Hydraulic Hopper Winch Assembly Manual

Hydraulic Hopper Winch Assembly Instructions for Dutton Lainson and Shelby Winches
These instructions are for Dutton Lainson model DLB1500A and Shelby model 5352 winches.
This option kit is used to convert both winches, when used with the Shelby winch there will be (2)
spacer washers that will not be used, all other parts will be used.
Do not operate with guards missing!
Read and understand all instructions pertaining to this option, prior to operation!
Shelby winch option shown
Dutton Lainson winch option shown
Page 1
Safety Alert
Watch for this ALERT Symbol. It identifies potential hazards to Personal SAFETY and
your HEALTH. It points out Safety precautions.
This SAFETY symbol means:
ATTENTION:
BE ALERT
Why is SAFETY important to you?
THREE BIG REASONS:
*ACCIDENTS DISABLE AND KILL
*ACCIDENTS COST
*ACCIDENTS CAN BE AVOIDED
Failure to read this Auger manual before operation of the Auger is a misuse of the
equipment and a needless risk to your HEALTH and SAFETY. Your life and limbs are
worth keeping. Use this equipment with care.
Symbol
Signal Words:
DANGER, WARNING, CAUTION
The appropriate signal word for each message has been selected using the following
guidelines below the Alert Symbol.
BE ALERT!
D
DA
AN
NG
GE
ER
R – Indicates an imminently hazardous situation that, if not avoided, will result
in death or serious injury. This signal word is to be limited to the most extreme situations,
typically for machine components that, for functional purposes, cannot be guarded.
W
WA
AR
RN
NIIN
NG
G – Indicates a potentially hazardous situation that, if not avoided, could result
in death or serious injury, and includes hazards that are exposed when guards are
removed. It may also be used to alert against unsafe practices.
C
CA
AU
UTTIIO
ON
N – Indicates a potentially hazardous situation that, if not avoided, may result
in minor or moderate injury. It may also be used to alert against unsafe practices.
Page 2
Important, Do not disconnect the cable from the winch, this option is installed without disconnection
of the cable from the winch!
Step # 1
Lower the swing hopper to the ground, leaving the cable attached to the swing hopper. Make sure that
the cable has some slack, this will insure that the winch does not have tension on it.
Step #2
Remove the winch handle. Retain the hardware.
Step #3
Remove the bent pin that holds the winch assembly to the auger infeed housing. This will allow the
winch to be removed from the auger. Place the winch assembly on the ground or work platform. Winch
assembly should look like the images below. ( note: shown without cable)
Page 3
Step #5
Remove the (3) 3/8” x 1” carriage bolts so the winch is free from the mounting bracket. Retain the nuts
and bolts, these will be needed to re-mount the winch.
Step #6
Install the winch motor mount bracket and guard mount using (3) 3/8” x 1” carriage bolts and flange
nuts. LEAVE LOOSE!
NOTE THE SLOT USED FOR EACH WINCH MODEL!
DO NOT TIGHTEN BOLTS!
Use this slotted hole
SHELBY MODEL 5352 SHOWN
Page 4
NOTE THE SLOT USED FOR EACH WINCH MODEL
DO NOT TIGHTEN BOLTS!
Use this slotted hole
DUTTON LAINSON MODEL DLB1500A SHOWN
Page 5
STEP #7
Install winch drive hub by threading the hub assembly on to the threaded winch handle shaft. Note that
(2) washers are required for the DUTTON LAINSON WINCH ONLY! These washers will slide into
the winch bushing on the Dutton Lainson winch and will space the hub away from the winch bushing.
Shelby winch shown
Washers used only
on Dutton Lainson
winch
Dutton Lainson winch shown
Page 6
Step #8
Install the motor support with (2) 3/8” x 1” carriage bolts and 3/8” hex flange nuts. The bracket has an
“S” (Shelby) or “D” (Dutton Lainson) laser cut into the corresponding set of holes for the respective
winches. The bolt holes are slotted to allow the hydraulic motor to be adjusted to align with the winch
coupler. Do not tighten the bolts!
Shelby winch shown.
Duttom Lainson winch shown
Page 7
Motor support
Shelby "S"
Motor Support
Dutton Lainson "D"
Step #9
Install the hydraulic motor by inserting the motor shaft with woodruff key (half moon key), into the
drive hub assembly. Insert the motor until the base of the motor it tight against he motor support.
Tighten both set screws on the hub.
Shelby winch shown
Dutton Lainson winch shown
Page 8
Step #10
Align the hydraulic motor with the hose ports positioned as shown and insert (2) 1/2” x 3/8” shoulder
bolts through the motor support and screw them into the threaded holes on the hydraulic motor base.
Tight the shoulder bolts. The bolts must slide freely through the motor support. Align the motor shaft
to the hub assembly and tighten the (2) 3/8” carriage bolts that hold the motor support.
