Compair Cyclone Range - About Air Compressors

Transcription

Compair Cyclone Range - About Air Compressors
Return to table of contents
C20160-1724, Issue 2, November 1998
105 – 222
AIR COMPRESSORS
PARTS LIST
Serial numbers from:Cyclon 105:
F160-0612
Cyclon 107:
F161-1082
Cyclon 111:
F162-1432
Cyclon 215:
F163-1324
Cyclon 218:
F164-1449
Cyclon 222:
F165-1376
WARRANTY
Conditions of CompAir BroomWade warranty are stated in our standard conditions of sale. Details of warranty for a particular
product may be obtained from the supplying Distributor
CAUTION
Use only CompAir BroomWade Genuine Parts when carrying out routine maintenance or repair.
The use of replacement parts or lubricating oils not supplied or approved by CompAir BroomWade can lead to expensive
failures which will not be covered by warranty.
To ensure continued trouble-free operation of the unit it is important that periodic servicing is carried out in accordance with
the information given in the ‘Maintenance’ section of the User Manual.
Consult your CompAir BroomWade Distributor for advice if any doubt exists.
C20160-1724
–1–
Cyclon 105-222
Return to table of contents
CONTENTS
GENERAL ARRANGEMENT, CYCLON 105-222
CYCLON 105 & 107
BASEFRAME & ACOUSTIC ENCLOSURE (1 OF 2)
BASEFRAME & ACOUSTIC ENCLOSURE (2 OF 2)
AIR-END & DRIVE, 50HZ (1 OF 2)
AIR-END & DRIVE, 50HZ (2 OF 2)
AIR-END & DRIVE, 60HZ (1 OF 2)
AIR-END & DRIVE, 60HZ (2 OF 2)
SUCTION REGULATOR
MINIMUM PRESSURE VALVE
AIR & OIL PIPEWORK (1 OF 2)
AIR & OIL PIPEWORK (2 OF 2)
FILTER MANIFOLD
REGULATION PIPEWORK
STARTER (1 OF 4) – 105 (220/230V, 50/60HZ)
STARTER (2 OF 4) – 105 (380/415/440V, 50/60HZ)
STARTER (3 OF 4) – 107 (220/230V, 50/60HZ)
STARTER (4 OF 4) – 107 (380/415/440V, 50/60HZ)
CONTROLLER AND ELECTRICAL CONNECTIONS
CYCLON 111
BASEFRAME & ACOUSTIC ENCLOSURE (1 OF 2)
BASEFRAME & ACOUSTIC ENCLOSURE (2 OF 2)
AIR-END & DRIVE, 50HZ (1 OF 2)
AIR-END & DRIVE, 50HZ (2 OF 2)
AIR-END & DRIVE, 60HZ (1 OF 2)
AIR-END & DRIVE, 60HZ (2 OF 2)
SUCTION REGULATOR
MINIMUM PRESSURE VALVE
AIR & OIL PIPEWORK (1 OF 2)
AIR & OIL PIPEWORK (2 OF 2)
C20160-1724
FILTER MANIFOLD
REGULATION PIPEWORK
STARTER (1 OF 2) – 111 (220/230V, 50/60HZ)
STARTER (2 OF 2) – 111 (380/415/440V, 50/60HZ)
CONTROLLER AND ELECTRICAL CONNECTIONS
CYCLON 215, 218 & 222
BASEFRAME & ACOUSTIC ENCLOSURE (1 OF 2)
BASEFRAME & ACOUSTIC ENCLOSURE (2 OF 2)
AIR-END & DRIVE – CYCLON 215/218, 50HZ (1 OF 2)
AIR-END & DRIVE – CYCLON 215/218, 50HZ (2 OF 2)
AIR-END & DRIVE – CYCLON 215/218, 60HZ (1 OF 2)
AIR-END & DRIVE – CYCLON 215/218, 60HZ (2 OF 2)
AIR-END & DRIVE – CYCLON 222, 50HZ (1 OF 2)
AIR-END & DRIVE – CYCLON 222, 50HZ (2 OF 2)
AIR-END & DRIVE – CYCLON 222, 60HZ (1 OF 2)
AIR-END & DRIVE – CYCLON 222, 60HZ (2 OF 2)
SUCTION REGULATOR
MINIMUM PRESSURE VALVE
AIR & OIL PIPEWORK (1 OF 2)
AIR & OIL PIPEWORK (2 OF 2)
FILTER MANIFOLD
REGULATION PIPEWORK
STARTER (1 OF 6) – CYCLON 215 (220/230V, 50/60HZ)
STARTER (2 OF 6) – CYCLON 215 (380/415/440V, 50/60HZ)
STARTER (3 OF 6) – CYCLON 218 (220/230V, 50/60HZ)
STARTER (4 OF 6) – CYCLON 218 (380/415/440V, 50/60HZ)
STARTER (5 OF 6) – CYCLON 222 (220/230/380/415V, 50/60HZ)
STARTER (6 OF 6) – CYCLON 222 (440V, 60HZ)
CONTROLLER AND ELECTRICAL CONNECTIONS
COMMON FASTENERS
–2–
Cyclon 105-222
Return to table of contents
NOTES
1. Indication of sub-assemblies.
Where a part or assembly includes other parts or assemblies, the component parts follow immediately in the list with their descriptions
indented. For example:
1
2
3
4
5
6
7
C27150-216
C27150-211
C27150-212
C26150-200
C26150-282
C26150-212
C26050-122
Duct, Inlet
Support
Support, Angle
Baffle, Inlet Duct
Baffle, Long
Insulation, Sound
Pin, Location
An order for the part number of item 1 would also include items 2, 3, 4, 5 & 6; an order for items 2 or 3 would not include any other item;
an order for item 4 would also include items 5 & 6; an order for item 5 would also include item 6. Item 7 would not be included with any of
the preceding items.
2. Common Fastenings
Some normal screws, nuts, washers etc. are not illustrated. Their location is indicated by a reference number on the illustration which
includes a letter code, with the quantity required given in brackets, e.g.:
S12(4)
WS5(4)
The codes are listed in the section 'Common Fastenings', specifying type, size and CompAir BroomWade part number.
3. Non-specific Quantities
Items such as sealing strip, nylon tube etc., are supplied to Distributors in standard length packs. Users should specify part number
and length required when ordering from Distributors.
4. Service Kits
105/107/111:
215/218/222:
Minor Kit
Minor Kit
CK2001-1
CK2002-1
Major Kit
Major Kit
CK8001-3
CK8002-3
GENUINE PARTS
C20160-1724
–3–
Cyclon 105-222
Return to table of contents
GENERAL ARRANGEMENT, CYCLON 105-222
PI/98/104
C20160-1724
–4–
Cyclon 105-222
Return to table of contents
CYCLON 105 & 107
CONTENTS
Section
C20160-1724
Page
Baseframe & Acoustic Enclosure
6
Air-End & Drive, 50Hz
8
Air-End & Drive, 60Hz
10
Suction Regulator
12
Minimum Pressure Valve
13
Air & Oil Pipework
14
Filter Manifold
16
Regulation Pipework
17
Starter
18
Controller and Electrical Connections
22
–5–
Cyclon 105-222
Return to table of contents
BASEFRAME & ACOUSTIC ENCLOSURE (1 of 2)
S1 (4)
W11 (4)
6
5
X3 (2)
2
X3 (4)
8
1
9
S1 (4)
W11 (4)
X1 (4)
7
3 4
7
8
9
X3 (2)
10
11
12
13
15
S8 (10)
W7 (10)
14
S1 (6)
W11 (6)
17
S1 (4)
W11 (4)
Ref.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
C27312-53
C27312-44
C27308-51
C27308-156
C27308-56
C27308-43
C27308-62
C26025-57
C27323-148
C27308-54
C27308-42
C27308-39
C27308-29
C27323-198
C27323-24
C27323-35
C27312-25
C27312-202
C27312-196
C27312-68
C27312-47
C27312-69
Qty.
1
1
1
2
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Panel, Cooler Discharge
Insulation, Sound
Support, Cooler
Insulation, Sound
Panel, Roof
Insulation, Sound
Frame
Plate, Gland
Joint
Panel, Side
Insulation, Sound
Plate, Top
Seal
Plate, Front
Seal
Box, Starter
Seal
Panel, Service
Insulation, Sound
Cowl, Fan
Insulation, Sound
Guard, Fan
16
22
20
18
21
S1 (3)
W11 (3)
19
PI/98/336
C20160¡-1724
–6–
Cyclon 105-222
Return to table of contents
BASEFRAME & ACOUSTIC ENCLOSURE (2 of 2)
40
38
S1 (2)
W11 (2)
39
36
28
35
25 24 23
S1 (6)
W11 (6)
Ref.
Part No.
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
98522-16
98660-19
98660-18
C27308-3
C27323-63
C27312-64
C27308-85
C27308-86
C27308-48
C27308-49
C27308-52
C27308-41
C27312-60
C27312-45
C27323-140
C27312-146
C27312-147
C27308-142
Qty.
2
2
2
1
1
1
1
4
4
1
1
1
1
1
1
1
2
1
Description
Fastener, Quick Release
Retainer, Plastic
Retainer, Steel
Baseframe
Stiffener
Panel, Bulkhead
Support, Baffle
Plate, Baffle
Insulation, Sound
Element, Pre-filter
Panel, Cooler Side
Insulation, Sound
Panel, Back
Insulation, Sound
Strut
Plate, Baffle
Insulation, Sound
Support
X3 (2)
34
37
S1 (2)
W11 (2)
33
S1 (6)
W11 (6)
26
27
S1 (3)
W11 (3)
X3 (2)
29
X2 (8)
C20160-1724
PI/98/337
31
32
30
–7–
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE, 50Hz (1 of 2)
17
18
3
16
2
15
19
1
20
14
13
S3 (3)
W8 (3)
W4 (1)
12
11
S10 (2)
N2 (2)
4
6
10
5
18
B4 (4)
W8 (4)
W4 (4)
8
7
Ref.
Part No.
