 3 100 4 65 21/2 75 3 100 4 Mount Height 96 3 3/ 4 104 4 1/8 131 5 3/16 96 3 3/4 104 4 1/8 131 5 3/16 96 3 3/ 4 104 4 1/8 131 5 3/16 96 3 3/4 104 4 1/8 131 5 3/16 Swept Radius 63 2 1/ 2 69 2 3/ 4 82 3 1/4 89 3 1/2 89 3 1/2 89 3 1/2 63 2 1/ 2 69 2 3/4 82 3 1/4 89 3 1/2 89 3 1/2 89 3 1/2 • Powdercoatedfork-InterponAnodicNaturalMatte • Chicagoscrew(domedhead)axles • 3yearwarranty Note:Allenkeysavailable(2perpack)Code:SPALLENKEY5 Bushes available to reduce to 8mm, 3/8” & 10mm 48 Plate Swivel Fork type * Plate Total Brake * Bolt Hole Swivel * * Bolt Hole Total Brake kg/lb Diameter x Width kg / lb mm / inch Tire Material Wheel Only /KPP /KPPTB /KPH /KPHTB KVP75 KVP75/KPPGY KVP75/KPPTBGY KVP75/KPHGY KVP75/KPHTBGY KVP100 KVP100/KPPGY KVP100/KPPTBGY KVP100/KPHGY KVP100/KPHTBGY KJQ65G KJQ65G/KPP...u KJQ65G/KPPTB...u KJQ65G/KPH...u KJQ65G/KPHTB...u 30x8 1 1/8” x8mm Plain 45kg 100lb 75x23 3 x 7/8 30x8 1 1/8” x8mm Plain 55kg 120lb 100x23 4 x 7/8 30x12 1 1/8” x12mm Q ball 50kg 110lb 65x23 2 1/2 x 7/8 30x12 1 1/8” x12mm Q ball 50kg 110lb 75x23 3 x 7/8 KJQ75G KJQ75G/KPP...u KJQ75G/KPPTB...u KJQ75G/KPH...u KJQ75G/KPHTB...u 30x12 1 1/8” x12mm Q ball 50kg 110lb 100x23 4 x 7/8 KJQ100G KJQ100G/KPP...u KJQ100G/KPPTB...u KJQ100G/KPH...u KJQ100G/KPHTB...u * TPE Wheel Options mm / inch Capacity Transparent grey PVC Bearing Type Color Options u...then add Colorway code for example KJQ100G/KPHTBSL 50kg 110lb Light to medium duty CASTERS Hub Width x Bore GY clear 6 IK ink WT white SL silver GH BY graphite berry Fork Options ISO Plate North American (NA) Plate 60/44 23/8 -13/4” M style 96 313/16" 9mm 3/8" slotted holes 76/67 3/25/8" 78 * 21/2" 70 31/16” Modern Contemporary Design 23/4” Can be itted with 1/2” or M12 bolt mounts (with M12 threaded tube ends or expanding adaptors) or add solid pintles (See pages 8-11 for information) FittedwithstandardISOmountplateMJQ125G/MPPWT ForNorthAmericanplateaddNtoendoftheforkcode, eg.MJQ125G/MPPNWT • CrispfreshColors,aluminumlook • Powdercoatedfork-InterponAnodicNaturalMatte • Chicagoscrew(domedhead)axles • 3yearwarranty Note:Allenkeysavailable(2perpack)Code:SPALLENKEY5 Bushes available to reduce to 8mm, 3/8” & 10mm 63 95 33/4" Wheel Size 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 Mount Height 106 4 3/16 135 5 5/16 161 6 3/8 106 4 3/16 135 5 5/16 161 6 3/8 106 4 3/16 135 5 5/16 161 6 3/8 106 4 3/16 135 5 5/16 161 6 3/8 Swept Radius 71 2 7/8 91 3 9/16 103 4 118 4 5/ 8 118 4 5/8 118 45/8 71 2 7/ 8 91 3 9/16 103 4 118 4 5/8 118 4 5/8 118 45/8 * * Plate Swivel Wheel Only /MPP /MPPTB /MPH /MPHTB MJQ75G MJQ75G/MPP...u MJQ75G/MPPTB...u MJQ75G/MPH...u MJQ75G/MPHTB...u Plate Total Brake Bolt Hole Swivel Bolt Hole Total Brake * Hub Width x Bore Bearing Type mm / inches 40x8 Capacity Diameter x Width kg / lb mm / inches Tire Material Q ball 85kg 190lb 75x32 3 x11/4 40x8 1 9/16” x8mm Q ball 85kg 190lb 100x32 4 x11/4 MJQ100G MJQ100G/MPP...u MJQ100G/MPPTB...u MJQ100G/MPH...u MJQ100G/MPHTB...u 40x8 1 9/16” x8mm Q ball 85kg 190lb 125x32 5 x11/4 MJQ125G MJQ125G/MPP...u MJQ125G/MPPTB...u MJQ125G/MPH...u MJQ125G/MPHTB...u 1 9/16” x8mm * TPE Wheel Options kg/lb Color Options u...then add Colorway code for example MJQ125G/MPHTBSL Light to medium duty CASTERS * Fork Type Deluxe 8mm 5/16" slotted holes 80/76 31/8/3" 12.7 1/2" Arc M style casters Bolt hole 44 13/4" 85kg 190lb WT white SL silver IK ink GH graphite BY berry 7 Fork Options Plate Bolt hole caste 64 21/2" * K style 48 9mm 17/8” 83 31/4" 3/8" holes 58 25/16" Wheel Size 65 21/2 75 3 100 4 65 21/2 75 3 100 4 65 21/2 75 3 100 4 65 21/2 75 3 100 4 Mount Height 96 3 3/4 104 4 1/8 131 5 3/16 96 3 3/4 104 4 1/8 131 5 3/16 96 3 3/4 104 4 1/8 131 5 3/16 96 3 3/4 104 4 1/8 131 5 3/16 Swept Radius 63 2 1/2 69 2 3/4 82 3 1/4 89 3 1/2 89 3 1/2 89 3 1/2 63 2 1/2 69 2 3/4 82 3 1/4 89 3 1/2 89 3 1/2 89 3 1/ 2 • 3yearwarranty • Powdercoatedfork-InterponStormfrontLow-sheen • Chicagoscrew(domedhead)axles Note:Allenkeysavailable(2perpack)Code:SPALLENKEY5 * * * Fork Type Plate Swivel Wheel Only /KPP /KPPTB /KPH /KPHTB KJQ65G KJQ65G/KPP...u KJQ65G/KPPTB...u KJQ65G/KPH...u KJQ65G/KPHTB...u Plate Total Brake Bolt Hole Swivel Bolt Hole Total Brake * Hub Width x Bore Bearing Type mm / inch Capacity Diameter x Width kg / lb mm / inch Tire Material * Q ball 50kg 110lb 65x23 2 1/2 x 7/8 30x8 1 1/8 x8mm Q ball 50kg 110lb 75x23 3 x 7/8 KJQ75G KJQ75G/KPP...u KJQ75G/KPPTB...u KJQ75G/KPH...u KJQ75G/KPHTB...u Q ball 50kg 110lb 100x23 4 x 7/8 KJQ100G KJQ100G/KPP...u KJQ100G/KPPTB...u KJQ100G/KPH...u KJQ100G/KPHTB...u 30x8 1 1/8 x8mm TPE 30x8 1 1/8 x8mm Color Options u...then add Colorway code for example KJQ65G/KPPRT 50kg 110lb Wheel Options kg/lb RT russet 8 Bushes available to reduce to 8mm, 3/8” & 10mm Can be itted with 1/2” or M12 bolt mounts (with M12 threaded tube ends or expanding adaptors) or add solid pintles (See pages 31-34 for information) Earthy Wood Tones • Colorwaystoideallycomplimentwoodtonesandloorboards Light to medium duty CASTERS 12.7 1/2" rs ZenKstyle Deluxe 39 11/2" CR copper ZR bronze TM titanium Fork Options North American (NA) Plate ISO Plate 8mm 5/16" slotted holes 9mm 3/8" slotted holes Bolt hole rs 12.7 1/2" caste 80/76 31/8/3" M style * 96 313/16" 76/67 3/25/8" 63 21/2" 95 33/4" 70 78 23/4” 31/16” Can be itted with 1/2” or M12 bolt mounts (with M12 threaded tube ends or expanding adaptors) or add solid pintles (See pages 31-34 for information) FittedwithstandardISOmountplateMJQ125G/MPPWT ForNorthAmericanplateaddNtoendoftheforkcode,eg. MJQ125G/MPPNRT Earthy Wood Tones • Colorwaystoideallycomplimentwoodtonesandloorboards Wheel Size 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 Mount Height 106 4 3/16 135 5 5/16 161 106 4 3/16 135 5 5/16 161 6 3/ 8 106 4 3/16 135 5 5/16 161 6 3/8 106 4 3/16 135 6 3/8 5 5/16 161 6 3/8 Swept Radius 71 2 7/8 91 3 9/16 103 4 118 4 5/8 128 5 128 5 71 2 7/ 8 91 3 9/16 103 4 118 4 5/8 128 5 128 5 • 3yearwarranty • Powdercoatedfork-InterponStormfrontLow-sheen Bushes available to reduce to 8mm, 3/8” & 10mm • Chicagoscrew(domedhead)axles Note:Allenkeysavailable(2perpack)Code:SPALLENKEY5 * * Plate Swivel Wheel Only /MPP /MPPTB /MPH /MPHTB MJQ75G MJQ75G/MPP...u MJQ75G/MPPTB...u MJQ75G/MPH...u MJQ75G/MPHTB...u MJQ100G MJQ100G/MPP...u MJQ100G/MPPTB...u MJQ100G/MPH...u MJQ100G/MPHTB...u MJQ125G MJQ125G/MPP...u MJQ125G/MPPTB...u MJQ125G/MPH...u MJQ125G/MPHTB...u Plate Total Brake Bolt Hole Swivel Bolt Hole Total Brake * Hub Width x Bore Capacity Diameter x Width kg / lb mm / inches Q ball 85kg 190lb 75x32 3 x11/4 Q ball 85kg 190lb Q ball 85kg 190lb Bearing Type mm / inches 40x8 1 9/16” x8mm 40x8 1 9/16” x8mm 40x8 1 9/16” x8mm Tire Material * 100x32 4 x11/4 125x32 5 x11/4 TPE Wheel Options kg/lb Color Options u...then add Colorway code for example MJQ125G/MPPRT Light to medium duty CASTERS * Fork Type Deluxe 44 13/4" 23/8 -13/4” Zen M style 60/44 85kg 190lb RT russet CR copper ZR bronze TM titanium 9 M elegance chocolate Deluxe 60/44 M elegance 44 13/4" 8mm 5/16" slotted holes 9mm 3/8" slotted holes chocolate 96 313/16" 76/67 3/25/8" 78 * Bolt hole 12.7 1/2" 95 33/4" • Colorwaystomatchfurniture,displayorequipment 70 31/16” 23/4” Can be itted with 1/2” or M12 bolt mounts (with M12 threaded tube ends or expanding adaptors) or add solid pintles (See pages 31-34 for information) Wheel Size 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 Mount Height 106 4 3/16 135 5 5/16 161 6 3/ 8 106 4 3/16 135 5 5/16 161 6 3/8 106 4 3/16 135 5 5/16 161 6 3/8 106 4 3/16 135 5 5/16 161 6 3/8 106 4 3/16 135 5 5/16 161 6 3/8 Swept Radius 71 2 7/8 91 3 9/16 103 4 118 4 5/8 128 5 128 5 71 2 7/8 91 3 9/16 103 4 118 4 5/8 128 5 128 5 • Chicagoscrew(domedhead)axles • 3yearwarranty • Chromeplatedforkwithexcellentdesignandperformance Note:Allenkeysavailable(2perpack)Code:SPALLENKEY5 Bushes available to reduce to 8mm, 3/8” & 10mm 63 21/2" FittedwithstandardISOmountplateMJQ75G/MCPBZ ForNorthAmericanplateaddNtoendoftheforkcode,eg.MJQ75G/MCPNBZ Elegant Sophistication * Plate Total Brake not applicable - no swivel * * * Bolt Hole Swivel Bolt Hole Total Brake Fork Type Plate Swivel Wheel Only /MCP /MCPTB /MCF /MCH /MCHTB MJQ75G MJQ75G/MCP...u MJQ75G/MCPTB...u MJQ75G/MCF...u MJQ75G/MCH...u MJQ75G/MCHTB...u Plate Fixed * Hub Width x Bore Bearing Type mm / inches Capacity Diameter x Width kg / lb mm / inches Tire Material * 40x8 1 9/16” x8mm Q ball 85kg 190lb 75x32 3 x11/4 40x8 1 9/16” x8mm Q ball 85kg 190lb 100x32 4 x11/4 MJQ100G MJQ100G/MCP...u MJQ100G/MCPTB...u MJQ100G/MCF...u MJQ100G/MCH...u MJQ100G/MCHTB...u 40x8 1 9/16” x8mm Q ball 85kg 190lb 125x32 5 x11/4 MJQ125G MJQ125G/MCP...u MJQ125G/MCPTB...u MJQ125G/MCF...u MJQ125G/MCH...u MJQ125G/MCHTB...u TPE Wheel Options kg/lb Color Options u...then add Colorway code for example MJQ75G/MCPBZ 85kg 190lb Light to medium duty CASTERS 23/8 -13/4” 80/76 31/8/3" Fork Options North American (NA) Plate ISO Plate BZ bronze 10 CE co ee PC CP platinum copper platinum CF co ee platinum BP bronze platinum ISO Plate M 60/44 elegance 9mm 3/8" slotted holes 76/67 3/25/8" 78 95 33/4" Bushes available to reduce to 8mm, 3/8” & 10mm 63 21/2" 70 31/16” 23/4” Can be itted with 1/2” or M12 bolt mounts (with M12 threaded tube ends or expanding adaptors) or add solid pintles (See pages 31-34 for information) Fitted withstandardISOmountplateMJQ75G/MCPBN ForNorthAmericanplateaddNtoendoftheforkcode,eg.MJQ75G/MCPNBN Elegant Sophistication • Colorwaystomatchfurniture,displayorequipment Wheel Size 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 Mount Height 106 4 3/16 135 5 5/16 161 6 3/ 8 106 4 3/16 135 5 5/16 161 6 3/8 106 4 3/16 135 5 5/16 161 6 3/ 8 106 4 3/16 135 5 5/16 161 6 3/8 106 4 3/16 135 5 5/16 161 6 3/8 Swept Radius 71 2 7/8 91 3 9/16 103 4 118 4 5/8 128 5 128 5 71 2 7/8 91 3 9/16 103 4 118 4 5/8 128 5 128 5 • Chicagoscrew(domedhead)axles • 3yearwarranty • Chromeplatedforkwithexcellentdesignandperformance