INSTRUMENTATION, DRIVER INFORMATION

Transcription

SECTION 9E
INSTRUMENTATION, DRIVER INFORMATION
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation .................................. 9E-2
Cup Holder ....................................................... 9E-11
Cigar Lighter ....................................................... 9E-2
Instrument Panel Vent ....................................... 9E-11
Ashtray .............................................................. 9E-2
Glove Box ........................................................ 9E-12
Instrument Panel Vents ....................................... 9E-2
Chime Module .................................................. 9E-12
Glove Box .......................................................... 9E-2
Hood Latch Release Handle .............................. 9E-12
Digital Clock ....................................................... 9E-2
Instrument Lower Cover .................................... 9E-13
Instrument Cluster .............................................. 9E-2
Instrument Cluster Trim Panel ........................... 9E-13
Speedometer and Tachometer ............................ 9E-2
Instrument Cluster ............................................ 9E-13
Trip Odometer .................................................... 9E-2
Speedometer/Odometer/Trip Odometer/
Tachometer ................................................... 9E-14
Fuel Gauge ......................................................... 9E-2
Temperature Gauge ............................................ 9E-2
Instrument Cluster Indicator Lamps ..................... 9E-2
Chime Module .................................................... 9E-2
Components Locator ........................................... 9E-3
Instrumentation/Driver Information ....................... 9E-3
Diagnostic Information and Procedure .............. 9E-5
Cigar Lighter ....................................................... 9E-5
Disital Clock ....................................................... 9E-5
Speedo Meter ..................................................... 9E-6
Fuel Gauge ......................................................... 9E-7
Temperature Gauge ............................................ 9E-8
Instrument Cluster Indicator Lamps ..................... 9E-9
Repair Instructions ............................................. 9E-10
On-Vehice Service Unit Repair ............................. 9E-10
Center Tray ....................................................... 9E-10
Center Facia ..................................................... 9E-10
Ashtray ............................................................ 9E-10
Cigar Lighter ..................................................... 9E-11
Fuel Gauge ....................................................... 9E-14
Temperature Gauge .......................................... 9E-15
Digital Clock ..................................................... 9E-15
Instrument Cluster Indicator Lamps ................... 9E-15
Instrument Panel ............................................... 9E-16
Specifications .................................................... 9E-18
Bulb Usage Chart ............................................. 9E-18
Schematic and Routing Diagram ..................... 9E-19
Instrument Panel Illumination ............................ 9E-19
Cluster (VSS, Meter & Gauge): Diesel ................. 9E-20
Cluster (VSS, Meter & Gauge): Gasoline ............ 9E-21
Warning Lamp, TCS Indicator ........................... 9E-22
Indicator ........................................................... 9E-23
Warning Lamp .................................................. 9E-24
Digital Clock, Warning Cluster Illumination ......... 9E-25
Selector Lever Position Lamp ............................ 9E-26
9E-2 INSTRUMENTATION, DRIVER INFORMATION
DESCRIPTION AND OPERATION
CIGAR LIGHTER
TRIP ODOMETER
The cigar lighter is located in the front portion of the
floor console. To use the lighter, push it in completely.
When the lighter is hot, it will release itsef from contact
with the heating element. The lighter and the heating
element can be damaged if the lighter does not fully
release itsef from the heating element.
The trip odometer measures the distance the vehicle
has traveled since it was last reset. It consists of an
instrument cluster gauge connected to the sending unit
on the tasnsaxle output shaft. The trip oddometer can
be record the distance traveled from any starting point.
ASHTRAY
The ashtray is located in the console. To access the
ashtray, pullit out of the ashtray housing. The ashtray
lamp will go on when the parking lamps or headlamps
are turned on.
INSTRUMENT PANEL VENTS
The center and the side vents in the instrument panel
can be adjusted up and down and from side to side.
The side vents can also be aimed toward the side
windows to defog them.
