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Electric multi-turn actuators for the automation of valves for inside containment in nuclear power plants SAI 6 – SAI 100 SARI 6 – SARI 100 Certificate Registration No. 12 100/104 4269 Product description Table of contents Electric actuators are among the most important components of the safety system of a nuclear power plant. This means that the actuators have to operate the valve correctly under defined conditions and to remain safely operable even under DBE conditions. AUMA is one of the leading electric actuator manufacturers worldwide and has been manufacturing electric actuators for the use in nuclear power plants for more than 25 years. Actuators from that time are still in use today which proves the operational reliability of these devices. Apart from the multi-turn actuators for conventional applications (SA/SAR), AUMA has two multi-turn actuator ranges SAN/SARN and SAI/SARI that are qualified for the use in nuclear power plants. The SAI/SARI actuators are qualified for ‘Inside Containment’, the SAN/SARN actuators for ‘Outside Containment’. With this brochure AUMA offers a complete overview of construction and functionality of the SAI/SARI actuator range. The SAN/SARN actuators are described in a separate brochure. For more detailed information refer to the separate data sheets and price lists. Applications Graded protection concept Multi-turn actuators SAI 6 – SAI 100, SARI 6 – SARI 100 Summary of functions/equipment Functions Type designation Open-close duty Modulating duty Comparison short-time and intermittent duty Seating Setting range tripping torque/ Torques for modulating duty Overload protection against torque peaks Hammer blow effect Limit and torque switches Mechanical position indicator (option) Remote position transmitter (option) DUO limit switching/ intermediate position switches (option) Output speeds Equipment Motors Design principle Equipment Bevel gear for handwheel operation Combinations with part-turn GSI gearboxes Combinations with LEN linear thrust unit Interfaces Electrical connection Wiring diagrams Valve attachment Output drive types Service conditions Enclosure protection IP 68 Corrosion protection KI/Colour Ambient temperatures/humidity Lifetime according to IEEE 382 Other service conditions Qualification Qualification of the multi-turn actuators according to IEEE 382-1978 (Draft) Other information EU Directives Functional tests Quality management Operational reliability Test certificate Index Further literature Subject to change without notice. The product features and technical data provided do not express or imply any warranty. 2 3 3 4 5 6 6 6 7 7 8 8 9 9 10 10 11 11 12 13 13 14 16 16 16 17 18 18 19 20 20 21 21 21 21 21 21 22 22 24 24 24 24 25 26 27 27 Applications AUMA multi-turn actuators of the type ranges SAI and SARI are qualified for the use inside containment and correspond to the 1E qualification according to IEEE 382. This corresponds to the violet section in the illustration. The actuators can be adapted to suit the requirements of nearly all valve applications. This is achieved by: Graded protection concept In a compact, solid and DBE resistant housing in enclosure protection IP 68, components are installed which are themselves qualified for DBE conditions. All outer housing components are made of aluminium free materials. The robust design in combination with high quality components ensures the function during normal operation and under DBE conditions. This includes for example suitable lubricants, insulation materials and the hermetically sealed limit and torque switches. ■ a large variety of versions. A suitable version is available for almost any application ■ the combination possibilities with AUMA valve gearboxes which are also qualified for the use in nuclear power plants. Inside Containment, SAI 6 – SAI 100/SARI 6 – SARI 100 Outside Containment, SAN 07.1 – SAN 25.1/SARN 07.1 – SARN 25.1 (separate brochure) 2010-12-06 Standard actuators, SA 07.1 – SA 48.1/SAR 07.1 – SAR 30.1 (separate brochure) 3 Multi-turn actuators SAI 6 – SAI 100, SARI 6 – SARI 100 Multi-turn actuators SAI 6 – SAI 100 SARI 6 – SARI 100 ■ Torques from 20 to 1 000 Nm ■ Output speeds from 4 to 180 rpm with bevel gear for handwheel operation Definition for multi-turn actuators according to EN ISO 5210 A multi-turn actuator is an actuator which transmits to the valve a torque for at least one full revolution. It is capable of withstanding thrust. 4 Summary of functions/equipment Equipment & functions ● Standard ■ Option Open-close duty Seating – Limit seating – Torque seating Overload protection against torque peaks Limit and torque switches – Tandem limit switches DUO limit switching (intermediate position switch)1) Mechanical position indicator1) Remote position transmitter 3-ph AC motor Bevel gear for handwheel operation Combinations with AUMA part-turn gearboxes Combinations with AUMA linear thrust units2) Manual operation Description SARI 6 - SARI 100 on page ● Modulating duty Hammer blow effect Interfaces SAI 6 - SAI 100 ● ● ● ● ● ● ■ ■ ■ ■ ● ■ ■ ● ● 6, 7 ● ● ● ● ● ● ● ■ ■ ■ ■ ● ■ ■ ● ● – AUMA plug/ socket connector Valve attachment according to ISO 5210 / DIN 3210 ● ■ ● ● ■ ● Service conditions – A, B, E, AF (DIN 3210) Enclosure protection IP 68 Corrosion protection (decontaminable) Temperature range (in normal operation) Qualified according to IEEE 382-1978 (Draft) EU Directives Functional tests Quality assurance 8, 11, 14 8, 11, 14 9, 11 9 10 10 11 15 11 13 16 16 17 15 18, 19, 25 18, 19, 25 15, 20 20 Output drive types – A, B1, B2, B3, B4, AF (ISO 5210) 8, 14 18, 19, 25 Electrical connection – with terminals 7 ● ■ ● ● ● ■ ● ● – 20 °C ...