BB5000 Portable Boring Machine

Transcription

BB5000 Portable Boring Machine
FEATURES • SETUP & OPERATION
COMPONENTS & ACCESSORIES • TECHNICAL DATA
A powerful boring machine that can be
customized to suit your needs.
The most powerful boring machine in
its class, you’ll be amazed at the
power and flexibility of the BB5000
Portable Boring Machine.
Exclusive, Climax-patented mounting
components provide the flexibility to
handle tough boring jobs, even when
used in cramped, tight workspaces.
Universal bearing
mount assembly
Boring bar
Tool head assembly
Quick and Easy Setup
n
Modular components make setup
quick and easy.
n Fast and easy setup using high
quality cast-iron set-up cones and
spherical bearing mounts.
n Patented spherical bearing
mounting system allows quick
setup, with up to 5° of bearing
misalignment.
n Typical set-up time for an
experienced operator is 30 minutes
or less.
Powerful
n
Up to 650 ft-lbs (881 N·m) of torque
at the bar – more than any other
portable boring machine in its
boring range.
n Specially-designed rotational drive
unit provides a 4:1 worm gear
reduction for increased torque at all
speeds.
Versatile
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Highly customizable to meet a
variety of needs.
Available in electric, hydraulic, or
pneumatic motor configurations.
Fast, easy two-bolt change-out
process to switch motors.
Available in a variety of bar lengths,
from 4 to 20 feet (1219.2 – 6096.0
mm). Bars are straightened, and
have ½ inch or 12 mm squarebroached tooling holes.
Rotational Drive
Unit (RDU)
Spherical bearing mount
(single arm shown)
Axial Feed Unit
(AFU)
n
Accessories allow the BB5000 to be
used for blind boring, line boring,
drilling, facing, threading, valve
repair, and trepanning.
n An interface kit allows attachment
and quick alignment of the Climax
AutoBoreWelders for efficient bore
welding.
Compact
n
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Drive motor
(electric motor shown)
Flexible, High Quality Design
n Through-bar design allows the
rotational drive and feed unit to be
mounted anywhere along the bar,
even separately.
n Patented heavy-duty spherical
bearing mounts ensure rigid
attachment to the work piece, for
more effective machining.
Extremely compact for ease of use in
cramped, tight work spaces.
Needs only approximately 24 inches
(609.6 mm) of clearance to operate
the machine.
B r i n g i n g
t h e
s o l u t i o n
t o
y o u .
BB5000 Specifications
Specifications
All dimensions should be
considered reference.
Please contact your Climax
Territory Manager for
precision dimensions.
US
Metric
2.25 inches
1.75 inches
1.25 inches
57.2 mm
44.5 mm
31.8 mm
2.5 - 12 inches
1.375 - 24 inches
63.5 - 304.8 mm
34.9 - 609.6 mm
Boring Stroke
12, 24, or 36 inches
304.8, 609.6, or 914.4 mm
Power Options
Electric: up to 112 free speed bar RPM
Electric: up to 168 free speed bar RPM
Hydraulic: up to 148 free speed bar RPM
Pneumatic: up to 120 bar free speed RPM
2.3
2.3
3.0
3.0
1.7
1.7
2.2
2.2
Mounting Options
Single Arm, Double Arm, Universal
Rotational Drive Unit
4-to-1 gear ratio reduction
Set-Up Cones
Standard
Optional
2.75 - 12 inches
1.375 - 5 inches
70.0 – 304.8 mm
34.9 – 127.0 mm
Feed
Mechanical
Mechanical
Feed Rate per revolution
0 – 0.019 inches/rev.
0 – 0.48 mm/rev.
Typical Machine Ship Weight
(Typical machine with single arm mounts,
set-up cones & hydraulic motor)
444 lbs
201 kg
Approximate Boring Bar Ship Weight
(Includes metal shipping container)
1.48 lbs/inch
0.264 kg/cm
Boring Bar Diameter
Standard
Optional
Optional
Boring Diameter
Standard
Optional
Hp
Hp
Hp
Hp
Shipping Dimensions
(Shipped in 2 containers, 3 containers for hydraulic power unit option)
Machine W, D, H
52.5 x 27 x 16.5 inches
Bar 72 inch (1828.8 mm) W, D, H
74.5 x 6.5 x 7 inches
HPU [5 hp] W, D, H
29 x 26 x 44 inches
kW
kW
kW
kW
1334 x 686 x 419 mm
1892 x 165 x 178 mm
737 x 660 x 1118 mm
Here’s how to determine the length of the boring bar you will require:
Length of boring bar required =
X + 27.5 inches (698.5 mm) + required stroke
Cutting should be performed within 9 inches (228.6 mm) of a
bearing support. Maximum recommended unsupported bar length
between any two bearings is 36 inches (914.4 mm).