Note:Allenkeysavailable(2perpack)Code:SPALLENKEY5 Fork Type Plate Swivel * Plate Total Brake not applicable - no swivel * Plate Fixed * * Bolt Hole Swivel Deluxe * bluestone 96 313/16" 12.7 1/2" M elegance bluestone 8mm 5/16" slotted holes 80/76 31/8/3" Bolt hole 44 13/4" 23/8 -13/4” M Fork Options North American (NA) Plate * Bolt Hole Total Brake kg/lb 40x8 1 9/16” x8 Q ball Diameter x Width kg / lb mm / inches 85kg 190lb 75x32 3 x11/4 40x8 1 9/16” x8 Q ball 85kg 190lb 100x32 4 x11/4 40x8 1 9/16” x8 Q ball 85kg 190lb 125x32 5 x11/4 40x8 19/16x8 Q ball 150kg 330lb 150x34 6x15/16 40x8 19/16x8 Q ball 150kg 330lb 175x34 7x15/16 40x8 19/16x8 Q ball 150kg 330lb 200x34 8x15/16 Tire Material * TPE mm / inches Capacity * Rubber Wheel Options Bearing Type Wheel Only /MCP /MCPTB /MCF /MCH /MCHTB MJQ75G MJQ75G/MCP...u MJQ75G/MCPTB...u MJQ75G/MCF...u MJQ75G/MCH...u MJQ75G/MCHTB...u MJQ100G MJQ100G/MCP...u MJQ100G/MCPTB...u MJQ100G/MCF...u MJQ100G/MCH...u MJQ100G/MCHTB...u MJQ125G MJQ125G/MCP...u MJQ125G/MCPTB...u MJQ125G/MCF...u MJQ125G/MCH...u MJQ125G/MCHTB...u QTQ150G QTQ150G/MCP...u QTQ150G/MCPTB...u not available QTQ150G/MCH...u QTQ150G/MCHTB...u QTQ175G/MCH...u QTQ175G/MCHTB...u QTQ200G/MCH...u QTQ200G/MCHTB...u QTQ175G QTQ175G/MCP...u QTQ175G/MCPTB...u not available QTQ200G QTQ200G/MCP...u QTQ200G/MCPTB...u not available Color Options u...then add Colorway code for example MJQ75G/MCPBN Total Brake Light to medium duty CASTERS Hub Width x Bore Directional Lock** 150kg 330lb WD Wedgewood BN bluestone PB platinum SD sand RT russet BL olive **Directional Lock also available with olive green pedal (e.g QTQ150G/MCHDLBL...’DL’ for directional lock, ‘BL’ for bluestone-olive pedal) 11 AboutTRIO Easy-steer TRIO LQŤ[HGEUDNHSRVLWLRQ cas t ers Fixed Brake Position Pedal UP: Thebrakepedaldoesnotswivelwiththecaster, so it’s always within easy reach. Directional Lock Theadvancedbrakingmechanismprovides3 brakefunctionswithsofttouchactuation(total brake(TB)DirectionalLock&free(swivel)). Pedal horizontal: Neutral (swivel) CASTERS Light to medium duty 3-in-1 brake Pedal DOWN: Total brake Once installed the pedal NEVER rotates - it’s always accessible 12 Light to medium duty Ultra-short swept radius Easy-steer Code: add ‘E’ to end of the code CASTERS Eggshell AboutTRIO 2 standard Colorway options: At 78mm (100mm version) the swept radius is ultra small and eliminates trip hazards. Tires - bluestone Innovative Patented Design Body - eggshell USAPatentUS8202297B2 EuropeanPatentpending2164715 Australian Patent pending 2008258348 Pedal - bluestone Cool grey Code: add ‘C’ to end of code Tires - bluestone Remove plug to allow for allen key, replace when nished mounting caster in correct position. Body - cool grey Customized Colors available (order quantities above 500) Allen key mounting pin SPPINFFIT During tting a 4mm (1/8 ) allen key is used to stop the caster rotating while the bolt is being tightened core Pedal - royal blue (Pantone 288C) 13 TRIOCasters Easy-steer TRIO itting options 1 2 Plate mount (100mm size only) Plate mounting kit SPFPLATEKIT Includes: • bolt SPM14X40 • itting washer SPWSHFPLATE2 • top plate SPFPLATE M14X65 (100) M14X75 (150) Add solid pintle adaptor code to suit your tube I.D size. Codes below (include itting screws, washers and bolt): • M14X65 (100) • M14X75 (150) Option 1. Lasercut mount CASTERS 1 64 6.5 1/4 " 36 17/16 " 83 31/4" 14 Addsolidpintleadaptorcode: Code Stem O.D. Tube Size ODxwall Cross Drill Hole distance from end x hole diameter -AFR28Z 28mm round 25 Nominal Bore pipe 33.7 x 2.6mm 19.0 x 8mm (3/4 x 5/16”) -AFR32Z 32mm round NA 7.0 x 6mm 3911/2" 25/16" 58 Customer supplies their own M14 bolt bolt & washer to ensure a minimum of 30mm (100) & 40mm (150) engagement into the caster (i.e length of screw to be: thickness of customer’s plate plus 30-35mm (100) or plus 40-45mm (150) Note: recommended min 5mm thick plate to mount 150 size caster. OR Note washer aligns direction lock of caster Top plate has same outer dimensions and hole patterns as K Series. 2 /2" Washer mount for bolt hole casters (with solid pintle adaptors) Note that plate is 90 degrees to pedal Light to medium duty 3 Tube mount Option 2: Drill mount DXF drawing available for download at Fallshaw.com Nylon washer SPWSHFPLATE1 Caster keys to lasercut plate. 14 36 17/16 " 9/ 16 6.5 1/4 " Nylon washer SPWSHFPLATE2 Caster keys to “blind drilled” holes. TRIO Swivel only In-line pedal 90 degree pedal Fittingsareadditional: washer 5mm (1/4”), plate 17mm (5/8”) •Colorway options see page 13 •Fitting options see page 14 100 Complete Brake includes 3 brake positions: Total Brake(TB), Directional Lock (DL) & Free (swivel) Wheel Size 100 4 125 5 150 6 100 4 125 5 150 6 100 4 125 5 150 6 Mount Height 133 5 1/4 160 6 1/3 185 75/8 133 5 1/4 185 8 185 75/8 133 5 1/4 175 7 185 75/8 Swept Radius 78 3 104 4 129 5 78 3 91 3 1/2 129 5 78 3 91 3 1/2 129 5 kg/lb kg/lb FUQ100G/FHTB9…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell kg/lb N/A N/A N/A FUQ125G/FHCB…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell FUQ125G/FHCB9…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell N/A FUQ125G/FHTB…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell FUQ125G/FHTB9…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell N/A N/A N/A FUQ150G/FHCB…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell FUQ150G/FHCB9…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell N/A FUQ150G/FHTB…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell FUQ150G/FHTB9…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell 150kg 330lb FUQ150G/FH…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell N/A core Free (swivel) FUQ100G/FHTB…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell 150kg 330lb Total Brake includes 2 brake positions: Total Brake (TB) & Free (swivel) N/A FUQ125G/FH…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell Free (swivel) Complete Brake includes 3 brake positions: Total Brake(TB), Directional Lock (DL) & Free (swivel) FUQ100G/FHCB9…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell 125kg 275lb Total Brake includes 2 brake positions: Total Brake (TB) & Free (swivel) 150 FUQ100G/FHCB…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell FUQ100G/FH…u uAdd Colorway code ‘C’ Cool grey or ‘E’ Eggshell Free (swivel) Complete Brake includes 3 brake positions: Total Brake(TB), Directional Lock (DL) & Free (swivel) N/A 100kg 220lb Total Brake includes 2 brake positions: Total Brake (TB) & Free (swivel) 125 Pedal at 90 degrees to Directional Lock Light to medium duty Pedal in-line with Directional Lock No brake (Free only) •Mount height shown is for caster only. 77 3 2/4 Easy-steer 77 3 2/4 80 3 1/8 77 3 2/4 CASTERS cas t ers 55 2 3/16” TRIOCasters LQŤ[HGEUDNHSRVLWLRQ N/A 15 AboutNDLCasters ‘Natural Directional Lock’ (NDL) casters make steering easy LQWXLWLYHVWHHULQJFDVWHUV Our‘NaturalDirectionalLock’(NDL)casters are designed speciically to resolve hardto-steer carts and eradicate confusing directionallocksystems. Sometimes customers want to travel in a straight line Sometimes customers want to travel sideways TheNDLcasterintuitivelylocksthecasterfrom swivelling when travelling in a forward motion. A simple motion (reversing by a few millimetres – something that people do intuitively) then releasestheswivellockallowingthecarttobe fully manoeuvered in any direction. Thereisnoothersimilarproductonthemarket. Thecasterdesignispatented(Patentnumber: AU2005237657). NDL casters enable intuitive straight line & sideways movement • Whenthewheelistravellingforward,the rockermovesthetoothupintotheslot. • Whenthewheelistravellingbackward,the rockermovesthetoothdownoutoftheslot. CASTERS Easy-steer Light to medium duty Natural Directional Lock From a user-perspective none of this matters! TheNaturalDirectionalLockcasterisintuitive touse-customers‘feel’howtouseitwithout beingtaught.Theynaturallyigureitoutwithin about 30 seconds. And from then on the cart is ‘magically’easytosteerandpush... NDL conigurations 1 MounttwoNDLcastersatone end of the cart and two regular swivel casters on the other end. Swivel NDL 2 x NDL casters 2 x regular swivel casters Swivel NDL 16 2 MounttwoNDLcastersondirectional opposites for bi-directional performance NDL Swivel 2 x NDL casters 2 x regular swivel casters Swivel NDL 3 MountoneSpringloadedNDLcaster as a ifth wheel with swivel casters on all four corners of the cart. 1 x Spring-loaded NDL 4 x Big M 150mm casters Fitting options for NDL casters Onespring-loadedNDLkitis mounted centrally to cart using solid adaptors. (with solid pintle adaptors) Add solid pintle adaptor code: -AFR22N -AFR28N Add solid pintle adaptor code: -AR22N -AR28N 2 Washer mount for bolt hole casters Option 1. Lasercut mount * DXF drawing available for download at Fallshaw.com OR Light to medium duty Tube mount Easy-steer 3 CASTERS Spring-loaded 5th wheel NDLCasters 1 Nylon washer SPWSHFPLATE1 Caster keys to lasercut plate. Option 2: Drill mount 14 9/ 36 17/16 " 16 6.5 1/4 " Nylon washer SPWSHFPLATE2 Caster keys to “blind drilled” holes. Product codes Note: Bolt hole NDL casters are sold as wheel, fork & NDL device; as the bolt hole Bolt hole swivel natural directional lock Bolt hole swivel + total brake natural directional lock Plate swivel natural directional lock NDL casters are installed in 3 steps: Plate swivel + total brake natural directional lock Bolt hole spring-loaded swivel natural directional lock Step 1: Install fork (e.g SPM125ZHNSFRK) Step 2: Install NDL device (e.g SPNDLKIT) Step 3 Install wheel (e.g STQ125G) NS NB STQ125G/MZHNS: STQ125G/MZHNB: Includes Includes: • STQ125G • SPM125ZHNSFRK • SPNDLKIT • STQ125G • SPM125ZHNBFRK • SPNDLKIT NB ISOplate: ISOplate: STQ125G/MZPNS STQ125G/MZPNB NorthAmericanplate: NorthAmericanplate: STQ125G/MZPNNS STQ125G/MZPNNB NK STQ125G/MZHNK core Tucked away underneath the caster is the