INDUSTRIAL SILENCED ROTARY SCREW COMPRESSORS
Transcription
INDUSTRIAL SILENCED ROTARY SCREW COMPRESSORS
ROTAR VISION I N T E G R AT E D A I R S TAT I O N 7,5÷22 kW | 10÷30 HP | 8-10-13 bar INDUSTRIAL SILENCED ROTARY SCREW COMPRESSORS 05 / 2012 { ENGLISH } COMPANY Profile Compressed air since 1952. Screw compressors since 1992. FINI has been producing compressor air-ends and main components for screw compressors for 20 years. The entire production process, from profile design to precision machining of air-end rotors, is carried out at our facilities in northern Italy. Our highly skilled staff are dedicated to supporting the manufacturing and assembling activities. The continuous control and monitoring of each manufacturing process grants the utmost precision at every step, in order to achieve the highest quality and supreme product reliability. Ten different air-ends and a wide range of screw compressor components, such as intake regulators, minimum pressurecheck valves and separator blocks are all manufactured in-house, this means that FINI is established as a leading reference in the worldwide development and production of the most advanced rotary screw air compressor technology. 2 The unique and ultra modern design of the FINI air-end features one of the most advanced rotor profile designs available, providing the highest efficiency with maximum reliability and a long service life. The unique 'ReVerso' profile allows the FINI air-end to be driven by either the male or female rotor shaft. This specific feature means that the air-end is suited to a wider range of applications delivering the highest performance with added flexibility. The entire air-end production process, from profile design to the precision machining of airend rotors, is carried out at our facilities in Italy. A sophisticated CAD and modelling system allows FINI to meet the most critical design elements. The most advanced rotor profile combined with the highest specification allows the optimum tip speed and maximum free air delivery performance. Starting from a high grade steel raw material, the production process of the rotors goes through 4 different machining steps. The finish grinding machine allows extremely fine tolerances below 10 microns to be achieved. This level of precision means that any pair of rotors can be matched, allowing consistent performance, ease of assembly and a unique demonstration of ultimate quality Our Highly trained, skilled and dedicated production team is supporting the production process through every stage in order to achieve the highest level and most consistent quality control. Each process is continuously monitored in order to maintain precision and consistency at all times. This results in a constantly high level of quality which translates in to the finest product that delivers ultimate reliability and performance. Following final assembly each air-end is fully tested at our specially designed test facility. The performance characteristics including air flow, temperature and other values is recorded along with the individual identity of every air-end which is then logged in our systems. Every air-end produced is fully traceable back to the exact time of manufacture and testing. When the air-end is assembled in to the complete machine it will be tested again during the exhaustive final testing that awaits every single FINI rotary screw air compressor before it leaves for the customer. FINI ReVerso Profile Totally flexible, high performance air-end technology. VISION Select your requirements! A real integrated air station The VISION