FAGOR 8025 CNC - Dynamic Machine

FAGOR 8025 CNC
The Fagor 8025 is a compact CNC designed to
control all kinds of machine-tools of 1 to 5 axes
(Milling machines, Machining Centers, Lathes
and Turning Centers, general purpose applications grinders, Laser lines, etc.) with an optimum
features/cost ratio.
The Fagor 8025 CNC integrates, in a single module, the
following elements:
• Central control unit, with an optional INTEGRATED PLC
(PLCI).
• Monitor/Keyboard/Operator Panel to display data and
operate the CNC. It consists of:
Inputs/Outputs
FEEDBACK INPUTS
Configuration:
•6
inputs, for up to 4 axes (5 on the 8025MS
model) and, optionally:
• Spindle encoder
• Electronic handwheel
•C axis, synchronized live tool (on the
8025TS model)
ANALOG OUTPUTS
•
6 (± 10V) for axes, spindle, live tool,
laser beam intensity control,
controlled turret.
PROBE INPUT
•
•
55 V TTL
24 V Vdc
DIGITAL
INPUTS/ OUTPUTS
•
41 inputs/24 outputs
FEEDBACK
PULSE MULTIPLIER
• TTL
signals: x1, x2 and x4
signals: x1, x2, x5, x10
• Sinewave
- 8” Monochrome monitor.
- Full alphanumeric keyboard.
- Function softkeys.
- Integrated Operator Panel.
FAGOR 8025 M/MG/MS CNC
FAGOR 8025 GP CNC
For Milling Machines and Machining Centers.
For General Purpose.
NUMBER OF AXES
NUMBER OF AXES
•
4
COORDINATES/AXES
SYSTEMS
•
•
Slaving of the 4th , 5th axis with its associated axis
Polar origin preset
SPINDLE
•
Spindle orientation M19
INTERPOLATION
•
•
•
4 (models 8025M/8025MG)
5 (8025MS model)
Slaving of the 4th , 5th axis with its associated axis
• Polar origin preset
COORDINATES/AXES
SYSTEMS
•
SPINDLE
•
INTERPOLATION
•
COMPENSATIONS
•
Spindle orientation M19
Linear: 3D
• Circular: 2D
• Helical
Tool radius, length and wear
(up to 98 tools)
• Leadscrew error compensation
• Cross compensation
DISPLAY OF
WORK FEEDRATE
•
In mm/min. or in inches/min.
GRAPHICS
(MODELS 8025MG AND
8025MS)
•
Path simulation (in 2D and in 3D)
Zoom to reduce/enlarge the part or portions
of it
CANNED CYCLES
•
•
Drilling
Threading (electronic, tapping, rigid tapping)
• Boring/reaming
• Pocket (rectangular and circular)
• User defined cycle
•
PROGRAMMING
Mirror image
Zero offsets,
pattern rotation
• Graphic programming assistance
• Automatic block generation
(8025MS model)
•
•
DIGITIZING
•
Canned cycles for probing (8025MS model), tool
calibration; measuring a surface, an angle, an
inside or outside corner, a hole/boss, etc.
Linear: 3D
Circular: 2D (up to 4 axes)
• Helical
•
COMPENSATIONS
•
Tool length
(up to 98 tools)
DISPLAY OF
WORK FEEDRATE
•
In mm/min. or inches/min.
PROGRAMMING
•
Mirror image
Zero offsets, pattern rotation
• User defined canned cycles
•
CONTROL IN
OPEN LOOP
•
Up to four axes with signals for each axis (fast,
slow, direction, brake and in position)
FAGOR 8025 T/TG/TS CNC
For Lathes and Turning Centers.
NUMBER OF AXES
•
4 (standard)
C AXIS
•
Available on the 8025TS model
COORDINATES/AXES
SYSTEMS
•
Polar origin preset
SPINDLE
•
Spindle orientation M19
INTERPOLATION
•
Linear: - Up to 3 axes simultaneously
- Model 8025TS: 3D (XZC)
Circular: - 2D (XZ)
- Model 8025TS: 2D (XZ-XC-ZC)
•
COMPENSATIONS
•
Tool radius and wear
(up to 32 tools)
Current tool dimension correction
Leadscrew error compensation
OPERATION IN JOG MODE
AND IN AUTOMATIC
•
Constant Surface Speed (CSS)
DISPLAY OF
WORK FEEDRATE
•
In mm/min. or in inches/min.
