milling heads

SETCO’S SPINDLE & SLIDE REBUILD CAPABILITIES
We Repair & Rebuild Almost
Any Machine Tool Spindle
Urgent Care Spindle Rebuild
Services
Domestic, OEM, and
Custom Spindles
On-site Spindle Vibration
Analysis & Balancing
Belt-driven, CNC, Geared
& Motorized Designs
Eight Strategically Located
Spindle Centers
Expert High Speed
Spindle Service
Slide Rebuilds &
Reconditioning
MILLING HEADS
13.00 ~ THRU
6 HOLES
CORPORATE OFFICE
370.000
185.000
5880 Hillside Avenue
Cincinnati, OH 45233
(513) 941-5110
1 (800) 543-0470 Toll-Free
www.setco.com
105.000
30.0 ~ THRU
2 HOLES
B
55.00
TYP
60.000
NORTH AMERICAN SERVICE CENTERS
MIDWEST SERVICE CENTER
SOUTHEAST SERVICE CENTER
5572 Buckingham Drive
Huntington Beach, CA 92649
(714) 372-3730
1 (866) 362-0699 Toll-Free
41129 Jo Drive
Novi, MI 48375
(248) 888-8989
1 (877) 773-5349 Toll-Free
5880 Hillside Avenue
Cincinnati, OH 45233
(513) 941-5110
1 (800) 543-0470 Toll-Free
3650 Burnette Park Drive
Suwanee, GA 30024
(770) 932-2353
1 (800) 830-4992 Toll-Free
INDIA WEST SERVICE CENTER
INDIA EAST SERVICE CENTER
TAIWAN SERVICE CENTER
CHINA SERVICE CENTER
D1-4/8, S No 15/2,
GKD Industrial Estate,
Nanded Village, Pune 411041
0091 20 6470-2938
Chennai, India
No.5, Gung Ye 8 Rd
Taichung 407, Taiwan, R.O.C.
04-2358-1678
No. 16, Lane 88, Fengnian Road
Malu Town, Jiading District
Shanghai 201801, P. R. China
‘E’
GREAT LAKES SERVICE CENTER
‘E’
WESTERN SERVICE CENTER
A2
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SFJ
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SHIGYA
SHINO
SHIZOUKA
SHODA
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SIGA
SIGMA
SIMPLEX
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SJOGREN SAGINAW
SKF
SMG
SOPKO
SPINTEC
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STAMA
STANDARD
STEINMETZ
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SUGAMI
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TAI-CHIN
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TECHNICATEMPO
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THOR
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TRAMINER
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UNISON
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VICTOR
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WOODS
YACHYIO
YAM
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YCK
ZIMMERMAN
ZPS
A
E
R 25.00
TYP.
E
A2
330.00
A1
E
A2
179.82
A1
75.82
C
125.00
TYP.
E
15.000
‘E’
FRANZ KESSLER
FRAUENTHAL
GALLMEYER &
LIVINGSTON
GAMFIOR
GARDNER
GILDEMEISTER
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GMN
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HERBERT LINDER
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HITACHI
HITACHI SEIKI
HMC
HOLZMA
HOWA
HUFFMAN
HURCO
HYDROMAT
HYUNDAI
IBAG
IKEGAI
490.000
‘E’
COLONIAL
COLUMBO
COMBING
COMEC
COVEL
CYTEC
DAEWOO
DAINICHI
DANOBAT
DEARBORN
DECKEL MAHO
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DRR
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FORTUNE VICTOR
FOSDICK
A2
387.82
A1
SPINDLE BRANDS SETCO REBUILDS
ABRASIVE
AETNA
AGATHON
AGT
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ARROW
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ASV
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CHIRON
CHURCHILL
CINCINNATI
CINEX
CITIZEN
CLEERMAN
CLEVELAND
COBURN
COLLINS
COLMATIC
A1
70.00
TYP.
100.00
TYP.
B
91.00
TYP.
91.00
TYP.
M12X1.75 THD. ~ 25.25 DP.
4 HOLES (EYEBOLTS)
VIEW: ‘A’ - ‘A’
COMPANY HISTORY
Over 100 years of manufacturing high performance
precision spindles and slides
For over 100 years -- since 1912 -- Setco has been a U.S. leader in the design,
manufacture, & service of high performance precision spindles and slides;
which includes belt-driven, CNC, gear-driven, motorized models, high speed,
high frequency spindles, and complete lines of dovetail, hardened way, linear
bearing, tooling, utility slides, and single and multi-axis machine modules. Setco
products are recognized worldwide for accuracy, durability, and quality.