The space between the back of the bearing mounting plate and the
face of the bore must be at least 3 inches (76.2 mm) for set-up
cone removal. If the bore has a shoulder or boss, increase the
height of the spacer plate and the length of the bar accordingly.
page
2
For help contact: Climax Portable Machine Tools, 2712 E. Second St Newberg, OR 97132 USA
Website: www.cpmt.com
Worldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 Email: [email protected]
BB5000 Operational Dimensions
Dimensions in inch (mm)
7.69
(195.3)
9.46 (240.3) min
10.12 (257.0) max
7.9
(200.7)
Rotational Drive Unit with hydraulic motor
16.18 (411.0)
(high speed motors)
1.75 (44.5)
18.55 (471.2)
(low speed motors)
10.42
(264.7)
Rotational Drive Unit with pneumatic motor
7.69 (195.3)
14.9 (378.5)
6.87
(174.5)
Rotational Drive Unit with electric motor
page
3
Specifications subject to change without notice
BB5000 Operational Dimensions
Dimensions in inch (mm)
Bar clamp collar
Feed rate
adjustment
knob
7.68
(195.0)
8.0 (203.2)
5.50
(139.7)
Axial feed unit
4.0 (101.6)
3.5
(88.9)
7.63 (193.8)
1.75
(44.5)
3.5
(88.9)
3.0 (76.2)
typical
0.75 (19.1) dia
0.5 (12.7) dia
Spherical bearing mount assembly
3.0 (76.2)
typical
Dimensions typical of both single
and double arms
Specifications subject to change without notice
page
4
BB5000 Set-up and Operation
A Fast Six-Step Process
Setup of the BB5000 Portable Boring Machine is quick and
easy. An experienced operator can set up the machine in
most typical two-bore line boring applications in about half
an hour (depending on alignment tolerances). The three
main ingredients of the quick setup system are:
n
Slide the bar through
the two holes to be
bored and roughly
center it with the set-up cones.
The set-up cones are forced
into the bore with the clamp
ring jacking screw and locked
onto the bar with a set screw.
Elapsed time: 4 minutes.
Slide the rotational drive
onto the bar. Firmly
push it onto the
spherical mount, and lock it in
place with one bolt. Tighten
the rear clamping collar
enough to be snug but so the
bar can slide through it.
Slide on spherical
mounts with tack weld
plates, and tack weld
them to the workpiece.
These mounts have spherical
bearings so they can be
mounted up to 5° out of
perpendicular alignment.
Elapsed time: 10 minutes,
The axial feed unit is
slipped onto the bar
and the leadscrew is
screwed into the pocket on the
rotational drive unit. Tightening
two clamping collars locks the
axial feed unit to the bar.
Remove the set-up
cones and replace the
bar. The set-up cones
will adequately center the bar,
unless you have very precise
tolerances, or need to move
the centerline of the bore
slightly. Final centering
adjustments are made with the
jacking screws.
Insert a properly
ground tool bit into the
tool hole in the bar,
adjust for depth of cut, and
lock in place with the set
screw. Attach the hydraulic
hoses.
1
2
3
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Setup cones to roughly center the bar in the bore.
Spherical mounts that can be quickly tack-welded in
place.
Quick-mount rotational drive unit, attaches to spherical
mount in seconds
4
5
6
And there you are... ready to
begin the first boring pass.
Total elapsed time: 31 minutes.
page
5
BB5000 Applications
Conventional Boring
Drilling
Line Boring
Threading
page
6
Trepanning
Facing
Grooving
BB5000 Application Photos
A Wide Variety of Applications
Do you need to put the axial feed unit on one end of the bar and the rotational
drive on the other? No problem... all you need to do is use the leadscrew block
clamped or tack welded to the work piece. In fact, just about any arrangement
of components can be used as long as you maintain rigidity by placing bearing
supports as close as possible to the holes to be bored. Need to align and bore
four holes that are 18 inches (457.2 mm) apart? Just use a long bar and weld a
bearing bracket at each hole for support. The modular components let you use
the machine in a wide variety of combinations.
The BB5000 is
widely used by
these industries:
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Construction
Mining
Power Generation
Ship building
Transportation
Petrochemical
Pulp and paper
Steel and aluminum
Typical applications:
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page
7
Heavy equipment repair
Stern tube boring
Wicket gate repair on dams
Bridge building/re-building
Turbine coupling boring
Engine block repair
Bearing seat repair
Press repair
Valve body boring
Pump body boring
Large fab bore alignment
BB5000 Tool Configuration
A
Your part number is:
BB5000 .
.
F G
D E
B C
.
. 0
H I
.
(To generate your part number, write the number of each option you require in the corresponding box.)
Configure your BB5000 in five easy steps.
