Compair Cyclone Range - About Air Compressors
Transcription
Compair Cyclone Range - About Air Compressors
Return to table of contents C20160-1724, Issue 2, November 1998 105 – 222 AIR COMPRESSORS PARTS LIST Serial numbers from:Cyclon 105: F160-0612 Cyclon 107: F161-1082 Cyclon 111: F162-1432 Cyclon 215: F163-1324 Cyclon 218: F164-1449 Cyclon 222: F165-1376 WARRANTY Conditions of CompAir BroomWade warranty are stated in our standard conditions of sale. Details of warranty for a particular product may be obtained from the supplying Distributor CAUTION Use only CompAir BroomWade Genuine Parts when carrying out routine maintenance or repair. The use of replacement parts or lubricating oils not supplied or approved by CompAir BroomWade can lead to expensive failures which will not be covered by warranty. To ensure continued trouble-free operation of the unit it is important that periodic servicing is carried out in accordance with the information given in the ‘Maintenance’ section of the User Manual. Consult your CompAir BroomWade Distributor for advice if any doubt exists. C20160-1724 –1– Cyclon 105-222 Return to table of contents CONTENTS GENERAL ARRANGEMENT, CYCLON 105-222 CYCLON 105 & 107 BASEFRAME & ACOUSTIC ENCLOSURE (1 OF 2) BASEFRAME & ACOUSTIC ENCLOSURE (2 OF 2) AIR-END & DRIVE, 50HZ (1 OF 2) AIR-END & DRIVE, 50HZ (2 OF 2) AIR-END & DRIVE, 60HZ (1 OF 2) AIR-END & DRIVE, 60HZ (2 OF 2) SUCTION REGULATOR MINIMUM PRESSURE VALVE AIR & OIL PIPEWORK (1 OF 2) AIR & OIL PIPEWORK (2 OF 2) FILTER MANIFOLD REGULATION PIPEWORK STARTER (1 OF 4) – 105 (220/230V, 50/60HZ) STARTER (2 OF 4) – 105 (380/415/440V, 50/60HZ) STARTER (3 OF 4) – 107 (220/230V, 50/60HZ) STARTER (4 OF 4) – 107 (380/415/440V, 50/60HZ) CONTROLLER AND ELECTRICAL CONNECTIONS CYCLON 111 BASEFRAME & ACOUSTIC ENCLOSURE (1 OF 2) BASEFRAME & ACOUSTIC ENCLOSURE (2 OF 2) AIR-END & DRIVE, 50HZ (1 OF 2) AIR-END & DRIVE, 50HZ (2 OF 2) AIR-END & DRIVE, 60HZ (1 OF 2) AIR-END & DRIVE, 60HZ (2 OF 2) SUCTION REGULATOR MINIMUM PRESSURE VALVE AIR & OIL PIPEWORK (1 OF 2) AIR & OIL PIPEWORK (2 OF 2) C20160-1724 FILTER MANIFOLD REGULATION PIPEWORK STARTER (1 OF 2) – 111 (220/230V, 50/60HZ) STARTER (2 OF 2) – 111 (380/415/440V, 50/60HZ) CONTROLLER AND ELECTRICAL CONNECTIONS CYCLON 215, 218 & 222 BASEFRAME & ACOUSTIC ENCLOSURE (1 OF 2) BASEFRAME & ACOUSTIC ENCLOSURE (2 OF 2) AIR-END & DRIVE – CYCLON 215/218, 50HZ (1 OF 2) AIR-END & DRIVE – CYCLON 215/218, 50HZ (2 OF 2) AIR-END & DRIVE – CYCLON 215/218, 60HZ (1 OF 2) AIR-END & DRIVE – CYCLON 215/218, 60HZ (2 OF 2) AIR-END & DRIVE – CYCLON 222, 50HZ (1 OF 2) AIR-END & DRIVE – CYCLON 222, 50HZ (2 OF 2) AIR-END & DRIVE – CYCLON 222, 60HZ (1 OF 2) AIR-END & DRIVE – CYCLON 222, 60HZ (2 OF 2) SUCTION REGULATOR MINIMUM PRESSURE VALVE AIR & OIL PIPEWORK (1 OF 2) AIR & OIL PIPEWORK (2 OF 2) FILTER MANIFOLD REGULATION PIPEWORK STARTER (1 OF 6) – CYCLON 215 (220/230V, 50/60HZ) STARTER (2 OF 6) – CYCLON 215 (380/415/440V, 50/60HZ) STARTER (3 OF 6) – CYCLON 218 (220/230V, 50/60HZ) STARTER (4 OF 6) – CYCLON 218 (380/415/440V, 50/60HZ) STARTER (5 OF 6) – CYCLON 222 (220/230/380/415V, 50/60HZ) STARTER (6 OF 6) – CYCLON 222 (440V, 60HZ) CONTROLLER AND ELECTRICAL CONNECTIONS COMMON FASTENERS –2– Cyclon 105-222 Return to table of contents NOTES 1. Indication of sub-assemblies. Where a part or assembly includes other parts or assemblies, the component parts follow immediately in the list with their descriptions indented. For example: 1 2 3 4 5 6 7 C27150-216 C27150-211 C27150-212 C26150-200 C26150-282 C26150-212 C26050-122 Duct, Inlet Support Support, Angle Baffle, Inlet Duct Baffle, Long Insulation, Sound Pin, Location An order for the part number of item 1 would also include items 2, 3, 4, 5 & 6; an order for items 2 or 3 would not include any other item; an order for item 4 would also include items 5 & 6; an order for item 5 would also include item 6. Item 7 would not be included with any of the preceding items. 2. Common Fastenings Some normal screws, nuts, washers etc. are not illustrated. Their location is indicated by a reference number on the illustration which includes a letter code, with the quantity required given in brackets, e.g.: S12(4) WS5(4) The codes are listed in the section 'Common Fastenings', specifying type, size and CompAir BroomWade part number. 3. Non-specific Quantities Items such as sealing strip, nylon tube etc., are supplied to Distributors in standard length packs. Users should specify part number and length required when ordering from Distributors. 4. Service Kits 105/107/111: 215/218/222: Minor Kit Minor Kit CK2001-1 CK2002-1 Major Kit Major Kit CK8001-3 CK8002-3 GENUINE PARTS C20160-1724 –3– Cyclon 105-222 Return to table of contents GENERAL ARRANGEMENT, CYCLON 105-222 PI/98/104 C20160-1724 –4– Cyclon 105-222 Return to table of contents CYCLON 105 & 107 CONTENTS Section C20160-1724 Page Baseframe & Acoustic Enclosure 6 Air-End & Drive, 50Hz 8 Air-End & Drive, 60Hz 10 Suction Regulator 12 Minimum Pressure Valve 13 Air & Oil Pipework 14 Filter Manifold 16 Regulation Pipework 17 Starter 18 Controller and Electrical Connections 22 –5– Cyclon 105-222 Return to table of contents BASEFRAME & ACOUSTIC ENCLOSURE (1 of 2) S1 (4) W11 (4) 6 5 X3 (2) 2 X3 (4) 8 1 9 S1 (4) W11 (4) X1 (4) 7 3 4 7 8 9 X3 (2) 10 11 12 13 15 S8 (10) W7 (10) 14 S1 (6) W11 (6) 17 S1 (4) W11 (4) Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 C27312-53 C27312-44 C27308-51 C27308-156 C27308-56 C27308-43 C27308-62 C26025-57 C27323-148 C27308-54 C27308-42 C27308-39 C27308-29 C27323-198 C27323-24 C27323-35 C27312-25 C27312-202 C27312-196 C27312-68 C27312-47 C27312-69 Qty. 1 1 1 2 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Panel, Cooler Discharge Insulation, Sound Support, Cooler Insulation, Sound Panel, Roof Insulation, Sound Frame Plate, Gland Joint Panel, Side Insulation, Sound Plate, Top Seal Plate, Front Seal Box, Starter Seal Panel, Service Insulation, Sound Cowl, Fan Insulation, Sound Guard, Fan 16 22 20 18 21 S1 (3) W11 (3) 19 PI/98/336 C20160¡-1724 –6– Cyclon 105-222 Return to table of contents BASEFRAME & ACOUSTIC ENCLOSURE (2 of 2) 40 38 S1 (2) W11 (2) 39 36 28 35 25 24 23 S1 (6) W11 (6) Ref. Part No. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 98522-16 98660-19 98660-18 C27308-3 C27323-63 C27312-64 C27308-85 C27308-86 C27308-48 C27308-49 C27308-52 C27308-41 C27312-60 C27312-45 C27323-140 C27312-146 C27312-147 C27308-142 Qty. 2 2 2 1 1 1 1 4 4 1 1 1 1 1 1 1 2 1 Description Fastener, Quick Release Retainer, Plastic Retainer, Steel Baseframe Stiffener Panel, Bulkhead Support, Baffle Plate, Baffle Insulation, Sound Element, Pre-filter Panel, Cooler Side Insulation, Sound Panel, Back Insulation, Sound Strut Plate, Baffle Insulation, Sound Support X3 (2) 34 37 S1 (2) W11 (2) 33 S1 (6) W11 (6) 26 27 S1 (3) W11 (3) X3 (2) 29 X2 (8) C20160-1724 PI/98/337 31 32 30 –7– Cyclon 105-222 Return to table of contents AIR-END & DRIVE, 50Hz (1 of 2) 17 18 3 16 2 15 19 1 20 14 13 S3 (3) W8 (3) W4 (1) 12 11 S10 (2) N2 (2) 4 6 10 5 18 B4 (4) W8 (4) W4 (4) 8 7 Ref. Part No. 1 – 2 3 4 4 4 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 C20461-40 98505-52 95635-3 98612-126 C20800-5-11 C20800-5-10 C20800-5-16 C20800-7-11 C20800-7-10 C20800-7-16 C20078-120 95071-37 C27308-30 95250-222 98418-50 C27323-72 C27323-166 98660-31 C27323-70 C27323-73 C27323-71-E C27323-74 98442-114 95112-7 98518-55 95149-19 Qty. 1 1 1 1 1 1 1 1 1 1 1 3 4 4 4 1 1 2 1 1 1 1 1 3 1 1 Description Air-end, CYCLON 1 Seal, Oil Washer, Copper Probe, Thermistor Motor, 105, 220V [M101] Motor, 105, 380/415V [M101] Motor, 105, 500V [M101] Motor, 107, 220V [M101] Motor, 107, 380/415V [M101] Motor, 107, 500V [M101] Fan Grubscrew Spacer Stud Mounting, Anti-Vibration Bracket, Pivot Spindle Washer, Star Bracket, Support – Air-End Retainer, Spring Adjuster, Spring Stud Cap Locknut Spring Washer W4 (4) N4 (4) 9 PI/98/338 B2 (4) W8 (4) C20160¡-1724 –8– Cyclon 105-222 Return to table of contents AIR-END & DRIVE, 50Hz (2 of 2) 21 S3 (2) W8 (2) W4 (2) 22 23 24 Ref. Part No. 21 22 23 23 23 23 23 23 23 23 24 24 25 25 26 26 27 27 27 27 27 27 C27312-154 98517-10 98447-6 98447-1 98447-17 98447-5 98447-2 98447-6 98447-1 98447-5 98089-8 98089-2 98447-1 98447-5 98089-7 98089-3 98080-165 98080-166 98080-167 98080-170 98080-170 98080-171 Qty. 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Guard, Pulley Spacer Pulley, Air-End, 105 (7·5 bar) Pulley, Air-End, 105 (8·2 bar) Pulley, Air-End, 105 (10 bar) Pulley, Air-End, 105 (13, 14 bar) Pulley, Air-End, 107 (7·5 bar) Pulley, Air-End, 107 (8·2 bar) Pulley, Air-End, 107 (10 bar) Pulley, Air-End, 107 (13, 14 bar) Bush, Taper, (7·5, 8·2, 10 bar) Bush, Taper, (13, 14 bar) Pulley, Motor, 105 Pulley, Motor, 107 Bush, Taper, 105 Bush, Taper, 107 Belt, 105 (7·5, 8·2 bar) Belt, 105 (10 bar) Belt, 105 (13, 14 bar) Belt, 107 (7·5, 8·2 bar) Belt, 107 (10 bar) Belt, 107 (13, 14 bar) 27 25 26 PI/98/339 C20160-1724 –9– Cyclon 105-222 Return to table of contents AIR-END & DRIVE, 60Hz (1 of 2) 17 18 3 16 2 15 19 1 20 14 13 S3 (3) W8 (3) W4 (1) 12 11 S10 (2) N2 (2) 4 6 10 5 18 B4 (4) W8 (4) W4 (4) 8 7 Ref. Part No. 1 – 2 3 4 4 4 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 C20461-40 98505-52 95635-3 98612-126 C20800-5-12 C20800-5-13 C20800-5-14 C20800-7-12 C20800-7-13 C20800-7-14 C20078-140 95071-37 C27308-30 95250-222 98418-50 C27323-72 C27323-166 98660-31 C27323-70 C27323-73 C27323-71-E C27323-74 98442-114 95112-7 98518-55 95149-19 Qty. 1 1 1 1 1 1 1 1 1 1 1 3 4 4 4 1 1 2 1 1 1 1 1 3 1 1 Description Air-end, CYCLON 1 Seal, Oil Washer, Copper Probe, Thermistor Motor, 105 (220V) [M101] Motor, 105 (380V) [M101] Motor, 105 (440V) [M101] Motor, 107 (220V) [M101] Motor, 107 (380V) [M101] Motor, 107 (440V) [M101] Fan Grubscrew Spacer Stud Mounting, Anti-Vibration Bracket, Pivot Spindle Washer, Star Bracket, Support – Air-End Retainer, Spring Adjuster, Spring Stud Cap Locknut Spring Washer W4 (4) N4 (4) 9 PI/98/338 B2 (4) W8 (4) C20160¡-1724 – 10 – Cyclon 105-222 Return to table of contents AIR-END & DRIVE, 60Hz (2 of 2) 21 S3 (2) W8 (2) W4 (2) 22 23 24 Ref. Part No. 21 22 23 23 23 23 23 23 23 23 24 24 25 25 26 26 27 27 27 27 27 C27312-154 98517-10 98447-27 98447-12 98447-32 98447-62 98447-11 98447-27 98447-12 98447-62 98089-8 98089-2 98447-51 98447-32 98089-7 98089-3 98080-168 98080-169 98080-166 98080-172 98080-170 Qty. 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Guard, Pulley Spacer Pulley, Air-End, 105 (7·5 bar) Pulley, Air-End, 105 (8·2 bar) Pulley, Air-End, 105 (10 bar) Pulley, Air-End, 105 (13, 14 bar) Pulley, Air-End, 107 (7·5 bar) Pulley, Air-End, 107 (8·2 bar) Pulley, Air-End, 107 (10 bar) Pulley, Air-End, 107 (13, 14 bar) Bush, Taper (7·5, 8·2, 10 bar) Bush, Taper (13, 14 bar) Pulley, Motor, 105 Pulley, Motor, 107 Bush, Taper, 105 Bush, Taper, 107 Belt, 105 (7·5 bar) Belt, 105 (8·2/10 bar) Belt, 105 (13/14 bar) Belt, 107 (7·5/8·2/10 bar) Belt, 107 (13, 14 bar) 27 25 26 PI/98/339 C20160-1724 – 11 – Cyclon 105-222 Return to table of contents SUCTION REGULATOR 13 5 14 15 6 1 7 8 2 Ref. Part No. — 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 C20600-380 C20600-381 C20600-383 C20600-384 C20600-415 C20600-385 C20600-389 C20600-304 C20600-401 95141-7 95148-14 98504-45 A10218-26 95007-185 95179-7 95149-15 C21260-41 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 Description Regulator, Suction Body Valve Spring, Valve Stem Cap Spring, Piston Cylinder Joint Nut Washer Piston Bush, Bearing Bolt Washer, Spring Washer Joint 9 10 3 11 12 4 16 PI/98/340 C20160¡-1724 – 12 – Cyclon 105-222 Return to table of contents MINIMUM PRESSURE VALVE 13 12 11 10 9 8 7 6 Ref. Part No. – 1 2 3 4 5 6 7 8 9 10 11 12 13 14 — C20453-71 95635-9 98518-25 C20453-73 95600-67 98518-7 C20600-48 C20453-76 C20453-72 C20453-74 C20453-77 95149-14 95140-14 C27312-105 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Valve, Minimum Pressure Housing, Spring Washer, Copper Spring Piston ‘O’ Ring Spring Pin, Guide Plate, Support Head, Valve Spacer Plate, Support Washer Nut Block, Manifold 5 4 3 2 14 1 PI/98/341 C20160-1724 – 13 – Cyclon 105-222 Return to table of contents AIR & OIL PIPEWORK (1 of 2) 1 S1 (4) W11 (4) X1 (4) 2 3 15 7 6 5 5 4 8 2 7 9 7 5 S1 (2) W11 (2) 5 21 16 15 3 2 11 S1 (2) W11 (2) 13 17 18 19 Ref. Part No. 1 – 2 3 4 5 6 7 8 9 10 11 12 13 – 14 15 16 17 18 19 20 21 98154-277 98603-15 95635-4 C11605-26 C27312-218 95635-8 C27312-110 C11605-25 C27312-216 A1461-53-230 C27323-162 95430-59 C27323-122 C27323-137 95602-79 98340-1 98150-43 98315-26 C27312-61 98262-201 98504-18 C27312-89 C27312-217 Qty. 1 1 2 2 1 7 1 3 1 1 1 2 1 1 1 1 2 1 1 1 – 1 1 Description Cooler, Oil Valve, Thermostatic Washer Union Pipe, Oil Washer Union Union Pipe, Discharge Valve, Pressure Relief Pipe, Oil Filler Coupling, Stud Coupling, Tee Cap, Oil Filler ‘O’ Ring Sightglass Clip Pipe, Intake Tube, Air Filter Filter, Air Strip, Sealing Shroud, Air Filter Pipe, Flexible 20 5 5 11 10 5 12 14 PI/98/342 C20160¡-1724 – 14 – Cyclon 105-222 Return to table of contents AIR & OIL PIPEWORK (2 of 2) 25 26 34 27 28 29 30 31 33 32 44 B1 (5) W4 (5) 36 22 36 35 23 24 38 37 Ref. Part No. 