QC Series - Sweepster Brooms

Transcription

QC Series
221 Model
Hydraulic Windrow Sweeper
for Loaders
Sweepster Serial Number_________________________
Manual Number: 51-4162
Release Date: November, 2012
Serial Number 0910001 and Up
800-456-7100 www.paladinlcg.com Sweepster 2800 N. Zeeb Rd., Dexter, MI. 48130 United States of America Copyright ©
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Notes
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TABLE OF CONTENTS
PREFACE......................................................................................................................................................4
SAFETY STATEMENTS................................................................................................................................5
GENERAL SAFETY PRECAUTIONS........................................................................................................5-7
SAFETY SIGNS & LABELS..........................................................................................................................8
SERVICE & REPAIR - SAFETY...............................................................................................................9-10
PRODUCT INFORMATION......................................................................................................................... 11
INSTALLATION & REMOVAL...................................................................................................................... 11
STORAGE & OPERATION..........................................................................................................................13
OPERATION...........................................................................................................................................14-15
MAINTENANCE SCHEDULE & RECORD.............................................................................................16-17
MAINTENANCE ....................................................................................................................................18-20
TROUBLESHOOTING...........................................................................................................................21-25
BRUSH HEADS.....................................................................................................................................26-27
BRUSH FRAME ASSEMBLY ....................................................................................................................28
CORE ASSEMBLY ....................................................................................................................................29
BRUSH HEAD STANDS ............................................................................................................................30
BRUSH HEAD LABELS ............................................................................................................................31
HEX DRIVE HUB ASSEMBLY ....................................................................................................................32
MOTOR ASSEMBLIES ...............................................................................................................................33
HYDRAULIC HOSE ASSEMBLIES........................................................................................................34-36
HYDRAULIC ANGLE ASSEMBLY WITH MANIFOLD.................................................................................37
MOUNTING/SWING QUICK ATTACH .......................................................................................................38
HYDRAULIC ANGLE CYLINDER ASSEMBLY............................................................................................39
SIGHT INDICATORS .................................................................................................................................40
SPRINKLER KIT WITHOUT TANK ...........................................................................................................41
HOOD EXTENSION AND DRAPE ASSEMBLY ........................................................................................42
HYDRAULIC ANGLE KIT............................................................................................................................43
HYDRAULIC ANGLE CYLINDER .............................................................................................................43
WATER TANK ASSEMBLIES.................................................................................................................44-45
TORQUE SPECIFICATIONS.................................................................................................................46-48
WARRANTY................................................................................................................................................49
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PREFACE
GENERAL INFORMATION
This product was carefully designed and
manufactured to give you many years of
dependable service. Only minor maintenance (such
as cleaning and lubricating) is required to keep
it in top working condition. Be sure to observe all
maintenance procedures and safety precautions
in this manual and on any safety decals located on
the product and on any equipment on which the
attachment is mounted.
WARNING!
Never let anyone operate this
unit without reading the “Safety
Precautions” and “Operating
Instructions” sections of this
manual. Always choose hard, level
ground to park the vehicle on and
set the brake so the unit cannot
roll.
Unless noted otherwise, right and left sides are
determined from the operator’s control position
when facing the attachment.
NOTE: The illustrations and data used in
this manual were current (according to the
information available to us) at the time of
printing, however, we reserve the right to
redesign and change the attachment as may be
necessary without notification.
BEFORE OPERATION
The primary responsibility for safety with equipment
falls to the operator. Make sure the equipment is
operated only by trained individuals that have read
and understand this manual. If there is any portion
of this manual or function you do not understand,
contact your local authorized dealer or manufacturer
to obtain further assistance. Keep this manual
available for reference. Provide this manual to any
new owners and/or operator’s
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SAFETY ALERT SYMBOL
This is the “Safety Alert Symbol”
used by this industry. This symbol is
used to warn of possible injury. Be
sure to read all warnings carefully.
They are included for your safety and
the safety of others working with you.
SERVICE
Use only manufacturer replacement parts.
Substitute parts may not meet the required
standards.
Record the model and serial number of your unit on
the cover of this manual. The parts department needs this information to insure that you receive the
correct parts.
SOUND AND VIBRATION
“Sound pressure levels and vibration data for
this attachment are influenced by many different
parameters; some items are listed below (not
inclusive):
• prime mover type, age, condition, with or
without cab enclosure and configuration
• operator training, behavior, stress level
• job site organization, working material
condition, environment
Based on the uncertainty of the prime mover,
operator, and job site, it is impossible to get precise
machine and operator sound pressure levels, or
vibration levels for this attachment.”
SAFETY STATEMENTS
DANGER!
THIS SIGNAL WORD IS USED
WHERE SERIOUS INJURY OR
DEATH WILL RESULT IF THE
INSTRUCTIONS ARE NOT
FOLLOWED PROPERLY.
WARNING!
WHERE SERIOUS INJURY OR
DEATH COULD RESULT IF
THE INSTRUCTIONS ARE NOT
FOLLOWED PROPERLY.
CAUTION!
WHERE MINOR INJURY COULD
RESULT IF THE INSTRUCTIONS
ARE NOT FOLLOWED PROPERLY.
NOTICE!
WHERE EQUIPMENT OR
PROPERTY DAMAGE COULD
RESULT IF THE INSTRUCTIONS
ARE NOT FOLLOWED PROPERLY.
THIS SYMBOL BY ITSELF OR
USED WITH A WARNING WORD
THROUGHOUT THIS MANUAL IS
USED TO CALL YOUR ATTENTION
TO INSTRUCTIONS INVOLVING
YOUR PERSONAL SAFETY
OR THE SAFETY OF OTHERS.
FAILURE TO FOLLOW THESE
INSTRUCTIONS CAN RESULT IN
INJURY OR DEATH.
GENERAL SAFETY PRECAUTIONS
WARNING!
WARNING!
READ MANUAL PRIOR TO
INSTALL
Improper installation, operation,
or maintenance of this equipment
could result in serious injury or
death. Operators and maintenance
personnel should read this
manual as well as all manuals
related to this equipment and the
prime mover thoroughly before
beginning installation, operation,
or maintenance. FOLLOW ALL
SAFETY INSTRUCTIONS IN
THIS MANUAL AND THE PRIME
MOVERS MANUAL.
READ AND UNDERSTAND ALL
SAFETY STATEMENTS
Read all safety decals and safety
statements in all manuals prior
to operating or working on this
equipment. Know and obey all
OSHA regulations, local laws
and other professional guidelines
for your operation. Know and
follow good work practices when
assembling, maintaining, repairing,
mounting, removing or operating this
equipment.
KNOW YOUR EQUIPMENT
Know your equipment’s capabilities,
dimensions and operations before
operating. Visually inspect your
equipment before you start, and
never operate equipment that is not
in proper working order with all safety
devices intact. Check all hardware to
assure it is tight. Make certain that all
locking pins, latches, and connection
devices are properly installed and
secured. Remove and replace any
damaged, fatigued or excessively
worn parts. Make certain all safety
decals are in place and are legible.
Keep decals clean, and replace them
if they become worn and hard to
read.
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WARNING!
WARNING!
WARNING!
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PROTECT AGAINST FLYING
DEBRIS
Always wear proper safety glasses,
goggles or a face shield when driving
pins in or out or when operation
causes dust, flying debris, or any
other hazardous material.
LOWER OR SUPPORT RAISED
EQUIPMENT
Do not work under raised booms
without supporting them. Do not use
support material made of concrete
blocks, logs, buckets, barrels or any
other material that could suddenly
collapse or shift positions. Make
sure support material is solid,
not decayed, warped, twisted, or
tapered. Lower booms to ground
level or onto blocks. Lower booms
and attachments to the ground
before leaving the cab or operator’s
station.
USE CARE WITH HYDRAULIC
FLUID PRESSURE
Hydraulic fluid under pressure can
penetrate the skin and cause serious
injury or death. Hydraulic leaks
under pressure may not be visible.
Before connecting or disconnecting
hydraulic hoses, read your prime
movers operator’s manual for
detailed instructions on connecting
and disconnecting hydraulic hoses or
fittings.
• Keep unprotected body parts,
such as face, eyes, and arms as far away as possible from a
suspected
leak. Flesh injected with hydraulic
fluid may develop gangrene or
other permanent disabilities.
• If injured by injected fluid, see a
doctor at once. If your doctor is not
familiar with this type of injury, ask
him to research immediately to
determine proper treatment.
• Wear safety glasses, protective
clothing, and use a sound piece of
cardboard or wood when
searching for hydraulic leaks.
DO NOT USE YOUR HANDS!
SEE ILLUSTRATION.
WARNING! DO NOT MODIFY MACHINE OR
ATTACHMENTS
Modifications may weaken the
integrity of the attachment and may
impair the function, safety, life and
performance of the attachment.
