parts manual wys52fx730v wys52fx730vca for serial numbers

parts manual wys52fx730v wys52fx730vca for serial numbers

PARTS MANUAL
WYS52FX730V
WYS52FX730VCA
FOR SERIAL NUMBERS 201312U00681 AND ABOVE
2
WORLDLAWN POWER EQUIPMENT, INC.
WORLDLAWNPOWEREQUIPMENT.COM
2415 ASHLAND AVE
BEATRICE, NE 68310
800-267-4255
FAX – 402-223-4103
3
4
Contents
CASTER ASSEMBLY .................................................................................................. 6
FRONT FRAME ............................................................................................................ 8
CONTROL ASSEMBLY LH........................................................................................ 10
CONTROL ASSEMBLY RH ....................................................................................... 11
UPPER HANDLE ASSEMBLY ................................................................................... 12
UPPER FRAME GROUP ............................................................................................ 14
BRAKE ROD ASSEMBLY ......................................................................................... 16
IDLER PULLEY ASSEMBLY ..................................................................................... 17
LOWER POWER UNIT ............................................................................................... 18
PUMP IDLER ASSEMBLY ......................................................................................... 20
FUEL TANK ASSEMBLY ........................................................................................... 22
CARBON CANISTER ASSEMBLY ............................................................................ 23
52” DECK ASSEMBLY .............................................................................................. 24
LOWER DECK IDLER ASSEMBLY ........................................................................... 26
UPPER DECK IDLER ASSEMBLY ............................................................................ 28
SULKY ASSEMBLY ................................................................................................... 30
ENGINE GROUP ........................................................................................................ 32
HYDRO GROUP ......................................................................................................... 34
BRAKE CLAW ASSEMBLY....................................................................................... 36
DECAL GROUP ......................................................................................................... 37
5
CASTER ASSEMBLY
6
CASTER ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
5002095
5002100
B5782-12150
B6182-12
B297-32922
5002091
B6182-16
5002092
5002103
5002101
5002102
B9877.1-28407
DESCRIPTION
CASTER YOKE WELDMENT
CASTER WHEEL COMPLETE W/BEARINGS
BOLT M12 X 150
LOCKNUT M12
BEARING
SPRING WASHER – A40
LOCKNUT M16
CASTER TUBE
CASTER WHEEL BEARING
TIRE
RIM
SEAL
7
FRONT FRAME
8
FRONT FRAME
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
452084-2
3601016
3601015
B894.2-30
B894.2-24
B97.1-12
452086
452085
B896-9
453347
453352
B801-1080
B96-10
453353
B6187-10
B1152-8
5002020
B5782-1230
453409-1
3302190
DESCRIPTION
FRONT FRAME WELDMENT
REAR BUSHING
FRONT BUSHING
SNAP RING
SNAP RING
WASHER M12
LATCH WELDMENT, RH
LATCH WELDMENT, LH
SNAP RING 9
COUNTERWEIGHT
SPRING
CARRIAGE BOLT SN M10X80