GLOVE BOX
The glove box can be opened by pulling upon the latch
handle.
DIGITAL CLOCK
The digital clock is located in the instrument cluster.
INSTRUMENT CLUSTER
The instrument cluster is located above the steering
column and in the instrument cluster trim panel. The
instrument cluster contains the instruments that
provide the driver with vehicle performance information.
The instrument cluster contains a speedometer, a
tachometer, an odometer, a trip odometer, a
temperature gauge, a fuel gauge, and several indicator
lamps. For replacement of the indicator lamp bulbs
contained in the instrument cluster, refer to “Instrument
Cluster Indicator Lamps Specifications” in the section.
SPEEDOMETER AND
TACHOMETER
The speedometer measures the speed of the vehicle
in km/h (with mph) or mph (with km/h). It consists of
an instrument cluster gauge connected to the vehicle
speed sensor on the transaxle output shaft. The
tachometer measures the engine’s speed in terms of
thousands of revolutions per minute. It consists of an
instrument cluster gauge connected to a sending unit
in the engine con-trol module. Do not operate the
engine in the red zone. Engine damage may occur.
FUEL GAUGE
The fuel gauge consists of an instrument cluster gauge
connected to a sending unit in the fuel tank. The fuel
gauge indicates the quantity of fuel in the tank only
when the ignition is turned to ON or ACC. When the
ignition is turned to LOCK or START, the pointer may
come to rest at any position.
TEMPERATURE GAUGE
The temperature gauge consists of an instrument
cluster gauge connected to a temperature sensor that
is in con-tact with the circulating engine coolant. The
temperature gauge indicates the temperature of the
coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of
the gauge. The engine is overheating if the pointer
moves into the red zone at the upper limit of the gauge.
INSTRUMENT CLUSTER
INDICATOR LAMPS
The instrument cluster contains indicator lamps that
indicatethe functioning of certain systems or the
existenceof potential problems with the operation of
the vehicle. The indicator lamps are replaceable. For
replacement of the indicator lamps contained in the
instrument cluster, refer to “instrument cluster indicator
lamps specifications” in this section.
CHIME MODULE
The chime module will sound to bring attention to one
or more of the following conditions:
• The lights are on and the ignition not in ACC, ON,
or START.
• The ignition key is in the ignition switch when the
driver’s side door is open.
• The seat belt is unbuckled when the ignition is in
ACC, ON, or START.
Voltage is supplied at all times through the fuse block
to power the chime module.
SSANGYONG MY2002
INSTRUMENTATION, DRIVER INFORMATION 9E-3
COMPONENTS LOCATOR
INSTRUMENTATION/DRIVER INFORMATION
KAA9E010
SSANGYONG MY2002
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Crash Pad Complete
Cover A-Def Nozzle
Cover A-Def Nozzle
Blacking Cover-Sun Sensor
Louver A-CTR A/Vent
Louver A-Side A/Vent
PNL A-Side Facia
Striker A-Glove Box
Shroud-Gloved Box Behind
Cover-C/Pad Main MTG
PNL A-CTR Facia
PNL A-Cluster Facia
PNL A-C/Pad LWR Main
PNL A-C/Pad LWR Main
PNL A-Shroud UPR
PNL A-Shroud LWR
Tray A-C/Pad CTR
Glove Box A
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
BRKT-Glove Box Hinge #1
BRKT-Glove Box Hinge #2
PNL-Glove Box Hinge
Stopper-G/Box Housing
Holder-Cup
Ash Tray-FRT
Cigar Lighter A
Screw-Truss
T/Screw-Oval
T/Screw-Oval
T/Screw
T/Screw-Truss SEMS
Cover-Black Out SW
Handel A-C/Pad
Lock A-Glove Box
Grommet-Shroud
Member A-Cowl Cross
SSANGYONG MY2002
DIAGNOSTIC INFORMATION AND PROCEDURE
CIGAR LIGHTER
Cigar lighter inoperative
Step
1
2
3
4
5
6
7
8
9
Action
Check fuse F15.