When making repairs, use only
the manufacturer’s genuine parts,
following authorized instructions.
Other parts may be substandard
in fit and quality. Never modify
any ROPS (Roll Over Protection
System) equipment or device. Any
modifications must be authorized in
writing by the manufacturer.
WARNING! SAFELY MAINTAIN AND REPAIR
EQUIPMENT
• Do not wear loose clothing, or any
accessories that can catch in
moving parts. If you have long hair,
cover or secure it so that it does
not become entangled in the
equipment.
• Work on a level surface in a well-lit
area.
• Use properly grounded electrical
outlets and tools.
• Use the correct tool for the job at
hand. Make sure they are in good
condition for the task required.
• Wear the protective clothing
equipment specified by the tool
manufacturer.
WARNING! SAFELY OPERATE EQUIPMENT
Do not operate equipment until you
are completely trained by a qualified
operator in how to use the controls,
know its capabilities, dimensions,
and all safety requirements. See
your prime movers manual for these
instructions.
• Keep all step plates, grab bars,
pedals, and controls free of dirt,
grease, debris, and oil.
• Never allow anyone to be around
the equipment when it is operating.
• Do not allow riders on the
attachment or the prime mover.
• Do not operate the equipment
from anywhere other than the
correct operators position.
• Never leave equipment unattended
with the engine running or with this
attachment in a raise position.
• Do not alter or remove any safety
feature from the prime mover or
this attachment.
• Know your work site safety rules as
well as traffic rules and flow. When
in doubt on any safety issue,
contact your supervisor or safety
coordinator for an explanation.
WARNING!
KNOW WHERE UTILITIES ARE.
Observe overhead electrical and
other utility lines. Be sure equipment
will clear them. When digging, call
your local utilities for location of
buried utiliy lines, gas, water and
sewer, as well as any other hazard
you may encounter.
WARNING!
EXPOSURE TO RESPIRABLE
CRYSTALLINE SILICA
DUST ALONG WITH OTHER
HAZARDOUS DUSTS MAY
CAUSE SERIOUS OR FATAL
RESPIRATORY DISEASE.
It is recommended to use dust
suppression, dust collection and
if necessary personal protective
equipment during the operation of
any attachment that may cause high
levels of dust.
WARNING!
REMOVE PAINT BEFORE
WELDING OR HEATING.
Hazardous fumes/dust can be
generated when paint is heated by
welding, soldering or using a torch.
Do all work outside or in a well
ventilated area and dispose of paint
and solvent properly. Remove paint
before welding or heating.
When sanding or grinding paint,
avoid breathing the dust. Wear
an approved respirator. If you use
solvent or paint stripper, remove
stripper with soap and water before
welding. Remove solvent or paint
stripper containers and other
flammable material from area. Allow
fumes to disperse at least 15 minutes
before welding or heating.
WARNING! END OF LIFE DISPOSAL.
At the completion of the useful
life of the unit, drain all fluids
and dismantle by separating the
different materials (rubber, steel,
plastic, etc.). Follow all federal,
state and local regulations for
recycling and disposal of the fluid
and components.
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SAFETY SIGNS & LABELS
8. 50-0721
7. 50-0643
4. 41043
11
10
Dual Motor Shown
4
9. 50-0722
10. 50-0724
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9
10
8
Serial Tag
Location
Item Part
11. 50-0726
QtyDescription
There are several specific signs on this sweeper.
The exact location of the hazards and description of
the hazards are reviewed.
4.
41043 1 Label, Warning, Hazardous Dust
7.
50-0643 2 Label, Tie Down Point
8.
50-0721 2 Label, Warning, Crush Hazard
9.
50-0722 1 Label, Warning, Misuse Hazard
10.
50-0724 2 Label, Warning, High Pressure Fluid
11.
50-0726 2 Label, Warning, Flying Objects & Entanglement
12.
50-0775 2 Label, Warning, Crush Hazard
Placement or replacement of Safety Signs
Instructions
1. Clean the area of application with nonflammable
solvent, and then wash the same area with soap
and water.
1. Keep all safety signs clean and legible.
12. 50-0775
SAFETY SIGNS & LABELS
2. Allow the surface to fully dry.
3. Remove the backing from the safety sign,
exposing the adhesive surface.
4. Apply the safety sign to the position shown in
the diagram above and smooth out any bubbles.
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2. Replace all missing, illegible, or damaged safety
signs.
3. Replacement parts, for parts with safety signs
attached, must also have safety signs attached.
4. Safety signs are available, free of charge, from
your dealer or from SWEEPSTER.
SERVICE & REPAIR - SAFETY
CAUTION!
DO NOT MODIFY THE SWEEPER
IN ANY WAY. Personal injury could
result. If you have questions, contact
your dealer or SWEEPSTER.
Repair or adjust the sweeper in a safe area, away
from traffic and other hazards.
Before adjusting or servicing the sweeper, lower
the sweeper to the ground, stop the prime mover
engine, set the brakes and remove the key from the
ignition.
CAUTION!
A SWEEPER IS A DEMANDING
MACHINE. Only fully trained
operators or trainee operators under
supervision of a fully trained person
should use this machine.
Before operating sweeper:
While operating sweeper:
•When operating sweeper, adhere to all
government rules, local laws and other
professional guidelines for your sweeping
application.
•Before leaving the operators area for any
reason, lower the sweeper to the ground. Stop
the prime mover engine, set the brakes and
remove the key from the ignition.
•Minimize flying debris - use the slowest rotating
speed that will do the job.
•Keep hands, feet, hair and other loose clothing
away from all moving parts.
•Leave the brush hood (shield) and all other
shields and safety equipment in place when
operating the sweeper.
•Learn sweeper and prime mover controls in an
off-road location.
•Be aware of extra weight and width a sweeper
adds. Reduce travel speed accordingly.
•Be sure that you are in a safe area, away from
traffic or other hazards.
•When sweeping on rough terrain, reduce speed
to avoid “bouncing” the sweeper. Loss of
steering can result.
•Never sweep toward people, buildings, vehicles
or other objects that can be damaged by flying
debris.
•Make sure all hydraulic hardware and hydraulic
fittings are tight.
•Replace any damaged or fatigued fittings or
hoses.
•Only operate the sweeper while you are in the
seat of the prime mover. The seat belt must be
fastened while you operate the prime mover.
Only operate the controls while the engine is
running. Protective glasses must be worn while
you operate the prime mover and while you
operate the sweeper.
•Check all hardware holding the sweeper to the
host machine, making sure it is tight.
•Replace any damaged or fatigued hardware
with properly rated fasteners.
•Remove from the sweeping area all property
that could be damaged by flying debris.
•Be sure all persons not operating the sweeper
are clear of the sweeper discharge area.
•Always wear proper apparel such as a long
sleeved shirt buttoned at the cuffs; safety
glasses, goggles or a face shield; ear
protection; and a dust mask.
•While you operate the sweeper slowly in an
open area, check for proper operation of all
controls and all protective devices. Note any
repairs needed during operation of the sweeper.
Report any needed repairs.
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SERVICE & REPAIR - SAFETY
CAUTION ! Do not modify the sweeper in any
way. Personal injury could result.
If you have questions, contact your
dealer or SWEEPSTER.
Repair or adjust the sweeper in a safe area, away
from traffic and other hazards.
Before adjusting or servicing - lower the sweeper to
the ground, set parking brake, shut down the prime
mover and remove the key from the ignition.
When working on or around the sweeper, safely
secure it from falling or shifting.
Service & Repair - Hydraulic Safety
Stop the prime mover engine and release hydraulic
pressure before servicing or adjusting sweeper
hydraulic systems.
WARNING! Escaping hydraulic fluid can have
enough pressure to penetrate the skin, causing serious personal
injury.
Check lines, tubes and hoses carefully. Do not
use your hand to check for leaks. Use a board
or cardboard to check for leaks. Tighten all
connections to the recommended torque.
Do not bend high pressure lines. Do not strike high
pressure lines, Do not install bent lines, bent tubes,
or kinked hoses. Do not install damaged lines,
damaged tubes, or damaged hoses.
Repair loose lines, loose tubes, and loose hoses.
Repair damaged lines, damaged tubes, and
damaged hoses. Leaks can cause fires. See your
SWEEPSTER dealer for repair or replacement
parts.
Replace the parts if any of the following conditions
are present:
•The end fittings are damaged or leaking.
•The outer covering is chafed or cut.
•The reinforcing wire layer is exposed.
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•The outer covering is ballooning locally.
•The hose is kinked or crushed.
•The hoses have been pulled or stretched.
Make sure that all clamps, guards, and shields are
installed correctly.
