CAROLINA VINYL PRODUCTS

Transcription

PRODUCT OFFERINGS:
VINYL ARBORS/PERGOLAS
SEPTEMBER 2012
608 QUEEN STREET
PO BOX 1137
GRIFTON, NC 28530
P: 252.524.5000
F: 252.524.0175
www.carolinavp.com
TABLE OF CONTENTS:
Vinyl Arbors/Pergolas
Product Categories
Description
Quality Assurance
Submittals
1
1
1
1
Manufacturer’s Specifications
General
Rails – Joists & Beams
Columns/Post
Post/Rail Caps
Warranty
Materials
Dimensions
Installation
Product Specifications
Materials
Post
Rails – Beams/Joist
Pickets
Kits
Greenville Arbor
Summer Breeze Arbor
Configuration Examples
Greenville Arbor – Free Standing
Greenville Arbor – Attached
Summer Breeze – Free Standing
Summer Breeze – Attached
Advertisement
Greenville Arbor
Summer Breeze
Installation Instructions
Greenville Arbor – Free Standing
Greenville Arbor – Attached
Summer Breeze – Free Standing
Summer Breeze – Attached
2
2
2
2
2
2
3
3
4
4
4
5
6
7-8
9-10
11
12
13
14
15
16
17
18
VINYL ARBORS/PERGOLAS
PRODUCT CATEGORIES:
Greenville Arbor
Summer Breeze Arbor
Garden Arbor
DESCRIPTION:
Vinyl arbor system to created architectural feature
Installed using all vinyl materials w/ stainless steel fasteners
Large joist, beams & columns w/ decorative end caps & trim
Greenville Arbor kits may be customized to cover large areas
Summer Breeze arbors designed for smaller areas
QUALITY ASSURANCE:
Vinyl Rails & Columns:
Virgin PVC Compound—13343—ASTM D-1784
Tensile Strength—6,591 psi—ASTM D-138
Izod Impact Strength—3.24 at 73.4°F; 2.41 at 32°F—ASTM D-256
Tensile Modulus 374,528 psi—ASTM D-638
Deflection Temperature—157.5°F—ASTM D-648
Thermal Expansion—3.20x10-5 in/in °F
SUBMITTALS:
Manufacturer’s technical literature w/ installation instructions
Material samples upon request
1
MANUFACTURER’S SPECIFICATIONS
GENERAL:
Rails – Joist & Beams
Rails cut to specified lengths
Vinyl “L” brackets attach beams to columns & joist to beams (Greenville
Arbor)
Rails attached w/ either stainless steel fasteners or vinyl clips w/ stainless
steel fasterers (Summer Breeze Arbor)
Columns/Post
Vinyl square columns for Greenville Arbor are load bearing to
accommodate weight of arbor top
Vinyl square sleeves are routed to accept beam & joists of Summer Breeze
Arbor
Post/Rail Caps
Caps are PVC molded
External fit Pergola cap styles to fit 1-1/2” x 5-1/2”, 2” x 6”, or 2” x 8”
rails
External fit New England cap style to fit 5” x 5” post (Summer Breeze
Arbor)
Internal Dog Ear Picket cat style to fit 7/8” x 3” picket (Summer Breeze
Arbor)
Warranty
See manufacturer’s warranty
MATERIALS:
Rails & post constructed w/ materials made of rigid polyvinyl chloride (PVC)
formulated to resist impact & ultraviolet (UV) stabilization.
2
DIMENSIONS:
Cross Section
Wall Thickness
Corner Radius
Post________________________________________________________
5” x 5”
0.135”
0.1875”
6-1/2” x 6-1/2”
0.270”
0.375”
Rails________________________________________________________
1-1/2” x 5-1/2” Ribbed
0.070”
0.125”
2” x 6” Ribbed
0.090”
0.125”
2” x 8” Ribbed
0.090”
0.125”