In 2012 Setco acquired Neo Precision and established the Precision Series Spindle
Line. Setco Taiwan is located in the Taichung Industrial Area and strives to become
the highest quality spindle provider. Setco’s Precision line includes Direct-Drive
Spindles, Motorized Spindles, and Swiveling Heads. Setco cooperates with wellknown international companies from Japan and Europe to improve the skills of our
workforce, technology of our products, and provide better service to our customers.
In addition, Setco also expanded in 2012 by acquiring UPSPL of Pune, India
to service clients in the India market. Setco India recently moved to a new
service center to support expanding service capabilities and new business.
MILLING HEADS
F54
F59
AUTOMATIC INDEXING MILLING HEAD
A55
PG 6
A-SERIES
AUTO CHANGE HEAD AHC SINGLE/
DUAL PRECISION AUTOMATIC
INDEXING MILLING HEAD
M58
X55
2
www.setco.com
PG 11
X-SERIES
ECONOMIC MANUAL
PG 13
C-SERIES
SINGLE/ TWO AXIS ROTARY
PG 15
SEMI-AUTOMATIC SINGLE
DUAL AXIS PRECISION INDEXING
MILLING HEAD
 Machine Tool Manufacturers
 Special Machine Tool Builders and Integrators
 Power Train Machinery Manufacturers and End Users
 Industrial End Users in General
Mission Statement
We will be the leading supplier of slides, spindles,
milling heads, and spindle services, by providing
our customers with PRECISION SOLUTIONS.
M-SERIES
MANUAL / SEMI-AUTOMATIC /
SINGLE DUAL AXIS PRECISION
INDEXING
MILLING HEAD
For 2015, Setco will begin serving the China spindle repair market from our world
class Shanghai service center. By summer of 2015 Setco will open a new service
center in Chennai India to further serve the India Spindle Repair market.
Setco is the largest global independent rebuilder of precision machine tool spindles
offering complete repair, rebuild, and spindle retrofit services. Spindle service
is supported by six spindle service centers located in North America, Taiwan,
and India to provide technical support for the following market segments.
PG 4
F-SERIES
FIXED SINGLE / DUAL AXIS PRECISION
C66
C67
MILLING HEAD
www.setco.com
3
F-SERIES MILLING HEADS
F-SERIES MILLING HEADS
F54
F59
///..................
5 FACE AUTO MILLING HEAD
F58
///..................
UNIVERSAL AUTO MILLING HEAD
///..................
F SERIES – FIXED SINGLE/DUAL AXIS PRECISION AUTOMATIC INDEXING MILLING HEAD ///............
ORTHOGONAL AUTO MILLING HEAD
ITEM/MODEL Name
Tool System
Max. Speed
Division Angle
Clamping Force
Bearing (Front)
Bearing (Rear)
Lubrication
Oil Pressure
A-axis Swiveling Angle
C-axis Rotary Angle
LxWxH
Weight
4
www.setco.com
(rpm)
(kgf)
(mm)
(mm)
(mm)
(kg)
F54
5-Face Auto Milling Head
BT50
3500
5°
1200~1500
Ø90
Ø70
Grease
60 kgf / cm2
500 x 405 x 1100
460
F58
Fixed Multi-Angular Swiveling Head
BT50
3500
A = 5°/ C = 5°
1200~1500
Ø90
Ø70
Grease
60 kgf / cm2
±110°
-90°~ +270°
1015 x 380 x 595
470
www.setco.com
F59
Vertical Horizontal Auto Head
BT50
3500
A = 5°/ C = 5°
1200~1500
Ø90
Ø70
Grease
60 kgf / cm2
0°~ 180°
-90°~ +270°
1015 x 380 x 520
470
5
A-SERIES MILLING HEADS
A-SERIES MILLING HEADS
A55
A62
///..................
///..................
AUTO CHANGE 90° ANGLE MILLING HEAD
AUTO CHANGE EXTEND MILLING HEAD (300L/500L)
A58
A-SERIES-AUTO. CHANGE HEAD AHC SINGLE/ DUAL PRECISION AUTOMATIC INDEXING MILLING HEAD ///............
///..................
AUTO CHANGE ORTHOGONAL MILLING HEAD
ITEM/MODEL Name
Tool System
Max. Speed
Clamping Force
Bearing (Front)
Bearing (Rear)
Lubrication
Oil Pressure
Division Angle
Extension Distance
LxWxH
Weight
6
www.setco.com
(rpm)
(kgf)
(mm)
(mm)
(mm)
(mm)
(kg)
A55
Auto. Change 90°
Angle Head
BT50
3500
1200~1500
Ø90
Ø70
Grease
60 kgf / cm2
5°
513 x 248 x 244
90
A58
Auto. Swiveling Head
BT50
3500
1200~1500
Ø90
Ø70
Grease
60 kgf / cm2
5°/ 5°
515 x 350 x 447
235
www.setco.com
A62
Auto. Change Extend
Milling Head
BT50
3500
1200~1500
Ø90
Ø50
Grease
60 kgf / cm2
300 / 500
345(545) x 250 x 250
100 / 130
7
A-SERIES HIGH TORQUE MILLING HEADS
A-SERIES HIGH TORQUE MILLING HEADS
A55F01
A58F01
///..................