PRODUCT INFORMATION
Specifications and Model Views
Sweeping Width at 0° Articulation
QC Brush Head
92.0
Maximum Width94.5at 0° Articulation
Maximum Length at 0° Articulation
Approximate
Weight with
mounting
Maximum Length
at 0° Articulation
Maximum Width at
0° Articulation
1338 lbs
122.8 inches
9 Ft
97 inches
8 Ft
100 inches
9 Ft
Maximum Width at
Full Articulation
105.8 inches
8 Ft
115.7 inches
9 Ft
Sweeping Width at
0º Articulation
95 inches
8 Ft
107 inches
9 Ft
82 inches
8 Ft
93 inches
9 Ft
Maximum Length
at Full Articulation
9 Ft
80 inches with Mounting
8 Ft
Sweeping Width at
Full Articulation
85.8
Range of Hydraulic Oil Flow
Maximum Length at Full Articulation
74.5
1298 lbs
110.8 inches
74.5
Maximum Width 92.0
at Full Articulation
Sweeping Width at Full Articulation
Single Motor Dual Motor
1248 lbs
1288 lbs 8 Ft
85.8
Single Motor
18 cubic inch
10-18
Single Motor
28 cubic inch
12-25
Dual Motor
18 cubic inch
18-36
Maximum Hydraulic Oil Pressure
Single Motor
18 cubic inch
3500 psi
Single Motor
28 cubic inch
3000 psi
Dual Motor
18 cubic inch
3500 psi
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INSTALLATION & REMOVAL
Sweeper Installation
WARNING! Improper attachment of
sweeper could result in injury
or death. Do not operate this
machine until you have positive
indication that the attachment is
securely mounted.
Removing the Sweeper
1. Position the broom on a level surface.
2. Enter the prime mover.
3.
Fasten the safety restraints.
4.
Start the engine.
5. Disengage the parking brake.
verify that all mounting procedures have been
successfully completed. Contact SWEEPSTER
for instructions if the limiting stops do not contact
properly.
WARNING! Serious injury or death may
result from disengaging the
sweeper when the sweeper
is in an unstable position or
carrying a load. Place the
sweeper in a stable position before
disengaging.
NOTICE! Hoses for the sweepers must be
removed before the quick attach is
disengaged. Pulling the sweeper
with the hoses could result in
damage to the prime mover or the
sweeper.
6. Align the attachment mechanism with the
mounting on the broom, attach to the prime
mover. Follow the attaching procedure in the
prime mover owners manual.
1. Lower the broom to the ground.
7. Engage the parking brake and shut down the
prime mover. Be sure to relieve pressure to the
auxiliary hydraulic lines.
8. Unfasten safety restraints and exit the prime
mover.
3. Unfasten safety restraints and exit prime mover.
9. Lock jack stands in stowed position.
(if available)
10. Ensure that the hydraulic quick couplers are
clean. Connect hydraulic lines for the broom
to the prime mover. Twist the collar of the quick
couplers one quarter of a turn in order to secure
the hydraulic connections.
11. While the loader arms are lowered, visually
inspect the attachment mechanism to ensure
that it is securely mounted.
12.Enter prime mover, fasten safety restraints and
start the prime mover.
13. Carefully raise the loader and cycle the
rollback/dump cylinders to check clearances,
that limiting stops make proper contact and
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4. Lock jack stands in lowered position.
(if available)
5. Disconnect the broom hydraulic lines from the
prime mover. Connect quick couplers together to
keep clean.
6. Disengage attachment locking mechanism.
(mechanical type)
7. Enter prime mover, fasten safety restraints and
start the prime mover.
8. Disengage attachment mechanism. (hydraulic
type)
9. Disengage the parking brake, and back away
from the broom.
STORAGE & OPERATION
Storage
NOTICE! Do not store the sweeper with
weight on the brush. Weight will
deform the bristles, destroying the
sweeping effectiveness. To avoid
this problem, place the sweeper on
blocks or use storage stands.
Do not store polypropylene
brushes in direct sunlight. The
material can deteriorate and
crumble before the bristles are
worn out. Keep polypropylene
brush material away from intense
heat or flame.
During Use:
Carry the sweeper low to the ground so the operator
has good visibility and stability. Avoid any sudden
movements.
Avoid excessive downward pressure on the brush
sections to prevent excessive wear. A two to four
inch wide pattern is sufficient for most applications.
Ensure that the adjustment bolts are equally
adjusted in order to prevent an uneven wear
pattern. To adjust pattern see “Adjusting Brush
Pattern”.
Observe wind direction. Sweeping with the wind
makes sweeping more effective and helps keep
debris off the operator.
The terms swing and angle are used
interchangeably.
Manual Angle
1. Remove the lock pin from links.
2. Position the brush head at the desired angle,
aligning holes in the inner and outer link.
3. Insert and close the lock pin.
2. Position the brush head at the desired angle by
using the valve control for the swing function.
To sweep:
1.
Manual angle only - Swing the brush head
assembly the direction that you want to direct
debris.
2.
Start the prime mover at idle and raise the
brush.
3.
Hydraulic angle only - Swing the brush head
assembly the direction that you want to direct
debris.
4.
Engage the brush and then lower it to the
ground.
5.
Increase prime mover engine rpm to sweeping
speed.
6.
Travel forward at 5 mph (8 kph) or less.
Operating Tips
Vary brush, engine and travel speeds to match
sweeping conditions.
Large Areas
When sweeping a large area, as a parking lot,
make a path down the middle and sweep to both
sides. This reduces the amount of debris that the
sweeper must sweep to one side.
Snow
Fast brush speeds and slow travel speeds are
needed to sweep snow effectively. Start at 3/4
throttle and the lowest gear of the prime mover.
For wet and/or deep snow, increase to almost full
throttle. This helps keep snow from packing up
inside the brush hood.
Hydraulic Angle
In deep snow you may need to make multiple
passes to get down to a clean surface.
1. Start the prime mover.
Always sweep with the wind at your back.
13
OPERATION
Dirt & Gravel
To adjust the mounting:
To keep dust at a minimum, use the optional dust
suppression kit or plan sweeping for days when it is
overcast and humid or after it has rained.
1. Drive the loader and sweeper to a flat surface.
Low brush speeds and moderate travel speeds work
best for cleaning debris from hard surfaces. Brush
speeds that are too fast tend to raise dust.
To sweep gravel, use just enough brush speed to
“roll” the gravel, not throw it.
Heavy Debris
2. Lower the sweeper so the casters sit on the
ground.
3. Adjust the loader arms so the tops of the
U-channels on the sweeper and the tops of the
U-channels on the loader arms are even.
(figure 1)
4. Adjust the brush height according to Setting
Brush Pattern.
Travel slowly - 2 to 3 mph (3-5 kph)
Sweep a path less than the full width of the
sweeper.
Increase engine speed if debris becomes very
heavy.
Aligning Mounting
The mounting incorporates a four-bar linkage
system that allows the sweeper to move up and
down independently of the loader arms. This
feature is very important because it permits the
sweeper to follow the contours of the ground,
offering a good sweep.
NOTICE!
ADJUST THE FOUR-BAR LINKAGE
before each operation to avoid
sweeper damage.
Sweeping with a properly adjusted mounting offers
efficient performance, while using the mounting
out of adjustment can cause severe damage to
the sweeper and can result in a poor sweep. If the
U-channels on the loader arms are positioned too
low, the sweeper must support the loader arms, an
amount of weight far greater than the sweeper is
designed to carry. If the U-channels on the loader
arms are too high, the sweeper cannot sweep into
the low areas.
14
Figure 1
OPERATION
Leveling
Level the sweeper for even brush wear and effective
use.
CAUTION! Avoid injury. Before adjusting the
sweeper, always turn off the sweeper
and the prime mover engine and
remove the key.
1. Move the sweeper to a flat, paved surface.
Figure 2
2. Lower the brush head assembly to the ground.
Setting Brush Pattern
3. Position the brush head assembly straight
ahead.
A properly adjusted brush offers the best sweeper
performance. To check the brush pattern:
1. Move the sweeper to a dusty, flat surface.
5. Unfasten safety restraints and exit prime mover.
6. On each side, measure from the brush frame to
the ground (figure 1). If measurements are not
equal:
Loosen hardware that attaches the swing
assembly to the brush head assembly; lower the
high side of the brush head until both sides are
an equal distance above the ground. Tighten the
hardware. (figure 2)
2. Set the prime mover’s parking brake and leave
the engine running.
3. Start the sweeper at a slow speed: lower it
so the bristle tips touch the ground. Run the
sweeper in a stationary position for 10 seconds.
4. Raise the sweeper and back away; switch off
the engine and remove the key. The brush
pattern left in the dust should be 2-4 inches (51102 mm) wide, running the length of the brush.
(Compare the swept area with figure 3.)