+ 80 °C – 20 °C ...+ 60 °C ● ● ● ● ● ● ● ● 20 20 21 21 21 22 24 24 24 1) For the sizes SAI/SARI 6 and 12, the mechanical position indication and the DUO limit switching exclude each other. 2) Qualified for use outside containment 5 Functions Type designation The actuator version is defined by the designation according to type code. SA I - ‘R’ for modulating version Qualified for inside containment Size, e.g. 6 (max. torque in daNm) Flange size e.g. F10 Applicable for all versions only if applicable to define a version Open-close duty Input Actuators for open-close duty The valves are operated relatively seldom, the time intervals can span between a few minutes up to several months. Type of duty for multi-turn actuators for open-close duty (SAI) AUMA multi-turn actuators SAI for open-close duty are rated for short-time duty S2 - 10 min. Description of types of duty on page 7. trun max = 10 min The usual valve positions in open-close duty are the end positions OPEN and CLOSED. Upon receiving an appropriate command the actuator moves the valve to one of the two end positions or, if necessary, to a pre-defined intermediate position. 6 Valve position Valve trun t Typical operation process in OPEN-CLOSE duty Functions Modulating duty The controlled variable in a modulating application is affected by many influences. A change of the reference input signal, pressure fluctuation in the pipeline and temperature variations influence the process in such a way that a frequent adjustment of the MOV is required. For sensitive modulating applications the starts may be in intervals of a few seconds. Input signal from process controller Actuator for modulating duty Positioner Feedback signal to process controller Valve position feedback Therefore high demands are placed on actuators for this duty. Mechanical components and the motor must be designed appropriately to withstand a large number of operations with no decline in the required modulating accuracy. Transmitter (Sensor) Valve Controlled variable AUMA multi-turn actuators SARI for modulating duty are rated for intermittent duty S4 - 25 %. Valve position Types of duty for multi-turn actuators for modulating duty (SARI) t Typical operation process in modulating duty Comparison short-time and intermittent duty Type of duty according to VDE 0530 / IEC 34-1 Short-time duty S2 Intermittent duty S4 The operation time at a constant load is short, so that thermal equilibrium is not reached. The pause is long enough for the machine to cool down to ambient temperature. The duration of the short-time operation is limited The duty is a sequence of identical cycles which consist of starting time, operation time with constant load and rest period. The rest period allows the machine to cool down so that thermal equilibrium is not reached. The relative on- time at S4 - 25 % is limited to 25 %. Permissible number of starts Size Number of starts max. SARI 6 12 25 50 100 [c/h] 1 200 1 2001) 1 2001) 1 2001) 1 2001) 1) for higher output speeds reduced number of starts, refer to technical data sheet. 7 Functions Seating Depending on the design of the valve to be operated, end position switching either limit seating, i.e. by measuring the valve travel completed, or torque seating, i.e. after reaching a defined torque. For this purpose, the actuator is equipped with two independent measuring systems, i.e. limit switching and torque switching. The type of seating has to be taken in account both when setting the actuator and in the actuator control. However, the processing of signals for the two types of seating differs. Torque seating Limit seating Torque Speed Set tripping torque P Travel OPEN Travel CLOSED The actuator runs at nominal output speed up to the set tripping point P. Depending on output speed, actuator size and valve type, the combination has sufficient inertia to move the obturator further in direction of the end position (overrun) after the motor has been switched off. In addition, the overrun also depends on the load. By selecting an earlier tripping point P, the overrun can be accounted for in case of limit seating. OPEN CLOSED After starting from the end position OPEN, the actuator runs in direction CLOSE. In end position CLOSED the torque increases within the valve seat until the actuator is automatically switched off after reaching the set value. Setting range tripping torque/Torques for modulating duty The data in the tables below are valid for nominal voltage during normal operation Multi-turn actuators for open-close duty – minimum and maximum tripping torques1) Size SAI 6 12 25 50 100 min. [Nm] 20 30 60 100 200 max.2) [Nm] 60 120 250 500 1 000 Multi-turn actuators