1
–
2
3
4
4
4
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
C20461-40
98505-52
95635-3
98612-126
C20800-5-11
C20800-5-10
C20800-5-16
C20800-7-11
C20800-7-10
C20800-7-16
C20078-120
95071-37
C27308-30
95250-222
98418-50
C27323-72
C27323-166
98660-31
C27323-70
C27323-73
C27323-71-E
C27323-74
98442-114
95112-7
98518-55
95149-19
Qty.
1
1
1
1
1
1
1
1
1
1
1
3
4
4
4
1
1
2
1
1
1
1
1
3
1
1
Description
Air-end, CYCLON 1
Seal, Oil
Washer, Copper
Probe, Thermistor
Motor, 105, 220V [M101]
Motor, 105, 380/415V [M101]
Motor, 105, 500V [M101]
Motor, 107, 220V [M101]
Motor, 107, 380/415V [M101]
Motor, 107, 500V [M101]
Fan
Grubscrew
Spacer
Stud
Mounting, Anti-Vibration
Bracket, Pivot
Spindle
Washer, Star
Bracket, Support – Air-End
Retainer, Spring
Adjuster, Spring
Stud
Cap
Locknut
Spring
Washer
W4 (4)
N4 (4)
9
PI/98/338
B2 (4)
W8 (4)
C20160¡-1724
–8–
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE, 50Hz (2 of 2)
21
S3 (2)
W8 (2)
W4 (2)
22
23
24
Ref.
Part No.
21
22
23
23
23
23
23
23
23
23
24
24
25
25
26
26
27
27
27
27
27
27
C27312-154
98517-10
98447-6
98447-1
98447-17
98447-5
98447-2
98447-6
98447-1
98447-5
98089-8
98089-2
98447-1
98447-5
98089-7
98089-3
98080-165
98080-166
98080-167
98080-170
98080-170
98080-171
Qty.
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Guard, Pulley
Spacer
Pulley, Air-End, 105 (7·5 bar)
Pulley, Air-End, 105 (8·2 bar)
Pulley, Air-End, 105 (10 bar)
Pulley, Air-End, 105 (13, 14 bar)
Pulley, Air-End, 107 (7·5 bar)
Pulley, Air-End, 107 (8·2 bar)
Pulley, Air-End, 107 (10 bar)
Pulley, Air-End, 107 (13, 14 bar)
Bush, Taper, (7·5, 8·2, 10 bar)
Bush, Taper, (13, 14 bar)
Pulley, Motor, 105
Pulley, Motor, 107
Bush, Taper, 105
Bush, Taper, 107
Belt, 105 (7·5, 8·2 bar)
Belt, 105 (10 bar)
Belt, 105 (13, 14 bar)
Belt, 107 (7·5, 8·2 bar)
Belt, 107 (10 bar)
Belt, 107 (13, 14 bar)
27
25
26
PI/98/339
C20160-1724
–9–
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE, 60Hz (1 of 2)
17
18
3
16
2
15
19
1
20
14
13
S3 (3)
W8 (3)
W4 (1)
12
11
S10 (2)
N2 (2)
4
6
10
5
18
B4 (4)
W8 (4)
W4 (4)
8
7
Ref.
Part No.
1
–
2
3
4
4
4
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
C20461-40
98505-52
95635-3
98612-126
C20800-5-12
C20800-5-13
C20800-5-14
C20800-7-12
C20800-7-13
C20800-7-14
C20078-140
95071-37
C27308-30
95250-222
98418-50
C27323-72
C27323-166
98660-31
C27323-70
C27323-73
C27323-71-E
C27323-74
98442-114
95112-7
98518-55
95149-19
Qty.
1
1
1
1
1
1
1
1
1
1
1
3
4
4
4
1
1
2
1
1
1
1
1
3
1
1
Description
Air-end, CYCLON 1
Seal, Oil
Washer, Copper
Probe, Thermistor
Motor, 105 (220V) [M101]
Motor, 105 (380V) [M101]
Motor, 105 (440V) [M101]
Motor, 107 (220V) [M101]
Motor, 107 (380V) [M101]
Motor, 107 (440V) [M101]
Fan
Grubscrew
Spacer
Stud
Mounting, Anti-Vibration
Bracket, Pivot
Spindle
Washer, Star
Bracket, Support – Air-End
Retainer, Spring
Adjuster, Spring
Stud
Cap
Locknut
Spring
Washer
W4 (4)
N4 (4)
9
PI/98/338
B2 (4)
W8 (4)
C20160¡-1724
– 10 –
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE, 60Hz (2 of 2)
21
S3 (2)
W8 (2)
W4 (2)
22
23
24
Ref.
Part No.
21
22
23
23
23
23
23
23
23
23
24
24
25
25
26
26
27
27
27
27
27
C27312-154
98517-10
98447-27
98447-12
98447-32
98447-62
98447-11
98447-27
98447-12
98447-62
98089-8
98089-2
98447-51
98447-32
98089-7
98089-3
98080-168
98080-169
98080-166
98080-172
98080-170
Qty.
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Guard, Pulley
Spacer
Pulley, Air-End, 105 (7·5 bar)
Pulley, Air-End, 105 (8·2 bar)
Pulley, Air-End, 105 (10 bar)
Pulley, Air-End, 105 (13, 14 bar)
Pulley, Air-End, 107 (7·5 bar)
Pulley, Air-End, 107 (8·2 bar)
Pulley, Air-End, 107 (10 bar)
Pulley, Air-End, 107 (13, 14 bar)
Bush, Taper (7·5, 8·2, 10 bar)
Bush, Taper (13, 14 bar)
Pulley, Motor, 105
Pulley, Motor, 107
Bush, Taper, 105
Bush, Taper, 107
Belt, 105 (7·5 bar)
Belt, 105 (8·2/10 bar)
Belt, 105 (13/14 bar)
Belt, 107 (7·5/8·2/10 bar)
Belt, 107 (13, 14 bar)
27
25
26
PI/98/339
C20160-1724
– 11 –
Cyclon 105-222
Return to table of contents
SUCTION REGULATOR
13
5
14
15
6
1
7
8
2
Ref.
Part No.
—
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
C20600-380
C20600-381
C20600-383
C20600-384
C20600-415
C20600-385
C20600-389
C20600-304
C20600-401
95141-7
95148-14
98504-45
A10218-26
95007-185
95179-7
95149-15
C21260-41
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
Description
Regulator, Suction
Body
Valve
Spring, Valve
Stem
Cap
Spring, Piston
Cylinder
Joint
Nut
Washer
Piston
Bush, Bearing
Bolt
Washer, Spring
Washer
Joint
9
10
3
11
12
4
16
PI/98/340
C20160¡-1724
– 12 –
Cyclon 105-222
Return to table of contents
MINIMUM PRESSURE VALVE
13 12
11 10
9
8
7
6
Ref.
Part No.
–
1
2
3
4
5
6
7
8
9
10
11
12
13
14
—
C20453-71
95635-9
98518-25
C20453-73
95600-67
98518-7
C20600-48
C20453-76
C20453-72
C20453-74
C20453-77
95149-14
95140-14
C27312-105
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Valve, Minimum Pressure
Housing, Spring
Washer, Copper
Spring
Piston
‘O’ Ring
Spring
Pin, Guide
Plate, Support
Head, Valve
Spacer
Plate, Support
Washer
Nut
Block, Manifold
5
4
3
2
14
1
PI/98/341
C20160-1724
– 13 –
Cyclon 105-222
Return to table of contents
AIR & OIL PIPEWORK (1 of 2)
1
S1 (4)
W11 (4)
X1 (4)
2
3
15
7
6
5
5
4
8
2
7
9
7
5
S1 (2)
W11 (2)
5
21
16
15
3
2
11
S1 (2)
W11 (2)
13
17
18 19
Ref.
Part No.
1
–
2
3
4
5
6
7
8
9
10
11
12
13
–
14
15
16
17
18
19
20
21
98154-277
98603-15
95635-4
C11605-26
C27312-218
95635-8
C27312-110
C11605-25
C27312-216
A1461-53-230
C27323-162
95430-59
C27323-122
C27323-137
95602-79
98340-1
98150-43
98315-26
C27312-61
98262-201
98504-18
C27312-89
C27312-217
Qty.
1
1
2
2
1
7
1
3
1
1
1
2
1
1
1
1
2
1
1
1
–
1
1
Description
Cooler, Oil
Valve, Thermostatic
Washer
Union
Pipe, Oil
Washer
Union
Union
Pipe, Discharge
Valve, Pressure Relief
Pipe, Oil Filler
Coupling, Stud
Coupling, Tee
Cap, Oil Filler
‘O’ Ring
Sightglass
Clip
Pipe, Intake
Tube, Air Filter
Filter, Air
Strip, Sealing
Shroud, Air Filter
Pipe, Flexible
20
5
5 11
10 5
12 14
PI/98/342
C20160¡-1724
– 14 –
Cyclon 105-222
Return to table of contents
AIR & OIL PIPEWORK (2 of 2)
25
26
34
27
28 29 30
31
33
32
44
B1 (5)
W4 (5)
36 22
36
35
23 24
38 37
Ref.
Part No.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
95440-41
C27308-119
95440-585
98650-74
95450-691
98617-22
95450-564
95450-943
98652-56
95411-191
95635-3
C11605-36
C27312-220
C11605-26
95635-4
95635-6
95430-58
C27312-121
95406-55
C27312-115
C27312-1
98154-276
C27312-105
Qty.
1
1
1
1
1
–
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
Description
Coupling, Stud
Pipe
Coupling
Valve, Non-return
Coupling, Elbow
Pipe, Nylon
Coupling, Stud
Coupling, Stud
Valve, Solenoid [Y102]
Nipple
Washer
Union
Pipe
Union
Washer
Washer
Coupling, Stud
Pipe, Air
Elbow
Pipe, Delivery
Separator, Primary
Aftercooler
Manifold, Filter
39
38
37
42
S1 (1)
S9 (3)
W11 (1)
W12 (3)
W13 (3)
40
41
43
PI/98/343
C20160-1724
– 15 –
Cyclon 105-222
Return to table of contents
FILTER MANIFOLD
3
4
15
1
16
18
5
17
19
16
15
6
Part No.
