The Very Best. - PPC Insulators
Transcription
The Very Best. - PPC Insulators
The very Best. T & D Insulators T & D Insulators Quality Engineered E x p e c t Introduction PPC insulators has Product its roots in providing high-quality, reliable you can trust Transmission and Distribution products dat- > ANSI ing back to 1917, when it was known as Federal Porcelain Co., in Carey, OH. Today, we are still providing high–quality reliable products but our role has Whether you need PPC Insulators to have expanded as a world- suspension insulators, the widest range of wide supplier. tie top line post T&D Insulators in the insulators, pin type and world … when you need it! high voltage pin type That means “24/7”, insulators, or spool twenty–four hours a day, and guy strain seven days a week. insulators, you can count on T & D Insulators Contents T&D Insulators. The Best! Contents > Types Suspension Insulators Pin Type Insulators Tie Top Line Post Insulators Horizontal & Vertical Clamp Top Line Post Spool And Guy Strain Insulators PAGE4 PAGE4 PAGE5 PAGE5 PAGE6 > Features Hardware (Where Applicable) Cementing (Where Applicable) Hardware Coating (Where Applicable) Bonded Sand Bands (Where Applicable) Porcelain Body Glaze Reduced Incidence of Puncture Protected Leakage Configuration Forged Steel Eye & Ball Bolts (Where Applicable) Interference Free PAGE7 PAGE7 PAGE7 PAGE8 PAGE8 PAGE8 PAGE8 PAGE9 PAGE9 PAGE9 > Products Suspension Insulators Pin Type Insulators High Voltage Pin Type Insulators Guy Strain Insulators Spool Insulators Tie Top Insulators Horizontal Clamp Top Insulators Vertical Clamp Top Insulators HDPE Insulators PDEI Insulators Cross Reference Guide PAGE10 PAGE12 PAGE14 PAGE15 PAGE16 PAGE18 PAGE20 PAGE21 PAGE22 PAGE24 PAGE25 T & D Insulators T&D Product Types Suspension Insulators PPC Insulators standard suspension insulators with high mechanical and electrical strength are designed to meet the most modern demands of high voltage and EHV transmission line usage today. PPC Insulators makes one of the widest ranges of ANSI approved Ball–Socket and Clevis type distribution suspension insulators for overhead distribution and transmission systems in the world. Each suspension shell undergoes rigorous electrical testing before and after assembly before being shipped. Catalogue numbers 81022, 81012, 86012, 84300 conform to ANSI Class 52-1 through 52-9 specifications. Pin Type Insulators Highly resistant to lightning puncture, PPC Insulators manufactures a wide range of low and high voltage Pin Type Insulators designed for distribution and sub transmission circuits. The versatile neck designs in C, F, K and J, side and top grooves, allow the acceptance of large–diameter conductors to permit easy tying. All neck sizes conform to industry standards allowing factory–formed ties to be used. PAGE 4 T & D Insulators I n s u l a t o r s P r o d u c t s Product Types Horizontal Clamp Top Line Post Insulators PPC Insulators offer horizontal clamp top line post assemblies for ratings 15 kV through 45 kV. PPC horizontal mounting line post assemblies are primarily recommended for downleads, jumper loop control and similar applications. A galvanized metal cap is cemented to the outside of the line post head supporting the trunnion type clamp. Vertical Clamp Top Line Post Insulators PPC Insulators offer vertical clamp top line post assemblies for ratings 15 kV through 45 kV. PPC vertical clamp top line post insulators are mounted upright on crossarms and structures. Rated at 2800 lb. cantilever strength these insulators offer strength with excellent mechanical as well as electrical characteristics. Tie Top Line Post Insulators The one–piece