series, ranging in power from 7.5 kW to 22 kW (10 to 30 HP) is available in the widest range of variants, representing the most modern technology available in the compressed air sector: starting with the standard floor mounted version, the range can also be selected with a 270 or 500 litre air receiver, with a further option to include an integrated refrigerated dryer and two high efficiency filters. All this equipment is assembled into a single compact, efficient and highly convenient arrangement. Air-end manufactured in Italy The high performance FS26 and FS50 air-ends are designed, machined, assembled and tested at our modern purpose built facility in Italy. Fini Compressors can boast more than 20 years' experience in the manufacturing of air-ends: a guarantee of consistent reliability and efficiency. Efficiency The design of the VISION compressors has been fully focused on combining the different components that make up a perfect compressed air installation in to a completely integrated, modular and functional system, that combines maximum convenience with optimum efficiency. The drive system incorporates a Poly-V belt, that is easily adjusted by a sliding belt tensioner, providing an extra long service life with maximum drive efficiency for reduced power consumption. VISION 10-15-20 floor mounted 4 VISION 10-15 270-lt air receiver VISION 10-15-20 500-lt air receiver POWER: 10÷30 HP (7,5÷22 kW) MAX. PRESSURE: 8-10-13 bar AIR RECEIVERS: 270-500 lt "NRG" Electronic control The complete functioning of the air compressor is precisely monitored by the advanced "NRG" electronic controller. This highly developed system allows the machines operation to be fully programmed and also allows remote control and access to the maintenance schedule etc. The functioning of the star-delta starting, inverter operation (option), idling time adjustments and the selection of automatic or continuous operation is controlled and adjusted from the NRG controller, for maximum safety and convenience. n Monitoring: the clear and large display continuously indicates - the operating temperature and air pressure, as well as other parameters selectable using the logical, menu style keyboard access. n Customisation of parameters: all main operational parameters can be easily adjusted to suit the exact requirements of the user. n Programmer and timer: it is possible to program the switching on and switching off of the compressor on a daily and weekly basis, up to a maximum of 21 weekly settings according to the work schedule. n Safety functions: the display features warning indicators and pre-alarm signals for maximum safety. The machine will automatically shut down in the event of a serious anomaly or safety issue. n Remote control: the controller provides the opportunity for remote control functions (subject to safety conditions). n CAN-BUS Interface: the machine is available with an optional module to allow communication within a multi compressor network. This function allows the controlling of up to 4 machines, with sequencing features and programmable switch-on and off via the weekly timer. Plug and play All of the VISION range is supplied ready for immediate operation. A simple connection to the power supply and air network is all that is required. Each compressor is available in a variety of configurations to suit the exact requirements of the customer. Compact and modular VISION 25-30 floor mounted VISION 25-30 500-lt air receiver The new VISION series includes the most advanced and highly developed technology applied to screw compressors and the relative accessories available. The range is available in several versions, including models fitted with high efficiency filtration and refrigerated air dryer. 