INDUSTRIAL SILENCED ROTARY SCREW COMPRESSORS

Transcription

INDUSTRIAL SILENCED ROTARY SCREW COMPRESSORS
ROTAR
VISION
I N T E G R AT E D A I R S TAT I O N
7,5÷22 kW | 10÷30 HP | 8-10-13 bar
INDUSTRIAL SILENCED ROTARY SCREW COMPRESSORS
05 / 2012
{ ENGLISH }
COMPANY Profile
Compressed air since 1952.
Screw compressors since 1992.
FINI has been producing compressor air-ends and main
components for screw compressors for 20 years.
The entire production process, from profile design to precision
machining of air-end rotors, is carried out at our facilities
in northern Italy. Our highly skilled staff are dedicated to
supporting the manufacturing and assembling activities.
The continuous control and monitoring of each
manufacturing process grants the utmost precision at
every step, in order to achieve the highest quality and
supreme product reliability.
Ten different air-ends and a wide range of screw compressor
components, such as intake regulators, minimum pressurecheck valves and separator blocks are all manufactured
in-house, this means that FINI is established as a leading
reference in the worldwide development and production of
the most advanced rotary screw air compressor technology.
2
The unique and ultra modern design of the FINI air-end features one of the most advanced
rotor profile designs available, providing the highest efficiency with maximum reliability and
a long service life.
The unique 'ReVerso' profile allows the FINI air-end to be driven by either the male or female
rotor shaft. This specific feature means that the air-end is suited to a wider range of applications
delivering the highest performance with added flexibility.
The entire air-end production process, from profile design to the precision machining of airend rotors, is carried out at our facilities in Italy.
A sophisticated CAD and modelling system allows FINI to meet the most critical design elements.
The most advanced rotor profile combined with the highest specification allows the optimum
tip speed and maximum free air delivery performance.
Starting from a high grade steel raw material, the production process of the rotors goes through
4 different machining steps. The finish grinding machine allows extremely fine tolerances
below 10 microns to be achieved. This level of precision means that any pair of rotors can be
matched, allowing consistent performance, ease of assembly and a unique demonstration
of ultimate quality
Our Highly trained, skilled and dedicated production team is supporting the production process
through every stage in order to achieve the highest level and most consistent quality control.
Each process is continuously monitored in order to maintain precision and consistency at all
times. This results in a constantly high level of quality which translates in to the finest product
that delivers ultimate reliability and performance.
Following final assembly each air-end is fully tested at our specially designed test facility.
The performance characteristics including air flow, temperature and other values is recorded
along with the individual identity of every air-end which is then logged in our systems.
Every air-end produced is fully traceable back to the exact time of manufacture and testing.
When the air-end is assembled in to the complete machine it will be tested again during the
exhaustive final testing that awaits every single FINI rotary screw air compressor before it
leaves for the customer.
FINI ReVerso Profile
Totally flexible, high performance air-end technology.
VISION
Select your requirements!
A real integrated air station
The VISION series, ranging in power from 7.5 kW to 22 kW (10 to 30 HP) is available in the widest range of variants, representing the
most modern technology available in the compressed air sector: starting with the standard floor mounted version, the range can also be
selected with a 270 or 500 litre air receiver, with a further option to include an integrated refrigerated dryer and two high efficiency filters.
All this equipment is assembled into a single compact, efficient and highly convenient arrangement.
Air-end manufactured in Italy
The high performance FS26 and FS50 air-ends are
designed, machined, assembled and tested at our
modern purpose built facility in Italy.
Fini Compressors can boast more than 20 years'
experience in the manufacturing of air-ends:
a guarantee of consistent reliability and efficiency.
Efficiency
The design of the VISION compressors has been fully focused on combining the different
components that make up a perfect compressed air installation in to a completely integrated,
modular and functional system, that combines maximum convenience with optimum
efficiency. The drive system incorporates a Poly-V belt, that is easily adjusted by a sliding
belt tensioner, providing an extra long service life with maximum drive efficiency for reduced
power consumption.