–
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
C27312-105
C27312-206
98650-113
C27312-113
95635-6
96092-62
95411-41
95406-797
95440-30
C27308-127
98009-11
95635-1
98262-214
98009-14
98262-135
A3764-1
95635-1
98288-121
–
A6454-131
A3764-2
95635-2
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
Description
Assy., Filter Manifold
Manifold, FIlter
Valve, Ball
Plug
Washer, Copper
Ball, Steel ø16
Coupling, Elbow
Nipple
Coupling, Stud
Pipe, Scavenge
Adaptor
Washer
Element, Separator
Adaptor
Filter, Oil
Plug
Washer
Gauge, Pressure
Valve, Minimum Pressure
Plug
Plug
Washer, Copper
7
11
13
Ref.
2
8
21
20
14
10
9
12
PI/98/344
C20160¡-1724
– 16 –
Cyclon 105-222
Return to table of contents
REGULATION PIPEWORK
1
6
5
6
7
2
8
9
14
13
4
3
S9 (2)
W2 (2)
15
11
12
Ref.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
C20600-380
95406-53
C21325-41
98612-29
95450-730
98617-66
95450-689
95450-943
98650-74
95450-563
98652-55
98262-178
98650-131
95406-797
98150-36
98612-122
95450-588
95450-566
98154-276
98617-67
Qty.
1
1
1
1
1
–
1
1
1
1
1
1
1
1
2
1
1
1
1
–
Description
Regulator, Suction
Coupling, Elbow
Nipple
Switch, Air Filter
Coupling, Tee
Pipe, Nylon Ø6
Coupling, Elbow
Coupling, Stud
Valve, Non-return
Coupling, Stud
Valve,Solenoid [Y101]
Strainer
Valve, Ball
Nipple
Clip, Spring
Transducer, Pressure [P201]
Coupling
Coupling, Stud
Aftercooler
Pipe, Nylon Ø8
10
16
17
20
19
18
PI/98/345
C20160-1724
– 17 –
Cyclon 105-222
Return to table of contents
STARTER (1 of 4) – 105 (220/230V, 50/60Hz)
11
8,9,10
17
4
15
F101
T101
Q101 KM102 KM103 KM101
Ref.
Part No.
–
1
–
–
2
–
–
3
–
–
4
5
6
7
8
9
10
11
12
13
14
15
16
17
C20767-24
98153-77
98145-2
98153-98
98153-72
98145-2
98153-96
98153-76
98145-2
98153-98
98475-44
98614-30
98143-36
98266-15
98266-16
98601-98
98601-99
98601-91
98601-93
98601-103
98601-110
98601-145
98241-16
98601-161
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
7
3
3
1
1
1
3
Description
Starter, 220/230V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM102]
Coil
Contacts (set)
Contactor, Delta [KM103]
Coil
Contacts (set)
Overload, Thermal [F101]
Transformer [T101]
MCB 3A/2 pole [Q101]
Fuse 1.6A [F1]
Fuse 3.15A [F2]
Holder, Fuse
Carrier
Terminal, 4 Way
Jumper, Terminal Block
Terminal, Straight Through
Terminal, Earth
Bar, Earthing
Rail (DIN)
Terminal
PI/98/346
5
C20160¡-1724
16
11,12
7,9,10
6
2
3
1
– 18 –
13 14
Cyclon 105-222
Return to table of contents
STARTER (2 of 4) – 105 (380/415/440V, 50/60Hz)
11
8,9,10
4
15
1
13 14
F101
T101
Ref.
Part No.
–
1
–
2
–
3
–
4
5
6
7
8
9
10
11
12
13
14
15
16
C20767-21
98153-71
98145-1
98153-70
98145-1
98153-70
98145-1
98475-41
98614-30
98143-36
98266-15
98266-16
98601-98
98601-99
98601-91
98601-93
98601-103
98601-110
98601-145
98241-16
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
2
2
7
3
3
1
1
1
Description
Starter, 380/415/440V
Contactor, Main [KM101]
Coil
Contactor, Star [KM102]
Coil
Contactor, Delta [KM103]
Coil
Overload, Thermal [F101]
Transformer [T101]
MCB 3A/2 pole [Q101]
Fuse 1.6A [F1]
Fuse 3.15A [F2]
Holder, Fuse
Carrier
Terminal, 4 Way
Jumper, Terminal Block
Terminal, Straight Through
Terminal, Earth
Bar, Earthing
Rail (DIN)
Q101 KM102 KM103 KM101
PI/98/347
5
C20160-1724
16
11,12
7,9,10
6
2
3
– 19 –
Cyclon 105-222
Return to table of contents
STARTER (3 of 4) – 107 (220/230V, 50/60Hz)
11
8,9,10
18
4
15
T101
Q101 KM102
KM103
F101
KM101
PI/98/348
5
C20160¡-1724
16 11,12 7,9,10 6 2
17 3
1 13 14
– 20 –
Ref.
Part No.
–
1
–
–
2
–
–
3
–
–
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
C20767-25
98153-78
98145-2
98153-99
98153-74
98145-2
98153-97
98153-78
98145-2
98153-99
98475-45
98614-30
98143-36
98266-15
98266-16
98601-98
98601-99
98601-91
98601-93
98601-104
98601-111
98601-145
98241-16
98153-86
98601-162
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
7
3
3
1
1
1
1
3
Description
Starter, 220/230V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM102]
Coil
Contacts (set)
Contactor, Delta [KM103]
Coil
Contacts (set)
Overload, Thermal [F101]
Transformer [T101]
MCB 3A/2 pole [Q101]
Fuse 1.6A [F1]
Fuse 3.15A [F2]
Holder, Fuse
Carrier
Terminal, 4 Way
Jumper, Terminal Block
Terminal, Straight Through
Terminal, Earth
Bar, Earthing
Rail (DIN)
Contact, Auxiliary
Terminal
Cyclon 105-222
Return to table of contents
STARTER (4 of 4) – 107 (380/415/440V, 50/60Hz)
Ref.
11
8,9,10
17
4
15
F101
T101
Q101 KM102 KM103 KM101
PI/98/346
5
C20160-1724
16
11,12
7,9,10
6
2
3
1
– 21 –
13 14
Part No.
Qty.
Description
–
1
–
–
2
–
–
3
–
–
4
C20767-26
98153-75
98145-2
98153-97
98153-72
98145-2
98153-96
98153-74
98145-2
98153-97
98475-44
1
1
1
1
1
1
1
1
1
1
1
Starter, 380/415V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM102]
Coil
Contacts (set)
Contactor, Delta [KM103]
Coil
Contacts (set)
Overload, Thermal [F101]
–
1
–
–
2
–
–
3
–
–
4
C20767-27
98153-73
98145-2
98153-96
98153-72
98145-2
98153-96
98153-72
98145-2
98153-96
98475-43
1
1
1
1
1
1
1
1
1
1
1
Starter, 440V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM102]
Coil
Contacts (set)
Contactor, Delta [KM103]
Coil
Contacts (set)
Overload, Thermal [F101]
5
6
7
8
9
10
11
12
13
98614-30
98143-36
98266-15
98266-16
98601-98
98601-99
98601-91
98601-93
98601-103
1
1
1
1
2
2
7
3
3
Transformer [T101]
MCB 3A/2 pole [Q101]
Fuse 1.6A [F1]
Fuse 3.15A [F2]
Holder, Fuse
Carrier
Terminal, 4 Way
Jumper, Terminal Block
Terminal, Straight Through
14
15
16
17
98601-110
98601-145
98241-16
98601-161
1
1
1
3
Terminal, Earth
Bar, Earthing
Rail (DIN)
Terminal
Cyclon 105-222
Return to table of contents
CONTROLLER AND ELECTRICAL CONNECTIONS
Ref.
5
4
6
1
2
3
4
5
–
6
6
Part No.
C20606-160
C27312-98
C11608-6
C27312-199
98524-50
98524-51
C27312-95
C27312-96
Qty.
1
1
1
1
1
–
1
1
Description
Controller
Cable, Earth – Baseframe
Cable, Earth – Starter Box
Harness, Control Wiring
Button, Emergency Stop
Contacts
Conduit, Motor (220V)
Conduit, Motor (380/415/440V)
3
2
1
P2
T1 °C
P1 bar
D1
L1
L2
L3
L4
L5
L6
L7
L8
L9
B1
P1 bar
B2
T1 °C
x10
B3
x10
P2
B4
B5
B6
PI/98/353
C20160-1724
– 22 –
Cyclon 105-222
Return to table of contents
CYCLON 111
CONTENTS
Section
C20160-1724
Page
Baseframe & Acoustic Enclosure
24
Air-End & Drive, 50Hz
26
Air-End & Drive, 60Hz
28
Suction Regulator
30
Minimum Pressure Valve
31
Air & Oil Pipework
32
Filter Manifold
34
Regulation Pipework
35
Starter
36
Controller and Electrical Connections
37
– 23 –
Cyclon 105-222
Return to table of contents
BASEFRAME & ACOUSTIC ENCLOSURE (1 of 2)
S1 (4)
W11 (4)
4
3
X3 (2)
2
S1 (4)
W11 (4)
X1 (4)
X3 (4)
5
7
1
6
6
X3 (2)
8
5
7
9
10
S8 (10)
W7 (10)
11
13
12
S1 (6)
W11 (6)
Ref.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
C27312-53
C27312-44
C27312-56
C27312-43
C27312-62
C26025-57
C27323-148
C27312-54
C27312-42
C27312-39
C27312-29
C27323-198
C27323-24
C27323-35
C27312-25
C27312-202
C27312-196
C27312-68
C27312-47
C27312-69
Qty.