5. Adjust the brush pattern as necessary.
Swept Area
Figure 1
2-4 in.
(51-102 mm)
Figure 3
15
MAINTENANCE SCHEDULE
Maintenance Schedule
Procedure
Brush Head Assembly - Level
Brush Pattern - Check (See Pattern Adjustment)
Cylinders - Retract rods
- Grease threaded and ball ends to
prevent rust.
Filter, Air, Prime Mover - Clean
Fittings/Hoses, Hydraulic - Check for leaks/Tighten
Check for damage
Fittings, Zerk - Grease (See lubrication points)
Oil, Hydraulic - Check level
Hardware - Check for tightness
Oil Cleanliness Requirements
NOTICE!
16
All hydraulic fluid shall be filtered
before use in any SWEEPSTER
product to obtain the ISO
cleanliness standard of 17-14 or
better, unless explicitly specified
otherwise.
Before
After
100
500 See Prime
Each Use Each Use Hours Hours
Mover
Manual
MAINTENANCE RECORD
Date
Maintenance Procedure Performed
Performed by
Comments
17
MAINTENANCE
Replacing Brush Sections
1. Remove motor mount retainer pins. Retain
hardware for reinstallation. Remove motor
mount(s).
2. Remove idler bearing shaft mounting plate
retainer pins from side. Retain hardware for
reinstallation. (Single motor only)
3. Remove core from brush head assembly.
4. Remove retaining plate from core assembly.
5. Remove old sections.
6. Install new sections by doing the following:
figure 1
a. Slide the first section onto the core with the
drive pins on each side of a tube. Make sure
that the drive pins angle up. (figure 1)
b. Install a second section with drive pins
rotated 180° from those on the first section.
(figure 2)
c. Continue installing sections, rotating each
section 180° until the core is full.
7. Re-attach the section retainer with previously
removed hardware.
8. Lay core on ground. Lower frame over core.
9. Re-attach bearing mounting plate with
previously removed hardware. (Single motor
only)
10.Re-attach motor mounts with hardware removed
in first step.
18
figure 2
MAINTENANCE
Lubrication Points
The following grease fittings should be greased
before each use. See figure for locations.
1. Core bearing (1 fitting - single motor only)
2. Brush Head Pivot (2 fitting)
3. Parallel Link Pins (8 fittings)
Not Shown:
Hydraulic Angle Cylinder (1 fitting)
Top Link (2 fittings)
Caster Assembly (2 fittings)
3
3
2
1
19
MAINTENANCE
Hydraulic Hose Routings
TOP HOSE
PRESSURE
TOP HOSE
PRESSURE
PRESSURE
TOP
TANK
BOTTOM
PRESSURE
TOP
BOTH SIDE
TANK
BOTTOM
BOTH SIDE
Manual Angle: Connect pressure line to female
quick disconnect. Connect return line to male quick
disconnect.
Hydraulic Angle: Connect pressure line to female
quick disconnect . Connect return line from brush
motor(s) to “P” port on manifold. Connect “T” port on
manifold to male quick disconnect.
Note:
Quick Disconnect Set-Up
Your broom comes equipped with standard ISO 16028 hydraulic quick disconnects (QD’s). They are factory
installed using the broom female QD as the pressure line. If your skid steer loader male QD is not the
pressure line you will need to swap the positions of the broom QD’s.
20
TROUBLESHOOTING
Brush Head Assembly
Problem
Brush rotates in wrong direction
Brush slows or stops when
sweeping
Possible Cause
Hoses installed incorrectly
Brush pattern too wide
Travel speed too fast
Trying to sweep too much
material at once
Relief pressure set too low
Filter plugging
Brush head assembly “bounces” Travel speed too fast and/or
during sweeping
brush speed too slow
Brush wears into cone shape
Sweeper is not level
Brush wears very quickly
Tires on prime mover at
different pressures or are
different sizes
Brush pattern too wide
Worn Section Standard
Section OD, Ring ID
New
24
26
32
36
36
46
6.38
8.00
10.00
10.00
10.63
19.38
Possible Solution
Switch hoses at bulk head fittings
Adjust brush pattern to 2-4 inches
(51-102mm) wide: see: Adjusting
Brush Pattern
Travel no more than 5 mph (8 kph)
while sweeping (2-3 mph
recommended)
Make several passes with sweeper
Set relief pressure to 2000 psi
(138.0 bars)
Change or clean hydraulic oil filter
Find correct combination of ground
and brush speeds: do not travel at
more than 5 mph (8 kph)
Level sweeper before each use:
see: Leveling
Check tire sizes and rating: make
corrections as necessary
Adjust brush pattern to 2-4 inches
(51-102mm) wide: see: Setting
Brush Pattern
Reference
Information
Section
OD, Worn
Exposed
Bristle, Worn
Bristle
Length
Exposed
Bristle, New
17
18
22
24
25
34
3.8
4.0
5.0
6.0
6.0
6.0
8.50
9.00
11.00
13.00
12.69
13.31
7.5
8.0
10.0
12.0
11.4
12.1
21
TROUBLESHOOTING
Hydraulic Cylinders - Lift & Swing
Problem
Hydraulic cylinder neither
extends nor retracts
Possible Cause
No power from controls
because wires are broken or
disconnected
No power from controls
because switch is broken
Hydraulic oil level too low
Possible Solution
Reconnect wires if disconnected;
replace wires if broken
Replace switch
Fill tank to 2-3 inches (51-76mm)
from top of tank with ISO VG-46
oil
Tighten hoses and fittings
Hoses or fittings loose or
disconnected
Restriction in hoses
Hydraulic cylinder only
extends or only retracts
Remove bends in hoses, remove
obstructions inside hoses
Contact Sweepster Technical
Service
Contact Sweepster Technical
Service
Bent Spool
Dirt or debris in spools
Hydraulic System
Problem
Hydraulic motor seals leak
Possible Cause
Back pressure exceeds
1000 psi
Motor is failing
Possible Solution
Contact Sweepster
High number of hours on
motor; Contact dealer to
rebuild or replace
Hydraulic Schematic
A
B
P
T
P
22
T
C
A
F
H
VIEW "A-A"
PLUG - A, D, E, G & H
VIEW "A-A"
A
H
D
B
A
E
G
H
FROM
+
TO
CONTROL OUT
A
A
1.0
BATTERY
NEGATIVE-
BATTERY
+
POSITIVE
VIEW "A-A"
A
A
BATTERY
NEGATIVE
1.0
FROM
H
A
A,D,E,G,H PLUG
A,D,E,G,H PLUG
A
TO
APPLICATION
TO
APPLICATION
BATTERY
+
BATTERY
POSITIVE
NEGATIVE-
CONTROL OUT
CONTROL FOUT
C
FROM
IDENTIFICATION
POSITIVE
APPLICATION
1.0
BATTERY
NEGATIVE-
BATTERY
+
POSITIVE
A
IDENTIFICATION
FROM
A
B
B
D
F
3
A
E
A
C
H
G
D
1
B
D
B
F
A,D,E,G,H PLUG
B
A
C
A
A
1.0
Serial Number 1118199 & Down
A
E
A
C
H
G
TO
APPLICATION
A,D,E,G,H PLUG
E
F
A
TO
B
D
H
G
A
E
F
TO
A,D,E,G,H PLUG
B
CONTROL OUT
A
C
H
G
FROM
APPLICATION
B
APPLICATION
D
B
C
F
A
CONTROL OUT
A
E
CONTROL OUT
A
1.0
BATTERY
NEGATIVE-
BATTERY
+
POSITIVE
VIEW "A-A"
A
G
B
D
F
E
A
C
H
A,D,E,G,H PLUG
IDENTIFICATION
G
A
H
B
C
F
G
D
E
1. 07-3152 1 Circuit Breaker
2. 07-0868 1 Switch
LAF9441 WIRE HARNESS
A
A
1.0
BATTERY
NEGATIVE-
BATTERY
+
POSITIVE
VIEW "A-A"
CONTROL OUT
A
A
H
B
C
F
G
D
E
BATTERY
NEGATIVE-
2
A
RE HARNESS LAF9441 WIRE HARNESS
IDENTIFICATION
B
G
VIEW "A-A"
LAF9444 WIRE
HARNESS
BATTERY
1.0
IDENTIFICATION
TO
APPLICATION
C
F
D
E
Item Part QtyDescription
BATTERY
+
POSITIVE
VIEW "A-A"
B
TO
D
E
TO
APPLICATION
A
ATION
A
H
FROM
Wiring Harness
SS
NESS
B
G
HARNESS
SS
C
F
PLUG - A, D, E, GG & BH
D
E
IDENTIFICATION
TROUBLESHOOTING
A
A
B
B
B
B
B
23
D
E
RED
BLACK
12
12
1A
1B
1C
2
3
BLACK
RED
YELLOW
16
16
16
3
PACKARD 12045773 & SEAL
-
DEUTSCH 2 PIN A
PACKARD PIN C
A
1
WIRE TO BE TYPE GXL
1A
-
DEUTSCH 1 PIN A
PACKARD PIN B
BRAID OVER WIRES
ULTRA SONIC SPLICE
-
DEUTSCH 2 PIN B
ULTRA SONIC SPLICE
A
ULTRA SONIC SPLICE
TYPE
TERMINAL
-
-
SIZE
DEUTSCH 1 PIN B
ULTRA SONIC SPLICE
TO
APPLICATION
X
X
-
END (LEFT)
(BEYOND HARNESS)
ULTRA SONIC SPLICE
PACKARD PIN F
FROM
X
-
1B
-
-
-
X
X
X
X
X
-
NO
1C
EXTRA WIDE
PROTECTION
YES
-
-
-
SIZE
1 WIRE TO BE TYPE GXL
NO
YES
EXTRA WIDE
PROTECTION
07-7737
1B
RING TERMINAL (WAYTEK # 32205)
ULTRA SONIC SPLICE
RING TERMINAL (WAYTEK # 32205)
TYPE
TERMINAL
-
-
-
-
-
SIZE
-
-
-
DEUTSCH 0462-201-16141 & SEAL
DEUTSCH 0462-201-16141 & SEAL
DEUTSCH 0462-201-16141 & SEAL
1A
1B
2
WIRE NO.