FLAT WASHER M10
SPRING
LOCKNUT M10
GREASE FITTING M8
DUST CAP
SCREW, HH M12X30
CENTER BELT SHIELD – BLACK
KNOB
9
CONTROL ASSEMBLY LH
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
452080
2806010
452081
453358
363155
B5281-840
B70-540
B2685-121618
B6187-6
B6172-5
B823-516
B6182-5
453237
B6187-8
453238
B1152-6
DESCRIPTION
CONTROL WELDMENT LH W/ZERK
NYLON BUSHING
HANDLE W/GRIP
SWITCH, DELTA
SPRING
SHOULDER BOLT
SCREW M5 X 40
OILITE BRONZE BEARING
LOCKNUT M6
NUT, JAM M5
SCREW, PAN HEAD PHILLIPS M5 X 16
NUT, NYLOC M5
PIN, CONTROL PIVOT
LOCKNUT M8
GRIP, MOTION CONTROL
ZERK, M6
10
CONTROL ASSEMBLY RH
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
452079
2806010
452081
363155
B70-540
453358
B2685-121618
B5281-840
B6187-6
B6172-5
B823-516
B6182-5
453237
453238
B6187-8
B1152-6
DESCRIPTION
CONTROL WELDMENT RH W/ZERK
NYLON BUSHING
HANDLE W/GRIP
SPRING
SCREW M5 X 40
SWITCH, DELTA
OILITE BRONZE BEARING
SHOULDER BOLT
LOCKNUT M6
NUT, JAM M5
SCREW, PAN HEAD PHILLIPS M5 X 16
NUT, NYLOC M5
PIN, CONTROL PIVOT
GRIP, MOTION CONTROL
LOCKNUT M8
ZERK, M6
11
UPPER HANDLE ASSEMBLY
12
UPPER HANDLE ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
423027
452075
452082
452083
452124
452115
453237
523031
523037
523283
593043
B5787-845
B5787-816
B5787-830
B6177-8
B6182-5
B6182-8
B6187-8
B823-516
5205017
5205003
B6171-8L
453229
B6171-8
5205016
DESCRIPTION
SWITCH, KEY
CONTROL ROD ASSEMBLY, COMLETE
CONTROL ASSEMBLY RH, COMPLETE
CONTROL ASSEMBLY LH, COMPLETE
CONSOLE WITH DECAL
REFERENCE BAR WELDMENT
PIN, CONTROL PIVOT
SWITCH, BLADE
CABLE, CHOKE
HOURMETER
CABLE, THROTTLE
SCREW, HH TAP M8X45
SCREW, HH FLANGED M8X16
SCREW, HH FLANGED M8X30
NUT, SERRATED FLANGE M8
NUT, NYLOC M5
NUT, NYLOC M8
LOCKNUT M8
SCREW, PAN HEAD PHILLIPS M5X16
SPHERICAL ROD END LH, M8, SILBJK85
SPRING
NUT M8 LH
CONTROL ROD
NUT M8
SPHERICAL ROD ENG, M8, SIBJK8S
13
UPPER FRAME GROUP
14
UPPER FRAME GROUP
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
PART NO.
105258
109012
109045
343134
363022
363098
363177
453419-1
N/A
423172
452131
453362
453374
453379
453382
453401
453404
454092
543154
583351
823315
4805003
4805010
523034
5208103
452136-1
453272-1
453273-2
453274-1
453275-2
453276-1
453278-2
453388-2
453397-2
B5782-855
B5783-620
B5783-820
B5783-1225
B5787-820
B57871225
B5787-1260
B6182-5
B6182-6
B6182-8
B6182-12
B801-616
B801-820
B823-514
B96-6
XSZ56-1-17
100273
DESCRIPTION
WASHER, 5/16 USS
1/4 WING NUT
CLIP, NUT M8
BATTERY BOOT
GRIP
CLAMP, FUEL LINE
PUSH NUT, 3/8
BATTERY HOLD DOWN
BATTERY – FOR REFERENCE ONLY
ROD, BATTERY HOLD DOWN
T-BOLT WELDMENT
FUEL TANK COMPLETE SEE PG 22 FOR EXPLODED VIEW
3/16 LINE, VENT 46”
CUSHION, LEG WORLDLAWN
GROMMET, RUBBER 1-5/16 I.D.
HARNESS, NEUTRAL POSITION
SPACER, LEVER MOUNT
BRAKE ROD ASSEMBLY SEE PG 16 FOR EXPLODED VIEW
BUSHING, MOTION CONTROL
RELAY
FUEL LINE ¼ X 27”
PIN
STRAP, FUEL TANK
BRAKE SWITCH
NUT PLATE
WLD, BRAKE LEVER – BLACK
BATTERY TRAY
TANK SUPPORT
COVER
SIDE PLATE LH
COVER, UPPER
SIDE PLATE. RH
BRACKET, TANK BAND, RED
BRACKET, BRAKE MOUNT, RED
SCREW, HH M8 X 55
SCREW, HH TAP M6 X 20
SCREW, HH TAP M8 X 20
SCREW, HH TAP M12 X 25
SCREW, HH FLANGED M8 X 20
SCREW, HH FLANGED M12 X 25
SCREW, HH FLANGED M12 X 60
NUT, NYLOC M5
NUT, NYLOC M6
NUT, NYLOC M8
NUT, NYLOC M12
BOLT, CARRIAGE SN M6 X 16
BOLT, CARRIAGE SN M8 X 20
SCREW, PAN HEAD PHILLIPS M5 X 14
WASHER, FLAT M6
HAIR PIN
HHCS. 5/16-18 X 1
15
BRAKE ROD ASSEMBLY
ITEM
1
2
3
4
5
6
7
PART NO.