design utilized in PPC Insulators tie top line post insulator eliminates the need for suspension shells while providing maximum protection under severe flashover and mechanical impact. Designed for upright or angle mounting on a crossarm, a choice of stud assemblies are available for both wood and steel crossarms. All Line Post Insulators are manufactured by PPC Insulators in strict compliance to ANSI standards. PAGE 5 T & D Insulators Product Types T & D Insulators Products Spool and Guy Strains PPC Insulators makes spool and guy strain insulators out of the highest grade electrical wet-process porcelain in a wide range of electrical values and all resistant to mechanical breakage. Strength ratings are made in accordance with ANSI Standard C29.4 for ultimate strength. PAGE 6 T & D Insulators T & D Insulators F e a t u r e s Product Features Hardware Suspension insulators are available for ball & socket or clevis–eye coupling. Standard caps are constructed of hot–dip galvanized malleable iron. Cotter keys for locking ball & socket and clevis pin connections are stainless steel. ball & socket coupling clevis-eye coupling Cementing Caps, ball bolts and eyebolts are cemented on to the porcelain, loading the porcelain in a large area, low intensity compression grip. PPC Insulators utilizes a special Portland cement, particularly suited for use on porcelain insulator assemblies. Hardware Coating Prior to cementing, all hardware surfaces in contact with cement are coated with a bituminous (asphalt) compound. The compound protects the hardware from chemical attack by the cement and provides thermal movement between parts to relieve mechanical stress created by thermal movement or cement growth. PAGE 7 T & D Insulators T & D Insulators Product Product Features Bonded Sand Bands Sand bands bonded to the porcelain by glaze provide a rough surface for permanently attaching the hardware and distributing loading evenly through the porcelain. The high strength compression sand is manufactured by PPC Insulators to match the characteristics of the porcelain body. Glaze Porcelain Body PPC transmission and distribution insulators Gray glaze are constructed of high quality (ANSI – 70, Munsell 5BG 7.0/0.4) electrical grade porcelain. is supplied as standard on all Each porcelain body receives a series of electrical tests prior to assembly. 100 % of all bodies are subjected to high frequency puncture tests thereby insuring PPC suspension insulators unless otherwise specified. Brown glaze is also available upon request; soundness and performance prior to simply add the letter “B” at the end assembly This same test, in addition of the catalogue number. to other prescribed ANSI tests, are performed once again after assembly insuring the integrity of the porcelain and the assembled product. Reduced Incidence of Puncture PPC Insulators, through extensive testing and design, reduce the hazard of puncture and are highly resistant to lightning puncture. PAGE 8 T & D Insulators Features Product Features Protected Leakage Configuration The umbrella type spreading porcelain shell or shed protects the leakage corrugations on the underside of the insulator from contamination and mechanical damage. The sheds are designed to provide optimum normal and protected leakage distance in relation to size and shape. Forged Steel Eye & Ball Bolts PPC Insulators utilizes hot dip galvanized forged steel for the ball bolt and the eyebolt. Standard production of suspension insulators incorporates a pregnant bolt design for both ball & socket and clevis type units. The extra mass of the pregnant bolt design plus the compound coating provides corrosion protection