-
-
-
-
-
YES
X
X
X
X
X
NO
EXTRA WIDE
PROTECTION
X
X
X
NO
EXTRA WIDE
PROTECTION
YES
DEUTSCH 0462-201-16141 & SEAL
ULTRA SONIC SPLICE
TYPE
TERMINAL
END (RIGHT)
(BEYOND HARNESS)
ULTRA SONIC SPLICE
TYPE
TERMINAL
END (LEFT)
(BEYOND HARNESS)
A
VIEW A-A
BLACK
16
2
BLACK
16
IDENTIFICATION
WIRE
1A
0.38
PACKARD PIN B
BATTERY (-)
25 Amp Minifuse
-
PACKARD PIN A
ULTRA SONIC SPLICE
0.38
SIZE
ULTRA SONIC SPLICE
TO
BATTERY (+)
APPLICATION
END (LEFT)
(BEYOND HARNESS)
B
PLUG A,D,E,G, & H
B
C
F
A
H
G
RED
GUAGE
12
FROM
WIRE
A
1A
2
1A
WIRE NO.
1A
1B
2
IDENTIFICATION
WIRE NO.
24
GAUGE
B
A
1A
1B
1C
2
3
1C
3
1B
2
2
1B
Wiring Harness
WIRE NO.
07-7733
TROUBLESHOOTING
Serial Number 1119001 & Up
B
16
16
16
16
BLACK
RED
RED
YELLOW
B
A
F
G
H
VIEW A-A
D
C
E
B
A
3
4
PLUG - A,D,E,G, & H
1
POWER IN
2
1
1
SIZE
-
3
4
2
VIEW B-B
B
A
C
EXTRA WIDE
PROTECTION
NO
YES
X
X
X
X
SIZE
0.25
0.25
0.25
TYPE
SPADE TERMINAL (FEMALE)
TERMINAL
EXTRA WIDE
PROTECTION
YES
NO
X
X
X
X
-
END (RIGHT)
(BEYOND HARNESS)
FLANGE W/ SLOT FOR
VELCRO MOUNTING STRAP
BRAID OVER WIRES
TYPE
TERMINAL
WIRE TO BE TYPE GXL
TO
PACKARD PIN A (2-PIN)
SWITCH 1-A
SWITCH 1-B
SWITCH 1-C
APPLICATION
FROM
PACKARD PIN F (8-PIN)
PACKARD PIN B (2-PIN)
PACKARD PIN B (8-PIN)
PACKARD PIN C (8-PIN)
END (LEFT)
(BEYOND HARNESS)
1
2
3
4
1.
2.
N/A
1
50-0942 1
Boot, Full
Decal, Swing Arrow
Qty Description
DO NOT USE A NUT ON THE OUTSIDE OF
CONTROL BOX BETWEEN THE SWITCH
BOOT AND BOX.
SWITCH
MOTION
1
Item Part
B
B
2
Wiring Harness
WIRE NO.
CONTROL OUT
GUAGE
1
2
3
4
IDENTIFICATION
WIRE
WIRE NO.
07-7734
TROUBLESHOOTING
Serial Number 1119001 & Up
25
SINGLE MOTOR BRUSH HEAD
1
3
2
4
Item Part NOTE:
TOP PORT PRESSURE
BOTTOM PORT RETURN
Qty Description
1. 28-10095-8 1
28-10095-9 1
2. 28-10309-8 1
28-10309-9 1
3. 28-10313-8 1
28-10313-9 1
4. 28-9849-1 1
28-9849-2 1
5. 28-9862 1
Assembly, Core 8 Ft
Assembly, Core 9 Ft
Assembly, Brush Frame 8 Ft
Assembly, Hydraulic Hose 8 Ft
Assembly, Motor, Hydraulic, 18.3 CI
Assembly, Idler
Not Shown:
01-1210-8
01-1210-9
01-1209-8
01-1209-9
01-1213-8
01-1213-9
01-1214-8
01-1214-9
Set Section, 32, 10, Poly, Convoluted, 8 Ft
Set Section, 32, 10, Mixed, Convoluted, 8 Ft
Set Section, 32, 10, Wire, Convoluted, 8 Ft
Set Section, 32, 10, 1/2 & 1/2, Convoluted, 8 Ft
26
5
1
1
1
1
1
1
1
1
DUAL MOTOR BRUSH HEAD
1
3
4
2
NOTE:
TOP PORT PRESSURE
BOTTOM PORT RETURN
Item Part Qty Description
1. 28-10095-8 1
28-10095-9 1
2. 28-10309-8 1
28-10309-9 1
3. 28-10314-8 1
28-10314-9 1
4. 28-9849-1 2
Assembly, Core 8 Ft
Assembly, Core 9 Ft
Not Shown:
01-1210-8
01-1210-9
01-1209-8
01-1209-9
01-1213-8
01-1213-9
01-1214-8
01-1214-9
1
1
1
1
1
1
1
1
27
BRUSH FRAME ASSEMBLY
17
2
4
12
19
18
11
8
10
5
2
6
20
7
15
1
3
14
13
9
16
NOTE:
APPLY LOCTITE TO ITEM 11 .
1.