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Panel, Cooler Discharge
Insulation, Sound
Panel, Roof
Insulation, Sound
Frame
Plate, Gland
Joint
Panel, Side
Insulation, Sound
Plate, Top
Seal
Plate, Front
Seal
Box, Starter
Seal
Panel, Service
Insulation, Sound
Cowl, Fan
Insulation, Sound
Guard, Fan
15
S1 (4)
W11 (4)
14
20
18
19
16
S1 (3)
W11 (3)
17
PI/98/354
C20160¡-1724
– 24 –
Cyclon 105-222
Return to table of contents
BASEFRAME & ACOUSTIC ENCLOSURE (2 of 2)
39
37
36
40
S1 (2)
W11 (2)
38
34
26
33
23 22 21
Ref.
Part No.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
98522-16
98660-19
98660-18
C27312-3
C27323-63
C27312-64
C27312-85
C27312-86
C27312-48
C27312-49
C27312-52
C27312-41
C27312-60
C27312-45
C27323-140
C27312-146
C27312-147
C27312-148
C27312-149
C27312-142
Qty.
2
2
2
1
2
1
1
4
4
1
1
1
1
1
1
1
2
1
1
1
Description
Fastener, Quick Release
Retainer, Plastic
Retainer, Steel
Baseframe
Stiffener
Panel, Bulkhead
Support, Baffle
Plate, Baffle
Insulation, Sound
Element, Pre-filter
Panel, Cooler Side
Insulation, Sound
Panel, Back
Insulation, Sound
Strut
Plate, Baffle
Insulation, Sound
Plate, Baffle
Insulation, Sound
Support
X3 (2)
32
35
S1 (2)
W11 (2)
31
S1 (6)
W11 (6)
24
25
S1 (9)
W11 (9)
X3 (2)
27
29
30
X2 (8)
C20160-1724
28
PI/98/355
– 25 –
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE, 50Hz (1 of 2)
16
15
14
3
2
12
17
18
1
13
11
10
9
S10 (2)
N2 (2)
S3 (4)
W8 (4)
W4 (1)
4
6
8
Ref.
Part No.
1
–
2
3
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
C20461-40
98505-52
95635-3
98612-126
C20800-11-8
C20800-11-9
C20800-11-16
C20078-121
95071-37
98418-50
C27323-80
C27323-166
98660-31
C27323-70
C27323-71-D
C27323-73
C27323-74
95112-7
98442-114
98518-55
95149-16
Qty.
1
1
1
1
1
1
1
1
3
4
1
1
2
1
1
1
1
3
1
1
1
Description
Air-end, CYCLON 1
Seal, Oil
Washer, Copper
Probe, Thermistor
Motor, 220V [M101]
Motor, 380/415V [M101]
Motor, 500V [M101]
Fan
Grubscrew
Mounting, Anti-Vibration
Bracket, Pivot
Spindle
Washer, Star
Bracket, Support – Air-End
Adjuster, Spring
Retainer, Spring
Stud
Locknut
Cap
Spring
Washer
5
15
B4 (4)
W8 (4)
W4 (4)
B6 (4)
W5 (4)
W9 (4)
B2 (4)
W8 (4)
C20160¡-1724
PI/98/356
7
– 26 –
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE, 50Hz (2 of 2)
19
S6 (2)
W9 (2)
W5 (2)
21
20
Ref.
Part No.
19
20
21
21
21
21
21
22
23
24
25
25
C27312-154
98517-10
98447-8
98447-9
98447-10
98447-27
98447-12
98089-8
98447-7
98089-9
98080-165
98080-170
Qty.
1
3
1
1
1
1
1
1
1
1
2
2
Description
Guard
Spacer
Pulley, Air-End (7·5 bar)
Pulley, Air-End (8·2 bar)
Pulley, Air-End (10 bar)
Pulley, Air-End (13 bar)
Pulley, Air-End (14 bar)
Bush, Taper
Pulley, Motor
Bush, Taper
Belt (7·5/8·2/10 bar)
Belt (13/14 bar)
22
24
23
25
PI/98/357
C20160-1724
– 27 –
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE, 60Hz (1 of 2)
16
15
14
3
2
12
17
18
1
13
11
10
9
S10 (2)
N2 (2)
S3 (4)
W8 (4)
W4 (1)
4
6
8
Ref.
Part No.
1
–
2
3
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
C20461-40
98505-52
95635-3
98612-126
C20800-11-12
C20800-11-13
C20800-11-14
C20078-136
95071-37
98418-50
C27323-80
C27323-166
98660-31
C27323-70
C27323-71-D
C27323-73
C27323-74
95112-7
98442-114
98518-55
95149-16
Qty.
1
1
1
1
1
1
1
1
3
4
1
1
2
1
1
1
1
3
1
1
1
Description
Air-end, CYCLON 1
Seal, Oil
Washer, Copper
Probe, Thermistor
Motor, 220V [M101]
Motor, 380V [M101]
Motor, 440V [M101]
Fan
Grubscrew
Mounting, Anti-Vibration
Bracket, Pivot
Spindle
Washer, Star
Bracket, Support – Air-End
Adjuster, Spring
Retainer, Spring
Stud
Locknut
Cap
Spring
Washer
5
15
B4 (4)
W8 (4)
W4 (4)
B6 (4)
W5 (4)
W9 (4)
B2 (4)
W8 (4)
C20160¡-1724
PI/98/356
7
– 28 –
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE, 60Hz (2 of 2)
19
S6 (2)
W9 (2)
W5 (2)
21
20
22
Ref.
Part No.
19
20
21
21
21
21
21
22
22
23
24
25
25
25
C27312-154
98517-10
98447-10
98447-51
98447-27
98447-32
98447-61
98089-8
98089-2
98447-7
98089-9
98080-173
98080-170
98080-174
Qty.
1
3
1
1
1
1
1
1
1
1
1
2
2
2
Description
Guard
Spacer
Pulley, Air-End (7·5 bar)
Pulley, Air-End (8·2 bar)
Pulley, Air-End (10 bar)
Pulley, Air-End (13 bar)
Pulley, Air-End (14 bar)
Bush, Taper (7·5/8·2/10/13 bar)
Bush, Taper (14 bar)
Pulley, Motor
Bush, Taper
Belt (7·5/8·2 bar)
Belt (10 bar)
Belt (13/14 bar)
24
23
25
PI/98/357
C20160-1724
– 29 –
Cyclon 105-222
Return to table of contents
SUCTION REGULATOR
13
5
14
15
6
1
7
Ref.
Part No.
—
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
C20600-380
C20600-381
C20600-383
C20600-384
C20600-415
C20600-385
C20600-389
C20600-304
C20600-401
95141-7
95148-14
98504-45
A10218-26
95007-185
95179-7
95149-15
C21260-41
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
Description
Regulator, Suction
Body
Valve
Spring
Stem
Cap
Spring, Piston
Cylinder
Joint
Nut
Washer
Piston
Bush, Bearing
Bolt
Washer, Spring
Washer
Joint
8
2
9
10
3
11
12
4
16
PI/98/340
C20160¡-1724
– 30 –
Cyclon 105-222
Return to table of contents
MINIMUM PRESSURE VALVE
13 12
11 10
9
8
7
6
Ref.
Part No.
–
1
2
3
4
5
6
7
8
9
10
11
12
13
14
—
C20453-71
95635-9
98518-25
C20453-73
95600-67
98518-7
C20600-48
C20453-76
C20453-72
C20453-74
C20453-77
95149-14
95140-14
C27312-105
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Valve, Minimum Pressure
Housing, Spring
Washer, Copper
Spring
Piston
‘O’ Ring
Spring
Pin, Guide
Plate, Support
Head, Valve
Spacer
Plate, Support
Washer
Nut
Manifold, Filter
5
4
3
2
14
1
PI/98/341
C20160-1724
– 31 –
Cyclon 105-222
Return to table of contents
AIR & OIL PIPEWORK (1 of 2)
1
S1 (4)
W11 (4)
X1 (4)
2
3
15
7
6
5
5
4
8
2
7
9
7
5
S1 (2)
W11 (2)
5
21
16
15
3
2
11
S1 (2)
W11 (2)
13
17
Ref.
Part No.
1
–
2
3
4
5
6
7
8
9
10
11
12
13
–
14
15
16
17
18
19
20
21
98154-279
98603-15
95635-4
C11605-26
C27312-218
95635-8
C27312-110
C11605-25
C27312-216
A1461-53-230
C27323-162
95430-59
C27323-122
C27323-137
95602-79
98340-1
98150-43
98315-26
C27312-61
98262-201
98504-18
C27312-89
C27312-217
Qty.
1
1
3
2
1
7
1
3
1
1
1
2
1
1
1
1
2
1
1
1
–
1
1
Description
Cooler, Oil
Valve, Thermostatic
Washer
Union
Pipe, Oil
Washer
Union
Union
Pipe, Discharge
Valve, Pressure Relief
Pipe, Oil Filler
Coupling, Stud
Coupling, Tee
Cap, Oil Filler
‘O’ Ring
Sightglass
Clip
Pipe, Intake
Tube, Air Filter
Filter, Air
Strip, Sealing
Shroud, Air Filter
Pipe, Flexible
18 19
20
5
5 11
10 5
12 14
PI/98/342
C20160¡-1724
– 32 –
Cyclon 105-222
Return to table of contents
AIR & OIL PIPEWORK (2 of 2)
25
26
34
27
28 29 30
31
33
32
44
B1 (5)
W4 (5)
36 22
36
35
23 24
38 37
Ref.
Part No.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
95440-41
C27312-219
95440-585
98650-74
95450-691
98617-22
95450-564
95450-943
98652-56
95411-191
95635-3
C11605-36
C27312-220
C11605-26
95635-4
95635-6
95430-58
C27312-121
95406-55
C27312-215
C27312-1
98154-278
C27312-105
Qty.