at the cement line caused by ozone, electrolytic action and other factors. A zinc sleeve may also be supplied on a straight bolt, for corrosion protection, when specified. Interference Free PPC Insulators suspension insulators are radio & television interference free by design and have been completely tested, both individually and as assemblies. Our hardware is smooth contoured with well–rounded edges to reduce RIV build-up and does not require corona rings. PAGE 9 Suspension Insulators Steel Hardware Ball-Socket Suspension Insulators T & D Insulators T&D Insulators Clevis Type .5” .625” .6875” H H Y D D 81022 81012 ≥.6875” Mechanical & Electrical Characteristics Catalog Number 81022 81012 ANSI Technical Reference Number 52-3 52-4 11.5" 5.75” 10.125” 11.5" 5.75” 10.125” 0.6875" 15000 lbs. 20000 lbs. 55 inch lbs. 10000 lbs. 13200lbs. 15000 lbs. 20000 lbs. 55 inch lbs. 10000 lbs. 13200lbs. 80 kV 50kV 125kV 130kV 110kV 80 kV 50kV 125kV 130kV 110kV 10kV 50 10kV 50 11lbs. 88lbs. 6 Dimensions (inches) Leakage Distance H - Height D - Diameter Y - Diameter of Clevis Ring Mechanical Values ANSI M & E Category Combined M & E Strength Mechanical Impact Strength Routine Proof Test Time Load Test Electrical Values Low Frequency Flashover Dry Low Frequency Flashover Wet Impulse Flashover Positive Impulse Flashover Negative Low Frequency Puncture Voltage Radio Influence Low Frequency Test Voltage Data Test Voltage, Rms to Ground, KV Maximum RIV at 1000 kHz - V Weight & Packaging Weight Per Unit Weight Per Package Package Quantity Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4 Special Glaze Requirement Upon Request PAGE 10 11lbs. 88lbs. 6 T & D Insulators T&D Insulators Suspension Insulators Steel Hardware Clevis Type Suspension Insulators Clevis Type .5” .5” .6875” .625” .6875” .625” H H ≥.6875” Y ≥.6875” D Y D 86012 84300 Mechanical & Electrical Characteristics Catalog Number 86012 84300 ANSI Technical Reference Number 52-1 52-9-A 7" 5.5” 6.5” 0.875" 6.75" 6.25” 4.5” 0.875" 10000 lbs. 10000 lbs. 45 inch lbs. 5000lbs. 6000lbs. 10000 lbs. 10000 lbs. 45 inch lbs. 5000lbs. 6000lbs. 60 kV 30kV 100kV 100kV 80kV 60 kV 30kV 100kV 90kV 80kV 7.5kV 50 7.5kV 50 4.9lbs. 71lbs. 12 4.9lbs. 49lbs. 8 Dimensions (inches) Leakage Distance H - Height D - Diameter Y - Diameter of Clevis Ring Mechanical Values ANSI M & E Category Combined M & E Strength Mechanical Impact Strength Routine Proof Test Time Load Test Electrical Values Low Frequency Flashover Dry Low Frequency Flashover Wet Impulse Flashover Positive Impulse Flashover Negative Low Frequency Puncture Voltage Radio Influence Low Frequency Test Voltage Data Test Voltage, Rms to Ground, KV Maximum RIV at 1000 kHz - V Weight & Packaging Weight Per Unit Weight Per Package Package Quantity Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4 Special Glaze Requirement Upon Request PAGE 11 T & D Insulators Pintype Insulators T&D Insulators Pintype Insulators T N S T N S T N S T N S W W W W P H P H P H P H E E E E D D D D 261-S 263-S 366-S 253-S Mechanical & Electrical Characteristics Catalog Number ANSI Technical Reference Number 55-2 55-3 55-4 Neck Type C C C F 7" 4.5” 3.75” 4.75” 2.25" 0.5625" 0.5625" 3.375" 5" 1" 7" 4.5” 3.9375” 4.88” 2.25" 1" 0.629" 3.267" 5" 1" 9" 5” 4.375” 5.5” 2.875" 1" 0.5625" 4" 5" 1" 2500lbs. 2500lbs. 3000lbs. 55 kV 30kV 90kV 110kV 90kV 55 kV 30kV 90kV 110kV 90kV 65 kV 35kV 105kV 130kV 95kV 10kV 50 10kV 50 10kV 50 2.5lbs. 32lbs. 12 2.6lbs. 33lbs. 12 4lbs. 50lbs. 12 253-S 261-S 263-S 366-S Dimensions (inches) Leakage Distance 5" Dry Arcing Distance 3.375” H - Height 3.25” D - Diameter 3.75” N - Neck Diameter (± 1/8") 2.25" S - Saddle Groove Radius 0.625" W - Wire