Step 2, continued: Select a Motor
To configure your BB5000 Boring Machine, you will need to:
1 Select a Base Unit
2 Select a Drive Option (Motor Control & Motor)
3 Select a Feed System
4 Select a Mounting Option
5 Select a Boring Bar
C
Number 1: Electric, 120 VAC, 50/60 Hz
Single Phase, 168/82 bar rpm
(37558)
To generate the correct part number for the boring machine
you require, simply select the option you need in each step,
then write the number of that option in the corresponding
box at the top of this page. Contact your Climax representative
for additional configurations or help with this process.
Electronic motor
assembly (two-speed)
The base unit includes the Rotational Drive Unit (RDU), tool kit
with cutting tools, 4.5 - 12 inch (114 - 305 mm) tool head set,
packaging, instruction manual and set-up cones, according to
the option you choose.
The unit comes packed in a durable metal container.
Number 1: Standard inch package,
with set-up cones (37448)
Hydraulic motor
assembly
Number 6: Hydraulic, 3.6 in3 (60.0cm3)
90 bar rpm @ 6 GPM
(22.7 L/min) (39843)
55 bar rpm @ 6 GPM
(22.7 L/min) (39844)
Base Unit
Number 2: Standard metric package,
with set-up cones (37450)
Number 3: Standard inch package,
no set-up cones (37449)
44 bar rpm @ 6 GPM
(22.7 L/min) (39845)
Set-up cones
(included with base
configurations 1 & 2)
Step 2: Select a Drive Option (Motor Control & Motor)
B
(37560)
148 bar rpm @ 6 GPM
(22.7 L/min) (39837)
Write the number of the Base
Configuration in Box “A.”
Number 4: Standard metric package,
no set-up cones (37451)
(37557)
Number 4: Electric 230 VAC, 50/60 Hz
(37559)
Step 1: Select a Base Unit
A
Write the number of the Motor in
box “C.”
Pneumatic motor
assembly
Write the number of the Motor Control in box “B.”
(Required with electric motors.)
Motor ports are 7/8-14 SAE O-ring type.
Includes 1/2 inch (12.7 mm) quick-release
fitting kit.
Number 0: No Speed Control (pneumatic & hydraulic
motors)
Number 1: 120V Speed Control, non-CE (37517)
Number 2: 230V Speed Control, CE compliant (37518)
Number 9: Pneumatic, 3Hp (2.2 kW),
57 bar rpm (includes air
conditioning unit) (37498)
Electronic speed
control
Other motors are available for your
BB5000. Please select “0” in step 2, and
order separately using part numbers
shown on page 9.
Number 3: 120V Manual Motor Starter, CE compliant
(single speed on/off) (37538)
Number 4: 230V Manual Motor Starter , CE compliant
(single speed on/off) (37539)
page
8
Motor starter
BB5000 Tool Configuration
Step 3: Select a Feed System
Step 5: Select a Boring Bar
D
H
Write the number of the lead screw
length in Box “D.”
Number 1: 12 inch (304.8 mm) stroke
lead screw (28654)
lead screw (28687)
Number 0: None (order separately from table
on page 10.)
Lead screw assembly
lead screw (28688)
E
Write the number of the Feed
System in box “E.”
Number 3: 96 inch (2438.4 mm) bar, ½ inch
(12.7 mm) tooling holes (34628)
Axial feed assembly
Write the number of the Arm Style Mount
Kit (with spherical bearings, support and
hardware) in Box “F.”
Number 6: 72 inch (1828.8 mm) bar,
12 mm tooling holes (34636)
Number 0: None
Number 1: One Single Arm Mount Kit (37472)
Number 2: Two (2) Single Arm Mount Kits
Single arm mount
I
Number 3: Three (3) Single Arm Mount Kits
Number 4: Four (4) Single Arm Mount Kits
Number 5: One Double Arm Mount Kit (37473)
Number 6: Two (2) Double Arm Mount Kits
Double arm mount
Write the number of the Universal Mounting
Kit (with spherical bearings, support, and
hardware) in Box “G.”
½ inch (12.7 mm) tooling holes
(41552)
Number 0: None
Number 1: One Universal Mount Kit (36959)
Number 2: Two (2) Universal Mounts Kits
Write the number of the Standard boring bar
in box “I.” Boring bar is 2.25 inch (57.2 mm)
with tooling holes spaced every 6 inches
(152.4 mm).
Number 0: None (order separately from table
on page 8.)
Number 7: Three (3) Double Arm Mount Kits
* If bore is wider than 12 inches
(304.8 mm), a double arm mount is
recommended.
Step 4: Select a Mounting Option*
G
Number 1: Mechanical Feed (28636)
F
Write the number of the Standard boring bar
in box “H.” Boring bar is 2.25 inch (57.2 mm)
with tooling holes spaced every 10 inches
(254 mm).
Universal mount
Number 3: Three (3) Universal Mounts Kits
Number 4: Four (4) Universal Mounts Kits
2.25 inch (57.2 mm)
Boring bars
page
9
BB5000 Accessories
Further customize your BB5000 Boring Machine with
these boring bar options. Order separately.