1
1
1
1
1
–
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
Description
Coupling, Stud
Pipe
Coupling
Valve, Non-return
Coupling, Elbow
Pipe, Nylon
Coupling, Stud
Coupling, Stud
Valve, Solenoid [Y102]
Nipple
Washer
Union
Pipe
Union
Washer
Washer
Coupling, Stud
Pipe, Air
Elbow
Pipe, Delivery
Separator, Primary
Aftercooler
Block, Manifold
39
38
37
42
S1 (1)
S9 (3)
W11 (1)
W12 (3)
W13 (3)
40
41
43
PI/98/343
C20160-1724
– 33 –
Cyclon 105-222
Return to table of contents
FILTER MANIFOLD
3
4
15
1
16
18
5
17
19
16
15
Ref.
Part No.
–
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
C27312-105
C27312-206
98650-113
C27312-113
95635-6
96092-62
95411-41
95406-797
95440-30
C27308-127
98009-11
95635-1
98262-214
98009-14
98262-135
A3764-1
95635-1
98288-121
–
A6454-131
A3764-2
95635-2
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
Description
Assy., Filter Manifold
Manifold, FIlter
Valve, Ball
Plug
Washer, Copper
Ball, Steel ø16
Coupling, Elbow
Nipple
Coupling, Stud
Pipe, Scavenge
Adaptor
Washer
Element, Separator
Adaptor
Filter, Oil
Plug
Washer
Gauge, Pressure
Valve, Minimum Pressure
Plug
Plug
Washer, Copper
6
7
11
13
2
8
21
20
14
10
9
12
PI/98/344
C20160¡-1724
– 34 –
Cyclon 105-222
Return to table of contents
REGULATION PIPEWORK
1
6
5
6
7
2
8
9
14
13
4
3
S9 (2)
W2 (2)
15
11
12
Ref.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
C20600-380
95406-53
C21325-41
98612-29
95450-730
98617-66
95450-689
95450-943
98650-74
95450-563
98652-55
98262-178
98650-131
95406-797
98150-36
98612-122
95450-588
95450-566
98154-276
98617-67
Qty.
1
1
1
1
1
–
1
1
1
1
1
1
1
1
2
1
1
1
1
–
Description
Regulator, Suction
Coupling, Elbow
Nipple
Switch, Air Filter
Coupling, Tee
Pipe, Nylon Ø6
Coupling, Elbow
Coupling, Stud
Valve, Non-return
Coupling, Stud
Valve,Solenoid [Y101]
Strainer
Valve, Ball
Nipple
Clip, Spring
Transducer, Pressure [P201]
Coupling
Coupling, Stud
Aftercooler
Pipe, Nylon Ø8
10
16
17
20
19
18
PI/98/345
C20160-1724
– 35 –
Cyclon 105-222
Return to table of contents
STARTER (1 of 2) – 111 (220/230V, 50/60Hz)
11
18
8,9,10
4
15
T101
Q101 KM102
KM103
F101
KM101
PI/98/349
5
C20160¡-1724
16
11,12
7,9,10
6 2
17
3
– 36 –
Ref.
Part No.
–
1
–
–
2
–
–
3
–
–
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
C20767-28
98153-79
98145-2
98153-100
98153-76
98145-2
98153-98
98153-79
98145-2
98153-100
98475-46
98614-30
98143-36
98266-15
98266-16
98601-98
98601-99
98601-91
98601-93
98601-105
98601-111
98601-145
98241-16
98153-86
98601-162
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
5
2
3
1
1
1
1
3
Description
Starter, 220/230V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM102]
Coil
Contacts (set)
Contactor, Delta [KM103]
Coil
Contacts (set)
Overload, Thermal [F101]
Transformer [T101]
MCB 3A/2 pole [Q101]
Fuse 1.6A [F1]
Fuse 3.15A [F2]
Holder, Fuse
Carrier
Terminal, 4 Way
Jumper, Terminal Block
Terminal, Straight Through
Terminal, Earth
Bar, Earthing
Rail (DIN)
Contact, Auxiliary
Terminal
1 13 14
Cyclon 105-222
Return to table of contents
STARTER (2 of 2) – 111 (380/415/440V, 50/60Hz)
Ref.
11
8,9,10
17
4
15
F101
T101
Q101 KM102 KM103 KM101
PI/98/346
5
C20160-1724
16
11,12
7,9,10
6
2
3
1
– 37 –
13 14
Part No.
Qty.
Description
–
1
–
–
2
–
–
3
–
–
4
C20767-30
98153-77
98145-2
98153-98
98153-72
98145-2
98153-96
98153-76
98145-2
98153-98
98475-45
1
1
1
1
1
1
1
1
1
1
1
Starter, 380/415V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM102]
Coil
Contacts (set)
Contactor, Delta [KM103]
Coil
Contacts (set)
Overload, Thermal [F101]
–
1
–
–
2
–
–
3
–
–
4
C20767-24
98153-77
98145-2
98153-98
98153-72
98145-2
98153-96
98153-76
98145-2
98153-98
98475-44
1
1
1
1
1
1
1
1
1
1
1
Starter, 440V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM102]
Coil
Contacts (set)
Contactor, Delta [KM103]
Coil
Contacts (set)
Overload, Thermal [F101]
5
6
7
8
9
10
11
12
13
14
15
16
17
98614-30
98143-36
98266-15
98266-16
98601-98
98601-99
98601-91
98601-93
98601-103
98601-110
98601-145
98241-16
98601-161
1
1
1
1
2
2
7
3
3
1
1
1
3
Transformer [T101]
MCB, 3A/2 pole [Q101]
Fuse 1.6A [F1]
Fuse 3.15A [F2]
Holder, Fuse
Carrier
Terminal, 4 Way
Jumper, Terminal Block
Terminal, Straight Through
Terminal, Earth
Bar, Earthing
Rail (DIN)
Terminal
Cyclon 105-222
Return to table of contents
Ref.
CONTROLLER AND ELECTRICAL CONNECTIONS
5
4
6
1
2
3
4
5
–
6
6
Part No.
C20606-160
C27312-98
C11608-6
C27312-199
98524-50
98524-51
C27312-95
C27312-96
Qty.
1
1
1
1
1
–
1
1
Description
Controller
Cable, Earth – Baseframe
Cable, Earth – Starter Box
Harness, Control Wiring
Button, Emergency Stop [S101]
Contacts
Conduit, Motor (220V)
Conduit, Motor (380/415/440V)
3
2
1
P2
T1 °C
P1 bar
D1
L1
L2
L3
L4
L5
L6
L7
L8
L9
B1
P1 bar
B2
T1 °C
x10
B3
x10
P2
B4
B5
B6
PI/98/353
C20160-1724
– 38 –
Cyclon 105-222
Return to table of contents
CYCLON 215, 218 & 222
CONTENTS
Section
C20160-1724
Page
Baseframe & Acoustic Enclosure
40
Air-End & Drive, Cyclon 215/218, 50Hz
42
Air-End & Drive, Cyclon 215/218, 60Hz
44
Air-End & Drive, Cyclon 222, 50Hz
46
Air-End & Drive, Cyclon 222, 60Hz
48
Suction Regulator
50
Minimum Pressure Valve
51
Air & Oil Pipework
52
Filter Manifold
54
Regulation Pipework
55
Starter
56
Controller and Electrical Connections
62
– 39 –
Cyclon 105-222
Return to table of contents
BASEFRAME & ACOUSTIC ENCLOSURE (1 of 2)
S1 (4)
W11 (4)
5
6
X5 (4)
X5 (4)
8
2
3
1
8
9
4
S1 (2)
W11 (2)
X1 (2)
7
X5 (4)
10
7
9
11
12
13
S1 (6)
W11 (6)
S10 (10)
W7 (10)
15
14
17
S1 (4)
W11 (4)
Ref.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
C27323-55
C27323-44
C27319-51
C27319-156
C27323-56
C27323-43
C27323-62
C26025-57
C27323-148
C27323-54
C27323-42
C27323-39
C27323-29
C27323-198
C27323-24
C27323-35
C27323-25
C27323-202
C27323-196
C27323-68
C27323-47
C27323-69
Qty.
1
1
1
2
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Panel, Cooler Discharge
Insulation, Sound
Support, Cooler, 215/218
Insulation, Sound, 215/218
Panel, Roof
Insulation, Sound
Frame
Plate, Gland
Joint
Panel, Side
Insulation, Sound
Plate, Top
Seal
Plate, Front
Seal
Box, Starter
Seal
Panel, Service
Insulation, Sound
Cowl, Fan
Insulation, Sound
Guard, Fan
20
S3 (4)
W12 (4)
N5 (4)
16
22
21
18
S1 (3)
W11 (3)
19
PI/98/358
C20160¡-1724
– 40 –
Cyclon 105-222
Return to table of contents
BASEFRAME & ACOUSTIC ENCLOSURE (2 of 2)
S1 (2)
W11 (2)
X1 (2)
40
S1 (2)
W11 (2)
42 41
X1 (2)
37
39
44
43
S1 (2)
W11 (2)
28
36
25 24 23
X5 (2)
35
Ref.
Part No.
23
24
25
26
27
28
29
30
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
98522-16
98660-19
98660-18
C27323-2
C27323-63
C27323-64
C27319-140
C27319-85
C27323-85
C27323-86
C27323-48
C27323-49
C27323-52
C27323-41
C27323-60
C27323-45
C27323-140
C27323-146
C27323-147
C27323-151
C27323-149
C27323-150
C27323-142
Qty.
2
2
2
1
1
1
1
1
1
8
8
1
1
1
1
1
1
1
2
1
I
1
1
Description
Fastener, Quick Release
Retainer, Plastic
Retainer, Steel
Baseframe
Stiffener
Panel, Bulkhead
Support, Aftercooler, 215/218
Support, Baffle, 215/218
Support, Baffle, 222
Plate, Baffle
Insulation, Sound
Element, Pre-filter
Panel, Cooler Side
Insulation, Sound
Panel, Back
Insulation, Sound
Strut
Plate, Baffle
Insulation, Sound
Plate, Baffle
Insulation, Sound
Insulation, Sound
Support
38
S1 (2)
W11 (2)
34
26
29
S3 (2)
W12 (2)
33
X5 (4)
W13 (2)
30
32
X3 (16)
C20160-1724
27
S1 (6)
W11 (6)
S1 (9)
W11 (9)
PI/98/359
31
– 41 –
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE – CYCLON 215/218, 50Hz (1 of 2)
16
15
17
3
2
1
14
18
19
13
12
S6 (3)
W9 (3)
11
S10 (2)
N2 (2)
10
4
6
9
5
17
7
B2 (4)
W8 (4)
C20160¡-1724
Ref.