Item Part
QtyDescription
1. 07-0249 1
2. 07-2952 18
3. 07-3311 1
4. 07-3617 27
5. 07-3736 2
6. 07-3738 2
7. 07-3740 2
8. 07-3747 8
9. 07-3842 4
10.07-4927 6
11.07-6769 8
12.07-7115 2
28
Chain, 1/4 x 22 Links
Screw, HFH, CL10.9, M6-1 x 20
Link, Quick, 5/16
Nut, Insert, Hex, M6 x 1
Washer, Flat, CL8.8, M8
Washer, Lock, Split, Medium, M8
Screw, CL10.9, M8-1.25 x 30mm
Ring, Snap
Washer, Fender, CL8.8, M6
Screw, CL10.9, M10-1.5 x 16mm
Nut, Insert, M8-1.25
Item Part
QtyDescription
13.13-10004 2
14.13-12617 1
15.13-14083 8
16.13-16994-8 1
13-16994-9 1
17.13-16995-8 1
13-16995-9 1
18.13-16996 1
19.13-16997 1
20.RHW8068 8
Pin, Pivot, Lift, Arm
Plate, Mounting, Pivot
Stud, Mounting, Motor
Weld, Frame, Brush 8 Ft
Weld, Frame, Brush 9 Ft
Sheet, Hood 8 Ft
Sheet, Hood 9 Ft
Sheet, Hood, Side, Left
Sheet, Hood, Side, Right
Pin, Linch, .25-1.56
CORE ASSEMBLY
5
1
4
2
3
Item Part
QtyDescription
1. 07-3617 4
2. 07-3730 4
3. 07-3731 4
4. 13-13166 1
5. 13-15866-8 1
13-15866-9 1
Screw, HHC, CL10.9, M6-1 x 30mm
Plate, Ring, Core, End
Weld, Core, 8 Ft
Weld, Core, 9 Ft
29
BRUSH HEAD STANDS
6
4
1
2
8
3
9
5
Item Part
QtyDescription
1. 07-0260 2
2. 07-0699 2
3. 07-1717 4
4. 07-3279 2
5. 07-3375 2
6. 07-4036 4
7. 07-4748 2
8. 13-17002 2
9. 13-17118 2
30
7
Pin, Clevis, Gr2, 3/8, 2 3/4
Pin, Cotter, Gr2, 1/8 x 1 1/4
Bolt, Carriage, Gr5, 3/8-16 x 1 1/4
Washer, Flat, Gr8, 3/
Lanyard, 1/16 Cable, 1 1/4 Tab, 8
Nut, Hex, Nylock, Gr8, 3/8-16
Pin, Lock, 3/8 x 2
Weld, Stand, Mounting
Weld, Stand
BRUSH HEAD LABELS
11
10
5
Dual Motor Shown
4
2
3
1
7
9
Item Part
10
8
Serial Tag
Location
6
12
QtyDescription
1. 07-3522 2
2. 07-3617 2
3. 07-6869 1
4. 41043 1
5. 50-0252 1
7. 50-0643 2
8. 50-0721 2
9. 50-0722 1
10.50-0724 2
11.50-0726 2
12.50-0775 2
Screw, HFH, CL10.9, M6 x 1
Manual, Holder
Label, Warning, Hazardous Dust
Label, Logo, Sweepster, Large
Label, Tie Down Point
Label, Warning, Crush Hazard
Label, Warning, Misuse Hazard
Label, Warning, High Pressure Fluid Hazard
Label, Warning, Flying Object & Entanglement
Label, Warning, Crush Hazard
31
HEX DRIVE HUB ASSEMBLY
11
7
6
8
1
2
10
3
8
4
9
5
POSITION ZERK
AS SHOWN
Item Part
QtyDescription
1. 07-3747 6
2. 07-3749 6
3. 07-3755 4
4. 07-3756 4
5. 07-3762 4
6. 07-3842 1
7. 07-6196 1
8. 08-0067 2
9. 13-14133 1
10.13-14135 1
11.13-16225 1
32
Screw, HHC, CL10.9, M10-1.5 x 30mm
Nut, Hex, CL10.9, M12-1.75
Ring, Snap
Ring, Snap
Bearing, 1 1/4, 4 Bolt
Plate, Mounting, Bearing
Hub, Hex, 2 1/2, Single Motor
Plate, Receiver, Hex, 2.5
MOTOR ASSEMBLIES
7
4
9
1
8
6
5
10
Service Parts for 03-6444 Motor
07-8215
03-6468
07-7529
3
2
11
Motor, Shaft, Lock, Nut
Seal Kit
Replacement Key
07-8215
03-6468
07-7529
Seal Kit
Replacement Key
Item Part
QtyDescription
1. 03-6444 1
03-5612 1
03-6335 1
03-5613 1
2. 07-3747 6
3. 07-3749 6
4. 07-3754 4
5. 07-3755 4
6. 07-3756 4
7. 07-6683 4
8. 13-14085 1
9. 13-14086 1
10.13-15206 1
11.13-16225 1
Motor, 17.1 CID, 1.25 TPR (Serial # 1234001 & Up)
Motor, 18.3 CID, 1.25 TPR (Serial # 1233199 & Down)
Motor, 24.7 CID, 1.25 TPR (Serial # 1234001 & Up)
Motor, 28.3 CID, 1.25 TPR (Serial # 1233199 & Down)
Nut, Hex, CL10.9, M12-1.75
07-4568 Motor, Shaft, Lock, Nut
03-5503 Seal Kit
07-7286 Replacement Key
Plate, Mounting, Motor
Plate, Handle, Motor
Hub, Hex, 2 1/2 x 1 1/4 Tapered Bore x 3.75
Plate, Receiver, Hex, 2.5
07-4568
03-5644
07-7286
Seal Kit
Replacement Key
33
HYDRAULIC HOSE ASSEMBLY SINGLE MOTOR
1
12
11
10
16
17
3-8
3
9
Item Part
QtyDescription
1. 03-2003 4
2. 03-3531 2
3. 03-5655 2
03-5656 2
9. 03-5901 2
10.07-3738 1
11.07-5287 1
12.07-6396 2
13.07-6531 2
14.07-7115 3
15.13-17014 1
16. RHW8614 1
17. RHW8616 1
34
O-Ring, FS, 3/4
Elbow, 90º, 12MF-12MF
Hose, .5 x 68, 10FF, 12FF, 3.5K 8 Ft
Hose, .5 x 74, 10FF, 12FF, 3.5K 9 Ft
Fitting, 10MB-10MF
Nut, Bulkhead, #12
Screw, HFH, CL10.9, M8-1.25 x 25mm
Nut, Insert, M8-1.25, 22-10ga
Plate, Mounting, Bulkhead Fittings
Cover, Plate
Hose, Cradle
2
13
15
14
HYDRAULIC HOSE ASSEMBLY DUAL MOTOR
11
1
13
2-7
2
10
9
14
15
12
8
Item Part
QtyDescription
1. 03-5160 2
2. 03-5655 4
03-5656 4
8. 03-5901 4
9. 07-3738 2
10.07-5287 2
11.07-6531 2
12.07-7115 4
13.13-17014 1
14. RHW8614 2
15. RHW8616 2
Tee, 12MF-12MF-12MF
Hose, .5 x 68, 10FF, 12FF, 3.5K 8 Ft
Hose, .5 x 74, 10FF, 12FF, 3.5K 9 Ft
Fitting, 10MB-10MF
Screw, HFH, CL10.9, M8-1.25 x 25mm
Plate, Mounting, Bulkhead Fittings
Cover, Plate
Hose, Cradle
35
HYDRAULIC MANUAL ANGLE ASSEMBLY
1
3
B
3
8
2
4
10
2
B
2
6
A
9
12
2
7
DETAIL
B
A
Item Part
QtyDescription
1. 03-1945 2
2. 03-3351 2
3. 03-3763 2
4. 03-9539 2
5. 07-0206 2
6. 07-1718 2
7. 07-2105 1
8. 07-2116 2
9. 07-3654 2
10.13-17041 1
11.13-2452 1
12.13-2453 1
36
Fitting, 12MB-12MF
Hose, .75 x 65, 12FF-12FF, 3K, TC
Hose, .75 x 91, 12FF-12FF, 3K, TC
Fitting, Bulkhead, 12MFS-12MFS
Pin, Cotter, Gr2, 3/16 x 2
Washer, Lock, Split, Medium, 3/8
Pin, Lock, 3/8, Square Bail
Screw, HHC, Gr8, 3/8-16 x 1 1/4
Nut, Hex, Gr8, 3/8-16
Plate, Mounting, Bulkhead
Weld, Link, Inner
Weld, Link, Outer
11
5
DETAIL A
HYDRAULIC ANGLE ASSEMBLY WITH MANIFOLD
19
15 12
2
12
13
PRESSURE
12
RETURN
14
6
8
4
16
17
10
18
8
1
5
2
B
DETAIL B
7
PRESSURE
RETURN
9
3
A
11
Item Part
DETAIL A
QtyDescription
1. 03-1920 1
2. 03-1945 3
3. 03-2092 2
4. 03-2177 1
5. 03-2291 2
6. 03-2352 2
7. 03-3351 2
8. 03-3763 2
9. 03-4887 1
03-5724 1
10.03-5835 1
03-5215 1
03-5836 1
03-5280 1
11.07-0206 2
12.07-3745 8
13.07-3749 2
14.07-4622 4
15.07-7028 2
16.07-7733 1
17.07-7734 1
LAF9444 1
18.07-7737 1
LAF9441 1
19.13-15085 1
Replacement Parts for 03-5724
45617 Seal Kit
104605 Rod (Not Shown)
Fitting, 12MF-12MF
Fitting, 12MB-12MF