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 95440-41 C27308-119 95440-585 98650-74 95450-691 98617-22 95450-564 95450-943 98652-56 95411-191 95635-3 C11605-36 C27312-220 C11605-26 95635-4 95635-6 95430-58 C27312-121 95406-55 C27312-115 C27312-1 98154-276 C27312-105 Qty. 1 1 1 1 1 – 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 Description Coupling, Stud Pipe Coupling Valve, Non-return Coupling, Elbow Pipe, Nylon Coupling, Stud Coupling, Stud Valve, Solenoid [Y102] Nipple Washer Union Pipe Union Washer Washer Coupling, Stud Pipe, Air Elbow Pipe, Delivery Separator, Primary Aftercooler Manifold, Filter 39 38 37 42 S1 (1) S9 (3) W11 (1) W12 (3) W13 (3) 40 41 43 PI/98/343 C20160-1724 – 15 – Cyclon 105-222 Return to table of contents FILTER MANIFOLD 3 4 15 1 16 18 5 17 19 16 15 6 Part No. – 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 C27312-105 C27312-206 98650-113 C27312-113 95635-6 96092-62 95411-41 95406-797 95440-30 C27308-127 98009-11 95635-1 98262-214 98009-14 98262-135 A3764-1 95635-1 98288-121 – A6454-131 A3764-2 95635-2 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 Description Assy., Filter Manifold Manifold, FIlter Valve, Ball Plug Washer, Copper Ball, Steel ø16 Coupling, Elbow Nipple Coupling, Stud Pipe, Scavenge Adaptor Washer Element, Separator Adaptor Filter, Oil Plug Washer Gauge, Pressure Valve, Minimum Pressure Plug Plug Washer, Copper 7 11 13 Ref. 2 8 21 20 14 10 9 12 PI/98/344 C20160¡-1724 – 16 – Cyclon 105-222 Return to table of contents REGULATION PIPEWORK 1 6 5 6 7 2 8 9 14 13 4 3 S9 (2) W2 (2) 15 11 12 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 C20600-380 95406-53 C21325-41 98612-29 95450-730 98617-66 95450-689 95450-943 98650-74 95450-563 98652-55 98262-178 98650-131 95406-797 98150-36 98612-122 95450-588 95450-566 98154-276 98617-67 Qty. 1 1 1 1 1 – 1 1 1 1 1 1 1 1 2 1 1 1 1 – Description Regulator, Suction Coupling, Elbow Nipple Switch, Air Filter Coupling, Tee Pipe, Nylon Ø6 Coupling, Elbow Coupling, Stud Valve, Non-return Coupling, Stud Valve,Solenoid [Y101] Strainer Valve, Ball Nipple Clip, Spring Transducer, Pressure [P201] Coupling Coupling, Stud Aftercooler Pipe, Nylon Ø8 10 16 17 20 19 18 PI/98/345 C20160-1724 – 17 – Cyclon 105-222 Return to table of contents STARTER (1 of 4) – 105 (220/230V, 50/60Hz) 11 8,9,10 17 4 15 F101 T101 Q101 KM102 KM103 KM101 Ref. Part No. – 1 – – 2 – – 3 – – 4 5 6 7 8 9 10 11 12 13 14 15 16 17 C20767-24 98153-77 98145-2 98153-98 98153-72 98145-2 98153-96 98153-76 98145-2 98153-98 98475-44 98614-30 98143-36 98266-15 98266-16 98601-98 98601-99 98601-91 98601-93 98601-103 98601-110 98601-145 98241-16 98601-161 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 7 3 3 1 1 1 3 Description Starter, 220/230V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM102] Coil Contacts (set) Contactor, Delta [KM103] Coil Contacts (set) Overload, Thermal [F101] Transformer [T101] MCB 3A/2 pole [Q101] Fuse 1.6A [F1] Fuse 3.15A [F2] Holder, Fuse Carrier Terminal, 4 Way Jumper, Terminal Block Terminal, Straight Through Terminal, Earth Bar, Earthing Rail (DIN) Terminal PI/98/346 5 C20160¡-1724 16 11,12 7,9,10 6 2 3 1 – 18 – 13 14 Cyclon 105-222 Return to table of contents STARTER (2 of 4) – 105 (380/415/440V, 50/60Hz) 11 8,9,10 4 15 1 13 14 F101 T101 Ref. Part No. – 1 – 2 – 3 – 4 5 6 7 8 9 10 11 12 13 14 15 16 C20767-21 98153-71 98145-1 98153-70 98145-1 98153-70 98145-1 98475-41 98614-30 98143-36 98266-15 98266-16 98601-98 98601-99 98601-91 98601-93 98601-103 98601-110 98601-145 98241-16 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 2 2 7 3 3 1 1 1 Description Starter, 380/415/440V Contactor, Main [KM101] Coil Contactor, Star [KM102] Coil Contactor, Delta [KM103] Coil Overload, Thermal [F101] Transformer [T101] MCB 3A/2 pole [Q101] Fuse 1.6A [F1] Fuse 3.15A [F2] Holder, Fuse Carrier Terminal, 4 Way Jumper, Terminal Block Terminal, Straight Through Terminal, Earth Bar, Earthing Rail (DIN) Q101 KM102 KM103 KM101 PI/98/347 5 C20160-1724 16 11,12 7,9,10 6 2 3 – 19 – Cyclon 105-222 Return to table of contents STARTER (3 of 4) – 107 (220/230V, 50/60Hz) 11 8,9,10 18 4 15 T101 Q101 KM102 KM103 F101 KM101 PI/98/348 5 C20160¡-1724 16 11,12 7,9,10 6 2 17 3 1 13 14 – 20 – Ref. Part No. – 1 – – 2 – – 3 – – 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 C20767-25 98153-78 98145-2 98153-99 98153-74 98145-2 98153-97 98153-78 98145-2 98153-99 98475-45 98614-30 98143-36 98266-15 98266-16 98601-98 98601-99 98601-91 98601-93 98601-104 98601-111 98601-145 98241-16 98153-86 98601-162 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 7 3 3 1 1 1 1 3 Description Starter, 220/230V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM102] Coil Contacts (set) Contactor, Delta [KM103] Coil Contacts (set) Overload, Thermal [F101] Transformer [T101] MCB 3A/2 pole [Q101] Fuse 1.6A [F1] Fuse 3.15A [F2] Holder, Fuse Carrier Terminal, 4 Way Jumper, Terminal Block Terminal, Straight Through Terminal, Earth Bar, Earthing Rail (DIN) Contact, Auxiliary Terminal Cyclon 105-222 Return to table of contents STARTER (4 of 4) – 107 (380/415/440V, 50/60Hz) Ref. 11 8,9,10 17 4 15 F101 T101 Q101 KM102 KM103 KM101 PI/98/346 5 C20160-1724 16 11,12 7,9,10 6 2 3 1 – 21 – 13 14 Part No. Qty. Description – 1 – – 2 – – 3 – – 4 C20767-26 98153-75 98145-2 98153-97 98153-72 98145-2 98153-96 98153-74 98145-2 98153-97 98475-44 1 1 1 1 1 1 1 1 1 1 1 Starter, 380/415V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM102] Coil Contacts (set) Contactor, Delta [KM103] Coil Contacts (set) Overload, Thermal [F101] – 1 – – 2 – – 3 – – 4 C20767-27 98153-73 98145-2 98153-96 98153-72 98145-2 98153-96 98153-72 98145-2 98153-96 98475-43 1 1 1 1 1 1 1 1 1 1 1 Starter, 440V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM102] Coil Contacts (set) Contactor, Delta [KM103] Coil Contacts (set) Overload, Thermal [F101] 5 6 7 8 9 10 11 12 13 98614-30 98143-36 98266-15 98266-16 98601-98 98601-99 98601-91 98601-93 98601-103 1 1 1 1 2 2 7 3 3 Transformer [T101] MCB 3A/2 pole [Q101] Fuse 1.6A [F1] Fuse 3.15A [F2] Holder, Fuse Carrier Terminal, 4 Way Jumper, Terminal Block Terminal, Straight Through 14 15 16 17 98601-110 98601-145 98241-16 98601-161 1 1 1 3 Terminal, Earth Bar, Earthing Rail (DIN) Terminal Cyclon 105-222 Return to table of contents CONTROLLER AND ELECTRICAL CONNECTIONS Ref. 5 4 6 1 2 3 4 5 – 6 6 Part No. C20606-160 C27312-98 C11608-6 C27312-199 98524-50 98524-51 C27312-95 C27312-96 Qty. 1 1 1 1 1 – 1 1 Description Controller Cable, Earth – Baseframe Cable, Earth – Starter Box Harness, Control Wiring Button, Emergency Stop Contacts Conduit, Motor (220V) Conduit, Motor (380/415/440V) 3 2 1 P2 T1 °C P1 bar D1 L1 L2 L3 L4 L5 L6 L7 L8 L9 B1 P1 bar B2 T1 °C x10 B3 x10 P2 B4 B5 B6 PI/98/353 C20160-1724 – 22 – Cyclon 105-222 Return to table of contents CYCLON 111 CONTENTS Section C20160-1724 Page Baseframe & Acoustic Enclosure 24 Air-End & Drive, 50Hz 26 Air-End & Drive, 60Hz 28 Suction Regulator 30 Minimum Pressure Valve 31 Air & Oil Pipework 32 Filter Manifold 34 Regulation Pipework 35 Starter 36 Controller and Electrical Connections 37 – 23 – Cyclon 105-222 Return to table of contents BASEFRAME & ACOUSTIC ENCLOSURE (1 of 2) S1 (4) W11 (4) 4 3 X3 (2) 2 S1 (4) W11 (4) X1 (4) X3 (4) 5 7 1 6 6 X3 (2) 8 5 7 9 10 S8 (10) W7 (10) 11 13 12 S1 (6) W11 (6) Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 C27312-53 C27312-44 C27312-56 C27312-43 C27312-62 C26025-57 C27323-148 C27312-54 C27312-42 C27312-39 C27312-29 C27323-198 C27323-24 C27323-35 C27312-25 C27312-202 C27312-196 C27312-68 C27312-47 C27312-69 Qty. 