Grooves Radius 0.625" T - Top Diameter Maximum 3.5" P - Pin Height Minimum 4" E - Pin Diameter 1" Mechanical Values Cantilever Strength 2500lbs. Electrical Values Low Frequency Flashover Dry Low Frequency Flashover Wet Impulse Flashover Positive Impulse Flashover Negative Low Frequency Puncture Voltage 45 kV 25kV 70kV 85kV 70kV Radio Influence Low Frequency Test Voltage Data Test Voltage, Rms to Ground, KV 5kV Maximum RIV at 1000 kHz - V 50 Weight & Packaging Weight Per Unit Weight Per Package Package Quantity 1.7lbs. 43lbs. 24 Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4 Above Insulators furnished Standard with Semi-Conductive Glaze (Type S) to eliminate noise. Plain Glaze available on Special Order. Type-S Insulator Characteristics shown above. PAGE 12 T & D Insulators T&D Insulators T N S T N S Pintype Insulators Pintype Insulators T N S W W W P H P H P H E E E D D D 380-S 386-ST 387-ST Mechanical & Electrical Characteristics Catalog Number ANSI Technical Reference Number Neck Type 386-ST 387-ST 55-5 55-6 55-7 F J J 12" 6.25” 4.875” 7” 2.875" 1" 0.5625" 4" 6" 1" 15" 8” 5.5” 8.375” 3.5" 1" 0.625" 4.75" 7.5" 1" 15" 8” 5.5” 8.375” 3.5" 1" 0.625" 4.75" 7.5" 1.375" 3000lbs. 3000lbs. 3000lbs. 80 kV 45kV 130kV 150kV 115kV 15kV 100 22kV 100 22kV 100 6.6lbs. 41.8lbs. 6 11lbs. 46.2lbs. 4 11lbs. 46.2lbs. 4 380-S Dimensions (inches) Leakage Distance Dry Arcing Distance H - Height D - Diameter N - Neck Diameter (± 1/8") S - Saddle Groove Radius W - Wire Grooves Radius T - Top Diameter Maximum P - Pin Height Minimum E - Pin Diameter Mechanical Values Cantilever Strength Electrical Values Low Frequency Flashover Dry Low Frequency Flashover Wet Impulse Flashover Positive Impulse Flashover Negative Low Frequency Puncture Voltage 100 kV 50kV 150kV 170kV 135kV 100 kV 50kV 150kV 170kV 135kV Radio Influence Low Frequency Test Voltage Data Test Voltage, Rms to Ground, KV Maximum RIV at 1000 kHz - V Weight & Packaging Weight Per Unit Weight Per Package Package Quantity Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4 Above Insulators furnished Standard with Semi-Conductive Glaze (Type S) to eliminate noise. Plain Glaze available on Special Order. Type-S Insulator Characteristics shown above. PAGE 13 T & D Insulators High Voltage Pin Type Insulators T&D Insulators High Voltage Pin Type Insulators T N S T N S T N S W W W P H E P H P H E E D D D 1027-ST 2033-S 2045-S Mechanical & Electrical Characteristics Catalog Number 1027-ST 2033-S 2045-S ANSI Technical Reference Number 56-1 56-2 56-3 Neck Type J K K 13" 7” 5.75” 7.5” 3.5" .75" .5625" 4.625" 6" 1.375" 17" 8.25” 6.5” 9” 4" .75 .5625" 5.125" 7" 1.375" 21" 9.5” 7.5” 10.5” 4" .75" .5625" 5.25" 8" 1.375" 2500lbs. 3000lbs. 3000lbs. 95 kV 60kV 150kV 190kV 130kV 15kV 100 22kV 100 30kV 200 7.3lbs. 46.2lbs. 6 12.1lbs. 50lbs. 4 16.5lbs. 35.2lbs. 2 Dimensions (inches) Leakage Distance Dry Arcing Distance H - Height D - Diameter N - Neck Diameter (± 1/8") S - Saddle Groove Radius W - Wire Grooves Radius T - Top Diameter Maximum P - Pin Height Minimum E - Pin Diameter Mechanical Values Cantilever Strength Electrical Values Low Frequency Flashover Dry Low Frequency Flashover Wet Impulse Flashover Positive Impulse Flashover Negative Low Frequency Puncture Voltage 110 kV 70kV 175kV 225kV 145kV 125 kV 80kV 200kV 265kV 165kV Radio Influence Low Frequency Test Voltage Data Test Voltage, Rms to Ground, KV Maximum RIV at 1000 kHz - V Weight & Packaging Weight Per Unit Weight Per Package Package Quantity Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4 Above Insulators furnished Standard with Semi-Conductive Glaze (Type S) to eliminate noise. Plain Glaze available on Special Order. Type-S