363159
363177
423130
453393
523024
543386
593116
DESCRIPTION
NYLON BUSHING
PUSH NUT, 3/8
SWIVEL
BRAKE ROD
SPRING
BRAKE SPRING RETAINER
BRAKE SPRING NUT
16
IDLER PULLEY ASSEMBLY
ITEM
1
2
3
4
5
PART NO.
543167
3302056
B276-6303RS
B893.2-47
452062
DESCRIPTION
STEPPED SPACER
IDLER PULLEY
BEARING
SNAP RING
IDLER PULLEY COMPLETE
17
LOWER POWER UNIT
18
LOWER POWER UNIT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NO.
100293
104253
373070
452026
452062
452110
452134
453135
453311
453398
453399
623239
753027
823309
5201002
452090-2
452117-2
453257-2
B1096-625
B5782-1245
B5782-1270
B5783-1025
B5783-1225
B5787-616
B5787-1225
B6182-10
B6182-12
B801-1050
B93-6
B96-12
B97.1-6
DESCRIPTION
SCREW, HH TAP 3/8-16 X 1-1/4
NUT 5/16-24
BELT GUIDE
MOTOR EXTENSION
IDLER PULLEY ASSEMBLY
PUMP IDLER ASSEMBLY SEE PG 20 FOR EXPLODED VIEW
WLD, BRAKE SHAFT, RH
WLD, BRAKE SHAFT, LH
BELT, PUMP
HUB, BRAKE SHAFT, FEMALE
HUB, BRAKE SHAFT, MALE
BUMPER
WASHER, SPRING DISC 3/8
SPACER
SPRING
WLD, REAR DECK
WLD, BUMPER MOUNT
BAR, CROSSMEMBER
KEY, SQ 6 X 25
SCREW, HH M12 X 45
SCREW, HH M12 X 70
SCREW, HH TAP M10 X 25
SCREW, HH TAP M12 X 25
SCREW, HH FLANGED M6 X 16
SCREW, HH FLANGED M12 X 25
NUT, NYLOC M10
NUT, NYLOC M12
BOLT, CARRIAGE SN M10 X 50
WASHER
WASHER, FLAT M12
WASHER M6
19
PUMP IDLER ASSEMBLY
20
PUMP IDLER ASSEMBLY
ITEM
1
1A
1B
1C
1D
2
3
4
5
6
7
PART NO.
452100
B276-6203RS
5201077
B893.1-40
452099
453313
523328
543101
B5787-1040
B6182-10
B97.1-10
DESCRIPTION
IDLER ARM W/BEARINGS COMPLETE
BEARING 6203-2RS
BUSHING
SNAP RING 40
IDLER ARM WELDMENT
BUSHING, STEPPED
IDLER PULLEY
SPRING ANCHOR 1.46
BOLT, M10 X 40
LOCKNUT M10
WASHER M10
21
FUEL TANK ASSEMBLY
ITEM
1
2
3
4
5
6
PART NO.
3307032
453362
533125
543283
453366
543284
DESCRIPTION
EPA GAS CAP W/TETHER
FUEL TANK, COMPLETE
GROMMET, RUBBER
FUEL VENT W/GROMM ET
FITTING, 90 DEG FUEL W/TUBE
GROMMET
22
CARBON CANISTER ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
363423
623418
533085
623410
623532
5000130
B97.1-6
105004
B5783-616
DESCRIPTION
SM CARBON CANISTER
HOSE, VENT 3/16 ID X 29
1/4 FUEL LINE 21.5”
.25 FUEL LINE – 10”
CLAMP
ADAPTOR, FUEL
WASHER M6
1/4 LOCKWASHER
SCREW, HH TAP M6 X 16
23
52” DECK ASSEMBLY
24
52” DECK ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27A
27B
27C
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
PART NO.