VISION 10-15-20
floor mounted
4
VISION 10-15
270-lt air receiver
VISION 10-15-20
500-lt air receiver
POWER:
10÷30 HP (7,5÷22 kW)
MAX. PRESSURE: 8-10-13 bar
AIR RECEIVERS: 270-500 lt
"NRG" Electronic control
The complete functioning of the air compressor is precisely monitored by the advanced "NRG"
electronic controller. This highly developed system allows the machines operation to be fully
programmed and also allows remote control and access to the maintenance schedule etc.
The functioning of the star-delta starting, inverter operation (option), idling time adjustments
and the selection of automatic or continuous operation is controlled and adjusted from the
NRG controller, for maximum safety and convenience.
n Monitoring: the clear and large display continuously indicates - the operating temperature
and air pressure, as well as other parameters selectable using the logical, menu style
keyboard access.
n Customisation of parameters: all main operational parameters can be easily adjusted to suit the exact requirements of the user.
n Programmer and timer: it is possible to program the switching on and switching off of the compressor on a daily and weekly basis, up
to a maximum of 21 weekly settings according to the work schedule.
n Safety functions: the display features warning indicators and pre-alarm signals for maximum safety. The machine will automatically shut
down in the event of a serious anomaly or safety issue.
n Remote control: the controller provides the opportunity for remote control functions (subject
to safety conditions).
n CAN-BUS Interface: the machine is available with an optional module to allow communication
within a multi compressor network. This function allows the controlling of up to 4 machines,
with sequencing features and programmable switch-on and off via the weekly timer.
Plug and play
All of the VISION range is supplied ready for immediate operation. A simple connection
to the power supply and air network is all that is required. Each compressor is
available in a variety of configurations to suit the exact requirements of the customer.
Compact and modular
VISION 25-30
floor mounted
VISION 25-30
500-lt air receiver
The new VISION series includes
the most advanced and highly
developed technology applied to
screw compressors and the relative
accessories available.
The range is available in several
versions, including models fitted
with high efficiency filtration and
refrigerated air dryer.
5
VISION 10-15-20
Main features and advantages
Temperature control
The centrifugal fan is activated automatically by
the thermostatic control utilising the electronic
controller. This allows the machine to quickly
reach and precisely maintain the ideal operating
temperature. The controller allows the adjustment
to the operation of the cooling fan to suit different
ambient temperatures and conditions of humidity,
even in extreme situations.
Air treatment module (ES)
The optional air treatment module includes a
generously sized refrigerated air dryer with prefilter and after filter. This allows the integrated
air station in the "ES" version to provide both
dry and clean compressed air to quality standard
classification 2-4-2 in accordance with ISO 8573-1.
All components are housed within the same
cabinet as the standard version providing an
extremely compact space saving solution.
Cooling air prefiltration panel
The standard pre-filtering and washable
panel (separate for electric motor and fan in
the 15 kW version) keeps the inside of the
machine clean and ensures easy maintenance.
6
The quietest
on the market!
10÷20 HP - 7,5÷15 kW
8-10-13 bar
62 dB(A)
Ease of access to all components
All main components can be readily
accessed from the large front access door.
This allows convenient inspection with fast and
simple maintenance.
The integrated air station provides excellent
maintenance accessibility to all components
including the in line filters.
ease of handling
Due to the compact dimensions, the VISION
compressors, can be easily manoeuvred and
offer simple transportation. Fork lifting is
possible from either the front, rear or side
positions for additional convenience.
FS26 air-end
High performance FS 26 air-ends are designed,
machined, assembled and tested at our
modern purpose built facility in Italy.
7
VISION 25-30
Main features and advantages
compact and modular
The new VISION range includes all of the components that form the most
advanced technology available in the field of air compressors. Several versions
are available including those with fully integrated refrigerated dryer and high
efficiency filtration for completely dry and clean compressed air.
Ease of handling
Thanks to the compact
dimensions and special
design, the vision compressor
can be easily positioned and
transported with fork lift access
to the front and sides.
Silent and user-friendly
A dual centrifugal fan supplies the optimum cooling
air flow for the generously sized air/oil cooler. The fans
operation is controlled thermostatically by the NRG
electronic controller.