Insulator Characteristics shown above. PAGE 14 T & D Insulators Guy Strain Insulators D C C D C C D E D E A A F F A E E 502 F F A B B B B 504 506 708 Mechanical & Electrical Characteristics PPC Insulators Catalog Number ANSI Technical Reference Number 54-1 502 504 506 708 54-2 54-3 54-4 1.875" .5” 4.25” 2.25” 2.125" 2.875" .875" 3" 2.25" .625” 5.5” 3.125” 2.375" 3.375" 1" 4.0625" 3" .625” 6.75” 2.625” 2.375" 3.5" 1" 4.5" 12000 lbs. 20000 lbs. 20000 lbs. Dimensions (inches) Leakage Distance 1.625" Maximum Cable Diameter .375” H - Height 3.5” B - Hole Centers Spacing (± 1/8") 1.75” C - Inner Diameter (± 1/16") 1.75" D - Outer Diameter 2.5" E - Cable Hole Diameter (± 1/16") .625" F - Height To Hole 2.5" Mechanical Values Tensile Strength 10000 lbs. Electrical Values Low Frequency Flashover Dry 25 kV 30 kV Low Frequency Flashover Wet 12kV 15kV 35 kV 18kV 40 kV 23kV Weight & Packaging Weight Per Carton Carton Quantity 50lbs. 48 45lbs. 25 48lbs. 16 50lbs. 12 Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4; B - Brown, W - White PAGE 15 Guy Strain Insulators T&D Insulators Spool Insulators Spool Insulators T & D Insulators T&D Insulators D D N N D D N N W W H W W H H E E 5107 E E 5112 5102 5101 Mechanical & Electrical Characteristics Catalog Number ANSI Technical Reference Number Dimensions (inches) H - Height (± 1/16") D - Diameter (± 1/16") N - Neck Diameter (± 1/8") W - Wire Grooves Radius E - Hole Diameter (+ 1/16" - 0) 5107 5112 5102 5101 53-1 53-2 2.125" 2.25” 1.5” .4375” .669" 2.125" 2.25” 1.75” .4375” .709" 3" 3” 2” .3175" .6875" 3" 3.11” 1.75” .709” .709" 2000 lbs. 2000 lbs. 3000 lbs. 3000 lbs. 18 kV 20 kV 20 kV 25 kV 8kV 10kV 10kV 12kV 12kV 15kV 48.6 lbs. 100 48.4 lbs. 50 30lbs. 24 Mechanical Values Transverse Strength Electrical Values Low Frequency Flashover Dry Low Frequency Flashover Wet Horizontal Vertical 7kV 9kV Weight & Packaging Weight Per Carton Carton Quantity 48.6 lbs. 100 Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4, B - Brown, W - White PAGE 16 H T & D Insulators T&D Insulators Spool Insulators Spool Insulators D N D D N N W H W W H E E 5104 H E 5119 5116 Mechanical & Electrical Characteristics Catalog Number ANSI Technical Reference Number Dimensions (inches) H - Height (± 1/16") D - Diameter (± 1/16") N - Neck Diameter (± 1/8") W - Wire Grooves Radius E - Hole Diameter (+ 1/16" - 0) 5104 5119 5116 53-3 53-4 53-5 3.125" 3” 1.75” .4375” .709" 3" 4.125” 2.875” .625” .709" 4.125" 4” 2.875” .4375” .709" 4000 lbs. 4500 lbs. 6000 lbs. 25 kV 25 kV 35 kV 12kV 15kV 12kV 15kV 18kV 25kV 32lbs. 24 44.5 lbs. 18 48.4 lbs. 18 Mechanical Values Transverse Strength Electrical Values Low Frequency Flashover Dry Low Frequency Flashover Wet Horizontal Vertical Weight & Packaging Weight Per Carton Carton Quantity Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4, B - Brown, W - White PAGE 17 T & D Insulators Tie Top Line Post Insulators T&D Insulators Tie Top Line Post Insulators T N W W H E B D Mechanical & Electrical Characteristics Catalog Number 5015 5020 5025 5027 5035 5045 ANSI Technical Reference Number 57-1 57-2 57-3 Type "Neck" C C C C C C 14" 6.5” 9” 5.5” 2.25" 1" 3.375" 4" 3/4" - 10* 16" 7.625” 9.875” 5.25” 2.25" 1" 3.375" 4" 3/4" - 10* 22" 9.5” 12” 6” 2.25" 1" 3.375" 4.5" 3/4" - 10* 29" 12.25” 15” 6.5” 2.25" 1" 3.375" 4.5" 3/4" - 10* 2800 lbs. 1120 lbs. 1500 lbs. 800lbs. 2800 lbs. 1120 lbs. 2800 lbs. 1120 lbs. 80 kV 60kV 130kV 155kV 95 kV 65kV 140kV 190kV 110 kV 85kV 180kV 205kV 125 kV 100kV 210kV 260kV 15kV 100 20kV 50 22kV 100 30kV 200 11.0lbs. 36.9 lbs. 3 10.6lbs. 36.3lbs. 3 16.1lbs. 36lbs. 2 22.9lbs. 49.8lbs. 2 Dimensions (inches) Leakage Distance 7.5" 11" Dry Arcing Distance 