(customized bars available upon request)
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All bars are made of 1045 S-CPO chrome-plated steel.
Standard bars available in 2 foot (609.6 mm) increments up to 24 feet
(7.3 meters) long, with various hole spacing.
After machining, bars are straightened to within 0.001 inches per foot
(0.025 per 304.8 mm).
Most bars are straight to within 0.001 inch (0.025 mm) over the length
of the bar.
Bars come packaged in a fitted steel container with quick-release latches.
First hole is 1 inch (25.4 mm) from the end of the bar, for all bar lengths.
Morse taper and straight shank holders available upon request.
Part No.
Part No.
(Holes 10
(Holes 6
inches
inches
(254.0 mm) (152.4 mm)
apart)
apart)
34626
39309
34627
39310
34628
41552
34629
43728
34630
43729
37337
39308
37338
43693
37339
39447
37340
n/a
37341
n/a
34635
43740
34636
43741
34637
43742
34638
43743
Bar Dia.
2.25 inch
2.25 inch
2.25 inch
2.25 inch
2.25 inch
1.25 inch
1.25 inch
1.25 inch
1.25 inch
1.25 inch
2.25 inch (57.2 mm)
2.25 inch (57.2 mm)
2.25 inch (57.2 mm)
2.25 inch (57.2 mm)
Bar Length
48 inches
72 inches
96 inches
120 inches
144 inches
48 inches
72 inches
96 inches
120 inches
144 inches
48 inches (1219.2 mm)
72 inches (1828.8 mm)
96 inches (2438.4 mm)
120 inches (3048.0 mm)
Hole Size
1
/2 inch
1
/2 inch
1
/2 inch
1
/2 inch
1
/2 inch
3
/8 inch
3
/8 inch
3
/8 inch
3
/8 inch
3
/8 inch
12 mm
12 mm
12 mm
12 mm
34639
43744
2.25 inch (57.2 mm) 144 inches (3657.6 mm) 12 mm
37327
43687
1.25 inch (31.8 mm) 48 inches (1219.2 mm)
10 mm
37328
43686
1.25 inch (31.8 mm) 72 inches (1828.8 mm)
10 mm
37329
43685
1.25 inch (31.8 mm) 96 inches (2438.4 mm)
10 mm
37330
n/a
37331
n/a
2.0 inch (50.8 mm) diameter bars available upon request.
No.
Description
Mechanical axial feed assembly
Mounts anywhere on the bar. Reversible
ratchet feed mechanism has variable feed rate
up to 0.19 inches (0.48 mm) per revolution.
Feeds the tool and bar by moving along the
stationary leadscrew. Adjustable clamp collars
on both ends clamp unit to the bar. Includes
auto stop.
28636 For 2.25 inch (57.2 mm) dia bar.
29908 For 2.0 inch (50.8 mm) dia. bar
Rotational drive assembly
Mounts anywhere on the bar. Features heavyduty cast aluminum housing, Timken roller
bearings, and sealed, lifetime lubrication.
Clamp ring mounts assembly to spherical bearings with one bolt.
page
10
Bore Welder Interface
Add an Automated Bore Welder to your BB5000 Boring Machine
with the convenient bore welder interface kit.
Attach the bore welder to the BB5000’s mounting fixture to ensure
perfect alignment for both welding and machining.
A single setup for both welding and machining saves time, and
helps get the job done quickly.
All bore welders include welding head, torches, mounting rod &
radial mount, torch extensions, conduit switch assembly, tips,
nozzles, diffuser, and liner. See table below to compare other
features & components.
No.
Description
BoreWelding Interface Kit
Allows you to attach a bore welder to BB5000
mounting fixture, ensuring perfect alignment
for both welding and machining. Includes
adapter plate, alignment tool, and spherical
bearing removal wrench.
26518 Complete interface kit for 2.25 inch
(57.2 mm) diameter bar.
36062 Alignment tool only for 1.75 inch
26656 Alignment tool only for 1.25 inch
AutoBoreWelder
1000
AutoBoreWelder
3000
AutoBoreWelder 2000
(not shown)
Wire feeder 18 inch
Facing & dovetail (457.2 mm)
Model
Welding Dia. Torch adj. torch extension Auto-skip
Inch (mm) Option included
included included
BW1000 0.88 - 12.0
No
No
No
(22.4 - 304.8) No
BW2000
0.88 - 12.0
(22.4 - 304.8)
BW3000 0.88 - 13.0
(22.4 - 330.2)
No.
Yes
No
No
Yes
Yes
Yes
Yes
Yes
Description
Rotational drive assembly, cont’d
28531 Accepts 2.25 inch (57.2 mm) dia. bars
29910 Accepts 2.0 inch (50.8 mm) dia bars
Axial leadscrew assembly
Stationary leadscrew assembly is fixed in position
by screwing it into the rotational drive assembly
or into tack weld mounting block. Acme nut
holds leadscrew in place. Includes leadscrew
and two Acme nuts. Leadscrews available in
lengths below. Other lengths are available by
special request.