5 VISION 10-15-20 Main features and advantages Temperature control The centrifugal fan is activated automatically by the thermostatic control utilising the electronic controller. This allows the machine to quickly reach and precisely maintain the ideal operating temperature. The controller allows the adjustment to the operation of the cooling fan to suit different ambient temperatures and conditions of humidity, even in extreme situations. Air treatment module (ES) The optional air treatment module includes a generously sized refrigerated air dryer with prefilter and after filter. This allows the integrated air station in the "ES" version to provide both dry and clean compressed air to quality standard classification 2-4-2 in accordance with ISO 8573-1. All components are housed within the same cabinet as the standard version providing an extremely compact space saving solution. Cooling air prefiltration panel The standard pre-filtering and washable panel (separate for electric motor and fan in the 15 kW version) keeps the inside of the machine clean and ensures easy maintenance. 6 The quietest on the market! 10÷20 HP - 7,5÷15 kW 8-10-13 bar 62 dB(A) Ease of access to all components All main components can be readily accessed from the large front access door. This allows convenient inspection with fast and simple maintenance. The integrated air station provides excellent maintenance accessibility to all components including the in line filters. ease of handling Due to the compact dimensions, the VISION compressors, can be easily manoeuvred and offer simple transportation. Fork lifting is possible from either the front, rear or side positions for additional convenience. FS26 air-end High performance FS 26 air-ends are designed, machined, assembled and tested at our modern purpose built facility in Italy. 7 VISION 25-30 Main features and advantages compact and modular The new VISION range includes all of the components that form the most advanced technology available in the field of air compressors. Several versions are available including those with fully integrated refrigerated dryer and high efficiency filtration for completely dry and clean compressed air. Ease of handling Thanks to the compact dimensions and special design, the vision compressor can be easily positioned and transported with fork lift access to the front and sides. Silent and user-friendly A dual centrifugal fan supplies the optimum cooling air flow for the generously sized air/oil cooler. The fans operation is controlled thermostatically by the NRG electronic controller. The centrifugal fan design along with the careful arrangement of other components within the machine added to extensive sound insulation results in the VISION, offering the lowest operating noise levels available. Dryer and filters: all inclusive! The VISION is available as an option (ES version) with a fully integrated and complete air treatment module including a refrigerated dryer and both inlet and outlet high efficiency filtration. The efficient air treatment module allows dry and clean compressed air to be supplied to the system meeting air quality standard 2-4-2 according to ISO 8573-1. FS50 air-end The high performance FS50 air-ends are designed, machined, assembled and tested at our modern purpose built facility in Italy. All of the compressors other major components are also designed and manufactured in-house, utilising the latest machine tool technology whilst employing the strictest quality control throughout the manufacture, assembly and testing process. 