Is the fuse blown?
1. Check for a short circuit and repair if necessary.
2. Replace the fuse.
Is the repair complete?
1. Turn the ignition key to the ACC position.
2. Use a voltmeter to check for voltage at fuse Ef20.
Does the battery voltage available at the fuse Ef20
match the value specified?
Repair the open power supply circuit for fuse Ef20.
1. Remove the electrical connector from the back of
the cigar lighter.
2. Turn the ignition key to the ACC position.
3. Use a voltmeter to check the voltage at the WHT/
DK BLU wire.
Does the battery voltage available at the WHT/DK
BLU wire match the value specified?
Repair the open circuit between the fuse Ef20 and the
cigar lighter.
With the ignition key still in the ACC position, Connect the voltmeter between the WHT/DK BLU and the
BLK wires at the cigar lighter conector.
Does the battery voltage match the value specified?
Repair the open ground circuit.
Replace the cigar lighter.
Value(s)
Yes
No
-
Go to Step 2
Go to Step 3
-
System OK
-
11 - 14 v
Go to Step 5
Go to Step 4
-
System OK
-
11 - 14 v
Go to Step 7
Go to Step 6
-
System OK
-
11 - 14 v
Go to Step 9
Go to Step 8
-
System OK
-
-
System OK
-
Value(s)
-
Yes
Go to Step 2
No
Go to Step 3
-
System OK
-
11 - 14 v
Go to Step 5
Go to Step 4
DISITAL CLOCK
Digital Clock Inoperative
Step
1
2
3
Action
Is either of the fuses Ef10 and F4 blown?
2. Replace the blown fuses.
1. Turn the ignition ON.
2. Use a voltmeter to check battery voltage available
at fuses F4.
Does the voltmeter indicate the value specified?
SSANGYONG MY2002
Digital Clock Inoperative (Cont’d)
Step
1
2
3
4
5
6
7
8
Action
Repair the open power supply circuit for the fuse.
2. Use a voltmeter to check the battery voltage
available at the clock connector terminal D1.
Does the voltmeter indicate the value specified?
Repair the open circuit between the clock connector
terminal D1 and the fuse F4.
Turn the ignition ON.
Is battery voltage available at the clock connector
terminal C13?
Repair the open circuit between the clock connector
terminal C13 and the fuse F4.
Check continuity between the clock connector
terminal C13 and ground.
Does the multimeter indicate the value specified?
Replace the clock.
Repair the open ground circuit between the clock
connector terminal C13 and the ground G201.
Value(s)
Yes
No
−
System OK
−
11 - 14 v
Go to Step 7
Go to Step 6
-
System Ok
-
-
Go to Step 9
Go to Step 8
-
System OK
-
0Ω
Go to Step 10
Go to Step 11
-
System OK
-
-
System OK
-
Value(s)
Yes
No
-
Go to Step 7
Go to Step 3
-
System OK
-
11 - 14 v
Go to Step 5
Go to Step 4
-
Go to Section
2F, Engine
Controls
Go to Step 6
11 - 14 v
Go to Step 8
Go to Step 7
-
System OK
-
SPEEDO METER
Speedometer Is Inoperative
Step
1
2
5
6
7
8
Action
Check fuse F28, and F30.
Is fuse F28 and F30 blown?
2. Replace the fuse F28, and F30.
2. Check the voltage at fuse F28 and F30.
Is the voltage equal to the specified value?
1. connect a scan tool.
2. Check for engine control diagnostic trouble codes
(DTCs).
Is a vehicle speed sensor DTC set?
1. Remove the instrument cluster.
3. Check the voltage at instrument cluster connector
terminal A1.
Is the voltage equal to the specified value?
Repair the open circuit between fuse F30 and the
instrument cluster.