AUTO CHANGE 90° ANGLE MILLING HEAD
A56F01
///..................
AUTO CHANGE 90° ANGLE MILLING HEAD
///..................
AUTO CHANGE ORTHOGONAL MILLING HEAD
ITEM/MODEL A55F01A56F01A58F01
Name
Tool Interface
Spindle Gear
Spindle Speed
Spindle Torque
Coolant System
Air Pressure
Tool Clamping
Head Clamping
Rotation B Axis
Indexing C&A Axis
Indexing C Axis
Rotation C Axis
Clamping Force
Bevel Gear Lubrication
LxWxH
8
www.setco.com
(kW)
(rpm)
(mm)
(bar)
(kgf)
(mm)
AHC 90°
Angle Head
ISO 50 DIN
50
1,700
4,000
INT 20 bar (CTS)
EST 4/6 bar
6
Auto
Auto
2.5°
360° by Ram
2,400
Grease
650 x 680 x 950
AHC 90°
Extension Head
ISO 50 DIN
10
1,800
190
EST 4/6 bar
6
Auto
Auto
2.5°
360° by Ram
1,200
Grease
650 x 650 x 1250
www.setco.com
AHC 90°
Swiveling Head
ISO 50 DIN
50
1,700
4,000
INT 20 bar (CTS)
EST 4/6 bar
6
Auto
Auto
±110°
2.5°
-90°~180°
2,400
Grease
650 x 935 x 1190
9
A-SERIES HIGH TORQUE MILLING HEADS
M-SERIES MILLING HEADS
A62F01
M55
///..................
AUTO CHANGE ORTHOGONAL MILLING HEAD
ITEM/MODEL Name
Tool Interface
Spindle Gear
Spindle Speed
Spindle Torque
Coolant System
Air Pressure
Tool Clamping
Head Clamping
Rotation B Axis
Indexing C&A Axis
Indexing C Axis
Rotation C Axis
Clamping Force
Bevel Gear Lubrication
LxWxH
10
(kW)
(rpm)
(mm)
(bar)
(kgf)
(mm)
///..................
MANUAL CHANGE 90° ANGLE MILLING HEAD
A62F01
AHC 90° Vertical
Extension Head
ISO 50 DIN
40
2,000
2,500
INT 20 bar (CTS)
EST 4/6 bar
6
Auto
Auto
2,400
650 x 650 x 870
M57
///..................
MANUAL CHANGE UNIVERSAL MILLING HEAD
www.setco.com
www.setco.com
11
M-SERIES MILLING HEADS
X-SERIES MILLING HEADS
M58
X57
///..................
MANUAL CHANGE ORTHOGONAL MILLING HEAD
///..................
90° ANGLE MILLING HEAD
M-SERIES-MANUAL / SEMI-AUTOMATIC / SINGLE/DUAL AXIS PRECISION INDEXING MILLING HEAD ///............
ITEM/MODEL Name
Tool System
Speed.Max
Clamping Force
Bearing (Front)
Bearing (Rear)
Lubrication
Division Angle
LxWxH
Weight
12
(rpm)
(kgf)
(mm)
(mm)
(mm)
(kg)
M55
Manual Change 90°
Milling Head
BT50
3500
1200~1500
Ø90
Ø70
Grease
5°
447 x 248 x 244
150
M57
Auto. Vertical / Horizontal
Milling Head
BT50
3500
1200~1500
Ø90
Ø70
Grease
A : 5º / C : T trench
515 x 350 x 447
330
www.setco.com
M58
Manual Change Multi-Angular
Swiveling Milling Head
BT50
3500
Pull-Stud
Ø90
Ø70
Grease
A : T trench / C : 5º
515 x 350 x 646.5
250
X-SERIES-ECONOMIC MANUAL/SEMI-AUTOMATIC SINGLE/DUAL AXIS PRECISION INDEXING MILLING HEAD ///............
ITEM/MODEL Name
Tool System
Spindle Speed
Clamping Force
Bevel Gear Lubrication
Max. Drive Capability
LxWxH
Weight
(rpm)
(kgf)
(kW)
(mm)
(kg)
X57
Vertical Horizontal Milling Head
BT50
2000
Broach Bolt
Grease
38
360.5 x 250 x 551.8
100
www.setco.com
13
X-SERIES MILLING HEADS
C-SERIES MILLING HEADS
X55S/L
C71
///..................