Part No.
1
–
2
3
4
4
4
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
C20463-39
98505-53
95635-3
98612-126
C20800-15-11
C20800-15-12
C20800-15-16
C20800-18-10
C20800-18-11
C20800-18-16
C20078-122
95071-37
95251-286
98418-50
C27323-80
C27323-166
98660-31
C27323-70
C27323-73
C27323-71-B
C27323-74
98442-114
95112-7
98518-55
95149-16
C27319-30
Qty.
1
1
1
1
1
1
1
1
1
1
1
3
4
4
1
1
2
1
1
1
1
1
3
1
1
4
Description
Air-end, CYCLON 2
Seal, Oil
Washer, Copper
Probe, Thermistor
Motor, 215 (220V)
Motor, 215 (380/415V)
Motor, 215 (500V)
Motor, 218 (220V)
Motor, 218 (380/415V)
Motor, 218 (500V)
Fan
Grubscrew
Stud
Mounting, Anti-Vibration
Bracket, Pivot
Spindle
Washer, Star
Bracket, Support - Air-End
Retainer, Spring
Adjuster, Spring
Stud
Cap
Locknut
Spring
Washer
Spacer
W5 (4)
N7 (4)
PI/98/360
20
8
– 42 –
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE – CYCLON 215/218, 50Hz (2 of 2)
21
S6 (2)
W9 (2)
W5 (2)
22
23
24
Ref.
Part No.
Qty.
21
22
23
23
23
23
23
23
23
24
C27323-154
98517-11
98447-15
98447-16
98447-18
98447-19
98447-20
98447-14
98447-16
98089-12
1
2
1
1
1
1
1
1
1
1
24
24
25
26
27
27
27
27
27
27
98089-14
98089-13
98447-13
98089-10
98080-148
98080-149
98080-151
98080-147
98080-148
98080-149
1
1
1
1
2
2
2
2
2
2
Description
Guard, Pulley
Spacer
Pulley, Air-End, 215 (7·5/8·2 bar)
Pulley, Air-End, 215 (10 bar)
Pulley, Air-End, 215 (13/14 bar)
Pulley, Air-End, 218 (7·5 bar)
Pulley, Air-End, 218 (8·2 bar)
Pulley, Air-End, 218 (10 bar)
Pulley, Air-End, 218 (13/14 bar)
Bush, Taper, 215 (7·5/8·2/10 bar);
218 (8·2/10/13/14 bar)
Bush, Taper, 215 (13/14) bar
Bush, Taper, 218 (7·5 bar)
Pulley, Motor
Bush, Taper
Belt, 215 (7·5/8·2 bar)
Belt, 215 (10 bar)
Belt, 215 (13/14 bar)
Belt, 218 (7·5/8·2 bar)
Belt, 218 (10 bar)
Belt, 218 (13/14 bar)
25
26
27
PI/98/361
C20160-1724
– 43 –
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE – CYCLON 215/218, 60Hz (1 of 2)
16
15
17
3
2
1
14
18
19
13
12
S6 (3)
W9 (3)
11
S10 (2)
N2 (2)
10
4
6
9
5
17
7
B2 (4)
W8 (4)
C20160¡-1724
Ref.
Part No.
1
–
2
3
4
4
4
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
C20463-39
98505-53
95635-3
98612-126
C20800-15-13
C20800-15-14
C20800-15-15
C20800-18-12
C20800-18-13
C20800-18-14
C20078-137
95071-37
95251-286
98418-50
C27323-80
C27323-166
98660-31
C27323-70
C27323-73
C27323-71-B
C27323-74
98442-114
95112-7
98518-55
95149-16
C27319-30
Qty.
1
1
1
1
1
1
1
1
1
1
1
3
4
4
1
1
2
1
1
1
1
1
3
1
1
4
Description
Air-end, CYCLON 2
Seal, Oil
Washer, Copper
Probe, Thermistor
Motor, 215 (220V)
Motor, 215 (380V)
Motor, 215 (440V)
Motor, 218 (220V)
Motor, 218 (380V)
Motor, 218 (440V)
Fan
Grubscrew
Stud
Mounting, Anti-Vibration
Bracket, Pivot
Spindle
Washer, Star
Bracket, Support - Air-End
Retainer, Spring
Adjuster, Spring
Stud
Cap
Locknut
Spring
Washer
Spacer
W5 (4)
N7 (4)
PI/98/360
20
8
– 44 –
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE – CYCLON 215/218, 60Hz (2 of 2)
21
S6 (2)
W9 (2)
W5 (2)
22
23
24
Ref.
Part No.
21
22
23
23
23
23
23
23
23
23
23
24
24
25
25
26
26
27
27
27
27
27
C27323-154
98517-11
98447-36
98447-14
98447-15
98447-57
98447-13
98447-14
98447-15
98447-16
98447-18
98089-12
98089-14
98447-14
98447-13
98089-9
98089-10
98080-144
98080-147
98080-148
98080-149
98080-151
Qty.
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
Description
Guard, Pulley
Spacer
Pulley, Air-End, 215 (7·5 bar)
Pulley, Air-End, 215 (8·2 bar)
Pulley, Air-End, 215 (10 bar)
Pulley, Air-End, 215 (13 bar)
Pulley, Air-End, 215 (14 bar)
Pulley, Air-End, 218 (7·5 bar)
Pulley, Air-End, 218 (8·2 bar)
Pulley, Air-End, 218 (10 bar)
Pulley, Air-End, 218 (13/14 bar)
Bush, Taper (7·5/8·2/10 bar)
Bush, Taper (13/14) bar
Pulley, Motor, 215
Pulley, Motor, 218
Bush, Taper, 215
Bush, Taper, 218
Belt, 215 (7·5/8·2 bar)
Belt, 215 (10/13/14 bar)
Belt, 218 (7·5/8·2 bar)
Belt, 218 (10 bar)
Belt, 218 (13/14 bar)
25
26
27
PI/98/361
C20160-1724
– 45 –
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE – CYCLON 222, 50Hz (1 of 2)
18
19
17
3
2
1
15
20
21
16
14
13
12
S6 (4)
W9 (4)
S10 (2)
N2 (2)
4
11
17
5
6
B2 (4)
W8 (4)
Part No.
1
–
2
3
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
C20463-39
98505-53
95635-3
98612-126
C20800-22-14
C20800-22-15
C20800-22-19
C27323-131
C27323-130
C20078-123
95001-313
95179-10
98418-50
C27323-80
C27323-166
98660-31
C27323-70
C27323-71-B
C27323-73
C27323-74
95112-7
98442-114
98518-55
95149-16
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
2
1
1
1
1
3
1
1
1
Description
Air-End, CYCLON 2
Seal, Oil
Washer, Copper
Probe, Thermistor
Motor, 220V [M101]
Motor, 380/415V [M101]
Motor, 500V [M101]
Plate
Hub, Fan
Fan
Screw
Washer
Mounting, Anti-Vibration
Bracket, Pivot
Spindle
Washer, Star
Bracket, Support – Air-End
Adjuster, Spring
Retainer, Spring
Stud
Locknut
Cap, Plastic
Spring
Washer
7
8
B6 (4)
W5 (4)
W9 (4)
Ref.
9
PI/98/362
10
C20160¡-1724
– 46 –
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE – CYCLON 222, 50Hz (2 of 2)
22
S6 (2)
W9 (2)
W5 (2)
23
Ref.
Part No.
22
23
24
24
24
24
24
25
25
26
27
28
28
28
C27323-154
98517-11
98447-22
98447-23
98447-24
98447-25
98447-26
98089-12
98089-14
98447-21
98089-6
98080-146
98080-147
98080-148
Qty.
1
2
1
1
1
1
1
1
1
1
1
3
3
3
Description
Guard, Pulley
Spacer
Pulley, Air-End (7·5 bar)
Pulley, Air-End (8·2 bar)
Pulley, Air-End (10 bar)
Pulley, Air-End (13 bar)
Pulley, Air-End (14 bar)
Bush, Taper (7·5/8·2/10 bar)
Bush, Taper (13/14 bar)
Pulley, Motor
Bush, Taper
Belt (7·5/8·2 bar)
Belt (10 bar)
Belt (13/14 bar)
24
25
28
26
27
PI/98/363
C20160-1724
– 47 –
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE – CYCLON 222, 60Hz (1 of 2)
18
19
17
3
2
1
15
20
21
16
14
13
12
S6 (4)
W9 (4)
S10 (2)
N2 (2)
4
11
17
5
6
B2 (4)
W8 (4)
Part No.
1
–
2
3
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
C20463-39
98505-53
95635-3
98612-126
C20800-22-16
C20800-22-17
C20800-22-18
C27323-131
C27323-130
C20078-138
95001-313
95179-10
98418-50
C27323-80
C27323-166
98660-31
C27323-70
C27323-71-B
C27323-73
C27323-74
95112-7
98442-114
98518-55
95149-16
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
2
1
1
1
1
3
1
1
1
Description
Air-End, CYCLON 2
Seal, Oil
Washer, Copper
Probe, Thermistor
Motor (220V) [M101]
Motor (380V) [M101]
Motor (440V) [M101]
Plate
Hub, Fan
Fan
Screw
Washer
Mounting, Anti-Vibration
Bracket, Pivot
Spindle
Washer, Star
Bracket, Support – Air-End
Adjuster, Spring
Retainer, Spring
Stud
Locknut
Cap, Plastic
Spring
Washer
7
8
B6 (4)
W5 (4)
W9 (4)
Ref.
9
PI/98/362
10
C20160¡-1724
– 48 –
Cyclon 105-222
Return to table of contents
AIR-END & DRIVE – CYCLON 222, 60Hz (2 of 2)
22
S6 (2)
W9 (2)
W5 (2)
23
Ref.