SSANGYONG MY2002
Speedometer Is Inoperative (Cont’d)
Step
8
9
10
11
12
Value(s)
Yes
No
0Ω
Go to Step 10
Go to Step 9
-
System OK
-
0Ω
Go to Step 12
Go to Step 11
-
System OK
-
-
System OK
-
Value(s)
Yes
No
-
Go to Step 2
Go to Step 7
-
Go to Step 3
Go to Step 4
-
System OK
-
-
Go to Step 5
Go to Step 6
-
System OK
-
-
System OK
-
11 - 14 v
Go to Step 9
-
-
System OK
-
Action
Use an ohmmeter to check the resistance between
ground and instrument cluster connector terminal B3.
Does the ohmmeter indicate the specified value?
Repair the open circuit between ground and instrument cluster connector terminal B3.
Use an ohmmeter to check continuity of the DK GRN/
WHT wire between the vehicle speed sensor terminal
1 and instrument cluster connector terminal C10.
Does the ohmmeter indicate the specified value?
Repair the open circuit between the vehicle speed
sensor and the instrument cluster.
Replace the speedometer.
FUEL GAUGE
Fuel Gauge Inoperative
Step
1
2
3
4
5
6
7
8
Action
Turn the ignition ON.
Does the fuel gauge always indicate a full fuel tank
with the ignition ON?
Disconnect the fuel tank sending unit.
Does the fuel gauge change to empty?
Replace the fuel tank sending unit.
Check the wiring harness for a short to ground
between the fuel tank sending unit and the fuel
gauge.
Is there a short to ground?
Repair the short to ground.
Replace the fuel gauge.
1. Disconnect the fuel tank sending unit electrical
connector.
2. Turn the Ignition ON.
3. Check the voltage at the fuel tank sending unit
connector C303 terminal 1.
Does the boltmeter indicate the specified value?
Repair the open circuit between the fuel gauge and
the fuel tank sending unit.
SSANGYONG MY2002
Fuel Gauge Inoperative (Cont’d)
Step
1
2
3
Action
Check continuity between the fuel tank sending unit
connector C303 terminal 3, and groun.
Does the multimeter indicate the specified value?
Repair the open circuit or poor ground connection.
1. With the fuel tank sending unit electrical connector
C303 disconnected, attach a jumper between
ground and C303 terminal 1.
Does the fuel gauge move to full?
Value(s)
Yes
No
0Ω
Go to Step 11
Go to Step 10
-
System OK
-
-
Go to Step 3
Go to Step 6
TEMPERATURE GAUGE
Temperature Gauge Inoperative, Other Gauges OK
Step
1
2
3
4
5
6
7
8
9
Action
Allow the engine to cool to room temperature.
With the ignition ON, does the temperature gauge
always read at the high end of the scale?
Disconnect the coolant temperature sensor electrical
connector.
Does the termperature gauge indicator drop to the
low end of the scale?
Replace the coolant temperature sensor.
Check for a short to ground between the coolant
temperature sensor and the temperature gauge.
Is there a short to ground?
Repair the short to ground.
Replace the temperature gauge.
1. Disconnect the coolant temperature sensor.
3. Check the voltage at the coolant temperature
sensor connector.
Does the the voltage equal the value specified?
Check for an open circuit between the coolant temperature sensor and the temperature gauge.
Repair the open circuit between the coolant temperature sensor and the temperature gauge.
Value(s)
Yes
No
-
Go to Step 7
Go to Step 2
-
Go to Step 3
Go to Step 4
-
System OK
-
-
Go to Step 5
Go to Step 6
-
System OK
-
-
System OK
-
11 - 14 v
Go to Step 10
Go to Step 8
-
Go to Step 8
Go to Step 6
-
System OK
-
SSANGYONG MY2002
INSTRUMENT CLUSTER INDICATOR LAMPS
Instrument Cluster Indicator Lamps Do Not Operate
Step
1
2
3
4
5
6
7
8
9
Action
Is fuse F30 blown?
2. Replace the blown fuse.
Is the relpair complete?