business end of automatic, intuitive steering… STQ125G Grey rubber 100kg NS 17 About Core: light to medium duty casters These ranges will suit applications such as: ergonomic carts shop tting & display furniture medical equipment You won’t have to choose between style and performance - you canhaveboth.Wethinkhardaboutthedesignsothatyouwon’t haveto.WhenyouchooseourCoreCasters,youcanthenforget about them because they are designed to perform. • 5yearwarrantyonfork • 3 year warranty on wheel • CoreCoat™lacquerprovides3timestheAustralianStandard for corrosion protection (150 hour salt spray test). About Core Core Our Core Casters combine form and function: L Series 30kg 65lb Light to medium duty CASTERS Sizes:50mm(2”) Tirematerials:TPE&nylon Hubwidth:25mm(1”) 18 Littlies K Series 100kg 220lb Sizes:65mm(2.5”),75mm(3”)&100mm(4”) Tirematerials:nylongreyrubber,polyurethane,TPE Hubwidth:30mm(11/8”) Kid M Series 200kg 440lb Sizes:75mm(3”),100mm(4”),125mm(5”),150mm(6”)175mm(7”)and200mm(8”) Tirematerials:bluerubber,greyrubber,polyurethane,TPE,nylon&castiron Hubwidth:40mm(19/16”) Available in Stainless Steel Medic K Series & M Series both available with optional Chicago screw (domedhead) axles. Add ‘-C’ to end of code Big M available in 150mm (6 ), 175mm (7 ), 200mm (8 ) About Core: general to heavy duty casters We welcome customizations Core About Core A customer approached us to develop a caster with a speci c pintle, utilizing their Color scheme, suitable for bariatric hospital beds. They also wanted a top cap to ensure uid run o and soften the appearance. These ranges will suit applications such as: linen carts heavy duty work platforms heavy duty catering equipment We were able to tailor our O series to suit their application perfectly. Sizes:100mm(4”)&125mm(5”) Tirematerials:bluerubber,polyurethane&nylon Hubwidth:45mm(13/4”) Jack of All Trades O Series 450kg 990lb Sizes:100mm(4”),125mm(5”),150mm(6”)&200mm(8”) Tirematerials:bluerubber,nylon&polyurethane Hubwidth:60mm(23/8”) Available in Stainless Steel General to heavy duty CASTERS J Series 300kg 660lb core Obelix 19 Fork Options Lcore Standard Plate Bolt Hole 35 13/8" Bolt hole 8 5/16” 46 LSeries Core 10 113/16" 7mm 9/32" holes 3/8” 60 23/8" 42 111/16 OR ADD sold seperately 47 17/8" The quality standard Can be itted with 3/8” or M10 bolt mounts (with M10 threaded tube ends) oraddgripneckpintles (more information on page 31-34) • 3yearwarranty • Nickelcoatedinish •Twinballrace •Boltholecasterssuppliedwithaxlenut&bolt (plate mounted are riveted) Wheel Size 50 2 50 2 50 2 50 2 50 2 Mount Height 65 2 9/16 65 2 9/16 65 2 9/16 65 2 9/16 65 2 9/16 Swept Radius 47 1 7/ 8 57 21/4 not applicable 47 1 7/8 57 2 1/4 Fork Type Plate Swivel Plate Wheel Brake Plate Fixed Bolt Hole Swivel Bolt Hole Wheel Brake Wheel Only /LKP /LKPBR /LKF /LKH /LKHBR LJP50 LJP50/LKP LJP50/LKPBR LJP50/LKF LJP50/LKH LJP50/LKHBR LNN50 LNN50/LKP LNN50/LKPBR LNN50/LKF LNN50/LKH LNN50/LKHBR kg/lb Hub Width x Bore Bearing Type mm / inch Capacity Diameter x Width kg / lb mm / inch Plain 30kg 70lb 50x20 2 x 3/4 25x6 1 x 1/4 Plain 30kg 70lb 50x20 2 x 3/4 TPE 25x6 1 x 1/4 Tire Material Nylon Wheel Options 30kg 65lb Light to medium duty CASTERS • Pintleavailable(soldseperately,notfactoryitted) 20 40 1 9/16” Fork Options K core Bolt hole Plate 12.7 1/2" 39 11/2" * 9mm 83 31/4" 3/8" holes •5yearwarrantyonfork •3yearwarrantyonwheel Can be itted with 1/2” or M12 bolt mounts (with M12 threaded tube ends or expanding adaptors) or add solidpintlesoraddgripneckpintles. (See pages 32-33 for information) 58 25/16" •Excellentcorrosionresistance •ForoptionalChicagoscrew(domed-head)axles Wheel Size 65 21/2 75 3 100 4 65 21/2 75 3 100 4 65 21/2 75 3 100 4 65 21/2 75 3 100 4 65 21/2 75 3 100 4 Mount Height 96 3 3/4 104 4 1/ 8 131 5 3/16 96 3 3/4 104 4 1/8 131 5 3/16 96 3 3/ 4 104 4 1/ 8 131 5 3/16 96 3 3/4 104 4 1/8 131 5 3/16 96 3 3/4 104 4 1/8 131 5 3/16 Swept Radius 63 2 1/2 69 2 3/4 82 3 1/ 4 89 3 1/2 89 3 1/2 89 3 1/2 63 2 1/2 69 2 3/ 4 82 3 1/4 89 3 1/2 89 3 1/2 89 3 1/2 add -C to end of code uThreadguardsoptional:add‘G’tothecodebeforetheforkcodeeg.KUA75G/KZP * Plate Total Brake Notapplicable - no swivel * Plate Fixed * Bolt Hole Swivel * Fork Type Plate Swivel Bolt Hole Total Brake Wheel Only /KZP /KZPTB /KZF /KZH /KZHTB KJA65G KJA65G/KZP KJA65G/KZPTB KJA65G/KZF KJA65G/KZH KJA65G/KZHTB Core The quality standard 64 21/2" KSeries Bushes available to reduce to 8mm, 3/8” & 10mm 48 17/8” * kg/lb Bearing Type Diameter x Tread Width kg / lb mm / inch Tire Material * Plain 50kg 110lb 30x8 1 1/8 x 8mm Q ball 50kg 110lb 65x23 2 1/2x 7/8 KJQ65G KJQ65G/KZP KJQ65G/KZPTB KJQ65G/KZF KJQ65G/KZH KJQ65G/KZHTB 30x12 1 1/8 x12mm Plain 50kg 110lb 75x23 3 x 7/8 KJA75G KJA75G/KZP KJA75G/KZPTB KJA75G/KZF KJA75G/KZH KJA75G/KZHTB KJQ75G KJQ75G/KZP KJQ75G/KZPTB KJQ75G/KZF KJQ75G/KZH KJQ75G/KZHTB KJA100G KJA100G/KZP KJA100G/KZPTB KJA100G/KZF KJA100G/KZH KJA100G/KZHTB KJQ100G KJQ100G/KZP KJQ100G/KZPTB KJQ100G/KZF KJQ100G/KZH KJQ100G/KZHTB KSA65 KSA65/KZP KSA65/KZPTB KSA65/KZF KSA65/KZH KSA65/KZHTB KSA75u KSA75/KZP KSA75/KZPTB KSA75/KZF KSA75/KZH KSA75/KZHTB KSA100u KSA100/KZP KSA100/KZPTB KSA100/KZF KSA100/KZH KSA100/KZHTB KUA75u KUA75/KZP KUA75/KZPTB KUA75/KZF KUA75/KZH KUA75/KZHTB 30x8 1 1/8 x 8mm Q ball 50kg 110lb 75x23 3 x 7/8 30x12 1 1/8 x12mm Plain 50kg 110lb 100x23 4 x 7/8 30x8 1 1/8 x 8mm Q ball 50kg 110lb 100x23 4 x 7/8 TPE 30x12 1 1/8 x12mm 65x23 2 1/2x 7/8 Plain 50kg 110lb 30x12 1 1/8 x12mm Plain 50kg 110lb 75x23 3 x 7/8 30x12 1 1/8 x12mm Plain 50kg 110lb 100x23 4 x 7/8 30x12 1 1/8 x12mm Plain 100kg 220lb 75x23 3 x 7/8 30x8 1 1/8 x 8mm Q ball 100kg 220lb 75x23 3 x 7/8 KUQ75u KUQ75/KZP KUQ75/KZPTB KUQ75/KZF KUQ75/KZH KUQ75/KZHTB 30x12 1 1/8 x12mm Plain 100kg 220lb 100x23 4 x 7/8 KUA100u KUA100/KZP KUA100/KZPTB KUA100/KZF KUA100/KZH KUA100/KZHTB 30x8 1 1/8 x 8mm Q ball 100kg 220lb 100x23 4 x 7/8 KUQ100u KUQ100/KZP KUQ100/KZPTB KUQ100/KZF KUQ100/KZH KUQ100/KZHTB 30x12 1 1/8 x12mm Plain 50kg 110lb 65x23 2 1/2x 7/8 KNN65 KNN65/KZP KNN65/KZPTB KNN65/KZF KNN65/KZH KNN65/KZHTB 30x12 11/8”x12mm Plain 65kg 145lb 75x23 3 x 7/8 KNN75 KNN75/KZP KNN75/KZPTB KNN75/KZF KNN75/KZH KNN75/KZHTB 30x12 11/8”x12mm Plain 70kg 155lb 100x23 4 x 7/8 KNN100 KNN100/KZP KNN100/KZPTB KNN100/KZF KNN100/KZH KNN100/KZHTB Grey Rubber 30x12 1 1/8 x12mm 65x23 2 1/2x 7/8 PU * Nylon * 100kg 220lb Wheel Options mm / inch Load Capacity Light to medium duty CASTERS Hub Width x Bore 21 Fork Options M Series Core M core ISO Plate The quality standard 80/76 31/8/3" •5yearwarrantyonfork 12.7 1/2" 21/2" Can be itted with 1/2” or M12 bolt mounts (with M12 threaded tube ends or expanding adaptors) or add solid pintles (See pages 31-34 for information) 23/4” FittedstandardwithISOmountplateeg.MSA100G/MZPTB. ForNorthAmericanplateaddNaftertheforkcode.eg.MSA100G/MZPNTB NOTES: •Allenkeysavailable(2perpack)code:SPALLENKEY •Electro-staticdischargewheelsavailableonrequest •Wheelswithplainbusheshave12mmborereducedto8mmbyaxlebush •ForchromeplatingseeMelegance Bushes available to reduce to 8mm, 3/8” & 10mm 63 95 33/4" 70 78 ittingDSerieswheelschangesto150kg/330lb) Wheel Size 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 Mount Height 106 43/16 135 55/16 161 63/8 106 43/16 135 55/16 161 63/8 106 43/16 135 55/16 161 63/8 106 43/16 135 55/16 161 63/8 106 43/16 135 55/16 161 63/8 106 43/16 135 55/16 161 63/8 106 43/16 135 55/16 161 63/8 Swept Radius 71 27/ 8 91 39/16 103 4 118 45/8 128 5 128 5 118 45/8 128 5 128 5 71 27/8 91 39/16 103 4 118 45/8 128 5 128 5 118 45/8 128 5 128 5 Fork Type Plate Swivel * Plate Total Brake * Plate Direction Lock * Notapplicable - no swivel Plate Fixed * Bolt Hole Swivel * Bolt Hole Total Brake * Bolt Hole Direction Lock kg/lb mm / inches Load Capacity Diameter x Tread Width kg / lb mm / inches Wheel Only /MZP /MZPTB /MZPDL /MZF /MZH /MZHTB /MZHDL STQ75G STQ75G/MZP STQ75G/MZPTB STQ75G/MZPDL STQ75G/MZF STQ75G/MZH STQ75G/MZHTB STQ75G/MZHDL STQ100G STQ100G/MZP STQ100G/MZPTB STQ100G/MZPDL STQ100G/MZF STQ100G/MZH STQ100G/MZHTB STQ100G/MZHDL STQ125G STQ125G/MZP STQ125G/MZPTB STQ125G/MZPDL STQ125G/MZF STQ125G/MZH STQ125G/MZHTB STQ125G/MZHDL MSQ100G MSQ100G/MZP MSQ100G/MZPTB MSQ100G/MZPDL MSQ100G/MZF MSQ100G/MZH MSQ100G/MZHTB MSQ100G/MZHDL MSQ125G MSQ125G/MZP MSQ125G/MZPTB MSQ125G/MZPDL MSQ125G/MZF MSQ125G/MZH MSQ125G/MZHTB MSQ125G/MZHDL 40x8 19/16x8 Q ball 100kg 220lb 75x32 3x11/4 40x8 19/16x8 Q ball 100kg 220lb 100x32 4x11/4 40x8 19/16x8 Q ball 100kg 220lb 125x32 5x11/4 40x8 19/16x8 Q ball 140kg 305lb 100x34 4x15/ 40x8 19/16x8 Q ball 150kg 330lb 125x34 5x15/16 16 Tire Material Grey Rub Tall proile Bearing Type Grey rub Low proile Hub Width x Bore * 40x8 19/16x8 Plain 85kg 190lb 75x32 3x11/4 MJA75G MJA75G/MZP MJA75G/MZPTB MJA75G/MZPDL MJA75G/MZF MJA75G/MZH MJA75G/MZHTB MJA75G/MZHDL 40x8 19/16x8 Q ball 85kg 190lb 75x32 3x11/4 MJQ75G MJQ75G/MZP MJQ75G/MZPTB MJQ75G/MZPDL MJQ75G/MZF MJQ75G/MZH MJQ75G/MZHTB MJQ75G/MZHDL 40x8 19/16x8 Plain 85kg 190lb 100x32 4x11/4 MJA100G MJA100G/MZP MJA100G/MZPTB MJA100G/MZPDL MJA100G/MZF MJA100G/MZH MJA100G/MZHTB MJA100G/MZHDL MJQ100G MJQ100G/MZP MJQ100G/MZPTB MJQ100G/MZPDL MJQ100G/MZF MJQ100G/MZH MJQ100G/MZHTB MJQ100G/MZHDL MJA125G MJA125G/MZP MJA125G/MZPTB MJA125G/MZPDL MJA125G/MZF MJA125G/MZH MJA125G/MZHTB MJA125G/MZHDL MJQ125G MJQ125G/MZP MJQ125G/MZPTB MJQ125G/MZPDL MJQ125G/MZF MJQ125G/MZH MJQ125G/MZHTB MJQ125G/MZHDL * Q ball 85kg 190lb 100x32 4x11/4 40x8 19/16x8 Plain 85kg 190lb 125x32 5x11/4 40x8 19/16x8 Q ball 85kg 190lb 125x32 5x11/4 40x8 19/16x8 Q ball 200kg 440lb 75x32 3x11/4 MUQ75G MUQ75G/MZP MUQ75G/MZPTB MUQ75G/MZPDL MUQ75G/MZF MUQ75G/MZH MUQ75G/MZHTB MUQ75G/MZHDL 40x8 19/16x8 Q ball 200kg 440lb 100x32 4x11/4 MUQ100G MUQ100G/MZP MUQ100G/MZPTB MUQ100G/MZPDL MUQ100G/MZF MUQ100G/MZH MUQ100G/MZHTB MUQ100G/MZHDL 40x8 19/16x8 Q ball 200kg 440lb 125x32 5x11/4 MUQ125G MUQ125G/MZP MUQ125G/MZPTB MUQ125G/MZPDL MUQ125G/MZF MUQ125G/MZH