for modulating duty – minimum and maximum tripping torques – Torques for modulating duty 8 Size SARI 6 12 25 50 100 min. [Nm] 30 60 120 250 500 max.2) [Nm] 60 120 250 500 1 000 Torque for modulating duty [Nm] 30 60 120 250 500 Functions Overload protection against torque peaks The torque switching, used for torque seating in the end position (see page 8), serves as overload protection for the entire travel, even in the case of limit seating. After the controls have processed the torque switch signal accordingly, the motor will be switched off. As a result, valve and actuator are protected from damage. If excessive torque builds up in the valve in an intermediate position, e.g. due to a trapped object, the torque switching trips after reaching the set tripping torque. Torque peaks Depending on the actuator/valve configuration, due to time delay and overrun, excessive torques may occur in the valve. The duration of the time delay, output speed actuator size and valve rigidity are factors in the size of torque peak. AUMA can determine the torque peaks to be expected for a specified combination on request. Therefore the planning for actuator and valve can be modified accordingly at an early stage. Torque Set tripping torque If the limit switch signals are processed accordingly in the controls, you can distinguish between a nor- Travel OPEN CLOSED Hammer blow effect The hammer blow effect enables the unseating of jammed and sticky valves which are seldom operated. The worm wheel and output shaft are connected via a dog coupling with backlash. If the direction of rotation is reversed, the backlash first has to be covered before the valve is actually unseated (hammer blow). During motor operation the motor can therefore run up without load to the nominal output speed. The connection between handwheel and output shaft is also provided by means of a dog coupling with backlash. The user can thereby build up the momentum to unseat valves with a “hammer blow”. 9 Equipment Limit and torque switches With the help of the switches, the mechanically measured travel (i.e. number of turns) and torque are converted into usable signals for the actuator controls. In the standard version, the actuators are equipped with four switches: ■ one limit switch each for the end positions OPEN and CLOSED, ■ one torque switch each for the directions OPEN and CLOSE. The limit switches are tripped when the set switching point, i.e. an end position, is reached and the torque switches are tripped when the set tripping torque is exceeded. Torque switches If the actuator is supplied with DUO limit switching (see below) two more limit switches for intermediate positions are available. In order to meet the high requirements on reliability, AUMA uses hermetically sealed microswitches with snap contacts which have been specially developed and qualified for the use in nuclear power plants. The switch contacts are gold plated to ensure perfect signal transmission even for low voltages and low currents. Limit switches Versions Application / description Single switches Standard Tandem limite switches (option) For switching two different potentials. Two single switches are mounted on top of each other and are switched at the same time. Switch rating Technical data Type of current 1-phase AC DC Resistive load Inductive load1) Resistive load Inductive load2) 24 V – – 4A 2.5 A Switch rating Imax 48 V 115 V – – – – 3A 1A 1.8 A 0.5 A 240 V 2.5 A 1.5 A 0.4 A 0.2 A 1) cos j = 0.3 2) at 24 V and 48 V L/R = 10 ms, at 115 V and 230 V L/R = 40 ms Radiation-proof DBE conditions Enclosure protection Operation Contact elements Contact material Protective gas Cross section Lifetime Mechanical position indicator (option) The position of the valve is indicated continuously by the adjustable indicator disc bearing the symbols for OPEN and CLOSED. The disc can be seen through an indicator glass in the switch compartment cover. The mechanical position indicator requires an additional reduction gearing in the control unit. 10 Type of contacts single breaking change-over switches two single breaking change-over switches max. 2 x 108 rad max. 180 °C IP 68 Lever Snap action mechanism Gold Nitrogen 1.5 mm2 min. 100,000 starts Equipment DUO limit switching/intermediate position switches (option) With DUO limit switching an additional switching point can be set for each direction of rotation (intermediate position switches). The switching can be set to any valve position between the end positions. The switch will remain operated from set tripping point to end position if not more than 120 turns of the hollow output shaft are in between. The switch signal can be used for any purpose, e.g. to: ■ signal a certain valve position ■ to start an additional actuator which is mounted on a bypass valve ■ to start or switch off any unit, e.g. a pump tripped OPEN direction Switching points CLOSE direction not tripped Valve position 1) For the sizes SAI 6 and SAI 12, the DUO limit switching cannot be combined with a mechanical position indicator (see page 15). Remote position transmitter (option) The position of the valve can be transmitted as a continuous signal: ■ for remote indication ■ as