2. Check the votage at fuse F30.
Repair the open power supply circuit to fuse F30.
1. Remove the instrument cluster.
2. Disconnect the instrument cluster connectors A1.
Repair the open circuit between fuese F30 and the
instrument cluster connectors A1.
Check the instrument cluster warning lamp bulbs.
Are the bulbs OK?
1. Replace any warning lamp bulbs that were
defective.
2. Check the charging system to make sure the
alternator is not overcharging.
3. Repair the charging system if necessary.
Replace the instrument cluster.
SSANGYONG MY2002
Value(s)
-
Yes
Go to Step 2
No
Go to Step 3
-
System OK
-
11 - 14 v
Go to Step 5
Go to Step 4
-
System OK
-
11 - 14 v
Go to Step 7
Go to Step 6
-
System OK
-
-
Go to Step 9
Go to Step 8
-
System OK
-
-
System OK
-
REPAIR INSTRUCTIONS
ON-VEHICLE SERVICE
UNIT REPAIR
CENTER TRAY
Removal and Installation Procedure
1. Pull the center tray.
2. Installation should follow the removal procedure
in the reverse order.
COOL
HOT
KAA9E020
CENTER FACIA
1. Remove the floor console. Refer to Section 9G,
Floor Console
2. Remove the center tray. Refer to “Center Tray” in
this section.
3. Remove the center facia with the screws.
KAA9E030
ASHTRAY
1. Remove the center facia. Refer to “Center Facia”
in this section.
2. Remove the ashtray assembly from the center
facia.
KAA9E040
SSANGYONG MY2002
CIGAR LIGHTER
KAA9E050
1. Removed the floor console. Refer to “floor
console” in this section.
2. Remove the center tray. Refer to “Center tray” in
this section.
3. Remove the center facia with the screws. Refer to
“Center Facia” in this section.
4. Remove the ashtray assembly with the screws.
Refer to “Ashtray” in this section.
5. Disconnect the cigar lighter connector.
6. Turn the cigar lighter locker and remove.
CUP HOLDER
in this section.
2. Remove the cup holder with the screws.
KAA9E060
INSTRUMENT PANEL VENT
in this section.
2. Remove the instrument panel vents from the center
facia.
KAA9E070
SSANGYONG MY2002
GLOVE BOX
1. Remove the side facia panel. Refer to “Side Facia
Panel” in this section.
2. Pull and remove the glove box stopper of both.
KAA9E080
3. Remove the glove box with the screws
KAA9E090
CHIME MODULE
KAA9E100
1. Disconnect the negative battery cable.
this section.
in this section.
4. Remove the cup holder. Refer to “Cup Holder” in
this section.
5. Remove the chime module with the screws
HOOD LATCH RELEASE HANDLE
1. Remove the hood latch release handle with the
screws.
KAA9E110
SSANGYONG MY2002
INSTRUMENT LOWER COVER
1. Remove the hood latch release handle. Refer to
“Hood Latch Release Handle” in this section.
2. Remove the screws from the instrument lower
cover.
KAA9E120
3. Disconnect the electrical connector.
4. Remove the instrument lower cover.
KAA9E130
INSTRUMENT CLUSTER TRIM
PANEL
1. Remove the instrument cluster trim panel with the
screws.
KAA9E140
INSTRUMENT CLUSTER
1. Remove the instrument cluster trim panel. Refer
to “instrument cluster trim panel” in this section.
2. Remove the instrument cluster mounting screws
3. Disconnect the instrument cluster electrical
connector.
KAA9E150
SSANGYONG MY2002
SPEEDOMETER/ODOMETER/TRIP
ODOMETER/TACHOMETER
2. Remove the instrument cluster. Refer to
“Instrument Cluster” in this section.
3. Remove the screw of digital clock adjusting knob.
4. Press the clips down and remove the instrument
cluster lens.
KAA9E160
5. Remove the screws and the speedometer/
odometer/trip odometer/tachometer.