MUQ125G/MZHTB MUQ125G/MZHDL 40x8 19/16x8 Q ball 85kg 190lb 75x33 3x15/16 CBQ75G CBQ75G/MZP CBQ75G/MZPTB CBQ75G/MZPDL CBQ75G/MZF CBQ75G/MZH CBQ75G/MZHTB CBQ75G/MZHDL CBQ100G CBQ100G/MZP CBQ100G/MZPTB CBQ100G/MZPDL CBQ100G/MZF CBQ100G/MZH CBQ100G/MZHTB CBQ100G/MZHDL CBQ125G CBQ125G/MZP CBQ125G/MZPTB CBQ125G/MZPDL CBQ125G/MZF CBQ125G/MZH CBQ125G/MZHTB CBQ125G/MZHDL MNN75 MNN75/MZP MNN75/MZPTB MNN75/MZPDL MNN75/MZF MNN75/MZH MNN75/MZHTB MNN75/MZHDL MNN100 MNN100/MZP MNN100/MZPTB MNN100/MZPDL MNN100/MZF MNN100/MZH MNN100/MZHTB MNN100/MZHDL MNN125 MNN125/MZP MNN125/MZPTB MNN125/MZPDL MNN125/MZF MNN125/MZH MNN125/MZHTB MNN125/MZHDL Q ball 100kg 220lb 100x33 4x15/16 40x8 19/16x8 Q ball 100kg 220lb 125x33 5x15/16 40x8 19/16x8 Plain 150kg 330lb 75x32 3x11/4 40x8 19/16x8 Plain 150kg 330lb 100x32 4x11/4 40x8 19/16x8 Plain 150kg 330lb 125x32 5x11/4 PU Blue rub 40x8 19/16x8 TPE 40x8 19/16x8 * Nylon Wheel Options 313/16" 9mm 3/8" slotted holes 31/16” •InterchangablewheelswithDSeries(loadratingwhen Light to medium duty CASTERS 76/67 3/25/8" 96 * •3yearwarrantyonwheel ‘-C’ to end of code 200kg 440lb 8mm 5/16" slotted holes Bolt hole 44 13/4" 60/44 23/8 -13/4” •ForoptionalChicagoscrew(domed-head)axlesadd 22 North American (NA) Plate * Fork Options Big M North American (NA) Plate ISO Plate core 60/44 23/8 -13/4” 96 313/16" 76/67 3/25/8" 9mm 3/8" slotted holes 70 78 •5yearwarrantyonfork 31/16” * •3yearwarrantyonwheel 68 211/16” 95 33/4" 23/4” Can be itted with 1/2” or M12 bolt mounts with solid pintles (recommended) orexpandingadaptors(atlighterusage/loads<80kg) (See pages 31-34 for information) FittedstandardwithISOmountplateeg.MTQ150G/MZPTB. ForNorthAmericanplateaddNaftertheforkcode.eg.MTQ150G/MZPNTB •ForoptionalChicagoscrew(domed-head)axlesadd ‘-C’ to end of code Wheel Size 150 6 175 7 200 8 150 6 175 7 200 8 150 6 175 7 200 8 150 6 175 7 200 8 150 6 175 7 200 8 150 6 175 7 200 8 Mount Height 187 73/8 214 83/8 238 93/8 187 73/8 214 83/8 238 93/8 187 73/8 214 83/8 238 93/8 187 73/8 214 83/8 238 93/8 187 73/8 214 83/8 238 93/8 187 73/8 214 83/8 238 93/8 Swept Radius 130 51/4 145 511/16 155 61/16 153 6 153 6 155 61/16 153 6 153 6 155 61/16 130 51/4 145 511/16 155 61/16 153 6 153 6 155 61/16 153 6 153 6 155 61/16 Fork Type Plate Swivel * Wheel Only /MZP /MZPTB /MZPDL /MZH /MZHTB /MZHDL Plate Total Brake * Plate Direction Lock * Bolt Hole Swivel * Bolt Hole Total Brake * Bolt Hole Direction Lock kg/lb Hub Width x Bore Bearing Type mm / inches Load Capacity Diameter x Tread Width kg / lb mm / inches Tire Material Q ball 150kg 330lb 150x34 6x15/16 QTQ150G QTQ150G/MZP QTQ150G/MZPTB QTQ150G/MZPDL QTQ150G/MZH QTQ150G/MZHTB QTQ150G/MZHDL 40x8 19/16x8 Q ball 150kg 330lb 175x34 7x15/16 QTQ175G QTQ175G/MZP QTQ175G/MZPTB QTQ175G/MZPDL QTQ175G/MZH QTQ175G/MZHTB QTQ175G/MZHDL 40x8 19/16x8 Q ball 150kg 330lb 200x34 8x15/16 QTQ200G QTQ200G/MZP QTQ200G/MZPTB QTQ200G/MZPDL QTQ200G/MZH QTQ200G/MZHTB QTQ200G/MZHDL Grey Rubber 40x8 19/16x8 150kg 330lb Wheel Options * * Light to medium duty CASTERS NOTES: •Allenkeysavailable(2perpack)code:SPALLENKEY •Wheelswithplainbusheshave12mmborereducedto8mmbyaxlebush Core The quality standard 8mm 5/16" slotted holes 12.7 1/2" BigM 80/76 31/8/3" Bolt hole 44 13/4" 23 M Powder Coat Core M powder coat & stainless steel Chemical Resistance: Resistance - G = Good, F = Fair, P = Poor Powder coated Wehavepowdercoatedcastersspeciallydesignedforcorrosiveenvironments(particularlyshowerchair applications).Ourpowdercoatedcastersareirstzincplatedandthenpowdercoatedsoastobetterresist corrosionfromsubstancessuchasalkalinesoapsandothercleaningagents.Thecastershavestainlesssteel bottom races and twin ball races with stainless steel balls covered by a diaphragm shroud to stop water enteringfromabove(thetopraceiszincplatedonly).ThecastersarepowdercoatedinInterponColor “AnodicNaturalMatte”.ThewheelsareavailablewithaplainPBT(corrosionfree)bushorastainlesssteel precisionbearing.Threadguardspreventthebuild-upofhairandlint. Nylon Rubber TPE Polypropylene Cast Iron S/Steel Sulphuric acid 10% G G P G G P F Hydrochloric acid 10% F P P F F P P Nitricacid10% P P P F G P G Methyl alcohol F G F G G G G Ourstainlesssteelcastersarethepremiumcastersforcorrosiveenvironments.Withawiderangeofstylesand load capacities available, we have casters to suit almost all corrosive applications. Sodium hydroxide 20% F-P G F G G G G All casters in our stainless steel range are completely corrosion-free with all metal components made from stainless steel. Gasoline100% G G P F F G G Ethyleneglycol G G P F F G G F-P G P G G G G Sodium chloride (salt) incl. Marine environments G G G G G G P Carbon tetrachloride F P P G F F G-F Fresh water immersion G P G G G G G Dry heat 10% G G G G G G G Outdoorweathering G G G G G G G Chemical resistance of materials used in casters and wheels. Brakeluid Thecastersandwheelswemakehaveworkedwellformanyyearsinmanyusesandplacesaroundthe world. However, sometimes you may want to apply them in places for more corrosive than the usual industrial environment.Welayoutherewhatcanbeexpectedfromsomeofthemoreseverechemicalsused, andaskthatifyouplantouseourproductsundersevereconditionsthatyoucontactuswithfulldetails beforehand and we will be pleased to advise you. Powder coated M series •Twinballracewithstainlesssteelballscovered withabufer(5sizesavailable)tolockoutwater •Stainlesssteelbottomrace&brakerivet •PowdercoatColorAnodicNaturalMatt •Stainless steel Chicago screw (Domed head axle) •Zinc plated pintle bolt Fork Options •1 year warranty in shower chair applications Fork Type •3 year warranty in general use subject to kg/lb Conditions of Use page 37 Bolt hole Swivel * Bolt hole Total Brake * Bolt Hole Direction Lock * Buffer Options uThen add buffer code: •CanbeittedwithM12PintleBoltswithExpanding Wheel Options * Load Capacity Diameter x Tread Width kg / lb mm / inches Plain 85kg 190lb 125x34 5x15/16 Q S/S 85kg 190lb 125x34 5x15/16 Plain 150kg 330lb 150x34 6x15/16 Plain 150kg 330lb 175x34 7x15/16 Plain 150kg 330lb 200x34 8x15/16 Tire Material * TPE Bearing Type see pages 32. * Grey rubber Adaptors or Solid Pintles. For itting options 150kg 330lb Light to medium duty CASTERS PU Stainless steel Chemical resistance 24 Chemical Note: To order bu ers unassembled as a spare part add ‘SP’ in front of the part code e.g SP-BUF22. Forexample: /MPH Forexample: /MPHDL Forexample: /MPHDL Wheel Only /MPH* /MPHTB* /MPHDL* MJA125G MJA125G/MPHu MJA125G/MPHTBu MJA125G/MPHDLu -BUF22 to suit -ER19 or -AR19 MJC125G MJC125G/MPHu MJC125G/MPHTBu MJC125G/MPHDLu -BUF25 to suit -ER22 or -AR22 QTA150G QTA150G/MPHu QTA150G/MPHTBu QTA150G/MPHDLu -BUF28 to suit -ER28 or -AR28 QTA175G QTA175G/MPHu QTA175G/MPHTBu QTA175G/MPHDLu -BUF32 to suit 33mm O.D of hollow stem QTA200G QTA200G/MPHu QTA200G/MPHTBu QTA200G/MPHDLu -BUF33.5 to suit 34mm O.D of hollow stem Fork Options ISO Plate Bolt hole 60/44 12.7 1/2" 23/8 -13/4” 8mm 5/16" slotted holes 80/76 31/8/3" Bushes available to reduce to 8mm, 3/8” & 10mm 63 96 21/2" 313/16" 78 * 31/16” Can be itted with 1/2” or M12 bolt mounts (with M12 threaded tube ends or expanding adaptors) or add solid pintles (See pages 31-34) • 3 year warranty subject to Conditions of Use (page 37) Core M Stainless Steel M Stainless Steel • Fork&ballbearingstype304 • Chicago screw axle type 304 Wheel Size 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 75 3 100 4 125 5 Mount Height 106 43/16 135 55/16 161 63/8 106 43/16 135 55/16 161 63/8 106 43/16 135 55/16 161 63/8 106 43/16 135 55/16 161 63/8 106 43/16 135 55/16 161 63/8 106 43/16 135 55/16 161 63/8 106 43/16 135 55/16 161 63/8 Swept Radius 71 27/8 91 39/16 103 4 118 45/8 128 5 128 5 118 45/8 128 5 128 5 71 27/8 91 39/16 103 4 118 45/8 128 5 128 5 118 45/8 128 5 128 5 • AllenKeysavailable(2perpack)code:SPALLENKEY5 • Rivet&Axlebushtype303 • TBspringtype301fullhard • OptionforregularnutandboltS/Saxle (just add ’-B’totheendoftheforkcode) * * Plate Direction Lock * Plate Fixed * Bolt Hole Swivel * Bolt Hole Total Brake * Fork Type Plate Swivel Bolt Hole Direction Lock Wheel Only /MSP /MSPTB /MSPDL /MSF /MSH /MSHTB /MSHDL * Hub Width x Bore mm / inches Bearing Type 40x8 19/16x8 Load Capacity kg / lb Diameter x Tread Width mm / inches Plain 140kg 310lb 100x34 4x15/16 MSA100G MSA100G/MSP MSA100G/MSPTB MSA100G/MSPDL MSA100G/MSF MSA100G/MSH MSA100G/MSHTB MSA100G/MSHDL 40x8 19/16x8 S/S Q 140kg 310lb 100x34 4x15/16 MSC100G MSC100G/MSP MSC100G/MSPTB MSC100G/MSPDL MSC100G/MSF MSC100G/MSH MSC100G/MSHTB MSQ100G/MSHDL 40x8 19/16x8 Plain 150kg 330lb 125x34 5x15/16 MSA125G MSA125G/MSP MSA125G/MSPTB MSA125G/MSPDL MSA125G/MSF MSA125G/MSH MSA125G/MSHTB MSA125G/MSHDL 40x8 19/16x8 S/S Q 150kg 330lb 125x34 5x15/16 MSC125G MSC125G/MSP MSC125G/MSPTB MSC125G/MSPDL MSC125G/MSF MSC125G/MSH MSC125G/MSHTB MSQ125G/MSHDL 40x8 19/16x8 Plain 85kg 190lb 75x32 3x11/4 MJA75G MJA75G/MSP MJA75G/MSPTB MJA75G/MSPDL MJA75G/MSF MJA75G/MSH MJA75G/MSHTB MJA75G/MSHDL 40x8 19/16x8 S/S Q 85kg 190lb 75x32 3x11/4 MJC75G MJC75G/MSP MJC75G/MSPTB MJC75G/MSPDL MJC75G/MSF MJC75G/MSH MJC75G/MSHTB MJC75G/MSHDL 40x8 19/16x8 Plain 85kg 190lb 100x32 4x11/4 MJA100G MJA100G/MSP MJA100G/MSPTB MJA100G/MSPDL MJA100G/MSF MJA100G/MSH MJA100G/MSHTB MJA100G/MSHDL 40x8 19/16x8 S/S Q 85kg 190lb 100x32 4x11/4 MJC100G MJC100G/MSP MJC100G/MSPTB MJC100G/MSPDL MJC100G/MSF MJC100G/MSH MJC100G/MSHTB MJC100G/MSHDL 40x8 19/16x8 Plain 85kg 190lb 125x32 5x11/4 MJA125G MJA125G/MSP MJA125G/MSPTB MJA125G/MSPDL MJA125G/MSF MJA125G/MSH MJA125G/MSHTB MJC125G/MSHDL 40x8 19/16x8 S/S Q 85kg 190lb 125x32 5x11/4 MJC125G MJC125G/MSP MJC125G/MSPTB MJC125G/MSPDL MJC125G/MSF MJC125G/MSH MJC125G/MSHTB MJC125G/MSHDL 40x8 19/16x8 Plain 150kg 330lb 75x32 3x11/4 MNN75WS MNN75WS/MSP MNN75WS/MSPTB MNN75WS/MSPDL MNN75WS/MSF MNN75WS/MSH MNN75WS/MSHTB MNN75WS/MSHDL 40x8 19/16x8 Plain 150kg 330lb 100x32 4x11/4 MNN100WS MNN100WS/MSP MNN100WS/MSPTB MNN100WS/MSPDL MNN100WS/MSF MNN100WS/MSH