feedback signal to a positioner For continuous transmission of the valve position, a reduction gearing is installed in the factory. Position feedback is provided as an analogue feedback signal by: ■ Wire wound potentiometer which is qualified for inside containment use ■ Precision potentiometer which supplies a more precise signal than the wire potentiometer, e.g. as required in position controlling. The precision potentiometer is not qualified for DBE conditions. ■ Electronic position transmitter RWG which supplies a 0/4 – 20 mA signal as position feedback. The electronic position transmitter is not qualified for DBE conditions. Technical data wire wound potentiometer Power 10 W or 20 W Resistance 100 W, 500 W, 1 kW (other values on request) Precision potentiometer characteristics Linearity Power Resistance (standard) Resistance (option) £1% 0.5 W 0.2 kW 0.1 kW, 0.5 kW, 1.0 kW, 5.0 kW Technical data electronic position transmitter RWG Output signal - 2-wire system - 3- or 4-wire system Supply voltage 4 - 20 mA 0/4 - 20 mA 24 V DC ±15% smoothed 11 Output speeds Output speeds With the large range of available output speeds, almost every required operating time can be achieved with AUMA multi-turn actuators. For multi-turn actuators with output drive type A, stem nut (refer to page 20), the max. permissible stem velocity (output speed) must be observed: The output speed is determined by the motor speed and the gear reduction ratios. Therefore it is necessary to mention the output speed when placing an order. ■ for gate valves max. 500 mm/min ■ for globe valves max. 250 mm/min (max. 45 rpm) For higher velocities or output speeds it is strongly recommended to use a spring loaded stem nut, output drive type AF (see page 20). Output speeds n for multi-turn actuators for open-close duty Size Torque1) max. SAI 6 12 25 50 100 [Nm] 60 120 250 500 1 000 4 4 4 4 4 3-phase AC motor Short-time duty S2 - 10 min Size Torque for modulating duty max. n at 50 Hz [rpm] – 180 – 180 – 180 – 180 – 180 SARI 6 12 25 50 100 [Nm] 30 60 120 250 500 1) Individual sizes have reduced torques at highest speeds 12 Output speeds for multi-turn actuators for modulating duty 3-phase AC motor Intermittent duty S4 - 25 % ED 4 4 4 4 4 n at 50 Hz [rpm] – 45 – 45 – 45 – 45 – 22 Equipment Motors Torque adjustment 3-phase AC motors As standard AUMA multi-turn actuators are equipped with 3-phase AC motors (TENV, pot-type motor without ventilation). AUMA has developed these motors to comply with the special require- ments in valve automation. The most important feature of this design is the high starting torque. For detailed data refer to the technical data sheet ‘Electrical data AUMA multi-turn actuators SAI 6 – SAI 100’ For each actuator ordered, the respective motor is built individually. Therefore, i.e. by the sizing of the motor, it is possible to influence the output torque. AUMA also offers actuators whose torques, in deviation from the values stated on page 8, are adapted to the requirements of a specific application. Torque T AUMA 3-ph AC motor in modular design with high starting torque Standard motor with identical power and large size Output speed n Technical data 3-phase AC motor Standard voltages 50 Hz: 230 V; 380 V; 400 V; 415 V; 440 V; 475 V; 500 V 60 Hz: 440 V; 460 V; 480 V Permissible variations ± 5 %1) Motor data Refer to data sheets Design/mounting IM B14 according to IEC 34-7 Type of motor Squirrel cage Enclosure protection IP 68 Type of cooling Self-cooling/surface cooling (IC 40 according to IEC 34-6) Insulation class H according to IEC 85, tropicalized Electrical connection for motor via terminals or AUMA plug/socket connector Starting direct Types of duty S2 - 10 min (SAI) or S4 - 25 % (SARI) Direction of rotation clockwise and counterclockwise (reversing) 1) Within this range, the actuator reaches the specified torque. Overvoltage may result in excessive temperature rise in the motor windings. The stall torque increases in the ratio of the square of overvoltage divided by the standard voltage. In case of undervoltage the motor torque (stall torque) decreases accordingly with the square of the voltage. If larger voltage variations are stated, they will be taken into account when sizing the actuator. 13 Design principle 1 Motor An especially high starting torque is frequently required to unseat valves from the end position. The 3-phase AC motors developed by AUMA fulfil this basic requirement. Further information on page 13. 1 2 Gearing The well proven principle of worm gearing is used to reduce the motor speed to the required actuator output speed. Worm shaft and output shaft with the worm wheel run in ample sized bearings. 3 The sliding worm is positioned between two stacks of springs on the worm shaft. The worm will be moved in relation to the torque. This axial displacement, as a measure for the torque, is transmitted to the control unit via lever and gear wheels. 