100294
100347
104257
104511
105257
363382
452064
452068
452072
452073
452087
452101
452116
453214
453215
453219
453220
453228
543225
583106
583108
823004
3302190
4800007
4801302
5201002
6001050
6001052
6001053
6001054
452125
452119-2
452128
452129
543046-2
B6182-8
B6182-12
B5782-12120
B5787-820
B5787-825
B5787-1025
B5787-1040
B5787-12120
B6182-10
B6187-10
B801-820
DESCRIPTION
BOLT 3/8 X 1-1/2
BLADE BOLT
NYLOC NUT 3/8-16
3/4-16 HEX NUT
WASHER, FLAT SAE 5/16
BLADE SPACER, PLATED
IDLER PULLEY ASM SEE PG 26 FOR EXPLODED VIEW
IDLER ARM ASM SEE PG 28 FOR EXPLODED VIEW
PULLEY, DOUBLE
PULLEY, DECK
FRONT FRAME ASM
DECK HEIGHT ASM
HEIGHT PIN WLDMT
DECK BELT
SERPENTINE BELT
SPACER
SPACER
SPRING ANCHOR
ROLLER, ANTI-SCALP
BLADE SPINDLE ASM
5/8 SPRING WASHER
BLADE
KNOB
PIN, DECK
SPACER
SPRING
DISCHARGE CHUTE
INNER BRACKET DISCHARGE CHUTE
DISCHARGE CHUTE – RUBBER
OUTER BRACKET DISCHARGE CHUTE
DECK W/DECALS
BAFFLE
BELT SHIELD W/DECALS, RH
BELT SHIELD W/DECALS, LH
BAFFLE, BIRDWING LH
NUT NYLOC M8
NUT, NYLOC M12
SCREW, HH M12 X 120
SCREW, HH FLANGE M8 x 20
SCREW, HH FLANGE M8 x 25
SCREW, HH FLANGE M10 x 25
SCREW, HH FLANGE M10 x 40
SCREW, HH FLANGE M12 x 120
NUT, NYLOC M10
LOCKNUT M10
BOLT, CARRIAGE SN M8 x 20
25
LOWER DECK IDLER ASSEMBLY
26
LOWER DECK IDLER ASSEMBLY
ITEM
1
1A
1B
1C
1D
2
2A
2B
2C
2D
3
4
5
6
PART NO.
452062
B893.2-47
B276-6303RS
543167
3302056
452071
B276-6303RS
5201077
B893.1-40
452063
453313
453364
B6187-12
B801-1290
DESCRIPTION
IDLER PULLEY ASSEMBLY COMPLETE
SNAP RING 47
BEARING 6303-2RS
SPACER, STEPPED
PULLEY
IDLER ARM W/BEARINGS COMPLETE
BEARING 6303-2RS
BUSHING
SPACER 40
IDLER ARM
BUSHING, STEPPED
SPACER, STEPPED
NUT, M12
BOLT, CARRIAGE M12 X 90
27
UPPER DECK IDLER ASSEMBLY
28
UPPER DECK IDLER ASSEMBLY
ITEM
1
1A
1B
1C
1D
2
3
4
5
6
7
8
PART NO.
452067
5201077
B276-6203RS
B893.1-40
452065
453213
533114
543100
593439
B5787-1060
B6187-8
B6187-10
DESCRIPTION
IDLER ARM W/BEARINGS COMPLETE
BUSHING
BEARING 6203-2RS
SPACER 40
WELDMENT, IDLER ARM, TOP
BUSHING, STEPPED
DECK TENSION IDLER
ANCHOR, SPRING .91
ENGINE BASE SPACER
BOLT M10 X 60
NUT M8
LOCKNUT M10
29
SULKY ASSEMBLY
30
SULKY ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
452091-1
5203045
B5787-616
B96-6
5203044
452092-2
B4141.11-1035
B6172-10
4806013
B5783-1235
453279
453288
453287
B6182-6
B6183-12
DESCRIPTION
FOOTPLATE WELDMENT
CAP, PLASTIC
SCREW, HH FLANGED M6 X 16
WASHER, FLAT M6
SPRING
SULKY MOUNT WELDMENT
KNOB, M10 X 35
NUT, JAM M10
COMPRESSION SPRING
SCREW, HH TAP M12 X 35
PIN, LATCH
BUSHING
BUSHING
NUT, NYLOC M6
NUT, FLANGED NYLOC M12
31
ENGINE GROUP
32
ENGINE GROUP
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
NOT SHOWN
PART NO.