The centrifugal fan design along with the careful
arrangement of other components within the machine
added to extensive sound insulation results in the VISION,
offering the lowest operating noise levels available.
Dryer and filters: all inclusive!
The VISION is available as an option (ES version) with
a fully integrated and complete air treatment module
including a refrigerated dryer and both inlet and outlet
high efficiency filtration.
The efficient air treatment module allows dry and clean
compressed air to be supplied to the system meeting air
quality standard 2-4-2 according to ISO 8573-1.
FS50 air-end
The high performance FS50 air-ends are designed, machined,
assembled and tested at our modern purpose built facility
in Italy. All of the compressors other major components
are also designed and manufactured in-house, utilising the
latest machine tool technology whilst employing the strictest
quality control throughout the manufacture, assembly and
testing process.
8
25-30 HP - 18,5-22 kW
8-10-13 bar
Safety
The controlling of all functions within the compressor is controlled
and monitored by the 'NRG' microprocessor based controller.
The controller allows simple access and a clear display of all
operating data and also features advanced facilities such as a
fault log, diagnostics and maintenance programme.
This means controlling the compressor, trouble shooting and
maintenance planning are all made simple.
Easy maintenance
All routine maintenance can be carried out
from the front door. In addition all side panels
can be easily removed for complete access.
The cooling air entering the cabinet is filtered
through a cabinet pre-filter panel ensuring
the cooler and other internal components
are protected.
9
VISION 10-15-20
Technical specifications
*
l
Code
Product
**
AIR
kW
HP
l/min.
m3/h
c.f.m.
bar
psi
dB(A)
BSP
L x D x H (cm)
kg
Lbs
STAR-DELTA STARTING
–
V60SG92FNM060
VISION 1008
7,5
10
1250
75
44
8
116
62
3/4"
120 x 70 x 101
240
529
–
V60SH92FNM060
VISION 1010
7,5
10
1000
60
35
10
145
62
3/4"
120 x 70 x 101
240
529
–
V60SM92FNM060
VISION 1013
7,5
10
750
45
26
13
188
62
3/4"
120 x 70 x 101
240
529
–
V60SN92FNM060
VISION 1508
11
15
1650
99
58
8
116
63
3/4"
120 x 70 x 101
254
560
–
V60SP92FNM060
VISION 1510
11
15
1500
90
53
10
145
63
3/4"
120 x 70 x 101
254
560
–
V60SQ92FNM060
VISION 1513
11
15
1150
69
41
13
188
63
3/4"
120 x 70 x 101
254
560
–
V60SR92FNM060
VISION 2008
15
20
2100
126
74
8
116
64
3/4"
120 x 70 x 101
280
617
–
V60SS92FNM060
VISION 2010
15
20
1850
111
65
10
145
64
3/4"
120 x 70 x 101
280
617
–
V60ST92FNM060
VISION 2013
15
20
1550
93
55
13
188
64
3/4"
120 x 70 x 101
280
617
STAR-DELTA STARTING WITH DRYER
–
V60SG92FNM160
VISION 1008 ES
7,5
10
1250
75
44
8
116
62
3/4"
120 x 70 x 101
261
576
–
V60SH92FNM160
VISION 1010 ES
7,5
10
1000
60
35
10
145
62
3/4"
120 x 70 x 101
261
576
–
V60SM92FNM160
VISION 1013 ES
7,5
10
750
45
26
13
188
62
3/4"
120 x 70 x 101
261
576
–
V60SN92FNM160
VISION 1508 ES
11
15
1650
99
58
8
116
63
3/4"
120 x 70 x 101
285
628
–
V60SP92FNM160
VISION 1510 ES
11
15
1500
90
53
10
145
63
3/4"
120 x 70 x 101
285
628
–
V60SQ92FNM160
VISION 1513 ES
11
15
1150
69
41
13
188
63
3/4"
120 x 70 x 101
285
628
–
V60SR92FNM160
VISION 2008 ES
15
20
2100
126
74