MNN100WS/MSHTB MNN100WS/MSHDL 40x8 19/16x8 Plain 150kg 330lb 125x32 5x11/4 MNN125WS MNN125WS/MSP MNN125WS/MSPTB MNN125WS/MSPDL MNN125WS/MSF MNN125WS/MSH MNN125WS/MSHTB MNN125WS/MSHDL Grey Rubber Tire Material TPE * Nylon * 150kg 330lb Wheel Options kg/lb Light to medium duty CASTERS Plate Total Brake Notapplicable - no swivel 25 Fork Options Jcore The quality standard Core 80 3-31/8” 31/8” 100 4" holes JSeries •3yearwarrantyonwheel Can be itted with 1/2” or M12 bolt mounts or add solid pintles (See pages 31-34 for information) 86 33/8" General to heavy duty CASTERS Wheel Size 100 4 125 5 100 4 125 5 100 4 125 5 100 4 125 5 100 4 125 5 Mount Height 129 5 1/16 155 6 1/8 129 5 1/16 155 6 1/8 129 5 1/16 155 6 1/8 129 5 1/16 155 6 1/8 129 5 1/16 155 6 1/8 Swept Radius 90 3 1/2 106 4 3/8 122 4 13/16 122 4 13/16 90 3 1/2 106 4 3/8 122 4 13/16 122 4 13/16 * Plate Total Brake Notapplicable - no swivel * Plate Fixed * Bolt Hole Swivel * Fork Type Plate Swivel Bolt Hole Total Brake Wheel Only /JZP /JZPTB /JZF /JZH /JZHTB JBA100u JBA100 /JZP JBA100 /JZPTB JBA100 /JZF JBA100 /JZH JBA100 /JZHTB JBR100u JBR100 /JZP JBR100 /JZPTB JBR100 /JZF JBR100 /JZH JBR100 /JZHTB JBA125u JBA125 /JZP JBA125 /JZPTB JBA125 /JZF JBA125 /JZH JBA125 /JZHTB JBR125u JBR125 /JZP JBR125 /JZPTB JBR125 /JZF JBR125 /JZH JBR125 /JZHTB kg/lb Hub width x Bore Bearing Type mm / inches Capacity Diameter x Tread Width kg / lb mm / inches Tire Material * Plain 150kg 330lb 100x32 4x11/4 45x10 13/4x10mm Roller 150kg 330lb 100x32 4x11/4 45x10 13/4x10mm Plain 180kg 395lb 125x35 5x1 3/8 45x10 13/4x10mm Roller 180kg 395lb 125x35 5x1 3/8 45x10 13/4x10mm Plain 300kg 660lb 100x32 4x11/4 JUA100u JUA100 /JZP JUA100 /JZPTB JUA100 /JZF JUA100 /JZH JUA100 /JZHTB JUR100u JUR100 /JZP JUR100 /JZPTB JUR100 /JZF JUR100 /JZH JUR100 /JZHTB Blue Rubber 45x10 13/4x10mm * Roller 300kg 660lb 100x32 4x11/4 45x10 13/4x10mm Plain 300kg 660lb 125x38 5x1 1/2 JUA125u JUA125 /JZP JUA125 /JZPTB JUA125 /JZF JUA125 /JZH JUA125 /JZHTB 45x10 13/4x10mm Roller 300kg 660lb 125x38 5x1 1/2 JUR125u JUR125 /JZP JUR125 /JZPTB JUR125 /JZF JUR125 /JZH JUR125 /JZHTB 45x10 13/4x10mm Plain 200kg 440lb 100x35 4x1 3/8 JNN100u JNN100 /JZP JNN100 /JZPTB JNN100 /JZF JNN100 /JZH JNN100 /JZHTB 45x10 13/4x10mm Roller 200kg 440lb 100x35 4x1 3/8 JNR100u JNR100 /JZP JNR100 /JZPTB JNR100 /JZF JNR100 /JZH JNR100 /JZHTB 45x10 13/4x10mm Plain 200kg 440lb 125x35 5x1 3/8 JNN125u JNN125 /JZP JNN125 /JZPTB JNN125 /JZF JNN125 /JZH JNN125 /JZHTB 45x10 13/4x10mm Roller 200kg 440lb 125x35 5x1 3/8 JNR125u JNR125 /JZP JNR125 /JZPTB JNR125 /JZF JNR125 /JZH JNR125 /JZHTB 45x10 13/4”x10mm Plain 230kg 505lb 100x38 4x11/2” JCI100 JCI100/JZP not available JCI100/JZF JCI100/JZH not available 45x10 13/4”x10mm Roller 230kg 505lb 100x38 4x11/2 JCR100 JCR100/JZP not available JCR100/JZF JCR100/JZH not available PU 45x10 13/4x10mm Nylon * Cast Iron (hi-temp) Wheel Options 300kg 660lb 12.7 1/2" * Notes: uThreadguardsoptional:add‘G’tothecodebeforetheforkcodeeg.JBA125G/JZP •Wheelswithrollerbearingshave20mmIDborereducedto10mmwithaxlebush •Wheelswithplainbusheshave1/2”IDborereducedto10mmwithaxlebush 26 Bolt hole 60 23/8" 9mm 76-80 •5yearwarrantyonfork Plate * Fork Options O core ISO Plate 130 51/8 " 80 31/8" 11mm 100 4" 7/16" holes 7/16" slotted holes 100 4" FIttedwithStandardISOplate HUR100/OZFforNAplateadd NaftercodeHUR100/OZFN FIttedwithStandardISOplateHUR100/OZPTB forNAplateaddNaftercodeHUR100/OZPNTB •Available powdercoated with customized pintle &topcapforhealthcareapplications(seepage19) Notes: •WheelsfortheO&Hseriesrangesareinterchangeable •Availablebrassplatedasafactoryspecial •Allwheelshavea20mmborereducedto1/2”withaxlebush uThreadguardsoptional:add‘G’tothecodebeforetheforkcodeeg.HUA150G/OZP 125 415/16” Wheel Size 100 4 125 5 150 6 200 8 100 4 125 5 150 6 200 8 100 4 125 5 150 6 200 8 100 4 125 5 150 6 200 8 Mount Height 138 5 7/16 162 6 5/16 189 7 7/16 241 9 1/2 138 5 7/16 162 6 5/16 189 7 7/16 241 9 1/2 138 5 7/16 162 6 5/16 189 7 7/16 241 9 1/2 138 5 7/16 162 6 5/16 189 7 7/16 241 9 1/2 Swept Radius 96 3 3/4 109 4 1/4 121 4 3/4 152 6 162 6 1/2 162 6 1/2 162 6 1/2 162 6 1/2 162 6 1/2 162 6 1/2 162 6 1/2 162 6 1/2 Fork Type Plate Swivel * Plate Total Brake * Plate Directional Lock * Core •3yearwarrantyonwheel 114 41/2 " 116 4 9/16" 105 41/8 " •5yearwarrantyonfork holes as per ISO or NA plate drawing 11mm 92/76 35/8 - 3” * The quality standard OSeries Fixed Plate ISO & NA External North American (NA) Plate 76/67 3 - 25/8” Notapplicable - no swivel Plate Fixed * kg/lb Capacity kg / lb Diameter x Tread Width Tire Material Wheel Only /OZP /OZPTB /OZPDL /OZF 60x1/2” 2 3/8x 1/2 Plain 300kg 720lb 100x40 6x 1 9/16 HUA100/OZPTB HUA100/OZPDL HUA100/OZF Roller 300kg 720lb 100x40 6x 1 9/16 HUA100 u * HUR100u HUA100/OZP 60x1/2” 2 3/8x 1/2 HUR100/OZP HUR100/OZPTB HUR100/OZPDL HUR100/OZF * Plain 300kg 720lb HUA125u HUA125/OZP HUA125/OZPTB HUA125/OZPDL HUA125/OZF 60x1/2” 2 3/8x 1/2 Roller 300kg 720lb 125x40 6x 1 9/16 HUR125u HUR125/OZP HUR125/OZPTB HUR125/OZPDL HUR125/OZF HUA150u HUA150/OZP HUA150/OZPTB HUA150/OZPDL HUA150/OZF HUR150u HUR150/OZP HUR150/OZPTB HUR150/OZPDL HUR150/OZF HUA200 HUA200/OZP HUA200/OZPTB HUA200/OZPDL HUA200/OZF HUR200 HUR200/OZP HUR200/OZPTB HUR200/OZPDL HUR200/OZF 60x1/2” 2 3/8x 1/2 Plain 450kg 990lb 150x40 6x 1 9/16 60x1/2” 2 3/8x 1/2 Roller 450kg 990lb 150x40 6x 1 9/16 PU on Nylon 60x1/2” 2 3/8x 1/2 125x40 6x 1 9/16 Plain 450kg 990lb 60x1/2” 2 3/8x 1/2 Roller 450kg 990lb 200x48 8x 1 7/8 60x1/2” 2 3/8x 1/2 Q ball 300kg 880lb 100x50 4x2 OBQ100 OBQ100/OZP OBQ100/OZPTB OBQ100/OZPDL OBQ100/OZF 60x1/2” 2 3/8x 1/2 Q ball 330kg 880lb 125x50 5x2 OBQ125 OBQ125/OZP OBQ125/OZPTB OBQ125/OZPDL OBQ125/OZF 60x1/2” 2 3/8x 1/2 Q ball 360kg 880lb 150x50 6x 2 OBQ150 OBQ150/OZP OBQ150/OZPTB OBQ150/OZPDL OBQ150/OZF 60x1/2” 2 3/8x 1/2 Q ball 400kg 880lb 200x50 8x 2 OBQ200 OBQ200/OZP OBQ200/OZPTB OBQ200/OZPDL OBQ200/OZF HBA150u HBA150/OZP HBA150/OZPTB HBA150/OZPDL HBA150/OZF Plain 230kg 500lb 150x40 6x 1 9/16 Roller 230kg 500lb 150x40 6x 1 9/16 Plain 250kg 550lb 200x50 8x2 60x1/2” 2 3/8x 1/2 Roller 250kg 550lb 200x50 8x2 60x1/2” 2 3/8x 1/2 Plain 350kg 770lb 100x40 4x 1 9/16 60x1/2” 2 3/8x 1/2 Roller 350kg 770lb 100x40 4x 1 9/16 * HBR150u HBR150/OZP HBR150/OZPTB HBR150/OZPDL HBR150/OZF HBA200u HBA200/OZP not available HBA200/OZPDL HBA200/OZF HBR200u HBR200/OZP not available HBR200/OZPDL HBR200/OZF ONA100 ONA100/OZP ONA100/OZPTB ONA100/OZPDL ONA100/OZF ONR100 ONR100/OZP ONR100/OZPTB ONR100/OZPDL ONR100/OZF ONA125/OZP ONA125/OZPTB ONA125/OZPDL ONA125/OZF Plain 380kg 835lb 125x40 5x 1 9/16 ONA125 60x1/2” 2 3/8x 1/2 Roller 380kg 835lb 125x40 5x 1 9/16 ONR125 ONR125/OZP ONR125/OZPTB ONR125/OZPDL ONR125/OZF 60x1/2” 2 3/8x 1/2 Plain 400kg 880lb 150x40 6x 1 9/16 ONA150 ONA150/OZP ONA150/OZPTB ONA150/OZPDL ONA150/OZF 60x1/2” 2 3/8x 1/2 Roller 400kg 880lb 150x40 6x 1 9/16 ONR150 ONR150/OZP ONR150/OZPTB ONR150/OZPDL ONR150/OZF 60x1/2” 2 3/8x 1/2 Plain 400kg 880lb 200x40 8x 1 9/16 ONA200 ONA200/OZP ONA200/OZPTB ONA200/OZPDL ONA200/OZF 60x1/2” 2 3/8x 1/2 Roller 400kg 880lb 200x40 8x 1 9/16 ONR200 ONR200/OZP ONR200/OZPTB ONR200/OZPDL ONR200/OZF Nylon 60x1/2” 2 3/8x 1/2 core 60x1/2” 2 3/8x 1/2 60x1/2” 2 3/8x 1/2 * Hi-res Blue Rubber 60x1/2” 2 3/8x 1/2 Hi Res Blue Rubber 60x1/2” 2 3/8x 1/2 200x48 8x 1 7/8 450kg 990lb Wheel Options Bearing Type General to heavy duty CASTERS Hub Width x Bore mm / inches 27 1 Choose the range based on load rating, style & special requirements Core Less than 100kg 220lb Deluxe L Series 30kg 65lb 50mm (2”) K Series 100kg 220lb 65mm (2.5”) 75mm (3”) 100mm (4”) Key information Choosing casters Core M Series 200kg 440lb 75mm (3”), 100mm (4”) 125mm (5”) 150mm (6”) 175mm (7”) 200mm (8”) Available in Stainless Steel Arc K Style 50kg 110lb (sameasKSeries) Zen K Style 50kg 110lb (same as K Series) Deluxe Arc M Style 85kg 190lb (same as M Series) Zen M Style 85kg 190lb (same as M Series) M elegance 85kg 190lb chocolate (same as M Series) These ranges will suit applications such as: shop itting & display, furniture and medical equipment Easy-steer TRIO Casters 150kg 330lb 100mm (4”) 125mm (5”) 150mm (6”) NDL 150kg 330lb 125mm (5”) These ranges will suit applications M elegance 150kg 330lb such as: ergonomic carts, shop itting & display, furniture and bluestone medical equipment (same as M Series) Core More than 300kg 660lb J Series 300kg 660lb 100mm (4”) 125mm (5”) O Series 450kg 990lb 100mm (4”) 125mm (5”) 150mm (6”) 200mm (8”) 28 100 - 300kg 220 - 660lb These ranges will suit applications such as: road cases, linen carts, work platforms, rollcages and stock carts 2 Choose the wheel based on the type of loor surface Rough ground & outdoors Bouncy, elastic tire help get over bumps. That’s why wheel barrows and other applications that involve rough ground use pneumatic or rubber tires. Caution: black rubber can mark loors. Pneumatics Available in semi-pneumatic for when you can’t afordalat,steelcenterdformaximumload bearing and plastic centerd for economical and rust-proof performance. Black rubber Basiceconomicalwheelstosuitarange of applications. Smooth loors Variable loor surfaces Road cases are a classic example of tires that need to adapt to a wide range of oor surfaces. When bands are on the move, their equipment needs to travel over bitumen, carpet, linoleum, wood and over curbs and stairs. These wheels go everywhere! Nylon Economicalwheelswithoptimalpush efort on carpet. Polyurethane Resists particles such as pebbles embedding in tires. Perfect for machine shops. Blue & Grey rubber Non-markingandveryrobust Key Information Choosing casters Hard wheels have high load bearing capacity and reduce push e ort on carpet and soft surfaces but are very noisy on tiles and other hard surfaces and can also leave indentations on wooden oors. Caution: hard wheels can be noisy on tiles and other hard surfaces Polyurethane foam Ultra light weight