UNIVERSAL MILLING HEAD
///..................
TURNING AND MILLING COMPOSITE MODULE
X62
///..................
EXTEND MILLING HEAD (300L/500L)
C71
LxWxH
Tool System
Power
Rated Torque
Max. Speed
Lubrication
Cooling System
Swiveling Speed
Rotary Angle
Precision Of Positioning
Precision Of Repeatability
(mm)
Spindle
(kW)
(Nm)
(rpm)
B-Axis
(rpm)
490 x 540 x 830
KM63 / HSK T63
22
110
12000
Grease
Oil Cooling
27
±120°
30”
±6”
X SERIES-ECONOMIC MANUAL/DEMI-AUTOMATIC SINGLE/ DUAL AXIS PRECISION INDEXING ///............
ITEM/MODEL Name
Tool System
Spindle Speed
Clamping Force
Bevel Gear Lubrication
Max. Drive Capability
LxWxH
Weight
14
(rpm)
(kgf)
(kW)
(mm)
(kg)
X55S/L
X62
Vertical Horizontal Milling Head
BT50
2000
Pull-Stud
Grease
38
360.5 x 250 x 551.8
100
Straight Extension Head(500L / 300L)
BT50
3500
1200~1500
Grease
38
545 x 250 x 250 / 345 x 250 x 250
130 / 100
www.setco.com
www.setco.com
15
C-SERIES MILLING HEADS
C-SERIES MILLING HEADS
C63C01
C63M01
///..................
SINGLE-AXIS ORTHOGONAL MILLING HEAD
C63C01
LxWxH
Weight
(mm)
(kg)
(kW)
(Nm)
(rpm)
(mm)
(mm)
HSK A63
29.5
88.3
15000 / 18000
Grease / Oil Air
Water Coolant
Max. 530
Ø180
A-Axis
Max. Torque
Braking Torque
Swiveling Speed
Rotary Angle
Encoder System
Precision of Positioning
Precision of Repeatability
16
(Nm)
(rpm)
SINGLE-AXIS ORTHOGONAL MILLING HEAD
650 x 400 x 1200
800
Spindle
Tool System
Power
Max. Torque
Max. Speed
Lubrication
Cooling System
Length
Housing Dia.
///..................
1000
1250 (65bar)
30-40
±115°
Absolute
10”
±3”
www.setco.com
C63M01
LxWxH
(mm)
731 x 410 x 574.5
Spindle
Tool System
Motor Type
Rated Power
Rated Torque
Maximum Torque
Max. Speed
Lubrication
Cooling System
(kW)
(Nm)
(Nm)
(rpm)
HSK A63
ATE AC 170 / 150 / 4
18.5
61.8
72.3
15,000
Grease
Water Cooling
A-Axis
Swiveling Speed
Rotary Angle
Precision of Positioning
Precision of Repeatability
(rpm)
16.7
±110°
20”
±3”
www.setco.com
17
C-SERIES MILLING HEADS
C66
///..................
TWO-AXIS FORK MILLING HEAD
C-SERIES MILLING HEADS
C66
Name
LxWxH
Weight
(mm)
(kg)
C67
2-Axis Milling Head
500 x 700 x 1500
1200
2-Axis Milling Head
650 x 400 x 1200
800
Spindle
Tool System
Power
Max. Torque
Max. Speed
Lubrication
Cooling System
Length
Housing Dia.
(kW)
(Nm)
(rpm)
(mm)
(mm)
HSK A63
29.5
88.3
15000 / 18000
Grease / Water Cooling
Water Cooling
Max. 530
Ø180
HSK A63
29.5
88.3
15000 / 18000
Grease / Water Cooling
Water Cooling
Max. 530
Ø180
C-Axis
Max. Torque
Braking Torque
Swiveling Speed
Rotary Angle
Encoder System
Precision Of Positioning
Precision Of Repeatability
(Nm)
(rpm)
1000
1250 (65bar)
6.67
±220°
Absolute
10”
±3”
1000
1250 (65bar)
30-40
±220°
Absolute
10”
±3”
A-Axis
C67
///..................
TWO-AXIS ORTHOGONAL MILLING HEAD
18
www.setco.com
Max. Torque
Braking Torque
Swiveling Speed
Rotary Angle
Encoder System
Precision Of Positioning
Precision Of Repeatability
(Nm)
(rpm)
1000
1250 (65bar)
6.67
± 105º
Absolute
10”
±3”
www.setco.com
1000
1250 (65bar)
30-40
±115°
Absolute
10”
±3”
19