5 The gear housing is filled with lubricant. This results in maintenance free service for a long period of time. 4 3 Torque switching The torque switches are tripped as soon as the set torque has been reached. This is the prerequisite for torque seating in one of the end positions. Within the limits valid for each size, different values can be specified for each direction. For torque seating in the end position, the tripping torque specified by the valve manufacturer has to be set. In addition the torque switches provide protection to the equipment in the event of excessive torque in mid-travel. 14 4 Limit switching The limit switching enables limit seating in the end positions. The switches signal to the actuator controls that the set tripping points (end positions) have been reached, which then switch off the motor. Design principle 2 6 8 8 Electrical connection The connections for motor and controls are either made via terminals or via a 50-pole AUMA plug/socket connector. If the plug/socket is disconnected for maintenance work, the wiring of the plug/socket connector remains undisturbed. Furthermore, the plug/socket connector is distinguished from the terminals by the smaller size and a reduced weight. Further information on page 18. 7 Manual operation For commissioning or in an emergency the multi-turn actuator can be operated with the handwheel. By operating the change-over lever the motor drive is disconnected and the handwheel engaged. When starting the motor the manual drive is automatically disengaged. During electric operation the handwheel does not rotate. 6 6 Valve attachment The mounting flange is according to EN ISO 5210 or DIN 3210. Various output drive types are available. Therefore it is possible to adapt to different types of valves. Further information on page 20. 5 Mechanical position indicator (option) The mechanical position indicator is used to indicate the valve position continuously. An additional reduction gearing which reduces the turns at the output drive to the indication range of the position indicator is required. 15 Equipment Bevel gear for handwheel operation The bevel gear for handwheel operation has two advantages: ■ Reduction gearing reduces the manual forces during manual operation. ■ If there is not much space available the side-mounted handwheel turned by 90 °may be an asset. Reduction ratios Size SAI/SARI Reduction ratio 6 2:1 12 2:1 25 3:1 50 3:1 100 4:1 Combinations with part-turn GSI gearboxes SAI actuators can be combined with GSI worm gearboxes for part-turn valves applications. The torque range of these combinations is up to 24,000 Nm. The worm gearboxes are available in different versions, e.g. for counterclockwise closing. Detailed information can be found on the corresponding technical data sheets. 16 Multi-turn actuators SAI can be combined with a GSI worm gearbox. Equipment Combinations with LEN linear thrust unit SAI actuators can be combined with the LEN linear thrust unit for linear valve applications. The LEN 12.1 – LEN 200.1 linear thrust units are qualified for outside containment use. SAI/SARI actuators in combination with LEN thrust units have not been submitted for qualification by AUMA. They must be tested on a case by case basis by the project engineer or the end user. The LEN can be used to generate thrust up to 150 kN and strokes up to 100 mm. Detailed information can be found on the corresponding technical data sheets. 17 Interfaces Electrical connection Terminals If the use of terminals is stipulated for the electrical connection, the actuators can be delivered with ceramic terminals specially approved and qualified for the use in nuclear power plants. Depending on the terminal plan of the actuator the required number of terminals are mounted. The terminals are mounted in a frame made of cast iron. AUMA plug/socket connector (option) Advantages of this type of connection: ■ Once connected, the wiring remains undisturbed due to the plug/socket connection, even if the actuator has to be removed from the valve, e.g. for maintenance purposes. ■ Low weight ■ Compact size Parking frame, protection cover (option) These parts offer the facility to place the plug connector, while taken off the actuator, in a safe place on a wall. The open terminal compartment at the actuator can be closed with the protection cover. This prevents foreign matter, dust and water from entering the compartment while the plug connector is removed. 18 Technical data Terminals Technical data Motor power connections Protective earth Control terminals Terminals max. Marking Voltage max. Type of customer connection Cross section max. 3 U1, V1, W1 750 V Screws 10 mm2 1 according to VDE – Screws 10 mm2 50 1 to 50 250 V Screws 2.5 mm2 flexible, 4 mm2 solid Protective earth 1 (leading contact) according to VDE – – Screw for ring lug 6 mm2 Ryton Brass Control pins 50 pins/sockets 1 to 50 250 V 16 A Screws or crimping (option) 2.5 mm2 Ryton Brass, tin plated or gold plated (option) AUMA plug/socket connector Technical data No. of contacts max. Marking Voltage max. Current max. Type of customer connection Cross section max. Material: Pin/socket carrier Contacts Motor power connections1) 6 (3 are used) U1, V1, W1, U2, V2, W2 750 V 25 A Screws 6 mm2 Ryton Brass Threads for conduit entries2) ■ 2 x Pg 21; 1 x Pg 13.5 or ■ 2 x M 25 x 1.5; 1 x M 20 x 1.5 Other thread sizes and thread types, e.g. NPT threads, as well as a different number of threads for conduit entries are available on request. Suitable cable glands can be supplied on request if specified beforehand. 