5” 5.75” H - Height 7.75” 8.75” D - Diameter 4.75” 5.25” N - Neck Diameter (± 1/8") 2.25" 2.25" W - Wire Grooves Radius 1" 1" T - Top Diameter Maximum 3.375" 3.375" B - Base Diameter 3.5" 3.5" E - Bolt Thread 3/4" - 10* 3/4" - 10* Mechanical Values Cantilever Strength 2000 lbs. 2000 lbs. Cantilever Proof Load 800lbs. 800lbs. Electrical Values Low Frequency Flashover Dry 65 kV 80 kV Low Frequency Flashover Wet 40kV 55kV Impulse Flashover Positive 100kV 110kV Impulse Flashover Negative 130kV 140kV Radio Influence Low Frequency Test Voltage Data Test Voltage, Rms to Ground, KV 10kV 15kV Maximum RIV at 1000 kHz - V 50 50 Weight & Packaging Weight Per Unit Weight Per Package Package Quantity 7.4lbs. 41.5lbs. 5 Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4 * 3/4" - 10; Oversize +0.015˝; 7/8" Thread Depth PAGE 18 10.1lbs. 44.8 lbs. 4 T & D Insulators T&D Insulators Tie Top Line Post Insulators T N W H E B D Mechanical & Electrical Characteristics Catalog Number 5115 5120 5125 5127 5135 5145 ANSI Technical Reference Number 57-1 57-2 57-3 Type "Neck" F F F F F F 14" 6.5” 9” 5.5” 2.875" 1" 3.9" 4" 3/4" - 10* 16" 7.6” 9.875” 5.25” 2.875" 1" 3.9" 4" 3/4" - 10* 22" 9.5” 12” 6” 2.875" 1" 3.9" 4.5" 3/4" - 10* 29" 12.25” 15” 6.5” 2.875" 1" 3.9" 4.5" 3/4" - 10* 2800 lbs. 1100 lbs. 1500 lbs. 800lbs. 2800 lbs. 1120 lbs. 2800 lbs. 1120 lbs. 80 kV 60kV 130kV 155kV 95 kV 65kV 140kV 190kV 110 kV 85kV 180kV 205kV 125 kV 100kV 210kV 260kV 15kV 100 20kV 50 22kV 100 30kV 200 11.2lbs. 37.5 lbs. 3 10.8lbs. 36.9 lbs. 3 16.3lbs. 36.6 lbs. 2 23.1lbs. 46.3 lbs. 2 Dimensions (inches) Leakage Distance 7.5" 11" Dry Arcing Distance 5” 5.75” H - Height 7.75” 8.75” D - Diameter 4.75” 5.25” N - Neck Diameter (± 1/8") 2.875" 2.875" W - Wire Grooves Radius 1" 1" T - Top Diameter Maximum 3.9" 3.9" B - Base Diameter 3.5" 3.5" E - Bolt Thread 3/4" - 10* 3/4" - 10* Mechanical Values Cantilever Strength 2000 lbs. 2000 lbs. Cantilever Proof Load 800lbs. 800lbs. Electrical Values Low Frequency Flashover Dry 65 kV 80 kV Low Frequency Flashover Wet 40kV 55kV Impulse Flashover Positive 100kV 110kV Impulse Flashover Negative 130kV 140kV Radio Influence Low Frequency Test Voltage Data Test Voltage, Rms to Ground, KV 10kV 15kV Maximum RIV at 1000 kHz - V 50 50 Weight & Packaging Weight Per Unit Weight Per Package Package Quantity 7.5lbs. 42.0 lbs. 5 10.3lbs. 45.6 lbs. 4 Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4 * 3/4" - 10; Oversize +0.015˝; 7/8" Thread Depth PAGE 19 Tie Top Line Post Insulators W Horizontal Clamp Type Line Posts Horizontal Clamp Type Line Posts T & D Insulators T&D Insulators H C B E Mechanical & Electrical Characteristics Catalog Number ANSI Technical Reference Number 5220 5225 5235 5245 57-21 57-22 57-23 Leakage Distance 10" Dry Arcing Distance 5” H - Height To Middle of Clamp Assembly 9.75” D - Diameter 5.9” C - Clamp Throat Width (+ .09375 -.00) 4" B - Base Diameter 4" E - Bolt Thread 3/4" - 10* Mechanical Values 14" 6.5” 11” 6” 4" 4" 3/4" - 10* 22" 9.5” 14” 6.5” 4" 4" 3/4" - 10* 29" 12.25” 16.5” 6.5” 4" 4.5" 3/4" - 10* Cantilever Strength 2800lbs. Cantilever Proof Load 1120lbs. 2800lbs. 1120lbs. 2800lbs. 1120lbs. 2800lbs. 1120lbs. 70 kV 50kV 120kV 100 kV 70kV 160kV 125 kV 95kV 200kV 15kV 100 22kV 100 30kV 200 14.6lbs. 33.4lbs. 2 19.4lbs. 41.8lbs. 2 26.7lbs. 56.4lbs. 2 Dimensions (inches) Electrical Values Low Frequency Flashover Dry 70 kV Low Frequency Flashover Wet 50kV Impulse Flashover Positive 100kV Radio Influence Low Frequency Test Voltage Data Test Voltage, Rms to Ground, KV 15kV Maximum RIV at 1000 kHz - V 50 Weight & Packaging Weight Per Unit Weight Per Package Package Quantity Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4 * 3/4" - 10; Oversize +0.015˝; 7/8" Thread Depth PAGE 20 13.1lbs. 42.3lbs. 3 D T & D Insulators T&D Insulators Vertical Clamp Type Line Posts Vertical Clamp Type Line Posts C H E B D Mechanical & Electrical Characteristics Catalog Number ANSI Technical Reference Number 5320 5325 5335 5345 57-11 57-12 57-13 14" 6.5” 10” 6” 4" 4" 3/4" - 10* 22" 9.5” 13” 6.5” 4" 4" 3/4" - 10* 29" 12.25” 16” 6.5” 4" 4.5" 3/4" - 10* 2800lbs. 1120lbs. 2800lbs. 1120lbs. 2800lbs. 1120lbs. 70 kV 50kV 120kV 100 kV 70kV 160kV 125 kV 95kV 200kV 15kV 100 22kV 100 30kV 200 14.3lbs. 46.5lbs. 3 19.2lbs. 41.4lbs. 2 26.2lbs. 55.5lbs. 2 Dimensions (inches) Leakage Distance 10" Dry Arcing Distance 5” H - Height to Middle of Clamp 8.75” D - Diameter 5.9” C - Clamp Throat Width (+ .09375 -.00) 4" B - Base Daimeter 4" E - Bolt Thread 3/4" - 10* Mechanical Values Cantilever Strength 2800lbs. Cantilever Proof Load 1120lbs. Electrical Values Low Frequency Flashover Dry 70 kV Low Frequency Flashover Wet 50kV Impulse Flashover Positive 100kV Radio Influence Low Frequency Test Voltage Data Test Voltage, Rms to Ground, KV 15kV Maximum RIV at 1000 kHz - V 50 Weight & Packaging Weight Per Unit Weight Per Package Package Quantity 12.8lbs. 43.2lbs. 3 Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4 * 3/4" - 10; Oversize +0.015˝; 7/8" Thread Depth PAGE 21 HDPE Pintype Insulators HDPE Pintype Insulators T & D Insulators T&D Insulators HDPE-15F HDPE-25F HDPE-35F T N High Density Polyethylene Body S PPC Insulators, HDPE pintype insulators offer equal or better electrical characteristics than their porcelian counterparts, are easier to handle, light weight and shatter resistant. PAGE 22 T & D Insulators T&D Insulators HDPE Pintype Insulators T N S HDPE Pintype Insulators T N T S N S W P P H H P H E E E D D D HDPE-15F HDPE-25F HDPE-35F Mechanical & Electrical Characteristics Catalog Number HDPE-15F HDPE-25F HDPE-35F ANSI Technical Reference Number 55-4 55-5 55-6 Neck Type F F F 12.5" 6.5” 5.12” 5.7” 2.875" 1" 0.75" 3.9" 5" 1" 14.3" 7.75” 5.5” 7.5” 2.875" 1" 3.9" 6" 1" 21" 9.7” 7.5” 7.5” 2.875" 1" 3.9" 7.5" 1" 3000lbs. 3000lbs. 3000lbs. 70 kV 40kV 110kV 140kV 95kV 85 kV 45kV 140kV 170kV 115kV 10kV 50 µV 15kV 100 µV 22kV 100 µV 1.45lbs. 34.8lbs. 24 2.01lbs. 36.2lbs. 18 2.75lbs. 33lbs. 12 Dimensions (inches) Leakage Distance Dry Arcing Distance H - Height D - Diameter N - Neck Diameter (± 1/8") S - Saddle Groove Radius W - Wire Grooves Radius T - Top Diameter Maximum P - Pin Height Minimum E - Pin Diameter Mechanical Values Cantilever Strength Electrical Values Low Frequency Flashover Dry Low Frequency Flashover Wet Impulse Flashover Positive Impulse Flashover Negative Low Frequency Puncture Voltage 100 kV 50kV 150kV 170kV 135kV Radio Influence Low Frequency Test Voltage Data Test Voltage, Rms to Ground, kV Maximum RIV at 1000 kHz - V Weight & Packaging Weight Per Unit Weight Per Package Package Quantity P H HDPE (High Density Polyethylene) ANSI-70, Munsell 5 BG 7.0/0.4 RUS acceptance pending. PAGE 23 T & D Insulators T&D Insulators Polymer Deadend Insulators Polymer Deadend Insulators .71” (18) .625” (16) Ø3.62” (92) .71” (18) .56” (14.3) Type PDEI 15 Type PDEI 25 Type PDEI 35 Mechanical & Electrical Characteristics Catalog Number PDEI-15 PDEI-25 PDEI-35 kV Rating 15kV 25kV 35kV 16.0" (400) 7.9" (200) 12.5" (320) 3.62” (92) .118” (3) 4 30.5" (775) 12.2" (310) 17.0" (430) 3.62” (92) .118” (3) 8 34.4" (875) 13.4" (340) 18.3" (465) 3.62” (92) .118” (3) 9 15000 lbs. 15000 lbs. 15000 lbs. 90 kV 65 kV 140 kV 15kV <10 µV 130 kV 100 kV 190 kV 20kV <10 µV 145 kV 130 kV 250 kV 30kV <10 µV 34.8 lbs. 15 360 41lbs. 15 240 43.6 lbs. 15 240 Dimensions inches (mm) Leakage