S speed in rpm
GRAPHICS
(MODELS TG Y TS)
•
CANNED CYCLES
•
•
•
•
•
•
•
•
•
•
•
PROGRAMMING
•
•
•
DIGITIZING
•
Path simulation
Zoom to reduce/enlarge the part or portions
of it
Pattern repeat
Roughing (along X, along Z)
Turning (of a straight section, of an arc)
Facing (in a straight section, in an arc)
Deep hole drilling
Threading (longitudinal, taper, on the face)
Grooving along X and Z
Zero offsets
Graphic programming assistance
Automatic block generation
(8025TS model)
Canned cycles for probing (8025TS model):
Calibration, part measuring (X, Z) and tool
correction (X, Z)
Technical Description
General characteristics
Operation
RESOLUTION BY
MACHINE PARAMETER
•
DATA ENTRY
FEEDRATE
•
•
1, 2, 5 and 10 µm (0.0001, 0.0002, 0.0005
and 0.001 inch)
In mm/minute
In mm/revolution
Leadscrew backlash (up to 255 µm)
• Leadscrew pitch error: 30 pairs per axis (60
pairs for X, Y)
COMPENSATIONS
•
LANGUAGES
•
Software in Spanish, English, German, Italian,
French, Portuguese and Chinese
MONITOR
•
8” amber CRT
COMMUNICATIONS
•
Two serial lines of up to 9600 baud:
• RS 232C (24V)
• RS 485
• DNC channel, via RS-232C, to:
• Upload/download programs, tables,
parameters, etc.
• Keystroke simulation
• Infinite program execution
• LAN: RS 485 Interface to connect
the CNC with one or several PLC’s,
CNC’s, etc.
•
MANUAL AND
AUTOMATIC OPERATION
•
SIMULATION/EXECUTION
•
•
MONITORING
•
PROGRAMMING
Inputs/outputs status
Of the integrated PLC
Jog with electronic handwheel
JOG Panel with keys for jogging the axes in
continuous and incremental modes
• Feedrate Override switch ranging from 0% to
120%
• Spindle speed override between 50% and 120%
• Home search (incremental or distance-coded
reference marks)
• Zero offsets (datum points)
•
Single block/continuous cycle
Display of the axes position and their following
error (lag)
• Display of parameter values, execution time and
parts counter
• Tool inspection during program execution
CNC language editing (ISO)
Teach-in mode editing (by executing the block
before storing it in memory)
• Editing in play-back mode (self-teaching)
• Geometric programming assistance (tangency,
chamfers, square/round corner)
• Machining canned cycles in all planes
• User defined canned cycles
• Scaling factor
• Memory capacity for about 250 part-programs
• Up to 99 subroutines (standard, parametric and
modal) which may be repeated up to 99 times
• Part digitizing (8025MS and
8025TS models)
•
•
Errors in: programming, execution, internal
hardware and over-temperature (with texts)
• Feedback and
communication errors
• Activation of external emergencies
• Machine travel limits
(by software)
•
Manual data entry via keyboard
Dialog with the operator for data entry
(conversational data entry)
•
Diagnostics
ERROR MANAGEMENT
•
DECODED M
FUNCTIONS
•
TABLES
•
Up to 99 BCD coded or 255 binary coded M
functions may be accessed through parameters.
Tool dimensions
Up to 7 zero offsets
• 255 arithmetic parameters
•
Dimensions in mm (inches)
8.5 (0.33)
352 (13.85)
335 (13.18)
•
•
8.5 (0.33)
6 (0.23)
193 (7.59)
40
(1.57)
273 (10.74)
INTEGRATED PLC
40
(1.57)
320 width x 265 height (12.59 x 10.43)
197 (7.75)
222 (8.74)
100 (3.93)
Optional integrated PLC (available for all models)
PLC program file in non-volatile memory
Fagor Automation S.Coop.