28654 12.0 inch (304.8 mm) travel
28687 24.0 inch (609.6 mm) travel
28688 36.0 inch (914.4 mm) travel
28756
Leadscrew tack weld block
BB5000 Accessories
No.
Description
No.
Electric Motor Assembly
Assembly includes two-speed electric motor
and mounting flange.
37557 Electric, 120 VAC, 50/60 Hz Single
Phase, 112/55 bar rpm.
Phase, 168/82 bar rpm
37559 Electric, 230 VAC, 50/60 Hz, Single
Phase, 112/55 bar rpm.
Phase, 168/82 bar rpm
Speed Control
37517 120V Speed Control, Non-CE
37518 230V Speed Control, CE
37538 120V Manual Motor Starter, CE
37539 230V Manual Motor Starter, non-CE
Hydraulic Motor Assembly
Reversible hydraulic motor and SAE 2-bolt
mounting flange to mount to the rotational
drive housing. Motor ports are 7/8 - 14 SAE
O-ring type. 1/2 inch dripless quick-connect
fitting kit installed. Bar rpm’s are max at 6 gpm
(22.7 L/min). (For 50 Hz power units, reduce
the bar rpm by 15%; bar torque remains the
same.) Also available with 3/8 inch (9.5 mm)
fitting kits.
Motor Capacity
Part
Number
in3
cm3
39837
39843
39844
39845
39846
39847
2.2
3.6
5.9
7.3
8.9
14.1
36.0
60.0
96.7
119.6
145.8
231.1
Max bar rpm at
6 gpm
10 gpm
(22.7 L/min) (37.9 L/min)
148
246
90
150
55
92
44
73
36
60
23
38
Torque at the bar
(calculated value)
92 ft-lb (124.7 N•m)
159 ft-lb (215.6 N•m)
270 ft-lb (367 N•m)
342 ft-lb (463.7 N•m)
417 ft-lb (565.4 N•m)
652 ft-lb (884.0 N•m)
Hydraulic Power Unit
Available 5 hp (3.7 kW) 6 gpm (22.7 L/min)
and 10 Hp (7.5 kW) 10 gpm (37.9 L/min)
units with 3-phase electric motor, with variable displacement pump, allow speed
control even while running without sacrificing
torque. Many models available. Please
ask a Climax representative for details.
Pneumatic Motor Assembly
The 3 Hp (2.2 kW) motor comes complete,
ready for 2-bolt mounting directly on the
rotational drive. Includes pneumatic
conditioning unit.
Part Number Max Bar RPM
39112 (non-CE)
28614 (CE)
37498 (non-CE)
28697 (CE)
page
11
120 rpm
120 rpm
57 rpm
57 rpm
Torque at the bar
(calculated value)
115 ft-lb (156 N•m)
115 ft-lb (156 N•m)
234 ft-lb (156 N•m)
234 ft-lb (156 N•m)
Description
Spherical Bearing Mounts
Available in single arm, double arm, and
universal mount styles, our spherical bearing
mounts attach directly to the work piece, and
accept both the model BB5000 rotational drive,
and the mounting bracket for the Climax
AutoBoreWelders.
Includes bracket, bearing, and hardware.
Single arm
37472 for 2.25 inch (57.2 mm) bars
36710 for 2.0 inch (50.8 mm) bars
Double arm
37473 for 2.25 inch (57.2 mm) bars
29953 for 2.0 inch (50.8 mm) bars
Universal
36959 for 2.25 inch (57.2 mm) bars
37626 ID Mount, for 8.6 - 11.2 inch (218.4 284.5 mm) diameters
37621 Universal bearing ID conversion kit
26248
Spherical Bearing - 2.25 inch (57.2
mm). Bearing mounts to bracket to
align the bar.
29951 Spherical Bearing - 2.0 inch (50.8
mm). Same as above, but for 2.0 inch
(50.8 mm) diameter. Order mounting
hardware separately.
46293 Face-Adjustable ID Bearing Mount
Ideal for mounting the BB5000 in deep or blind
bores, this ID bearing mount provides an ID
mounting range of 5.75 - 12.5 inches (146.1 317.5 mm). Easily install and adjust the mount
from the open face part of your bore.
Independently adjustable mounting legs also
simplify centering the mount in bores which are
not perfectly round.
20319 ID mount self-aligning bearing
support assembly
Bearing support assembly provides 4-way
adjustable bar alignment. Fits bores with ID’s
from 11.5 - 24 inches (292.1 - 609.6 mm). Bar
is held in place by a self-aligning bearing.
Assembly includes chuck and bearing, three sets
of jaws, two sets of jacking screws, and one set
of 1 inch (25.4 mm) spacers.