for golf carts Specialized applications Some applications have speci c requirements, and we have a wide range of wheels to suit. Here are some examples... • • • • Anti-static (conducitve) Wheelchairs Pallet truck High & Low temperature 29 4 Choosing ittings Fittings 2 See pg 3 for more information on codes. Choose the wheel based on the type of loor surface (continued) Ball Used in applications where heat can build up due to friction of constant movement and/or higher speeds – all towing applications use precision bearings (as the high-tolerance and hardened steel used in the sealed and greased bearings reduces heat buildupthatcancauseweakeningofthewheel).Ball bearings ofer the lowest-friction and therefore the lowest push- efort – they are also the most expensive type of bearing in our range. Hardness Theharderthetire,thelessout-of-roundthetirewillbeunderload, andthesmallertheresultingforcerequiredtostartthewheelfrom restonsmoothloors. Resilience (hi-res) Thegreatertheresilience(bounciness/spring)ofthetire,thelower thesustainedpushefortrequiredtopassovermultipleobstacles (roughground).Why?Highresiliencematerialsreturnenergyafter compressionjustlikearunningshoe(thinksuperballsvs.squashballs - same hardness, diferent bounciness). Tire proile Domedtiresrequirelessforcetoswivelawheel(andaregenerally used in our light to medium duty caster ranges) - note that most of ourlighttomediumdutycasterrangesbrakeonthesidesofthe wheels and rely on our domed proiles. Flat proiles spread load and preventdamagetoloorsathighloadratings(andareusedinour heavy and very heavy duty ranges). Particle embedment Rubber tires such as grey or hi-res blue rubber may not be suitable forareasneartoolroomsordirtyloors,asparticlessuchaspebbles cangetstuckinthetires(whichmaythencausedamagetoloors). A nylon or polyurethane tire material would be suitable due to its harder surface which resists particle embedment. 3 Choose the size of wheel diameter Thelargerthewheel,theeasiertopushandthebettertheride comfort (ability to pass over bumps and to minimize vibration). Why?Thelargerthewheel,thesmallerobstaclesareasa proportion of the diameter, resulting in greater momentum. Wheeldiametershouldbemaximized,bearinginmindthat: • as a rule of safety a maximum height of 1400mm (4’7”) is recommended (including the goods being carried) to enable a clear line of sight • small wheels are sometimes used to reduce the center of gravity to address tip hazards due to top-heavy loads 30 Choose the bearing/bush type Roller Used in high-impact applications (the large surface area of the bearing spreads load and therefore protects against high-impact). Notsuitableforhighspeed(morethan6km/hr). Plain bush (or bore) Used in corrosive environments (polymer bearings won’trust).Usedtoreducecost(thecheapestkind of‘basic’bush/bore). 5 Choose the coniguration & braking Thinkthroughtheconigurations,page16andtheFallshaw website have some great ideas Total Brake? No brake? 1 NDL kit 4 swivel 4 swivel Directional Locking? 3-in-1 Brake? 2 swivel 2 ixed 6 Choosing ittings (3 options) Option 1 Notethat1/2”(12mm)bolt hole casters can be reduced to either 10mm (3/8”) or 8mm withreducingbushes: Option 2 Washer mount (for bolt hole) Bolt hole mount Washer Used when mounting bolt hole casters into applications that do not have a tube. Expanding adaptors: Suitable for installing into tubular legs for wheel diameters of 125mm or less (not suitable for large wheels at 150mm or more). Thelow-costittingofchoicefor most tube applications. Compatible with M12 pintles tosuitK,M,J,ARC,ZENandM elegance OR Pintle Bolts Ifittingtoanexisitingthreaded hole, the lowest posible cost is a simplepintlebolt.Notcompatible withdirectionallock. OR Available to suit a wide rangeofround,squareand rectangular tube sizes. Gripneck & Friction Stem Available to suit very narrow tubes only. Solid Pintles Idealforlargediameter wheels&applicationsthat involve long distances or high vibration. TosuitroundtubeO.Dbetween 20-60mmandsquareand rectangular in varying sizes between 20-50mm. TosuitLSeries(p20)fortubesize I.D23mmorless. Higher cost than expanding adaptors,butlockedsolidwithout the need to be tightened. Usedwhendirectionallock orientationorixedbrakepedals needtobepermanentlylocked into position. See page 45 for more details on this installation method. Option 3 Plate mount 31 Fittings See page 38 for more details on this installation method. Threaded tube ends Choosing ittings Used when screwing directly into a threaded hole (such as a nut welded into tube) or a threaded tube end. Notethat1/2”(12mm)boltholecasters can be reduced to either 10mm (3/8”) or8mmwithreducingbushes: Fittings: 12mm -1/2” bolt hole SPRB1/2-10 SPRB1/2-8 12mm - 1/2” bolt hole Fittings Pintle Bolts Code Size (diameter x length) -E M12x81 Standard -ESS M12x65 Stainless Stl -E12x35 M12x35 -E12x40 M12x40 -E12x45 M12x45 -E12x50 M12x50 -E12x55 M12x55 -E12x65 M12x65 -E1/2x30 1/2” UNF x 1 1/8” -E1/2x40 1/2” UNF x 1 9/16” -E1/2x50 1/2” UNF x 2” * with 1/2” Solid Nylon Pintles For NDL & general casters: Cross Drill Hole •2 x inset nuts •2 x washers •2 x coach bolts •1 x M12X60 bolt •1xM12Nylocnut Hole Diameter Distance Code for TRIO (excludes nut) Code for NDL & general casters (includes nut) Stem O.D. Tube Size ODxwall Cross Drill Hole distance from end x hole diameter SP-AFR22N SP-AR22N 22mm round 25 x 1.6mm 19.0 x 6mm (3/4” x 1/4”) SP-AFR28N SP-AR28N 28mm round 32 x 1.6mm 19.0 x 8mm (3/4 x 5/16”) * with Expanding Adaptors * Thecasterandpintleareorderedastwoseparateitemse.g.MSQ125G/MZH(caster)AND(onthenext line)-AR22N(thepintle).Thefactorywillassemblethempriortodespatch.Iforderingthepintleonly,add ‘SP’(sparepart)tothepartnumbere.g.SP-AR22N. Code Mild Steel Stainless Steel Shape Material Size Tube Size I.D. Range -ER19 -ER19SS Round Nylon 19mm 18.5 - 21.0 -ER22 -ER22SS Round Nylon 22mm 21.5 - 24.0 -ER22R -ER22RSS Round Rubber 22mm 21.5 - 24.0 -ER28 -ER28SS Round Nylon 28mm 25.0 - 28.0 -ES19 -ES19SS Square Nylon 19mm 18.5 - 21.0 -ES22 -ES22SS Square Nylon 22mm 21.5 - 24.0 -ES22R -ES22RSS Square Rubber 22mm 21.5 - 24.0 -ES28 -ES28SS Square Nylon 28mm 25.0 - 28.0 Cross Drill Hole with 1/2” Solid Steel Pintles Hole Diameter Distance The-AS22stemconsistsofthe19mm(3/4”)roundsolidstem,ittedwithasquarenylonsleeve Expandingadaptorscanconidentlybeusedoncastersupto125mm(5”)wheeldiameterand150kg(330lb)load capacity(andupto200mm(8”)castersonlyatlighterusageandloads<80kg).Thecasterandadaptorareorderedas twoseparateitemse.g.MSQ125G/MZH(caster)AND(onthenextline)-ER22(thepintleandadaptor). Thefactorywillassemblethempriortodespatch.Iforderingtheabovecasterwiththestemonly(noadaptorrequired) Theordershouldread:MSQ125G/MZH(caster)AND(onthenextline)-Ethepintleonly. Thefactorywillassemblethem priortodespatch.Iforderingtheadaptorasasparepartadd‘SP-ADAP’tothepartnumber,i.e.SP-ADAPER22. 32 Cross Drill Hole distance from end x hole diameter Code Stem O.D. Tube Size ODxwall -AR19Z 19.0mm round 22 x 1.2mm 19.0 x 8mm (0.852” x 5/16”) -AR22Z 22.0mm round 25 x 1.6mm 19.0 x 8mm (1” x 5/16”) -AS22Z -AR19 with adaptor 22.0mm square 25 x1.6mm SQ 19.0 x 8mm (0.852” x 5/16”) -AR28Z -28.0mm round 32 x 1.6mm 19.0 x 8mm (3/4” x 5/16”) Thecasterandpintleareorderedastwoseparateitemse.g.MSQ125G/MZH(caster)AND (onthenextline)-AR22Z(thepintle).Thefactorywillassemblethempriortodespatch. Iforderingthepintleonly,add‘SP’(sparepart)tothepartnumbere.g.SP-AR22Z. Notethat1/2”(12mm)boltholecasters can be reduced to either 10mm (3/8”) or8mmwithreducingbushes: Fittings: 10mm - 8mm - 3/8” bolt hole SPRB1/2-10 SPRB1/2-8 Pintle Bolts Code Size (thread x length) 100.M10x30 M10 x 30mm 100.M10x40 M10 x 40mm 100.M10x50 M10 x 50mm 100.3/8x19 3/8” x 19mm 3/8” x 3/4” 100.3/8x30 3/8” x 30mm 3/8” x 1 3/16” 100.3/8x40 3/8” x 40mm 3/8” x 1 11/16” 100.3/8x50 3/8” x 50mm 3/8” x 2” Grip Neck Pintles and adaptors SuitableforusewithLSeriesandKSeriesboltholecasters when used with an 8mm reducing bush. M10gripneckpintlesaresuppliedloosetoberetro-itted. Size: 8mm OD x 39mm 5/16”ODx19/16” with M10 Threaded Tube Ends Code: choose the adaptor bellow Code Shape Material Adaptor Size Tube Size I.D. O.D. Wall S11 Round Nylon 11mm 7/16” 10.9 12.7 0.9 S14 Round Nylon 14mm 9/16” 13.6 16.0 1.2 S17 Round Nylon 17mm 11/16” 16.6 19.0 1.2 S17SQ Square Nylon 17mm 11/16” 16.6 19.0 SQ 1.2 S19 Round Nylon 19mm 3/4” 19.0 22.2 1.6 S23 Round Nylon 23mm 7/8” 23.0 25.4 1.2 S23SQ Square Nylon 23mm 7/8” 22.0 25.4 SQ 1.6 with 3/8” Fittings Code 38WTEE Part Information Drill a 12mm (1/2”) hole through the base and it this down from the top, and screw the caster up into it through a washer. 