KAA9E170
KAA9E180
FUEL GAUGE
KAA9E190
4. Remove the clips down and remove the instrument
cluster lens.
5. Remove the fuel gauge screws and the fuel gauge
from the cluster assembly
SSANGYONG MY2002
TEMPERATURE GAUGE
KAA9E200
cluster lens.
5. Remove the screws and the temperature gauge
from the cluster assembly.
DIGITAL CLOCK
KAA9E210
cluster lens.
5. Remove the digital clock from the cluster
assembly.
INSTRUMENT CLUSTER
INDICATOR LAMPS
3. Remove the defective bulb from the rear of the
cluster.
KAA9E220
SSANGYONG MY2002
INSTRUMENT PANEL
KAA9E230
2. Remove the instrument panel defroster duct.
3. Remove the floor console. Refer to Section 9G,
Floor Console.
this section.
in this section.
6. Remove the automatic temperature control
assembly. Refer to Section 7D, Automatic
Temperature Control Assembly.
KAA9E240
KAA9E250
7. Remove the stereo cassette. Refer to Section 9F,
Audio system.
8. Remove the cup holder. Refer to “Cup Holder” in
this section.
9. Remove the side facia panel. Refer to “Side Facia
Panel” in this section.
10. Remove the glove box. Refer to “Glove Box” in
this section.
11. Remove the instrument cluster trim panel. Refer
to “Instrument cluster trim panel” in this section.
13. Remove the screws and the instrument panel side
trim cover.
14. Remove the instrument lower cover with screws.
Refer to “Instrument Lower Cover” in this section.
15. Disconnect the steering column electrical
connector.
KAA9E250
SSANGYONG MY2002
16. Remove the left heat distributor duct with bolt.
• Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
17. Remove the nuts and the bolts securing the
steering column.
• Dissimilar metals in direct contact with each
corrosion.
KAA9E270
18. Remove the instrument panel nuts below the windshield of both.
•
Dissimilar metals in direct contact with each
corrosion.
KAA9E280
19. Remove the instrument mounting bolts.
•
Dissimilar metals in direct contact with each
corrosion.
KAA9E280
20. Remove the remote keyless entry system antenna
from the instrument panel.
21. Remove the instrument panel.
KAA9E300
SSANGYONG MY2002
SPECIFICATIONS
BULB USAGE CHART
Bulb
Headlamp High/Low
Replacement Bulb Number
65 W / 45 W
Turn Signal Lamp
28 W
Position Lamp
8W
Front Side Maker Lamp
8W
Tail Lamp
8W
Stop Lamp
27 W
Rear Trun Signal Lamp
27 W
Back Up Lamp
27 W
Front Fog Lamp
55 W
Rear Side Maker Lamp
5W
License Plate Lamp
5W
Center High-Mounted Stop Lamp
27 W
Front Interior Courtesy Lamp
8W
Second Interior Courtesy Lamp
10 W
Luggage Compartment Lamp
5W
SSANGYONG MY2002
CIGAR LIGHTER
SCHEMATIC AND ROUTING DIAGRAMS
KAA9E310
SSANGYONG MY2002
CLUSTER (VSS, METER & GAUGE) : DIESEL
KAA9E320
SSANGYONG MY2002
CLUSTER (VSS, METER & GAUGE) : GASOLINE
KAA9E330
SSANGYONG MY2002
WARNING LAMP, TCS INDICATOR
KAA9E340
SSANGYONG MY2002
INDICATOR
KAA9E350
SSANGYONG MY2002
WARNING LAMP
KAA9E360
SSANGYONG MY2002
DIGITAL CLOCK, WARNING CLUSTER ILLUMINATION
KAA9E370
SSANGYONG MY2002
SELECTOR LEVER POSITION LAMP
KAA9E380
SSANGYONG MY2002

INSTRUMENTATION, DRIVER INFORMATION

Transcription

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