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Panel, Cooler Discharge Insulation, Sound Panel, Roof Insulation, Sound Frame Plate, Gland Joint Panel, Side Insulation, Sound Plate, Top Seal Plate, Front Seal Box, Starter Seal Panel, Service Insulation, Sound Cowl, Fan Insulation, Sound Guard, Fan 15 S1 (4) W11 (4) 14 20 18 19 16 S1 (3) W11 (3) 17 PI/98/354 C20160¡-1724 – 24 – Cyclon 105-222 Return to table of contents BASEFRAME & ACOUSTIC ENCLOSURE (2 of 2) 39 37 36 40 S1 (2) W11 (2) 38 34 26 33 23 22 21 Ref. Part No. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 98522-16 98660-19 98660-18 C27312-3 C27323-63 C27312-64 C27312-85 C27312-86 C27312-48 C27312-49 C27312-52 C27312-41 C27312-60 C27312-45 C27323-140 C27312-146 C27312-147 C27312-148 C27312-149 C27312-142 Qty. 2 2 2 1 2 1 1 4 4 1 1 1 1 1 1 1 2 1 1 1 Description Fastener, Quick Release Retainer, Plastic Retainer, Steel Baseframe Stiffener Panel, Bulkhead Support, Baffle Plate, Baffle Insulation, Sound Element, Pre-filter Panel, Cooler Side Insulation, Sound Panel, Back Insulation, Sound Strut Plate, Baffle Insulation, Sound Plate, Baffle Insulation, Sound Support X3 (2) 32 35 S1 (2) W11 (2) 31 S1 (6) W11 (6) 24 25 S1 (9) W11 (9) X3 (2) 27 29 30 X2 (8) C20160-1724 28 PI/98/355 – 25 – Cyclon 105-222 Return to table of contents AIR-END & DRIVE, 50Hz (1 of 2) 16 15 14 3 2 12 17 18 1 13 11 10 9 S10 (2) N2 (2) S3 (4) W8 (4) W4 (1) 4 6 8 Ref. Part No. 1 – 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 C20461-40 98505-52 95635-3 98612-126 C20800-11-8 C20800-11-9 C20800-11-16 C20078-121 95071-37 98418-50 C27323-80 C27323-166 98660-31 C27323-70 C27323-71-D C27323-73 C27323-74 95112-7 98442-114 98518-55 95149-16 Qty. 1 1 1 1 1 1 1 1 3 4 1 1 2 1 1 1 1 3 1 1 1 Description Air-end, CYCLON 1 Seal, Oil Washer, Copper Probe, Thermistor Motor, 220V [M101] Motor, 380/415V [M101] Motor, 500V [M101] Fan Grubscrew Mounting, Anti-Vibration Bracket, Pivot Spindle Washer, Star Bracket, Support – Air-End Adjuster, Spring Retainer, Spring Stud Locknut Cap Spring Washer 5 15 B4 (4) W8 (4) W4 (4) B6 (4) W5 (4) W9 (4) B2 (4) W8 (4) C20160¡-1724 PI/98/356 7 – 26 – Cyclon 105-222 Return to table of contents AIR-END & DRIVE, 50Hz (2 of 2) 19 S6 (2) W9 (2) W5 (2) 21 20 Ref. Part No. 19 20 21 21 21 21 21 22 23 24 25 25 C27312-154 98517-10 98447-8 98447-9 98447-10 98447-27 98447-12 98089-8 98447-7 98089-9 98080-165 98080-170 Qty. 1 3 1 1 1 1 1 1 1 1 2 2 Description Guard Spacer Pulley, Air-End (7·5 bar) Pulley, Air-End (8·2 bar) Pulley, Air-End (10 bar) Pulley, Air-End (13 bar) Pulley, Air-End (14 bar) Bush, Taper Pulley, Motor Bush, Taper Belt (7·5/8·2/10 bar) Belt (13/14 bar) 22 24 23 25 PI/98/357 C20160-1724 – 27 – Cyclon 105-222 Return to table of contents AIR-END & DRIVE, 60Hz (1 of 2) 16 15 14 3 2 12 17 18 1 13 11 10 9 S10 (2) N2 (2) S3 (4) W8 (4) W4 (1) 4 6 8 Ref. Part No. 1 – 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 C20461-40 98505-52 95635-3 98612-126 C20800-11-12 C20800-11-13 C20800-11-14 C20078-136 95071-37 98418-50 C27323-80 C27323-166 98660-31 C27323-70 C27323-71-D C27323-73 C27323-74 95112-7 98442-114 98518-55 95149-16 Qty. 1 1 1 1 1 1 1 1 3 4 1 1 2 1 1 1 1 3 1 1 1 Description Air-end, CYCLON 1 Seal, Oil Washer, Copper Probe, Thermistor Motor, 220V [M101] Motor, 380V [M101] Motor, 440V [M101] Fan Grubscrew Mounting, Anti-Vibration Bracket, Pivot Spindle Washer, Star Bracket, Support – Air-End Adjuster, Spring Retainer, Spring Stud Locknut Cap Spring Washer 5 15 B4 (4) W8 (4) W4 (4) B6 (4) W5 (4) W9 (4) B2 (4) W8 (4) C20160¡-1724 PI/98/356 7 – 28 – Cyclon 105-222 Return to table of contents AIR-END & DRIVE, 60Hz (2 of 2) 19 S6 (2) W9 (2) W5 (2) 21 20 22 Ref. Part No. 19 20 21 21 21 21 21 22 22 23 24 25 25 25 C27312-154 98517-10 98447-10 98447-51 98447-27 98447-32 98447-61 98089-8 98089-2 98447-7 98089-9 98080-173 98080-170 98080-174 Qty. 1 3 1 1 1 1 1 1 1 1 1 2 2 2 Description Guard Spacer Pulley, Air-End (7·5 bar) Pulley, Air-End (8·2 bar) Pulley, Air-End (10 bar) Pulley, Air-End (13 bar) Pulley, Air-End (14 bar) Bush, Taper (7·5/8·2/10/13 bar) Bush, Taper (14 bar) Pulley, Motor Bush, Taper Belt (7·5/8·2 bar) Belt (10 bar) Belt (13/14 bar) 24 23 25 PI/98/357 C20160-1724 – 29 – Cyclon 105-222 Return to table of contents SUCTION REGULATOR 13 5 14 15 6 1 7 Ref. Part No. — 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 C20600-380 C20600-381 C20600-383 C20600-384 C20600-415 C20600-385 C20600-389 C20600-304 C20600-401 95141-7 95148-14 98504-45 A10218-26 95007-185 95179-7 95149-15 C21260-41 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 Description Regulator, Suction Body Valve Spring Stem Cap Spring, Piston Cylinder Joint Nut Washer Piston Bush, Bearing Bolt Washer, Spring Washer Joint 8 2 9 10 3 11 12 4 16 PI/98/340 C20160¡-1724 – 30 – Cyclon 105-222 Return to table of contents MINIMUM PRESSURE VALVE 13 12 11 10 9 8 7 6 Ref. Part No. – 1 2 3 4 5 6 7 8 9 10 11 12 13 14 — C20453-71 95635-9 98518-25 C20453-73 95600-67 98518-7 C20600-48 C20453-76 C20453-72 C20453-74 C20453-77 95149-14 95140-14 C27312-105 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Valve, Minimum Pressure Housing, Spring Washer, Copper Spring Piston ‘O’ Ring Spring Pin, Guide Plate, Support Head, Valve Spacer Plate, Support Washer Nut Manifold, Filter 5 4 3 2 14 1 PI/98/341 C20160-1724 – 31 – Cyclon 105-222 Return to table of contents AIR & OIL PIPEWORK (1 of 2) 1 S1 (4) W11 (4) X1 (4) 2 3 15 7 6 5 5 4 8 2 7 9 7 5 S1 (2) W11 (2) 5 21 16 15 3 2 11 S1 (2) W11 (2) 13 17 Ref. Part No. 1 – 2 3 4 5 6 7 8 9 10 11 12 13 – 14 15 16 17 18 19 20 21 98154-279 98603-15 95635-4 C11605-26 C27312-218 95635-8 C27312-110 C11605-25 C27312-216 A1461-53-230 C27323-162 95430-59 C27323-122 C27323-137 95602-79 98340-1 98150-43 98315-26 C27312-61 98262-201 98504-18 C27312-89 C27312-217 Qty. 1 1 3 2 1 7 1 3 1 1 1 2 1 1 1 1 2 1 1 1 – 1 1 Description Cooler, Oil Valve, Thermostatic Washer Union Pipe, Oil Washer Union Union Pipe, Discharge Valve, Pressure Relief Pipe, Oil Filler Coupling, Stud Coupling, Tee Cap, Oil Filler ‘O’ Ring Sightglass Clip Pipe, Intake Tube, Air Filter Filter, Air Strip, Sealing Shroud, Air Filter Pipe, Flexible 18 19 20 5 5 11 10 5 12 14 PI/98/342 C20160¡-1724 – 32 – Cyclon 105-222 Return to table of contents AIR & OIL PIPEWORK (2 of 2) 25 26 34 27 28 29 30 31 33 32 44 B1 (5) W4 (5) 36 22 36 35 23 24 38 37 Ref. Part No. 