28799 Cantilever mounting assembly
Cantilever standoff mounts between two
bearing mounting brackets to ensure machine
rigidity when blind boring, trepanning, spade
drilling, or tapping.
Order bearing mounting brackets
separately. Order two assemblies when
using a double arm mount.
30798 Right Angle Base
Fixture holds boring bar bearing support
brackets for heavy duty drilling. Uses two single
arm spherical bearing mounts (order separately).
Base may be bolted, welded or clamped to
workpiece.
BB5000 Accessories
Facing and Grooving Heads for your BB5000
Climax PN
Item Name
Bar Dia.
Swing Dia.
31412
Facing Dia.
Grooving Dia.
30051
30044
Adjustable Range Facing Heads
1.25 inch (31.8 mm) 2.0 inch (50.8 mm)
2.25 inch (57.2 mm)
6.6 - 9.4 inches
9.1 - 22.2 inches
10.0 - 18.6 inches
(167.6 - 238.8 mm)
(231.1 - 563.9 mm)
(254 - 472.4 mm)
2.1 - 8.8"
2.5 - 18"
2.5 - 18 inches
(53.3 - 223.5 mm)
(63.5 - 457.2 mm)
(63.5 - 457.2 mm)
n/a
n/a
n/a
No.
36936
36954
Facing & Grooving Heads
2.25 inch (57.2 mm)
2.25 inch (57.2 mm)
13.5 inches
20.3 inches
(342.9 mm)
(515.6 mm)
2.5 - 12 inches
2.5 - 19.0 inches
(63.5 - 304.8 mm)
(63.5 - 482.6 mm)
4.0 - 12.0 inches
4.0 - 19.0 inches
(101.6 - 304.8 mm)
(101.6 - 482.6 mm)
Description
No.
Set-up Cones
Cones slide onto the bar and into fairly round,
in-line holes for fast set-up. Set screws and backup clamp collars hold the cones in place while
the components are being attached.
26263 Set of 2 aluminum set-up cones, 1.5
- 3.25 inch (38.1 - 82.6 mm) bore ID.
Fit 1.25 inch (31.8 mm) diameter bars.
27803 Set of 4 aluminum set-up cones for
1.5 - 5 inch (38.1 - 127.0 mm) bore
ID. Fit 1.25 inch (31.8 mm)
diameter bars.
26507 Set of 2 cast iron set-up cones for
2.75 - 8.37 inch (69.9 - 212.6 mm)
bore ID. Fit 2.25 inch (57.2 mm)
diameter bars.
2.75 - 8.37 inch (69.9 - 212.6 mm)
diameter bars.
8.37 - 12 inch (212.6 - 304.8 mm)
diameter bars.
8.37 - 12 inch (212.6 - 304.8 mm)
diameter bars.
Bore Measuring Tool with fine adjustment
feature allows precision bore measurement and
sets tool bit height while the bar is still mounted
in the work piece.
46203 18 inch (457.2 mm) diameter tool,
measures up to 18 inch (457.2 mm)
diameter bores with 3/8 inch (9.5
mm) stylus.
46204 Same as above, but includes both 3/8
inch (9.5 mm) and 7/8 inch (22.2
mm) length styluses.
45831 Fine adjustment attachment to
upgrade tools without bracket.
page
12
45040
Heavy Duty Facing Head
2.25 inch (57.2 mm)
20.1 - 25.3 inches
(510.5 - 642.6 mm)
2.25 - 24.0 inches
(57.2 - 609.6 mm)
3.3 - 24.0 inches
(83.8 - 609.6 mm)
Description
Boring Heads
Boring heads may be positioned anywhere
along the bar. Split body allows attachment
without moving the bar. Boring heads to fit 2.0
inch (50.8 mm) diameter bars also available.
11817
34565
16161
10943
HSS inch boring head set
(included in Base Unit 37448) includes (5) boring heads to bore
4.5 - 12 inch diameters.
HSS metric boring head set
(included in Base Unit 37450),
includes five boring heads to bore
114.3 - 304.3 mm diameters. Uses
standard 10 mm & 12 mm square
cutter.
Boring head set - includes
boring hub and boring head arms to
bore 12 - 24 inch (304.8 - 609.6
mm) diameters.
Carbide boring head set
includes mounting block and hard
ware, (6) tool holders, (1) carbide
boring cartridge, and (10) carbide
inserts, to bore 5.96 - 12.75 inch
(151.4 - 323.9 mm) diameters
Magnetic Back Dial Indicator
Top quality travel dial indicator with magnetic
back, made by Starrett® for Climax.
Useful for many things including:
n Precisely setting depth of cut.
n Measuring and setting the travel of the
boring bar when cutting to a shoulder.
n Facing operations, precision alignment of
boring bar to larger bores.
NOTE: Drawings
are for reference
only, are not to
scale, and may
not represent
actual product.