Bº San Andrés s/n, Apdo. 144
E-20500 Arrasate-Mondragón, Spain
Tel. 34-943 71 92 00
Fax 34-943 79 17 12
E-mail: [email protected]
www.fagorautomation.mcc.es
FAGOR 8025 CNC
Fagor Automation, Catalunya (Barcelona-Spain)
Tel. 34-93 474 43 75 - Fax 34-93 474 43 27
Fagor Industriecommerz GmbH (Göppingen-Germany)
Tel. 49-716120040 - Fax 49-716113327
Fagor Italia S.R.L. (Milano-Italy)
Tel. 39-0295301290 - Fax 39-0295301298
Fagor Automation Ltda.Suc.Portuguesa (Leça da Palmeira-PO)
Tel. 351-2-9968865 - Fax 351-2-9960719
Fagor Automation UK Ltd. (West Midlands-UK)
Tel. 44-1384-572550 - Fax 44-1384-572025
Fagor Automation Suisse S.à r.l. (Renan-Switzerland)
Tel. 41-329631863 - Fax 41-329631864
Fagor Automation Systèmes (Clermont Ferrand-France)
Tel. 33-473277916 - Fax 33-473280538
Fagor Automation (Asia) Ltd. (Hong Kong)
Tel. 852-23891663 - Fax 852-23895086
Fagor Automation (Asia) Ltd., Twn Branch (H.K.) (Taiwan)
Tel. 886-4-3271282 - Fax 886-4-3271283
With Total Solutions
To Automate and Control your Machine-Tool.
Fagor Automation offers a wide range of servo systems (motor+drive) adapted to the
particular requirements of your machine.
These servo systems, together with the Fagor 8025 CNC’s complete a full package
meeting the technological requirements of the current Machine-Tool.
Fagor Automation (S) Pte. Ltd. (Singapore)
Tel 65-8417345 - Fax 65-8417348
Beijing Fagor Automation Equipment Co.,Ltd.
Office and Service Centre (China)
Tel. 86-10-64641951 - Fax 86-10-64641954
Beijing Fagor Automation Equipment Ltd.
Nanjing Office (China)
Tel. 86-25-3328259 - Fax 86-25-3328260
Beijing Fagor Automation Equipment Co.,Ltd.
Guangzhou Rep. Office (China)
Tel. 86-20-86553124 - Fax 86-20-86553124
Fagor Automation Korea, Ltd. (Seoul-Korea)
Tel. 82-2-36652923 - Fax 82-2-36652925
FAGOR Digital
Servo Systems
Fagor Automation do Brasil Com.Imp.Exp.Ltda. (Brazil)
Tel. 55-11-51841414 - Fax 55-11-51819898
The Fagor servo drive family is completed
with a wide spectrum of synchronous
brushless AC motors and asynchronous
motors.
Fagor Automation Corp. (Chicago-USA)
Tel. 1-847-9811500 - Fax 1-847-9811311
Fagor Automation West Coast (CA-USA)
Tel. 1-714-9579885 - Fax 1-714-9579892
• Fully digital servo drive system
Fagor Automation Ontario (Mississauga-Canada)
Tel. 1-905-6707448 - Fax 1-905-6707449
• Induction AC motors for spindles: from
2.2 Kw to 30 Kw (3 HP to 40 HP) in S1.
Fagor DC Servo Drive
systems
A compact and profitable DC servo drive
system:
• Fagor
DC Servo drives: Compact drive
with integrated power supply.
• Fagor
DC Motors (DCM): for
applications needing between 1 Nm
and 12 Nm, (between 0.11 in lb and
1.35 in lb) offering high torque and
easy control of speeds between
1200 rpm and 4000 rpm.
Fagor Automation Quebec (Montreal-Canada)
Tel. 1-450-2270588 - Fax 1-450-2276132
Fagor Automation holds the ISO 9001
Company certificate and all its products
carry the
seal.
MONDRAGON
CORPORACION COOPERATIVA
Worldwide reliability
Fagor shall not be held responsible of any printing errors in this catalog and reserves the right to make any changes without prior notice.
G2C DV 8025 - IN - A.G. Elkar D.L. BI-1492-99
Fagor Automation East Coast (New Jersey-USA)
Tel. 1-973-7733525 - Fax 1-973-7733526
• Brushless AC Servomotors for axes: from
0.63 Nm to 50 Nm (0.71 in lb to
5.65 in lb)