Elbow, 90º, 6MB-6MF
Fitting, 6MF-6MB
Hose, .38 x 32, 6FF-6FF90, 4.75K
Hose, .75 x 65, 12FF-12FF, 3K
Hose, .75 x 91, 12FF-12FF, 3.125K
Cylinder, 2.5 x 1.38 x 7.5, 3.5K (Serial # 0937199 & Down)
Cylinder, 2.5 x 1.25 x 7.5, 3.5K (Serial # 0938001 & Up)
Manifold, Swing, 12 Volt (Serial # 1119001 & Up)
Manifold, Swing, 12 Volt (Serial # 1118199 & Down)
Manifold, Swing, 24 Volt (Serial # 1119001 & Up)
Manifold, Swing, 24 Volt (Serial # 1118199 & Down)
Nut, Hex, Lock, M10-1.5, CL10.9
Wire, Harness, Power Lead, 126 Inches
Wire, Harness, with Box (Serial # 1119001 & Up)
Wire, Harness, with Box (Serial # 1118199 & Down)
Wire, Harness, 108 Inches (Serial # 1119001 & Up)
Wire, Harness (Serial # 1118199 & Down)
Plate, Mounting, Valve
37
MOUNTING/SWING QUICK ATTACH
30
4
29
15
29
9
2
27
32
16
18
13
10
8
20
17
31
6
26
22
3
23
24
17
28
1
18
7
Replacement Parts for 07-1977 / 07-3256:
08-0144 Bearing, Straight, Roller
07-3340 Axle, 1 x 7 1/2, with Locknut
07-3339 Spacer, 1 1/4 x 1 x 1 7/16
07-3343 Swivel, Rig, No Hardware or Wheel
25
19
11
21
12
5
14
Replacement Part for 07-1977:
07-3342 Wheel, 8, Pneumatic, with Tire
Item
PartQtyDescription
1. 07-0119
2. 07-0206
3. 07-0223
4. 07-0786
5. 07-1294
6. 07-1762
7. 07-1763
8. 07-1764
9. 07-1817
10.07-1841
11.07-1872
12.07-1977
07-3256
07-3941
13.07-2104
14.07-2360
15.07-2484
38
3
2
8
2
3
8
4
8
6
8
3
2
2
2
1
4
1
Bolt, Carriage, Gr5, 5/8-11 x 1 3/4
Fitting, Zerk, Straight, 1/8 NPT
Pin, Cotter, Gr2, 3/16 x 1 1/2
Nut, Hex, Gr8, 5/8-11
Washer, Flat, Gr8, 1/2
Nut, Hex, Gr8, 1/2-13
Tie, Plastic, 15 Inch
Washer, Flat, Gr2, 1 1/8
Assembly, Caster, 4.80-8, 4 Ply
Assembly, Caster, 4.80-8, 6-Ply
Assembly, Caster, 4.80-8, Solid
Toplink, Ratchet
Screw, HHC, Gr8, 1/2-13 x 4
Toplink, Category 0
Item Part
16.07-3064
17.07-3065
18.07-3066
19.07-3120
20.07-3544
21.07-5075
22.07-5355
23.12-0292
24.12-4152
25.13-2218
26.13-2230
27.13-2484
28.13-3134
29.13-3413
30.13-4386
31.13-4387
32.50-0635
Qty Description
8
9
9
3
1
4
8
8
4
1
1
1
1
2
1
1
1
Nut, Hex, Gr8, 3/4-10
Pin, Cotter, 5/16 x 2
Pin, Hitch, 1.122 x 4
Weld, Link, Hitch, 6.25
Weld, Plate, Swing
Bushing, 1 3/4 x 25/32 x 1 1/16
Pin, 1 x 4, with Holes
Weld, Frame, Swing
Weld, Pin, Mounting, 5/8 x 3 1/2
Weld, Bracket, Lift, Left
Tube, Bracket, Lift
Label, Plate, Part Number
B
4
HYDRAULIC ANGLE CYLINDER ASSEMBLY
10
7
4
6
12
A
9
1
11
3
5
2
B
8
4
DETAIL B
DETAIL A
10
7
4
12
A
9
3
11
DETAIL B
Item Part
QtyDescription
1. 03-1945 2
2. 03-2092 2
3. 03-2270 2
03-2642 2
4. 03-3351 2
5. 03-3763 2
6. 03-4887 1
03-5724 1
7. 03-9539 2
8. 07-0206 2
9. 07-1718 2
10.07-2116 2
11.07-3654 2
12.13-17041 1
DE
45617 Seal Kit
Fitting, 12MB-12MF
Hose, .38 x 72, 6FF-6FF, 4.75K
Hose, .38 x 144, 6FF-6FF, 4.75K
Hose, .75 x 65, 12FF-12FF, 3K, TC
Hose, .75 x 91, 12FF-12FF, 3K, TC
Cylinder, 2.5 x 1.25 x 7.5, 3.5K (Serial # 0938001 & Up)
Fitting, Bulkhead, 12MFS-12MFS
Screw, HHC, Gr8, 3/8-16 x 1 1/4
Nut, Hex, Gr8, 3/8-16
Plate, Mounting, Bulkhead
39
SIGHT INDICATORS
Kit: 28-9965





Item Part
QtyDescription
1. 07-3279 2
2. 07-5839 2
3. 07-6597 4
4. 13-14857 2
5. 13-9567 2
Kit: 11-5897
40
Nut, Hex, Lock, GrC, 3/8-24
Screw, HFH, CL10.9, M6-1 x 30
Weld, Sight Indicator
Ball, 2 1/8 Round, Red, with Hole
SPRINKLER KIT WITHOUT TANK
22
6
5
22
21
17
12
15
5
21
9
17
12
15
9
19
19
2
11
2
11
1
3
18
18
14
8
10
14
16
3
4
4
7
1
20
20
8
6
7
16
10
16
11
16
13
17
11
13
22
17
2
5
21
17
6
12
15
9
19
2
11
1
3
20
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17. 18.
19.
20.
21.
22.
Part Qty
Description
8
18
4
14
1
NOTE
10 1: MOUNT SPRINKLER KIT IN THIS
POSITION WHEN USING 180 DEGREE
HOOD OR DIRT DEFLECTOR OPTION.
7
16
03-0457 1
Fitting, Barb,
16 Nylon, 3/8, 3/8MP
11
03-1226 1
Fitting, Barb, HP, 5/8, 1/2MP
03-1326 1
Pump, Flojet, 2.1gpm, 12 volt,13 7amp, 35psi
03-2558 1
Pump, Flojet, 2.1gpm, 24 volt, 3.5amp, 60psi
NOTE 1: MOUNT SPRINKLER KIT IN THIS
POSITION WHEN
USING 180 DEGREE
03-3537
2
O-Ring, #8 Face Seal
07-0140 4
Washer, Lock, Gr2, #10
07-0141 4
Nut, Hex, Gr2, 10-24
07-0413 2
Nozzle, Cap, Nylon
07-0414 2
Nozzle, Tip, Brass
07-0532 1
Strainer, Water
07-0547 1
Clamp, Spring, 7/8, Hose
07-0549 6
Clamp, Spring, 5/8, Hose
NOTE 1: MOUNT
SPRINKLER KIT
IN THIS
07-1430 8
Washer,
Flat,
#10
POSITION
WHEN USING
180 DEGREE
07-3869 1
Fitting, Barb, Tee, Nylon, 3/8
07-4804 1
Grommet, Rubber, 1 1/4 Hole x 7/8 Bore x 1/16 Panel
07-4831 4
Screw, BHC, 10-24UNC, 2B x 3/4
07-4862 2
Nozzle, Elbow, without Clamp
07-5127 25ft Hose, Clear, Vinyl, 3/8
07-6862 1
Valve, Shut-Off, 1/2, Nylon
07-6863 1
Fitting, Nipple, 1/2, Nylon
07-6864 1
Fitting, Nipple, 1/2 x 3/8, Nylon
LAF8316 1
Wire, Harness, with Box
LAF8320 1
Wire, Harness, Water Pump
41
HOOD EXTENSION AND DRAPE ASSEMBLY
10
8
11
1
6
9
7
2
3
5
Item Part
QtyDescription
1. 07-3522 17
2. 07-3617 6
3.* 07-3736 9
4.* 07-3738 9
5.* 07-3777 9
6. 07-4942 3
7. 07-7115 9
8. 13-16998-81
13-16998-91
9. 13-16999 1
10.13-17000 1
11.*13-17030-8 1
13-17030-9 1
Screw, HFH, CL10.9, M6 x 1
Screw, HHC, CL10.9, M8-1.25 x 20
Washer, Fender, 5/16 x 1 1/2
Sheet, Hood, Extension 8 Ft
Sheet, Hood, Extension 9 Ft
Sheet, Hood, Extension, Side, Left
Sheet, Hood, Extension, side, Right
Flap, Deflector 8 Ft
Flap, Deflector 9 Ft
* Designates Drape Assembly
42
4
HYDRAULIC ANGLE KIT
3
5
1
2
4
Item Part
QtyDescription
1. 03-2092 2
2. 03-2155 2
03-2158 2
3. 03-2159 2
4. 03-4887 1
03-5724 1
5. 07-0206 2
45617 Seal Kit
Hose, .25 x 72, 6FF-6FF, 3.25K
Hose, .25 x 144, 6FF-6FF, 3.25K
Fitting, 6MF-4MP
Cylinder, 2.5 x 1.25 x 7.5, 3.5K (Serial # 0938001 & Up )
HYDRAULIC ANGLE CYLINDER
2
1
45617 Seal Kit
Item Part
QtyDescription
1.