45396
0 - .500 inch range (.001 increment)
45397
0 - 10 mm range (.01mm increment)
BB5000 Accessories
No.
Description
No.
Description
Small Bore Components for your BB5000
1.25 inch (31.8 mm) diameter small bore sleeve set
A complete small bore kit includes a sleeve set, setfor 2.0 inch (50.8 mm) diameter components.
up cones, and 1.25 or 1.75 inch (31.8 or 44.5 mm)
44614 1.25 inch (31.8 mm) diameter small bore sleeve set:
diameter bar(s).
Sleeve set includes rotational drive sleeve with drive
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves
key, axial feed sleeve, and two bearing sleeves (every
bearing requires a sleeve.) All sleeves include retaining 1.75 inch (44.5 mm) diameter small bore sleeve set
snap rings.
for 2.25 inch (57.2 mm) diameter components.
2.25 inch and 1.75 inch diameter bars use 1/2 inch or 12 mm tool bits. 1.25
inch diameter bars use 3/8 inch or 10 mm tool bits.
44091
For bars 72 inches or longer, Climax recommends a minimum of 4 bearings,
therefore 4 bearing sleeves are included in the small bore kits supplied with
72 or 96 inch (1828.8 or 2438.4 mm) bars.
Part Numbers for Small Bore Components
Small bore kits supplied with 48 inch (1219.2 mm) bars will have tool holes 6
inches (152.4 mm) between centers. Small bore kits supplied with 72 inch
(1828.8 mm) or longer bars will have tool holes 10 inches (254.0 mm)
between centers. 6 inch hole spacing is available on longer bars upon
request.
1.25 inch (31.8 mm) diameter small bore
components for 2.25 inch (57.2 mm) diameter bar.
28698
1.25 inch (31.8 mm) diameter small bore sleeve set:
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves.
1.75 inch (44.5 mm) diameter small bore sleeve set:
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves
26263
Set of (2) aluminum set-up cones, 1.5 - 3.25 inch (38.1 - 82.6
mm) diameter, for 1.25 inch (31.8 mm) diameter bar
43383
Set of (2) cast iron set-up cones, 2.0 – 6.0 inch (50.8 – 152.4
mm) diameter, for 1.25 inch (31.8 mm) diameter bar
26719
(2) bearing sleeves for 2.25 inch (57.2 mm) diameter bearings
26722
(2) bearing sleeves for 2.0 inch (50.8 mm) diameter bearings
26728
snap rings for 2.25 inch (57.2 mm) diameter components
31612 Snap rings for 2.0 inch (50.8 mm) diameter components
1.25 inch (31.8 mm) diameter small bore kit with 48
28698 RDU sleeve with key
inch (1219.2 mm) bar:
Small bore sleeve set, RDU sleeve with key, AFU sleeve,
and (2) bearing sleeves, (2) aluminum set up cones,
1.25 inch (31.8 mm) diameter, 48 inch (1219.2 mm)
long bar with 3/8 inch tool holes spaced 6 inches (152.4
Bars for use with small bore kits:
mm) apart, assortment of 3/8 inch HSS tool bits.
Part Number Part Number
46331 Same as above, but bar has metric tool holes
(Holes spaced (Holes spaced
10 inches
6 inches
(10 mm) spaced 6 inches (152.4 mm) apart..
(254.0 mm) (152.4 mm)
apart)
apart)
Bar Diameter
Bar Length
Hole Size
39423 1.25 inch (31.8 mm) diameter small bore kit with
37337
39308
1.25 inch (31.8 mm) 48 inches (1219.2 mm) 3/8 inch
72 inch (1828.8 mm) bar:
39421
RDU sleeve with drive key, AFU sleeve, (4) bearing
sleeves, (2) aluminum set-up cones, 1.25 inch (31.8 mm)
diameter, 72 inch (1828.8 mm) long bar with 3/8 inch
tool holes spaced 10 inches (254.0 mm) apart,
assortment of 3/8 inch HSS tool bits.
37327
43687
37338
43693
37328
43686
37339
39447
37329
43685
46333
Same as above, but bar has metric tool holes
(10 mm) spaced 10 inches (254.0 mm) apart..
43318
43311
43305
43298
46120
1.25 inch (31.8 mm) diameter small bore kit with
48 and 72 inch (1219.2 and 1828.8 mm) bars:
sleeves.
43320
43313
43300
43307
43321
43314
43308
43301
Same as above, but bar has metric tool holes
(10 mm) spaced 10 inches (254.0 mm) apart.
43322
43315
43309
43302
43323
43316
43310
43303
46334
40676
page
1.25 inch (31.8 mm) diameter small bore kit with
96 inch (2438.4 mm) bar:
sleeves, assortment of 3/8 inch tooling.
13
BB5000 Accessories
No.
Description
No.
