MACK CONSTRUCTION THE MACK ADVANTAGE
Transcription
MACK CONSTRUCTION THE MACK ADVANTAGE
THE MACK ADVANTAGE MACKCONSTRUCTION PINNACLE™ AXLE BACK 70" MID-RISE SLEEPER EXPERIENCE THE MACK ADVANTAGE ® The reputation earned by Mack Trucks, Inc. for building dependable, trusted workhorses has been established by more than a century of manufacturing milestones. The phrase Built Like A Mack Truck® signifies the strength, durability and unbreakable spirit of every Mack truck. As America’s first integrated truck and engine manufacturer, we’re the only O.E.M. to practice balanced design principles, which assures all components function perfectly with each other. And the heart of every Mack truck is driven by our integrated powertrains — engines, transmissions, axles and electronics that perform optimally because they’re specifically designed and manufactured to work together. The result of our balanced design principles — building the cab, chassis and complete powertrain — is better performance, increased fuel efficiency and lower maintenance costs. And those benefits mean lower operating costs, better resale value and increased profits. In short, there has never been a better time to drive a Mack, so climb THE MACK ADVANTAGE behind the wheel and experience the Mack Advantage. 02 THE GOLD-PLATED MACK BULLDOG HOOD ORNAMENT REPRESENTS A MACK TRUCK BUILT WITH A 100 PERCENT MACK GENUINE POWERTRAIN. GRANITE® AXLE FORWARD MIXER THE MP ENGINE SERIES SIMPLY DELIVERS ™ The Mack Power (MP) Engine Series provides improved fuel efficiency, lower emissions and dependable performance. Designed with fewer parts for improved serviceability, these engines have a single overhead cam using ultra-high-pressure fuel injection, one-piece steel pistons and cylinder head, and stronger bearings. In short, every Mack engine is a true powerplant that’s built to last. MAXIMIZES EVERY DROP OF FUEL Our newest Mack trucks are the most fuel efficient we’ve ever rolled off the line, all without sacrificing an ounce of the power and performance you’ve come to expect from Mack. ALL THE MUSCLE YOU NEED Highlighted by the 605-horsepower MP10 engine — our most-powerful engine ever — the MP engine family boasts a horsepower range from 325 to 605 HP. POUND-FOR-POUND THESE ENGINES DELIVER IMPRESSIVE POWER The Mack MP Engine Series is the ultimate power-to-weight engine platform delivering phenomenal low-end torque and all the power you need — with torque THE MACK ADVANTAGE ratings from 1,200 all the way up to 2,060 lb.-ft. The MP engines weigh less than 04 comparable horsepower engines, so if you want power without the added weight, you want a Mack MP engine. GRANITE AXLE FORWARD DUMP ENGINES THAT RUN CLEANER THAN EVER We seamlessly incorporated Diesel Particulate Filters (DPF) into the exhaust system of all our trucks with a technically savvy solution to meet US’07 emissions by reducing particulate matter emissions by more than 90 percent from US’04 standards. The catalyzed design of our DPF system allows the use of passive exhaust heat to oxydize the collected soot in all highway and most vocational applications. All Mack TerraPro™ models are equipped with the non-catalyzed thermal regeneration DPF unit which is designed to work flawlessly with the stop-and-go activity of refuse trucks. This unique solution automatically initiates thermal regeneration while you work, cleaning the soot that collects in the DPF. The result saves time, money, and improves the efficiency of your workforce. SCR TECHNOLOGY: CLEARING THE AIR Mack remains at the forefront of engine development, incorporating selective catalytic reduction (SCR) technology into our MP engine platform for 2010. The Mack ClearTech™ SCR System creates clean-running engines that boast near-zero emissions without the use of emission credits and even better fuel efficiency. Already used successfully in hundreds of thousands of trucks around the world, SCR is a proven, reliable approach. SOLUTIONS FOR A STRONGER TOMORROW We believe in protecting the planet through environmentally responsible design. And our TERRAPRO LOW ENTRY WITH DUAL STEER THE MACK ADVANTAGE Mack MP engines stand as clear proof of that commitment as these engines get more 06 out of every gallon of diesel than ever before. We also have trucks in operation using ONE TOUGH WORK BRAKE A BRAKE POWERFUL ENOUGH TO STOP A MACK alternative fuels, along with several heavy-duty diesel-electric hybrid models, that Specifically