Part No.
22
23
24
24
24
24
24
25
26
27
28
29
29
29
C27323-154
98517-11
98447-37
98447-25
98447-26
98447-55
98447-56
98089-12
98089-14
98447-21
98089-6
98080-147
98080-148
98080-149
Qty.
1
2
1
1
1
1
1
1
1
1
1
3
3
3
Description
Guard, Pulley
Spacer
Pulley, Air-End (7·5 bar)
Pulley, Air-End (8·2 bar)
Pulley, Air-End (10 bar)
Pulley, Air-End (13 bar)
Pulley, Air-End (14 bar)
Bush, Taper (7·5 bar)
Bush, Taper (8·2/10/13/14 bar)
Pulley, Motor
Bush, Taper
Belt (7·5/8·2 bar)
Belt (10 bar)
Belt (13/14 bar)
24
25
28
26
27
PI/98/363
C20160-1724
– 49 –
Cyclon 105-222
Return to table of contents
SUCTION REGULATOR
5
16
6
17
7
18
8
1
9
10
2
Ref.
Part No.
—
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
C20600-400
C20600-387
C20600-253
98518-19
C20600-416
95018-167
95179-5
C20600-386
C20600-403
C20600-257
C20600-254
C20600-402
95141-9
95148-16
98504-35
A10218-27
95007-213
95179-8
95149-16
C21260-42
Qty.
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
2
2
2
1
Description
Regulator, Suction
Body
Valve
Spring, Valve
Stem
Capscrew
Washer
Cap
Joint
Spring, Piston
Cylinder
Joint
Nut
Washer
Piston
Bush, Bearing
Bolt
Washer, Spring
Washer
Joint
11
12
3
13
14
4
15
19
PI/98/364
C20160¡-1724
– 50 –
Cyclon 105-222
Return to table of contents
MINIMUM PRESSURE VALVE
14
13 12
11
10
9
8
7
6
Ref.
Part No.
–
1
2
3
4
5
6
7
8
9
10
11
12
13
14
—
C27323-129
95635-11
98518-14
C20600-47
95602-70
98518-7
C20600-48
95600-5
C20600-49
95602-75
C20600-58
95149-14
95140-14
C27323-105
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Valve, Minimum Pressure
Housing, Spring
Washer
Spring
Piston
‘O’ Ring
Spring
Pin, Guide
‘O’ Ring
Head, Valve
‘O’ Ring
Retainer, ‘O’ Ring
Washer
Nut
Manifold, Filter
4
3
2
5
1
PI/98/365
C20160-1724
– 51 –
Cyclon 105-222
Return to table of contents
AIR & OIL PIPEWORK (1 of 2)
S3 (4)
W12 (4)
W13 (4)
X2 (4)
2
3
1
2
7
20
3
8
25
S4 (4)
W13 (4)
4
5
9
6
17 3
2
18
11
3
10
7
8
7
2
22 23
21 20
S1 (2)
W11 (2)
12
8
18
13
16
15
8
18
14
24
Ref.
Part No.
1
1
–
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
–
17
18
19
20
21
22
23
24
25
98154-281
98154-283
98603-15
95635-4
C11605-27
C27323-218
95602-51
C27323-165
C11605-29
95635-9
C27323-216
C27323-217
A1461-53-230
C27323-162
95430-59
C27323-122
C27323-138
C27323-137
95602-79
C10589-8
95635-8
98340-1
98150-44
98315-27
C27323-61
98262-205
C27323-89
C27323-219
Qty.
1
1
1
4
4
1
1
1
3
4
1
1
1
1
2
1
1
1
1
1
4
1
2
1
1
1
1
1
Description
Cooler, Oil, 215/218
Cooler, Oil, 222
Valve, Thermostatic Bypass
Washer
Union
Pipe, Oil
'O' Ring
Elbow
Union
Washer
Pipe, Discharge
Pipe, Flexible
Valve, Pressure Relief
Pipe, Oil Filler
Coupling, Stud
Coupling, Tee
Adaptor
Cap
‘O’ Ring
Plug
Washer
Sightglass
Clip
Pipe, Intake
Tube, Air Filter
Filter, Air
Shroud, Air Filter
Pipe
S1 (3)
W11 (3)
X1 (3)
18 19
PI/98/366
C20160¡-1724
– 52 –
Cyclon 105-222
Return to table of contents
AIR & OIL PIPEWORK (2 of 2)
27
26
28
35
29 30
34
33
31 32
46
36
37
39
38
Ref.
Part No.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
45
46
98650-74
95450-691
98617-22
95450-564
95450-943
98652-56
95411-191
95635-3
C11605-39
C27323-220
C11605-27
95635-4
95635-9
95430-60
C27323-121
95406-57
95406-802
C27323-115
C27323-1
98154-280
98154-282
C27323-105
Qty.
1
1
–
1
1
i
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
Description
Valve, Non-return
Coupling, Elbow
Pipe, Nylon Ø8
Coupling, Stud
Coupling, Stud
Valve,Solenoid [Y102]
Nipple
Washer
Union
Pipe
Union
Washer
Washer
Coupling, Stud
Pipe, Air
Elbow
Nipple
Pipe, Delivery
Separator, Primary
Aftercooler, 215/218
Aftercooler, 222
Manifold, Filter
40
39
44
38
S3 (4)
W12 (4)
W13 (4)
41
42
PI/98/367
45
C20160-1724
43
– 53 –
Cyclon 105-222
Return to table of contents
FILTER MANIFOLD
B4 (6)
W8 (6)
W4 (6)
24
1
23
S1 (2)
W11 (4)
N4 (2)
2
3
S5 (2)
W8 (2)
W4 (2)
4
22
25
21
5
20
CYCLON 215
21
20
3
6
15
2
15
14
7
3
14
2
13
8
12
13
19
9
17
10
18
11
12
3
16
2
11
Ref.
Part No.
–
1
2
3
4
5
6
7
8
9
10
11
11
12
12
13
13
14
15
16
17
18
19
20
21
22
23
24
25
C27323-105
C27323-206
A3764-2
95635-2
–
98288-121
95635-1
A3764-1
95411-41
95406-797
98065-113
98262-215
98262-216
C27323-124
98009-13
C27319-127
C27323-127
95440-33
95635-1
C27323-132
95602-91
98262-220
98009-15
A3764-13
95635-4
96092-72
95635-8
C27311-113
C27323-126
Qty.
1
1
4
4
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
Description
Assy., Filter Manifold
Manifold, FIlter
Plug
Washer, Copper
Valve, Minimum Pressure
Gauge, Pressure
Washer, Copper
Plug
Coupling, Elbow
Nipple
Valve, Ball
Element, Separator, 215
Element, Separator, 218/222
Adaptor, 215
Adaptor, 218/222
Pipe, Scavenge, 215
Pipe, Scavenge, 218/222
Coupling, Stud
Washer
Plate, Adaptor, 215
‘O’ Ring, 215
Filter, Oil
Adaptor
Plug
Washer
Ball, Steel Ø22
Washer, Copper
Plug
Bracket
PI/98/368
C20160¡-1724
– 54 –
Cyclon 105-222
Return to table of contents
REGULATION PIPEWORK
1
5
6
9
7
10 11
10
8
17
7
12
2
4
3
S12 (2)
W2 (4)
N3 (2)
18
S9 (2)
W2 (2)
6
Ref.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
C20600-400
95406-53
C21325-41
98612-29
95450-943
98617-66
95450-689
98650-74
95450-563
95406-654
98652-57
C27323-211
95450-586
98262-178
98650-131
95406-797
C27323-105
98150-36
98612-122
95450-588
95450-566
98617-67
Qty.
1
1
1
1
1
–
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
–
Description
Regulator, Suction
Coupling, Elbow
Nipple
Switch, Air Filter
Coupling, Tee
Pipe, Nylon Ø6
Coupling, Elbow
Valve, Non-return
Coupling, Stud
Bush, Reducing
Valve, Solenoid [Y101]
Spacer
Coupling, Stud
Strainer
Valve, Ball
Nipple
Block, Manifold
Clip, Spring
Transducer, Pressure [P201]
Coupling
Coupling, Stud
Pipe, Nylon Ø8
14
19
16
15
20
13
22
21
PI/98/369
C20160-1724
– 55 –
Cyclon 105-222
Return to table of contents
STARTER (1 of 6) – CYCLON 215 (220/230V, 50/60Hz)
11,12
8,9,10
18
4
15
Q101
KM103
T101
KM102
F101
KM101
Ref.
Part No.
–
1
–
–
2
–
–
3
–
–
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
C20767-29
98153-81
98145-2
98153-102
98153-79
98145-2
98153-100
98153-81
98145-2
98153-102
98475-48
98614-30
98143-36
98266-15
98266-16
98601-98
98601-99
98601-91
98601-93
98601-106
98601-112
98601-145
98241-16
98153-86
98601-163
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
7
3
3
1
1
1
2
3
Description
Starter, 220/230V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM102]
Coil
Contacts (set)
Contactor, Delta [KM103]
Coil
Contacts (set)
Overload, Thermal [F101]
Transformer [T101]
MCB, 3A/2 pole [Q101]
Fuse 1.6A [F1]
Fuse 3.15A [F2]
Holder, Fuse
Carrier
Terminal, 4 Way
Jumper, Terminal Block
Terminal, Straight Through
Terminal, Earth
Bar, Earthing
Rail (DIN)
Contact, Auxiliary
Terminal
PI/98/352
5
C20160¡-1724
16
11
7,9,10
6
17 2 17
3
1 13 14
– 56 –
Cyclon 105-222
Return to table of contents
STARTER (2 of 6) – CYCLON 215 (380/415/440V, 50/60Hz)
11
8,9,10
18
4
15
T101
Q101 KM102
KM103
F101
KM101
Ref.
Part No.