Shelby winch shown
Dutton Lainson winch shown
Page 9
Shoulder bolts
Shoulder Bolts
STEP #11
Install the drive hub guard with (2) 1/4” x 3/4” hex flange bolts and flange nuts. Once installed, tighten
these bolts and nuts.
Shelby winch shown
Dutton Lainson winch shown
Page 10
Step #12
Remove the shipping plugs from the hydraulic motor. Install the #10 o-ring to #6 jic fittings into the
motor ports and tighten. These are o-ring fittings that should be tight, but not overtightened. Install the
3/8” x 72” hydraulic hoses as shown. Make sure to use thread sealer on the male (Pioneer) couplers.
Shelby winch shown
Use thread sealer
on coupler threads
Dutton Lainson winch shown
Page 11
Step #13
Place the winch assembly back on the support bracket that is attached to the auger infeed housing and
re-insert the bent pin. Adjust the winch angle so the cable will wrap in the center of the winch drum.
Center the guard mount bracket between the sides of the winch and tighten the (3) 3/8” carriage bolts
and flange nuts. Install the guard with (2) 3/8” x 3/4” hex flange bolts.
Shelby winch shown
Dutton Lainson winch shown
Page 12
Step #14
After attaching hydraulic couplers to the tractor, engage the hydraulic control valve momentarily and
check for oil leaks. If leaks are detected inspect and repair as necessary. DO NOT PLACE FINGERS
OR HANDS CLOSE TO THE LEAK THIS COULD CAUSE SERIOUS INJURY!
Step #13
With the tractor hydraulic valve engaged, check the rotation of the winch, make sure that the motor is
turning the correct direction to wind the cable in and that the cable is being wound in the center of the
winch drum. Never stand under or close to the winch and hopper when raising the hopper!
Assembly is complete
Additional Safety and Operation Notes:
Operation of this option will require care not to over-raise the cable past the limits of the lift arm
pulleys. Failure to operate this option within the range of the cable, could cause damage to
equipment.
This option is equipped with a 1/8” x 1.5” cotter pin shear pin, should the hopper be raised above the
limits of the lift arm. If the cotter pin shear pin is sheared, the brake winch will not allow the hopper to
fall. The shear pin will need to be replaced prior to operation of the winch assembly. Only use a 1/8”
cotter pin, failure to do so could result in damage the winch, cable, pulleys, or hopper!
Replace the cotter pin by removing the drive hub guard and rotating the hydraulic motor until the shear
pin hole are alined, then insert the cotter pin and bend bolt ends so the pin cannot fall out. There are
multiple holes in the drive hub that can be used replace the shear pin.
The (3) 1/4” x 3/4” flange bolts that hold the winch drive hub halves together must remain loose
enough to allow the hub halves to rotate freely should the cotter pin be sheared. Do not tighten these
are spaced correctly from the factory.
Replace the guard after shear pin has been replaced. Do not operate with guard missing!
The hydraulic winch option can be used on either side of the auger, the same as the manual winch.
Page 13
REV
AUGER MODEL(S)
ALL SWING HOPPER AUGERS
PART/ASSEMBLY DESCRIPTION
HYD. HOPPER WINCH, SHELBY
EXISTING SHELBY MODEL 5362
BRAKE WINCH, FOR DUTTON
LAINSON WINCHES SEE
DRAWING #30888DL
EXISTING MOUNTING
BRACKETS & BENT PIN
PIPE THREADS
USE THEAD SEALER
Page 14
DRAWING NO.
PB30888
REV
AUGER MODEL(S)
PART/ASSEMBLY DESCRIPTION
HYD. HOPPER WINCH, SHELBY
ALL SWING HOPPER AUGERS
NOTE: FOR USE WITH SHELBY MODEL 5362 BRAKE WINCH
6
EXISTING 3/8"
HEX FLANGE NUTS
17
x2
9
16
x2
17
x3
2
10
16
1x3
3
13
x2
18
7
x2
EXISTING WINCH
EXISTING MNT.
BRACKETS
& BENT PIN
EXISITNG 3/8"
CARRIAGE BOLTS
1
19
4
8
x2
5
15
x2
14
x2
11
x2
12
x2
Page 15
DRAWING NO.
PB30888
REV
ITEM NO.
PART NO.