designed to safely speed up curbside pickups, the The Mack PowerLeash™ engine brake provides more braking horsepower through mid-RPM ranges, and provide significant environmental benefits. So as new technologies emerge, you can TerraPro Low Entry features an easy-on/easy-off work brake. One weighs 50 pounds less than other engine brakes. It is fully integrated with the MP Engine Series, and with trust Mack will lead the way with reliable, practical solutions for years to come. lever and one movement are all that’s required to activate the brake, better braking over the entire speed range, PowerLeash delivers the most retarding horsepower ever in a parking the chassis on its service brakes and shifting the transmission to neutral. When the work brake Mack engine brake. Drivers will immediately notice the responsiveness of the near-instantaneous engine is released, the transmission is automatically engaged. This industry-first braking system uses less air braking, giving drivers confidence behind the wheel. For trucks with automated transmissions, the quick for better performance and saves wear and tear on drivers and brake system components. response also enhances downshifting performance. PINNACLE AXLE BACK DAYCAB OUR TRANSMISSIONS LEAD THE WAY Every Mack Maxitorque® ES transmission is designed to deliver superior performance. With the industry’s only triple-countershaft design; revolutionary shiftable, multi-speed reverse capabilities; UNMATCHED DESIGN. SUPERIOR PERFORMANCE. Mack offers the only transmission with a unique triple-countershaft design that disperses load between three shafts versus two shafts. This design allows for improved driveline angles and U-joint life, and because there are three countershafts rather than only two, each countershaft carries 33 percent of the load rather than 50 percent (17 percent less load per countershaft). This design reduces gear face friction, improving fuel economy. With only one gear immersed in oil rather than two or even three as in competitive units, the result is more efficient operation, as the parasitic loss in churning oil is cut in half, generating less heat. In turn, this passes more horsepower through the transmission rather than allowing it to be lost in friction and heat. Synchronized versions (9, 10 and 18-speed) provide nine times the synchronizer area of the competition. standard, one-piece aluminum casings; and more PTO mounting options than any other transmission; Mack Maxitorque transmissions are a breed apart. And since Mack is the only truck manufacturer offering the benefits of integration and single-source accountability for the engine, transmission and chassis, you not only get the industry’s best-built transmission, you get peace of mind knowing all Mack transmissions are engineered to work in MOVING FORWARD EVEN IN REVERSE SMOOTH OPERATOR concert with the engine to create powerful, reliable powertrains. Mack offers an exclusive shiftable, multi-speed reverse functionality The Easy Shift, light-touch design and shift rail profile of our that allows for precision off-road driving. Lo and lo-lo ratios allow for transmissions allow for smooth transitions through the neutral exceptional maneuvering and slow high power speed control. gate with each shift. Sliding clutches permit quicker, smoother shifts while increasing durability. A tighter ergonomic shift pattern THE MACK ADVANTAGE is easy on drivers for improved comfort. 08 THE POWER TO HAUL THE HEAVIEST LOADS COOL UNDER PRESSURE Mack Maxitorque transmissions provide more PTO mounting options Mack is the only manufacturer that delivers a standard, one-piece than any other transmission. And with ratings up to 2,100 lb.-ft., the aluminum case that’s lightweight and stays cool. As oil is churned it Mack family of transmissions delivers the right torque for instantaneous generates heat, and as oil is heated, it loses its lubricating capabilities and pulling power. Our T300 series confirms Mack as the undisputed accelerated wear can occur. The aluminum case of the Mack Maxitorque vocational leader where demanding tasks require specific needs. With transmissions provides a “built-in cooler.” As oil is sprayed onto the walls 19 different models and 6 to 18 speeds, there’s a Maxitorque ES of the case by the gears, the aluminum dissipates the heat. Typical cast transmission to match the torque capacity for all Mack engines. iron-cased transmissions retain this heat. Therefore, as