8
116
64
3/4"
120 x 70 x 101
311
686
–
V60SS92FNM160
VISION 2010 ES
15
20
1850
111
65
10
145
64
3/4"
120 x 70 x 101
311
686
–
V60ST92FNM160
VISION 2013 ES
15
20
1550
93
55
13
188
64
3/4"
120 x 70 x 101
311
686
STAR-DELTA STARTING ON 270-lt AIR RECEIVER
270
V91SG92FNM001
VISION 1008-270F
7,5
10
1250
75
44
8
116
62
3/4"
150 x 70 x 154
305
673
270
V91SH92FNM001
VISION 1010-270F
7,5
10
1000
60
35
10
145
62
3/4"
150 x 70 x 154
305
673
270
V91SM92FNM001
VISION 1013-270F
7,5
10
750
45
26
13
188
62
3/4"
150 x 70 x 154
315
695
270
V91SN92FNM001
VISION 1508-270F
11
15
1650
99
58
8
116
65
3/4"
150 x 70 x 154
319
703
270
V91SP92FNM001
VISION 1510-270F
11
15
1500
90
53
10
145
65
3/4"
150 x 70 x 154
319
703
270
V91SQ92FNM001
VISION 1513-270F
11
15
1150
69
41
13
188
63
3/4"
150 x 70 x 154
329
725
STAR-DELTA STARTING ON 270-lt AIR RECEIVER WITH DRYER
270
V91SG92FNM101
VISION 1008-270F-ES
7,5
10
1250
75
44
8
116
62
3/4"
150 x 70 x 154
326
719
270
V91SH92FNM101
VISION 1010-270F-ES
7,5
10
1000
60
35
10
145
62
3/4"
150 x 70 x 154
326
719
270
V91SM92FNM101
VISION 1013-270F-ES
7,5
10
750
45
26
13
188
62
3/4"
150 x 70 x 154
336
741
270
V91SN92FNM101
VISION 1508-270F-ES
11
15
1650
99
58
8
116
65
3/4"
150 x 70 x 154
350
772
270
V91SP92FNM101
VISION 1510-270F-ES
11
15
1500
90
53
10
145
65
3/4"
150 x 70 x 154
350
772
270
V91SQ92FNM101
VISION 1513-270F-ES
11
15
1150
69
41
13
188
63
3/4"
150 x 70 x 154
360
794
STAR-DELTA STARTING ON 500-lt AIR RECEIVER
500
V83SG92FNM001
VISION 1008-500F
7,5
10
1250
75
44
8
116
62
3/4"
198 x 70 x 165
365
805
500
V83SH92FNM001
VISION 1010-500F
7,5
10
1000
60
35
10
145
62
3/4"
198 x 70 x 165
365
805
500
V83SM92FNM001
VISION 1013-500F
7,5
10
750
45
26
13
188
62
3/4"
198 x 70 x 165
380
838
500
V83SN92FNM001
VISION 1508-500F
11
15
1650
99
58
8
116
65
3/4"
198 x 70 x 165
379
836
500
V83SP92FNM001
VISION 1510-500F
11
15
1500
90
53
10
145
65
3/4"
198 x 70 x 165
379
836
500
V83SQ92FNM001
VISION 1513-500F
11
15
1150
69
41
13
188
63
3/4"
198 x 70 x 165
394
869
500
V83SR92FNM001
VISION 2008-500F
15
20
2100
126
74
8
116
65
3/4"
198 x 70 x 165
405
893
500
V83SS92FNM001
VISION 2010-500F
15
20
1850
111
65
10
145
65
3/4"
198 x 70 x 165
405
893
500
V83ST92FNM001
VISION 2013-500F
15
20
1550
93
55
13
188
64
3/4"
198 x 70 x 165
420
926
STAR-DELTA STARTING ON 500-lt AIR RECEIVER WITH DRYER
10
500
V83SG92FNM101
VISION 1008-500F-ES
7,5
10
1250
75
44
8
116
62
3/4"
198 x 70 x 165
386
851
500
V83SH92FNM101
VISION 1010-500F-ES
7,5
10
1000
60
35
10
145
62
3/4"
198 x 70 x 165
386
851
500
V83SM92FNM101
VISION 1013-500F-ES
7,5
10
750
45
26
13
188
62
3/4"
198 x 70 x 165
401
884
500
V83SN92FNM101
VISION 1508-500F-ES
11
15
1650
99
58
8
116
65
3/4"
198 x 70 x 165
410
904
500
V83SP92FNM101
VISION 1510-500F-ES
11
15
1500
90
53
10
145
65
3/4"
198 x 70 x 165
410
904
500
V83SQ92FNM101
VISION 1513-500F-ES
11
15
1150
69
41
13
188
63
3/4"
198 x 70 x 165
425
937
500
V83SR92FNM101
VISION 2008-500F-ES
15
20
2100
126
74
8
116
65
3/4"
198 x 70 x 165
436
961
500
V83SS92FNM101
VISION 2010-500F-ES
15
20
1850
111
65
10
145
65
3/4"
198 x 70 x 165
436
961
500
V83ST92FNM101
VISION 2013-500F-ES
15
20
1550
93
55
13
188
64
3/4"
198 x 70 x 165
451
994
VISION 25-30
Technical specifications
*
Code
l
Product
**
AIR
kW
HP
l/min.