1
11360
2
30889
3
30913
4
30145
5
11361
6
11394
7
11448
8
11449
9
11454
10
11453
11
30924
12
10324
13
40030
14
40024
15
40056
16
40014
17
40049
18
10397
19
10426
AUGER MODEL(S)
ALL SWING HOPPER AUGERS
PART/ASSEMBLY DESCRIPTION
HYD. HOPPER WINCH, SHELBY
DESCRIPTION
BRACKET, MOTOR MNT, HYDRAULIC WINCH
HUB ASSY, HYDRAULIC WINCH DRIVE, INNER
HUB ASSY, HYDRAULIC WINCH DRIVE, OUTER
MOTOR, HYDRAULIC, EATON H101-1564
PLATE, HYD MOTOR MNT, HYDRAULIC WINCH
SHIELD, HYDRAULIC WINCH COUPLER
BOLT, SHOULDER, 1/2" DIA SHLDR X 3/8" LONG,ZINC
FITTING, #10 O-RING MALE TO #6 JIC MALE
BRACKET, GUARD MNT, INNER, HYD. WINCH
GUARD, HYDRAULIC WINCH, INNER
HOSE ASSY, HYDRAULIC WINCH, 3/8" HOSE X 72"
1/2 NPT MALE TIP, 1/2" BODYSIZE (8010-4) (PIONEER)
BOLT, 3/8-16UNC X 1", HEX FLANGE, GRD 5, ZINC
BOLT, 3/8-16UNC X 1", CARRIAGE, GRD 5, ZINC
NUT, 3/8-16UNC, HEX FLANGE, GRD 5, ZINC
BOLT, 1/4-20UNC X 3/4", HEX FLANGE, GRD 5, ZINC
NUT, 1/4-20UNC, HEX FLANGE, GRD 5, ZINC
KEY, WOODRUFF, 1/4 X .4375, 808
PIN, COTTER, .125"x1.5"
Page 16
DRAWING NO.
QTY
1
1
1
1
1
1
2
2
1
1
2
2
2
5
5
5
5
1
1
PB30888
REV
AUGER MODEL(S)
ALL SWING HOPPER AUGERS
PART/ASSEMBLY DESCRIPTION
HYD. HOPPER WINCH, DUTTON L.
EXISTING DUTTON LAINSON
MODEL DLB1500A WINCH
FOR SHELBY WINCHES SEE
DRAWING NUMBER 30888
EXISTING MOUNTING
BRACKETS & BENT PIN
PIPE THREADS
USE THREAD SEALER
Page 17
DRAWING NO.
PB30888DL
REV
AUGER MODEL(S)
ALL SWING HOPPER AUGERS
PART/ASSEMBLY DESCRIPTION
HYD. HOPPER WINCH, DUTTON L.
NOTE FOR USE WITH DUTTON LAINSON MODEL DLB1500AWINCH
EXISTING 3/8" HEX
FLANGE NUTS
12
X2
7
10
6
X2
EXISTING
WINCH
13
X3
13
X2
2
12
X3
19
11
3
20
15
X2
1
EXISTING BRACKETS
& BENT PIN
EXISTING 3/8" X 1"
CARRIAGE BOLTS
4
9
X2
14
X2
5
16
X2
8
X2
17
X2
18
X2
Page 18
DRAWING NO.
PB30888DL
REV
ITEM NO.
PART NO.
1
11360
2
30889
3
30913
4
30145
5
11361
6
11429
7
11394
8
40024
9
11449
10
11454
11
11453
12
40014
13
40049
14
11448
15
40030
16
40056
17
30924
18
10324
19
10426
20
10397
AUGER MODEL(S)
ALL SWING HOPPER AUGERS
PART/ASSEMBLY DESCRIPTION
HYD. HOPPER WINCH DUTTON LAINSON
DESCRIPTION
BRACKET, MOTOR MNT, HYDRAULIC WINCH
HUB ASSY, HYDRAULIC WINCH DRIVE, INNER
HUB ASSY, HYDRAULIC WINCH DRIVE, OUTER
MOTOR, HYDRAULIC, EATON H101-1564
PLATE, HYD MOTOR MNT, HYDRAULIC WINCH
SPACER, HYRDRAULIC WINCH DRIVE, DUTTON
SHIELD, HYDRAULIC WINCH COUPLER
BOLT, 3/8-16UNC X 1", CARRIAGE, GRD 5, ZINC
FITTING, #10 O-RING MALE TO #6 JIC MALE
BRACKET, GUARD MNT, INNER, HYD. WINCH
GUARD, HYDRAULIC WINCH, INNER
BOLT, 1/4-20UNC X 3/4", HEX FLANGE, GRD 5, ZINC
NUT, 1/4-20UNC, HEX FLANGE, GRD 5, ZINC
BOLT, SHOULDER, 1/2" DIA SHLDR X 3/8" LONG,ZINC
BOLT, 3/8-16UNC X 1", HEX FLANGE, GRD 5, ZINC
NUT, 3/8-16UNC, HEX FLANGE, GRD 5, ZINC
HOSE ASSY, HYDRAULIC WINCH, 3/8" HOSE X 72"
1/2 NPT MALE TIP, 1/2" BODYSIZE (8010-4) (PIONEER)
PIN, COTTER, .125"x1.5"
KEY, WOODRUFF, 1/4 X .4375, 808
Page 19
QTY
1
1
1
1
1
2
1
5
2
1
1
5
5
2
2
5
2
2
1
1
DRAWING NO.
PB30888DL