1) Suitable for copper wires. For aluminium wires contact AUMA. 2) Sealed with plug on delivery Wiring diagrams Terminal plans KSA The electrical equipment of the AUMA multi-turn actuators SAI and SARI is recorded in the KSA terminal plans. The terminal plans show two typical equipment variants for the standard version ‘clockwise closing’. KSA 9.397 basic equipment S1 DSR M 3~ T S2 DOEL S3 WSR S4 WOEL T Special wirings according to customer’s requirements are available. 17 18 19 20 21 22 23 24 48 17 18 19 20 21 22 23 24 U1 V1 W1 KSA 9.391 with potentiometer for remote position indication S1 DSR M 3~ T S2 DOEL S3 WSR R2 f1 S4 WOEL T 9 U1 V1 W1 17 1 21 22 23 24 48 22 23 24 23 19 Interfaces Valve attachment The valve attachment is according to EN ISO 5210 or DIN 3210. Flange size Size SAI/SARI Torque max. [Nm] 6 12 25 50 100 60 120 250 500 1 000 ISO 5210 Standard F10 F10 F14 F14 F16 DIN 3210 Option G0 G0 G1/2 G1/2 G3 Output drive types Various output drive types according to EN ISO 5210 or DIN 3210 are available in order to adapt the multi-turn actuators to the different types of valves. Output drive type AF (ISO 5210/DIN 3210) Output drive type A (EN ISO 5210/DIN 3210) Stem nut for rising and non-rotating valve stems. The mounting flange together with the stem nut and thrust bearings form one assembly, which is suitable for accepting thrust. 20 Output drive types B1, B2 (ISO 5210) or B (DIN 3210) Output drive types B3 or B4 (ISO 5210) or E (3210) Output drive for the transmission of torques. Valve mounting flange and plug sleeve form a separate unit. Low radial loads can be accepted. Bore with keyway for the transmission of torques integrated in the hollow shaft of the actuator. Spring loaded stem nut. As output drive type A, suitable for rising, non-rotating valve stems. By using special springs it allows a limited axial displacement of the stem nut to compensate thermal expansion of the valve stem or to absorb high dynamic loads when the valve closes quickly. Service conditions Enclosure protection IP 68 Corrosion protection KI/Colour As standard, AUMA multi-turn actuators SAI and SARI are supplied in enclosure protection IP 68 according to EN 60 529. AUMA multi-turn actuators SAI and SARI and the gearbox range GSI are provided with the KI corrosion protection which is suitable for use in nuclear power plants. The total film thickness is at least 220 µm. All outside parts as well as the coatings are free from aluminium. Before finish coating, a 2-component coating based on epoxy resin with micaeous iron oxide is applied as primary and intermediate coating on the sand-blasted actuator. Colour In order to guarantee the enclosure protection IP 68, suitable cable glands must be used. They are not part of the standard supply, but can be provided by AUMA, if ordered. All outside screws are made of stainless steel. The standard colour of the finish coating is silver-grey (RAL 7001). Optional colours are flame red (RAL 3000) and pure white (RAL 9010). The entire multi-turn actuator is coated with a decontaminable two-component paint based on polyurethane. Ambient temperatures/humidity Types Actuator types Temperature range SAI Multi-turn actuators for open-close duty Multi-turn actuators for modulating duty – 20 °C .................+ 80 °C under DBE conditions for a short time up to 172 °C – 20 °C .................+ 60 °C under DBE conditions for a short time up to 172 °C SARI Max. temperature under DBE conditions Lifetime according to IEEE 382 The minimum lifetime of 2,000 operating cycles for open-close actuators stipulated in IEEE 382 was proved for the multi-turn actuators SAI by means of a type test. Multi-turn actuators for modulating duty SARI The lifetime in operation hours (h) depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To reach the longest possible maintenance and fault-free operation time, the number of starts per hour chosen should be as low as permissible for the process. The minimum lifetime of 100,000 operating cycles for modulating actuators stipulated in IEEE 382 was proved for the multi-turn actuators SARI by means of a type test. Mounting position Radiation Vibrations AUMA actuators can be operated without restriction in any mounting position. Up to an integrated radiation dose of 2 x 106 Gy (2 x 108 rad) the full functionality of the actuators has been proved. The actuators are qualified for the OBE (Operating Basis Earthquake, up to 3 g within a frequency range of 2 to 35 Hz) and for the SSE (Safe Shutdown Earthquake, up to 4.5 g within a frequency range of 2 to 32 Hz). Other service conditions Pressure under DBE conditions Up to a pressure of 5.6 kg/cm2, this corresponds to approx. 0.55 MPa absolute pressure, the full functionality of the actuators has been proved. 