Tool Kits
Complete set of tools for the boring bar (included in base unit)
28784
Tool Kit (Inch)
34580
Tool Kit (Metric)
Tool Bits
HSS Standard Tool Bits (Inch)
31866 HSS 1/2 inch x 1.0 inch LH 15° lead
31867 HSS 1/2 inch x 1.8 inches LH 15° lead
25710 HSS 1/2 inch x 2.5 inches LH & RH double-ended
Description
Instructional Video
Describes set-up and operation of the various BB5000 components
and systems. Most standard applications are demonstrated in detail.
Approximately 40 minutes.
30932
47109
VHS Videotape Format
CD Format
Other accessories available for Heavy duty
drilling and trepanning.
Multiple sizes of spade drills available for drilling and
trepanning operations.
Threading
Threading with the Model BB5000 requires a special
threading bar, feed box and gear set.
HSS Tool Bits (Metric)
34578 HSS 12 mm x
34573 HSS 12 mm x
34577 HSS 12 mm x
34572 HSS 12 mm x
34576 HSS 12 mm x
34571 HSS 12 mm x
1.8
1.8
2.5
2.5
4.0
4.0
inches (45.7 mm) LH 15° lead
Gear sets are available for 4 - 20 threads per inch, and
diameter ranges of 4.75 - 8.75 inches (120.7 - 222.3
mm).
Alternative Tool Bits
31848 HSS 1/2 inch x
1.0
1.0
1.0
1.0
1.8
1.8
1.8
1.8
2.5
2.5
2.5
2.5
4.0
4.0
4.0
4.0
4.0
inch RH 15° lead
inch RH 0° lead
inch RH 0° lead side cutting
inch LH 0° lead side cutting
inch RH 15° lead
inch RH 0° lead
inch RH 15° lead
inch RH 0° lead
inch RH 15° lead double-ended
inch RH 0° lead double-ended
inch LH 15° lead double-ended
Valve repair
A manual radial feed tool head lets you cut threads to
a precise depth.
Boring heads are available for boring the angled valve
seats on a range of globe valves 6 - 16 inches (152.4 406.4 mm) in diameter.
Fixturing can be designed to fit your particular valve.
Taper boring
If you need to bore tapers, a Climax taper boring
attachment can be designed for your application.
Twin Leadscrew Facing Head Tool Bits
31917 Carbide 1/2 inch x 3.5 inch LH 15° lead
Facing/Grooving Tool Facing Bits
31849 HSS 1/2 inch x 1.8 inch RH 15° lead
31831 HSS 1/2 inch x 1.8 inch RH 0° lead
36370 1 each of the 15° lead and 0° lead bits
Facing/Grooving Tool Facing Bits
35948 HSS LH grooving 0.12 inches wide, 15° lead top rake
page
14
Climax Training
Training at the Portable Machining Training Institute
Climax has been teaching the
fundamentals and fine points of
portable machine tool operation for
practically as long as we’ve been
inventing and building the tools.
At the Portable Machining Training
Institute situated in our corporate
headquarters near Portland, Oregon,
we provide training for machine tool
operators on portable machine tool
safety, and machine setup and
operation.Trainees also receive
technical tips and tools to improve
operational efficiencies, with the vast
majority of every program devoted to
hands-on activities and skill
development.
The Climax instructional team includes
specialists in shipbuilding, power
generation, civil engineering, bridge
re-building, and other industries.
Whether it’s a regularly scheduled
course at the Portable Machining
Training Institute, or custom curriculum
conducted at your facility, your
machinists will benefit from courses
developed by some of the most
respected authorities in the business.
Call us today to register for a regularly
scheduled class, or talk to us about
how we can customize a training
program for your specialized
application.
page
15
Climax Portable Machine Tools, Inc.
Climax Portable Machine Tools Worldwide
Manufacturing, Sales & Rental Facilities
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World Headquarters
Cologne
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Rental Depot
Manufacturing / Sales Facility
International Distributor
Call Climax for:
Rentals
With five locations in the USA,
two in Canada, one in Europe,
and one in Asia, you are never
far away from a Climax portable
machine tool.
Special Projects
Climax has been solving
complicated on-site machining
problems for our customers
since 1964.
On-site Training
Need some refresher courses in
setting up and operating your
Climax machine tool?
Call us. We’ll bring the solution to you.
BB5-1M0807
Corporate Headquarters
Climax Portable Machine Tools, Inc.
2712 E. Second Street
Newberg, Oregon 97132 USA
Worldwide Telephone: 503.538.2185
N. America Toll-Free: 800.333.8311
Fax: 503.538.7600
Email: [email protected]
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Am Langen Graben 8
Düren, 52353 Germany
Telephone: (+49) (0) 2421.9177.0
Fax: (+49) (0) 2421.9177.29
Email: [email protected]
www.cpmt.com
Copyright © 2007 Climax Portable Machine Tools, Inc. All Rights Reserved.

BB5000 Portable Boring Machine

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