8 25-30 HP - 18,5-22 kW 8-10-13 bar Safety The controlling of all functions within the compressor is controlled and monitored by the 'NRG' microprocessor based controller. The controller allows simple access and a clear display of all operating data and also features advanced facilities such as a fault log, diagnostics and maintenance programme. This means controlling the compressor, trouble shooting and maintenance planning are all made simple. Easy maintenance All routine maintenance can be carried out from the front door. In addition all side panels can be easily removed for complete access. The cooling air entering the cabinet is filtered through a cabinet pre-filter panel ensuring the cooler and other internal components are protected. 9 VISION 10-15-20 Technical specifications * l Code Product ** AIR kW HP l/min. m3/h c.f.m. bar psi dB(A) BSP L x D x H (cm) kg Lbs STAR-DELTA STARTING – V60SG92FNM060 VISION 1008 7,5 10 1250 75 44 8 116 62 3/4" 120 x 70 x 101 240 529 – V60SH92FNM060 VISION 1010 7,5 10 1000 60 35 10 145 62 3/4" 120 x 70 x 101 240 529 – V60SM92FNM060 VISION 1013 7,5 10 750 45 26 13 188 62 3/4" 120 x 70 x 101 240 529 – V60SN92FNM060 VISION 1508 11 15 1650 99 58 8 116 63 3/4" 120 x 70 x 101 254 560 – V60SP92FNM060 VISION 1510 11 15 1500 90 53 10 145 63 3/4" 120 x 70 x 101 254 560 – V60SQ92FNM060 VISION 1513 11 15 1150 69 41 13 188 63 3/4" 120 x 70 x 101 254 560 – V60SR92FNM060 VISION 2008 15 20 2100 126 74 8 116 64 3/4" 120 x 70 x 101 280 617 – V60SS92FNM060 VISION 2010 15 20 1850 111 65 10 145 64 3/4" 120 x 70 x 101 280 617 – V60ST92FNM060 VISION 2013 15 20 1550 93 55 13 188 64 3/4" 120 x 70 x 101 280 617 STAR-DELTA STARTING WITH DRYER – V60SG92FNM160 VISION 1008 ES 7,5 10 1250 75 44 8 116 62 3/4" 120 x 70 x 101 261 576 – V60SH92FNM160 VISION 1010 ES 7,5 10 1000 60 35 10 145 62 3/4" 120 x 70 x 101 261 576 – V60SM92FNM160 VISION 1013 ES 7,5 10 750 45 26 13 188 62 3/4" 120 x 70 x 101 261 576 – V60SN92FNM160 VISION 1508 ES 11 15 1650 99 58 8 116 63 3/4" 120 x 70 x 101 285 628 – V60SP92FNM160 VISION 1510 ES 11 15 1500 90 53 10 145 63 3/4" 120 x 70 x 101 285 628 – V60SQ92FNM160 VISION 1513 ES 11 15 1150 69 41 13 188 63 3/4" 120 x 70 x 101 285 628 – V60SR92FNM160 VISION 2008 ES 15 20 2100 126 74 8 116 64 3/4" 120 x 70 x 101 311 686 – V60SS92FNM160 VISION 2010 ES 15 20 1850 111 65 10 145 64 3/4" 120 x 70 x 101 311 686 – V60ST92FNM160 VISION 2013 ES 15 20 1550 93 55 13 188 64 3/4" 120 x 70 x 101 311 686 STAR-DELTA STARTING ON 270-lt AIR RECEIVER 270 V91SG92FNM001 VISION 1008-270F 7,5 10 1250 75 44 8 116 62 3/4" 150 x 70 x 154 305 673 270 V91SH92FNM001 VISION 1010-270F 7,5 10 1000 60 35 10 145 62 3/4" 150 x 70 x 154 305 673 270 V91SM92FNM001 VISION 1013-270F 7,5 10 750 45 26 13 188 62 3/4" 150 x 70 x 154 315 695 270 V91SN92FNM001 VISION 1508-270F 11 15 1650 99 58 8 116 65 3/4" 150 x 70 x 154 319 703 270 V91SP92FNM001 VISION 1510-270F 11 15 1500 90 53 10 145 65 3/4" 150 x 70 x 154 319 703 270 V91SQ92FNM001 VISION 1513-270F 11 15 1150 69 41 13 188 63 3/4" 150 x 70 x 154 329 725 STAR-DELTA STARTING ON 270-lt AIR RECEIVER WITH DRYER 270 V91SG92FNM101 VISION 1008-270F-ES 7,5 10 1250 75 44 8 116 62 3/4" 150 x 70 x 154 326 719 270 V91SH92FNM101 VISION 1010-270F-ES 7,5 10 1000 60 35 10 145 62 3/4" 150 x 70 x 154 326 719 270 V91SM92FNM101 VISION 1013-270F-ES 7,5 10 750 45 26 13 188 62 3/4" 150 x 70 x 154 336 741 270 V91SN92FNM101 VISION 1508-270F-ES 11 15 1650 99 58 8 116 65 3/4" 150 x 70 x 154 350 772 270 V91SP92FNM101 VISION 1510-270F-ES 