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 95440-41 C27312-219 95440-585 98650-74 95450-691 98617-22 95450-564 95450-943 98652-56 95411-191 95635-3 C11605-36 C27312-220 C11605-26 95635-4 95635-6 95430-58 C27312-121 95406-55 C27312-215 C27312-1 98154-278 C27312-105 Qty. 1 1 1 1 1 – 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 Description Coupling, Stud Pipe Coupling Valve, Non-return Coupling, Elbow Pipe, Nylon Coupling, Stud Coupling, Stud Valve, Solenoid [Y102] Nipple Washer Union Pipe Union Washer Washer Coupling, Stud Pipe, Air Elbow Pipe, Delivery Separator, Primary Aftercooler Block, Manifold 39 38 37 42 S1 (1) S9 (3) W11 (1) W12 (3) W13 (3) 40 41 43 PI/98/343 C20160-1724 – 33 – Cyclon 105-222 Return to table of contents FILTER MANIFOLD 3 4 15 1 16 18 5 17 19 16 15 Ref. Part No. – 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 C27312-105 C27312-206 98650-113 C27312-113 95635-6 96092-62 95411-41 95406-797 95440-30 C27308-127 98009-11 95635-1 98262-214 98009-14 98262-135 A3764-1 95635-1 98288-121 – A6454-131 A3764-2 95635-2 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 Description Assy., Filter Manifold Manifold, FIlter Valve, Ball Plug Washer, Copper Ball, Steel ø16 Coupling, Elbow Nipple Coupling, Stud Pipe, Scavenge Adaptor Washer Element, Separator Adaptor Filter, Oil Plug Washer Gauge, Pressure Valve, Minimum Pressure Plug Plug Washer, Copper 6 7 11 13 2 8 21 20 14 10 9 12 PI/98/344 C20160¡-1724 – 34 – Cyclon 105-222 Return to table of contents REGULATION PIPEWORK 1 6 5 6 7 2 8 9 14 13 4 3 S9 (2) W2 (2) 15 11 12 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 C20600-380 95406-53 C21325-41 98612-29 95450-730 98617-66 95450-689 95450-943 98650-74 95450-563 98652-55 98262-178 98650-131 95406-797 98150-36 98612-122 95450-588 95450-566 98154-276 98617-67 Qty. 1 1 1 1 1 – 1 1 1 1 1 1 1 1 2 1 1 1 1 – Description Regulator, Suction Coupling, Elbow Nipple Switch, Air Filter Coupling, Tee Pipe, Nylon Ø6 Coupling, Elbow Coupling, Stud Valve, Non-return Coupling, Stud Valve,Solenoid [Y101] Strainer Valve, Ball Nipple Clip, Spring Transducer, Pressure [P201] Coupling Coupling, Stud Aftercooler Pipe, Nylon Ø8 10 16 17 20 19 18 PI/98/345 C20160-1724 – 35 – Cyclon 105-222 Return to table of contents STARTER (1 of 2) – 111 (220/230V, 50/60Hz) 11 18 8,9,10 4 15 T101 Q101 KM102 KM103 F101 KM101 PI/98/349 5 C20160¡-1724 16 11,12 7,9,10 6 2 17 3 – 36 – Ref. Part No. – 1 – – 2 – – 3 – – 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 C20767-28 98153-79 98145-2 98153-100 98153-76 98145-2 98153-98 98153-79 98145-2 98153-100 98475-46 98614-30 98143-36 98266-15 98266-16 98601-98 98601-99 98601-91 98601-93 98601-105 98601-111 98601-145 98241-16 98153-86 98601-162 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 5 2 3 1 1 1 1 3 Description Starter, 220/230V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM102] Coil Contacts (set) Contactor, Delta [KM103] Coil Contacts (set) Overload, Thermal [F101] Transformer [T101] MCB 3A/2 pole [Q101] Fuse 1.6A [F1] Fuse 3.15A [F2] Holder, Fuse Carrier Terminal, 4 Way Jumper, Terminal Block Terminal, Straight Through Terminal, Earth Bar, Earthing Rail (DIN) Contact, Auxiliary Terminal 1 13 14 Cyclon 105-222 Return to table of contents STARTER (2 of 2) – 111 (380/415/440V, 50/60Hz) Ref. 11 8,9,10 17 4 15 F101 T101 Q101 KM102 KM103 KM101 PI/98/346 5 C20160-1724 16 11,12 7,9,10 6 2 3 1 – 37 – 13 14 Part No. Qty. Description – 1 – – 2 – – 3 – – 4 C20767-30 98153-77 98145-2 98153-98 98153-72 98145-2 98153-96 98153-76 98145-2 98153-98 98475-45 1 1 1 1 1 1 1 1 1 1 1 Starter, 380/415V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM102] Coil Contacts (set) Contactor, Delta [KM103] Coil Contacts (set) Overload, Thermal [F101] – 1 – – 2 – – 3 – – 4 C20767-24 98153-77 98145-2 98153-98 98153-72 98145-2 98153-96 98153-76 98145-2 98153-98 98475-44 1 1 1 1 1 1 1 1 1 1 1 Starter, 440V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM102] Coil Contacts (set) Contactor, Delta [KM103] Coil Contacts (set) Overload, Thermal [F101] 5 6 7 8 9 10 11 12 13 14 15 16 17 98614-30 98143-36 98266-15 98266-16 98601-98 98601-99 98601-91 98601-93 98601-103 98601-110 98601-145 98241-16 98601-161 1 1 1 1 2 2 7 3 3 1 1 1 3 Transformer [T101] MCB, 3A/2 pole [Q101] Fuse 1.6A [F1] Fuse 3.15A [F2] Holder, Fuse Carrier Terminal, 4 Way Jumper, Terminal Block Terminal, Straight Through Terminal, Earth Bar, Earthing Rail (DIN) Terminal Cyclon 105-222 Return to table of contents Ref. CONTROLLER AND ELECTRICAL CONNECTIONS 5 4 6 1 2 3 4 5 – 6 6 Part No. C20606-160 C27312-98 C11608-6 C27312-199 98524-50 98524-51 C27312-95 C27312-96 Qty. 1 1 1 1 1 – 1 1 Description Controller Cable, Earth – Baseframe Cable, Earth – Starter Box Harness, Control Wiring Button, Emergency Stop [S101] Contacts Conduit, Motor (220V) Conduit, Motor (380/415/440V) 3 2 1 P2 T1 °C P1 bar D1 L1 L2 L3 L4 L5 L6 L7 L8 L9 B1 P1 bar B2 T1 °C x10 B3 x10 P2 B4 B5 B6 PI/98/353 C20160-1724 – 38 – Cyclon 105-222 Return to table of contents CYCLON 215, 218 & 222 CONTENTS Section C20160-1724 Page Baseframe & Acoustic Enclosure 40 Air-End & Drive, Cyclon 215/218, 50Hz 42 Air-End & Drive, Cyclon 215/218, 60Hz 44 Air-End & Drive, Cyclon 222, 50Hz 46 Air-End & Drive, Cyclon 222, 60Hz 48 Suction Regulator 50 Minimum Pressure Valve 51 Air & Oil Pipework 52 Filter Manifold 54 Regulation Pipework 55 Starter 56 Controller and Electrical Connections 62 – 39 – Cyclon 105-222 Return to table of contents BASEFRAME & ACOUSTIC ENCLOSURE (1 of 2) S1 (4) W11 (4) 5 6 X5 (4) X5 (4) 8 2 3 1 8 9 4 S1 (2) W11 (2) X1 (2) 7 X5 (4) 10 7 9 11 12 13 S1 (6) W11 (6) S10 (10) W7 (10) 15 14 17 S1 (4) W11 (4) Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 C27323-55 C27323-44 C27319-51 C27319-156 C27323-56 C27323-43 C27323-62 C26025-57 C27323-148 C27323-54 C27323-42 C27323-39 C27323-29 C27323-198 C27323-24 C27323-35 C27323-25 C27323-202 C27323-196 C27323-68 C27323-47 C27323-69 Qty. 1 1 1 2 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Panel, Cooler Discharge Insulation, Sound Support, Cooler, 215/218 Insulation, Sound, 215/218 Panel, Roof Insulation, Sound Frame Plate, Gland Joint Panel, Side Insulation, Sound Plate, Top Seal Plate, Front Seal Box, Starter Seal Panel, Service Insulation, Sound Cowl, Fan Insulation, Sound Guard, Fan 20 S3 (4) W12 (4) N5 (4) 16 22 21 18 S1 (3) W11 (3) 19 PI/98/358 C20160¡-1724 – 40 – Cyclon 105-222 Return to table of contents BASEFRAME & ACOUSTIC ENCLOSURE (2 of 2) S1 (2) W11 (2) X1 (2) 40 S1 (2) W11 (2) 42 41 X1 (2) 37 39 44 43 S1 (2) W11 (2) 28 36 25 24 23 X5 (2) 35 Ref. Part No. 23 24 25 26 27 28 29 30 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 98522-16 98660-19 98660-18 C27323-2 C27323-63 C27323-64 C27319-140 C27319-85 C27323-85 C27323-86 C27323-48 C27323-49 C27323-52 C27323-41 C27323-60 C27323-45 C27323-140 C27323-146 C27323-147 C27323-151 C27323-149 C27323-150 C27323-142 Qty. 2 2 2 1 1 1 1 1 1 8 8 1 1 1 1 1 1 1 2 1 I 1 1 Description Fastener, Quick Release Retainer, Plastic Retainer, Steel Baseframe Stiffener Panel, Bulkhead Support, Aftercooler, 215/218 Support, Baffle, 215/218 Support, Baffle, 222 Plate, Baffle Insulation, Sound Element, Pre-filter Panel, Cooler Side Insulation, Sound Panel, Back Insulation, Sound Strut Plate, Baffle Insulation, Sound Plate, Baffle Insulation, Sound Insulation, Sound Support 38 S1 (2) W11 (2) 34 26 29 S3 (2) W12 (2) 33 X5 (4) W13 (2) 30 32 X3 (16) C20160-1724 27 S1 (6) W11 (6) S1 (9) W11 (9) PI/98/359 31 – 41 – Cyclon 105-222 Return to table of contents AIR-END & DRIVE – CYCLON 215/218, 50Hz (1 of 2) 16 15 17 3 2 1 14 18 19 