03-5724 1
2. 07-0206 2
Cylinder, 2.5 x 1.25 x 7.5, 3.5K (Serial # 0938001 & Up )
43
WATER TANK ASSEMBLY 25 GALLONS
1
3
2
8
13
4
10
7
9
5
15
11
7
6
12
Item Part
QtyDescription
1. 03-0819 1
2. 03-1391 1
3. 03-1392 1
4. 07-0678 1
5. 07-1714 4
6. 07-1718 10
7. 07-2116 10
8. 07-3150 1
9. 07-3273 4
10.07-3275 4
11.07-3279 14
12.07-3654 10
13.13-12236 2
14.13-4583 2
15.13-4584 1
44
12
Fitting, Reducerbushing, HP, 1/2-3/8
Fitting, Elbow, HP, 90º, 1/2MP-1/2MP
Valve, Shut-Off, Ball 1/2
Tie, Plastic, 7 1/2, Black
Screw, HHC, Gr8, 5/16-18 x 1
Screw, HHC, Gr8, 3/8-16 x 1 1/4
Tank, Water, 25 Gallon
Nut, Hex, Gr8, 3/8-16
Weld, Riser, 25 Gallon Tank
Plate, 3/8 x 1 1/2 x 18
Plate, Mounting, Tank, 25 Gallon
7
14
WATER TANK ASSEMBLY 85 GALLONS
12
11
2
15
1
10
5
14
8
7
6
13
9
3
4
A
13
18
DETAIL A
17
16
Item Part
QtyDescription
1. 03-0714 1
2. 03-1068-9 1
3. 07-1716 1
4. 07-1734 1
5. 07-3279 1
6. 07-3433 6
7. 07-4031 6
8. 07-4036 1
9. 07-4037 4
10.07-4262 4
11.07-4682 1
12.09-0202 2
13.13-10074 1
14.13-10075 2
15.13-10081 4
16.13-10485 1
17.13-15523 1
18.13-15524 1
Barb, 10, 8MP90
Fitting, 8FP-12MP
Bolt, Carriage, Gr5, 3/8-16 x 1
Clamp, Rubber Coat, 1
Screw, HHC, Gr8, 5/8-11 x 1 1/2
Bolt, Lag, 5/16 x 1 1/2
Tank, Water, Poly, 85 Gallon
Strap, 34 inches
Weld, Mounting
Pad, Tank, Rubber Neoprene
Weld, Bolt, Tee, 3 1/2
Handle, Ratchet
Weld, Mounting,Tank, Left
Weld, Mounting, Tank, Right
45
BOLT TORQUE SPECIFICATIONS
46
NOTE - Nylock nuts are utilized when greater resistance to vibrating loose is required, and greater operating
temperatures are not a factor. In addition, like lock nuts, nylock nuts have a safety feature that if the
bolt does vibrate loose, the nut will remain on the screw. Install nylock nuts to the standard torque
shown above.
HYDRAULIC TORQUE SPECIFICATIONS
Face Seal: Assembly, Tube to Fitting
NOTICE!
Face seal fittings have the most reliable sealing method and
therefore, should be used whenever possible.
Installation
1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or foreign materials.
2. Install proper SAE 0-ring to end of fitting if not already installed. Ensure 0-ring is fully seated and
retained properly.
3. Lubricate 0-ring with a light coating of clean hydraulic oil.
4. Position tube and nut squarely on face seal of fitting and tighten nut finger tight.
5. Using appropriate torquing device, tighten to given torque rating from the table below.
Torque Values
SAE Dash Size
Tube Side
Thread Size
In-lbs
Ft-lbs
-4
9/16 - 18
220 ± 10
18 ± 1
-6
11/16 - 16
320 ± 25
27 ± 2
-8
13/16 - 16
480 ± 25
40 ± 2
-10
1 - 14
750 ± 35
63 ± 3
-12
1 3/16 - 12
1080 ± 45
90 ± 4
-16
1 7/16 - 12
1440 ± 90
120 ± 8
-20
1 11/16 - 12
1680 ± 90
140 ± 8
-24
2 - 12
1980 ± 100
165 ± 8
NOTE - ft-lb may be converted to Newton Meters by multiplying by 1.35582.
NOTE - in-lbs may be converted to Newton Meters by multiplying by 0.11298.
47
HYDRAULIC TORQUE SPECIFICATIONS
Straight Thread O-ring Fitting: Assembly, Fitting to Port
NOTE - Straight thread o-ring fittings are utilized to adapt hydraulic
systems to motors, pumps, cylinders, and valves.
Installation (Adjustable Fitting)
1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or any foreign materials.
2. Install proper SAE o-ring on port end of fitting if not already installed. Ensure o-ring is fully seated and
retained properly.
3. Lubricate o-ring with a light coating of clean hydraulic oil.
4. Back off nut as far as possible and push washer up as far as possible. (figure 4 & 5)
5. Screw fitting into port. Hand tighten fitting until backup washer contacts face of port. (figure 6)
6. To position the fitting, unscrew to desired position, but not more than one full turn.
7. Hold fitting in position with wrench. Using appropriate torquing device, tighten nut to given torque rating
from table. (figure 7)
Fitting
Size
SAE Port
Thread Size
In-lbs
Ft-lbs
-4
7/16 - 20
190 ± 10
16 ± 1
-6
9/16 - 18
420 ± 15
35 ± 1
-8
3/4 - 14
720 ± 25
60 ± 2
-10
7/8 - 14
1260 ± 50
105 ± 5
-12
1 1/16 - 12
1680 ± 75
140 ± 6
-16
1 5/16 - 12
2520 ± 100
210 ± 8
-20
1 5/8 - 12
3100 ± 150
260 ± 12
-24
1 7/8 - 12
3800 ± 150
315 ±12
NOTE - ft-lb may be converted to Newton Meters by multiplying by 1.35582.
NOTE - in-lbs may be converted to Newton Meters by multiplying by 0.11298.
48
WARRANTY
Limited Warranty
Except for the Excluded Products as described below, all new products are warranted to be free from defects
in material and/or workmanship during the Warranty Period, in accordance with and subject to the terms and
conditions of this Limited Warranty.
1.
Excluded Products. The following products are excluded from this Limited Warranty:
(a) Any cable, part that engages with the ground (i.e. sprockets), digging chain, bearing, teeth, tamping
and/or demolition head, blade cutting edge, pilot bit, auger teeth and broom brush that either constitutes or is part
of a product.
(b) Any product, merchandise or component that, in the opinion of Paladin Light Construction1, has been
(i) misused; (ii) modified in any unauthorized manner; (iii) altered; (iv) damaged; (v) involved in an accident; or (vi)
repaired using parts not obtained through Paladin Light Construction.
2.
Warranty Period. The Limited Warranty is provided only to those defects that occur during the Warranty
Period, which is the period that begins on the first to occur of: (i) the date of initial purchase by an end-user, (ii) the
date the product is first leased or rented, or (iii) the date that is six (6) months after the date of shipment by Paladin
Light Construction as evidenced by the invoiced shipment date (the “Commencement Date”) and ends on the date
that is twelve (12) months after the Commencement Date.
3.
Terms and Conditions of Limited Warranty. The following terms and conditions apply to the Limited Warranty
hereby provided:
(a)
the product.
Option to Repair or Replace. Paladin Light Construction shall have the option to repair or replace
(b)
Timely Repair and Notice. In order to obtain the Limited Warranty, (i) the product must be repaired
within thirty (30) days from the date of failure, and (ii) a claim under the warranty must be submitted to Paladin Light
Construction in writing within thirty (30) days from the date of repair.
(c)
Return of Defective Part or Product. If requested by Paladin Light Construction, the alleged
defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location
specified by Paladin Light Construction, with freight PRE-PAID by the claimant, to allow Paladin Light Construction
to inspect the part or product.
Claims that fail to comply with any of the above terms and conditions shall be denied.
LIMITATIONS AND EXCLUSIONS.
THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE
AND ANY WARRANTY BASED ON A COURSE OF DEALING OR USAGE OF TRADE.
IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR CONSEQUENTIAL OR SPECIAL
DAMAGES.
IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR ANY LOSS OR CLAIM IN AN
AMOUNT IN EXCESS OF THE PURCHASE PRICE, OR, AT THE OPTION OF PALADIN LIGHT CONSTRUCTION,
THE REPAIR OR REPLACEMENT, OF THE PARTICULAR PRODUCT ON WHICH ANY CLAIM OF LOSS OR
DAMAGE IS BASED. THIS LIMITATION OF LIABILITY APPLIES IRRESPECTIVE OF WHETHER THE CLAIM
IS BASED ON BREACH OF CONTRACT, BREACH OF WARRANTY, NEGLIGENCE OR OTHER CAUSE AND
WHETHER THE ALLEGED DEFECT IS DISCOVERABLE OR LATENT.
Attachment Technologies Inc., a subsidiary of Paladin Brands Holding, Inc. (PBHI) is referred to herein as Paladin Light
Construction.
February 10, 2010
1
49

QC Series - Sweepster Brooms

Transcription

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