m3/h
c.f.m.
bar
psi
dB(A)
BSP
L x D x H (cm)
kg
Lbs
STAR-DELTA STARTING
–
V60SU92FNM060
VISION 2508
18,5
25
2750
165
97
8
116
70
3/4"
151 x 73 x 108
420
926
–
V60SV92FNM060
VISION 2510
18,5
25
2500
150
88
10
145
70
3/4"
151 x 73 x 108
420
926
–
V60SZ92FNM060
VISION 2513
18,5
25
2150
129
76
13
188
70
3/4"
151 x 73 x 108
420
926
–
V60SJ92FNM060
VISION 3008
22
30
3350
201
118
8
116
71
3/4"
151 x 73 x 108
440
970
–
V60SY92FNM060
VISION 3010
22
30
3000
180
106
10
145
71
3/4"
151 x 73 x 108
440
970
–
V60SW92FNM060
VISION 3013
22
30
2400
144
85
13
188
71
3/4"
151 x 73 x 108
440
970
STAR-DELTA STARTING WITH DRYER
–
V60SU92FNM160
VISION 2508 ES
18,5
25
2750
165
97
8
116
70
3/4"
151 x 73 x 108
465
1025
–
V60SV92FNM160
VISION 2510 ES
18,5
25
2500
150
88
10
145
70
3/4"
151 x 73 x 108
465
1025
–
V60SZ92FNM160
VISION 2513 ES
18,5
25
2150
129
76
13
188
70
3/4"
151 x 73 x 108
465
1025
–
V60SJ92FNM160
VISION 3008 ES
22
30
3350
201
118
8
116
71
3/4"
151 x 73 x 108
485
1069
–
V60SY92FNM160
VISION 3010 ES
22
30
3000
180
106
10
145
71
3/4"
151 x 73 x 108
485
1069
–
V60SW92FNM160
VISION 3013 ES
22
30
2400
144
85
13
188
71
3/4"
151 x 73 x 108
485
1069
STAR-DELTA STARTING ON 500-lt AIR RECEIVER
500
V83SU92FNM001
VISION 2508-500F
18,5
25
2750
165
97
8
116
70
3/4"
198 x 73 x 175
590
1301
500
V83SV92FNM001
VISION 2510-500F
18,5
25
2500
150
88
10
145
70
3/4"
198 x 73 x 175
590
1301
500
V83SZ92FNM001
VISION 2513-500F
18,5
25
2150
129
76
13
188
70
3/4"
198 x 73 x 175
605
1334
500
V83SJ92FNM001
VISION 3008-500F
22
30
3350
201
118
8
116
71
3/4"
198 x 73 x 175
610
1345
500
V83SY92FNM001
VISION 3010-500F
22
30
3000
180
106
10
145
71
3/4"
198 x 73 x 175
610
1345
500
V83SW92FNM001
VISION 3013-500F
22
30
2400
144
85
13
188
71
3/4"
198 x 73 x 175
625
1378
STAR-DELTA STARTING ON 500-lt AIR RECEIVER WITH DRYER
500
V83SU92FNM101
VISION 2508-500F-ES
18,5
25
2750
165
97
8
116
70
3/4"
198 x 73 x 175
635
1400
500
V83SV92FNM101
VISION 2510-500F-ES
18,5
25
2500
150
88
10
145
70
3/4"
198 x 73 x 175
635
1400
500
V83SZ92FNM101
VISION 2513-500F-ES
18,5
25
2150
129
76
13
188
70
3/4"
198 x 73 x 175
650
1433
500
V83SJ92FNM101
VISION 3008-500F-ES
22
30
3350
201
118
8
116
71
3/4"
198 x 73 x 175
655
1444
500
V83SY92FNM101
VISION 3010-500F-ES
22
30
3000
180
106
10
145
71
3/4"
198 x 73 x 175
655
1444
500
V83SW92FNM101
VISION 3013-500F-ES
22
30
2400
144
85
13
188
71
3/4"
198 x 73 x 175
670
1477
Synthetic oil “RotEnergyPlus” 46 cSt
The entire VISION range is equipped with synthetic lubricant corresponding to the requirements of industrial
compressors. It quickly separates from water, reduces friction and energy consumption, widens maintenance
intervals and assures excellent lubrication to the bearings, guaranteeing high protection and increased reliability.