38WNUT Thebasemustbe3mm(1/8”)thick,orwashersofatleast 25mm(1”)ODusedonbothsidetospreadtheload. ENDPLUG25 Fitshorizontal1”x1.6squaretube.Holdsa3/8”Whitnut in position 32mm (11/4”) along a horizontal tube. 33 Fittings Threaded Tube Ends (see page 34) 10mm - 8mm - 3/8” bolt hole Code: -GN Fittings: Tube ends Round threaded Part Number Tube Outer Diameter (OD) x Wall Thickness Application (mm) Thread Size c (mm) Shank Length a Head Thickness b Thread Stop (mm) (mm) (mm) Max Static Load (mm) Housing Proile Material Thread Material RETi-5825 20 x 1.6 foot or caster M8 36.0 5.0 38.0 300 G nylon mild steel ZP RETi-5827 22 x 1.6 foot or caster M8 36.0 5.0 38.0 300 G nylon mild steel ZP RETi-5893 25 x 1.6 foot or caster M10 36.0 5.0 30.0 300 G nylon mild steel ZP RETi-5826 30 x 1.6 foot or caster M10 36.0 5.0 38.0 300 G nylon mild steel ZP RETi-5892 32 x 1.6 foot or caster M8 35.0 5.0 35.0 300 G nylon mild steel ZP RETi-5824 35 x 1.6 foot or caster M10 34.0 5.0 36.0 300 G nylon nylon RETi-5891 38 x 1.6 foot or caster M10 35.0 5.0 30.0 300 G nylon mild steel ZP RETi-5873 50 x 1.6 foot or caster M10 32.0 5.0 37.0 300 G nylon mild steel ZP RETi-5875 50 x 2.0 foot or caster M10 32.0 5.0 37.0 300 G nylon mild steel ZP RETi-5874 50 x 1.6 foot or caster M12 32.0 5.0 37.0 300 G nylon mild steel ZP RETi-5838 60 x 2.0 foot or caster M10 35.0 3.0 33.0 300 G nylon mild steel ZP a b c OuterDIA Tube Outer Size x Wall Tubeends Fittings Square threaded a b c OuterDIA 34 Head Max Housing Proile Material Thread Material 300 G nylon mild steel ZP 38.0 300 G nylon mild steel ZP M12 38.0 300 G nylon mild steel ZP 5.0 M10 38.0 300 G nylon mild steel ZP 36.0 5.0 M10 38.0 300 G nylon mild steel ZP foot or caster 36.0 5.0 M10 38.0 300 G nylon mild steel ZP 38 x 38 x 1.6 foot or caster 41.0 5.0 M12 38.0 300 G nylon mild steel ZP SETi-5813 38.1 x 38.1 x 1.6 foot or caster 36.0 5.0 M10 38.0 300 G nylon stainless steel SETi-5812 40 x 40 x 1.6 foot or caster 36.0 5.0 M10 38.0 300 G nylon mild steel ZP SETi-5795 50 x 50 x 1.6 foot or caster 36.0 5.0 M10 38.0 300 G nylon mild steel ZP SETi-5796 50 x 50 x 1.6 foot or caster 36.0 5.0 M12 38.0 300 G nylon mild steel ZP SETi-5786 50 x 50 x 2 foot or caster 36.0 5.0 M12 38.0 300 G nylon mild steel ZP SETi-5798 50 x 50 x 2.5-3 foot or caster 36.0 5.0 M12 38.0 300 G nylon mild steel ZP Part Number Thickness (mm) Application Shank Length a (mm) Thickness b (mm) Thread Size c(mm) Thread Stop (mm) Static Load (mm) SETi-5858 20 x 20 x 1.6 foot or caster 36.0 5.0 M8 38.0 SETi-5801 25 x 25 x 1.6 foot or caster 36.0 5.0 M10 SETi-5802 25 x 25 x 1.6 foot or caster 36.0 5.0 SETi-5810 30 x 30 x 1.6 foot or caster 36.0 SETi-5811 35 x 35 x 1.6 foot or caster SETi-5805 38.1 x 38.1 x 1.6 SETi-5807 ISO Certiications LIMITED WARRANTY The casters in this catalog are warranted against defects in materials or workmanship as follows: Five years • Caster component parts including the rigs Three years • Caster wheels One year • Please also see our websites for more information: www.grossstabil.com www.fallshaw.com.au * For special-ordered products or products sold under other brands, please inquire about RoHS compliance prior to ordering. Fallshaw will research the RoHS compliance status of the particular substance concerned and provide a separate written statement. Gross Stabil Corporation warrants to the original purchaser the casters identiied in this book to be free from defects in material and workman-ship under normal conditions of use and service for the periods stated. All obligation under this warranty shall be limited to the repair or ex-change of any part or parts which may thus prove defective under normal use and service, and which our examination shall disclose to our satisfaction to be thus defective. This warranty is expressly in lieu of all other warranties expressed or implied including the warranties of merchantability and itness for use and of all other obligations or liabilities on our part, including consequential damages. The term “original purchaser,” as used in this warranty, shall mean that person for whom the caster is originally installed. This warranty shall not apply to the casters in this book or any part thereof which have been subject to accident, negligence, alteration, abuse, misuse, or modiication. No other person shall assume any liability on behalf of Gross Stabil Corporation regarding these casters. Key Information RoHS stands for the directive of the European Union on the restriction of the use of certain hazardous substances in electrical and electronic equipment guideline 2011/65/EG of June 8, 2011. This socalled RoHS-Guideline restricts the use of certain hazardous materials in the manufacture of various types of electronic and electrical equipment. Hexavalent chromium is one of these restricted metallic compounds which has been traditionally used in the zinc plating industry. We at Fallshaw do hereby certify that our products (sold under the Fallshaw brand*) do comply with the RoHS regulations and do not contain the restricted substances lead, polybrominated biphenyls (PBB), mercury, cadmium; polybrominated diphenyl ethers (PBDE) and hexavalent chromium (or contain them in excess of maximum allowed concentrations). Terms and conditions Tradingpolicies RoHS statement of compliance Shower chair powder coated forks and pneumatic wheels This warranty shall apply to products sold within the boundaries within the continental United States and the provinces of Canada but excluding British Columbia, Alberta, and Manitoba. Please see page 37 for additional explanation of warranty obligation under “maintenance + itting” and “conditions of use”. Send all warranty claims and inquiries to: Gross Stabil Corporation, 100 Gross Drive, Coldwater, MI 49036 Phone: (517) 279-8040 35 Test Summaries (summary only - more detail available upon request) TestSummaries General information Applicable ISO Standards & Test Method for Ranges Dynamic Test* Brake life Static Load Test Apply brakes 10,000 times without brakes failing. Apply 3.0 x load capacity for 1hr. No deformation after 24 hrs elapsed time. Hospital bed casters (AS1961.6-2004 (ISO 22882:2004) • Central locking • TRIO 4km/hr speed with obstacle height 2.5% of wheel diameter >90 shore A / 5.0% <90 shore A and 1000 obstacles +30,000 revolutions of wheel. Casters for furniture AS1961.3-2004 (ISO 22879:2004) • Casters with a diameter of 50mm or less Apply 125% of load capacity, 2mm bump, space 500 cycles, 6.5 cycles/min. Casters for manually propelled equipment for institutional applications AS1961.5-2004 (ISO 22881:2004) • Light to medium duty ranges (excluding Economy and casters with diameter <50mm) • 1 x load capacity at 3km/hr speed. Obstacle height 3% of wheel diameter and with a radius 1/3 of height. Number of obstacles to be 10 times x wheel diameter in mm distance apart1-3m • Initial swivel play less than 4mm (measured at 200mm); inal swivel play < 8mm Apply brakes 5,000 times without brakes failing Applications up to 1.1m/s (4km/hr) (AS1961.7-2004 (ISO 22883:2004) • General to heavy duty casters • 1 x load capacity at 4km/hr speed. Obstacle height: 2.5% ofwheel diameter >90 shore A; 5% wheel diameter <90 shore A. Number of obstacles to be 500 and to be 1m apart, then remainder of 15,000 revolutions of the wheel without obstacles • Initial swivel play < 4mm (measured at 200mm). Final swivel play < 8mm. Apply brakes 5,000 times without brakes failing Apply 2.0 x load capacity for 24hrs. No deformation after 24 hrs elapsed time. Impact Test Brake Effectiveness¹ Horizontal force of 40% of load capacity 30kg load capacity: 5kg from 200mm free fall drop. 40kg load capacity: 5kg from 300mm free fall drop. Proper function (minor deformation allowed). Load caster to 1.0 x load capacity, then apply horizontal force of 20% of load capacity without brakes allowing wheel to swivel. Load caster to 1.0 x load capacity, then apply horizontal force of 20% of load capacity without brakes allowing wheel to swivel. Apply 1.5 x load capacity for 1hr. No deformation after 24 hrs elapsed time. ¹Brake Effectiveness The ISO brake effectiveness tests are extremely harsh. They exist to ensure that brakes are ramp-capable by measuring brake traction force. However this greatly reduces the load capacity of the caster that is otherwise appropriate in safely complying with the ISO Static, Dynamic and Impact tests. Load caster to 1.0 x load capacity, then apply horizontal force of X% of load (3 times x 10 seconds) without brake allowing wheel to swivel. X=10% for tire hardness >90 shore A X=15% for tire hardness < 90 shore A At Fallshaw, our approach is to rate the caster for normal use on lat surfaces. However if your application involves brake application on ramps or inclines then you MUST reduce the catalog load rating by 0-40% in order to comply with the ISO brake effectiveness test (except in hospital bed casters which are fully compliant at published ratings). * The ISO standard for dynamic testing speciies 3 mins ON/1 min OFF or 2 min OFF or 3 min OFF. However, we test 3 mins ON 3 min OFF in applications where excessive heat build up would not be experienced in the ield and is not a failure mode. Change direction each cycle. Obstacles at 45° alternating left/ right. 36 Other Standards relevant to Fallshaw products: • Shopping carts for general use (ASNZS 3847.1:1999) • Shower/toilet chairs (mobile & static) (ASNZS 3973:2005) • Neutral Salt Spray Test AS2331.3.1-2001 • Powder Coating Adhesion (AS1580 Method 408.4) Maintenance & Fitting Conditions of use Casters will not roll easily unless they are big enough for the load & loor conditions. Properlychosen,ittedandmaintainedproductswillgivemanyyearsoftroublefreeperformance.Theinformationin thiscatalogmakesthispossible.Ifyoudonotcorrectlychoose,itandmaintaintheseproductsyoumayreleasethe manufacturer from liability to you. Please consider the supplied information carefully. Casters75mm(3”)shouldonlybeusedonlightweight,seldomusedequipment.Evendiametersof100mm(4”)areonlyusefulon smoothloors.Anycartwheeledquickly,oronunevenloors,needswheels125mm(5”)orlarger.Theheaviertheload,thelargerthe wheel. 1) General use Thecastersandwheelssuppliedbyusaregenerallyinterchangeable,andareattachedtocart,furniture,industrial containersandsimilarproductstomakethemmobile.Unlessspeciiedotherwiseinourcatalog,ourproductsmustnotbe usedataspeedexceedingwalkingpace,andnotundercontinuousmotion. Mostpeoplecanexert17kgofpushtogetacartrolling,andabout12kg(26.4lb)tokeepitmoving.Thisreducesto6kg(13.2lb)over longdistances.Thisisthereasonthatballbearingsandrollerbearingsaremorepopularthanplain,astheyallowmoreloadforthe same push efort. 