13 12 S6 (3) W9 (3) 11 S10 (2) N2 (2) 10 4 6 9 5 17 7 B2 (4) W8 (4) C20160¡-1724 Ref. Part No. 1 – 2 3 4 4 4 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 C20463-39 98505-53 95635-3 98612-126 C20800-15-11 C20800-15-12 C20800-15-16 C20800-18-10 C20800-18-11 C20800-18-16 C20078-122 95071-37 95251-286 98418-50 C27323-80 C27323-166 98660-31 C27323-70 C27323-73 C27323-71-B C27323-74 98442-114 95112-7 98518-55 95149-16 C27319-30 Qty. 1 1 1 1 1 1 1 1 1 1 1 3 4 4 1 1 2 1 1 1 1 1 3 1 1 4 Description Air-end, CYCLON 2 Seal, Oil Washer, Copper Probe, Thermistor Motor, 215 (220V) Motor, 215 (380/415V) Motor, 215 (500V) Motor, 218 (220V) Motor, 218 (380/415V) Motor, 218 (500V) Fan Grubscrew Stud Mounting, Anti-Vibration Bracket, Pivot Spindle Washer, Star Bracket, Support - Air-End Retainer, Spring Adjuster, Spring Stud Cap Locknut Spring Washer Spacer W5 (4) N7 (4) PI/98/360 20 8 – 42 – Cyclon 105-222 Return to table of contents AIR-END & DRIVE – CYCLON 215/218, 50Hz (2 of 2) 21 S6 (2) W9 (2) W5 (2) 22 23 24 Ref. Part No. Qty. 21 22 23 23 23 23 23 23 23 24 C27323-154 98517-11 98447-15 98447-16 98447-18 98447-19 98447-20 98447-14 98447-16 98089-12 1 2 1 1 1 1 1 1 1 1 24 24 25 26 27 27 27 27 27 27 98089-14 98089-13 98447-13 98089-10 98080-148 98080-149 98080-151 98080-147 98080-148 98080-149 1 1 1 1 2 2 2 2 2 2 Description Guard, Pulley Spacer Pulley, Air-End, 215 (7·5/8·2 bar) Pulley, Air-End, 215 (10 bar) Pulley, Air-End, 215 (13/14 bar) Pulley, Air-End, 218 (7·5 bar) Pulley, Air-End, 218 (8·2 bar) Pulley, Air-End, 218 (10 bar) Pulley, Air-End, 218 (13/14 bar) Bush, Taper, 215 (7·5/8·2/10 bar); 218 (8·2/10/13/14 bar) Bush, Taper, 215 (13/14) bar Bush, Taper, 218 (7·5 bar) Pulley, Motor Bush, Taper Belt, 215 (7·5/8·2 bar) Belt, 215 (10 bar) Belt, 215 (13/14 bar) Belt, 218 (7·5/8·2 bar) Belt, 218 (10 bar) Belt, 218 (13/14 bar) 25 26 27 PI/98/361 C20160-1724 – 43 – Cyclon 105-222 Return to table of contents AIR-END & DRIVE – CYCLON 215/218, 60Hz (1 of 2) 16 15 17 3 2 1 14 18 19 13 12 S6 (3) W9 (3) 11 S10 (2) N2 (2) 10 4 6 9 5 17 7 B2 (4) W8 (4) C20160¡-1724 Ref. Part No. 1 – 2 3 4 4 4 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 C20463-39 98505-53 95635-3 98612-126 C20800-15-13 C20800-15-14 C20800-15-15 C20800-18-12 C20800-18-13 C20800-18-14 C20078-137 95071-37 95251-286 98418-50 C27323-80 C27323-166 98660-31 C27323-70 C27323-73 C27323-71-B C27323-74 98442-114 95112-7 98518-55 95149-16 C27319-30 Qty. 1 1 1 1 1 1 1 1 1 1 1 3 4 4 1 1 2 1 1 1 1 1 3 1 1 4 Description Air-end, CYCLON 2 Seal, Oil Washer, Copper Probe, Thermistor Motor, 215 (220V) Motor, 215 (380V) Motor, 215 (440V) Motor, 218 (220V) Motor, 218 (380V) Motor, 218 (440V) Fan Grubscrew Stud Mounting, Anti-Vibration Bracket, Pivot Spindle Washer, Star Bracket, Support - Air-End Retainer, Spring Adjuster, Spring Stud Cap Locknut Spring Washer Spacer W5 (4) N7 (4) PI/98/360 20 8 – 44 – Cyclon 105-222 Return to table of contents AIR-END & DRIVE – CYCLON 215/218, 60Hz (2 of 2) 21 S6 (2) W9 (2) W5 (2) 22 23 24 Ref. Part No. 21 22 23 23 23 23 23 23 23 23 23 24 24 25 25 26 26 27 27 27 27 27 C27323-154 98517-11 98447-36 98447-14 98447-15 98447-57 98447-13 98447-14 98447-15 98447-16 98447-18 98089-12 98089-14 98447-14 98447-13 98089-9 98089-10 98080-144 98080-147 98080-148 98080-149 98080-151 Qty. 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 Description Guard, Pulley Spacer Pulley, Air-End, 215 (7·5 bar) Pulley, Air-End, 215 (8·2 bar) Pulley, Air-End, 215 (10 bar) Pulley, Air-End, 215 (13 bar) Pulley, Air-End, 215 (14 bar) Pulley, Air-End, 218 (7·5 bar) Pulley, Air-End, 218 (8·2 bar) Pulley, Air-End, 218 (10 bar) Pulley, Air-End, 218 (13/14 bar) Bush, Taper (7·5/8·2/10 bar) Bush, Taper (13/14) bar Pulley, Motor, 215 Pulley, Motor, 218 Bush, Taper, 215 Bush, Taper, 218 Belt, 215 (7·5/8·2 bar) Belt, 215 (10/13/14 bar) Belt, 218 (7·5/8·2 bar) Belt, 218 (10 bar) Belt, 218 (13/14 bar) 25 26 27 PI/98/361 C20160-1724 – 45 – Cyclon 105-222 Return to table of contents AIR-END & DRIVE – CYCLON 222, 50Hz (1 of 2) 18 19 17 3 2 1 15 20 21 16 14 13 12 S6 (4) W9 (4) S10 (2) N2 (2) 4 11 17 5 6 B2 (4) W8 (4) Part No. 1 – 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 C20463-39 98505-53 95635-3 98612-126 C20800-22-14 C20800-22-15 C20800-22-19 C27323-131 C27323-130 C20078-123 95001-313 95179-10 98418-50 C27323-80 C27323-166 98660-31 C27323-70 C27323-71-B C27323-73 C27323-74 95112-7 98442-114 98518-55 95149-16 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 1 1 1 1 3 1 1 1 Description Air-End, CYCLON 2 Seal, Oil Washer, Copper Probe, Thermistor Motor, 220V [M101] Motor, 380/415V [M101] Motor, 500V [M101] Plate Hub, Fan Fan Screw Washer Mounting, Anti-Vibration Bracket, Pivot Spindle Washer, Star Bracket, Support – Air-End Adjuster, Spring Retainer, Spring Stud Locknut Cap, Plastic Spring Washer 7 8 B6 (4) W5 (4) W9 (4) Ref. 9 PI/98/362 10 C20160¡-1724 – 46 – Cyclon 105-222 Return to table of contents AIR-END & DRIVE – CYCLON 222, 50Hz (2 of 2) 22 S6 (2) W9 (2) W5 (2) 23 Ref. Part No. 22 23 24 24 24 24 24 25 25 26 27 28 28 28 C27323-154 98517-11 98447-22 98447-23 98447-24 98447-25 98447-26 98089-12 98089-14 98447-21 98089-6 98080-146 98080-147 98080-148 Qty. 1 2 1 1 1 1 1 1 1 1 1 3 3 3 Description Guard, Pulley Spacer Pulley, Air-End (7·5 bar) Pulley, Air-End (8·2 bar) Pulley, Air-End (10 bar) Pulley, Air-End (13 bar) Pulley, Air-End (14 bar) Bush, Taper (7·5/8·2/10 bar) Bush, Taper (13/14 bar) Pulley, Motor Bush, Taper Belt (7·5/8·2 bar) Belt (10 bar) Belt (13/14 bar) 24 25 28 26 27 PI/98/363 C20160-1724 – 47 – Cyclon 105-222 Return to table of contents AIR-END & DRIVE – CYCLON 222, 60Hz (1 of 2) 18 19 17 3 2 1 15 20 21 16 14 13 12 S6 (4) W9 (4) S10 (2) N2 (2) 4 11 17 5 6 B2 (4) W8 (4) Part No. 1 – 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 C20463-39 98505-53 95635-3 98612-126 C20800-22-16 C20800-22-17 C20800-22-18 C27323-131 C27323-130 C20078-138 95001-313 95179-10 98418-50 C27323-80 C27323-166 98660-31 C27323-70 C27323-71-B C27323-73 C27323-74 95112-7 98442-114 98518-55 95149-16 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 1 1 1 1 3 1 1 1 Description Air-End, CYCLON 2 Seal, Oil Washer, Copper Probe, Thermistor Motor (220V) [M101] Motor (380V) [M101] Motor (440V) [M101] Plate Hub, Fan Fan Screw Washer Mounting, Anti-Vibration Bracket, Pivot Spindle Washer, Star Bracket, Support – Air-End Adjuster, Spring Retainer, Spring Stud Locknut Cap, Plastic Spring Washer 7 8 B6 (4) W5 (4) W9 (4) Ref. 9 PI/98/362 10 C20160¡-1724 – 48 – Cyclon 105-222 Return to table of contents AIR-END & DRIVE – CYCLON 222, 60Hz (2 of 2) 22 S6 (2) W9 (2) W5 (2) 23 Ref. Part No. 22 23 24 24 24 24 24 25 26 27 28 29 29 29 C27323-154 98517-11 98447-37 98447-25 98447-26 98447-55 98447-56 98089-12 98089-14 98447-21 98089-6 98080-147 98080-148 98080-149 Qty. 1 2 1 1 1 1 1 1 1 1 1 3 3 3 Description Guard, Pulley Spacer Pulley, Air-End (7·5 bar) Pulley, Air-End (8·2 bar) Pulley, Air-End (10 bar) Pulley, Air-End (13 bar) Pulley, Air-End (14 bar) Bush, Taper (7·5 bar) Bush, Taper (8·2/10/13/14 bar) Pulley, Motor Bush, Taper Belt (7·5/8·2 bar) Belt (10 bar) Belt (13/14 bar) 24 25 28 26 27 PI/98/363 C20160-1724 – 49 – Cyclon 105-222 Return to table of contents SUCTION REGULATOR 5 16 6 17 7 18 8 1 9 10 2 Ref. Part No. — 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 C20600-400 C20600-387 C20600-253 98518-19 C20600-416 95018-167 95179-5 C20600-386 C20600-403 C20600-257 C20600-254 C20600-402 95141-9 95148-16 98504-35 A10218-27 95007-213 95179-8 95149-16 C21260-42 Qty. 