Pickets/Balusters_____________________________________________
7/8” x 3”
0.070”
0.125”
INSTALLATION:
Greenville Arbor – Three beams attached w/ screws; beams attached to top of
vinyl columns w/ vinyl “L” brackets; joists attached to beams using same “L”
brackets. Column post either buried in ground or surface mounted using optional
aluminum mount & adaptor plate system. Top & bottom of column finished w/
decorative dental post trim.
Summer Breeze Arbor – Top of post routed to receive both beam & joists; beam
is inserted through top of post; end joists are inserted through top of post &
subsequent joists attached to beam using screws or vinyl clips. Post are buried in
ground or surface mounted using optional post mount configurations. Trim pieces
are optional.
3
PRODUCT SPECIFICATIONS:
MATERIALS
POST___________________________________________________________________
RAILS – BEAMS/JOIST___________________________________________________
PICKETS _______________________________________________________________
4
PRODUCT SPECIFICATIONS – KITS:
GREENVILLE ARBOR
Attached
Free Standing
Configuration*
# Post
# Beams
# Joist
# Post
# Beams
# Joist
8’ X 10’
2
3
5
4
6
5
8’ X 12’
2
3
9
4
6
9
8’ X 16’
3
3
13
6
6
13
8’ X 20’
3
3
17
6
6
17
8’ X 24’
3
3
21
6
6
21
10’ X 10’
2
3
5
4
6
5
10’ X 12’
2
3
9
4
6
9
10’ X 16’
3
3
13
6
6
13
10’ X 20’
3
3
17
6
6
17
10’ X 24’
3
3
21
6
6
21
12’ X 10’
2
3
5
4
6
5
12’ X 12’
2
3
9
4
6
9
12’ X 16’
3
3
13
6
6
13
12’ X 20’
3
3
17
6
6
17
12’ X 24’
3
3
21
6
6
21
16’ X 10’
4
6
5
6
9
5
16’ X 12’
4
6
9
6
9
9
16’ X 16’
6
6
13
9
9
13
16’ X 20’
6
6
17
9
9
17
16’ X 24’
6
6
21
9
9
21
*CONFIGURATION = PROJECTION (WIDTH) X LENGTH
NOTE: Greenville Arbor kits may also be customized to specific configurations; not
limited to kit configurations above.
5
PRODUCT SPECIFICATIONS – KITS:
SUMMER BREEZE ARBOR
Attached
Free Standing
Configuration*
# Post
# Beams
# Joist
# Post
# Beams
# Joist
8’ X 8’
2
1
7
4
1
7
8’ X 10’
2
1
9
4
2
9
8’ X 12’
2
1
11
4
2
11
8’ X 16’
3
1
15
6
2
15
10’ X 8’
2
1
7
4
1
7
10’ X 10’
2
1
9
4
2
9
10’ X 12’
2
1
11
4
2
11
10’ X 16’
3
1
15
6
2
15
12’ X 8’
2
1
7
4
1
7
12’ X 10’
2
1
9
4
2
9
12’ X 12’
2
1
11
4
2
11
12’ X 16’
3
1
15
6
2
15
16’ X 8’
2
2
7
4
3
7
16’ X 10’
2
2
9
4
3
9
16’ X 12’
2
2
11
4
3
11
16’ X 16’
6
2
15
9
3
15
*CONFIGURATION = PROJECTION (WIDTH) X LENGTH
NOTE: Maximum configuration of Summer Breeze arbor is 16’ x 16’.
6
PRODUCT SPECIFICATIONS – CONFIGURATION EXAMPLES:
FREE STANDING GREENVILLE ARBOR
7
8
ATTACHED GREENVILLE ARBOR
16'
10'
9
10
ATTACHED SUMMER BREEZE ARBOR
12' X 16' Summer Breeze Arbor Attached Top
16'
12'
11
FREE STANDING SUMMER BREEZE ARBOR
10' X 10' Summer Breeze Arbor Free Standing Top
12
ADVERTISEMENT
Greenville Arbor
Arbor Top Attached to 6.5” x 6.5” Structural Square Columns
Columns Available in Lengths of 8’ and 10’
Attached (to House) or Free Standing Arbors Styles Available
Arbor Top Comprised of 2” x 8” Support Beams and 2” x 6” Rails
Custom Configurations Available
Recommended Not to Set Post any Farther Than 12’ Apart