100535
107258
343128
343146
363098
423068
423069
423117
423118
453309
453330
453332
453407
453408
N/A
623418
823315
453412-1
B5787-816
483098
DESCRIPTION
BOLT 7/16-20 X 2-1/2
KEY .25 SQ X .75
PULLEY WASHER
DRAIN, OIL 90 DEG
CLAMP FUEL LINE
WASHER, 7/16 ID X 1.50 OD X .25 THK
WASHER, SPRING DISC 7/16
POSITIVE CABLE, LONG
NEGATIVE CABLE
PULLEY, PUMP DRIVE
CLUTCH, 125 FT/LB
HARNESS, WIRE, KAW (NOT SHOWN)
MUFFLER, LONG
MANIFOLD, LONG CAN
26HP KAWASAKI – FOR REFERENCE ONLY
HOSE, VENT 3/16 ID X 29
FUEL LINE ¼ X 27”
GUARD, AIR INTAKE HEAT - BLACK
SCREW, HH FLANGED M8 X 16
MUFFLER GASKET
33
HYDRO GROUP
34
HYDRO GROUP
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
PART NO.
100004
100339
100340
104255
104259
105257
105266
253075
353126
423284
423361
423398
423400
423402
424061
424062
452120
452133
453074
453075
453102
453106
453113
453153
453260
453261
453301
453302
453303
453304
453307
453375
453381
453383
453384
543316
583241
593073
593309
623463
4807006
5000001
5207070
B5782-850
B5782-1040
B5783-820
B5783-845
B6182-8
B6182-10
B84-620
B97.1-10
DESCRIPTION
1/4-20 X 1 HHCS
1/2-13 X 6 HHCS
1/2-13 X 6-1/2 HHCS
NUT, NYLOC 1/4-20
NUT, NYLOC 1/2-13
WASHER, FLAT SAE 5/16
WASHER, FLAT SAE 1/2
SPACER
WHEEL COMPLETE 18-9.5 X 8
BRAKE ARM BUSHING
OIL FILTER
SPRING STRAP
CAM SUPPORT
CAM ROD RETAINER
CW BRAKE CLAW ASSEMBLY – SEE PG 36 FOR EXPLODED VIEW
CCW BRAKE CLAW ASSEMBLY – SEE PG 36 FOR EXPLODED VIEW
TANK, HYDRO SMALL
WHEEL HUB ASSEMBLY
ADAPTER 90 DEG 6801-6
ADAPTER, 6502-6-6 45 DEG
KEY PUMP 5MM
SWIVEL TEE F6600-6-6-6
ELBOW F6801-8-8
WHEEL MOTOR
PUMP, RH PG W/FAN
PUMP, LH PG W/FAN
TUBE, 52 RH A
TUBE, 52 RH B
TUBE, 52 LH A
TUBE, 52 LH B
ADAPTER 45 DEG
CAP, OIL TANK ICT
BRACKET, NEUTRAL SWITCH
MT, NEUTRAL SWITCH RH
MT, NEUTRAL SWITCH LH
SPACER
HOSE - PUMP TO PUMP
HOSE - RETURN
HOSE - PUMP TO FILTER
ADAPTER, STR 6400-6-6
SWITCH TRANSMISSION
NUT, LUG
PULLEY, PUMP
SCREW, HH M8 X 50
SCREW, HH M10 X 40
SCREW, HH M8 X 20
SCREW, HH TAP M8 X 45
NUT, NYLOC M8
NUT, NYLOC M10
SQ HD SET SCREW M6 X 20
WASHER M10
35
BRAKE CLAW ASSEMBLY
ITEM
1
2
3
4
5
PART NO.
422152
423410
363155
106334
422154
DESCRIPTION
CAM CLAW WLD – CW
1/4 PAL NUT
OPC SPRING
1/4 X 1 ROLL PIN
CAM CLAW WLD - CCW
36
DECAL GROUP
PART NO.
363023
363405
363427
453010
453363
453370
543291
8008
8303
8304
8326
8307
8406
363416
453389
453390
DESCRIPTION
DANGER DECAL
DECAL, LOGO WL LARGE
DECAL, WORLDLAWN
OIL DECAL
DECAL, CONSOLE
DECAL, VENOM
WORLDLAWN LOGO DECAL
DECAL, CAUTION
DECAL, CAUTION
DECAL NO STEP
DECAL, 52”
DECAL, WARNING
DECAL, HEIGHT ADJUSTING
EPA DECAL
FRONT TIRE PRESSURE DECAL
REAR TIRE PRESSURE DECAL
37
38
39
ALL RIGHTS RESERVED
WYS52FX730V PARTS MANUAL
CONTENTS SUBJECT TO CHANGE
STANDON
20131203