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 2 2 2 1 Description Regulator, Suction Body Valve Spring, Valve Stem Capscrew Washer Cap Joint Spring, Piston Cylinder Joint Nut Washer Piston Bush, Bearing Bolt Washer, Spring Washer Joint 11 12 3 13 14 4 15 19 PI/98/364 C20160¡-1724 – 50 – Cyclon 105-222 Return to table of contents MINIMUM PRESSURE VALVE 14 13 12 11 10 9 8 7 6 Ref. Part No. – 1 2 3 4 5 6 7 8 9 10 11 12 13 14 — C27323-129 95635-11 98518-14 C20600-47 95602-70 98518-7 C20600-48 95600-5 C20600-49 95602-75 C20600-58 95149-14 95140-14 C27323-105 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Valve, Minimum Pressure Housing, Spring Washer Spring Piston ‘O’ Ring Spring Pin, Guide ‘O’ Ring Head, Valve ‘O’ Ring Retainer, ‘O’ Ring Washer Nut Manifold, Filter 4 3 2 5 1 PI/98/365 C20160-1724 – 51 – Cyclon 105-222 Return to table of contents AIR & OIL PIPEWORK (1 of 2) S3 (4) W12 (4) W13 (4) X2 (4) 2 3 1 2 7 20 3 8 25 S4 (4) W13 (4) 4 5 9 6 17 3 2 18 11 3 10 7 8 7 2 22 23 21 20 S1 (2) W11 (2) 12 8 18 13 16 15 8 18 14 24 Ref. Part No. 1 1 – 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 – 17 18 19 20 21 22 23 24 25 98154-281 98154-283 98603-15 95635-4 C11605-27 C27323-218 95602-51 C27323-165 C11605-29 95635-9 C27323-216 C27323-217 A1461-53-230 C27323-162 95430-59 C27323-122 C27323-138 C27323-137 95602-79 C10589-8 95635-8 98340-1 98150-44 98315-27 C27323-61 98262-205 C27323-89 C27323-219 Qty. 1 1 1 4 4 1 1 1 3 4 1 1 1 1 2 1 1 1 1 1 4 1 2 1 1 1 1 1 Description Cooler, Oil, 215/218 Cooler, Oil, 222 Valve, Thermostatic Bypass Washer Union Pipe, Oil 'O' Ring Elbow Union Washer Pipe, Discharge Pipe, Flexible Valve, Pressure Relief Pipe, Oil Filler Coupling, Stud Coupling, Tee Adaptor Cap ‘O’ Ring Plug Washer Sightglass Clip Pipe, Intake Tube, Air Filter Filter, Air Shroud, Air Filter Pipe S1 (3) W11 (3) X1 (3) 18 19 PI/98/366 C20160¡-1724 – 52 – Cyclon 105-222 Return to table of contents AIR & OIL PIPEWORK (2 of 2) 27 26 28 35 29 30 34 33 31 32 46 36 37 39 38 Ref. Part No. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 45 46 98650-74 95450-691 98617-22 95450-564 95450-943 98652-56 95411-191 95635-3 C11605-39 C27323-220 C11605-27 95635-4 95635-9 95430-60 C27323-121 95406-57 95406-802 C27323-115 C27323-1 98154-280 98154-282 C27323-105 Qty. 1 1 – 1 1 i 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 Description Valve, Non-return Coupling, Elbow Pipe, Nylon Ø8 Coupling, Stud Coupling, Stud Valve,Solenoid [Y102] Nipple Washer Union Pipe Union Washer Washer Coupling, Stud Pipe, Air Elbow Nipple Pipe, Delivery Separator, Primary Aftercooler, 215/218 Aftercooler, 222 Manifold, Filter 40 39 44 38 S3 (4) W12 (4) W13 (4) 41 42 PI/98/367 45 C20160-1724 43 – 53 – Cyclon 105-222 Return to table of contents FILTER MANIFOLD B4 (6) W8 (6) W4 (6) 24 1 23 S1 (2) W11 (4) N4 (2) 2 3 S5 (2) W8 (2) W4 (2) 4 22 25 21 5 20 CYCLON 215 21 20 3 6 15 2 15 14 7 3 14 2 13 8 12 13 19 9 17 10 18 11 12 3 16 2 11 Ref. Part No. – 1 2 3 4 5 6 7 8 9 10 11 11 12 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 C27323-105 C27323-206 A3764-2 95635-2 – 98288-121 95635-1 A3764-1 95411-41 95406-797 98065-113 98262-215 98262-216 C27323-124 98009-13 C27319-127 C27323-127 95440-33 95635-1 C27323-132 95602-91 98262-220 98009-15 A3764-13 95635-4 96092-72 95635-8 C27311-113 C27323-126 Qty. 1 1 4 4 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 Description Assy., Filter Manifold Manifold, FIlter Plug Washer, Copper Valve, Minimum Pressure Gauge, Pressure Washer, Copper Plug Coupling, Elbow Nipple Valve, Ball Element, Separator, 215 Element, Separator, 218/222 Adaptor, 215 Adaptor, 218/222 Pipe, Scavenge, 215 Pipe, Scavenge, 218/222 Coupling, Stud Washer Plate, Adaptor, 215 ‘O’ Ring, 215 Filter, Oil Adaptor Plug Washer Ball, Steel Ø22 Washer, Copper Plug Bracket PI/98/368 C20160¡-1724 – 54 – Cyclon 105-222 Return to table of contents REGULATION PIPEWORK 1 5 6 9 7 10 11 10 8 17 7 12 2 4 3 S12 (2) W2 (4) N3 (2) 18 S9 (2) W2 (2) 6 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 C20600-400 95406-53 C21325-41 98612-29 95450-943 98617-66 95450-689 98650-74 95450-563 95406-654 98652-57 C27323-211 95450-586 98262-178 98650-131 95406-797 C27323-105 98150-36 98612-122 95450-588 95450-566 98617-67 Qty. 1 1 1 1 1 – 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 – Description Regulator, Suction Coupling, Elbow Nipple Switch, Air Filter Coupling, Tee Pipe, Nylon Ø6 Coupling, Elbow Valve, Non-return Coupling, Stud Bush, Reducing Valve, Solenoid [Y101] Spacer Coupling, Stud Strainer Valve, Ball Nipple Block, Manifold Clip, Spring Transducer, Pressure [P201] Coupling Coupling, Stud Pipe, Nylon Ø8 14 19 16 15 20 13 22 21 PI/98/369 C20160-1724 – 55 – Cyclon 105-222 Return to table of contents STARTER (1 of 6) – CYCLON 215 (220/230V, 50/60Hz) 11,12 8,9,10 18 4 15 Q101 KM103 T101 KM102 F101 KM101 Ref. Part No. – 1 – – 2 – – 3 – – 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 C20767-29 98153-81 98145-2 98153-102 98153-79 98145-2 98153-100 98153-81 98145-2 98153-102 98475-48 98614-30 98143-36 98266-15 98266-16 98601-98 98601-99 98601-91 98601-93 98601-106 98601-112 98601-145 98241-16 98153-86 98601-163 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 7 3 3 1 1 1 2 3 Description Starter, 220/230V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM102] Coil Contacts (set) Contactor, Delta [KM103] Coil Contacts (set) Overload, Thermal [F101] Transformer [T101] MCB, 3A/2 pole [Q101] Fuse 1.6A [F1] Fuse 3.15A [F2] Holder, Fuse Carrier Terminal, 4 Way Jumper, Terminal Block Terminal, Straight Through Terminal, Earth Bar, Earthing Rail (DIN) Contact, Auxiliary Terminal PI/98/352 5 C20160¡-1724 16 11 7,9,10 6 17 2 17 3 1 13 14 – 56 – Cyclon 105-222 Return to table of contents STARTER (2 of 6) – CYCLON 215 (380/415/440V, 50/60Hz) 11 8,9,10 18 4 15 T101 Q101 KM102 KM103 F101 KM101 Ref. Part No. – 1 – – 2 – – 3 – – 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 C20767-34 98153-78 98145-2 98153-99 98153-74 98145-2 98153-97 98153-78 98145-2 98153-99 98475-45 98614-30 98143-36 98266-15 98266-16 98601-98 98601-99 98601-91 98601-93 98601-104 98601-111 98601-145 98241-16 98153-86 98601-162 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 7 3 3 1 1 1 1 3 Description Starter, 380/415/440V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM102] Coil