2) Fitting Casterswillnotswivelproperlyunlesstheyaremountedvertically.Otherwisetheywilltracktooneside. Whenselectingacasterorwheelitisnecessarytoconsiderallaspectsasshowninthecatalog. Some recommendations Forsatisfactoryuse,correctittingisessential,ie: Heavycartsneedplatemountings,butthebaseofthecartmustbestrongenoughtowithstandtheload.Nevermountaplate casterbythreeboltsonly.Neverskimponthemountingbase. •correctandsecureittingtothearticle; Remember - if the caster does not stay mounted squarely, it will not swivel freely. •thefunctionofthecastermustnotbechangednorafectedbytheixing; Mediumdutycastersareoftenmountedintotubularlegs.Butagain,itisimportantthattheselegsstayvertical. Werecommendthatthelegneverextendmorethan125mm(5”)belowthenearestsupport,and(apartfromthelightestuses),the tubeshouldbe1.4mm(17G)thickormore.Thinnerguagesoftensplit.Ifyouwishtouselightedgaugeintherestofthecart,inserta sleeve for at least 150, (6”) where the caster is mounted. •theswivelactionaxismustbeverticalatalltimes; Never put a round expanding itting into a square tube. •ifixedcastersareusedwithswivelcasters,theymustbecompatible,andasrecommendedbyus. Whenittingexpandingstemcasters,makesurethattheittingisfullyinsertedintothetube,withthetubeirmlydownontothecaster head rivet, before tightening it up (you may have to remove some of the burr on the inside of the tube before you try to push the ittingin).Aftermakingsuretheweldontheinsideofthetubeisnotexcessive,alignitwithoneoftheslotsdowntheoutsidefothe adaptoritting.PuttheittingintothetubeALLTHEWAY,thenputsomesidewayspressureontoittohelptheittingsgrip,thentighten thestemboltirmly.Tighten,butNOTovertight,oryouwillmakeithardtoremovelater. Never try to get the unevenness out of a warped cart by half inserting ittings. •ixedcastersmusthavetheirwheelaxlesinalignment; •ifallswivelcastersareused,thentheymustbesimilarinmountingheightsandofsets; 3) Outdoor use & corrosive environments Whencastersareusedoutdoors,incoastalareas,orincorrosiveand/oraggressiveareas,specialproductshavetobe speciied and warranty periods will vary. Pages 24-25 include casters designed for corrosive environments. A chemical resistance table shown on page 20 describes the performance of various materials when exposed to corrosive conditions. A 3 (three) year warranty period appliesforapplicationsorenvironmentswhereallcastermaterialsareratedas‘good’.A1(one)yearwarrantyperiod appliesforapplicationsorenvironmentswhereallcastermaterialsareratedas‘fair’or‘good’.Nowarrantyappliesfor applicationsorenvironmentsinwhichacastermaterialisratedas‘poor’.Incorrosiveapplicationsorenvironmentsnot describedinthetable,pleaseseekadvicefromourtechnicalstaf. You can get up to 8mm (5/16”) of adjustment with washers, or an ofcut of tube tightly jammed between leg and caster - but do not letitloat.Tightentubularittingsirmly,butdonotover-tighten. 4) High/low temperature Youshouldretightencastersafter3monthsofuse,andannuallyafterthat.Werecommend‘3inger’tightness,ietheamountof torqueyoucangetontoastandardspannerusingyour3middleingers.(Askforourseparatedetailed‘FittingInstruction’sheet.) Foruseintemperaturesbelow5°C(41°F)andabove60°C(140°F)theeiciencyofthecastercanbeimpaired, particularly the normal load capacity as published can be afected when used in temperatures below/above those stated herein. Special products can be speciied. Underaverageconditionsofintermittentuse,FALLSHAWcasterswillrunfor5yearswithoutmaintenance. Ifthecastersareinconstantuse,thisreducesto1year. Greasing: Greaseinboththeswivelandthewheelservesthreepurposes; a)itpreventsrustingoftheballsandraceways;b)preventsgalling;c)itreducesnoise. Itdoesnotneedalotofgreasetodothis.Toomuchisunsightlyandonlyattractsdust.Aliberalsmearisallthatisneeded.Ifyouonly have a few casters to grease, use your inger to apply the grease, then wipe of the excess with a rag or use a needle tip grease gun. Ifyouhavemanyofthemwesuggestthefollowing: •Turnthecartupsidedownandremovethewheels. •Re-greasethehead,eitherthroughthegreasenippleifitted,orbyaneedletipittingonagreasegun.Youwillneed toliftthesealontheheavierrangeofcasterswithasharppointedscrewdriver.Twofullsquirtsareusuallyadequate,butmakesure enough grease gets through to the center so it can descend to the bottom race. •Checkthewearoftheaxlebushing.Reuseifnotheavilyworn,otherwisereplace.Smearaboutateaspoonofgrease alongtheinsideofthewheelbearingwithyouringer,takingcaretoforcethegreaseupintotherollersandreassemble. •Becarefulofthelipsealonthewheelasyoureinserttheaxlebushingintotherollerbearingwheels.Makesuretheaxlebushingis clean as you reinsert it. •Reassemblethewheelintothecaster.Replacewasherwhereitted.AdropofLocktiteHighAssemblyStrengthsolutionontheaxle thread is a good precaution. •UseaNo.2bearinggrease(notsodiumbased). Swivels: Allcastershavetheracesstakedduringassemblysothereforedonotrequreanyadjustmentthroughouttheiroperatinglife. Wheel Bearings:Anyslacknesspresentinplainbearingsorrollerbearingscanoftenbeimprovedbyreplacingtheaxlebushing.If necessary,theplainorrollerbearingscanbereplacedaswell.Oftensimplyre-greasingBtypebearingsisenough,thoughtheycan alsobereplacedifnecessary.SealedprecisionQtypebearingsseldomwearsuicientlyenoughtoneedattention. Wheels:Polyurethanewheelsusuallyoutlastanycarttowhichtheyareitted,suchisthewearresistanceofpolyurethane.Ingeneral, allourwheelsaredesignedwithadequatetreadthicknessforlonglifeandallowforreplacementratherthanrepair. Tube Fittings:Itisadvisablethatanytubeittingonexpandingstemcastersbecheckedaftertheirst3months,andthenyearlyto makesurethetubeittingisfullyandirmlyintothetubeandthetighteningnutisirmlybutnotovertightened. 5) Pneumatic wheels DoNOTinlateoverrecommendedtireinlationpressure(30psi). Theloadandcoldinlationpressuresimposedonthecombinationoftireandwheelmustnotexceedthe recommendations,eventhoughthetireisapprovedforahigherloadorinlationpressure. Itisnormalforairilledwheelstolosetirepressureovertimeeveniftheyarenotbeingusedandit’simportantforyour safetythatyouensurethatthewheelsarepumpeduptotheirrecommendedPSIbeforeuse–alternativelyyoucanuse oursemi-pneumaticpunctureproofwheelsinapplicationsthatrequirewheelsnevergolat. General information Theirsttimeacarthitsabump,thetubewillelongate,andthecasterwillfallout.Wedohavesquareittings,andaskthatyouuse them.Ifforsomereasonyouneedtoputroundintosquare,thenweldaninsertsleeveofroundtube(remember-oursmallestitting needs3/4”ID).WhenusingDirectionalLock(DLtypeCasters)itisbesttousethesolidswivelstem(Atype)andweldorboltitin- screwedtypescanbecomemisaligned.Toachievethebestperformancefromthelarger175(7”)and200mm(8”)casters,usesolid stems. •theixingpositionmusthaveadequatestrengthandmaterialforsecureitting; Maintenance&Fitting&Conditionsofuse Hardtreadsrollmosteasilyonsmoothloors,butmaydamagethem,andarealsohardtorolloverobstructions. 6) Components Componentpartsareassembledintoacompletecasterorwheel.Themanufacturerisonlyliablefortheoriginal componentpartsmakingthecompleteproduct. You must allow for all possible loads when selecting products, otherwise use increased safety factors. 7) Misuse Misuse occurs if wheels and casters are used other than speciied for their intended use. Do not misuse the casters or wheels.Theword‘misuse’canbedeinedas:overloading,unsuitablelooring,excessivetemperatures,failuretorelease brake,exposuretocausticsubstances,excessiveshockloading,ingressionofforeignobjectsintowheeltreads,excessive speeds, changes made to the component parts and assembled casters not previously agreed in writing with the original manufacturer. 37 Many generations of wheel making AboutFallshaw-GrossStabil General information Thecompanywasfounded by Percy Fallshaw who started makingwheelchairsin1920. Itwasthenmanagedforfortyive years by Robert Fallshaw - under whose leadership westartedmakingcasters, developed our manufacturing expertise and built an enviable salesnetworktobecomeone of the world’s leading caster companies. Regrettably Robert passed away in 2005. ThecompanyGROSS+FROELICH,wasfoundedinStuttgart,Germany in1879.Ithasbeenfamilyownedforivegenerations.Thecompany hasexpandedthroughtheyearsandin1997inallymovedtoWeilder StadtclosetotheBlackForrest. JoFallshawBishop,Robert’s daughter, is now the ManagingDirector&owner and continues the tradition of developing innovative products, and manufacturing well-designed, cost efective, qualitycasters,deliveredin-full and on-time with great service and technical support. GROSSSTABILCorporation,Coldwater,MichiganUSA.Since1985. GrossStabilislocatedintheUStoservicetheNorthAmericanmarket. 38 Fallshaw-Gross Stabil Awards What makes us able to obtain good results? movetto rc® with with integrated patented No-Noise™ feature Fallshaw and Gross Stabil look to the future by responding to the ever changing needs of the marketplace for innovative design joined with quality technology and workmanship. Function meets design. We are proud to present a selection of the awarded design prizes of the last years. General information Fallshaw and Gross Stabil rely on the past for their family tradition of quality and service over a combined 225 years. We listen to our customers! AboutFallshaw-GrossStabil It is our technical know-how, our experience , our enthusiasm for our work and the ability to meet our customers demands. These facts are the secret of our success. It is part of our philosophy to consolidate what has been achieved and to improve what already exists. MOVE elegance with Delta-Brake with integrated patented No-Noise™ feature 39 ‘Quality basics’ of our Core range: • • • • • • Stainlesssteelbrakesprings(notheat-treatedmildsteelthatcanembrittle) Steelthatispickledandoiled(notblacksteelwithassociatedstreaky-plating); Coinedballtrackstopreventbrinelling(stopssloppycastersasballtrackswear-down) Headracerivetsinhigh-qualitysteelthatwon’telongateorsnapunderimpact UV stabilizers in plastic parts so colors stay true and parts don’t become brittle Corrosion resistance that is 3 times standards • Brakesthatworkonthesidesofthewheeltostopbumpytiresandbrakeslooseningwithwear U.S.A GROSS STABIL CORPORATION 100 Gross Drive PO Box 368 Coldwater MI 49036 Call: +1517-279-8040 Fax:+1517-278-5523 [email protected] www.grossstabil.com GERMANY GROSS + FROELICH GMBH & CO. KG Josef-Beyerle-Straße 7 71263 Weil der Stadt Call: +4970335223 Fax:+497033522430 [email protected] www.gross-froelich.de www.grossstabil.com