21 Qualification Qualification of the multi-turn actuators according to IEEE 382-1978 (Draft) Test procedure Selection of the test samples Vibration tests ■ Simulation of operational vibration Production of the test samples ■ OBE (Operating Basis Earthquake) The earthquake which could reasonably be expected to affect the plant site during the operating life of the plant without interrupting the operation of the plant. Determination of the output data ■ Thermal ageing Mechanical ageing ■ SSE (Safe Shutdown Earthquake) That earthquake which produces the maximum vibratory ground motion. The capability to shut down the reactor must be ensured. ■ Pressure test ■ Radiation Lifetime test DBE testing Determination of the final data Functional tests were performed in between the test steps Load profile for DBE testing 200 Temperature Pressure Spraying Running cycle Test data Duration: Rel. humidity: Running cycles: Spraying: Chemical spray: Spraying rate: 31 days, 10 hours > 95 % 15 18 hours, 17 minutes Hydrochloric acid with pH 10.5 and a percentage of 1.6 % boric acid 12 l/min/m2 9 8 7 Temperature in °C 6 5 120 4 80 3 2 40 1 0 1 2 3 4 5 6 7 8 9 10 11 12 2 4 6 8 10 12 14 16 18 20 22 24 4 7 10 13 16 19 22 25 28 31 34 Hours 22 Days Overpressure in bar 160 Überdruck in bar in our example SAI 50 (Test report TB-N 79/124) Überdruck in bar Qualification 23 Other information EU Directives Machinery Directive According to this directive, AUMA actuators, actuator controls and valve gearboxes are not complete machines. This means that a Certificate of Conformity is not possible. However, AUMA confirms with the Declaration of Incorporation (on the Internet under www.auma.com) that during the design stage the standards mentioned in the Machinery Directive were applied. By mounting the actuator to other components (valves, pipelines etc.) a ‘machine’ within the meaning of the Directive is formed. Before commissioning this machine a Certificate of Conformity must be issued. Functional tests Low Voltage and Electromagnetic Compatibility Directive AUMA actuators fulfil the requirements, which has been proved in extensive tests. Therefore AUMA has issued a Declaration of Conformity according to these Directives (on the Internet under www.auma.com). After assembly, all actuators are thoroughly tested according to AUMA’s inspection specification and the torque switching is calibrated. A final inspection record can be provided. The inspection records can be retrieved online via the Internet (www.auma.com). CE mark Since AUMA actuators controls fulfil the requirements of the Low Voltage, EMC and the ATEX Direc- Quality management AUMA has a quality management system which is certified according to ISO 9001:2000. All internal procedures have been defined in the management manual. Attention to detail and the use of high quality materials are the prerequisite for long and fault-free operation. For this reason, a large number of checks and functional tests are integrated in the production process. All production and assembly processes as well as service work on the device are fully documented and can always be reproduced. 24 Operational reliability AUMA SAI and SARI actuators have proved to be reliable for more than 25 years. This is confirmed by the positive response from nuclear power plant operators as reflected in the following letters. 25 Test certificate 26 Index Further literature ■ Technical description Multi-turn actuators AUMA NORM SAI 6 - SAI 100 according to IEEE 382-1978 (Draft) ■ Technical data AUMA multi-turn actuators SAI 6 - SAI 100 with plug/ socket connector (IEEE 382-1978) ■ Technical data Multi-turn actuators for modulating duty SARI 6 - SARI 100 with plug/ socket connector (IEEE 382-1978) ■ Electrical data AUMA multi-turn actuators SAI 6 - SAI 100 (IEEE 382-1978) Index A Ambient temperatures Analogue feedback signal Applications ATEX AUMA plug/ socket connector AUMA plug/socket connector L 21 11 3 24 18 15,19 Lifetime Limit seating Limit switching Linear thrust unit Literature Low voltage directive> B M Bevel gear for handwheel operation 16 Bore with keyway 20 Machinery Directive Manual operation Mechanical position indicator Modulating duty Motors Mounting position C CE mark Certificate of Conformity Coating Colour Combinations Conduit entries Control unit Corrosion protection 24 24 21 21 16,17 19 10 21 D DBE testing 22 Declaration of Incorporation 24 Definition for multi-turn actuators 4 Design principle 14,15 DIN 3210 20 DUO limit switching 10,11 E Electrical connection EMC Directive EN ISO 5210 EU 15,18 24 20 24 F Flange size Functional tests 20 24 Gearing 14 H Hammer blow effect Handwheel Humidity 9 15 21 24 15 15 7 13,14 21 N Number of starts 7 O OBE (Operating Basis Earthquake) 21,22 Open-close duty 6,8,12 Operating time 12 Output drive 20 Output drive types 20 Output speeds 12 Overload protection 9 P Parking frame Plug sleeve Plug/ socket connector Plug/socket connector Position indicator Potentiometer Protection cover 18 20 18 15,19 10 11 18 Service conditions 21 Short-time duty 6,7 Single switches 10 Speeds 12 SSE (Safe Shutdown Earthquake)21,22 Stem nut 12,20 Summary of functions 5 Supply voltage 13 Switch rating 10 Switches 10,11 T Tandem switch Technical data Terminal plans Terminals Thread for conduit entries Three-phase AC motor Torque for modulating Torque peaks Torque seating Torque switches Torque switching Torques Tripping torque Type designation Type of duty Type of seating 10 8,12,27 19 18 19 12,13 8,12 9 8 