Distance Arc Distance P - Connection Length, Between Centers D - Shed Diameter Minimum Housing Thickness Number of Sheds Mechanical Values Mechanical Failing Load Electrical Values Power Frequency Flashover Dry Power Frequency Flashover Wet (horizontal) CIFO (+) RIV (Test) RIV (Max) Weight & Packaging Weight Per Carton Carton Quantity Pallet Quantity SML = 15,000 Lbs. (70kN) RTL = 7,500 Lbs. (35kN) Silicone Rubber; Excellent hydrophobicity, High performance in polluted environments and UV rays Corrosion resistant boron free fiberglass core, 16mm diameter ANSI 52-4 Clevis and Tongue End Fittings PAGE 24 T & D Insulators T&D Insulators Cross Reference Guide The comparative catalog numbers are intended as a guide only. It is recommended that each item be further identified by referring to that item in this catalog. All possible care has been exercised in preparing this Cross Reference Guide; however, we cannot assume responsibilities for discrepancies. Suspension Insulators NGK Lapp (Locke) Joslyn A.B. McGraw (Pinco)ChanceEdison 16583 205840 205580 16044 L L L L 6605 G 8200 8100 6815 1510 2060 2070 1814 C C C C 907-1001 907-1003 907-1004 907-1009 Victor 804 900 800 817 Cross Reference Guide ANSI PPC Ohio ClassInsulators Brass Number 52-1 86012 32433 52-3 81022 32440 52-4 81012 32439 52-9 84300 42399 Tie Top Line Post Insulators And Studs ANSI PPC Ohio NGK Lapp ClassInsulators Brass (Locke) Number Joslyn A.B. McGraw Victor (Pinco)ChanceEdison 5015 37600 4315 X C 903-1710 5020 43400 4320 X C 903-1711 5027 43401 4327 X C 903-1712 57-2 50354335 X 51154315-PX C 903-1910 5120 4320-PX C 903-19112120 57-1 5125 37610 9325 X C 903-1813 2025 5127 471014327-PX C 903-1912 2127 57-2 5135 37620 9335 X C 903-1814 62055 57-3 5145 41640 9345 X C 903-1815 62056 Studs 6500 87563301613 C 903-9507 6502 87573301614 C 903-9508 6510 87564 11612 A C 903-9514 6512 87574 10187 A C 903-9517 72090 72088 72091 72087 Pin Type Insulators ANSI PPC Ohio NGK Lapp Joslyn A.B. McGraw Victor ClassInsulators Brass (Locke) (Pinco)ChanceEdison Number 55-2 253-S L 223 R C 905-1302 NP 8D8 8R 55-3 261-S 38148 L 63 R C 905-1303 NP 9D8 5R 55-4 366-S 38149 L 2064 R C 905-1304 NP 21D8 6R 55-5 380-S 38151 L 367 R C 905-1305 NP 22D8 9R 55-6 386-ST C 905-1306 NP 23D8 11 R 56-1 1027-S 38246 L 1123 R C 906-1311 27 R 56-2 2033-S 38222 L 72 R C 906-1302 133 R 56-3 2045-S 38223 L 75 R C 906-1303 245 R Guy Strain Insulators ANSI PPC Ohio NGK Lapp Joslyn A.B. McGraw Victor ClassInsulators Brass (Locke) (Pinco)ChanceEdison Number 54-150231502 L 502 C9090-1041 502 54-2 504 31504 L 504 C 909-1042 504 54-3 506 31506 L 506 C 909-1043 506 54-4 708 31352 L 539 C 909-1044 556 Spool Insulators ANSI PPC Ohio NGK Lapp ClassInsulators Brass (Locke) Number 5107 53-1 5112 36139 5102 53-2 5101 36361 53-3 5104 53-4 5119 38911 53-5 5116 36140 Joslyn A.B. McGraw Victor (Pinco)ChanceEdison J 150 J 98 J 105 J 151 J 97 J 0101 J 0613 C C C C C C C 909-1931 909-1031 909-1932 909-1032 909-1033 909-1034 909-1035 2011 2012 2013 2026 2014 PAGE 25 The very Best. T h a t ’s w h a t w e d e l i v e r. Only a company that develops, produces and delivers products worldwide can provide the optimal solution for your requirements. The specialists of PPC Insulators are dedicated to supplying you with superior advice and global support. PPC Insulators quality SEV ES U SA, In c products and service provide 6 6 0 5 Cyp r essw ood Drive, Su ite 450, time-tested value to fulfill your Sp rin g , TX 77379 U SA Toll Fr ee P h on e Fax 1 855.257.8222 1 ( 281) 257-8222 1 ( 281) 257-822 Revision 9/2015 PPC Insul a tors is a S EV ES co m pany needs! Please visit us on the web at www.sevespower.com www.ppcinsulators.com