11 15 1500 90 53 10 145 65 3/4" 150 x 70 x 154 350 772 270 V91SQ92FNM101 VISION 1513-270F-ES 11 15 1150 69 41 13 188 63 3/4" 150 x 70 x 154 360 794 STAR-DELTA STARTING ON 500-lt AIR RECEIVER 500 V83SG92FNM001 VISION 1008-500F 7,5 10 1250 75 44 8 116 62 3/4" 198 x 70 x 165 365 805 500 V83SH92FNM001 VISION 1010-500F 7,5 10 1000 60 35 10 145 62 3/4" 198 x 70 x 165 365 805 500 V83SM92FNM001 VISION 1013-500F 7,5 10 750 45 26 13 188 62 3/4" 198 x 70 x 165 380 838 500 V83SN92FNM001 VISION 1508-500F 11 15 1650 99 58 8 116 65 3/4" 198 x 70 x 165 379 836 500 V83SP92FNM001 VISION 1510-500F 11 15 1500 90 53 10 145 65 3/4" 198 x 70 x 165 379 836 500 V83SQ92FNM001 VISION 1513-500F 11 15 1150 69 41 13 188 63 3/4" 198 x 70 x 165 394 869 500 V83SR92FNM001 VISION 2008-500F 15 20 2100 126 74 8 116 65 3/4" 198 x 70 x 165 405 893 500 V83SS92FNM001 VISION 2010-500F 15 20 1850 111 65 10 145 65 3/4" 198 x 70 x 165 405 893 500 V83ST92FNM001 VISION 2013-500F 15 20 1550 93 55 13 188 64 3/4" 198 x 70 x 165 420 926 STAR-DELTA STARTING ON 500-lt AIR RECEIVER WITH DRYER 10 500 V83SG92FNM101 VISION 1008-500F-ES 7,5 10 1250 75 44 8 116 62 3/4" 198 x 70 x 165 386 851 500 V83SH92FNM101 VISION 1010-500F-ES 7,5 10 1000 60 35 10 145 62 3/4" 198 x 70 x 165 386 851 500 V83SM92FNM101 VISION 1013-500F-ES 7,5 10 750 45 26 13 188 62 3/4" 198 x 70 x 165 401 884 500 V83SN92FNM101 VISION 1508-500F-ES 11 15 1650 99 58 8 116 65 3/4" 198 x 70 x 165 410 904 500 V83SP92FNM101 VISION 1510-500F-ES 11 15 1500 90 53 10 145 65 3/4" 198 x 70 x 165 410 904 500 V83SQ92FNM101 VISION 1513-500F-ES 11 15 1150 69 41 13 188 63 3/4" 198 x 70 x 165 425 937 500 V83SR92FNM101 VISION 2008-500F-ES 15 20 2100 126 74 8 116 65 3/4" 198 x 70 x 165 436 961 500 V83SS92FNM101 VISION 2010-500F-ES 15 20 1850 111 65 10 145 65 3/4" 198 x 70 x 165 436 961 500 V83ST92FNM101 VISION 2013-500F-ES 15 20 1550 93 55 13 188 64 3/4" 198 x 70 x 165 451 994 VISION 25-30 Technical specifications * Code l Product ** AIR kW HP l/min. m3/h c.f.m. bar psi dB(A) BSP L x D x H (cm) kg Lbs STAR-DELTA STARTING – V60SU92FNM060 VISION 2508 18,5 25 2750 165 97 8 116 70 3/4" 151 x 73 x 108 420 926 – V60SV92FNM060 VISION 2510 18,5 25 2500 150 88 10 145 70 3/4" 151 x 73 x 108 420 926 – V60SZ92FNM060 VISION 2513 18,5 25 2150 129 76 13 188 70 3/4" 151 x 73 x 108 420 926 – V60SJ92FNM060 VISION 3008 22 30 3350 201 118 8 116 71 3/4" 151 x 73 x 108 440 970 – V60SY92FNM060 VISION 3010 22 30 3000 180 106 10 145 71 3/4" 151 x 73 x 108 440 970 – V60SW92FNM060 VISION 3013 22 30 2400 144 85 13 188 71 3/4" 151 x 73 x 108 440 970 STAR-DELTA STARTING WITH DRYER – V60SU92FNM160 VISION 2508 ES 18,5 25 2750 165 97 8 116 70 3/4" 151 x 73 x 108 465 1025 – V60SV92FNM160 VISION 2510 ES 18,5 25 2500 150 88 10 145 70 3/4" 151 x 73 x 108 465 1025 – V60SZ92FNM160 VISION 2513 ES 18,5 25 2150 129 76 13 188 70 3/4" 151 x 73 x 108 465 1025 – V60SJ92FNM160 VISION 3008 ES 22 30 3350 201 118 8 116 71 3/4" 151 x 73 x 108 485 1069 – V60SY92FNM160 VISION 3010 ES 22 30 3000 180 106 10 145 71 3/4" 151 x 73 x 108 485 1069 – V60SW92FNM160 VISION 3013 ES 22 30 2400 144 85 13 188 71 3/4" 151 x 73 x 108 485 1069 STAR-DELTA STARTING ON 500-lt AIR RECEIVER 500 V83SU92FNM001 VISION 2508-500F 18,5 25 2750 165 97 8 116 70 3/4" 198 x 73 x 175 590 1301 500 V83SV92FNM001 VISION 2510-500F 18,5 25 2500 150 88 10 145 70 3/4" 198 x 73 x 175 590 1301 500 V83SZ92FNM001 VISION 2513-500F 18,5 25 2150 129 76 13 188 70 3/4" 198 x 73 x 175 605 1334 500 V83SJ92FNM001 VISION 3008-500F 22 30 3350 201 118 8 116 71 3/4" 198 x 73 x 175 610 1345 500 V83SY92FNM001 VISION 3010-500F 22 30 3000 180 106 10 145 71 3/4" 198 