–
1
–
–
2
–
–
3
–
–
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
C20767-34
98153-78
98145-2
98153-99
98153-74
98145-2
98153-97
98153-78
98145-2
98153-99
98475-45
98614-30
98143-36
98266-15
98266-16
98601-98
98601-99
98601-91
98601-93
98601-104
98601-111
98601-145
98241-16
98153-86
98601-162
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
7
3
3
1
1
1
1
3
Description
Starter, 380/415/440V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM102]
Coil
Contacts (set)
Contactor, Delta [KM103]
Coil
Contacts (set)
Overload, Thermal [F101]
Transformer [T101]
MCB, 3A/2 pole [Q101]
Fuse 1.6A [F1]
Fuse 3.15A [F2]
Holder, Fuse
Carrier
Terminal, 4 Way
Jumper, Terminal Block
Terminal, Straight Through
Terminal, Earth
Bar, Earthing
Rail (DIN)
Contact, Auxiliary
Terminal
PI/98/348
5
C20160-1724
16 11,12 7,9,10 6 2
17 3
– 57 –
1 13 14
Cyclon 105-222
Return to table of contents
STARTER (3 of 6) – CYCLON 218 (220/230V, 50/60Hz)
11,12
8,9,10
18
4
15
Q101
KM103
T101
KM102
F101
KM101
Ref.
Part No.
–
1
–
–
2
–
–
3
–
–
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
C20767-32
98153-82
98145-3
98153-103
98153-80
98145-2
98153-101
98153-82
98145-3
98153-103
98475-49
98614-30
98143-36
98266-15
98266-16
98601-98
98601-99
98601-91
98601-93
98601-107
98601-113
98601-145
98241-16
98153-86
98601-164
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
7
3
3
1
1
1
2
3
Description
Starter, 220/230V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM102]
Coil
Contacts (set)
Contactor, Delta [KM103]
Coil
Contacts (set)
Overload, Thermal [F101]
Transformer [T101]
MCB, 3A/2 pole [Q101]
Fuse 1.6A [F1]
Fuse 3.15A [F2]
Holder, Fuse
Carrier
Terminal, 4 Way
Jumper, Terminal Block
Terminal, Straight Through
Terminal, Earth
Bar, Earthing
Rail (DIN)
Contact, Auxiliary
Terminal
PI/98/352
5
C20160¡-1724
16
11
7,9,10
6
17 2 17
3
– 58 –
1 13 14
Cyclon 105-222
Return to table of contents
STARTER (4 of 6) – CYCLON 218 (380/415/440V, 50/60Hz)
11
8,9,10
18
4
15
T101
Q101 KM102
KM103
F101
KM101
PI/98/348
5
C20160-1724
16 11,12 7,9,10 6 2
17 3
– 59 –
1 13 14
Ref.
Part No.
–
1
–
–
2
–
–
3
–
–
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
C20767-35
98153-79
98145-2
98153-100
98153-76
98145-2
98153-98
98153-79
98145-2
98153-100
98475-46
98614-30
98143-36
98266-15
98266-16
98601-98
98601-99
98601-91
98601-93
98601-105
98601-111
98601-145
98241-16
98153-86
98601-162
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
7
3
3
1
1
1
1
3
Description
Starter, 380/415/440V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM102]
Coil
Contacts (set)
Contactor, Delta [KM103]
Coil
Contacts (set)
Overload, Thermal [F101]
Transformer [T101]
MCB, 3A/2 pole [Q101]
Fuse 1.6A [F1]
Fuse 3.15A [F2]
Holder, Fuse
Carrier
Terminal, 4 Way
Jumper, Terminal Block
Terminal, Straight Through
Terminal, Earth
Bar, Earthing
Rail (DIN)
Contact, Auxiliary
Terminal
Cyclon 105-222
Return to table of contents
Ref.
STARTER (5 of 6) – CYCLON 222 (220/230/380/415V, 50/60Hz)
11,12
8,9,10
18
4
15
Q101
KM103
T101
KM102
F101
KM101
PI/98/352
5
C20160¡-1724
16
11
7,9,10
6
17 2 17
3
– 60 –
1 13 14
Part No.
Qty.
Description
–
1
–
–
2
–
–
3
–
–
4
C20767-32
98153-82
98145-3
98153-103
98153-80
98145-2
98153-101
98153-82
98145-3
98153-103
98475-49
1
1
1
1
1
1
1
1
1
1
1
Starter, 220/230V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM101]
Coil
Contacts (set)
Contactor, Delta [KM102]
Coil
Contacts (set)
Overload, Thermal [KM103]
–
1
–
–
2
–
–
3
–
–
4
C20767-31
98153-81
98145-2
98153-101
98153-79
98145-2
98153-99
98153-81
98145-2
98153-101
98475-47
1
1
1
1
1
1
1
1
1
1
1
Starter, 380/415V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM102]
Coil
Contacts (set)
Contactor, Delta [KM103]
Coil
Contacts (set)
Overload, Thermal [F101]
5
6
7
8
9
10
11
12
13
13
14
14
15
16
17
18
18
98614-30
98143-36
98266-15
98266-16
98601-98
98601-99
98601-91
98601-93
98601-107
98601-106
98601-113
98601-112
98601-145
98241-16
98153-86
98601-164
98601-163
1
1
1
1
2
2
7
3
3
3
1
1
1
1
2
3
3
Transformer [T101]
MCB, 3A/2 pole [Q101]
Fuse 1.6A [F1]
Fuse 3.15A [F2]
Holder, Fuse
Carrier
Terminal, 4 Way
Jumper, Terminal Block
Terminal, Through (220/230V)
Terminal, Through (380/415V)
Terminal, Earth (220/230V)
Terminal, Earth (380/415V)
Bar, Earthing
Rail (DIN)
Contact, Auxiliary
Terminal (220/230V)
Terminal (380/415V)
Cyclon 105-222
Return to table of contents
STARTER (6 of 6) – CYCLON 222 (440V, 60Hz)
11
8,9,10
18
4
15
T101
Q101 KM102
KM103
F101
KM101
Ref.
Part No.
–
1
–
–
2
–
–
3
–
–
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
C20767-35
98153-79
98145-2
98153-100
98153-76
98145-2
98153-98
98153-79
98145-2
98153-100
98475-46
98614-30
98143-36
98266-15
98266-16
98601-98
98601-99
98601-91
98601-93
98601-105
98601-111
98601-145
98241-16
98153-86
98601-162
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
7
3
3
1
1
1
2
3
Description
Starter, 440V
Contactor, Main [KM101]
Coil
Contacts (set)
Contactor, Star [KM102]
Coil
Contacts (set)
Contactor, Delta [KM103]
Coil
Contacts (set)
Overload, Thermal [F101]
Transformer [T101]
MCB, 3A/2 pole [Q101]
Fuse 1.6A [F1]
Fuse 3.15A [F2]
Holder, Fuse
Carrier
Terminal, 4 Way
Jumper, Terminal Block
Terminal, Through
Terminal, Earth
Bar, Earthing
Rail (DIN)
Contact, Auxiliary
Terminal
PI/98/348
5
C20160-1724
16 11,12 7,9,10 6 2
17 3
– 61 –
1 13 14
Cyclon 105-222
Return to table of contents
Ref.
CONTROLLER AND ELECTRICAL CONNECTIONS
5
4
6
1
2
3
4
5
–
6
6
Part No.
C20606-160
C27323-98
C27323-97
C27323-209
98524-50
98524-51
C27323-95
C27323-96
Qty.
1
1
1
1
1
–
1
1
Description
Controller
Cable, Earth – Baseframe
Cable, Earth – Starter Box
Harness, Control Wiring
Button, Emergency Stop [S101]
Contacts
Conduit, Motor, 222 (220V)
Conduit, Motor, 215/218
(220-440V); 222 (380-440V)
3
2
1
P2
T1 °C
P1 bar
D1
L1
L2
L3
L4
L5
L6
L7
L8
L9
B1
P1 bar
B2
T1 °C
x10
B3
x10
P2
B4
B5
B6
PI/98/353
C20160¡-1724
– 62 –
Cyclon 105-222
Return to table of contents
Ref.
COMMON FASTENERS
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
95001-228
95001-230
95001-254
95001-256
95001-282
95001-312
95044-244
95044-246
95044-248
95044-392
95001-283
95092-338
Screw, Hexagon Head – M6x16
Screw, Hexagon Head – M6x25
Screw, Hexagon Head – M8x16
Screw, Hexagon Head – M8x25
Screw, Hexagon Head – M10x20
Screw, Hexagon Head – M12x20
Screw, Pan Head – M4x8
Screw, Pan Head – M4x10
Screw, Pan Head – M4x12
Screw, Pan Head – M6x16
Screw, Hexagon Head – M10x25
Screw, Pan Head – M4x55
B1
B2
B3
B4
B5
B6
B7
95007-254
95001-284
95001-285
95001-281
95007-185
95001-315
95007-199
Bolt – M8x60
Bolt – M10x30
Bolt – M10x35
Bolt – M10x60
Bolt – M10x140
Bolt – M12x35
Bolt – M12x45
N1
N2
N3
N4
N5
N6
N7
95112-6
95112-7
95141-4
95141-6
95141-7
95141-8
95141-9
Nut – M10
Nut – M12
Nut, Self-locking – M4
Nut, Self-locking – M6
Nut, Self-locking – M8
Nut, Self-locking – M10
Nut, Self-locking – M12
C20160-1724
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
W13
95189-14
95149-10
95149-13
95149-15
95149-16
95179-3
95179-5
95179-7
95179-8
95186-18
A10308-10
95149-14
95179-6
Washer – M4
Washer – M4
Washer – M6
Washer – M10
Washer – M12
Washer, Spring – M4
Washer, Spring – M6
Washer, Spring – M10
Washer, Spring – M12
Washer, Shakeproof – M6
Washer, Conical – M6
Washer – M8
Washer, Spring – M8
X1
X2
X3
X4
X5
98422-5
98422-14
A6455-64
C11158-5967
C11158-5968
Nut, Cage – M6
Nut, Cage – M8
Pop-rivet
Fastener, Quick Release
Fastener, Quick Release
– 63 –
Part No.
Qty.
Description
Cyclon 105-222

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