heat is generated, lubrication breaks down and further aggravates heat buildup. GRANITE AXLE FORWARD DUMP PINNACLE AXLE BACK SLEEPERS SUSPENSIONS ENGINEERED TO PERSEVERE Ideal for heavier highway and off-road type handling, the time-tested Mack Camelback™ suspension is available from 38,000- to 65,000-lb. ratings. And every inch is made to withstand extreme applications. Spring leaf ends are located with rubber or optional urethane heavy-duty shock absorbers set in durable cast steel caps. Spring brackets are set-screwed and then welded onto the fabricated axle housing. Steering is easier and tire wear is reduced thanks to bogies that steer and track with the front axle. A SUSPENSION THAT WALKS THE WALK If you routinely haul high-center-of-gravity loads, then you want the Mack Anti-Sway Camelback Spring or the Walking Beam™ suspension. Available in 38,000- to 65,000-lb. ratings, this suspension is THE MACK ADVANTAGE MACKPINNACLE forged from an I-beam section of steel for unmatched 10 00 strength and stability. Axle retention is achieved A CHASSIS ENGINEERED TO SHOULDER EXTREME WORKLOADS A LIGHTWEIGHT CHASSIS STRONG ENOUGH TO CARRY YOUR BUSINESS through upper-and-lower rubber or heavy-duty shock With the durable Cornerstone™ chassis, the Mack Granite is designed exclusively to handle the harsh The Mack Pinnacle rides on the Advantage™ chassis. This lightweight-yet-strong frame can be spec’d insulators with cast steel brackets and cast iron caps. conditions of the jobsite while delivering unsurpassed efficiency. The chassis uses lightweight to work best with your application. Choose from four rail sizes ranging from 6 mm to 9.5 mm Brake chambers with Mack bogies are mounted high advanced materials and Mack designed application-specific crossmembers that can carry the that offer more RBMs and less weight. You can also choose from a variety of Mack engineered for extra protection. heaviest payloads without carrying extra weight. The Cornerstone chassis is tested for fatigue crossmembers to help you minimize weight and maximize strength. It’s all to help you work to ensure the best chassis Mack has ever built. This incredibly dependable chassis is also at the highest level of productivity. versatile as it’s available in 12 frame rail options to exactly match your needs. CORNERSTONE CHASSIS ADVANTAGE CHASSIS PINNACLE AXLE BACK 70" HIGH-RISE SLEEPER GRANITE AXLE FORWARD MIXER AXLES THAT DELIVER MORE RELIABILITY UNIMAX™ FRONT AXLES VIRTUALLY ELIMINATE MAINTENANCE Mack proudly boasts the first-ever vocational steer axles with unitized hubs specially designed THE MACK BOGIE DELIVERS HEAVY-DUTY SUPPORT Another component of the Mack balanced design powertrain is the Mack bogie. The standard dual-reduction top mounted carrier feature of the Mack bogie provides reduction through two sets of gears, not just one, significantly reducing the stresses in the carrier. Because the carrier is top mounted, it provides a “straight through” driveline. This reduces driveline angularity, a main source of driveline vibration improving U-joint life, and affords housing to the carrier parting horizontal lines above the oil level, to further reduce potential for leak paths. for heavy-duty applications. Our 23,000-lb.-capacity axle is available for use in Granite and Titan trucks — the perfect complement to our popular front axles. All of these UniMax axles feature our innovative design which greatly reduces maintenance time and costs. New unitized wheel hubs — requiring almost no maintenance — are permanently sealed with specially formulated grease to provide effective lubrication. You can now consider axle maintenance time cut by 90%. And the heavier the load, the tighter the fit thanks to the Mack exclusive tapered king pin with roller bearing design inside of the axle. DRIVE AXLES BUILT TO LAST You want drive axles that last, require little maintenance and minimize unexpected downtime. The S40 Series fills all those needs. It’s housing is made from fabricated steel to effortlessly handle heavy loads up to 44,000 lbs. — an ideal choice for highway applications. The S40 axle housings have tighter tolerances and few joints for greater reliability and longer life. The bowl cover is seamlessly integrated into the housing rather than a separate welded-on piece for more durability and less leak paths. Also, dirt and debris can’t get inside to damage components. Mack spiral bevel gears provide “rolling friction” rather than