All Components Necessary for Installation—Rails, Post, Skirts, Rail
Caps, Screws, Vinyl Clips, & Glue—are Included
Mounting Hardware Not Included—Recommended to use 4” x 36”
H Aluminum Structural Mount ing kit in combination w/ 6.5”
Adaptor Plates for concrete or deck installation
13
ADVERTISEMENT
Summer Breeze Arbor
Arbor Top Attached to 5” x 5” Routed Square Post
Post Available in Lengths of 8’, 10’ and 12’
Attached (to House) or Free Standing Arbors Styles Available
Arbor Top Comprised of 2” x 6” Support Beams and 1.5” x 5.5”
Rails or 1.5” x 5.5” Support Beams and Rails; 7/8” x 3” Top Slats
with 3” Dog-ear Picket Caps
Available in Kits Ranging from 8’ x 8’ to 12’ x 12’
Recommended Not to Set Post any Farther Than 12’ Apart
All Components Necessary for Installation—Rails, Post, Skirts, Rail
Caps, Screws, Vinyl Clips, & Glue—are Included
Standard Post Caps—5” New England Caps (Optional Caps Also
Available)
Mounting Hardware Available – Recommend to use 5” Gorilla
Post Mount OR use 4” x 36” H Aluminum Structural Mount in
combination w/ 5” Adaptor Plates for concrete or deck installation
14
INSTALLATION INSTRUCTIONS:
Installation Instructions
Custom Free Standing Greenville Arbor Kit
Note: Rails & top slats are shipped in full length size. Cut to
fit your application using a fine tooth, carbide tipped blade
power saw.
1. Remove all items from package
2. Lay out 2x8 beams, cut to size & screw together (see detail A)
**Refer to Detail C if beams are longer than 16'
3. Slide skirts on posts and mount posts in proper location (see Post Note)
**New Construction: Recommend inserting 6" x 6" treated wood post in
6.5" x 6.5" vinyl sleeve & concrete in place.
4. Attach 2x6 rails to top of post (see detail A)
5. Cut top slats to proper size and attach to top of rails with angle clips &
screws (see Detail B)
6. Glue on end caps (flat end cap is for the middle rail)
7. Enjoy your new Custom Arbor from Carolina Vinyl Products
Drill 5/8" Hole in outer beam.
Fasten beams with #12 X 5/8"
(furnished) hex screw each side
every 18" to 24"
Detail
A
Angle
Clips
2x8 End Cap
Angle Clips
608 Queen Street
P.O. Box 1137
Grifton, NC 28530
Center beam is shorter to allow
pergola caps on outer two beams;
Pergola caps attach to outside
beams, end cap attached to middle
beam
Pergola Caps
2x6 Rails/Joist
2x8 Beams
Detail
Angle Clips
Detail
Top Rib
C
Bottom Rib
Side detail of
splices in rail
B
Post Note: Set
post space based
on amount of
overhang
For Arbors 16' & over:
A splice is necessary for beams over 16' long;
splice consists of 1.75" x 1.75" x 18" rail w/ (2)
self-drilling screws. Insert splices into top &
bottom ribs and fasten with a screw in each
end of the splice. Refer to Drawing Page for
splice pattern.
Projection/Width
15
Top Slat
Projection/
Width
Top Slat
16
2" x 6" Beam Side (Length)
1.5" x 5.5" Joist Side (Projection / Width)
FREE STANDING SUMMER BREEZE
17
ATTACHED SUMMER BREEZE
18

CAROLINA VINYL PRODUCTS

Transcription

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