Contacts (set) Contactor, Delta [KM103] Coil Contacts (set) Overload, Thermal [F101] Transformer [T101] MCB, 3A/2 pole [Q101] Fuse 1.6A [F1] Fuse 3.15A [F2] Holder, Fuse Carrier Terminal, 4 Way Jumper, Terminal Block Terminal, Straight Through Terminal, Earth Bar, Earthing Rail (DIN) Contact, Auxiliary Terminal PI/98/348 5 C20160-1724 16 11,12 7,9,10 6 2 17 3 – 57 – 1 13 14 Cyclon 105-222 Return to table of contents STARTER (3 of 6) – CYCLON 218 (220/230V, 50/60Hz) 11,12 8,9,10 18 4 15 Q101 KM103 T101 KM102 F101 KM101 Ref. Part No. – 1 – – 2 – – 3 – – 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 C20767-32 98153-82 98145-3 98153-103 98153-80 98145-2 98153-101 98153-82 98145-3 98153-103 98475-49 98614-30 98143-36 98266-15 98266-16 98601-98 98601-99 98601-91 98601-93 98601-107 98601-113 98601-145 98241-16 98153-86 98601-164 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 7 3 3 1 1 1 2 3 Description Starter, 220/230V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM102] Coil Contacts (set) Contactor, Delta [KM103] Coil Contacts (set) Overload, Thermal [F101] Transformer [T101] MCB, 3A/2 pole [Q101] Fuse 1.6A [F1] Fuse 3.15A [F2] Holder, Fuse Carrier Terminal, 4 Way Jumper, Terminal Block Terminal, Straight Through Terminal, Earth Bar, Earthing Rail (DIN) Contact, Auxiliary Terminal PI/98/352 5 C20160¡-1724 16 11 7,9,10 6 17 2 17 3 – 58 – 1 13 14 Cyclon 105-222 Return to table of contents STARTER (4 of 6) – CYCLON 218 (380/415/440V, 50/60Hz) 11 8,9,10 18 4 15 T101 Q101 KM102 KM103 F101 KM101 PI/98/348 5 C20160-1724 16 11,12 7,9,10 6 2 17 3 – 59 – 1 13 14 Ref. Part No. – 1 – – 2 – – 3 – – 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 C20767-35 98153-79 98145-2 98153-100 98153-76 98145-2 98153-98 98153-79 98145-2 98153-100 98475-46 98614-30 98143-36 98266-15 98266-16 98601-98 98601-99 98601-91 98601-93 98601-105 98601-111 98601-145 98241-16 98153-86 98601-162 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 7 3 3 1 1 1 1 3 Description Starter, 380/415/440V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM102] Coil Contacts (set) Contactor, Delta [KM103] Coil Contacts (set) Overload, Thermal [F101] Transformer [T101] MCB, 3A/2 pole [Q101] Fuse 1.6A [F1] Fuse 3.15A [F2] Holder, Fuse Carrier Terminal, 4 Way Jumper, Terminal Block Terminal, Straight Through Terminal, Earth Bar, Earthing Rail (DIN) Contact, Auxiliary Terminal Cyclon 105-222 Return to table of contents Ref. STARTER (5 of 6) – CYCLON 222 (220/230/380/415V, 50/60Hz) 11,12 8,9,10 18 4 15 Q101 KM103 T101 KM102 F101 KM101 PI/98/352 5 C20160¡-1724 16 11 7,9,10 6 17 2 17 3 – 60 – 1 13 14 Part No. Qty. Description – 1 – – 2 – – 3 – – 4 C20767-32 98153-82 98145-3 98153-103 98153-80 98145-2 98153-101 98153-82 98145-3 98153-103 98475-49 1 1 1 1 1 1 1 1 1 1 1 Starter, 220/230V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM101] Coil Contacts (set) Contactor, Delta [KM102] Coil Contacts (set) Overload, Thermal [KM103] – 1 – – 2 – – 3 – – 4 C20767-31 98153-81 98145-2 98153-101 98153-79 98145-2 98153-99 98153-81 98145-2 98153-101 98475-47 1 1 1 1 1 1 1 1 1 1 1 Starter, 380/415V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM102] Coil Contacts (set) Contactor, Delta [KM103] Coil Contacts (set) Overload, Thermal [F101] 5 6 7 8 9 10 11 12 13 13 14 14 15 16 17 18 18 98614-30 98143-36 98266-15 98266-16 98601-98 98601-99 98601-91 98601-93 98601-107 98601-106 98601-113 98601-112 98601-145 98241-16 98153-86 98601-164 98601-163 1 1 1 1 2 2 7 3 3 3 1 1 1 1 2 3 3 Transformer [T101] MCB, 3A/2 pole [Q101] Fuse 1.6A [F1] Fuse 3.15A [F2] Holder, Fuse Carrier Terminal, 4 Way Jumper, Terminal Block Terminal, Through (220/230V) Terminal, Through (380/415V) Terminal, Earth (220/230V) Terminal, Earth (380/415V) Bar, Earthing Rail (DIN) Contact, Auxiliary Terminal (220/230V) Terminal (380/415V) Cyclon 105-222 Return to table of contents STARTER (6 of 6) – CYCLON 222 (440V, 60Hz) 11 8,9,10 18 4 15 T101 Q101 KM102 KM103 F101 KM101 Ref. Part No. – 1 – – 2 – – 3 – – 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 C20767-35 98153-79 98145-2 98153-100 98153-76 98145-2 98153-98 98153-79 98145-2 98153-100 98475-46 98614-30 98143-36 98266-15 98266-16 98601-98 98601-99 98601-91 98601-93 98601-105 98601-111 98601-145 98241-16 98153-86 98601-162 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 7 3 3 1 1 1 2 3 Description Starter, 440V Contactor, Main [KM101] Coil Contacts (set) Contactor, Star [KM102] Coil Contacts (set) Contactor, Delta [KM103] Coil Contacts (set) Overload, Thermal [F101] Transformer [T101] MCB, 3A/2 pole [Q101] Fuse 1.6A [F1] Fuse 3.15A [F2] Holder, Fuse Carrier Terminal, 4 Way Jumper, Terminal Block Terminal, Through Terminal, Earth Bar, Earthing Rail (DIN) Contact, Auxiliary Terminal PI/98/348 5 C20160-1724 16 11,12 7,9,10 6 2 17 3 – 61 – 1 13 14 Cyclon 105-222 Return to table of contents Ref. CONTROLLER AND ELECTRICAL CONNECTIONS 5 4 6 1 2 3 4 5 – 6 6 Part No. C20606-160 C27323-98 C27323-97 C27323-209 98524-50 98524-51 C27323-95 C27323-96 Qty. 1 1 1 1 1 – 1 1 Description Controller Cable, Earth – Baseframe Cable, Earth – Starter Box Harness, Control Wiring Button, Emergency Stop [S101] Contacts Conduit, Motor, 222 (220V) Conduit, Motor, 215/218 (220-440V); 222 (380-440V) 3 2 1 P2 T1 °C P1 bar D1 L1 L2 L3 L4 L5 L6 L7 L8 L9 B1 P1 bar B2 T1 °C x10 B3 x10 P2 B4 B5 B6 PI/98/353 C20160¡-1724 – 62 – Cyclon 105-222 Return to table of contents Ref. COMMON FASTENERS S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 95001-228 95001-230 95001-254 95001-256 95001-282 95001-312 95044-244 95044-246 95044-248 95044-392 95001-283 95092-338 Screw, Hexagon Head – M6x16 Screw, Hexagon Head – M6x25 Screw, Hexagon Head – M8x16 Screw, Hexagon Head – M8x25 Screw, Hexagon Head – M10x20 Screw, Hexagon Head – M12x20 Screw, Pan Head – M4x8 Screw, Pan Head – M4x10 Screw, Pan Head – M4x12 Screw, Pan Head – M6x16 Screw, Hexagon Head – M10x25 Screw, Pan Head – M4x55 B1 B2 B3 B4 B5 B6 B7 95007-254 95001-284 95001-285 95001-281 95007-185 95001-315 95007-199 Bolt – M8x60 Bolt – M10x30 Bolt – M10x35 Bolt – M10x60 Bolt – M10x140 Bolt – M12x35 Bolt – M12x45 N1 N2 N3 N4 N5 N6 N7 95112-6 95112-7 95141-4 95141-6 95141-7 95141-8 95141-9 Nut – M10 Nut – M12 Nut, Self-locking – M4 Nut, Self-locking – M6 Nut, Self-locking – M8 Nut, Self-locking – M10 Nut, Self-locking – M12 C20160-1724 W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 95189-14 95149-10 95149-13 95149-15 95149-16 95179-3 95179-5 95179-7 95179-8 95186-18 A10308-10 95149-14 95179-6 Washer – M4 Washer – M4 Washer – M6 Washer – M10 Washer – M12 Washer, Spring – M4 Washer, Spring – M6 Washer, Spring – M10 Washer, Spring – M12 Washer, Shakeproof – M6 Washer, Conical – M6 Washer – M8 Washer, Spring – M8 X1 X2 X3 X4 X5 98422-5 98422-14 A6455-64 C11158-5967 C11158-5968 Nut, Cage – M6 Nut, Cage – M8 Pop-rivet Fastener, Quick Release Fastener, Quick Release – 63 – Part No. Qty. Description Cyclon 105-222