600000007
RotEnergyPlus - 16 kg / 18,5 lt canister.
600000012
RotEnergyPlus - 180 kg / 207 lt drum.
600000016
RotEnergyFood - 16 kg / 18,5 lt canister.
600000017
RotEnergyFood - 180 kg / 207 lt drum.
Sequencers for compressors
TwinStart allows control of two compressors, switching their operation depending on the air demand.
EasyX4 is capable of controlling and operating up to four 4 compressors, and is a weekly programmable sequencer
with three levels of programming: Manual, where compressors are fixed to a given operational pressure range;
Automatic, with pressure range swapping after a programmable time interval and Group programming, where
compressors can be switched within groups.
TwinStart
EasyX4
305072618
Twin Start sequencer for 2 compressors
405530604
EasyX4 sequencer for 4 compressors
260KMA140
260KMB140
Vision 1008
Vision 1010
Vision 1013
Vision 1508
260KMB141
Vision 1510
Vision 1513
260KMA141
Vision 2008
260KMB142
Vision 2010
Vision 2013
FILTERS KIT FOR MAINTENANCE
The perfect efficiency and reliability of your Vision compressed
air station is granted only when correct maintenance is carried
out according to the proper service intervals.
Refer to the table for the selection of the correct service kit
suitable for your compressor.
Vision 2508
Vision 2510
Vision 2513
Vision 3008
260KMA150
260KMB150
260KMA540
260KMB540
Vision 3010
Vision 3013
2000 hrs KIT includes:
w Air filter cartridge
Vision 1008 ES
Vision 1010 ES
w Oil filter cartridge
w Dryer prefilter and oil filter cartridges
Vision 1013 ES
Vision 1508 ES
for ES versions
4000 hrs KIT includes:
w Air filter cartridge
260KMB541
Vision 1510 ES
Vision 1513 ES
260KMA541
Vision 2008 ES
w Oil filter cartridge
260KMB542
Vision 2010 ES
w Separator cartridge
w Cabinet prefilter mat
Vision 2013 ES
w Dryer prefilter and oil filter cartridges
Vision 2508 ES
for ES versions
Vision 2510 ES
Vision 2513 ES
260KMA550
Vision 3008 ES
Vision 3010 ES
Vision 3013 ES
Approved distributor:
FPS Air Compressors Ltd
Rycote lane - Thame - Oxon OX9 2JS - United Kingdom
Tel: 01844 212233 - Fax: 01844 212620
www.fps-compressors.co.uk
[email protected]
FINI S.p.A. Via Toscana, 21 - 40069 Zola Predosa - Bologna - Italy
Tel. +39 051 6168111 - Fax +39 051 752408 - Export Dept. Fax +39 051 7417272
www.finicompressors.com - [email protected]
260KMB550
Printed in Italy by: COMPOSITORI - 2000 - 05/12 - 960CA00518
4000 hrs KIT
Models and features in this catalogues may be subject to changes without prior notice.
2000 hrs KIT