the sliding friction normally associated with “hypoid” gears. The efficiencies involved with rolling an object rather than sliding it are obvious, and in all cases, results in a reduction in frictional power loss. The Mack bogie incorporates a full-time power divider, which biases torque to the axle that has the greater amount of tire traction. An optional power divider lock-out is available for off-road and on-road ice and snow conditions Typical competitive axles use a conventional differential with a lock-out device. This differential reacts much like the differential on a passenger car. As a competitor’s axle loses traction, all of the power is transferred to that axle and the vehicle becomes immobile. If the differential lock-out is utilized to restart Mack has strengthened suspension joint clamp integrity on the S40 Series. The corners are squared off minimizing compression to form a tighter, longer-lasting connection. Suspension brackets use set screws and are then welded in place to boost bracket-to-axle weld the vehicle and not disengaged when returning to normal traction surfaces, expensive damage may occur. THE MACK ADVANTAGE joint integrity. The S440 is ideally engineered as a light alternative for heavy-duty use 12 at 44,000-lb. capacity. R-Series industry-standard wheel ends are used on both axles so wheel end bearing and brake compatibility is virtually ensured. The Mack parallelogram suspension further enhances handling and performance of the Mack bogie by maintaining all wheel positions on the ground, even on extremely uneven terrain. Because of the multi-leaf spring design, as the vehicle turns centrifugal force increases CLOSE TO INDESTRUCTIBLE the effective length of the outer spring and decreases the length of the inner spring. This The S46 is a premium drive axle made of cast ductile iron and carries loads rated to design allows the Mack bogie to “track” the front axle more closely, improves steering and 46,000 lbs. This severe-duty workhorse saves weight by casting thicker reinforcing to reduces tire scrub, resulting in improved efficiency and extended tire life. only the parts that take the brunt of the load. The S46 is the strongest 46,000-lb. axle we’ve ever built. ELECTRONICS THAT BOOST PRODUCTIVITY The 4th generation of the time-tested and road-proven Vehicle Management and Control System (V-MAC® IV) gives you greater control of your costs and lets you manage your truck and engine better than ever. This next-generation of advanced electronics has more than 100 proven programmable features that include standard ABS-based tamper detection, integrated starter protection and programmable daytime running light overrides. V-MAC IV electronics comes with DataMax,™ an advanced trip recorder that captures vehicle trip histories, duty cycle information and scheduled maintenance intervals. V-MAC IV allows fuel economy settings and THE MACK ADVANTAGE vehicle parameters to improve your bottom line. 14 GUIDING YOU TOWARD GREATER PROFITABILITY Mounted high and centered in the dash for easy reading, the standard large-display Co-Pilot™ driver information system sets the industry standard. Drivers can easily toggle through information screens with a four-button steering-column stalk. This innovative display has over 50 screens that provide real-time fuel economy and trip data, detailed maintenance and fault summaries, and supplemental sensor readings. Co-Pilot™ allows you to equip your truck with specialized features like the Mack Fuel Economy Incentive Program and GuardDog.® FOR MORE INFORMATION, CALL 1-800-922-MACK (6225) OR VISIT MACKTRUCKS.COM ©2009 Mack Trucks, Inc. All rights reserved. Mack, Mack and the Bulldog design, Built Like A Mack Truck, Econodyne, Granite, MaxiCruise, Maxidyne, Maxitorque and V-MAC are registered trademarks; Advantage, Camelback, Co-Pilot, Cornerstone, DataMax, GuardDog, MP, Pinnacle, PowerLeash, TerraPro, UniMax and Walking Beam are trademarks of Mack Trucks, Inc. The information in this brochure was accurate at the date of publication. Mack Trucks, Inc. reserves the right to make changes in specifications, equipment or design, or to discontinue certain models or options without notice at any time. Warranty terms and services may vary in certain countries. Some of the equipment shown or described in this brochure is available at extra cost through retail organizations and establishments not associated with Mack Trucks, Inc. 1B-AB-09/09-SWBR/10M