x 73 x 175 610 1345 500 V83SW92FNM001 VISION 3013-500F 22 30 2400 144 85 13 188 71 3/4" 198 x 73 x 175 625 1378 STAR-DELTA STARTING ON 500-lt AIR RECEIVER WITH DRYER 500 V83SU92FNM101 VISION 2508-500F-ES 18,5 25 2750 165 97 8 116 70 3/4" 198 x 73 x 175 635 1400 500 V83SV92FNM101 VISION 2510-500F-ES 18,5 25 2500 150 88 10 145 70 3/4" 198 x 73 x 175 635 1400 500 V83SZ92FNM101 VISION 2513-500F-ES 18,5 25 2150 129 76 13 188 70 3/4" 198 x 73 x 175 650 1433 500 V83SJ92FNM101 VISION 3008-500F-ES 22 30 3350 201 118 8 116 71 3/4" 198 x 73 x 175 655 1444 500 V83SY92FNM101 VISION 3010-500F-ES 22 30 3000 180 106 10 145 71 3/4" 198 x 73 x 175 655 1444 500 V83SW92FNM101 VISION 3013-500F-ES 22 30 2400 144 85 13 188 71 3/4" 198 x 73 x 175 670 1477 Synthetic oil “RotEnergyPlus” 46 cSt The entire VISION range is equipped with synthetic lubricant corresponding to the requirements of industrial compressors. It quickly separates from water, reduces friction and energy consumption, widens maintenance intervals and assures excellent lubrication to the bearings, guaranteeing high protection and increased reliability. 600000007 RotEnergyPlus - 16 kg / 18,5 lt canister. 600000012 RotEnergyPlus - 180 kg / 207 lt drum. 600000016 RotEnergyFood - 16 kg / 18,5 lt canister. 600000017 RotEnergyFood - 180 kg / 207 lt drum. Sequencers for compressors TwinStart allows control of two compressors, switching their operation depending on the air demand. EasyX4 is capable of controlling and operating up to four 4 compressors, and is a weekly programmable sequencer with three levels of programming: Manual, where compressors are fixed to a given operational pressure range; Automatic, with pressure range swapping after a programmable time interval and Group programming, where compressors can be switched within groups. TwinStart EasyX4 305072618 Twin Start sequencer for 2 compressors 405530604 EasyX4 sequencer for 4 compressors 260KMA140 260KMB140 Vision 1008 Vision 1010 Vision 1013 Vision 1508 260KMB141 Vision 1510 Vision 1513 260KMA141 Vision 2008 260KMB142 Vision 2010 Vision 2013 FILTERS KIT FOR MAINTENANCE The perfect efficiency and reliability of your Vision compressed air station is granted only when correct maintenance is carried out according to the proper service intervals. Refer to the table for the selection of the correct service kit suitable for your compressor. Vision 2508 Vision 2510 Vision 2513 Vision 3008 260KMA150 260KMB150 260KMA540 260KMB540 Vision 3010 Vision 3013 2000 hrs KIT includes: w Air filter cartridge Vision 1008 ES Vision 1010 ES w Oil filter cartridge w Dryer prefilter and oil filter cartridges Vision 1013 ES Vision 1508 ES for ES versions 4000 hrs KIT includes: w Air filter cartridge 260KMB541 Vision 1510 ES Vision 1513 ES 260KMA541 Vision 2008 ES w Oil filter cartridge 260KMB542 Vision 2010 ES w Separator cartridge w Cabinet prefilter mat Vision 2013 ES w Dryer prefilter and oil filter cartridges Vision 2508 ES for ES versions Vision 2510 ES Vision 2513 ES 260KMA550 Vision 3008 ES Vision 3010 ES Vision 3013 ES Approved distributor: FPS Air Compressors Ltd Rycote lane - Thame - Oxon OX9 2JS - United Kingdom Tel: 01844 212233 - Fax: 01844 212620 www.fps-compressors.co.uk [email protected] FINI S.p.A. Via Toscana, 21 - 40069 Zola Predosa - Bologna - Italy Tel. +39 051 6168111 - Fax +39 051 752408 - Export Dept. Fax +39 051 7417272 www.finicompressors.com - [email protected] 260KMB550 Printed in Italy by: COMPOSITORI - 2000 - 05/12 - 960CA00518 4000 hrs KIT Models and features in this catalogues may be subject to changes without prior notice. 2000 hrs KIT