10 8,14 8 8 6 6,7,13 8 V Valve attachment Vibration test 15,20 22 W Wiring diagrams Worm gearboxes 19 14,16 Q Qualification Quality management G S 21 8 8,10,14 17 27 24 22,23 24 R Reduction gearing Reference input signal References Remote position transmitter 11 7 25 11 I Indication Insulation class Intermediate position switches Intermittent duty 10 13 11 7 27 Europe AUMA Riester GmbH & Co. KG Plant Müllheim DE-79373 Müllheim Tel +49 7631 809 - 0 [email protected] www.auma.com Plant Ostfildern-Nellingen DE-73747 Ostfildern Tel +49 711 34803 - 0 [email protected] Service Center Cologne DE-50858 Köln Tel +49 2234 2037 - 9000 [email protected] Service Center Magdeburg DE-39167 Niederndodeleben Tel +49 39204 759 - 0 [email protected] Service Center Bavaria DE-85386 Eching Tel +49 81 65 9017- 0 [email protected] AUMA Armaturenantriebe GmbH AT-2512 Tribuswinkel Tel +43 2252 82540 [email protected] www.auma.at AUMA (Schweiz) AG CH-8965 Berikon Tel +41 566 400945 [email protected] AUMA Servopohony spol. s.r.o. CZ-250 01 Brandýs n.L.-St.Boleslav Tel +420 326 396 993 [email protected] www.auma.cz OY AUMATOR AB FI-02230 Espoo Tel +358 9 5840 22 [email protected] www.aumator.fi AUMA France S.A.R.L. FR-95157 Taverny Cedex Tel +33 1 39327272 [email protected] www.auma.fr AUMA ACTUATORS Ltd. GB- Clevedon North Somerset BS21 6TH Tel +44 1275 871141 [email protected] www.auma.co.uk AUMA ITALIANA S.r.l. a socio unico IT-20023 Cerro Maggiore (MI) Tel +39 0331 51351 [email protected] www.auma.it AUMA BENELUX B.V. NL-2314 XT Leiden Tel +31 71 581 40 40 [email protected] www.auma.nl AUMA Polska Sp. z o.o. PL-41-219 Sosnowiec Tel +48 32 783 52 00 [email protected] www.auma.com.pl OOO PRIWODY AUMA RU-141400 Khimki, Moscow region Tel +7 495 221 64 28 [email protected] www.auma.ru ERICHS ARMATUR AB SE-20039 Malmö Tel +46 40 311550 [email protected] www.erichsarmatur.se AUMA Riester GmbH & Co. KG Postfach 1362 D - 79373 Müllheim Tel +49 (0)7631/809-0 Fax +49 (0)7631/809 250 [email protected] GRØNBECH & SØNNER A/S DK-2450 København SV Tel +45 33 26 63 00 [email protected] www.g-s.dk IBEROPLAN S.A. ES-28027 Madrid Tel +34 91 3717130 [email protected] D. G. Bellos & Co. O.E. GR-13673 Acharnai Athens Tel +30 210 2409485 [email protected] SIGURD SØRUM A. S. NO-1300 Sandvika Tel +47 67572600 [email protected] INDUSTRA PT-2710-297 Sintra Tel +351 2 1910 95 00 [email protected] MEGA Endüstri Kontrol Sistemieri Tic. Ltd. Sti. TR-06810 Ankara Tel +90 312 217 32 88 [email protected] www.megaendustri.com.tr Africa AUMA South Africa (Pty) Ltd. ZA-1560 Springs Tel +27 11 3632880 [email protected] Solution Technique Contrôle Commande DZ- Bir Mourad Rais Algiers Tel +213 21 56 42 09/18 [email protected] A.T.E.C. EG- Cairo Tel +20 2 23599680 - 23590861 [email protected] America AUMA Automação do Brazil ltda. BR- Sao Paulo Tel +55 11 4612-3477 [email protected] AUMA ACTUATORS INC. US-PA 15317 Canonsburg Tel +1 724-743-AUMA (2862) [email protected] www.auma-usa.com AUMA Chile Representative Office CL-9500414 Buin Tel +56 2 821 4108 [email protected] LOOP S. A. AR-C1140ABP Buenos Aires Tel +54 11 4307 2141 [email protected] TROY-ONTOR Inc. CA-L4N 8X1 Barrie Ontario Tel +1 705 721-8246 [email protected] Ferrostaal de Colombia Ltda. CO- Bogotá D.C. Tel +57 1 401 1300 [email protected] www.ferrostaal.com PROCONTIC Procesos y Control Automático EC- Quito Tel +593 2 292 0431 [email protected] Corsusa International S.A.C. PE- Miralflores - Lima Tel +511444-1200 / 0044 / 2321 [email protected] www.corsusa.com PASSCO Inc. PR-00936-4153 San Juan Tel +1 787 620-8785 [email protected] Suplibarca VE- Maracaibo Estado, Zulia Tel +58 261 7 555 667 [email protected] Asia AUMA Actuators Middle East W.L.L. BH-Salmabad 704 Tel + 97 3 17896585 [email protected] AUMA Actuators (Tianjin) Co., Ltd. CN-300457 Tianjin Tel +86 22 6625 1310 [email protected] www.auma-china.com AUMA (INDIA) PRIVATE LIMITED IN-560 058 Bangalore Tel +91 80 2839 4656 [email protected] www.auma.co.in AUMA JAPAN Co., Ltd. JP-210-0848 Kawasaki-ku, Kawasaki-shi Kanagawa Tel +81 44 329 1061 [email protected] www.auma.co.jp AUMA ACTUATORS (Singapore) Pte Ltd. SG-569551 Singapore Tel +65 6 4818750 [email protected] www.auma.com.sg Al Ayman Industrial. Eqpts AE- Dubai Tel +971 4 3682720 [email protected] PERFECT CONTROLS Ltd. HK- Tsuen Wan, Kowloon Tel +852 2493 7726 [email protected] DW Controls Co., Ltd. KR-153-702 Gasan-dong, GeumChun-Gu, Seoul Tel +82 2 2624 3400 [email protected] www.actuatorbank.com Al-Arfaj Engineering Co WLL KW-22004 Salmiyah Tel +965-24817448 [email protected] www.arfajengg.com Petrogulf W.L.L QA- Doha Tel +974 4350 151 [email protected] Sunny Valves and Intertrade Corp. Ltd. TH-10120 Yannawa Bangkok Tel +66 2 2400656 [email protected] www.sunnyvalves.co.th/ Top Advance Enterprises Ltd. TW- Jhonghe City Taipei Hsien (235) Tel +886 2 2225 1718 [email protected] www.auma-taiwan.com.tw Australia BARRON GJM Pty. Ltd. AU-NSW 1570 Artarmon Tel +61 294361088 [email protected] www.barron.com.au Certificate Registration No. 12 100/104 4269 For detailed information about AUMA products refer to the Internet: www.auma.com Y003.242/002/en/1.04
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